0 11.10.

2012 Issued for Construction

A 13-07-2012 Issued for Approval

REV. DATE DESCRIPTION DSGN CHKD APPD
PROJ ECT :

TWO(2) x 500MW MONG DUONG 1 THERMAL POWER PLANT

EMPLOYER :


CONSULTANT :


CONTRACTOR :
DESIGNED BY DATE TITLE :

11.10.2012
EMERGENCY DIESEL GENERATOR SIZING
CALCULATION
CHECKED BY DATE

11.10.2012
APPROVED BY DATE PROJ ECT NUMBER DOCUMENT NUMBER REV.

11.10.2012 ADB/MD1-TPIP/EPC150911 MD1-0-E-182-06-00001 0
FOR CONSTRUCTION
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER STATION
Emergency Diesel Generator Sizing Calculation Rev. 0

MD1-0-E-182-06-00001 i 11.10.2012
CONTENTS

1.0 GENERAL ...................................................................................................................... 1
2.0 REFERENCES ............................................................................................................... 1
3.0 DESIGN CRITERIA & FORMULA ............................................................................ 1
4.0 CALCULATION OF EDG SIZING ............................................................................. 3
5.0 CONCLUSION ............................................................................................................... 4

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER STATION
Emergency Diesel Generator Sizing Calculation Rev. 0

MD1-0-E-182-06-00001 1 11-10-2012
1.0 GENERAL

This calculation is prepared to determine the capacity of Emergency Diesel Generator (EDG)
for safe shut down operation and provide power for essential supplies of Mong Duong 1 TPP
in Vietnam.

2.0 REFERENCES

1) Essential Electric Consumer List

2) IEEE Std. 399-1990 Recommended Practice for Industrial and Commercial Power
Systems Analysis.

3.0 DESIGN CRITERIA & FORMULA

3.1 General

To calculate the capacity of EDG, the following cases are considered:

Case I : Capacity during shut down of STGs
Case II : Capacity for starting the largest motor while in islanded operation

3.2 Load Profile
3.2.1 Unit Loads
Load Name
Load
Type
Q'ty
Rated
Power
[kW]
Power
Factor
Eff.
Duty
Factor
Input
[kW] [kVA]
STG
Main Seal Oil Pump M 1 18.5 0.85 0.8 1 23.13 27.21
Recirculation Seal Oil Pump M 1 7.5 0.85 0.8 1 9.38 11.03
Turning Gear M 1 44.7 0.8 0.92 1 48.59 60.73
Vapor Extractor Motor M 1 5.6 0.85 0.8 1 7.00 8.24
Gland Exhauster Motor M 1 11.2 0.85 0.8 1 14.00 16.47
Bearing Pump Motor M 1 150 0.85 1 1 150.00 176.47
Stator Cooling Pump M 1 45 0.9 0.9 1 50.00 55.56
BOILER
AH Support Bearing Oil Pump
MTR
M 2 1.5 0.85 0.8 1 3.75 4.41
AH Guide Bearing Oil Pump
MTR
M 2 1.5 0.85 0.8 1 3.75 4.41
AH Aux. Drive Motor M 2 11.0 0.85 0.8 0 0.00 0.00
AH Sector Plate 1 Drive Motor M 2 0.75 0.85 0.8 0.5 0.94 1.10
AH Sector Plate 2 Drive Motor M 2 0.75 0.85 0.8 0.5 0.94 1.10
AH Sector Plate 3 Drive Motor M 2 0.75 0.85 0.8 0.5 0.94 1.10
PA Fan A Lube Oil Pump A
MTR
M 2 3.7 0.85 0.8 1 9.25 10.88
PA Fan A Lube Oil Pump B
MTR
M 2 3.7 0.85 0.8 0 0.00 0.00
PA Fan B Lube Oil Pump A
MTR
M 2 3.7 0.85 0.8 1 9.25 10.88
PA Fan B Lube Oil Pump B
MTR
M 2 3.7 0.85 0.8 0 0.00 0.00
SA Fan A Lube Oil Pump A
MTR
M 2 2.2 0.85 0.8 1 5.50 6.47
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER STATION
Emergency Diesel Generator Sizing Calculation Rev. 0

MD1-0-E-182-06-00001 2 11-10-2012
Load Name
Load
Type
Q'ty
Rated
Power
[kW]
Power
Factor
Eff.
Duty
Factor
Input
[kW] [kVA]
SA Fan A Lube Oil Pump B
MTR
M 2 2.2 0.85 0.8 0 0.00 0.00
SA Fan B Lube Oil Pump A
MTR
M 2 2.2 0.85 0.8 1 5.50 6.47
SA Fan B Lube Oil Pump B
MTR
M 2 2.2 0.85 0.8 0 0.00 0.00
BFP
Lube Oil Pump for Feed Water
Pump
M 1 18 0.87 0.91 1 19.78 22.74
STACK
Ground Floor Lighting NM 1 0.8 1 1 1 0.80 0.80
Platforms Lighting NM 1 1.2 1 1 1 1.20 1.20
Aircraft Warning Lights NM 1 7.2 1 1 1 7.20 7.20
PDP (internal) NM 1 2.4 1 1 1 2.40 2.40
Ladders Lighting NM 1 1.2 1 1 1 1.20 1.20
Emergency Lights NM 1 1.6 1 1 1 1.60 1.60
PDP (internal) NM 1 2.4 1 1 1 2.40 2.40
Stack Spare (20%) NM 1 3.4 1 1 1 3.36 3.36
I.D FAN
I.D Fan Lube Oil Pump Motor M 4 3.7 0.75 0.87 1 17.01 22.68
I.D Fan Fluid Coupling
Actuator
M 4 1.2 0.75 0.87 0.5 2.76 3.68
Sum of Motor Load 381.47 451.63
Sum of Non-Motor Load 20.16 20.16
Sum of All Load 401.63 471.79

Notes: 1. Load type: M (Motor load), NM (Non-motor load)
2. Input power[kW]: Qty x Rated Power x Duty Factor / Efficiency
3. Input power[kVA]: Qty x Rated Power x Duty Factor / Efficiency / Power Factor
4. Duty factor: Continuous (1), Intermittent (0.5), Stand-by (0)

3.2.2 DC & UPS, BOP Loads
Load Name
Load
Type
Q'ty
Rated
Power
[kW]
Power
Factor
Eff.
Duty
Factor
Input
[kW] [kVA]
ELEC
DC UPS for Power Plant NM 1 250 1 1 1 250.00 250.00
DC UPS for Cooling Water NM 1 20 1 1 1 20.00 20.00
WT
Potable Water Pump A M 1 22 0.85 0.8 1 23.91 28.81
Potable Water Pump B M 1 22 0.85 0.8 0 0 0
HVAC
Precision Air Conditioner NM 1 11 1 1 1 11.00 11.00
Air Cooled Water Chiller NM 1 116 1 1 1 116.00 116.00
Chilled Water Pump M 1 19 1 1 1 19.00 19.00
CHLORINATION
Absortion tower blower A M 1 11 0.85 0.89 1 12.36 14.54
Circulating pump_A M 1 5.5 0.88 0.89 1 6.25 7.10
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER STATION
Emergency Diesel Generator Sizing Calculation Rev. 0

MD1-0-E-182-06-00001 3 11-10-2012
Sum of Motor Load 61.52 69.45
Sum of Non-Motor Load 397.00 397.00
Sum of All Load 458.52 466.45

Notes: 1. Load type: M (Motor load), NM (Non-motor load)
2. Input power: Qty x Rated Power x Duty Factor / Efficiency
3. Input power[kVA]: Qty x Rated Power x Duty Factor / Efficiency / Power Factor
4. Duty factor: Continuous (1), Intermittent (0.5), Stand-by (0)


4.0 CALCULATION OF EDG SIZING

4.1 Calculation for Case I

The capacity required for continuous operation during shutdown of STG Unit is calculated by
the following formula;







Where,
PG
1
: Generator capacity [kVA]
pf
G
: Generator power factor (0.85)
P : Output of load [kW]
q : Efficiency of load
a : Coefficienct considering load factor, demand factor, margin of capacity, etc
(Motor: 0.9, Non-motor: 1.0)

4.2 Calculation for Case II

The EDG shall also be capable of starting the largest motor (Bearing pump motor for STG
Unit 1, 150kW or 176.47kVA) as the remaining loads are running;







Where,
PG
2
: Generator capacity [kVA]

0
W : Summation of operating load [kVA] (938.25-176.47=761.77kVA)
L
u cos : Power factor during starting of the largest motor (0.25)
K : Overload capacity of generator (1.1)







] [ 82 . 959
85 . 0
1
)} 16 . 417 ( 1 ) 99 . 442 ( 9 . 0 {
] [
1
........
3
3
2
2
1
1
1
kVA
kVA
pf
P P P P
PG
G n
n
= + =

|
|
.
|

\
|
+ + + + =
q q q q
o
] [ 27 . 973
1 . 1
) 25 . 0 29 . 1235 ( 77 . 761
] [
] cos [
max 0
2
kVA
kVA
K
Q W
PG
L L
=
+
=
+
=

u
] [ 29 . 1235
85 . 0
]] [ 150
7 ] [
] [
7
max
kVA
kW
kVA
pf
kW input
Q
L
L
= = =
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER STATION
Emergency Diesel Generator Sizing Calculation Rev. 0

MD1-0-E-182-06-00001 4 11-10-2012
5.0 CONCLUSION

ITEM
DESCRIPTION
CALCULATED
CAPACITY
SELECTED
CAPACITY
CAPACITY WITH
20% MARGIN
Emergency Diesel
Generator
PG
1
: 959.82kVA
PG
2
: 973.27kVA 1167.92kVA
PG
2
: 973.27kVA

Based on the calculated capacities and considering sufficient margin, the rated capacity of
both EDG Unit 1 & 2 will be selected as 1200kVA at 0.85PF.