PALU-3 CFSPP (2x50 MW)

CONSORTIUM WIKA - DHI - KOEN

PT. PLN PERSERO
DOCUMENT NO.
150 KV SWITCHYARD UPS 230 CALCULATION
18JE05-CAL-AE-3001-0003 PT. ENERGI DIAN RAYA

CLIENT : PT. PLN PERSERO

CONTRACTOR : CONSORTIUM WIKA-DHI-KOEN

PROJECT NAME : PALU 3 CFSPP (2X50MW)

PROJECT NO : 18JE05-CAL-AE-3001-0003

LOCATION : DONGGALA- INDONESIA

REV DATE DESCRIPTION PREPARED CHECKED APPROVED

This document and the information contained in it is issuer property. It cannot be used, reproduced, transmitted, and/or disclosed without prior written permission.
 GENERAL DOCUMENT

150 KV SWITCHYARD UPS 230 CALCULATION

CONSORTIUM WIKA - DHI - KOEN
PT. PLN PERSERO
DOCUMENT NO.
PALU-3 CFSPP (2x50 MW)
18JE05-CAL-AE-3001-0003 PT. ENERGI DIAN RAYA

1. Introduction

The 230V AC system provides continuous power supply for HV Switchyard Automation System.
This 230V AC system equipped with Battery Bank which capable to backup all necessary load for 4 hours.
To comply with contract requirement, the 230V AC system shall be redundant system, which the capacity is 2 x 100% as well the battery capacity.
Both output of System #1 and system #2 synchronized before fed 230V AC Distribution Board.

2. Principle Drawing

3. BATTERY BANK CALCULATIONS 110v DC

3.1. SCOPE

To Meet Requirements as 150/20kv Palu Substation,

this document deals with sizing 110V battery bank to cater for new as well as relocated equipment
in substation building. 110V DC system shall consist of 1 No. battery bank and charger.

3.2. Calculations

2-1 Cell Sizing Calculation

The station DC auxillary power supply parameters for DC Control System are as follows.

Battery Type = NI-CAD

Nominal DC system Voltage = 110 V

Minimum allowable system voltage percentage = 0.9

End cell voltage = 1.15 V

Minimum Allowable DC system Voltage = 99 V

Float Voltage per Cell = 1.40 V

Boost Voltage Per Cell 1.55 V

Number of cells Required ( Ncell ) = Minimum Allowable DC system Voltage

End cell voltage

( Ncell ) = 99/1,15

( Ncell ) = 86.09 Cells

Float Charging = 1,40x86

Float = 121 VDc

Boost Charging = 1,55x86

Boost = 133 VDc
 GENERAL DOCUMENT

150 KV SWITCHYARD UPS 230 CALCULATION

CONSORTIUM WIKA - DHI - KOEN
PT. PLN PERSERO
DOCUMENT NO.
PALU-3 CFSPP (2x50 MW)
18JE05-CAL-AE-3001-0003 PT. ENERGI DIAN RAYA

4. Load List

Unit Load Simultan Intermitent Operation Base Load Max Peak

No. Description Item QTY
( Watt) Operation Load (Watt) Time ( Sec) Base Power Watt (A) Load ( A)
A 150kv Relay Control Panel ( RCP)

1 Server & gateway 310 2 2 0 continuous 620 2.8 2.8

2 HMI Workstation 310 2 4 0 continuous 620 2.8 2.8
3 Exhaust Fan 80 2 1 0 continuous 160 0.7 0.7
4 KVM ( Extender Local) 5 2 1 0 continuous 10 0.0 0.0
5 HMI Monitor 58 2 1 0 continuous 116 0.5 0.5
6 Color laser jet printer 445 1 1 0 continuous 445 2.0 2.0
7 Engineering Laptop 80 1 1 0 continuous 80 0.4 0.4
8 Active Speaker 30 2 2 0 continuous 60 0.3 0.3
9 KVWM ( Extender Remote) 5 2 2 0 continuous 10 0.0 0.0

Total Continuous Load ( Watt) 2121 9.6 9.6

Spare capacity of 1,000 Watt is added to above load list so total AC load becomes 3,121 Watt.
 GENERAL DOCUMENT

150 KV SWITCHYARD UPS 230 CALCULATION

CONSORTIUM WIKA - DHI - KOEN
PT. PLN PERSERO
DOCUMENT NO.
PALU-3 CFSPP (2x50 MW)
18JE05-CAL-AE-3001-0003 PT. ENERGI DIAN RAYA

5. Selecting Battery Type

Battery Autonomy Time = 240 Minutes

Inverter Efficiency = 88 % = 0.88

Total Load = 3121 W

DC Equivalent load = 3546.591 W

at Inverter Input

1 Nominal DC Current = 16 A

Temperature Correction Factor = 1.00

Initial Capacity Factor = 1.00

Aging Factor = 1.25

Design Factor = 1.10

In this project, 100Ah Battery is selected

6 UPS Sizing

Battery Autonomy Time = 240 Minutes

UPS Output Load = 5000 W 230 VAC

Inverter Efficiency = 88 %

Total Load = 3121 W

DC Equivalent load = 3546.59 W 32.24 A

at Inverter Input

UPS Selected = 5000 W / 5 KVA

 GENERAL DOCUMENT

150 KV SWITCHYARD UPS 230 CALCULATION

CONSORTIUM WIKA - DHI - KOEN
PT. PLN PERSERO
DOCUMENT NO.
PALU-3 CFSPP (2x50 MW)
18JE05-CAL-AE-3001-0003 PT. ENERGI DIAN RAYA

7 Battery Charger Sizing

Charger Capacity = Battery Recharge + Load Current

Load Current = 32 A

Battery Provide = 100 AH

Battery Selected = 100 AH

1 Battery Recharge = 0.1 C

Battery Recharge = 0,1 x 100 AH = 10 A

Chargeer Capacity = 10 A + 32 A = 42.0 A

Charger Selected = 50 A

8 Dropper Requirement During Boosting Charging

Maximum Allowable DC Voltage = 110 V X 110 % = 121 V

Charger Boost Voltage = 1.55 V x 86 Cells = 133.3 V
Voltage Dropper requirement = 12.3 V