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Introduction to Programmable Logic Controllers

Introduction to Programmable Logic Controllers

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01/14/2013

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INTRODUCTIONTOPROGRAMMABLELOGICCONTROLLERS
SecondEdition
 by
Gary Dunning
 
Introduction to Programmable Logic Controllers, Second Edition
by Gary Dunning
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Alar Elken
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NOTICE TO THE READER
Publisher does not warrant or guarantee any of the products described herein or perform any independent analysis in connection with any oftheproductinformationcontainedherein.Publisherdoesnotassume,andexpresslydisclaims,anyobligationtoobtainandincludeinformationother than that provided to it by the manufacturer.The reader is expressly warned to consider and adopt all safety precautions that might be indicated by the activities herein and to avoid allpotential hazards. By following the instructions contained herein, the reader willingly assumes all risks in connection with such instructions.The Publisher makes no representation or warranties of any kind, including but not limited to, the warranties of fitness for particular purpose ormerchantability, nor are any such representations implied with respect to the material set forth herein, and the publisher takes no responsibilitywith respect to such material. The publisher shall not be liable for any special, consequential, or exemplary damages resulting, in whole or part,from the readers use of, or reliance upon, this material.COPYRIGHT
2002 by Delmar, a division of Thomson Learning, Inc.Thomson Learning is a trademark used herein under licensePrinted in the United States of America1 2 3 4 5 XXX 05 04 02 01 00For more information contact Delmar,3 Columbia Circle, PO Box 15015,Albany, NY 12212-5015.Or find us on the World Wide Web athttp://www.delmar.comALL RIGHTS RESERVED. Portions of this work
1998.No part of this work covered by the copyright hereon maybe reproduced or used in any form or by any means graphic,electronic, or mechanical, including photocopying, recording,taping, Web distribution or information storage and retrievalsystems without written permission of the publisher.For permission to use material from this text or product,contact us byTel (800) 730-2214Fax (800) 730-2215www.thomsonrights.comLibrary of Congress Cataloging-in-Publication DataDunning, Gary.Introduction to programmable logic controllers / by Gary Dunning. 2nd ed.p. cm.Includes index.ISBN 0-7668-1768-7 (alk. paper)1. Programmable controllers. I. Title.TJ223.3.3.P76 D86 2001629.8 9 dc21 00-047578
 
TABLEOFCONTENTS
Preface ix Acknowledgments xi
Part IIntroduction to PLCs
CHAPTER 1
WelcometotheWorldofProgrammableLogicControllers. . . . . . . .3WhatIsaProgrammableLogicController(PLC)?. . . . . . . . . . . . . . . . . .4WhereDidthePLCComeFrom?. . . . . . . . . . . . . . . . . . . . . . . . . . .5WhyUseaPLC?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6WhatMakesaPLCWork?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8HowDoPLCsKnowWhatTheyAreSupposedtoDo?. . . . . . . . . . . . . . .8HowDoInstructionsGetintothePLC’sMemory?. . . . . . . . . . . . . . . . .9InnovationsIncorporatedintotheProgrammableController. . . . . . . . . . . .11IntroductiontoFixedandModularPLCHardware. . . . . . . . . . . . . . . . .16TheCentralProcessingUnit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CHAPTER 2
MicroProgrammableLogicControllers. . . . . . . . . . . . . . . . . .31OverviewofSelectedMicroPLCs. . . . . . . . . . . . . . . . . . . . . . . . . .33GEFanucAutomationVersaMaxControllers. . . . . . . . . . . . . . . . . . . . .33GEFanucAutomationSeries90MicroPLC. . . . . . . . . . . . . . . . . . . . .37TheMitsubishiFX2NSuperMicro. . . . . . . . . . . . . . . . . . . . . . . . . .39Omron’sCPM1ASeriesMicroPLC. . . . . . . . . . . . . . . . . . . . . . . . . .44RockwellAutomation’sMicroLogix1000Microcontroller. . . . . . . . . . . . . .45RockwellAutomation’sMicroLogix1500Microcontroller. . . . . . . . . . . . . .46SiemensSimaticS7-200MicroPLC. . . . . . . . . . . . . . . . . . . . . . . . . .50
CHAPTER 3
ProgrammingaProgrammableController. . . . . . . . . . . . . . . . .57HandheldProgrammingTerminals. . . . . . . . . . . . . . . . . . . . . . . . . .58DesktopPersonalComputers(PCs)andPLCProgramming. . . . . . . . . . . . .63NotebookPersonalComputersandPLCProgramming. . . . . . . . . . . . . . .68WindowsCE-basedHandheldPersonalComputers. . . . . . . . . . . . . . . . .71IndustrialComputers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73IndustrialMonitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77OpenPLCSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77TheIEC1131-3ProgrammingStandard. . . . . . . . . . . . . . . . . . . . . . .78SoftPLCorOpen-architectureControl. . . . . . . . . . . . . . . . . . . . . . . .88OneStepFurther:ProductionDatafromPLCtoOfficeDatabases. . . . . . . . .88
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