HYD RELAY SETTING CALCULATION FOR TG52754

M/S.BECKWITH,USA (M 3425A) REV. NO. 00

HYD

RELAY SETTING CALCULATION

Project: - 1X28MW STG
M/S KRISHNAVENI SUGARS

FORMAT Prepared by Approved by Date: 12.11.10

D-201 K P C RAO
REV-00

COPYRIGHT AND CONFIDENTIAL

The information on this document is the property of BHEL. It must not be used directly
i di tl i d ti t l t th i t t f th
 RELAY SETTING CALCULATIONS FOR       TG52754
M/S.BECKWITH,USA        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS
                                              Generator & System Data:
1.0 Rated active out put 28.2 MW
Rated Apparent out put
2.0 35.25 MVA
3.0 Rated Voltage 11 KV
4.0 Allowed deviaion on the voltage( + ) 10 %
Allowed deviaion on the voltage(  ‐)
4.0 10 %
5.0 Rated Current 1850 A
Rated power factor
6.0 0.8
Rated Frequency
7.0 50 Hz
8.0 D‐Axis Synchronous Reactance ( Xd ) 2.178 P.U
D‐Axis transient Reactance ( X’d ) 0.1209 P.U
9.0
10 D‐Axis sub transient Reactance ( X”d ) 0.112 P.U
11 CT primary current 2500 A
12 CT secondary current 1A
13 CT ratio 2500
14 PT primary voltage   ( 11000/√3) 6351.04 V
PT secondary voltage     ( 110/√3)
15 63.51 V
16 PT ratio 100
Continuous Neg. Seq. Capability  ( Percentage of rated curent)
17 10 %
2
18 Thermal capability (I2 t) 15 Sec

                                    ELECTRICAL MACHINES ENGINEERING Date : 12.11.10
Prepared  Checked Approved Rev 00
K PC RAO SUNITA S K PANDEY
        TG52754
RELAY SETTING CALCULATIONS FOR         REV 00
HYDERABAD M/S.BECKWITH,USA
PROJECT: M/S KRISHNAVENI SUGARS
List of Protections ( Part of M3425A)
1 Differential Protection
2 Stator Earth fault protection (95%)
3 Rotor First Earth Fault protection (Stage‐l)
4 Rotor First Earth Fault protection (Stage‐2)
5 Dead Machine Protection
6 Loss of Excitation with U/V protection
7 Loss of Excitation without U/V protection
8 Generator Overcurrent protection
9 Under frequency protection (Stage‐l)
10 Under frequency protection (Stage‐2)
11 Over frequency protection
12 Generator Negative Sequence Protection (Stage‐l)
13 Generator Negative Sequence Protection (Stage‐2)
14 Gen. Overvoltage Protection(stage‐l)
15 Gen. Overvoltage Protection(stage‐2)
16 Gen. Undervoltage Protection (Stage‐1)
17 Gen. Undervoltage Protection (Stage 2)
Gen. Undervoltage Protection (Stage‐2)
18 Reverse power Protection
19  Local Breaker Backup Protection
20 Over fluxing relay operated
21 Low forward power protection
22 Voltage restraint over current protection.

Part of MIT121/131
1 Directional over current Protection (67N)
Part of MBCH 12 ALSTOM
1 Biased differential Protection (87BD)
 RELAY SETTING CALCULATIONS FOR M/S.BECKWITH,USA       TG52754
RELAY (M3425A)        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS

1.0 Over voltage protection: Stage -I ( 59.1)

This protection is provided to change regulation of AVR from auto to Manual in
case Auto channel of AVR fails.
Type of relay : Part of M3425A
Rated voltage of generator : 11KV +5%
The percentage of higher voltage than rated cont.voltage for I Stage
of over voltage protection for changeover from auto to manual x= 5%
Hence, setting shall be (105 + x) % of rated Voltage 115 %
PT Secondary rated voltage for setting 126.5 V
Time delay recommended = 0.5 Sec
Action : To trip 86D

2.0 Over voltage Protection : Stage II ( 59 .2)

This protection is provided to protect generator against over voltages
Type of relay : Part of M3425A
This protection shall be chosen at 10 % higher than stage -I
Over voltage setting = 125 %
PT Secondary voltage 110 V
This time delay shall not be too long to avoid strain on the machine
Relay setting = 137.5 V
Recommended time delay = 2 sec
Action : To trip 86C

3.0 Low forward power protection – ( 37G)

This protection along with Turbine trip interlock results in Unit trip (86A)
Type of relay : Part of M3425A
Setting range available = -3.0 p.u to 3.0 p.u
Setting recommended : 0.005 p.u
Time delay recommended : [ 1 sec] 50 Cycles
Action : To trip 86A

4.0 Reverse power protection – ( 32G)

This protection is provided to protect generator against motoring
Type of relay : M3425A
Setting range available = -3.0 p.u to 3.0 p.u
Setting recommended : -0.005 p.u
Recommended time delay : [ 2 Sec] 100 Cycles
Action : To trip 86C

5.0 Under voltage relay : ( 27G )

This protection is provided to protect the generator against operation at
very low voltage.
Type of relay : Part of M3425A
Rated voltage of generator = 11 KV
Allowed voltage dip on the rated voltage of generator 10 %
Under voltage setting recommended lower than minimum operating
voltage for stage-1. 2%
Percentage setting recommended : 88 %
Voltage setting recommended (line to line) 96.8 V
Time delay recommended : [5 Sec] 250 Cycles
 RELAY SETTING CALCULATIONS FOR M/S.BECKWITH,USA       TG52754
RELAY (M3425A)        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS
Action : To trip 86D

Gen. undervoltage protection Stage-2

Recommended setting for Under voltage protection stage-2 85%
Time delay recommended : [2 Sec] 100 Cycles
Action : To trip 86C

6.0 Under frequency protection : ( 81.1 & 81.2 )

This protection is provided to protect the generator against operation at
low frequencies .
Type of relay : Part of M3425A
From the capability & safety of TG set, trip setting is recommended at : 47.5 Hz
Alarm settings are to be made at 0.5 Hz intervals to alert the operator for corrective
action and load management. Hence, following settings are recommended.
Stage -1: Freqency setting : 48.5 Hz
Time delay : [2 Sec] 100 Cycles
Action : To trip 86D
Stage -2: Freqency setting : 47.5 Hz
Time delay : [1.5Sec] 75 Cycles
Action : To trip 86B

7.0 OVER FREQUENCY PROTECTION ( 81.3G)

This protects the machine against over speeding.
Type of relay : M3425A
Safety of TG set, trip setting is recommended at 51.5.0 Hz ,Time delay =1 sec.
Stage I :
Frequency Setting : 51 Hz
Time delay : [ 1 Sec] 50 Cycles
Action : To trip 86D
Stage II :
Frequency Setting : 51.5 Hz
Time delay : [0.5 Sec] 25 Cycles
Action : To trip 86B

8.0 Negative Sequence Current Protection: (46 G)

This protection is provided to protect the generator against unbalanced loads and
as a backup for uncleared unsymmetrical faults.
Type of relay : Part of M3425A relay
Stage -I : Alarm [Definite Time Characteristic]
Rated current of generator refered to CT secondary : 0.74 A
Definite time pick up 8%
Time delay 300 Cycles
Action : To trip 86D
Inverse time pick up 9%
2
Time Dial setting (I t) = K 8.2 Sec
Definite Maximum Time to Trip 600 Cycles
Action : To trip 86B

9 Generator Differential Protection : ( 87 G)

This protection is provided to protect the generator against phase
to phase faults in generator.
 RELAY SETTING CALCULATIONS FOR M/S.BECKWITH,USA       TG52754
RELAY (M3425A)        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS
Type of relay : Part of relay M3425A
The basic differential current setting defines the pickup setting of
differential protection for internal faults. The lowest possible value should
be chosen to enable it to detect the worst case faults.
Hence , recommended Pick Up : 0.05 A
Slope : 10 %
Time Delay : : [0.02 Sec] 1 Cycle
Action : To trip 86A

10 Stator E/F relay ( 0 to 95 % ) (64G1) :

This protection is provided to protect the generator against earth faults
in generator & 11 KV system.
Type of relay : Part of M3425A relay
CT Ratio : 50/1A

PickUp : 0.25 A
Time Delay : [1Sec] 50 Cycles
Action: To trip 86A

11 Rotor earth fault relay (64R)

Type of relay : M3425A relay.
Stage I Settimg: 80 Kohms
Time Delay : [10 Sec] 500 Cycles
Action: Alarm
Stage II Setting 5 Kohms
Time Delay : [10 Sec] 500 Cycles
Injection
j frequency
q y g p , j 0.52 Hz
frequency shall be decided according to manufacturing recommendation.
Action : To trip 86A

12 Protection Against Loss of Excitation (40 G)

This protection is provided to prevent generator running as asynchronous generator.
Type of Relay : Part of M3425A.
Gen.Impedance: Zbase.pri =((KV)²/MVA) 3.43 Ohms
Gen.Impedance refered to secondary : Zbase.sec = (Zbase.pri)x(CTR/PTR) 85.816 Ohms
Actual D axis reactance = Xd p.u x Zbase.sec 186.91 Ohms
Circle diameter - 1 85.816 Ohms
Time delay 1 Cycle
Voltage Control Enable
Circle diameter 2 186.91 Ohms
Time delay [2 sec] 100 Cycles
Voltage Control Disable
Xd’ (Ohms) 0.415
Offset 1 & 2 5.19
Recommended setting for Voltage 77 Volts
Action : To trip 86A

13 50 LBB (LOCAL BREAKER BACK UP PROTN)/Breaker Failure Protn.[50BF]

This Protection acts as back up for the Main relay.
Type of Relay : Part of M3425A
Full load Current : 1850 A
 RELAY SETTING CALCULATIONS FOR M/S.BECKWITH,USA       TG52754
RELAY (M3425A)        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS
Current with 25% of over load [0.25xIn x CT Ratio] 0.19 A
Setting :
Phase current setting : 0.19 A
Time Delay : 10 Cycles [4 (Margin)+1(Accuracy)+5 (Breaker time)=10] 10.00 Cycles
Action : To trip Grid/upstream CB

14 OVER CURRENT PROTECTION (51.1G)

This protection is used to protect the Generator against over currents.
Type of Relay : Part of M3425A
Current setting 0.777 A
Time setting : [10 Sec] 500 Cycles
Action : Alarm purpose only.

15 Dead M/C Protection (50G)

This protects the machine against inadvartent closing of the Gen.CB.
Type of Relay :Part of M3425A
Dead M/C functions as follows:
Minimum Setting : 0.07 A
Over current Pick up : 0.50 A
Minimum voltage setting available 30 V
Under Voltage Pick Up :[70 % on Vn] (Line To Line) 77 V
Pick up Time Delay (With undervoltage element) : 1.5 sec
Drop out Time Delay : 100 Cycles
Action : To trip 86A

16 Overfluxing Protection (99G)

Type of Relay : Part of M3425A
Stage-1
Pickup setting 112% 0.2464
Time Delay 5 sec
Stage-2
Pickup setting 115% 0.253
Time delay 3 sec
Action : To trip 86C

17 Voltage Restrained over current protection (51V)

Type of Relay : M3425A
This protection function provides backup protection for -
phase faults outside the Generator zone.
Pick up (1.5 X Generator full load rating) 1.11 A
Time Delay : To be set in coordination with the upstream breakers by Customer. 0.5 Sec (Typical)

Action : To trip 86A

18 Check Sync Relay (25)

Type of Relay : ARGUS 7

Recommended setting for Phase angle difference : 5 Deg
Recommended setting for Voltage difference : 2 V
Recommended setting for Split frequency/frequency difference : 0.5 Hz
Split timer : 0.1 Sec

19 Auto Synchronizer settings.

 RELAY SETTING CALCULATIONS FOR M/S.BECKWITH,USA       TG52754
RELAY (M3425A)        REV 00
HYDERABAD
PROJECT: M/S KRISHNAVENI SUGARS

Type of Relay : SPM12

Recommended setting for Voltage difference : 2%
Recommended setting for Split frequency/frequency difference : 0.5 Hz
Recommended setting for Phase angle difference : 5 Deg
Minimum permanence time of Voltage & frequency closing conditions -
to start checking of angle: 0 Sec

20 Directional overcurrent protection (67N)

Type of Relay: MIT 121/131

CT Ratio : 20/1A
Recommended current setting (expressed as % of nominal current In) : 5%
Time multiplier setting : 0.025
Reset time delay : 50 cycles
Directional setting : Reverse
Action : To trip 86A

21 Biased differential protection (87BD)

Type of Relay : MBCH12

CT Ratio : 20/1A
Recommended bias current setting (expressed as % of nominal current In) : 10 %
Action : To trip 86A