Professional Documents
Culture Documents
C at alogue
All around the load hook
ACCESSORIES DIRECT FROM THE
HOIST AND CRANE MANUFACTURER
Subsidiaries
Sales partners
You will find the adresses of over 100 sales partners on the
internet at www.stahlcranes.com under ›Contact‹.
STAHL CraneSystems Lifting technology | Drive technology | Control technology
STAHL CraneSystems _
innovative and pioneering
> Consulting
> Production
> Erection
> Accessories
> Information
> Seminars
STAHL CraneSystems
Enthusiasm for innovation and continual growth
have been features of STAHL CraneSystems in
past years. As one of the world’s leading
manufacturers of hoisting and crane technology
and the leading manufacturer of explosion
protected material flow technology, we continue
to offer our customers technically pioneering,
revolutionary solutions. The development and
manufacture of individual off-standard solu-
tions, the successful customer care and the
decades-long availability of original parts are
always our fundamental principle. 12 subsidia-
ries and over 100 partners all around the world
mean that STAHL CraneSystems is represented
on all important markets.
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
1
The history
The long history of STAHL CraneSystems begins in August 1876. Rafael Stahl founds the
mechanical workshop ›Stahl and Weineck‹. The first products relate to the textile
industry. The company grows and in the mid-eighties of the century before last, circular
spring needle knitting machines are exported abroad. At the end of the 19th century
the founder’s sons introduce new, innovative ideas. The first lift is built and the promising
era of material handling begins. The first electric lifting block is being manufac-
tured in 1903 already. From 1921 onwards, the company is engaged in the explosion-
protection of electrical apparatus and material handling equipment, and systemati-
3 4 5
1 The founder Rafael Stahl, 1845--1899
2 Circular spring needle knitting machine, 1893 3 First electric
lifting block, 1903 4 The Elektus: The first portable miniature
electric hoist in the world, 1950 5 First explosion-protected
electric hoist, 1953 6 AS wire rope hoist, 1978
7 SH wire rope hoist, 1998 8 STD Vario dual chain hoist, 2008
2
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
cally and successfully intensifies this development. Right up to the present day,
STAHL CraneSystems has always been a pioneer and one of the world’s leading suppliers
of explosion-protected electric hoist and crane technology. From 1945 onwards, the compa-
ny’s expansion continues at breakneck speed. STAHL CraneSystems develops into one of
the leading manufacturers of wire rope and chain hoists and overhead material flow tech-
nology. Again and again, brilliant technical achievements succeed in all fields. From 1975
on, the sales organisation is expanded on a national and in particular international level. Today,
STAHL CraneSystems is represented on all continents by 12 subsidiaries and over 100 partners.
6 7 8
1
4
> Single girder overhead travelling cranes
Crane technology
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
1 Maximum hook height _ A single girder overhead travelling crane in a plastics moulding plant transports casting tools for retooling the
machines. Maximum hook paths are possible even in low buildings with the special chain hoist with ›extra short headroom trolley‹
2 Three bridge cranes of 40,000 kg S.W.L. each in operation. Two hoists with motor-driven rotating hooks work on each crane
3 In particular in buildings with a low noise level, the particularly quiet technology of cranes from STAHL CraneSystems is a welcome
advantage 4 The three cranes with 51 m span have room to move in the large shop measuring 52 m x 85 m. If required, all six load hooks
can be operated in synch from a single radio remote control
1
3 4
5
> Chain hoist
Chain hoists
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
1 The › short headroom trolley‹ with its headroom reduced by 33 % provides greater flexibility 2 The › extra short headroom trolley‹
permits maximum hook paths with its headroom of a mere 210 mm (5,000 kg) or 185 mm (3,200 kg) 3 The ST 05 chain hoist with S.W.L. of
up to 630 kg 4 The single-fall design of the ST 05 chain hoist permits fast hoisting speeds for S.W.L.s up to 2,500 kg 5 Perfect team-
work of dual chain hoists with crane technology from STAHL CraneSystems
1 2
4 5
6
> SH wire rope hoist
The adaptable wire rope hoists from STAHL CraneSystems are designed as
an uncompromisingly modular system and calculated for an S.W.L. range from
500 kg to 160,000 kg. The versatile SH series is available for the S.W.L. range
from 500 kg to 25,000 kg. The upper S.W.L. range up to 100,000 kg is covered by
the tried-and-tested AS 7. The SHW 8 winch programme extends the area of
application into the heavy load range up to 160,000 kg. A compact, sturdy
construction is concealed behind the attractive design of STAHL Crane-
Systems’ wire rope hoists. They are extremely reliable, extremely powerful
and have above-average service life. The particularly smooth, precise starting
and braking characteristics are common to all. All wire rope hoists and winches
from STAHL CraneSystems are also available in explosion-protected design
for Zone 1, Zone 2, Zone 21 and Zone 22.
1 The AS 7 wire rope hoist supplements the SH series of wire rope hoists in the upper S.W.L. range up to 100,000 kg 2 KE monorail
trolleys with SH series wire rope hoists are available for S.W.L.s up to 25,000 kg 3 SH 6 wire rope hoist with UE monorail trolley, true
vertical lift, lifting height of 25 m 4 TDC – twin drive concept, wire rope hoists on the twin drive concept are equipped as standard with
two motor-gear units 5 AS 7 wire rope hoist with a double girder overhead travelling crane, SH wire rope hoists in combination with
single girder overhead travelling cranes 6 The winch SHW 8 is used for loads from 32,000 kg
1 2 3
4 5 6
7 8
> Universal
> Flexible
> Reliable
> Maintenance-friendly
> Field-proven
> Compact
Wheel block
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
The modern, optimised SR wheel block system with its six frame sizes can be
used universally. It is suitable both for manufacturing cranes and crabs and for
off-standard applications. The wheels, guided by flanges on both sides, guaran-
tee quiet, runway-preserving travel, and can in addition be equipped with guide
rollers. The reliable drive options are pole-changing hollow shaft drives, SFD
frequency inverters or slimline pancake gears. Five standard configurations are
available for mounting them on the customers’ structures.
1 Affixed connection Type A _ A connecting flange is used to weld the wheel block end to a steel structure, the connection can be
dismantled 2 Screwed connection Type S 3 Welded connection Type W _ the wheel block end is welded directly to the supporting
structure without any intermediate flange 4 Head connection Type H _ the wheel block is bolted on at the top 5 Inserted connection
Type I _ the wheel block is plugged into a hollow profile and secured with bolts 6 The guide rollers are positive locking and securely
mounted, and can be used even on relatively flat rails 7 As an option, the wheel blocks can be equipped with slimline pancake gears
8 The wheel blocks form the basis of the AS 7 wire rope hoist crab
1 2
3 4
> Lifting technology
Crane kits
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
3 4
5 6
7 8
> Crane technology
>
>
Hoists
Explosion protection Accessories
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
> Slings
> Hydraulics
As global experts with many years of experience on hoists and crane systems, we know the
needs and requirements all around overhead material handling. STAHLplus, the direct marketing
organisation all around the load hook from STAHL CraneSystems, offers a detailed range of high-
quality yet cost-effective products. Profit from our experience, know-how and the advantage of
being able to purchase everything you need for your material handling from a single supplier.
Internet
www.stahlplus.com
stahlplus@stahlcranes.com
1 ST chain hoist with electric trolley, see page 43 2 360 ° manual chain hoist, see page 51 3 TRU round stock grab, see page 100
4 SRS round slings, see page 175 5 Workshop crane, see page 200 6 Calibrated digital load cell up to 10 t, see page 196
7 Rotating sling-attachment collar, screw-on or weld-on, see page 188 8 MB work platform for fork-lift truck, see page 208
1 2
3 4
> SLE motor management
Condition monitoring
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
3 4
> Crane systems
Explosion protection
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
1 Single girder suspension crane with 1,600 kg S.W.L. 2 SH ex wire rope hoists are available for gas explosion protection Zone 1 and
Zone 2, and dust explosion protection Zone 21 and Zone 22 3 The ST chain hoist in explosion-protected design is available in two frame
sizes up to a safe working load of 5,000 kg 4 Single girder overhead travelling crane with 5,000 kg safe working load and radio remote
control in the hazardous area of a chemical plant
> Product seminars
>
Seminars Individual customer seminars
History _ Crane technology _ Chain hoists _ Wire rope hoists & winches _ Wheel block _ Crane kits _ Accessories _ Condition monitoring _ Ex plosion protection _ Seminars
Chain hoists, wire rope hoists, winch, lever hoists, push trolleys,
reel-type trolleys, adjustable beam clamps, cable winches, lubricants, Hoists 35
rope sheaves, balancers, cable reeling drums, cable pullers
Weighing
Load cells, calibrated load cells, load indicators, digital load cells 193
and measuring
Dump and stacking dump containers, working platforms, hinged Fork-lift truck
bottom skips, telescopic crane jibs, Big Bag transport equipment, 207
gas cylinder cabinets, collection troughs, drum transport equipment attachments
STAHLplus Info
See page 64
for more details
Cranes from STAHL CraneSystems are
the ideal solution for standard
applications. They are easy to install
and simple to use, and make
working on machines in production
bays and warehouses easier.
Crane technology
3
Crane technology
What a good thing it is when the "classics under the roof" come from A range of cranes to suit all requirements
STAHL CraneSystems. Then the tried-and-tested functions required • Our engineers provide on-site consultation
are achieved with an intelligent design and the most up-to-date • Easy-to-assemble components ensure minimum assembly and
technology. For example, minimum approach dimensions and maintenance time and thus low costs
comfortably large hook paths. • Optimised component modules and certified quality assurance in
accordance with DIN ISO 9001/EN 29001 guarantee consistent high
quality and short delivery times
Technical features (standard range) • And after delivery: Our qualified maintenance team will carry out the
• Single girder suspension cranes up to 10,000 kg legally stipulated inspections on your behalf.
• Single girder overhead travelling cranes up to 16,000 kg • Secured spare parts availability even after many years
• Double girder overhead travelling cranes up to 160,000 kg
• Also for use in hazardous areas:
We are the experts in explosion protection!
STAHL CraneSystems
Overhead travelling crane with 2 wire rope hoists for single and tandem operation, with integrated load measuring system and
large format display for monitoring loading of lorries.
4
Innovative crane technology
Technical features
• Single girder overhead travelling cranes up to 16,000 kg with radio
control as standard
• Wireless signal transmission replaces cable-bound control pendants
• A choice of three radio transmitters:
- quadrix compact transmitter, a mere 330 g in weight
- micron 6 pushbutton transmitter
- spectrum 1 joystick transmitter Suspended cables and mechanical fixtures for the hoist power supply are dispensed
(detailed information on page 25) with completely.
• Main power supply with four-pole conductor line
• Low-maintenance: no cables susceptible to wear
• No cable loops mean space gains
• Plug-and-socket connections for all electrics as standard
01_08EN.FM
The new crane technology in operation with an SH 30 wire rope hoist and an S.W.L. of 5,000 kg.
5
Crane technology
Technical features
• Compact _ minimum approach dimensions and efficient utilisation
of the available ceiling height
• Long-lived _ robust rolled steel sectional girders or welded box
girders for the crane bridge, optionally in EH-A or EH-B version
(sketch)
• Convenient _ quiet travel, smooth starting and braking
• Wide-ranging _ Crane interlocks free of jolts or knocks for overhead
material transport across bays
• Choice _ of flexible flat cable or contact-free conductor line as
power supply to the hoist
• Lifting _ optionally with chain hoist up to 6,300 kg or wire rope hoist
up to 10,000 kg S.W.L.
Railway construction _ The 12 suspension cranes ensure that the overhead transpor-
tation in the production processes runs smoothly.
EH-A EH-B
6
Single girder overhead travelling cranes
EL-A
EL-B
EL-C
Three "hermaphrodite cranes" were de-
signed partly from suspension and partly
from overhead travelling components.
The cranes were designed as overhead
travelling cranes, but due to the wide
span of 51 m were equipped with an
extra suspended trolley in the centre.
The three-point suspension permitted a
crucial reduction of the weight and
headroom of the crane bridges. The
three off-standard cranes can be opera-
ted synchronously from a single radio
control if required. Combined in synchro-
nous operation, they can transport up to
45,000 kg.
Technical features
• Perfect _ extremely adaptable thanks to various installation versions
• Resilient _ drives calculated for the rugged conditions of crane duty
• Computer-optimised _ sturdy rolled steel sectional girders or welded
box girders for the crane bridge
• Convenient _ low noise generation, smooth starting and braking
characteristics
• Choice _ of flexible flat cable or guarded conductor line as power
supply to the hoist The offset crane girder design enabled the maximum effective hook path to be
achieved in spite of the very low ceiling.
• Accurate _ laser measurement of wheel axles for smooth running
characteristics and low wear
01_08EN.FM
7
Crane technology
Technical features Example: double girder overhead travelling crane in paper manufacture
• Computer optimised _ robust rolled sectional steel girders or
torsion-resistant welded box girders for the crane bridge
• Convenient _ quiet running characteristics, smooth starting and
braking
• Choice _ flexible flat cable or contact-free conductor line for the
power supply to the hoist
• Accurate _ laser measurement of wheel axles for smooth running
characteristics and low wear
• Lifting _ optionally with wire rope hoist or winch
Paper manufacture _ Three wire rope hoists are mounted on the double girder
01_08EN.FM
overhead travelling crane with 30,000 kg S.W.L. The outer hoists ensure that the reels
are handled without swinging, the centre hoist with a single hook is used for turning
the paper reels if required.
8
STAHL CraneSystems - your partner for off-standard solutions
Off-standard cranes
Practical experience
STAHL CraneSystems enjoys every customer-specific challenge. Only
when your individual solution needs to be planned, from a single hoist
to custom-built cranes to computer-controlled automation, do we
really have to extend ourselves. Then all our flexibility and dynamism
are brought to bear. The highly motivated, experienced engineers and
technicians at STAHL CraneSystems combine their comprehensive
know-how with your specifications and ideas. Economical standard
components from the whole range of products are used as well as
economically optimised off-standard components and automation
components. With your input, in a constructive process a solution is
achieved that is practical, individual and precisely adapted to your
application.
Handling paper reels _ With a total of five axes of motion, paper reels up to 18,000 kg
Competent are reloaded quickly and safely.
Numerous examples both in Germany and abroad prove the compet-
ence of STAHL CraneSystems in the field of custom-built solutions.
These projects are described in detail in separate reference leaflets.
Just ask for them at www.stahlcranes.com.
Technical features
• High-performance _ experience and know-how from more than
70 years of crane manufacture and centralised production
• Innovative _ continuing development of the hoists and crane
components
• Individual _ customer-specific system solutions
• Partnership _ joint planning in consultation with our customers
• Safe _ top quality ensured by certified processes
• Rigorous _ statics and engineering to the latest DIN and EN
standards
Waste reloading station _ Multi-hook operation, automatic load positioning and loads
up to 38,000 kg: STAHL CraneSystems supplied the whole system including the free-
standing crane runway.
Aircraft engine maintenance _ State of the art crane systems from STAHL CraneSystems with safe working loads between 500 and 12,500 kg transport the valuable aircraft
01_08EN.FM
engines and their individual components to any point desired. All the cranes are equipped with frequency-controlled drives in order to be able to move the delicate engines
extremely slowly and with minimum load swing. Wire rope hoists of the SHF 30 to SHF 60 series are used, some of the hoists were designed with true vertical lift. The
cranes with two trolleys and separate joysticks for the individual hoists are particularly useful when rotating the engines.
9
Crane technology
Crane components
Modular
The perfect complement to STAHL CraneSystems hoists are crane
components from our own production. Forward-looking, high quality
components complement each other in the system and offer safety and
economical use. With the aid of the modular components, the crane
system is individually adapted to customer-specific wishes
Technical features
• Optimised crane endcarriages_ KEL for single girder overhead 1
travelling cranes: 5 wheel diameters and 5 wheelbases
KZL for double girder overhead travelling cranes: 5 wheel diameters
and 6 wheelbases
KEH single girder suspension cranes: 4 wheel diameters and
3 wheelbases
• Versatile SF crane travel drives _ Supplied as standard with two-
step speeds 20/5 or 40/10 m/min, other speeds available on request.
Stepless speed control as an option
• Flexible operation _ Cable-connected STH manual control pendant
micro and quadrix pushbutton transmitters
spectrum joystick transmitter
• Power supply along crane bridge _ conductor line
(in conjunction with radio technology)
festoon cables (in conjunction with control pendants)
• Crane control _ Panel box with plug connections
(in conjunction with radio technology)
Panel box with terminal connections 2 3
4 KEL endcarriage _ For single girder 6 Crane control _ In combination with radio technology, the control is clearly
overhead travelling cranes up to arranged in a panel box on the crane bridge with plug connections as standard.
16,000 S.W.L. Safe transmission of
forces from the crane bridge thanks 7 SF crane travel drives _ Low maintenance and with 2 speeds as standard.
to high-strength friction grip bolts Integrated centrifugal masses ensure smooth starting and braking
4
01_08EN.FM
6 7
10
Crane equipment
Performance-enhancing
In addition to the crane components, a great deal of additional
mechanical, electrical and electronic equipment is available from
STAHL CraneSystems. This increases the performance of the crane
system still further and makes working with it particularly convenient.
More important however, is the fact that state-of-the-art equipment
improves process reliability and safety at work. The wide spectrum of
crane equipment permits practical, safe solutions with extremely high
cost-effectiveness.
5 SMC Multicontroller _ When precise operating data and maximum safety are
required
6 Large-format four-figure load display _ Installed here on two hoists. The inte-
grated load summation monitors the total load on both hooks
7 Crane catwalk _ with grating, railing on both sides and electrically monitored
access doors at both ends 4 5
01_08EN.FM
6 7
11
Crane technology
Technical features
• Universal _ can be used for wheel loads from 5,000 to 30,000 kg in six
frame sizes
• Flexible _ five standard configurations for connection to customer’s
supporting structure
• Reliable_ SF drives for every requirement, as low-maintenance
direct drives
• Choice_ on request, drives with innovative SFD frequency inverter
mounted directly on motor
• Maintenance-friendly _ wheel can simply be rolled out to the front
• Field-proven _ series components with maximum performance
• Compact _ on request with space-saving pancake gear a
• Safe _ as an option, available in explosion-protected design in
compliance with ATEX
L2 L1 L3
d4
h1
95, 105 80, 100 The wheel blocks are suitable for universal use. Here they
* Prices for versions with drive right / left on request. form the basis for the crab of an AS70 wire rope hoist.
12
Jib cranes
This catalogue presents only a selection from the wide range, for safe
working load ratings from 125 to 1,000 kg.
If you cannot find the pillar jib crane you require, please enquire
(enquiry form for jib cranes on page 19). Other jib cranes with square
footplate and articulated jib can be supplied on request. We will send
you a quotation free of charge without delay.
STAHLplus Info _
Also available in explosion-
protected design.
Model Safe Jib Head- Flange Founda- Shear Weight Item Electric chain hoist:
PS working length room width tion connector No. • Quality chain hoist type ST
load Plate • Main and creep hoisting speed
size
P (GK) A B F
G Ø VP [kg] • Standard height of lift = 3 m
[kg] [mm] • Push trolley (electric trolley on request)
1,25-3,0 125 3000 3290 55 900 680 259 810 517 0 • Contactor control
1,25-4,0 (40) 4000 3290 55 1000 680 272 810 518 0 • IP 55 protection
1,25-5,0 5000 3290 64 1100 680 298 810 519 0
• Control pendant incl. approx. 1.8 m control
2,5-3,0 250 3000 3290 55 1050 680 260 810 521 0
2,5-4,0 (40) 4000 3290 82 1200 850 308 810 522 0 cable
2,5-5,0 5000 3290 82 1300 850 420 810 523 0 • Chain box
5-3,0 500 3000 3290 82 1300 850 334 810 525 0 • Technical data for hoist on page 43
5-4,0 (55) 4000 3290 82 1450 1050 400 810 526 0
5-5,0 5000 3290 100 1550 1050 534 810 527 0
10-3,0 1,000 3000 3290 100 1600 1200 404 810 529 0
10-4,0 (90) 4000 3760 120 1800 1450 567 810 530 0
01_08EN.FM
13
Crane technology
Technical features
Technical features
10-2,0 1,000 2000 2790 120 1450 1050 432 810 814 0
10-3,0 (150) 3000 2850 150 1700 1200 506 810 815 0 • See page 43 for technical data for hoist
Detailed dimensions on request.
14
Wall-mounted jib cranes
This catalogue presents only a selection from the wide range, for safe
working load ratings from 125 to 1,000 kg.
If you cannot find the wall-mounted jib crane you require, please
enquire (enquiry form for jib cranes on page 19). We will send you a
quotation free of charge immediately.
15
Crane technology
Technical features
Advantages
• Ready for use right away wherever it is needed
(simple extension lead)
• Can be transported by bridge crane, fork-lift truck or trolley
• Ideal for use in rented buildings (no damage to floor)
• Extremely stable
Technical features
• Slewing range: with rigid jib 270°, with articulated jib 310°
• Designed in compliance with DIN 15018, 15019, 4132
• Classification: hoisting class H2, stress group B2
(B3 with vH 12 m/min)
• Paint: crane RAL 7043 (traffic grey), jib RAL 3003 (ruby red) with
warning stripes
• Complete basic electrical equipment Safe work- Model L GH Fill Crane Item
• Complete documentation including crane test logbook ing load weight weight* No.
[kg] WK 1 ... [mm] [kg] [kg]
• User-friendly with easy-running trolley and jib
100 100-4,715 4715 3635 2850 685 810 824 0
• Belt brake prevents jib after-running under load 160 160-4,065 4065 677 810 825 0
• Many options adapted to users’ requirements 200 200-3,665 3665 660 810 826 0
• Robust, maintenance-free and extremely safe design 250 250-3,215 3215 650 810 827 0
320 320-2,600 2600 640 810 828 0
400 400-2,215 2215 625 810 829 0
500 500-1,750 1750 615 810 830 0
Fill weight 2,850 kg for foundation pillar 810 831 0
STAHLplus Info _ You will find matching hoists on Trolley for WK 1 ... 810 832 0
page 43 ff. Other mobile crane designs for low Prices without hoist and erection. For this crane disposable transport package is required
for which we will charge you EUR 105.00.
01_08EN.FM
S.W.L.s (lighter and lower base requirement) Off-standard heights and articulated jib on request.
available on request. * without hoist, without fill weight.
16
WK3 mobile pillar jib crane
Advantages
• Ready for use right away wherever it is needed
(simple extension lead)
• Can be transported by bridge crane, fork-lift truck or trolley
• Ideal for use in rented buildings (no damage to floor)
• Extremely stable
Technical features
• Slewing range: 360°
• Designed in compliance with DIN 15018, 15019, 4132
• Classification: hoisting class H2, stress group B2
(B3 with vH 12 m/min)
• Paint: crane RAL 7043 (traffic grey), jib RAL 3003 (ruby red) with
warning stripes
• Complete basic electrical equipment
• Complete documentation including crane test logbook
• User-friendly with extremely easy-running trolley and jib
• Belt brake prevents jib after-running under load
• Many options adapted to users’ requirements
• Trolley with steel wheels with Vulcolan coating
• Robust, maintenance-free and extremely safe design
STAHLplus Info _
Jib cranes and WK 1 mobile jib cranes with
articulated jib (mobile design also available)
on request.
17
Crane technology
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 1:
Pillar jib crane for loading and unloading repair ships,
S.W.L. of 5,000 kg with a free jib length of 16.5 m.
Equipped with an inside-mounted slewing gear and a
wire rope hoist from STAHL CraneSystems it defies
wind and weather outdoors. Convenient operation both
from the land and from the ship by radio remote control.
Fig. 2:
Boat crane with counterweight, S.W.L. 70,000 kg,
jib length 7.0 m
Fig. 3:
Maintenance crane as articulated crane in off-standard
design
Fig. 4:
Boat crane on Brombach Lake
Fig. 5:
Boat crane at Rammelmayr’s yacht wharf
01_08EN.FM
Fig. 5
18
Fax enquiry for jib cranes Simply copy - fill in - fax
Were you not able to find the jib crane you require in this standard range?
No problem - we can still help you!
Please photocopy this page and fill in the required data and dimensions, then fax it to us.
Please tick
basic type ......kg
desired
......kg
180°
e
C
e
a
180°
hH
0
C
hH
a
0
c0780v06
c0780v05
......kg
a
b
b
C
~270°
hH
0
C
hH
~270°
c0779v06 c0779v07
Post code/town...........................................................................................................................................................................................
Contact person............................................................................................................................................................................................
19
Crane technology
New
KTlight
Thanks to its low deadweight and high degree of accuracy in manu- STAHL CraneSystems offers you
facturing processes, the new aluminium light crane system KTlight the complete range for overhead
from STAHL CraneSystems guarantees optimum free running in compa- material handling in the lower to
rison with classic steel suspension crane profiles. medium S.W.L. range up to
KTlight thus ranks among the most successful ideas in lifting and con- 2,500 kg.
veying technology.
Prices of the crane systems on
The deadweight is up to 50% lower compared with conventional light request.
crane systems. The crane system can thus also be used in buildings
with ceilings or upper structures which cannot support heavy loads.
EB suspended monorail
Safe work- 63 80 125 250 320 500 630 1,000 1,250 1,600 2,000
ing load [kg]
Profile type Max. suspension spacing [mm]
AL06 6250 5750 4850 3600 3200 - - - - - -
AL10 10000 9550 8500 6650 6000 4950 4450 3550 3200 2850 2550
AL14 10000 10000 10000 8450 7700 6450 5850 4700 4250 3800 3400
Cockpit assembly in the motor industry Safe handling of aircraft engine shells by
means of suction lifter
20
EH single girder suspension crane
S.W.L. [kg] 63 80 125 250 320 500 630 1,000 1,250 1,600 2,000
Profile type Max. suspended clearance [mm]
AL06 6250 5750 4850 3600 3200 - - - - - -
AL10 10000 9550 8500 6650 6000 4950 4450 3550 3200 2850 2550
AL14 10000 10000 10000 8450 7700 6450 5850 4700 4250 3800 3400
STAHLplus Info _ You will
find suitable hoists on page
43 ff.
Raised single and double gir-
der suspension crane
designs available on request.
S.W.L. [kg] 63 80 125 250 320 500 630 1,000 1,250 1,600 2,000
Profile type Max. suspended clearance [mm]
AL06 6550 6050 5100 3800 3350 - - - - - -
AL10 10000 10000 8950 7000 6300 5200 4650 3750 3350 3000 2700
AL14 10000 10000 10000 8850 8100 6750 6150 4950 4450 4000 3550
Short headroom double girder suspension crane Double girder suspension crane with triple runway
21
Crane technology
KT 2000
KT 2000
→
Circular monorail runway with a total length of 93 m
in a radiator assembly line.
The loads of 250 kg are lifted synchronously at two
points in trolleys with STD 10 electric chain hoists. Example:
Monorail runway for 250 kg S.W.L., runway length 14000 mm, suspended on I girder, with
electric chain hoist, hoisting speed 2/8 m/min, height of lift 3 m and push trolley. Festoon power
supply.
Price on request
01_08EN.FM
22
KT-EH suspension cranes
STAHLplus Info _ Raised Single girder suspension crane loading a panel saw in a joinery shop.
single and double girder
suspension cranes are
available on request.
Example: Example:
Single girder suspension crane for 500 kg S.W.L., push design, crane Double girder suspension crane for 1,250 kg S.W.L. with electric drive,
girder length 6000 mm, crane runway 12000 mm long, suspended on crane girder length 7000 mm, crane runway 15000 mm long, suspended
I girder, with electric chain hoist, hoisting speed 1/4 m/min, height of lift on I girder, with electric chain hoist, hoisting speed 1/4 m/min, height of
3 m and push trolley. Festoon power supply. lift 3 m and electric trolley. Cross and long travel both 2-speed at a ratio
of 1:4. Festoon power supply.
01_08EN.FM
Fax enquiry for light crane systems Please quote me the following KT 2000 system without obligation:
Hoist:
Electric chain hoist with
1 or
2 hoisting speeds: .............................................................m/min
Height of lift .................................m
Travelling speeds:
Trolley: ...........................................
manual;
electrically powered, v = ..........................m/min
Crane: ............................................
manual;
electrically powered, v = ..........................m/min
Power supply:
Trolley: ...........................................
festoon cable with cable trolleys;
conductor line
Crane: ............................................
festoon cable with cable trolleys;
conductor line
Voltage:
* Dimension centre to centre runway rails (span) Operating voltage ........................V, ....................... Hz, Control voltage .................................. VAC
Name/customer No.
................................................................................................................................
Company
.................................................................................................................................................................................................
Street/P.O. Box
.................................................................................................................................................................................................
Post code/town
.................................................................................................................................................................................................
Contact person
.................................................................................................................................................................................................
Department/job title
01_08EN.FM
.................................................................................................................................................................................................
Telephone Fax
.................................................................................................................................................................................................
24
Radio remote controls for cranes
Increasingly the control pendants commonly used for floor-controlled cranes are being replaced by radio remote controls. The advantages of a
radio remote control are not merely its increased ease of operation, but also in improved performance and increased safety of the crane system.
Please note: these radio remote control systems are only possible in conjunction with a contactor control for the hoist or crane.
There is a choice of three ergonomic radio transmitters: STAHLplus Info _ You will find information on
• "quadrix" compact transmitter with belt clip for STAHL CraneSystems’ new radio crane on page 5, or ask
single hand operation for detailed literature. Other radio systems on a radio crane
• "micron 6" pushbutton transmitter with graphic display (e.g. multi-receiver concept) and
• "technos" joystick transmitter for maximum convenience feedback systems are available.
even in harsh conditions
The radio remote control systems are adapted to your wishes and
requirements. Let us know your application, we will work out a detailed
"FSE 736 radiobus"
quotation.
receiver
The components shown below will give you a rough idea of the possibili-
The receiver for hoist
ties.
applications and other
stationary or mobile
applications in industry.
"FSE 516" receiver "FSE 508" receiver
• Commands: 36 digital Ideally suitable for small Standard receiver,
or 28 digital + hoists. ideal for chain hoists,
8 analog monorails or as part of a
• Commands: 16 digital + multi-receiver concept.
• Output: relay 4 A /
1 analog + infrared
250 VAC
relay
• HF quality: -115 dBm /
• Output: relay 4 A /
BER = 10 -2
250 VAC • Commands: 8 (digital)
• Receiving aerial:
• H quality: -115 dBm / • Output: relay 4 A / 250 VAC
external
BER = 10 -2 • HF quality: -95 dBm / BER = 10 -2
• Power supply: 42-115, 100-240 VAC
• Receiving aerial: internal • Receiving aerial: internal
• Dimensions: approx. 270x160x115 mm
• Power supply: 42-240 VAC • Plastic case of 6PA 45/1 GF30
(LxWxD)
• Dimensions: approx. 269x202x60 mm (fibreglass reinforced), standard shade:
• Operating temperature: -25°C to +70°C
(LxWxD) with plastic case orange, IP 65 protection
• Plastic or aluminium case,
• Operating temperature: -25°C to +70°C • Power supply: 42-240 VAC
type of protection IP 65
• Plastic or aluminium case, • Weight approx. 1000 g
• Weight approx. 3500 g
type of protection IP 65 • Dimensions: approx. 145x145x72 mm
• Various serial and analog interfaces,
• Weight approx. 1300 g or 3500 kg (LxWxD)
CAN-Bus and Profibus-DP
• CAN-Bus interface • Operating temperature: -25°C to +70°C
25
Crane technology
The STH 1 is a robust control pendant for hoists and cranes. The STH 6 is a particularly compact
control pendant if only one direction of motion needs to be controlled. The switch elements are
two-step. Single-step control pendants and other switching functions on request.
Model Item No. Price
No. of wires
control
cable
required
[kg]
x STH 1202-021 8 17 390 71 21 9
x x STH 1206-021 9 17 390 70 21 9
0.8
x x STH 1215-021 9 17 390 69 21 9
STH 1
x STH 6102-009 5 0.4 17 390 84 21 9 STH 12..- STH 13..- STH 6...
Technical data
Rated operating data ~AC-15: A600 =DC-13: Q600 Switch elements
Ue = 600 V, ie = 1.2 A Ue = 600 V, ie = 0.1 A
Ue = 240 V, ie = 3 A Ue = 250 V, ie = 0.27 A =
Conventional thermal current I the 10 A
Rated insulation voltage Ui 600 V; pollution degree 3 in acc. with IEC 947-1
Contact operation: Emergency stop button: positive opening =
other: "n.c." or "n.o." without spring action
=
Connection: min. 1x 0.5 mm²; max. 1x 2.5 mm² or 2x 1.5 mm²
Short-circuit protection: fuse max. 10 A STH 1... STH 6...
Ø of connection cable STH1: 8...26 mm; STH6: 7...15 mm
Type of protection in acc. with IEC 529 IP 65 Symbols for switch elements
Approvals UL, CSA
Case Polypropylene RAL 3000 = Emergency stop
Operating temperature Operation: -25°...+70° C; storage: -40°...+70° C
Applied standards IEC 947-5-1, EN 60947-5-1, IEC 337-1, VDE 0660-200, NF C 63-146 = 2 speeds
without
control =
[kg] cable
x STH 2109-08 8 0.5 17 390 48 21 9
x STH 2209-00 12 1.6 17 390 46 21 9
Technical data
Rated operating data
Category of use in acc. with IEC 947-3, annexe A AC 3, AC 4; 1.6 kW - 240 V; 1.6 kW - 400 V
Conventional thermal current I the 12 A
Rated insulation voltage Ui 500 V; pollution degree 3 in acc. with IEC 947-1
Contact operation: with spring action
Connection: 1x 2.5 mm² oder 2x 1.5 mm²
Short-circuit protection: fuse max. 10 A
Ø of connection cable 10...22 mm
Type of protection in acc. with IEC 529 IP 65
Case Fibreglass-reinforced polyester, RAL 3000
Operating temperature Operation: -25°...+70° C
Storage: -40°...+70° C
Applied standards IEC 947-3, EN 60947-3, VDE 0660-107, NF C 63-130 STH 21... STH 22...
01_08EN.FM
Control cable
Surcharge per metre control cable, wired, incl. strain relief and STAHL plug on request.
26
KPK gantry cranes
KPK gantry cranes are suitable for use indoors and outdoors in combi-
nation with a manual or electric hoist. They are easy to move on flat, firm
ground. The clear width LB can be variably adjusted by means of the clamp
connection between supports and girder. The crane is easy to dismantle.
Technical features
• Steered wheels equipped with 4-fold direction locks
• Wheel brakes fitted on 2 wheels
• Up to 1,000 kg safe working load: wheel Ø 200 mm with Vulkolan coating
• Above 1,000 kg safe working load: wheel Ø 250 mm with polyamide wheels
• Can also be moved under load on flat, firm surfaces
• Painted orange, RAL 2000
• Scope of supply: crane with crane test book with pre-acceptance
and in-process inspection, operating instructions, without hoist
• Accessories: hoist, electric/manual, power supply on request
Safe work- Model L GH LH LB R Flange Weight Item
ing load width No.
[kg] [mm] [kg]
500 KPK 0,5-2,5 3535 2662 2500 3000 1500 73 205 810 326 0
KPK 0,5-3,0 3535 3162 3000 3000 1500 73 225 810 327 0
KPK 0,5-3,5 4535 3682 3500 4000 2000 82 250 810 328 0
1,000 KPK 1,0-2,5 3535 2702 2500 3000 1500 91 285 810 329 0
KPK 1,0-3,0 3535 3202 3000 3000 1500 91 310 810 330 0
KPK 1,0-3,5 4535 3722 3500 4000 2000 100 350 810 331 0
2,000 KPK 2,0-3,0 3650 3242 3000 3000 1500 110 365 810 332 0
KPK 2,0-3,5 3650 3742 3500 3000 2000 110 410 810 335 0
KPK 2,0-4,0 4650 4262 4000 4000 2000 120 450 810 336 0
3,200 KPK 3,2-3,0 3650 3292 3000 3000 1500 135 440 810 337 0
KPK 3,2-3,5 3650 3792 3500 3000 2000 135 550 810 338 0
KPK 3,2-4,0 4650 4322 4000 4000 2000 150 600 810 339 0
Off-standard versions: other heights and widths, height adjustment with/without rack-and-pinion
jacks, other wheels, support spindle on request. STAHLplus Info _ You will
find suitable hoists on
page 50 ff.
V gantry cranes
V gantry cranes are suitable for use indoors and outdoors together
with a manual or electric hoist. The pin connection ensures that the
cranes are quick and easy to assemble. They are easy to move on flat,
firm ground.
Technical features
• Steered wheels equipped with 4-fold direction locks
• Wheel brakes fitted on 2 wheels
• With steel wheels as standard,
rubber wheels, ratchet drive against surcharge
• Can traverse under load
• Painted orange, RAL 2000
• Scope of supply: crane with crane test book with pre-acceptance
and in-process inspection, operating instructions, without hoist
Safe work- Model L GH LH R S Beam Weight
ing load PE
[kg] [mm] [kg]
1,000 V-103 3000 4000 3785 2100 2090 200 500
V-104 4000 3785 3090 200 530
V-105 5000 3785 4090 200 580
V-106 6000 3765 5090 220 650
2,000 V-204 4000 5000 4740 2600 3090 240 630
V-205 5000 4710 4090 270 700
V-206 6000 4710 5090 270 780
V-207 7000 4680 6090 300 900
3,200 V-304 4000 5000 4680 2600 3100 300 750
V-305 5000 4680 4100 300 850
V-306 6000 4650 5080 330 950
V-307 7000 4620 6080 360 1100
5,000 V-505 5000 5000 4615 2600 4100 360 1000
V-506 6000 4575 5090 400 1100
V-507 7000 4525 6090 450 1180
01_08EN.FM
27
Crane technology
Technical features
• The crane to take along with you
• Easy to transport
• Height adjustable
• Only plug connections, no bolt connections
• Quick to erect
• Low deadweight
• For lifting in inaccessible places
The "forks" on the feet allow the trestles to For gantry Item
remain in place during erection and dismant- crane No.
All stationary 810 575 0
ling. cranes
When under load, the spring-loaded casters
are pushed in. The trestles then rest directly With heavy-duty polyurethane
on the feet. foam tyres
28
Version Safe work- L a c Weight Item
ing load No.
[kg] [mm] [kg]
Can be moved 1,000 4000 1720-2120 1504 166 810 847 0
under load 2160-3010 2012 192 810 848 0
with hinged 2490-3790 2328 214 810 849 0
trestles 1,500 4000 1720-2120 1504 172 810 850 0
2160-3010 2012 198 810 851 0
2490-3790 2328 220 810 852 0
Off-standard aluminium gantry crane for use in maintenance work in pumping stations, e.g. Off-standard aluminium gantry crane, can be moved under load, with four independently
sewage farms. extendable and retractable feet. Particuarlly suitable for restricted spaces.
29
Crane technology
Aluminium derrick
The aluminium derrick type D is collapsible and can easily be transported when folded up.
It is equipped with a rotating suspension ring for attaching a hoist. The supports consist of
aluminium sections.
30
WAMPFLER festoon power supply
Item
1 C-rail 7 Track support bracket
The festoon system is supplied complete. 2 End stop 8 Towing arm
It is suspended from the beam by means of 3 Cable trolley 9 End clamp
support arms and girder clips. 4 Collector trolley 10 Cable
5 630 mm support arm 11 Terminal box
+2 girder clips 12 Rising mains (by others)
6 Rail coupler 13 Main isolator
Technical features
• C-rail section, Sendzimir-galvanised
• Cable loop: 0.8 m Item
No.
• 1 PVC flat cable 4x2.5 mm²
Basic package 810 070 0
• Max. permissible travelling speed 100 m/min Items 2, 4, 8, 9, 11, 13
• Max. suspended clearance 1600 mm Length-dependent components (price per metre) 810 070 9
• Cable length = 1.1 x rail length + 3 m installation allowance Items 1, 3, 5, 6, 7, 10
• 630 mm support arm with girder clips (standard)
Item
The 4-pole "KBSL 4/40" plastic enclosed 1 End cap 6 600 mm support arm
conductor line is supplied complete with 2 40 A enclosed conductor line +2 girder clips
mounting and connection accessories, 3 Rail holder 7 End feed
4 40 A conductor trolley 8 Rising mains (by others)
support arms, conductor trolley and towing incl. 1 towing arm 9 Main isolator
arm. 5 Rail coupler
Technical features
• Rated current 40 A, 100% DC Item
• Max. voltage 600 V, 50 Hz No.
• Number of poles: 4 (3-phase + PE) Basic package 810 384 0
Items 1, 4, 7, 9
• Max. travelling speed 100 m/min
Length-dependent components (price per metre) 810 384 9
• Max. suspended clearance 2000 mm Items 2, 3, 5, 6
• 600 mm support arm with girder clips (standard)
01_08EN.FM
• Weight: 2 kg/m
• Standards: DIN EN 60204 - 32
31
Crane technology
STAHL CraneSystems electric chain hoist complete with radio remote control
Electric chain hoists from STAHL CraneSystems are the innovative classics in material handling. In combination with a radio remote control they
facilitate your day-to-day work many times over. The operator can move around freely and choose the optimum position as regards visibility and
safety margin. We are thus presenting to you in this catalogue a small selection from our comprehensive chain hoist range - equipped with
T80 radio remote control.
STAHLplus Info _ We will be pleased to send you detailed information
and technical data such as e.g. dimensions. Make use of our informa-
tion service!
Further hoists are to be found on page 43 ff.
Safe working load kg 250 500 1,000 1,600 2,500 3,200 5,000
Hoisting speed m/min 2/8 2/8 2/8 2/8 2/8 1/4 0.75/3.2
Number of chain falls 1 1 1 1 1 2 2
Model ST0502-8/2 ST1005-8/2 ST2010-8/2 ST3016-8/2 ST5025-8/2 ST3016-8/2 ST5025-6/1
Output kW 0.4/0.1 0.8/0.2 1.5/0.37 2.3/0.57 3.8/0.9 2.3/0.57 3.0/0.76
Duty cycle % DC 35/15 40/20 40/20 40/20 40/20 40/20 40/20
Switching operations/hour 120/240 120/240 120/240 120/240 120/240 120/240 120/240
Travelling speed m/min 5/20 5/20 5/20 5/20 5/20 5/20 5/20
Control Contactor control with remote control
Supply voltage, 3~ 380-415 V, 50 Hz
Weights - electric trolley kg 34 59 88 107 166 130 201
Item Nos. / prices
Chain hoist with electric trolley Price on request
and radio remote control,
incl. travel limit switches,
01_08EN.FM
without installation
Subject to technical modifications
32
Buffers with brackets
The buffers with brackets are welded onto the lower flange of the runway.
Depending on the trolley, the buffer can be bolted onto the short or the long side of the bracket.
Item No.
31 240 00 23 0
PA runway endstops
The runway endstops are clamped onto the runway. Drilling and welding is not necessary for
assembly.
Not suitable for trolleys with guide rollers.
The Uni buffer stop is clamped onto the runway. No drilling or welding is required for mounting.
Not suitable for trolleys with guide rollers.
For runway girders with parallel flanges only!
Safe Max. permissible Max. permissible Two buffers are required for suspended mono-
working hoist weight approach speed rails. Flange widths possible: 8 - 25 mm.
load of hoist
[kg] [kg] [m/min]
125-2,000 180 28
2,500 225 25 Size Flange Item No.
3,200 225 22 width
4,000 325 20 [mm]
5,000 600 16 1 91 - 150 577 164 0
6,300 600 14 2 160 - 190 577 165 0
8,000 1500 12 3 200 - 220 577 166 0
10,000 1500 10 4 300 577 167 0
33
Crane technology
Handling devices
1
01_08EN.FM
2 3 4
34
STAHLplus hoists are concentrated
power. Whether electrically or manually
operated – they always allow for
easy lifting, moving and lowering of
loads just as required. The wide S.W.L.
range extending up to 50,000 kg and
the flexible trolleys secure your material
flow on all common beam profiles.
Hoists
35
Hoists
Flexible • Universal
five frame sizes with 26 S.W.L. variants
The SH range from STAHL CraneSystems is a world-wide optimum in crane and hoist techno-
logy, compact, powerful and particularly maintenance-friendly. • Flexible
stationary design and trolleys in flexible
Users, crane manufacturers and system manufacturers appreciate the modular system, built up configurations, for cranes and system
on the basis of tried-and-tested, low-maintenance series components. manufacturers
This varied range permits use in individual solutions thanks to the practically unlimited combi-
nations of the modules. • Compact
the 'U' shape results in a short overall length
The SH range from STAHL CraneSystems is available for the S.W.L. range from 500 kg to
25,000kg. • Cost-effective
practically maintenance-free, low wear,
They can be used in stationary version or complete with trolley or crab on standard cranes, long life
off-standard cranes or in system manufacturing.
Naturally the SH wire rope hoist programme is also available in explosion-protected design for • Demanding
use in Zone 1, 2, 21 and 22. high-quality safety components as standard
for increased safety at work
36
Perfect technology in detail
Use as lifting and towing equip- For monorail runways and single
ment, either stationary or mounted girder cranes.
on trolleys. The trolley headroom is extremely
The rope drum is single-grooved. low, thus long hook paths are
possible in low-ceilinged rooms.
37
Hoists
This wire rope hoist is used as a stationary lifting or towing device or with crabs on bridge • Flexible
cranes or in systems. outstandingly suited for integration into
material handling systems
The narrow and compact construction is of particular advantage here, the overall width
permits it to be used when space is restricted. • Advantageous
its construction with motor and drum on one
On the AS 7 wire rope hoist, motor, gear and rope drum are lined up behind one another on axis permits it to be used in restricted
a common axis. spaces
This central gear concept permits highperformance and high loads.
• Maintenance-friendly
The AS 7 wire rope hoist programme is available as an option in explosion-protected design in all important elements are easily accessible,
acc. with ATEX for use in Zone 1, Zone 2, Zone 21 and Zone 22. lifetime lubrication of all gear steps in an oil
bath
38
The SHW 8 winch
Powerful • Flexible
field-proven sub-assemblies from the SH
The main components of the SHW 8 rope winch from STAHL CraneSystems derive from the programme, bolt-on components and plug
reliable SH programme. connections for simple transport and
commissioning
The systematically modular construction of this series permits almost unlimited combinations of
the sub-assemblies to provide individual solutions, and ensures rational production at a high • Powerful
level of quality. drives with different speeds, stepless speed
control and smooth starting characteristics
The SHW 8 winch is designed for safe working loads up to 160,000 kg.
• Versatile
Its extremely compact overall height derives from the special design of the rope drive. extensive special equipment such as
The winch is extremely versatile thanks to its flexible drive technology, its easy-to-use plug additional holding brake, space heater,
connections and extensive special equipment. maintenance platform, large-format load
display, travel limit switches
As with all STAHL CraneSystems hoists, the SHW 8 winch is also available as an option in
explosion-protected design. • Maintenance-friendly
largely maintenance-free, electrical
components easy to replace thanks to plug
You will find wire rope hoists connections
in explosion-protected design
on page 84 of this catalogue. • Safe
available in explosion-protected design in
compliance with ATEX as an option
02_08EN.FM
39
Hoists
OE KE UE DKE
SH 3 3,200 ⊗ ⊗ ⊗ ⊗ ⊗
SH 4 6,300 ⊗ ⊗ ⊗ ⊗ ⊗
2/2, 4/2
SH 5 12,500 1/1, 2/1, 4/1 ⊗ ⊗ ⊗ ⊗ ⊗
SHR 6 16,000 ⊗ ⊗ ⊗ ● ●
SH 6 25,000 ⊗ ⊗ ⊗ ● ●
2/2, 4/2, 8/2
AS 7 100,000 2/1, 4/1, 6/1, 8/1 ⊗ ⊗ ● ● ●
SHW 8 160,000 - 4/2-1, 8/2-1, 12/2-1 ⊗ ⊗
⊗ Standard
● Option
Safe
• Brake does not need to be "run free" when
starting the lowering process
• The twin drive concept prevents the load
dropping even if the gear should break
• Two brakes with manual release for
emergency lowering - the load does not
need to be "recovered"
Reliable
• Smooth emergency braking
• Friction linings are not constantly pressed
together, there is no danger of them sticking
• Long-lived thanks to robust, fully enclosed
system
For transporting molten metals or similarly dangerous goods such as acids or lyes, hoists must meet the standard DIN EN 14492-2. The hoists
must be so designed that the load cannot drop even if a component in the power flux should fail.
The new special hoist on twin drive concept (TDC) is STAHL CraneSystems’ solution for this difficult requirement. It offers maximum safety
when transporting molten metals from 5,000 to 40,000 kg.
Wire rope hoists on twin drive concept are equipped as standard with two motor-gear units. The two motors are always controlled
synchronously.
The brakes mounted on both motors are designed so that in an emergency each one is capable of braking or holding the load by itself.
Both brakes are activated in conjunction and function as operating and holding brakes.
All drives are monitored by STAHL CraneSystems condition monitoring systems.
02_08EN.FM
40
Off-standard solutions with wire rope hoists
Power station _ SH 6 wire rope hoist with UE monorail trolley, true vertical lift,
height of lift 75 m.
DKE articulated trolleys are used on runways with narrow radii of bend. They
are equipped with guide rollers and travel around sharp bends with minimum
wear.
02_08EN.FM
Tool manufacture _ Here AS 7 wire rope hoists are used for true vertical lifting Motor production _ The AS 7 wire rope hoists are equipped with maintenance
and lowering. High safe working loads and heights of lift are required. platforms to permit maintenance work to be carried out safely. The ramshorn
hooks can be rotated electrically for precise handling of the loads.
41
Hoists
42
Advantages by the dozen
Chain hoist with hook suspension
A2 A4 Ready to use chain hoists from stock
A7 A8
We have compiled the most commonly purchased chain hoists from the the world’s most
distinctive and comprehensive range, the ST. The advantages for you: a speedy general view of
our standard range, a speedy decision for a quality hoist from STAHL CraneSystems, speedy
A1
delivery combined with the lowest price.
A3
ha598v
A9 • Low-maintenance, extremely
simple checking and replacement
of chain sprocket thanks to
overmounted shaft
• Height of lift 3 m
Chain hoist with push and electric trolley • Powerful, robust hoist motor with
steady performance and long
125 - 500 kg (push trolley only) service life
B7
• Newly developed ergonomic
B2
STH control pendant
B5
6 Chain guide
• Simple electrical connection by 7 Chain anchorage
9 Control
means of plug connectors for 10 Bottom hook
3500
11 Chain box
A7 • Each chain hoist is tested with at
A2 ha599v A4 least 25% overload
Safe working load kg 125 125 250 500 1,000 2,000 3,200 5,000
Hoisting speed m/min 8 2/8 2/8 1/4 1/4 1/4 1/4 0.75/3.2
125 - 500 kg (electric trolley only) Chain falls 1 1 1 2 2 2 2 2
50-193
Type ST0501-8 ST0501-8/2 ST0502-8/2 ST0502-8/2 ST1005-8/2 ST2010-8/2 ST3016-8/2 ST5025-6/1
266 151 272 Output kW 0.2 0.2/0.05 0.4/0.1 0.4/0.1 0.8/0.2 1.5/0.37 2.3/0.57 3.0/0.76
Duty cycle % DC 40 35/15 35/15 35/15 40/20 40/20 40/20 40/20
Switching operations/h c/h 240 240/480 120/240 120/240 120/240 120/240 120/240 120/240
123
C1
Dimensions [mm]
ha596v
Chain hoist with hook A1 367 367 367 428 432 547 575 697
suspension A2 238 238 238 238 402 496 496 522
A3 385 385 385 385 514 590 677 664
3500
trolley
Weights [kg]
with hook suspension kg 18 18 18 18 41 75 82 138
with push trolley kg 24 24 24 26 53 101 112 -
only with
with electric trolley kg 34 34 34 36 62 110 130 201
B1
electric
B3
trolley Prices
Chain hoist Prices on request
with hook suspension
Chain hoist Prices on request
with push trolley
3500
ha597env
with electric trolley
A4 * The travel motor is mounted on the opposite side
Subject to technical and dimensional modifications.
43
Hoists
The new STD Vario dual chain hoist offers greater flexibility as the distance bet- Full utilisation of height of lift. The crane hook can be raised up to the lower
ween the hooks can be adjusted electrically. Thanks to the precisely adjustable flange of the girder. Design with a dual chain hoist (two chain falls are driven
spacing, the load is always safely attached. simultaneously by one chain sprocket).
adjustable spacing
between hooks
Thanks to the electrically adjustable spacing between the hooks, goods of The STK extra short headroom trolley, the hoist that doesn’t waste a single
varying lengths can be lifted and transported without difficulty and without millimetre of space .
using any additional speader beam.
Further advantages: extremely space-saving construction, patented chain drive
Further advantages: safe attachment of load, no loss of headroom, simple for smooth, vibration-free lifting of load, no tilting of hook cross-bar thanks to
power supply, absolute synchronicity, load hooks cannot be displaced 2 separate load chains.
inadvertently during lifting and travelling. Headrooms min 136 mm (500 kg),
Safe working load from 2 x 500 kg to 2 x 3200 kg. max. 210 mm (5000 kg)
02_08EN.FM
Double girder suspension crane with two electric chain hoists for transporting long loads Chain hoists with extremely high heights of lift in the service of the environment:
up to 5,000 kg with radio remote control (the illustration shows a version for 2x 250 kg). always ready for use as maintenance hoists! Heights of lift up to 170 m available.
44
STAHL CraneSystems - your partner for off-standard solutions
Hoists for the entertainment industry in ST chain hoist with multiple falls Twin chain hoist for great heights of lift
compliance with BGV - C1
Big Bag design Coupled chain hoists for 4-point load take-up
45
Hoists
Lubricants
The special lubricants for wire ropes and chains considerably extend the service life of the suspension elements
and also increase safety.
Packaging Item
No.
STAHL special chain spray 400 ml spray can 270 044 9
Special lubricant for wire ropes and chains 400 ml spray can 812 861 0
5 l canister 812 862 0
10 l canister 812 863 0
25 l canister 812 864 0
Profile specifications
450 450 170 16.2 24.3 115.0 600 600 220 12.0 19.0 122.0 550 550 300 15.0 29.0 199.0
500 500 185 18.0 27.0 141.0 600 600 300 15.5 30.0 212.0
550 550 200 19.0 30.0 167.0 650 650 300 16.0 31.0 225.0
46
Instructions for use
These instructions for use provide only general information on the use Impact loading
of hoists and do not take the place of the operating instructions The safe working loads stated apply for loading the hoist without any
provided individual equipment! impact.
Light impacts such as arise from lifting and lowering or moving the load
Lifting processes using hoists may only be performed by a skilled user are permissible. Greater impacts, e.g. if the load drops onto the chain
(instructed in both theory and practice). If used correctly, our hoists or wire rope, are not permissible!
offer maximum safety, avoid injuries and damage, and have a long
service life.
Chemicals
Hoists and suspension elements must not be used in the region of
chemicals or in ambiences exposed to chemical vapours without
Modifications to state of delivery considering the application - please consult us beforehand! Hoists
exposed to chemicals or vapours must be decommissioned and sent to
Form and design of the hoists must not be modified, e.g. by mounting us for assessment.
parts supplied by others, bending, welding, grinding, removing parts,
drilling, removing safety devices such as interlocks, locking pins,
safety latches, etc.
Transporting persons
Transporting persons with hoists is forbidden on principle! Only
equipment especially approved for this purpose may be used for
transporting persons. (Caution: note reduction of safe working load!)
Restrictions of use
Loading
Hoists from STAHL CraneSystems are intended for lifting and transpor- Use in dangerous conditions
ting loads. Some hoists (e.g. general purpose appliances) can also be Lifting or moving loads must be avoided as long
used for towing and lashing loads if this is specified in the operating as persons are within the danger zone of the
instructions. load. Standing on or under a suspended load is
forbidden.
The safe working loads specified are
calculated for a hoist subjected to straight
traction and must not be exceeded. The
suspension element of the hoist (e.g. hoist
chain or wire rope) must not be led over edges Electrical hazards
or used to attach the load! The suspension elements of hoists (e.g. load chain) must not be
energised - e.g. used as an earth lead when welding! Please see the
individual operating instructions for other electrical hazards such as
e.g. on powered hoists! Electrical connection may only be performed
by authorised persons or companies.
Temperature
Hoists from STAHL CraneSystems can be used as a rule in tempera-
tures from -20° to +50°C. These temperatures are guidelines and may
be deviated from for particular hoists. You will find the information
applicable for a specific hoist in the relevant operating instructions.
Hoists can also be supplied for higher temperature ranges on request.
Caution: At ambient temperatures below 0°C, watch out for the brake
icing up. (Test lift before use - see also point "Tests before starting
work" in the instructions for use).
02_08EN.FM
47
Hoists
• Only undamaged hoists with legible S.W.L. and rating plates may be • The operator must not start moving the load until he has ensured
used. that it is correctly attached and that no-one is in the danger zone.
• Each time before starting work, the equipment including suspension • Before lifting, ensure that the load can be moved freely.
elements, equipment, supporting structure and suspension must be
inspected for obvious defects and faults. The brake and the correct • Do not leave loads suspended or tensioned for a long period or
suspension of the hoist and the load must also be checked. To do so, unsupervised.
lift, tow or tension a load over a short distance, then lower or release
(test lift). • Chain stoppers, slipping clutches etc. must not be used as
operational limit switches.
• Check that the load chain is sufficiently
lubricated and free from damage or wear. A • Do not allow hoists to drop from a great height. The hoist must
faulty load chain must be replaced before the always be set down on the ground correctly.
hoist is used. Check load hook for cracks or
damage. It must have a correctly functioning
safety latch. Check the links of the load chain
for damage. In the case of 2-fall hoists, the bot-
tom hook block may turn over and twist the
load chain. Check that the load chain is not
twisted before using.
• When selecting a hoist for a particular task, please check that hoist,
suspension, load suspension equipment and suspension points as
regards their lifting capacity, type, length and method of attachment
are able to take up the load safely and without any unintentional
movement (e.g. slipping).
• When suspending the hoist, the operator must ensure that it can be
operated without him being endangered by the hoist itself, the
suspension elements or the load.
48
An excerpt from our extended
range of products
VLHP/G trolley for extremely narrow radius VLRP/G spur gear pulley block in flat VLRP/G spur gear pulley block in flat
of bend construction with trolley for extremely construction with trolley for extremely
Extremely low headroom narrow radius of bend narrow radius of bend
Push trolley or reel-type trolley Push trolley or reel-type trolley Push trolley or reel-type trolley
S.W.L. 250 - 6,000 kg S.W.L. 250 - 6,000 kg S.W.L. 250 - 6,000 kg
Towerlift spur gear pulley block Towerlift ES spur gear pulley block Yalelift LHP/G spur gear pulley block with
Off-standard chain guide Off-standard chain guide integrated trolley (short headroom)
Enclosed housing With chain box Push trolley or reel-type trolley
S.W.L. 1,000 - 2,000 kg S.W.L. 1,000 kg S.W.L. 500 - 10,000 kg
02_08EN.FM
49
Hoists
500 - 3,000 kg
10,000 kg 20,000 kg
3-fall 6-fall
20,000 kg
Weight
10,000 3 44 825 220 383 204 326 436 136 95 109 401 68 68 50 71 822 170 0 822 176 0
20,000 6 2x44 1010 303 555 250 391 501 - 396 125 461 85 74 56 196 822 244 0 on request
* minimum hook dimension
50
VSplus manual chain hoists Technical features
• Safety brake (load pressure brake) reliably
VSplus manual chain hoists are made of high- holds the load in any position
quality steel. • Safety load hook with latch
They are extremely robust while featuring a • High-tensile galvanised load chain
low deadweight and compact dimensions. The • Roller and ball bearings in all rotating parts
headroom is particularly low. ensuring smooth running
• All mechanical parts protected against dust
GL design available on request. and dirt
• Hardened and tempered chain sprocket
with 4 precisely formed chain pockets
Optional • Chain hoist painted yellow, powder-coated
• Hoists from 1,000 kg safe working load can • Load chain for 3.0 m height of lift and
be equipped with an overload device in the hand-chain slack length 2.5 m, other lengths
form of a slipping clutch activated at 25% always possible
(±15%) overload. Retrofitting is possible • Operating temperature: -10° to +50°C
without any problems. • Spare parts available
• Chain box available for hoists up to 5,000 kg.
Off-standard sizes on request.
J
J
F L
F L
D
D
B B
C C
A
ha011v
ha010v
C
51
Hoists
• Low deadweight
• High corrosion resistance
• Threaded load pressure brake
• Galvanised round link chain to DIN 5684-8
STAHLplus Info _
Stainless steel
manual chain
hoists available
on request.
Safe Chain falls Load chain Effort required Lift *1 Dimensions Weight Item Price Surcharge
working load on handchain A B B1 H *1 M M3 *2 No. 3 m height per m
[kg] [mm] approx. [daN] [mm] [mm] [kg] of lift height of lift
250 1 5 x 15 14 1579 150 137 51 325 27 13 11 822 005 0
500 1 5 x 15 30 1579 150 137 51 325 27 13 11 822 006 0
1,000 1 6.3 x 19.1 36 968 174 146 59 370 29 16 13 822 007 0
1,500 1 7.1 x 21 42 732 203 147 61 440 34 20 18 822 008 0
2,000 2 6.3 x 19.1 40 476 204 146 59 510 36 22 22 822 009 0
3,000 2 7.1 x 21 46 370 240 147 61 590 42.5 35 30 822 010 0
5,000 3 7.1 x 21 46 224 342 147 61 620 46.5 43 39 822 011 0
02_08EN.FM
52
9/98 manual chain hoists
Technical features
• Supplied as standard with slipping clutch
overload device
• Industrial quality
• Increased safety ensured by two ratchets
• Housing powder-coated up to 10,000 kg
4-fall, galvanised from 10,000 kg 2-fall
• Low effort required on hand chain
• Suspension and load hooks with safety latch
• Galvanised RUD quality load chain in acc.
with EN 818-7-T
• Galvanised load chain in acc. with DIN 766
• German certificate of origin
Safe work- Chain Load chain Effort re- Lift * Dimensions Hook dimension With Item Price Surcharge
ing laod falls quired on with 3 m No.
chain at height of 3 m height per m
rated load lift of lift height of lift
A A1 B B1 C H M M1 M2 M3
[kg] [mm] ap. [daN] [mm] [mm] [mm] [kg]
500 1 5 x 15 21 1165 141 87 108 48 216 288 22 35 20 15 8.9 822 177 0
1,000 1 6.3 x 19.1 35 870 168 102 131 57 256 345 26 40 25 18 12.2 822 178 0
1,500 1 8 x 24 39 640 212 129 146 68 321 423 30 44 29 22 19.6 822 179 0
2,000 2 6.3 x 19.1 35 435 163 88 131 57 286 491 34 50 33 23 13.6 822 180 0
3,000 2 8 x 24 39 320 202 108 146 68 354 593 38 54 39 28 27 822 181 0
5,000 2 10 x 30 42 170 236 128 168 81 412 702 41 64 46 32 42 822 182 0
10,000 4 10 x 30 45 85 415 130 168 81 479 755 58 87 65 46 105 822 183 0
10,000 2 13 x 36 31 74 346 218 282 141 568 824 49 71 67 53 100 822 184 0
15,000 3 13 x 36 33 50 425 255 282 141 758 1115 55 90 85 67 135 822 185 0
20,000 4 13 x 36 35 37 463 293 282 141 787 1165 69 100 95 75 170 822 186 0
25,000 5 13 x 36 37 30 510 326 282 141 798 1233 76 112 106 85 198 822 187 0
30,000 2x3 13 x 36 2x33 50 810 405 282 141 727 1160 84 125 118 95 270 822 188 0
02_08EN.FM
40,000 2x4 13 x 36 2x35 37 926 463 282 141 790 1280 97 140 132 106 340 822 189 0
50,000 2x5 13 x 36 2x37 30 1063 531 282 141 875 1470 110 160 150 118 396 822 190 0
* When reeling 30 m hand chain
53
Hoists
The manual chain hoist forms a compact unit together with the push trolley providing the
advantage of extremely low headroom (hook dimension A).
The hoist is moved horizontally by pushing on the load.
10,000 kg safe working load on request.
The manual chain hoist forms a compact unit together with the reel-type trolley providing the
advantage of extremely low headroom (hook dimension A). The hoist is moved horizontally by
pulling on a hand chain. Other technical features correspond to the YL ITP model.
For areas of application with increased requirements on the surface (foodstuff industry,
chemical industry, agriculture and sewage farms), the manual chain hoists with integrated
trolleys can also be supplied in corrosion resistant design. Suitable protective surface coatings
prevent or delay the development of corrosion. Thus the coating increases the service life of the
treated component. The hoists are supplied as standard with stainless steel hand chains and
galvanised load chains.
Explosion-protected design
These manual hoists can also be supplied in "explosion-protected design" for use in hazardous
locations such as paint shops, foundries, on-/offshore applications, refineries, oil depots, galva-
nising plants, etc. Please enquire.
See pages 50-51 and 55 for surcharges for options on manual chain hoists Options for VSplus and YL ITP/G manual chain
Safe Surcharges hoists
work- Slipping clutch (VS only) Chain box VS YL IT
ing load Item For Item For Item VS and YL IT manual chain hoists can be
Chain
Chain
falls
falls
54
Manual chain hoists with integrated trolley Technical features
• Safety brake (load pressure brake) reliably holds the load in any
position
500 - 3,000 kg YL ITG YL ITP
• Safety load hook with latch
L • High-tensile galvanised load chain
L1 B B • All mechanical parts protected against dust and dirt
• Gear mechanism with high degree of efficiency ensuring little effort
I
is required to hoist loads
I
F
ha015v
ha014v
With parking brake with hand chain for 3 m height of lift (option against surcharge)
5,000 kg YL ITG YL ITP
L
L1 B B
F
I
A
D D
3,000 103 32 518 179 134 812 255 0
5,000 102 30.5 628 179 134 812 255 0
* Surcharge per additional m hand chain length
working with 3 m
Minimum radius
1,000 1 900 272 50-180 29 71.5 92 310 130 30 27 812 921 0 822 193 0
1,000 1 900 272 180-300 29 71.5 92 310 130 30 29 812 922 0 822 194 0
2,000 1 1150 323 58-180 35 95.5 91 360 150 32 44 812 923 0 822 195 0
2,000 1 1150 323 180-300 35 95.5 91 360 150 32 46 812 924 0 822 196 0
3,000 1 1400 382 74-180 40 131 107 445 180 38 77 812 925 0 822 245 0
3,000 1 1400 382 180-300 40 131 107 445 180 38 79 812 926 0 822 246 0
5,000 2 1800 550 98-180 47 142.5 149.5 525 209 34 125 812 927 0 on
5,000 2 1800 550 180-300 47 142.5 149.5 525 209 34 129 812 928 0 request
500 1 900 245 50-180 24 76.5 92 270 130 21 24 812 939 0 822 197 0
500 1 900 245 180-300 24 76.5 92 270 130 21 25 812 940 0 822 198 0
1,000 1 900 272 50-180 29 76.5 92 310 130 30 32 812 941 0 822 199 0
with reel-type trolley
1,000 1 900 272 180-300 29 76.5 92 310 130 30 33 812 942 0 822 200 0
2,000 1 1150 323 58-180 35 98 91 360 150 32 49 812 943 0 822 201 0
2,000 1 1150 323 180-300 35 98 91 360 150 32 50 812 944 0 822 202 0
3,000 1 1400 382 74-180 40 132.5 107 445 180 38 82 812 945 0 822 203 0
3,000 1 1400 382 180-300 40 132.5 107 445 180 38 84 812 946 0 822 204 0
5,000 2 1800 550 98-180 47 148.5 149.5 525 209 34 130 812 947 0 822 205 0
5,000 2 1800 550 180-300 47 148.5 149.5 525 209 34 134 812 948 0 822 206 0
02_08EN.FM
10,000 4 1800 760 125-310 52 170 113 430 200 44 175.0 812 950 0 on
request
* See Page 54 for further options. Subject to technical modifications.
55
Hoists
Compact construction
Technical features
• Short headroom (hook dimension)
• Very low running resistance
• Fast, easy assembly
• Low deadweight
• Asbestos-free brake linings
• German certificate of origin
Safe Load Flange Lift Effort on Weight With push trolley With reel-type trolley
working chain width *1 hand *2 Running Item Price Surcharge Effort on Travel path Item Price Surcharge
Chain falls
load chain for re- No. 3 m height per m hand chain *1 No. 3 m height per m
lifting sistance of lift height of for travel- of lift height of
B lift ling lift
[kg] [mm] [mm] [mm] [daN] [kg] [daN] [daN] [m]
500 1 5 x 15 50 - 146 1579 30 22.5 15.5 822 021 0 6.5 7.8 822 033 0
147 - 302 822 022 0 822 034 0
1,000 1 6.3 x 19.1 50 - 135 968 36 28.0 24.0 822 023 0 10.0 10.0 822 035 0
136 - 220 822 024 0 822 036 0
1,500 1 7.1 x 21.0 66 - 185 732 40 45.0 27.0 822 025 0 11.5 9.8 822 037 0
186 - 310 822 026 0 822 038 0
2,000 2 6.3 x 19.1 66 - 185 476 40 49.0 36.0 822 027 0 15.0 9.8 822 039 0
186 - 310 822 028 0 822 040 0
3,000 2 7.1 x 21.0 74 - 196 370 43 76.0 39.0 822 029 0 11.0 6.3 822 041 0
197 - 310 822 030 0 822 042 0
5,000 3 7.1 x 21.0 74 - 192 224 46 93.0 63.0 822 031 0 17.0 6.3 822 043 0
193 - 302 822 032 0 822 044 0
*1 when reeling 30 m hand chain
*2 for 3 m runway height
56
24/98 manual chain hoists with trolley
Compact construction
A B1
These manual chain hoists are available both L B3 B B2
D1
D2
C
Technical features
H
• With 9/98 manual chain hoist, see page 53.
• Equipped as standard with slipping clutch M
overload protection
M3
• Wheels with maintenance-free ball-
ha020v
M2
B6
A1
bearings
• Galvanised load and hand chain, load chain
in acc. with DIN 5684-8
• German certificate of origin
Safe Load chain Flange Lift Effort on Weight With push trolley With reel-type trolley
Chain falls
working width *1 hand chain *2 Running Item Price Surcharge Effort on Item Price Surcharge
load for lifting resistance No. 3 m height per m hand chain No. 3 m height per m
B of lift height of lift for travelling of lift height of lift
[kg] [mm] [mm] [mm] [daN] [kg] [daN] [daN]
500 1 5 x 15 50 - 146 1165 21 20.1 15.5 822 207 0 6.5 822 219 0
147 - 302 822 208 0 822 220 0
1,000 1 6.3 x 19.1 50 - 135 870 32 26.7 24.0 822 209 0 10 822 221 0
136 - 220 822 210 0 822 222 0
1,500 1 8 x 24 66 - 185 640 39 50.6 30.0 822 211 0 11 822 223 0
186 - 310 822 212 0 822 224 0
2,000 2 6.3 x 19.1 66 - 185 435 35 44.6 36.0 822 213 0 15 822 225 0
186 - 310 822 214 0 822 226 0
3,000 2 8 x 24 74 - 196 320 39 76 39.0 822 215 0 11 822 227 0
197 - 310 822 216 0 822 228 0
5,000 2 10 x 30 74 - 192 170 42 97 63.0 822 217 0 17 822 229 0
193 - 302 822 218 0 822 230 0
10,000 4 10 x 30 119 - 215 85 45 182.5 - - 21 822 231 0
216 - 312 822 232 0
10,000 2 119 - 215 - - - 822 233 0
216 x 312 822 234 0
15,000 3 148 - 310 - - - 822 235 0
20,000 4 158 - 310 - - - 822 236 0
25,000 5 170 x 310 - - - 822 237 0
*1 when reeling 30 m hand chain
*2 for 3 m runway height
10,000 119 - 215 650 415 242 62 248 168 42 150 270 615 253 58 65 46
216 - 312 291
57
Hoists
Technical features
• Short headroom (hook dimension)
• Equipped as standard with slipping clutch
overload protection
• Two load axles - trolley with excellent
running characteristics
• Very low running resistance thanks to
machined wheels with roller bearings These manual chain hoists
• Galvanised hand chain in acc. with DIN 766 with trolleys are also availa-
• German certificate of origin ble in explosion-protected
design. Please enquire!
Safe Load Flange Lift Effort on Weight With push trolley With reel-type trolley
working chain width *1 hand *2 Running Item Price Surcharge Effort on Travel path Item Price Surcharge
Chain falls
load chain for re- No. 3 m height per m hand chain *1 No. 3 m height per m
lifting sistance of lift height of lift for travel- of lift height of lift
B approx. ling
[kg] [mm] [mm] [mm] [daN] [kg] [daN] [daN] [m]
500 1 5 x 15 82 - 185 1165 22 35 10 822 045 0 4 9.8 822 057 0
186 - 310 822 046 0 822 058 0
1,000 1 6.3 x 19.1 76 - 196 870 35 42 16 822 047 0 5 9.8 822 059 0
197 - 310 822 048 0 822 060 0
1,500 1 8 x 24.0 125 - 192 640 39 76 24 822 049 0 5 6.5 822 061 0
193 - 302 822 050 0 822 062 0
2,000 2 6.3 x 19.1 76 - 196 435 36 78 32 822 051 0 10 9.8 822 063 0
197 - 310 822 052 0 822 064 0
3,000 2 8 x 24.0 125 - 192 320 40 104 48 822 053 0 10 6.5 822 065 0
193 - 302 822 054 0 822 066 0
5,000 3 8 x 24.0 140 - 215 215 41 165 50 822 055 0 9 4.5 822 067 0
216 - 312 822 056 0 822 068 0
10,000 - - 822 069 0
822 070 0
15,000 - - 822 071 0
20,000 - - 822 072 0
25,000 - - 822 073 0
*1 when reeling 30 m hand chain
*2 for 3 m runway height
25,000
*1 Dimensions in brackets up to top of hand chain sheave
58
29/98 manual chain hoists with reel-type
trolleys
10,000 - 30,000 kg
Safe Load Flange Lift Effort on Effort on Travel Dimensions Weight Item Price Surcharge
working chain width *1 hand hand chain path *2 No. 3 m height per m
Chain falls
59
Hoists
They run on the lower flange of an I-beam and can easily be adjusted
to the corresponding flange width.
The push trolleys have ball-bearing wheels making it easy to push the
load.
As an option, a brake can be supplied for fixing the trolley in its parking
position (up to max. 5,000 kg).
working width
Min.
Surcharge for parking brake with hand chain for 3 m runway height
up to 5,000 kg: Item No. 812 204 0, price on request (cannot be retrofitted)
Surcharge per aditional metre hand chain slack on request
60
HTG reel-type trolleys
A brake for fixing the trolley in its parking position can be supplied as
an option (up to max. 10,000 kg).
500 - 5,000 kg
hand chain
hand chain
per m
slack
slack
A C D D1 D2 F H1 I L L1 L2 O P P1 P2 R* T Item Item
[kg] [mm] [kg] No. No.
500 50-220 77 - 16 25 30 46 30.5 71.5 260 130 - 60 110 168 146 900 146 8 812 087 0 812 217 0
160-300 92 45.5 187 10.6 812 088 0 812 218 0
1,000 50-220 82.5 - 17 30 35 46 30.5 71.5 260 130 - 60 110 168 150 900 150 9 812 089 0 812 219 0
160-300 97.5 45.5 187 12 812 096 0 812 224 0
2,000 66-220 98.5 - 22 40 47 46 30.5 95.5 310 150 - 80 110 168 155 1150 155 16 812 097 0 812 225 0
160-300 113.5 45.5 189.5 19.3 812 098 0 812 232 0
3,000 74-220 114 - 26 48 58 46 30 131 390 180 - 112 110 168 160 1400 160 32 812 099 0 812 233 0
160-300 129 45 191.5 35.8 812 102 0 812 234 0
5,000 90-220 132.5 - 33 60 70 45.5 30 142.5 450 209 - 125 110 168 167.5 1800 167.5 48 812 103 0 812 235 0
180-300 147.5 45 191.5 52.2 812 104 0 812 236 0
8,000 125-310 276 52 30 80 114 113 45 170 430 200 - 150 163 - - 1800 270 104 812 105 0 812 237 0
10,000 125-310 276 52 30 80 114 113 45 170 430 200 - 150 163 - - 1800 270 104 812 106 0 812 238 0
15,000 125-310 270 70 35 110 155 113 45 170 870 200 115 150 163 - - 5000 270 230 812 107 0 812 239 0
20,000 125-310 270 70 35 110 155 113 45 170 870 200 115 150 163 - - 5000 270 230 812 108 0 812 240 0
* minimum radius of bend Subject to technical modifications
Surcharge for parking brake with hand chain for 3 m runway height
02_08EN.FM
up to 5,000 kg: Item No. 812 204 0, price on request (cannot be retrofitted)
from 8,000 - 10,000 kg: Item No. 822 238 0, price on request (cannot be retrofitted)
Surcharge per additional metre hand chain slack on request
61
Hoists
Trolleys
N
L
R
O
A
B
H
E
D
ha018v
Safe Max. hoist Flange Dimensions Effort Weight With push trolley With reel-type trolley
working weight width required at Item Item hand Sur-
load A B L H W R D E N O rated load No. No. chain charge
slack 2.5 m *1
[kg] [kg] [mm] [mm] [kg] [kg]
500 100 55 - 102 45 60 150 125 160 75 52 15 - - - 3 823 000 0 -
105 - 152 210 823 001 0
1,000 120 55 - 102 60 75 190 150 170 99 60 20 90 100 10 5-6 823 002 0 823 028 0
105 - 152 220 823 003 0 823 029 0
156 - 203 270 823 004 0 823 030 0
207 - 254 325 823 005 0 823 031 0
2,000 250 74 - 127 80 100 255 195 215 123 75 27 90 100 16 11-12 823 006 0 823 032 0
127 - 180 265 823 007 0 823 033 0
190 - 243 330 823 008 0 823 034 0
254 - 305 390 823 009 0 823 035 0
3,200 150 90 - 143 100 120 300 235 250 144 90 35 95 100 25 18-19 823 010 0 823 036 0
149 - 203 310 823 011 0 823 037 0
203 - 254 360 823 012 0 823 038 0
251 - 305 410 823 013 0 823 039 0
5,000 300 106 - 156 125 150 375 295 275 174 117 40 130 135 20 31-32 823 014 0 823 040 0
160 - 210 330 823 015 0 823 041 0
210 - 260 380 823 016 0 823 042 0
255 - 305 425 823 017 0 823 043 0
6,300 200 106 - 156 125 150 375 300 275 174 117 40 130 135 25 33-34 823 018 0 823 044 0
160 - 210 330 823 019 0 823 045 0
210 - 260 380 823 020 0 823 046 0
255 - 305 425 823 021 0 823 047 0
8,000 550 fix (119) * 160 190 450 365 bw+150 220 145 45 135 270 16 85-90 823 022 0 823 048 0
10,000 600 fix (131) * 160 190 450 370 bw+150 220 145 45 135 270 19 90-95 823 023 0 823 049 0
12,500 150 fix (143) * 160 190 450 375 bw+150 220 145 45 135 270 23 95-100 823 024 0 823 050 0
16,000 700 fix (155) * 200 240 560 445 bw+185 272 165 42 155 300 20 135-145 823 025 0 823 051 0
20,000 800 fix (170) * 200 240 560 455 bw+185 272 165 42 155 300 25 140-150 823 026 0 823 052 0
02_08EN.FM
25,000 900 fix (185) * 200 240 560 460 bw+195 272 165 42 160 380 25 150-160 823 027 0 823 053 0
* Minimum flange width *1 Surcharge per further m hand chain slack on request
62
Trolleys
A
B
• Safe working load 500 - 3,200 kg
H
• Trolleys made completely of stainless steel
E
D
(material AISI 316)
• Hand chain slack 2.5 m, other lengths W
ha018v
always possible
Safe Max. hoist Flange Dimensions Effort Weight With push trolley With reel-type trolley
working weight width required at Item Item hand chain Surcharge
load A B L H W R D E N O rated load No. No. slack 2.5 m *
[kg] [kg] [mm] [mm] [kg] [kg]
500 100 55 - 102 45 60 150 125 160 75 52 15 - - - 3 823 054 0 -
105 - 152 210 823 055 0
1,000 120 55 - 102 60 75 190 150 170 99 60 20 90 100 10 5-6 823 056 0 823 067 0
105 - 152 220 823 057 0 823 068 0
156 - 203 270 823 058 0 823 069 0
207 - 254 325 823 059 0 823 070 0
2,000 250 74 - 127 80 100 255 195 215 123 75 27 90 100 16 11-12 823 060 0 823 071 0
127 - 180 265 823 061 0 823 072 0
190 - 243 330 823 062 0 823 073 0
3,200 150 90 - 143 100 120 300 235 250 144 90 35 95 100 20 18-19 823 063 0 823 074 0
149 - 203 310 823 064 0 823 075 0
203 - 254 360 823 065 0 823 076 0
251 - 305 410 823 066 0 823 077 0
* Surcharge per further m hand chain slack on request
Articulated trolleys
Technical features
• Push trolley or reel-type trolley design
• Safe working load 500 - 10,000 kg
• Hand chain slack 2.5 m, other lengths
always possible
• Stainless steel hand chain available on
request
Optional
• Buffers
• Off-standard surface treatment
• Static load test with manufacturer’s
certificate in acc. with EN 50049
Safe working Max. Flange Wheel Ø With push trolley With reel-type trolley
load hoist weight width Weight Item Weight Item hand chain Surcharge *
[kg] [kg] [mm] [mm] [kg] No. [kg] No. slack 2.5 m
500 100 60 / 75 16 823 078 0 17 823 082 0
1,000 120 60 / 75 16 823 079 0 17 823 083 0
2,000 250 80 / 100 30 823 080 0 31 823 084 0
3,200 150 100 / 120 46 823 081 0 47 823 085 0
fix
5,000 300 125 / 150 77 823 090 0 78 823 086 0
6,000 500 125 / 150 83 823 091 0 84 823 087 0
8,000 550 160 / 190 154 - 157 823 088 0
02_08EN.FM
63
Hoists
250 kg 500 kg
750 - 6,000 kg
64
Aluminium lever hoists
J
F L
The enclosed housing, hand lever and D
handwheel are made of high-tensile aluminium
B
alloy. The precise needle bearings ensure that
little effort is required to lift loads.
A
The standard freewheeling facility permits the
E
load chain to be pulled through in both direc-
tions for fast attachment of the load.
C
ha035v
at rated load
work- with
Leverage
ing load 1.5 m lift Item 1.5 m per m
No. height of height of
A E F J L B C D lift lift
[kg] [mm] [daN] [kg]
750 315 300 106 154 105 20 22 14 16 6.4 812 266 0
1,000 325 300 109 154 105 23 23 16 22 6.6 812 267 0
1,500 380 300 138 177 103 27 26 20 18 10 812 268 0
3,000 455 400 168 212 118 36 33 24 28 18 812 269 0
Safety Advice _
When using the lever hoists on pages 64-66, please observe
minimum load (approx. 3% of rated load)!
D 85 annealed cast iron lever hoists D 95 annealed cast iron lever hoists
working with
Leverage
65
Hoists
New
53/03 lever hoists - superior quality
Lever hoists are fully adaptable and can be used effectively for lifting, pulling and clamping Also available on request:
applications. They are ideal for moving and positioning heavy machinery, installing overhead • Visual and acoustic overload display on
cables and securing loads. Thanks to their compact size they can be used effectively even in the lever
most confined spaces. • Apparatus protected by slipping clutch
The housing is made of aluminium for 250 kg and 500 kg, S.W.L. , of sheet steel for 800 to 9,000 kg
S.W.L.
Technical features
• Long life, low maintenance requirement thanks to precise matching of the individual
components
• Extremely short lever lengths and low deadweight make for particularly simply handling
• Non-slip hand wheel
• Rubber handle screw-locked STAHLplus Info _ All lever
• Reinforced hook safety latch hoists are suitable for lashing
• Automatically functioning enclosed load pressure brake loads in acc. with EN 12195.
• Freewheeling facility for pulling the unloaded chains through fast
• Easy release of brake, particularly when used for securing loads
• Housing for 250 - 500 kg: made of aluminium, light and corrosion-resistant;
800 - 9,000 kg: made of robust sheet steel
• Galvanised load chain in acc. with EN 818-7
• 3-year warranty
Leverage at
working (standard
No. of falls
rated load
Housing
load height of
lift) No. lifting height of lift
A B C D E F G H height
[kg] [m] [daN] [mm] [mm] [kg]
250 Alu- 1 1.0 20 3.2 x 9.0 74 88 32 150 62 11 21 205 1.6 822 012 0
500 minium 1 24 4.2 x 12.2 93 100 35.5 180 68 12 24.5 246 2.6 822 013 0
800 Steel 1 1.5 29 5.6 x 15.8 119 144 36 245 97 14 24 280 5.7 822 014 0
1,600 1 36 7.1 x 20.1 126 159 43 265 100 19 32 335 8.0 822 016 0
2,500 1 34 9.0 x 24.8 150 173 47 265 102 21 37 375 11.2 822 017 0
3,200 1 37 10.0 x 28.1 159 190 50 415 112 24.5 39 395 15.0 822 018 0
02_08EN.FM
6,300 2 38 10.0 x 28.1 217 190 60 415 112 34 50 540 26.0 822 019 0
9,000 3 39 10.0 x 28.1 304 190 85 415 112 42 73 680 40.0 822 020 0
66
STKX adjustable beam clamp
Technical features
• Secure and fast attachment to steel beams
• Extremely low overall height thanks to
built-in suspension bar STAHLplus Info _
• Positive locking connections relieve the YRC reinforced beam clamp
load on beam flanges available on request.
• Adjustable gripper range facilitates variable
applications
• Operating temperature range -10° to +50°C
• Also available with suspension shackle on YRC
request
Safety Advice _
The STKX beam clamps
must only be used as an
attachment point on an exi-
sting steel structure or a Safe Model A B C D E F G H Weight Item
crane girder. work- min. min. No.
ing load max. max.
Only clamps as shown on [kg] [mm] [kg]
pages 102 ff. may be used 1,000 STKX1 75-230 186-350 84 4 215 115-150 146-198 20 3.8 812 133 0
as lifting clamps for trans- 2,000 STKX2 75-230 186-350 94 6 215 115-150 147-200 20 4.6 812 134 0
porting girders. 3,000 STKX3 80-320 232-455 122 8 255 180-225 220-285 22 9.2 812 135 0
5,000 STKX5 90-310 242-445 129 10 255 180-225 222-285 28 11 812 136 0
10,000 STKX10 90-320 268-480 146 14 275 175-220 215-280 38 17.2 812 137 0
1,000 to 3,000 kg
3,000 SRKX3 128-171 75-200 375 50 22 30.5 95.5 310 80 17.5 812 277 0
150-212 200-320 495 50 22 30.5 95.5 310 80 19.5 812 278 0
67
Hoists
The AF automatic brake cable winches for hoisting and towing are supplied
as standard with a gear cover. Safety Advice _
Transporting persons with these
cable winches is not permitted!
Technical features
• High quality spur gear
• Automatic brake
• Cable strength 1770 N/mm², type of cable in compliance with EN 12385-4 STAHLplus Info _
• Mechanism group in compliance with DIN 15020: 1Em Please do not forget the wire
• Surface treatment: galvanised yellow (except for 4AF Mini, powder-coated, black) rope when ordering!
• Effort on hand crank for the hoisting forces given: 20 daN
• N.B. Type 30 AFD does not have GS approval
Automatic brake cable winches Model 4 AFMD 4 AFD 6 AFD 8 AFD 12 AFD 20 AFD 30 AFD
- galvanised
Towing force on 30% incline, rolling load [kg] 350 500 750 850 1500 2500 3664
Hoisting force lowest cable position [kg] 190 340 500 650 900 1180 1994
Hoisting force highest cable position [kg] 80 190 240 270 490 650 1419
Fig. 1 2 3 4 5 - 6
Drum Ø [mm] 27 40 45 54 63 76 80
Min. load for braking function [kg] 10 10 10 10 10 10 50
Hand crank length [mm] 155 155 200 250 250 290 290
Ratio 1:2.57 1:2.57 1:3.5 1:4.85 1:9.71 1:9.71 1:21.85
Dimensions with handcrank (LxWxH) [mm] 195x211x96 197x250x96 240x265x128 290x265x167 295x294x170 330x294x170 345x365x180
Max. drum capacity DIN 15020 (Ø [mm] x L [m]) 3x8 4 x 12 5 x 13 6 x 19 7 x 13 8 x 10 9 x 13
Min. breaking force of rope [kg] 583 1028 1606 2110 2880 3760 4406
Net weight approx. [kg] 2.2 2.7 3.7 5.5 7.4 7.8 13.7
Item No. 812 883 0 812 884 0 812 885 0 812 886 0 812 887 0 822 240 0 822 241 0
Price on request
Accessories required
Cable with load hook Ø [mm] 3 4 5 6 7 8 9
-Length [m] 8 12 14 19 13 10 13
Item No. 812 893 0 812 894 0 812 895 0 812 896 0 812 897 0 822 242 0 822 243 0
02_08EN.FM
Price on request
Technical data and description are not binding. Subject to technical modifications.
68
AFI stainless steel (INOX) automatic brake cable winches
The particularly corrosion-resistant AFI automatic brake cable winches for hoisting
and towing are made of stainless steel. They are supplied as standard with a gear cover.
STAHLplus Info _
Compact hoisting winches, ratchet
winches and automatic brake belt
Technical features
winches and rope winches with free-
• High quality spur gear
wheel drum available on request.
• Automatic brake
• Cable strength 1770 N/mm², type of cable in compliance with EN 12385-4 We also supply off-standard designs
• Mechanism group in compliance with DIN 15020: 1Em for particular requirements.
• Corrosion-proof, made of stainless steel Please enquire!
• Effort on hand crank for the hoisting forces given: 20 daN
Theatre winch, driven by battery-powered screwdriver Winch with belt Worm gear winch with load pressure brake
Automatic brake cable winches Model 4 AFMID 4 AFID 6 AFID 8 AFID 12 AFID
- stainless steel
Towing force on 30% incline, rolling load [kg] 450 500 750 870 1500
Hoisting force lowest cable position [kg] 190 340 500 650 900
Hoisting force highest cable position [kg] 80 180 240 270 490
Fig. 1 - 2 - 3
Drum Ø [mm] 27 36 45 54 63
Min. load for braking function [kg] 10 10 10 10 10
Hand crank length [mm] 165 165 200 255 255
Ratio 1:2.57 1:2.57 1:3.5 1:4.85 1:9.71
Dimensions with handcrank (LxWxH) [mm] 202x245x96 195x211x96 232x265x130 290x270x167 295x294x170
Max. drum capacity DIN 15020 (Ø [mm] x L [m]) 3x8 4 x 12 5 x 14 6 x 19 7 x 13
Min. breaking force of rope [kg] 583 1028 1606 2110 2880
Net weight [kg] 2.2 2.8 4.4 5.2 7.6
Item No. 812 888 0 812 889 0 812 890 0 812 891 0 812 892 0
Price on request
Accessories required
Stainless steel cable with load hook Ø [mm] 3 4 5 6 8
-Length [m] 8 12 14 19 13
Item No. 812 579 0 812 580 0 812 581 0 812 582 0 812 583 0
02_08EN.FM
Price on request
Technical data and description are not binding. Subject to technical modifications.
69
Hoists
The winch meets all relevant safety standards and corresponds to European regulations,
in particular machinery directives 89-392, 91-368.
Safe working No. of Cable Effective cable length Cable Weight Single phase A.C. current 230 V, 50 Hz 3-phase current 230/400 V, 50 Hz
load cable Ø speed without
(1st cable layer) layers 1st cable Last cable cable Output Cable winch Cable winch Output Cable winch
layer layer complete*1 w/o cable and access. w/o cable and access.
[kg] [mm] [m] [m/min] [kg] [kW] Item No. Item No. [kW] Item No.
125 4 4 6.4 (5) *2 32 (30) *2 11.0 25 0.37 822 091 0 822 103 0 0.37 822 097 0
250 4 4 7.1 (5.6) *2 35 (34) *2 7.0 35 0.37 822 092 0 822 104 0 0.37 822 098 0
500 4 6 5.7 (4.8) *2 30 (29) *2 4.0 38 0.37 822 093 0 822 105 0 0.37 822 099 0
990 3 8 8.4 (6.8) *2 30 (29) *2 6.0 53 1.3 822 094 0 822 106 0 1.3 822 100 0
1,000 3 8 8.4 (6.8) *2 30 (29) *2 6.0 53 1.3 822 095 0 822 107 0 1.3 822 101 0
2,000 3 11 8.0 (6.3) *2 30 (29) *2 6.0 150 1.3 822 096 0 822 108 0 2.6 822 102 0
*1 with 30 m cable, hook, control pendant and 3.0 m power supply cable
*2 with grooved drum
Off-standard versions
70
238/99 worm drive manual winch
The worm drive manual winches are extremely versatile for use in workshops, production Accessories Item
areas and on building sites. for 238/99 and 260/76 No.
They are extremely robust and long-lasting.
Cable
-Ø 4 mm 822 130 0
-Ø 6 mm 822 131 0
Technical features -Ø 8 mm 822 132 0
• Robust design -Ø 9 mm 822 133 0
-Ø 10 mm 822 134 0
• Great cable lengths possible -Ø 11 mm 822 135 0
• Crank removable, length individually adjustable -Ø 12 mm 822 136 0
• Design in accordance with DIN 15020 -Ø 13 mm 822 137 0
-Ø 18 mm 822 138 0
• Cable simply attached with cable clamp
• Two speeds from 2,000 kg by means of spur gear
• German certificate of origin Load hook pressed onto cable
-500 kg 822 140 0
-1,000 kg 822 141 0
-1,600 kg 822 142 0
Available on request: -2,000 kg 822 143 0
• Hot-dip galvanised version -3,200 kg 822 144 0
• Separator for two rope lead-offs -5,000 kg 822 145 0
3,000 1,733 6 64 13 436 380 825 260 550 17 8/16 78 822 118 0
5,000 3,435 4 35 18 436 380 865 298 613 34 9/18 115 822 119 0
71
Hoists
The spur drive manual winches are extremely versatile for use in workshops, production areas Accessories Item
and on building sites. They are for 238/99 and 260/76 No.
extremely robust and long-lasting.
Cable
-Ø 4 mm 822 130 0
-Ø 6 mm 822 131 0
Technical features -Ø 8 mm 822 132 0
• Robust, practically enclosed sheet steel housing -Ø 9 mm 822 133 0
-Ø 10 mm 822 134 0
• Mechanism group to DIN 15020: 1Dm -Ø 11 mm 822 135 0
• Foldaway crank from 2,000 kg -Ø 12 mm 822 136 0
• Automatically functioning load pressure brake -Ø 13 mm 822 137 0
-Ø 18 mm 822 138 0
• Improved cable life thanks to large drum diameter
• German certificate of origin
Load hook pressed onto cable
-500 kg 822 140 0
-1,000 kg 822 141 0
-1,600 kg 822 142 0
-2,000 kg 822 143 0
-3,200 kg 822 144 0
You will find explosion-protected manual -5,000 kg 822 145 0
winches on page 96 of this catalogue.
Rope lead-off
I for 300 - 500 kg
II for 1,000 - 2,000 kg
Safe working load Wire rope Dimensions Efort Lift per Manual winch
required crankshaft (without rope and hook)
(1st layer) (top layer) Max. Ø at rotation Weight Item
length rated load No.
A B B1 C C4
[kg] [m] [mm] [daN] [mm] [kg]
300 200 11.8 6 200 270 100 300 265 19 74 10 822 120 0
500 335 10.8 6 200 270 100 300 265 21 30 10 822 121 0
02_08EN.FM
1,000 770 12.0 8 290 295 125 290 265 18 18 15 822 122 0
2,000 1,690 9.0 12 230 540 240 340 265 32 16 23 822 123 0
72
Sheaves, wire rope blocks and steel jacks
With revolving hook conforming to DIN 15401 with safety latch, or GG/R: with grey cast iron sheave and slide bearing
swivel eye conforming to DIN 82006. (100-125 mm in polyamide PA6-6)
The wire rope blocks are available in two versions: ST/K: with steel sheave and ball bearing
Price
02_08EN.FM
73
Hoists
STAHLplus Info _
Wire rope guide sheaves are also available
with swivel eyes or roller bearings.
Please enquire.
Steel jacks conforming to DIN 7355, with lifting steel housing. N.B.:
Other versions, e.g. with large footplate, on request.
They are available in 2 versions:
SIKU RAKU
Safe Height Item Item
Headroom
load claw in
lowest
position
[kg] [mm] [kg]
1,500 725 350 70 12 812 805 0 812 810 0
3,000 725 350 75 20 812 806 0 812 811 0
5,000 725 300 70 24 812 807 0 812 812 0
10,000 800 300 90 42 812 808 0 812 813 0
15,000 800 340 95 58 812 809 0 812 814 0
02_08EN.FM
74
Cable pullers Technical features
This portable equipment for pulling, lifting, • Housing made of high-tensile aluminium
lowering, clamping and securing loads over alloy
long distances was developed especially for
applications in industry, in particular civil 800 kg • Compact construction with low deadweight
engineering, power line construction,
shipbuilding, oil refineries, etc. • Overload protection by means of shear pin
It is simple and safe to use. in forward lever. Spare pins are to be found
in the operating lever or carrying handle and
The supply comprises the cable puller with can be replaced under full load, i.e. without
handlever and an original wire rope with removing the load from the rope
coloured strand.
• Simple rope guide mechanism
for rugged operating condi-
tions • Special wire rope with steel core and
6 strands - one coloured - pressed into a
safety hook at one end and tapered at the
other for easy threading.
• Easy to clean
Off-standard design
S.W.L. b h l m s t Motor-driven multi-purpose puller for
[kg] [mm]
transport of material and persons.
800 21 20 110 20 17 78
1,600 23 21 120 23 18 86 Portable, ideal if place of application changes
3,200 32 29 163 32 22 116 3200 kg frequently. Please enquire!
C
B
A ha019v
C1
Version Safe Lever pull at Rope Lever Wire rope Dimensions Standard Weight Item Price
working load rated load advance length diameter rope without No.
* per double length wire rope with standard
stroke ** rope length
A B C C1
[kg] [daN] [mm] [m] [kg]
Profi 800 24 60 800 8.4 430 240 - 60 20 7 812 206 0
1,600 30 60 790/1190 11.5 545 270 97 72 20 14 812 207 0
3,200 50 40 790/1190 16.0 680 330 110 91 10 21 812 208 0
* With overload protection = shear pin in forwards lever, shears off at 25% overload.
Spare shear pins in operating lever or carrying handle
** Prices for spare parts (incl hook) on request.
STAHLplus Info _ Professional line cable
pullers are approved by the Employers’
Liability Insurance Association for
02_08EN.FM
transporting passengers.
75
Hoists
Technical features
• Cast aluminium housing
• Cable: steel wire
• Low-friction cable drive
• Adjustable stop for upward stroke
• Additional safety suspension mounting
• Insulated link for snap hooks
• Without locking facility
Technical features
• Cast aluminium housing
• Cable: steel wire
• Low-friction cable drive
• Adjustable stop for upward stroke
• Additional safety suspension mounting
• Insulated link for snap hooks
• Without locking facility
Technical features
• Cast aluminium housing
• Cable: steel wire
• Low-friction cable drive
• Adjustable stop for upward stroke
• Additional safety suspension mounting
• Insulated link for snap hooks
• Without locking facility
76
Spring balancers, S.W.L. from 0.4 to 6.8 kg
Technical features
• Housing: steel
• Drum: steel
• Cable: steel, galvanised
• With locking facility
Technical features
• Housing, cover and drum: plastic
• Cable: steel wire; cable length adjustable
• Suspension: revolving and adjustable hook; snap
hook
• Cable intake: elastic and adjustable with automatic
locking facility
• Load setting: infinitely variable
• Drop safeguard facility in the event of spring break
• Integrated locking facility for locking the cable drum
• See page 95 for explosion-protected balancers
Technical features
• Housing made of aluminium, extremely sturdy
• Cable: steel wire
• Cable drive: low-friction
• Tapered drum body mounted in ball bearings
• Fine balance in lifting range with infinitely variable
load setting
• Suspension: revolving safety hook with safety latch
• Drop safeguard facility in the event of spring break
77
Hoists
Technical features
• Housing made of aluminium, extremely sturdy
• Cable: steel wire
• Cable drive: roller-type mouthpiece
• Tapered drum body mounted in ball bearings
• Further information see 75 to 105 kg
Technical features
• Cast aluminium housing
• Cable: steel wire
• Cable drive: roller-type mouthpiece
• Tapered drum body mounted in ball bearings
• Fine balance in lifting range with infinitely variable
load setting
• Suspension mounting: safety swivel hook with latch
• Drop safeguard facility in the event of spring break
• Insulated design (against ground current)
• Locking facility (for securing the load at the required
height)
78
STAHL CraneSystems is distinguished
by long years of experience and
competence on the field of explosion
protection. STAHLplus offers a selec-
tion of products and systems from
the wide range of equipment available.
Explosion protection
79
Explosion protection
ATEX
Explosive atmospheres
Harmonisation of statutory regulations of member states for equipment Minimum regulations for improving the health and safety of employees
and protective systems intended for use in areas subject to explosion who might be endangered by explosive atmospheres.
hazards.
Marking of equipment
for gas II 2 G Ex de IIB T4 Electrical explosion protection
p = pressurised enclosure
k = liquid encapsulation
fr = restricted breathing enclosure (Zone 2 only)
80
Explosion-protected material handling equipment from the EXperts
STAHL CraneSystems is a leading and competent partner for solutions in gas and dust explosion protection world-wide.
This is underlined by numerous approvals for Zone 1- from the Federal Physico-Technical Institute in Braunschweig and
from other test institutes, e.g. in Belgium, Canada, Poland, Switzerland, Czech Republic and Hungary.
STAHL CraneSystems can always offer an economical solution whatever the explosion protection requirements may be.
The table below summarises zone classifications and equipment allocation (equipment category in accordance with
94/9/EC).
Gases, mists, vapours Explosive atmosphere is ATEX Ex programme from STAHL CraneSystems
present:
Zone 0 → Category II 1 G constantly or for long periods
Zone 1 → Category II 2 G occasionally SHex, ASex wire rope hoist, STex chain hoists,
Zone 21 → Category II 2 D crane components
Zone 2 → Category II 3 G rarely and for short periods SHex, ASex wire rope hoist, STex chain hoists,
Zone 22 → Category II 3 D crane components
Explosion- Explosion-protec- SH ex wire rope SH ex wire rope hoist programme, Zone 1 and Zone 2
protected wire ted crane hoist programme
rope hoists components
Ex-poster
81
Explosion protection
Explosion-protected cranes
With our experience and our know-how from many decades, our own
fundamental research and our own R&D, with approvals from the
Federal Physico-Technical Institute (PTB) and other test institutes in
many countries, STAHL CraneSystems occupies a special position in
this field.
ATEX
Single girder overhead travelling crane (5000 kg S.W.L.) operated by radio
remote control in a hazardous area in a chemical plant. Transport of hoppers
over several levels.
• Experienced
the world's leading specialist for explosion protection engineering
• Strict
everything from one supplier and from our own production
• Pioneering
design in compliance with ATEX in certified quality
• High quality
extremely safe and accurate
• Comprehensive
technology for use in Zone 1, Zone 2, Zone 21 and Zone 22
References
- Linde AG, Höllriegelskreuth
- Wacker-Chemie GmbH, Burghausen
- BASF AG, Ludwigshafen
- Bayer AG, Leverkusen
- Hoechst AG, Frankfurt
- Degussa AG, Hanau und Frankfurt
- Clariant, Burgkirchen
- InfraServ, Burgkirchen
- Qatar Gas, Qatar
Single girder suspension crane (1600 kg S.W.L.) used for transporting compo-
nents during maintenance work outdoors. The construction of the explosion-
03_08EN.FM
protected chain hoist enables the whole crane bridge to be utilised to the full.
82
Explosion-protected crane components
The explosion-protected crane components, as specified in EC directive 94/9/EC, are designed optionally for use in potentially explosive
atmospheres in combination with gas or in combination with dust.
Make use of their sturdy design, compact construction, maintenance friendliness and reliability in conjunction with the economic advantages of
series production for your crane manufacturing.
For further information, please ask for our Product Information brochure on explosion-protected crane components.
Explosion-protected endcarriages for suspension cranes Zone 1, 21 Explosion-protected endcarriages for o.h.t. cranes Zone 1, 2, 21, 22
On the basis of KEHex endcarriages for suspension cranes, modern On the basis of K.Lex (n) endcarriages for overhead travelling cranes,
suspension cranes up to an S.W.L. of 10,000 kg and a span of 20 m can modern single girder and double girder overhead travelling cranes up
be manufactured. to an S.W.L. of 50,000 kg and a span of 30 m can be manufactured.
The explosion-protected suspension crane endcarriages KEHex com- The explosion-protected overhead travelling crane endcarriages K.Lex (n)
ply with the equipment group and category of the EC directive 94/9/EC comply with the equipment group and category of the EC directive
(ATEX): 94/9/EC (ATEX):
For gas: ll 2G or For gas: ll 2G, ll 3G or
For dust: ll 2D For dust: ll 2D, ll 3D
Explosion-protected travel drives Zone 1, 2, 21, 22 Explosion-protected crane electrics Zone 1, 2, 21, 22
STAHL CraneSystems travel drives are adapted to the requirements of In the section on explosion-protected crane electrics, STAHL Crane-
material handling. Systems offers controls, power supply systems with accessories and
control pendants as are required for crane manufacturing.
The explosion-protected travel drives comply with the equipment
group and category of the EC directive 94/9/EC (ATEX):
03_08EN.FM
For gas: ll 2G, ll 3G or These components are taken from STAHL CraneSystems’ wide range of
For dust: ll 2D, ll 3D standard cranes.
83
Explosion protection
STAHL CraneSystems has developed the wordl’s first and only small crane system in
compliance with ATEX for Zone 1, 2, 21 and 22.
The basis is provided by the innovative KT2000 small crane system. This high-quality modular
system is specially designed for the S.W.L. range up to 2000 kg. The basic element of the KT2000
system is the maintenance-friendly, easy to inspect rail. The low-maintenance travel unit with
exterior wheels runs easily and smoothly.
Extensive modifications were carried out on the field-proven KT2000 small crane system to to
meet the requirements for explosion protection.
Basic structure of a single girder suspension crane with electric chain hoist in explosion-protected design
For example:
• bronze wheels,
• bronze-coated load hooks,
03_08EN.FM
84
ST_ Ex chain hoist programme Technical features
with ATEX certification
• Low headroom
STex/Zone 1 explosion-protected chain hoists permits hook height to
are the hoists presumably used most be utilised to the full
frequently in hazardous conditions. • Standard height of
STAHL CraneSystems’ comprehensive lift 3 m
explosion protection knowhow and the • 2 hoisting speeds as
assured quality are complemented by the standard
safety factor of many years of experience. • 2 travel speeds as
Now STAHL CraneSystems, market leader in standard on powered
explosion-protected hoisting and crane trolleys
technology, has the first and only complete • Powerful, robust hoist
Ex chain hoist programme complying with motor with constant
ATEX. The basis is the new ST chain hoist performance and long
programme, ranking among the most operating times
distinctive and comprehensive on offer • Newly developed
internationally. All components come from a er-gonomic 2-step
single supplier, from our own production. SHW 5ex control
pendant
In the following you will find an excerpt from • Patented safety
the wide range of explosion-protected chain slipping clutch
hoists for Zone 1. protects against
overload and limits
Chain hoists for use in Zone 21/22 and on the hoisting path
request as belt hoists. • Single-fall chains
(up to 2,500 kg) and
high-performance
motors permit great
heights of lift
• Asbestos-free
long-life brake
• Long-lasting, surface-hardened and STex electric chain hoist with electric trolley for Zone 1
galvanised load chain
• Designed in accordance with EC directive
STAHLplus Info-Service _ For more informa- 94/9/EC (ATEX) for equipment group II,
tion and dimensions, please ask for our category 2G
ATEX
Product Information on explosion-protected • Explosion protection in accordance with
chain hoists. EN: Ex de IIB T4 (standard), Ex de IIC T4 as
alternative
• Protection class to EN 60529: IP 54
• Permissible ambient temperature:
-20°C to +40°C
• Supply voltages: 380, 400, 415, 500 V, 50 Hz;
60 Hz on request
STAHLplus Info _ Every electric chain hoist is • Control voltage: 42 V (standard), 230 V as
tested with at least 25% overload. alternative
Chain hoist
with push trolley
03_08EN.FM
Chain hoist
with electric trolley
Chain hoists for use in Zone 21 / 22 on request.
85
Explosion protection
Technical features
ATEX
Safe Hoisting Lowering Air consumption Dimensions Weight Item Price Surcharge
Hose size
Air supply
980 1 1.0 5 10 10 1.2 1.6 G1/2 13 458 316 505 122 292 148 234 194 28 23 820 081 0
The hoisting speeds apply with 2 m control hose. The speeds are reduced with longer hose lengths. Max. height of lift 8 m.
86
Mini manipulator
New
With the aid of the mini manipulator, loads can be guided, lifted,
lowered and shifted manually with one hand. The hoisting and lowering
speeds can be regulated precisely with the pushbutton control.
The low weight makes the mini manipulator very easy to operate.
Technical features
•
Not susceptible to dust, damp and temperatures from
-20°C to approx. +50°C
Classification according to FEM: 1Bm
ATEX
• Classification according to EC directive 94/9/EC (ATEX):
II 3 GD IIA T4 (X)
• 6 bar compressed air connection
• Novel low-wear braking system
• One-handed operation for lifting, lowering and guiding loads
Model Safe No. of Output Hoisting Lowering Air consumption Compres- Hose size Chain Chain Weight Item Price
working chain speed speed with rated load sed air dimen- weight with 3 m No. for
load falls with connec- sions height of 3 m height
rated no load with rated Lifting Lowering tion inside Ø lift of lift
load load
[kg] [kW] [m/min] [m³/min] [mm] [kg/m] [kg]
mini 125 125 1 0.4 15 40 30 0.5 0.7 G3/8 9 4x12 0.35 9.5 820 296 0
03_08EN.FM
mini 250 250 1 0.4 8 20 16 0.5 0.7 G3/8 9 4x12 0.35 10.5 820 297 0
87
Explosion protection
Profi pneumatic chain hoists are designed for use in industry. They can
be used in hazardous areas thanks to the drive medium of compressed
air.
Stationary chain hoists with safe working loads up to 100 t and various
trolley versions are available on request.
Technical features
ATEX
Safe Dimensions
working A B C d D E F G H J K L M N
load max (b) *1 *2
[kg] [mm]
250 250 130 b+36 70 185 137 39 145 152 - 563 95 28 42 116
500 -
1,000 -
2,000 250 130 b+36 70 185 137 46 145 152 - 611 95 28 42 116
3,200 292 113 b+60 84 191 187 46 233 250 635 798 107 30 42 136
Travel speed for S.W.L.: 250 - 6,300 kg: 9/14 m/min 6,300 500 141 b+70 165 205 154 79 233 250 763 919 215 40 51 236
Travel speed for S.W.L.: 10,000 - 16,000 kg: 5/12 m/min 10,000 490 146 b+70 165 318 197 109 308 267 944 1131 215 42 66 236
16,000 146 318 199 382 310 997 1216 55 82
Lower flange width b max for S.W.L.: 250 - 2,000 kg: 300 mm *1 Hoist installed
Lower flange width b max for S.W.L.: 3,200 - 16,000 kg: 310 mm *2 Hoist hooked on
Model Safe Hoisting Lowering Air consumption Hose size Chain Chain Weight Item Price Surcharge
air connection
Compressed
working speed speed with rated load dimen- weight with 3 m No. for per m
chain falls
Output
No. of
10TI LM10-16T 10,000 2 3.5 1.6 3.2 3.4 4 5.5 G3/4 19 31 16x45 5.8 286 820 088 0
16TI LM10-16T 16,000 3 3.5 1 2 2.1 4 5.5 G3/4 19 31 16x45 5.8 370 820 089 0
88
9/98 explosion-protected manual chain hoists with
hook suspension
Technical features
ATEX
• German certificate of origin
Safe working Chain falls Load chain Hand chain Lifter after Effort on hand Weight Item Price Surcharge
load reeling 30 m chain at rated at 3 m per additional m No. for per m
hand chain load approx. runway height height of lift 3 m height height of
of lift lift
[kg] [mm] [daN] [kg]
500 1 5.0x15.0 5x23.8 1165 21 8.9 1.5 820 090 0
1,000 1 6.3x19.1 870 35 12.2 1.8 820 091 0
1,500 1 8.0x24.0 640 39 19.6 2.3 820 092 0
2,000 2 6.3x19.1 435 35 13.6 2.7 820 093 0
3,000 2 8.0x24.0 320 39 27 3.7 820 094 0
5,000 2 10.0x30.0 170 42 42 5.5 820 095 0
10,000 4 10.0x30.0 5x23.8 85 45 105 9.7 820 096 0
2 13.0x36.0 5x18.5 74 31 100 8.6 820 097 0
15,000 3 13.0x36.0 5x18.5 50 33 135 12.4 820 098 0
20,000 4 37 35 170 16.2 820 099 0
25,000 5 30 37 198 20.0 820 100 0
30,000 2x3 50 2x33 270 24.8 820 101 0
03_08EN.FM
89
Explosion protection
For use in Zone 1 and Zone 2 hazardous areas. Three versions are
available:
- Basic: Explosion protection class II 3G llB c T3 (Zone 2)
- Medium: Explosion protection class II2G IIB c T3 (Zone 1)
- High: Explosion protection class II 2G IIC c T3 (T4*) (Zone 1)
* (T4 available on request depending on application)
Technical features
• Low headroom
• Low effort on hand chain
• Automatic load brake
• Industrial quality of gear and chain drive
• Fast-running parts in bronze or bronze-coated
ATEX
• Load and suspension hook bronze-coated (Medium, High)
• Galvanised load chain (Basic, Medium, High), NIROSTA chain
available as an option
• Galvanised hand chain (Basic, Medium) or NIROSTA (High)
• High safety factor Safe working load Dimensions
for version
Also available on request: Basic High A B D E F F1 G
• Overload protection Medium
• Special surface coating [kg] [mm]
500 500 82 56 90 48 30 24 260
1,000 1,000 83 63 100 59 36 29 300
Stahlplus Info _ See page 92 for manual chain
1,600 1,250 90 75 115 69 39 31 345
hoists with trolleys. Other versions on request. 2,000 1,250 98 85 132 82 42 34 380
3,200 2,000 106 92 160 94 48 39 435
5,000 3,750 90 75 188 94 56 47 575
10,000 6,000 106 92 283 122 75 68 790
16,000 10,000 106 92 340 205 90 81 1020
20,000 12,000 153 153 390 390 90 81 1040
Safe working load Chain Load Effort on Weight Basic Medium High
for version falls chain hand II 3G IIB c T3 II2G IIB c T3 II 2G IIC c T3
Basic High chain at at 3 m Item Price Surcharge Item Price Surcharge Item Price Surcharge
Medium rated load runway No. for 3 m per m No. for 3 m per m No. for 3 m per m
approx. height height of lift height of lift height of lift height of lift height of lift height of lift
[kg] [mm] [daN] [kg]
500 500 1 5.0 21.0 8.0 820 135 0 820 144 0 820 153 0
1,000 1,000 1 6.3 24.0 10.5 820 136 0 820 145 0 820 154 0
1,600 1,250 1 7.1 29.5 15.0 820 137 0 820 146 0 820 155 0
2,000 1,250 1 7.9 33.5 21.0 820 138 0 820 147 0 820 156 0
3,200 2,000 1 10 38.0 30.5 820 139 0 820 148 0 820 157 0
5,000 3,750 3 7.1 36.0 35.0 820 140 0 820 149 0 820 158 0
10,000 6,000 3 10.0 43.0 76.0 820 141 0 820 150 0 820 159 0
03_08EN.FM
16,000 10,000 5 10.0 47.0 155.0 820 142 0 820 151 0 820 160 0
20,000 12,000 6 10.0 2x45.0 250.0 820 143 0 820 152 0 820 161 0
90
Explosion-protected manual chain hoists with push or
reel-type trolley
Technical features
N.B.: 24/98 manual chain hoist with trolley in standard version on page 57.
A B1
ATEX
L B3 B B2
C ØD2
ØD2
Safe Dimensions
working A A1 B1 B2 B3 B6 C D1 D2 H L M
load 1N 2N
[kg] [mm]
H
Safe Chain Load Girder Effort on hand Lift after Weight With push trolley With reel-type trolley
working falls chain flange chain at rated load reeling at 3 m per Item Price Surcharge Item Price Surcharge
load width approx. 30 m hand runway additional No. for per m No. for per m
B Lifting Travel chain height m lift 3 m height height of 3 m height height of
[kg] [mm] [daN] [mm] [kg] of lift lift of lift lift
500 1 5x15 1N: 50-146 21 6.5 1165 20.1 2.5 820 104 0 820 116 0
2N: 147-302 820 105 0 820 117 0
1,000 1 6.3x19.1 1N: 50-135 32 10 870 26.7 2.8 820 106 0 820 118 0
2N: 136-220 820 107 0 820 119 0
1,500 1 8x24 1N: 66-185 39 11 640 50.6 3.3 820 108 0 820 120 0
2N: 186-310 820 109 0 820 121 0
2,000 2 6.3x19.1 1N: 66-185 35 15 435 44.6 3.7 820 110 0 820 122 0
2N: 186-310 820 111 0 820 123 0
3,000 2 8x24 1N: 74-196 39 11 320 76.0 4.7 820 112 0 820 124 0
2N: 197-310 820 113 0 820 125 0
5,000 2 10x30 1N: 74-192 42 17 170 97.0 6.5 820 114 0 820 126 0
2N: 193-310 820 115 0 820 127 0
10,000 4 10x30 1N: 119-215 45 21 85 182.5 10.7 - 820 128 0
2N: 216-312 - 820 129 0
10,000 2 13x36 1N: 119-215 - 820 130 0
2N: 216-312 - 820 131 0
15,000 3 13x36 1N: 148-310 Dimensions and weights on request - 820 132 0
03_08EN.FM
91
Explosion protection
For use in Zone 1 and Zone 2 hazardous areas. Three versions are available:
- Basic: Explosion protection class II 3G llB c T3 (Zone 2)
- Medium: Explosion protection class II2G IIB c T3 (Zone 1)
- High: Explosion protection class II 2G IIC c T3 (T4*) (Zone 1)
* (T4 available on request depending on application)
Technical features
• Low headroom
• Low effort on hand chain
• Automatic load brake
• Industrial quality of gear and chain drive
• Fast-running parts in bronze or bronze-coated
• Bronze wheels with maintenance-free roller bearings
•
•
Load and suspension hook bronze-coated
Galavanised load chain (Basic, Medium, High), NIROSTA chain
available as an option
ATEX
• Galvanised hand chain (Basic, Medium) or NIROSTA (High)
Also available on request:
• Overload protection
• Buffers
• Special surface coating
150
Surcharge per m lift of manual chain hoist or reel-type trolley on request.
92
28/98 HR/HH explosion-protected manual chain hoists with
trolley
Prices on request.
Technical features
• Compact construction
• Short hook dimensions
• Overload protection by means of slipping clutch as standard
• Galvanised load chain in acc. with DIN 5684-8
• Galvanised hand chain in acc. with DIN 766
• Classification in acc. with EC directive 94/9/EC (ATEX):
II 2G IIB T4 and II 2D 135°C
ATEX
These manual chain hoists with reel-type trolley which can also be
employed in hazardous areas when special materials are used
correspond to those shown on page 59 as regards S.W.L. range and
dimensions.
Prices on request.
Technical features
• Extremely short headroom (hook dimension)
• Overload protection by means of slipping clutch
• Excellent running characteristics
• German certificate of origin
ATEX
• Classification in acc. with EC directive 94/9/EC (ATEX):
up to 6,300 kg: II 2G IIB T4 and II 2D 135°C
from 10,000 kg: II 2G IIB T3 and II 2D 200°C
runway beam.
93
Explosion protection
Explosion-protected cranes
• Spans up to 14000 mm
• Designed in acc. with DIN 15018 H1/B2
• Low effort on hand chain thanks to indirect
drive
• Hand chains for 6 m runway height
• Primer and top-coat RAL 2000 yellow-
orange
• Classification in acc. with 94/9/EG (ATEX):
II 2G IIB c T4 or T3, also available for
II 2D c 135° or 200°C
Also available as articulated crane with push
drive (the attachment of the trolley to the
bridge girder is articulated) for a safe working
load up to 1,500 kg and a span up to 7000 mm.
Also available witout main girder
• Spans up to 14000 mm
• Designed in acc. with DIN 15018 H1/B2
• Low effort on hand chain thanks to indirect
drive
• Hand chains for 6 m runway height
• Primer and top-coat RAL 2000 yellow-
orange
• Classification in acc. with 94/9/EG (ATEX):
II 2G IIB c T4 or T3, also available for
II 2D c 135° or 200°C
ATEX
Also available without main girder in various
versions:
94
LD explosion-protected digital load cells
Digital load cells for use in hazardous areas in acc. with ATEX.
ATEX
Technical features
• Precision mechanical-electronic system (DMS) in integrated
construction, extremely low wear as there are no moving
mechanical parts during load measurment Stahlplus Info _ Other
• 7-segment LED display, thanks to integrated measuring procedure scale ranges on request.
result appears "fast" even if the load is still vibrating strongly
• Plus-minus display for weighing from full load to "zero", tare function
for direct display of net weight
• Accuracy of display capacity: +/-0.03%
• Digit height: 40 mm
• Reading distance: 40 m Scale range Model Display Weight Item
graduation No.
• Power supply from maintenance-free 12 V accumulators, display [kg] [kg] [kg]
flashes when recharging necessary 0 - 250 LD 0,25 EEx 0.1 47 820 073 0
• Duration of use of maintenance-free accumulator: 120 hours 0 - 500 LD 0,5 EEx 0.2 47 820 074 0
• Classification in acc. with EC directive 94/9/EC (ATEX): 0 - 1,000 LD 1 EEx 0.5 47 820 075 0
0 - 2,000 LD 2 EEx 1 47 820 076 0
II 2G Ex de IIC T6 0 - 5,000 LD 5 EEx 2 55 820 077 0
Technical features
ATEX
working load cable No.
[kg] [m] [kg]
03_08EN.FM
95
Explosion protection
Technical features
Various frame sizes in the power range of 1.0 kW to 6.0 kW for safe
working loads up to 3,000 kg. Mechanism group 1 Bm in acc. with FEM.
Technical features
ATEX
1,050 Lifter 800-2,2 9 55.2
1,500 Lifter 1200-2,2/6 10 72.8-143.2 II 2GD IIA T4(X) /
2,500 Lifter 2000-2,6/6 12 102.3-241.8 II 3GD IIB T4(X) and
1,800 Puller 1800-2,2/6 10 72.8-143.2 II 2GD IIB T4(X)
3,000 Puller 3000-2,6/6 12 102.3-241.8
Prices on request.
Technical features
•
•
Design with one or two load hooks as required
Few components to ensure low-maintenance and low-wear operation
ATEX
• Spacing between hooks can be adapted later
• Standard height of lift 3 m
• Air pressure required: 6 bar
Prices on request.
96
The right suspension for every load.
The wide selection of STAHLplus
load suspension equipment is fast
and flexible in handling and
offers a safe solution.
Load suspension
equipment
97
Load suspension equipment
These instructions for use provide only general information on the use Only undamaged clamps with legible rating plates and plates giving
of some lifting clamps and do not take the place of the operating S.W.L. and gripping range may be used. They must be visually
instructions provided by the manufacturer for individual pieces of inspected before the first and each following use for obvious defects!
equipment!
Please read also our general instructions for the use of load Inspection before starting work
suspension equipment and slings on pages 120-121 and 142-144.
Lifting processes using load suspension equipment may only be Ensure that the surfaces of the steel plate where the clamp is attached
performed by a skilled loader (instructed in theory and practice). are as far as possible dry and free of grease, paint, dirt, scale and
Load suspension equipment which has been known to have been coatings so that the contact of the jaws and the goods to be lifted are
overloaded or otherwise exposed to damaging influences must no not hindered, or protective coatings can generate the necessary
longer be used until it have been inspected and repaired if necessary. friction.
• Inspect the fixed and clamping jaws or their coatings for wear and
Modifications to state of delivery defects. Both jaws must have a clear profile and the teeth must not
be too worn (observe manufacturer’s specifications in the operating
The form and construction of load suspension equipment must not be instructions, approximate guide max. 30% wear). Protective coatings
modified by e.g. bending, welding, grinding, removing parts, drilling must not be soiled, damaged, uneven or too worn.
holes, removing safety devices such as interlocks, bolts, locking pins,
etc. without the manufacturer’s permission, as the manufacturer’s • The whole load suspension device must be checked for damage,
declaration of conformity and any liability or warranty would lose their corrosion, cracks or deformation.
validity .
• The clamp must be able to be opened and closed easily.
Restrictions of use • Check the spring. It must present a clearly perceptible spring
pressure in the "closed" position when pressing against the
Temperature suspension eye.
Clamps without any protective coating can be used with their full
safe working load at -40° to +100°C as a rule (dependent upon
manufacturer). Clamps with a protective coating can due to this usually
only be used for lower temperature ranges - e.g. type TPB, TSB from Use for intended purpose
-20° to +40°C.
• The supporting ring must have sufficient space in the load hook and
move freely. The clamp must have a safety device to prevent it being
Impact loading, load swinging accidently removed from the hook. A short sling between crane hook
and clamp makes loading easier and safer!
The safe working loads stated apply for loading the load suspension
equipment without any impact. • The working load limit (W.L.L.) given on the equipment is the
maximum load and must not be exceeded.
The full safe working load can be utilised in the case of slight impacts
such as arise from lifting and lowering or moving the load on the crane. • Lifting or transporting loads must be avoided as long as there are
persons in the danger zone of the load. In the case of clamps which
High impacts (e.g. knocking the load during transportation) or swinging are not positive locking, but friction locking without any other locking
loads are not permissible! device, the load must on no account be moved over persons.
* Please note that the surface and core hardness of particular steel sheets may vary
considerably: e.g. cold work steel.
98
Use for intended purpose (continued)
Caution: A safe positive locking connection requires sufficient strength • This depends on the model in the case of clamps for transporting
of the goods to be lifted and it must be ensured that the load or parts of plates horizontally.
it cannot slip and fall! For example in the case of steel plates, with the corresponding
clamp and lifting clamp models, several plates can be lifted
simultaneously if the stacks do not sag.
• The load suspension device must be
positioned above the centre of gravity of the
load so that the load does not swing when
lifted.
It is forbidden to transport
more than one plate verti-
cally.
04_08EN.FM
99
Load suspension equipment
Weight
work- width No.
ing
load
[kg] [mm] [kg]
250 TKA0,25/i 300-600 10 806 000 0
250 TKA0,25/a 10 806 003 0
TKA0,25/i = interal operating
TKA0,25/a = external operating outside grab
2,000 700-1050 1350 815 700 1050 800 45 30 135 806 024 0
3,000 700-1050 1350 815 700 1050 800 45 30 154 806 029 0
100
TBG block grab
D
and grease.
ha021v
Z C
200 *2 0,2/500 200 - 500 1040 840 275 160 300 35 20 49 809 085 0
B1
94 F 300 *2 0,3/700 400 - 700 1040 840 275 160 300 35 20 52 809 087 0
500 *2 0,5/900 600 - 900 1120 840 275 160 300 35 20 55 809 089 0
E
124
B2
1,000 *2 1,0/400 100 - 400 1040 840 275 160 300 35 20 51 809 091 0
D
Z
ha022v
C
1,0/1100 800 - 1100 1320 840 275 160 300 35 20 72 809 092 0
1,500 *2 1,5/1300 1000 - 1300 1520 840 275 160 300 35 20 128 809 094 0
2,000 *2 2,0/500 200 - 500 1100 1120 250 160 350 36 25 126 809 095 0
3,000 *2 3,0/500 200 - 500 1100 1120 250 160 350 42 30 160 809 097 0
4,000 *2 4,0/500 200 - 500 1100 1190 250 160 350 48 35 240 809 098 0
TBG with wide jaws (*2) 5,000 *2 5,0/500 200 - 500 1100 1190 250 160 350 48 35 270 809 099 0
The TKAd crate grab with tipping device can not only safely
transport stacking crates, but also empty them in mid-air.
When ordering, please state type of crate or provide a sample.
The grab with tipping device is also suitable for turning and
emptying barrels.
101
Load suspension equipment
The jaws lock under the profile and ensure a completely secure
grip.
This barrel grab grabs upright barrels at the side and sets them
down in the same position. The jaws are rubber-coated (PU).
TFA-TR
[kg] [kg]
04_08EN.FM
102
BTG concrete pipe clamp tackle
750 TPZ 0,75/60 5-60 155 349 545 145 135 121 75 8x24 12.0 809 119 0
750 TPZ 0,75/120 60-120 155 406 560 145 135 121 75 8x24 14.0 809 120 0
103
Load suspension equipment
TBS plate clamp Safe work- Grab range Dimensions Weight Item
ing load Z No.
A B ØC D E F G H I
Safe working load 1,000 to [kg] [mm] [kg]
3,000 kg. With universal joint 1,000 0-20 126 270 50 49 70 95 63 12 23 4.6 809 018 0
suspension, swivel eye and safety 2,000 0-32 192 382 80 75 96 132 92 20 30 14 809 019 0
lock. 3,000 0-32 192 382 80 75 96 132 92 20 30 14 809 020 0
Minimum load is 10% S.W.L.
TBS plate clamp Safe work- Grab range Dimensions Weight Item
ing load Z No.
A B ØC D ØE F G H I
Safe working load 4,500 to [kg] [mm] [kg]
10,000 kg. With universal joint 4,500 0-50 292 675 90 180 27.8 95 143 135 185 33 809 021 0
suspension, swivel eye and safety 6,000 0-50 292 737 95 176 27.8 95 143 137 188 38 809 022 0
lock. 6,000 50-100 367 785 98 180 27.8 115 143 135 188 42 809 023 0
Other clamps up to 30 t S.W.L. 8,000 0-50 292 737 98 176 27.8 95 143 136 210 39 809 024 0
8,000 50-100 367 785 98 180 27.8 115 143 136 210 42.4 809 025 0
04_08EN.FM
available on request. 10,000 0-50 360 903 110 195 33.0 125 162 170 223 68 809 026 0
10,000 50-100 446 921 112 195 33.0 168 162 170 223 80 809 027 0
Minimum load is 10% S.W.L.
104
TBL Plate clamps
TBL self-gripping clamps can be used for the vertical transport of individual plates and steel
sheet, and for lifting and turning up to 180°.
A spring-loaded safety lever ensures that the plate clamp remains closed when not in use.
The surface hardness of the material to be transported must be less than HRC 30!
Plate clamps up to 30 t S.W.L. available on request.
105
Load suspension equipment
10,000 TAG 10,0/100 0 - 100 405 423 160 130 100 160 720 102 144 40 208 70.0 809 115 0
10,000 TAG 10,0/200 100 - 200 440 562 200 175 200 183 840 102 144 40 208 105.0 809 116 0
Minimum load is 10% S.W.L.
106
TTR beam grab
The safety lever locks the expanded clamp in the cable drum
so as to transport it safely.
107
Load suspension equipment
Parallel grab for gearboxes. Grab for gearboxes. Automatic adjust- Grab (scissor principle) for 2-fold pick-up hook with
Swivelling around curved runway. ment of centre of gravity around a cylinder heads. polyamide coating for cylinder
04_08EN.FM
Catch points for locking in position. curved runway. Transport without changing position. crankcases.
Safe working load 50 kg. Safe working load 60 kg. Safe working load 20 kg. Safe working load 70 kg.
108
STAHL CraneSystems - your partner for off-standard solutions
Crate grab (swivel action) and lifting appliances for all types of Crate tipper grab with self-locking swivel mechanism or turning hand-wheel for
KLT crate variants transporting and emptying sheet steel crates
Parallel grab Round grab, asymmetrical pick-up Parallel grab for lifting engine blocks or engine components
04_08EN.FM
109
Load suspension equipment
Vacuum lifters
Scope of applications
110
VACUBOY horizontal
Simply attach the device, connect the electrical supply and it is ready
for use. By suitable selection and arrangement of the suction pads, not
only smooth but also structured and corrugated workpieces can be
moved safely without damage.
Easy adjustment of the cross beam as well as the suction pad mounting
allow the lifters to be effectively adapted to the most diverse
workpiece dimensions.
If you cannot find the suction lifter you need, please enquire! Enquiry
form on page 115.
VB 80/8
2,000 VB 100/M/12 12 280 3000 1100 1200 600 900 approx. 85 320 806 308 0
VB 100/M/16 16 200 800 360 806 309 0
111
Load suspension equipment
The swivel-action VACUBOY vacuum lifter is particularly suitable for handling plates that need to be turned through approx. 90°. The workpiece
can be taken up both horizontally and vertically.
The vacuum lifter is controlled by ergonomically designed pushbuttons in the manipulator handle, the suspended workpiece can be turned
without exerting any effort by means of a motor-driven swivel facility.
If you cannot find the vacuum lifter you need, please enquire! Enquiry form on page 115.
VB 60/4-90E
VB 60/8-90E
1,000/500 VB 100/8-90E 8 220 3000 1500 1200 600 900 ap.1100 85 350 806 314 0
2,000/1,000 VB 100M/12-90E 12 280 3000 1500 1200 600 900 ap.1100 85 530 806 315 0
112
Mini VACUBOY
Transportation of air-impermeable loads with relatively clean and flat surfaces such as metal
plates (a thin film of rust is no problem), polished blocks of marble or granite, coated chipboard
panels, plastic panels, etc.
Technical features
• Self-acting suction lifters produce the necessary suction force
dependent upon the weight of the load.
• With vacuum gauges and optical and acoustic warning signal.
Safe working load Model Number of suction pads Length of beam Max. dimensions of load Item
[kg] pad Ø [mm] [mm] [mm] No.
Single device 270 U02-E Ø350 - 1000x2000 806 063 0
for inherently stable loads 640 U075-E Ø480 - 806 064 0
1,100 U125-E Ø625 - 806 065 0
Multiple suction pad device 300 U02-2 2x Ø350 1500 1500x3000 806 066 0
for large-surfaced, 750 U075-2 2x Ø415 806 067 0
more instable loads 1,250 U125-2 2x Ø625 806 068 0
Suction lifter (10,000 kg) for long steel plates for loading a flame-cutting machine. Off-standard vacuum lifter for 120 kg blocks of cheese packed in foil permitting air to
escape. 2-step chain hoist control for lifting-lowering on the hinged, ergonomic guide
bar.
113
Load suspension equipment
The CLAD BOY suction lifter is designed for transporting roofing and walling panels of various sizes both vertically and horizontally.
Power is supplied by a rechargeable 24 V battery.
Technical features
for horizontal transport of air-impermeable panels and steel sheets, can be swivelled by 180°.
Technical features
Off-line equipment
The suction lifters shown below work off-line. This makes them
extremely mobile.
Please enquire!
04_08EN.FM
AERO 350/R8
114
Fax enquiry for suction lifters Simply copy - fill in - fax
You can’t solve your transport problem with the suction lifters Please copy this page and complete with the required data and
described above? We can still help you. dimensions.
1. Workpiece:
Material: ..................................................................................................................................................................
2. Handling:
3. Equipment features:
Vacuum control:
Manual sliding valve
Automatic switching
Radio remote control
Magnetic valve incl. pushbuttons on device
Crane motions
Electrical connections: ............... V ................Hz
3-phase A.C.
A.C.
L1
L2
L3
N
PE
Supply:
CEE 16 A plug
Cable balancer with coupling
Multiple plug
Power supply by customer
4. Crane installation:
None
Existing, safe working load: .......................................kg,
hook size: ......................................................
Single-point suspension
Two-point suspension, dimension between hooks: .............mm
Sender/customer no.
................................................................................................................................
Company
.................................................................................................................................................................................................
Street/P.O. Box
.................................................................................................................................................................................................
Post code/town
.................................................................................................................................................................................................
Name of person ordering
.................................................................................................................................................................................................
Department/job title
04_08EN.FM
.................................................................................................................................................................................................
Telephone Fax
.................................................................................................................................................................................................
115
Load suspension equipment
These instructions for use provide only general information on the use Determination of safe working load
of lifting magnets and do not take the place of the operating
instructions provided by the manufacturer for individual pieces of There are various negative influences on the material to be lifted and
equipment! the ambient temperature. Every lifting magnet is accompanied by a
safe working load table. This table lists the safe working loads
Please read also our general instructions for the use of load dependent upon material thickness, surfaces, nature (air gap) and
suspension equipment and slings on pages 120-121 and 142-144. material.
Lifting processes using load suspension equipment may only be
performed by a skilled loader (instructed in theory and practice).
Load suspension equipment which has been known to have been
overloaded or otherwise exposed to damaging influences must no
longer be used until it have been inspected and repaired if necessary.
The form and construction of load suspension equipment must not be Material thickness
modified by e.g. bending, welding, grinding, removing parts, drilling
holes, removing safety devices such as interlocks, bolts, locking pins, Workpieces which are too thin cannot take up all the magnetic force
etc. without the manufacturer’s permission, as the manufacturer’s lines. Some of the magnetic force lines flow through the air underneath
declaration of conformity and any liability or warranty would lose their the workpiece causing the safe working load to be reduced.
validity .
Air gap
The safe working loads stated apply for loading the load suspension Be sure to observe the maximum and minimum plate dimensions given
equipment without any impact. in the lifting table.
The full safe working load can be utilised in the case of slight impacts The contact surface of the workpiece should be at least as large as the
such as arise from lifting and lowering or moving the load on the crane. pole surface of the magnet.
High impacts (e.g. knocking the load during transportation) or swinging
loads are not permissible!
Temperature of load
116
ELM / SK-I permanent lifting magnet
Technical features
• Neodymium magnet
• Compact dimensions and low deadweight
• Low-depth magnetic field making the lifting SKI
magnet also suitable for lifting thin ferrous
sheets
ELM
• Particularly suitable for moving round material
• Operating temperature range from -10°C
to +80°C
• Safety factor 3.5:1
• Safe working load is reduced by 30% when
used vertically
Technical features
• Neodymium magnet
• Compact dimensions and low deadweight
• Operating temperature range from -10°C
to +80°C
• 3:1 safety factor
1,500 810 SP16.01500 30 80/350 3000 370 178 201 123 64 95 806 054 0
2,000 1,080 SP16.02000 35 80/400 3500 400 216 236 124 64 145 806 055 0
117
Load suspension equipment
Safe working loads for ELM / SK-I lifting magnets Safe working loads for SP16 lifting magnets
relating to material thickness dependent upon material thickness
Model Material thickness Model Material thickness
20 mm 15 mm 10 mm 5 mm 20 mm 15 mm 10 mm 5 mm
Test Work Test Work Test Work Test Work Test Work Test Work Test Work Test Work
load load load load load load load load load load load load load load load load
[kg] [kg]
ELM 100 350 100 350 100 245 70 140 40 SP16.00150 450 150 450 150 450 150 220 70
ELM 300 945 270 735 210 525 150 315 90 SP16.00250 750 250 750 250 490 160 270 90
ELM 600 1,575 450 1,260 360 945 270 525 150 SP16.00500 1,500 500 1,500 500 650 215 410 135
ELM 1000 2,100 600 1,750 500 1,225 350 700 200 SP16.01000 3,000 1,000 2,100 700 870 290 -* -*
ELM 2000 3,150 900 2,450 700 1,750 500 1,050 300 SP16.01500 4,500 1,500 -* -* -* -* -* -*
ELM 3000 4,200 1,200 3,150 900 2,100 600 -* -* SP16.02000 6,000 2,000 -* -* -* -* -* -*
SK-I 5000 4,500 1,500 3,000 1,000 -* -* -* -* * Not possible
* Not possible
Ultralift-TP permanent lifting magnet
Technical features
• Compact dimensions and low deadweight
• Particularly suitable for lifting thin iron plates
• Can be used from -10°C to +80°C
• Safety factor 3:1
SH / HL magnetic carrier
With the SH / HL magnetic carrier, steel plate and sheet steel products can easily be lifted and transported
either by hand or by attaching them to a crane. The most effective grip is achieved on smooth surfaces.
A release latch device allows the load to be detached easily from the magnet.
Safe work- Tractive Model Base area Plate Weight Item STAHLplus Info _
HL 10 HL 20 ing load force thickn. No. If you are unable
[kg] [mm] [kg] to solve your
SH 12/4 30 15 HL 10 150x100 from 1 1.5 806 371 0 transport tasks
SH 35K SH 60 50 25 HL 20 190x140 from 1 2.0 806 372 0
170 100 SH 12/4 133x106 from 1 1.4 806 366 0 with the magnets
350 175 SH 25 160x120 from 2 2.5 806 368 0 shown here, we can still help you!
250 170 SH 35K 190x110 from 3 4.0 806 369 0 Just ask us!
500 300 SH 60 310x190 from 6 12.0 806 370 0
04_08EN.FM
Infinitely adjustable magnet beam with infrared remote control for a flame-cutting machine, Magnetic beams (rigid or adjustable) for transporting individual long, thin plates (standard
safe working load 3,200 kg, working width from 400 - 2000 mm. from 5 mm in thickness up to 16 m in length and 25 t in weight). With infinitely adjustable
electrohydraulic telescopic arms and radio remote control. Slewing drive also available as
an option.
118
Load suspension equipment from crane manufacturer STAHL CraneSystems
Safety Advice_
The high safety standards
comply with currently applica-
ble accident prevention
regulations and requirements
of the Employers’ Liability
Insurance Association.
EN 13155 and FEM 1.001 are
taken into account when
calculating load suspension
equipment. All approvals and
qualifications necessary for
production are available.
Stahlplus Info _
Load suspension equipment in
explosion-protected design up
to 1,000 kg S.W.L. available on
request.
STAHLplus Info _ On page 134 and 135 you will find a detailed
questionnaire which may be of help for you to make initial
contact!
04_08EN.FM
119
Load suspension equipment
General instructions for the use of load suspension equipment If load suspension equipment is used which holds the load e.g. with
magnetic, suction or friction forces without any other positive locking
Definitions safety device, the load must on no account be moved over persons.
are for example bent hooks, cracked or bent chain links, displaced
Determining weight of load connecting bolts in chain connecting links, broken strands of fibre or
wire ropes, cuts in web slings, damage to web sling sleeves.
The load on the suspension equipment and the sling must not be
greater than that stated on the S.W.L. tag for the type of suspension
and inclination angle. Delivery papers, information on the load itself, Prescribed maintenance and inspections
weight tables e.g. for steel sections etc., calculation or weighing with a
load cell can be used to determine the weight. Slings and load suspension equipment must be maintained in a state of
safety in use by means of regular maintenance (as per regulations and
manufacturer’s instructions).
Handling load The user must ensure that load suspension equipment and thus also
slings are inspected by a specialist at intervals of not more than one
Before hoisting starts it must be ensured that the load moves freely and year.
is not jammed or still lashed or screwed down. Slings must not be Depending on the conditions of use, inspections may be necessary at
overloaded. Slings must not be twisted or knotted. If hooks are used, shorter intervals than one year. This applies e.g. if they are frequently
the load must be at the base of the jaw and never at the tip. The hook used with the maximum permissible load, in the case of increased
must move freely at the sling point to prevent bending stress. The wear, corrosion or heat, the effect of chemicals, or if increased risk of
suspension link or loops must move freely in the hoist’s load hook. If damage is to be expected on the basis of the company’s experiences.
two loops or eyes are placed on the hoist’s load hook, it must be Inspection records must be filed. If the user has any doubts as to the
ensured that there is sufficient room and they do not hinder each other. safe condition of the load suspension equipment and slings, he must
decommission them and have them checked.
There must be no danger of the loops being
pulled out of the hoist or crane hook by the Extraordinary inspections
angle between the two legs.
Inclination angles above 45° in the hoist or The user must ensure that slings are subjected to an extraordinary
crane hook may already be hazardous, inspection by a specialist after any damage or incidents which might
depending on the hook design! affect the lifting capacity, and after repairs.
Wrong!
If the sling comes into contact with sharp Cleaning before inspections
edges of the load, it must be protected by intermediate layers such as
wood, edge protectors, PU sleeves or other means. The slings must be thoroughly cleaned before being inspected. Chains
and ropes must be cleaned so that they are free of oil, dirt and
Force must not be used to pull slings out from under the load. Loads corrosion. Any method of cleaning is permissible that does not corrode
must be set down on wood blocks so that there is sufficient space to the base material. Any procedures which might cause hydrogen
remove the slings. The sling must only be grasped from the outside embrittlement (e.g. stripping), overheating, material erosion or material
when being position to prevent hands being endangered when the deformation , or disguise cracks or surface damage, must be avoided
sling tautens. When the load is ready for lifting it should be lifted slowly
at first and checked that it is attached safely and remains horizontal. If
the load tips it should be set down and the sling repositioned above the
centre of gravity. The loader must leave the dangerous spot before the
load is lifted. Persons must not stand unnecessarily in dangerous
spots, in particular underneath suspended loads, in travel and slewing
areas or in blind travel and transport areas.
04_08EN.FM
120
General instructions on the use of load suspension equipment
(continued)
Records must be kept of all inspections and repairs, and filed for the When loads are lifted with slings, the person below or near the load is
service life of the sling. The law on protecting employees also endangered. As manufacturer, we must advise you as the user that
prescribes drawing up an inspection plan for all load suspension residual risks remain when using slings, in particular that the
equipment. connection of sling to load may be insufficiently safe or the load swing
after lifting and endanger the loader. Falling loads may endanger
persons and goods. As user, you should ensure thorough training of
your loaders and crane operators.
Technical features
• STS, STV and TV feature swivel hooks (mounted in plain bearings),
they cannot be turned under load.
• Standard paint finish: yellow (RAL 1021), alkyd resin based
04_08EN.FM
121
Load suspension equipment
122
STHS spreader beam, rigid
Technical features
• STHV/STHS lifting beams feature swivel hooks (mounted in plain bearings), they
cannot be turned under load.
• Standard paint finish: yellow (RAL 1021), alkyd resin based
123
Load suspension equipment
The SKT cross beam features 4 swivel hooks (cannot be turned under
load).
The suspension eye is suitable for hooks conforming to DIN 15401.
The rotating cross beam has round ends for accepting web slings
(e.g. when transporting boats). It can be slewed together when not in
use to save space.
The suspension bolt is suitable for hooks conforming to DIN 150401.
SBBT Big Bag beam SBBT-R Big Bag beam, tubular design
The SBBT Big Bag beam features 4 flame-cut hooks for accepting The tubular-design Big Bag beam can accept 60 mm wide Big Bag
60 mm wide Big Bag loops. loops.
The suspension eye is suitable for hooks conforming to DIN 15401. The suspension eye is suitable for hooks conforming to DIN 15401.
124
TRB spreader beam with ramshorn hooks, rigid
125
Load suspension equipment
h
With two yokes for lifting individual
box pallets.
One yoke can be swivelled for
H
attachment.
ha023va
Both versions feature a 2-leg chain sling for hooks to DIN 15401. Fixed
hooks mounted on each beam end.
4000 2800 2000 130 806 174 0 2500 2000-2760 142 806 189 0
Subject to technical modifications. Transport packaging available against surcharge.
126
Long hook beam
Please enquire.
Transport packing available against surcharge
STAHLplus Info _ Just copy this sketch and fill in the dimensions
required. A detailed questionnaire can also be found on pages 134
and 135.
Rigidly reeved C-hook for sensitive materials, boom and inside of hook protected by Automatic 6-arm lifting beam for transporting rings with 10,000 mm diameter.
PE. Replaceable boom. Safe working load 6 or 10 t. The arms move into a preset position when lifting. Safe working load 27 t.
04_08EN.FM
Two-crane or two-crab lifting beam with rotating central hook. Safe working load 40 t. Off-standard lifting beam, 12 chain connections on the load side. Safe working laod 50 t.
127
Load suspension equipment
When using this beam please ensure that the centre of gravity is in the
centre.
For transporting and turning over loads with inherent stability and
symmetrical weight.
128
Telescopic spreader beam
STAHLplus Info _ Please state the size of the crane load hook when
ordering. A table detailing load hooks conforming to DIN 15400 is to be
found on page 140.
On page 134 and 135 you will also find a detailed questionnaire for your
individual enquiry.
Stainless steel manual turnover spreader beam. Off-standard suspension for lifting magnet. Replaceable chain anchorage, wear protection
for crane hook. Safe working load 30 t.
129
Load suspension equipment
ha025v
With suspension for single load hooks to DIN 15401. The weld-on hooks
are welded onto the beam ends. This provides for an extremely low Alignment beam with chain
headroom and optimum utilisation of the whole working width.
With 2-leg chain suspension for single hook to DIN 15401.
ha026v
Safety Advice _ High standard of safety complying
with currently applicable safety regulations.
ha030v
ha027v
ha029v
ha028v
04_08EN.FM
130
STAHL CraneSystems - your partner for off-standard solutions
ST10 (short headroom) electric chain hoist with a Big Bag beam
with extremely short dimensions (risk of tipping when travelling
without load).
Available in various designs: galvanised, stainless steel, painted
131
Load suspension equipment
Aluminium spreader beam H-shaped aluminium spreader beam Aluminium lifting beam with up to 3,000 kg safe
working load. Load hook can swivel under load.
Spreader beam for two-crane application Big Bag beam with weld-on hooks and low Big Bag beam with slots for fork-lift truck forks
headroom
Spreader beam for transporting engine blocks Adjustable spreader beam for lifting radiators, with adjustable turning facility
04_08EN.FM
Double H beam Double H beam with alignment facility for transporting a machine with 8 suspension points
132
STAHL CraneSystems - your partner for off-standard solutions
Spreader beam for transporting steel plates (adjustable) Spreader beam for loading pipes (avoiding damage to edges of pipes)
X beam with loading beam and transport frame H beam with belt loops, with several suspension points
Load suspension equipment for transporting steel coils horizontally Load suspension equipment for transporting shafts
04_08EN.FM
Load suspension equipment for transporting drums Load suspension equipment for transporting differing drums
133
Load suspension equipment
If you are still unable to find a solution to your specific transport problems using the beams detailed on pages 119-133, just ask us!
Please photocopy this page and fill in the required data and dimensions, and fax it to us.
Information on load
8. Possibility of taking up
load
looping round
gripping from below
pressing in at sides
clamping
1. Type of crane
overhead travelling crane
portal crane
tower slewing crane
mobile crane
wharf crane
...........................crane
2. Crane hook
Single hook No. ........................... DIN 15401, safe working load ....................t.
Ramshorn hook No. .....................DIN 15402, safe working load ....................t.
134
Fax enquiry for spreader beams Simply copy - fill in - fax
(continued from page 134)
Information on application
Date/signature:..................................................................................................................................................................
Name/customer No.
................................................................................................................................
Company
................................................................................................................................................................................................
Street/P.O. Box
................................................................................................................................................................................................
Post code/town
................................................................................................................................................................................................
Who is responsible if we have any questions?
................................................................................................................................................................................................
Department/job title
04_08EN.FM
................................................................................................................................................................................................
Telephone Fax
................................................................................................................................................................................................
135
Load suspension equipment
SCH C-hook
STAHLplus Info _ Please state the size of the crane load hook when
ordering. A table detailing load hooks conforming to DIN 15400 is to be
found on page 140. You will also find a detailed questionnaire for your
individual enquiry on pages 134 and 135.
horizontally.
The tilting nose on the hook allows the coil to be swivelled by 90° in
complete safety.
The gentle rolling action of the tilting nose permits the coil to be lifted
or set down without any jolts and also acts as a safety latch to prevent
E
136
Additional equipment for C-hooks (coil hooks)
Prices on request
Coil hook with chain suspension (thus without counterweight). Safe working load 30 t. Roller dismantling hook with counterweight and PU protection. Safe working load 2 t.
137
Load suspension equipment
With the LT loading fork, material stored on pallets can be moved above floor level with a crane.
The height adjustment facility ensures that the loading fork can be adapted optimally to suit the
load. The centre of gravity alignment can be altered with the manually adjustable suspension.
The tines are laterally adjustable so that they can be adapted to suit different sized pallets, box
pallets, etc.
Painted to RAL 1004.
Centre of gravity of load: 600 mm.
Safety Advice _ The loading forks are not suitable for transporting liquid
goods. Take particular care when lifting loads to ensure that the centre of
gravity of the load is under the suspension point of the loading fork
(note the centre of gravity marking.)
The load must not extend beyond the tips of the fork tines.
With the LT loading fork, material stored on pallets can be moved above floor level with a crane.
The height adjustment facility ensures that the loading fork can be adapted optimally to suit the
load.
The centre of gravity is adjusted automatically, but requires a minimum load of 25% of the rated
load. The tines are laterally adjustable so that they can be adapted to suit different sized pallets,
box pallets, etc.
Painted to RAL 1004.
Centre of gravity of load: 600 mm.
2,500 LT 2,5 vha 400 45 100 2600 1900 225 808 094 0
3,000 LT 3,0 vha 450 45 120 2600 1900 245 808 095 0
138
Loading fork for EURO pallets and box pallets
Fig. 1 Fig. 1
Safe Model Usable Tine Tine Tine spacing Total Weight Item
working height length height inside outside height No.
load
[kg] [mm] [kg]
700 L9 1000 800 60 550 670 1350 45 808 096 0
900 L 10 1000 800 60 540 700 1360 52 808 097 0
1,200 L 11 1200 800 60 540 700 1580 65 808 098 0
Safe working load Model Usable Tine Tine Tine spacing Total Weight Item
with height length height height No.
centre of gravity
spacing
400 500 600 inside outside
[kg] [mm] [kg]
1,000 1,000 800 L 16 1350 1100 35 390 550 1870 100 808 104 0
1,500 1,500 1,300 L 18 1100 1100 40 390 550 1620 115 808 105 0
Loading fork for 5 PVC boxes; each box is secured with Loading fork for 3 PVC boxes stacked on top of each
2 take-up tines other
139
Load suspension equipment
Load hooks
Mechanism groups and safe working loads of load hooks conf. to DIN 15400
Property Property
Mechanism group *1
class class
M *1 *1 *1 *1 1Bm 1Am 2m 3m 4m 5m M
P *1 *1 *1 1Bm 1Am 2m 3m 4m 5m - P
S *1 *1 1Bm 1Am 2m 3m 4m 5m - - S
T *1 1Bm 1Am 2m 3m 4m - - - - T
V 1Bm 1Am 2m 3m 4m - - - - - V
Load hook Load hook
Safe working load in [kg]
No. No.
020 1000 800 630 500 400 320 250 200 160 125 020
025 1250 1000 800 630 500 400 320 250 200 160 025
04 2000 1600 1250 1000 800 630 500 400 320 250 04
05 2500 2000 1600 1250 1000 800 630 500 400 320 05
08 4000 3200 2500 2000 1600 1250 1000 800 630 500 08
1 5000 4000 3200 2500 2000 1600 1250 1000 800 630 1
1,6 8000 6300 5000 4000 3200 2500 2000 1600 1250 1000 1,6
2,5 12500 10000 8000 6300 5000 4000 3200 2500 2000 1600 2,5
4 20000 16000 12500 10000 8000 6300 5000 4000 3200 2500 4
5 25000 20000 16000 12500 10000 8000 6300 5000 4000 3200 5
6 32000 25000 20000 16000 12500 10000 8000 6300 5000 4000 6
8 40000 32000 25000 20000 16000 12500 10000 8000 6300 5000 8
10 50000 40000 32000 25000 20000 16000 12500 10000 8000 6300 10
12 63000 50000 40000 32000 25000 20000 16000 12500 10000 8000 12
16 80000 63000 50000 40000 32000 25000 20000 16000 12500 10000 16
20 100000 80000 63000 50000 40000 32000 25000 20000 16000 12500 20
25 125000 100000 80000 63000 50000 40000 32000 25000 20000 16000 25
32 160000 125000 100000 80000 63000 50000 40000 32000 25000 20000 32
40 200000 160000 125000 100000 80000 63000 50000 40000 32000 25000 40
50 250000 200000 160000 125000 100000 80000 63000 50000 40000 32000 50
*1 Lighter duty than mechanism group 1 Bm may not be taken into consideration
= selection for production cranes, e.g. steelwork or rolling mill cranes
Load hooks
Dimensions
a1 a2 a3 b2 h2 a1 a2 a3 b1 f h
020 34 27 39 18 22 - - - - - -
025 36 26 41 19 24 - - - - - -
04 40 32 45 22 29 - - - - - -
05 43 34 49 24 31 - - - - - -
08 48 38 54 29 37 - - - - - -
1 50 40 57 32 40 - - - - - -
1,6 56 45 64 38 48 - - - - - -
2,5 63 50 72 45 58 50 40 65 40 208 50
4 71 58 80 53 67 56 45 73 48 238 60
5 80 63 90 60 75 63 50 82 53 266 67
6 90 71 101 67 85 71 56 92 60 301 75
8 100 80 113 75 95 80 63 103 67 337 85
10 112 90 127 85 106 90 71 116 75 377 95
12 125 100 143 95 118 100 80 130 85 421 106
16 140 112 160 106 132 112 90 146 95 471 118
20 160 125 180 118 150 125 100 163 106 531 132
25 180 140 202 132 170 140 112 182 118 598 150
32 200 160 225 160 190 160 125 205 132 672 170
04_08EN.FM
40 224 180 252 170 212 180 140 230 150 754 190
50 - - - - - 200 160 260 170 842 212
140
STAHLplus slings make lifting
and transporting easier whenever
more than a hook is required.
They always provide a practical
solution and a secure link between
the hook and the load.
Slings
141
Slings
The load on the suspension equipment and the sling must not be Laying around
greater than that stated on the S.W.L. tag for the type of suspension In this case, ideally the sling is run through an
and inclination angle. Delivery papers, information on the load itself, opening in the load and both eyes or loops
weight tables e.g. for steel sections etc., calculation or weighing with suspended directly from the crane hook.
a load cell can be used to determine the weight.
Using two slings under the load with four or more
eyes or loops on the crane hook is to be avoided as
the crane hook is too small for the loops as a rule
2. Determining type of loading or they lie on top of one another (danger of
crushing).
The load must be suspended in such a way that neither the load nor the
sling are damaged. Slings can be attached to the load in various ways: With this type of loading, there is a particularly
high risk of the slings sliding towards one another
Direct loading at slinging points and the load shifting and/or slipping!
The slinging point(s) selected must have sufficient strength to carry the In the case of long, rod-shaped loads, with chok
load safely! If an inclination angle is generated at the legs, the diagonal hitch loading, the risk of the load or parts of the
pull and resulting transverse forces - which are also exerted on the load shooting out e.g. at an accidental impact or
slinging points - must be taken into consideration. sudden braking, can hardly be avoided!
The hook and the slinging point match if the sus-
pension point is in the centre of the bottom of the N.B.:
hook jaw and loading the tip of the hook is avoided. Use spreader beams to prevent too
large an inclination angle and associa-
In the case of multi-leg slings, the load hooks ted transverse forces.
(unless they are especially designed) must point Wrong! Looped slings offer greater safety
outwards to prevent impermissible loading of the against the load slipping or shooting
hook tip or even accidental unloading. Suitable out.
precautions must always be taken to prevent acci-
dental unloading (e.g. safety catch on load hook,
special precautions taken by loader...). Caution: Never put your hand between sling and load!
05_08EN.FM
142
3. Centre of gravity S A leg of multi-leg tackle suspended nearly vertical takes up nearly all
the load. Thus in the case of two-leg tackle with one leg suspended
In order to lift the load without it being twisted or turning over, the nearly vertical (inclination angles up to 7° can be neglected), the S.W.L.
crane hook must be situated above the centre of gravity of the load and of a single leg can be taken. (For a size 10 chain sling this would mean
the following conditions must be met: e.g. 3.15 t instead of halving the S.W.L. of 4.25 t given for the whole
tackle up to 45° inclination angle = 2.12 t).
a) For single-leg slings and endless chain slings,
grommets, round slings, web slings, the slinging In the case of three- and four-leg tackles, for example, the S.W.L. of
point should be vertically above the centre of two legs can be selected taking into consideration the largest
gravity of the load; inclination angle, if the load is evenly distributed between them.
143
Slings
If not all legs of tackle are used, the unused legs must be hung in the Extraordinary inspections
master link to prevent them catching accidentally during lifting. The user must ensure that slings are subjected to an extraordinary
The S.W.L. is then reduced to that of the legs used. inspection by a specialist after any damage or incidents which might
You must either reduce the S.W.L. ratings given on the label by the affect the lifting capacity, and after repairs.
following factors, or determine the permissible S.W.L. for this lifting
procedure on the basis of the effective number of legs using an S.W.L.
table. Cleaning before inspections
(On this subject, see the S.W.L. tables for the individual products). The slings must be thoroughly cleaned before being inspected. Chains
and ropes must be cleaned so that they are free of oil, dirt and corro-
Total number of legs of Number of effective legs Factor for calculating sion. Any method of cleaning is permissible that does not corrode the
tackle S.W.L. base material. Any procedures which might cause hydrogen
Two legs 1 1/2 embrittlement (e.g. stripping), overheating, material erosion or
Three and four legs 2 2/3
material deformation , or disguise cracks or surface damage, must be
Three and four legs 1 1/3
Four legs 3 Full S.W.L. avoided
The slings must be checked for obvious defects before each use!
9. Storage of slings
Obvious defects
are for example bent hooks, cracked or bent chain links, displaced If slings remain on the crane hook without load, the sling hooks or the
connecting bolts in chain connecting links, broken strands of fibre or eyes and links must be hung in the master link to reduce the risk of
wire ropes, cuts in web slings, damage to web sling sleeves. them accidentally hooking onto objects.
Slings should be stored on a special frame. They must not be left lying
on the ground after use where they might be damaged.
8. Prescribed maintenance and inspections
If chain slings and steel wire ropes are likely to be out of use for some
time, they should be protected against corrosion; textile slings should
Slings and load suspension equipment must be maintained in a state of
be cleaned or rinsed with clear water before long storage if they were
safety in use by means of regular maintenance (as per regulations and
exposed to chemicals beforehand.
manufacturer’s instructions).
The user must ensure that load suspension equipment and thus also
slings are inspected by a specialist at intervals of not more than one
year.
10. Obligatory information - residual risks
Depending on the conditions of use, inspections may be necessary at
shorter intervals than one year. This applies e.g. if they are frequently When loads are lifted with slings, the person below or near the load is
used with the maximum permissible load, in the case of increased endangered. As manufacturer, we must advise you as the user that
wear, corrosion or heat, the effect of chemicals, or if increased risk of residual risks remain when using slings, in particular that the
damage is to be expected on the basis of the company’s experiences. connection of sling to load may be insufficiently safe or the load swing
after lifting and endanger the loader. Falling loads may endanger
Inspection records must be filed. If the user has any doubts as to the persons and goods. As user, you should ensure thorough training of
safe condition of the load suspension equipment and slings, he must your loaders and crane operators.
decommission them and have them checked.
05_08EN.FM
144
FlexiLeg highly hardened and tempered chain slings with safety load hooks
The new multifunctional Grade 10 chain sling system for nearly every application.
Prices on request.
FlexiLeg New
The basic package comprises: Advantages of FlexiLeg
MF
- 1x MF suspension ring • 25% more safe working load than Grade 8
145
Slings
Winner Pro highly hardened and tempered chain slings with safety load hooks New
The innovation - the first Grade 12 chain sling system. Can be used from -40°C to 300°C. Full rated S.W.L. up to 200°C ambient temperature. Above
200°C to 300°C, reduction to 60%.
Prices on request.
• Cost-effective
Lower costs and weight from the use of smaller chain dimensions
in comparison with grades G8 and G10
Technical features
• Tensile load:
300 N/mm²
• Proof loaded:
750 N/mm²
• Load at fracture:
1200 N/mm²
• Ductile yield:
min 20%
• Deflection:
0.8 x nominal diameter
• Grade stamp:
12
• Surface finish:
Chain and components
powder-coated
RAL 5012
146
Hardened and tempered chain slings with sling hooks and safety latches
(EN 818)
Hardened and tempered BluePower chain slings are robust, safe and lightweight lifting tackled designed to suit a wide range of applications,
particularly when lifting angular loads. For nominal safe working loads up to 200°C ambient temperature with a reduction to 90° from 200°C to
300°C and 75% for 300°C to 400°C.
Advantages of BluePower
• Weight saving
and greater ease of operation, e.g. 3550 kg, 2-leg, length 3 m,
previously: 16.2 kg, BluePower: 11 kg
• Low price
Cost savings compared with the traditional Grade 8 range through
the use of smaller chain sizes with the same safe working load
ratings.
L = effective length
β β
147
Slings
Hardened and tempered chain slings with sling hooks, safety latches and shortening clutches
(EN 818)
Chain lengths can be effectively adjusted by using shortening clutches. This is particularly useful for loads with abnormal centres of gravity.
The shortening clutches are integrated into a patented suspension system and cannot be mislaid.
Technical features
L = effective length
148
Load tables for chain slings
149
Slings
ll A8W - HSW
a b c
a Number of legs
b Suspension head
A8W Master link
HSW Eye hook
VXKW Coupling master link set with
shortening clutch
c End hook
E Master link
HSW Eye hook
KLHW Coupling load hook
LHW Safety load hook with eye
05_08EN.FM
PW Parallel hook
ll A8W-S lV A8W-S S
150
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
[mm]
1-leg 2-leg
[kg] [mm] [kg]
2,300 A8W 13 2.5 6 6 13 110 60 10 0.34 817 889 0
3,500 A8W 16 2.5 8 - 16 110 60 14 0.53 817 890 0
5,000 A8W 18 5 10 8 18 135 75 14 0.86 817 891 0
7,600 A8W 22 6 13 10 23 160 90 17 1.6 817 892 0
10,000 A8W 26 8 16 13 27 180 100 20 2.46 817 893 0
14,000 A8W 32 10 19 16 33 200 110 26 4.14 817 894 0
25,100 A8W 36 16 22 19 36 260 140 - 6.22 817 895 0
30,800 A8W 45 25 26 22 45 340 180 - 12.82 817 907 0
40,000 A8W 50 32 32 26 50 350 190 - 16.55 817 908 0
60,000 A8W 56 32 - 32 60 400 200 - 27.01 817 549 0
[mm]
1-leg 2-leg
[kg] [mm] [kg]
2,300 M8W 13 4 6 6 14 120 70 10 0.44 817 909 0
3,200 M8W 16 5 8 - 16 140 80 13 0.67 817 910 0
4,200 M8W 18 6 10 8 19 160 95 14 1.09 817 911 0
6,700 M8W 22 10 13 10 23 160 110 17 1.69 817 912 0
10,100 M8W 26 10 16 13 27 190 110 20 2.65 817 913 0
16,000 M8W 32 12 19 16 33 230 130 26 4.78 817 914 0
21,200 M8W 36 20 22 19 38 275 150 29 7.48 817 915 0
40,000 M8W 56 50 32 26 56 350 250 - 21.98 817 577 0
151
Slings
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
DIN 15401
For single
hooks to
[kg] [mm] [kg]
4,200 VMW 6 6 6 214 160 95 1.43 817 918 0
6,600 VMW 8 10 8 230 160 110 2.41 817 919 0
10,100 VMW 10 10 10 275 190 110 4.01 817 920 0
15,700 VMW 13 12 13 345 230 130 6.90 817 921 0
21,200 VMW 16 25 16 415 275 150 11.12 817 922 0
34,100 VMW 20 50 19 500 350 250 28.08 817 551 0
40,000 VMW 22 50 22 520 350 250 30.62 817 557 0
VLW 1 VLW 2 For building single- and multi-leg tackle. Powder-coated blue (RAL 5015).
Suitable for use up to crane hook size No. 25 conforming to DIN 15401 (see table on page 140).
Safe working load Chain size Model Dimensions Weight Item
up to 45 ° 1-leg 4-leg d t w e No.
2-leg
[kg] [mm] [mm] [kg]
2,500 8 - VLW 1 22 340 180 394 3.4 817 558 0
4,000 10 - 27 340 180 410 4.8 817 830 0
6,700 13 - 27 340 180 340 4.4 817 831 0
10,000 16 - 33 340 180 340 6.7 817 832 0
19,000 22 - 40 340 190 340 10.0 817 559 0
3,550 8 6 VLW 2 22 340 180 394 3.5 817 560 0
5,600 10 8 27 340 180 410 5.1 817 833 0
9,500 13 10 33 340 180 425 8 817 834 0
14,000 16 13 40 340 180 455 12.3 817 835 0
21,200 19 16 40 340 180 480 13.8 817 836 0
KAGW 1 KAGW 2 KAGW1 for 1-leg tackle, KAGW2 for 2-leg tackle, KAGW4 for 4-leg tackle, all with welded master
links. Powder-coated blue (RAL 5015).
152
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
VXKW 1 VXKW 2 BluePower VXKW coupling master link set with shortening clutch
VXKW 1 for 1-leg tackle, VXKW 2 for 2-leg tackle, VXKW 4 for 4-leg tackle, all with patented
shortener. Powder-coated blue (RAL 5015).
DIN 15401
For single
hooks to
[kg] [mm] [mm] [kg]
1,400 - 6 VXKW 1 2.5 13 110 60 194 0.64 817 542 0
2,500 - 8 2.5 16 110 60 232 1.16 817 543 0
4,000 - 10 5 18 135 75 294 2.11 817 544 0
6,700 - 13 6 23 160 90 363 4.30 817 545 0
VXKW 4 10,000 - 16 8 27 180 100 413 7.26 817 546 0
2,000 1,400 6 VXKW 2 2.5 13 110 60 194 0.94 817 552 0
3,550 2,500 8 5 18 135 75 257 2.12 817 553 0
5,600 4,000 10 6 23 160 90 319 4.1 817 554 0
9,500 6,700 13 8 27 180 100 383 7.86 817 555 0
14,000 10,000 16 10 33 200 110 433 13.74 817 556 0
3,000 2,120 6 VXKW 4 5 18 135 75 273 2.4 817 562 0
5,300 3,750 8 6 23 160 90 352 4.84 817 563 0
8,000 6,000 10 8 27 180 100 424 8.82 817 564 0
14,000 10,000 13 10 33 200 110 518 17.26 817 565 0
21,200 15,000 16 16 36 260 140 633 29.26 817 566 0
LXKW 1 LXKW 2
BluePower LXKW outsize coupling master link set with shortening clutch
LXKW1 for 1-leg tackle, LXKW2 for 2-leg tackle, LXKW4 for 4-leg tackle,
all with shortening hook.
Powder-coated blue (RAL 5015).
153
Slings
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
154
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
For applications where the "g" jaw width of HSW is not sufficient, particularly in foundries.
Before using, clarify whether the use of hooks without safety latch is permissible for the
intended application.
155
Slings
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
156
These BluePower accessories (EN 818) enable you to build up your own individual chain slings.
STAHLplus Info _
You will find suitable round slings on pages 174 - 176.
157
Slings
No.
load hooks
Trigger sets
For BluePower and Grade 8 hooks.
Load tag
Front Back Galvanised.
Required for marking multi-leg chain slings grade 10 (BluePower) in compliance with the current
standard, but also for single-leg chain slings if the safe working load cannot be clearly
determined at the place of use. As it is not inscribed, existing chains can be marked with the
necessary information.
The oval load tag is included in the price of a new chain, however it can also be ordered
separately.
05_08EN.FM
158
SAK chain slings with safety load hooks
(EN 818)
SAK chain slings are proven, robust and safe making them suitable for a great number of applications, particularly where angular loads are
involved. For nominal safe working loads up to 200°C ambient temperature with a reduction to 90% from 200°C to 300°C and 75% from 300°C
to 400°C.
L = effective length
β β
159
Slings
• Suitable for salt or sulphuric acid baths up to a concentration of 15% • Grade 10, weight reduction 25% in comparison with Grade 8 and with
and temperatures of up to 30°C higher tensile strength
• Safe working loads from 280 kg to 12,500 kg • Higher resistance to wear and mechanical abrasion when pulled
• Safe working load values based on EN 818-5 T along the ground
• Heat-treated for increased resistance to stress corrosion • Ductile yield is at least 20% thanks to special alloy special steels
• 25% higher minimum breaking force than those demanded in • Handy, convenient design forms, danger of injury is thus reduced
EN 818-5 or-6, which means 25% more sefatey for the user • Chain grips particularly firmly thanks to profile cross-sections,
• Marking "for hot galvanizing plants" important for hardwood, on steep ground, ice
• Flexibility thanks to extensive accessories
05_08EN.FM
160
The following accessories (Grade 8) enable you to build up your own individual chain slings.
Chain sling
(EN 818-2)
Grade 8, black
N.B.: On request we can supply tested sling Designation screw-on weld-on thread / weld safe working load
attachment points (VIP) in screw-on or VLBG load ring x M8 - M48 up to 20 t
weld-on design. WBG / WBG-V load ring x M8 - M30 / M36 - M100 up to 35 t
VRS Starpoint eyebolts x M8 - M48 up to 32 t
VRM Starpoint eyenuts x M10 - M24 up to 12 t
RS/RM high-tensile eyebolts/nuts x M6 - M48 up to 32 t
Please ask for detailed dimensions and prices VRBG load ring x M16 - M36 up to 120 t
for the tested sling attachment points. VLBS load ring x HV5 +3 - HV25 +6 up to 16 t
05_08EN.FM
161
Slings
The following accessories (Grade 8) enable you to build up your own individual chain slings.
e t w
[mm] [mm] [kg]
G 6-8 6 195 135 75 1.32 817 041 0
G 8-8 8 230 160 90 2.32 817 042 0
G 10-8 10 265 180 100 3.52 817 043 0
G 13-8 13 315 200 110 6.26 817 044 0
G 16-8 16 400 260 140 9.86 817 045 0
G 20-8 20 500 350 190 22.65 817 332 0
G 22-8 22 520 350 190 25.19 817 333 0
G 26-8 26 570 400 200 38.01 817 334 0
G 32-8 32 660 460 250 66.60 817 571 0
TG 8-8 8 300 160 110 3.11 817 399 0
TG 10-8 10 350 190 110 5.08 817 400 0
TG 13-8 13 420 230 130 10.09 817 405 0
TG 16-8 16 505 275 150 17.05 817 406 0
TG 20-8 20 615 340 180 27.79 827 001 0
TG 22-8 22 690 350 190 42.19 827 002 0
TG 26-8 26 750 400 200 60.12 827 003 0
V coupling link
With safety latch. Suitable for use without transition link or coupling link.
Grade 8, spray painted red.
162
The following accessories (Grade 8) enable you to build up your own individual chain slings.
HS eye hook
Coupling preventing confusion of tackle. Only the right-sized chain can be fitted. Spray painted red.
Safe working Chain Dimensions Weight Item
load size a d e g g1 h No.
[kg] [mm] [mm] [kg]
1,120 6 16 7.5 94 28 28 20 0.50 817 495 0
2,000 8 20 9 123 34 34 26 0.90 817 496 0
3,150 10 25 13 144 45 45 30 1.60 817 497 0
5,300 13 34 16 180 52 52 40 2.90 817 498 0
8,000 16 35 21 217 60 60 50 5.80 817 499 0
Friction bearing. Not suitable for rotating under load. Ball-bearing mounted swivel hook also
available on request. Grade 8, spray painted red. Safety swivel hook available on request.
163
Slings
The following accessories (Grade 8) enable you to build up your own individual chain slings.
164
The following accessories (Grade 8) enable you to build up your own individual chain slings.
Load tag
Front
Galvanised.
Required for marking multi-leg chain slings grade 8 in compliance with the current standard,
but also for single-leg chain slings if the safe working load cannot be clearly determined at the
place of use. As it is not inscribed, existing chains can be marked with the necessary
information.
Back
The octagonal load tag is included in the price of a new chain, however it can also be ordered
separately.
We mark our chain slings (on delivery and during the BGR 500 inspection) with a tag giving the
next inspection date so that you do not miss any of these statutory dates.
This test data tag can also be ordered separately.
To prevent accidents caused by overloading, the safe working load of our rope slings and web
slings is marked on the safe working load tag. This gives safety-relevant data.
This safe working load tag can also be ordered separately.
Price on request.
165
Slings
The following accessories (Grade 8) enable you to build up your own individual chain slings.
166
The following accessories (Grade 8) enable you to build up your own individual chain slings.
STAHLplus Info _
Information on the safe
working load of load
hooks can be found on
Transition tackle for ramshorn hooks to DIN 15402 page 140.
Safe Model Rams- HOutsize Master Connex Hook with Weight Item
working horn master link link link eye No.
SA load hook- SA AW
* DIN Code t bi Wt. C H
15402 d
A [kg] [mm] [kg] [kg]
H
4,000 Ü 50/4 IIA8W-HSW Connex up to 1029 SA 540 250 9.2 AW36 CW 16 HSW 10 27 817 880 0
C 6,700 Ü 50/6,7 IIA8W-HSW Connex No. 50 1058 32 CW 16 HSW 13 27.9 817 881 0
10,000 Ü 50/10 IIA8W-HSW Connex 1078 CW 16 HSW 16 29.4 817 882 0
16,000 Ü 50/16 IIA8W-HSW Connex 1115 CW 19 HSW 19-10 31.6 817 883 0
19,000 Ü 50/19 IIA8W-HSW Connex 1165 CW 26 HSW 22 66.4 817 884 0
H 26,500 Ü 50/26,5 IIA8W-HSW Connex 1304 SA 540 250 18.7 AW50 CW 26 HSW 26 71.1 817 885 0
ha037v
31,500 Ü 50/31,5 IIA8W-HS Connex 1399 45 C 32 HS 32 84.8 817 886 0
05_08EN.FM
26,500 Ü 100/26,5 IIA8W-HSW Connex up to 1564 SA 800 320 48 AW50 CW 26 HSW 26 129.7 817 887 0
31,500 Ü 100/31,5 IIA8W-HS Connex No. 100 1659 60 C 32 HS 32 143.4 817 888 0
* Safe working load = max. permissible load with jolt-free tensile stress.
167
Slings
Safety Advice _ Chain slings are subject to various regulations such as the
accident prevention regulations BGR 500.
Particularly hard-wearing and suitable for everyday use. High tensile chain at the part of the
sling that is subject to the most wear with wire rope slings at either end. The wire rope slings
can easily be fed underneath the load making these slings particularly easy to use.
d1
Rope length = 2 x 1.5 m, chain length = 1.0 m
L
168
SAS rope slings
1-leg (pr EN 13414/MRL)
SAS rope slings with loop(s) are characterised by their high safe working load and low
deadweight. Manufactured from galvanised wire rope and therefore effectively protected
against corrosion. SAS rope slings can be used in the temperature range from -60°C to +100°C.
B1 SAS rope slings with loop and sling hook with eye
C1 SAS rope slings with loop and BK automatically closing safety hook
SAS rope slings with master link have a high safe working load. Manufactured from galvanised
wire rope, they are effectively protected against corrosion and can operate in temperatures
ranging from -60°C to +100°C. The master link and the load hook are spray painted.
D1 SAS rope slings with master link and Safety Advice _ Rope slings
sling hook are subject to the accident
STAHLplus Info _ The clear width of the prevention regulations
master link should be at least 20% wider than E1 SAS rope slings with master link and BGR 500.
the profile of the crane hook from which the BK automatically closing safety hook
master link is suspended.
A1 B1 C1 D1 E1
Safe working Rope Ø * Effective Rope slings with loop Rope slings with master link
load length A1 B1 C1 D1 E1
d L
[kg] [mm] [m] Item No. Item No. Item No. Item No. Item No.
700 8 1.0 813 006 9 813 018 9 813 037 9 813 050 9 813 055 9
Surcharge per m
1,000 10 1.0 813 007 9 813 026 9 813 038 9 813 051 9 813 056 9
Surcharge per m
1,500 12 1.0 813 008 9 813 027 9 813 046 9 813 052 9 813 057 9
Surcharge per m
2,000 14 1.0 813 016 9 813 028 9 813 047 9 813 053 9 813 058 9
Surcharge per m
2,700 16 1.0 813 017 9 813 036 9 813 048 9 813 054 9 813 059 9
05_08EN.FM
Surcharge per m
* Rope slings are available up to a rope diameter of 36 mm. Price on request.
169
Slings
2- and 4-leg SAS rope slings are used for transporting goods with symmetrical load distribution
and with varying sling connection points. High quality paint finish and galvanised surfaces for
extra protection against corrosion.
SAS rope slings can be used in temperatures ranging from -60°C to +100°C without incurring any
loss in safe working load.
C2 SAS rope slings with master link and BK automatically closing safety
hook
A2 B2 C2 A4 B4
β β β
β β
Surcharge per m
* Rope slings are available up to a rope diameter of 36 mm. Price on request.
170
Wire rope reducing tackle (safety hook eyes)
(DIN 3088)
171
Slings
STAHLplus Online _
www.stahlplus.com
stahlplus@stahlcranes.com
05_08EN.FM
172
SRG webbing slings with sling hooks
(EN 1492-2)
SRG webbing slings are made of single-layer polyester round slings (PES) with high-strength fittings. They feature a high safe
working load and low deadweight. They are particularly suitable for handling loads with sensitive surfaces.
The non-conductive polyester material serves as an excellent insulator. (N.B. polyester is only non-conductive when dry.)
Technical features
• Effective combination of load-protecting
round slings and high-strength fittings
• Will not damage the load surface
• Webbing slings with PVC protective sleeve
(blue)
• Lighter than chain or rope slings
173
Slings
The safe working load data are imprinted consecutively in figures and
code strips.
Polyester round slings are suitable for use in acids.
Round slings in other materials such as polyamide and polypropylene
on request.
You will find round sling hooks on page 157 and 164.
Technical features
• Load-bearing elements of a PES round sling are continuously-laid
high-quality polyester fibre strands.
• Protective layer made of special impregnated polyester webbing for
the continuously-laid fibre strands.
• Pemanent identification on the outer layer: A woven ID strip for each
1000 kg safe working load (up to a safe working load of 12 t) and on
the opposite side the printed or woven safe working load values.
• Specially made design for above 100 t on request. • PVC or FPU abrasion protection sleeves protect the round slings
• Heavy duty round slings with velcro attachment on request. from undue wear. If the protective sleeves are in more than one
section, the individual sections are always of the same length.
ARS continuous - Fig. 3 ARS two-piece - Fig. 4 ARS one-piece double - Fig. 5 ARS two-piece double - Fig. 6
Surcharge per m *
* Surcharge per metre of effective length ; off-standard lengths on request.
174
SRS round slings with double protective layer
Made of polyester (PES) EN 1492-2, equipped with a double abrasion-resistant protective layer.
The safe working load data are imprinted consecutively in figures and code strips.
Polyester round slings are suitable for use in acids.
Round slings in other materials such as polyamide and polypropylene (resistant to acids and lyes) on request.
You will find round sling hooks on page 157 and 164.
Technical features
• Load-bearing elements of a PES
round sling are continuously-
laid high-quality polyester fibre
strands.
• Protective layer made of
special impregnated polyester
webbing for the continuously-
laid fibre strands.
• Pemanent identification on the
outer layer: A woven ID strip for
each 1000 kg safe working load
and on the opposite side the
printed or woven safe working
load values.
• PVC or FPU abrasion protection
sleeves protect the round slings
from undue wear. If the protec-
tive sleeves are in more than
one section, the individual sec-
tions are always of the same
length.
STAHLplus Info _
Textile mats up to 40 t safe working load
available on request.
ARS continuous - Fig. 3 ARS two-piece - Fig. 4 ARS one-piece double - Fig. 5 ARS two-piece double - Fig. 6
Surcharge per m *
* Surcharge per metre of effective length L; off-standard lengths on request.
175
Slings
New
SRS Premium - the "super sling"
SRS plus round slings A new technology - for even greater safety!
Made of polyester (PES) EN 1492-2, equipped with an abrasion-resistant protective layer. The round sling for extra heavy duty.
SRS plus is a round sling that features optimised abrasion resistance, available widths, tear strength, folding resistance, service life and safety
coding.
In addition to the ID strip (one strip per 1000 kg safe working load,) this sling features permanently woven safe working load values in legible
figures that slide smoothly over even sharp-edged loads. The figures cannot catch or wear.
The particularly thick outer webbing is a considerable improvement for rugged use.
Technical features
• The protective layer of the round sling is heavily impregnated with polyurethane,
is thus extremely abrasion-resistant and prevents damage to the outer layer.
• The sling is stiffer and firmer than conventional slings, however it is light and
extremely flexible in use.
• Abrasion protection sleeves of PVC or FPU protect the round slings from undue
wear. If the protective sleeves are in more than one section, the individual sec-
tions are always of the same length.
Exposure to chemicals!
Textile products made of polyester, polyamide and polypropylene may also be
severely affected depending on concentration, temperature and time of exposure!
If there is any doubt, specify your conditions of use to enable us to recommend the
correct material or calculate the S.W.L. dimension required.
ARS continuous - Fig. 3 ARS two-piece - Fig. 4 ARS one-piece double - Fig. 5 ARS two-piece double - Fig. 6
Surcharge per m *
* Surcharge per metre of effective length L.; off-standard lengths on request.
176
Load tables for webbing slings and endless round slings
STAHLplus Info _ Round slings
are available up to 100 t safe
Endless round slings conforming to EN 1492-2 working load, special versions
also available for higher safe
Maximum safe working load employing different slinging methods working loads. Just ask us!
Safe working load with one endless round sling Safe working load with two endless round slings
in [kg] in [kg]
laid around - inclination angle inclinations angle
straight looped up to 0° * over 7° over 45° up to 45° * over 45° straight looped straight looped
single up to 45° * up to 60° * up to 60° * up to 45° * up to 45° * over 45° over 45°
attachment up to 60° * up to 60° *
1,000 800 2,000 1,400 1,000 700 500 1,400 1,120 1,000 800
2,000 1,600 4,000 2,800 2,000 1,400 1,000 2,800 2,240 2,000 1,600
3,000 2,400 6,000 4,200 3,000 2,100 1,500 4,200 3,360 3,000 2,400
4,000 3,200 8,000 5,600 4,000 2,800 2,000 5,600 4,480 4,000 3,200
5,000 4,000 10,000 7,000 5,000 3,500 2,500 7,000 5,600 5,000 4,000
6,000 4,800 12,000 8,400 6,000 4,200 3,000 8,400 6,720 6,000 4,800
8,000 6,400 16,000 11,200 8,000 5,600 4,000 11,200 8,960 8,000 6,400
10,000 8,000 20,000 14,000 10,000 7,000 5,000 14,000 11,200 10,000 8,000
12,000 9,600 24,000 16,800 12,000 8,400 6,000 16,800 13,440 12,000 9,600
15,000 12,000 30,000 21,000 15,000 10,500 7,500 21,000 16,800 15,000 12,000
20,000 16,000 40,000 28,000 20,000 14,000 10,000 28,000 22,400 20,000 16,000
25,000 20,000 50,000 35,000 25,000 17,500 12,500 35,000 28,000 25,000 20,000
30,000 24,000 60,000 42,000 30,000 21,000 15,000 42,000 33,600 30,000 24,000
40,000 32,000 80,000 56,000 40,000 28,000 20,000 56,000 44,800 40,000 32,000
50,000 40,000 100,000 70,000 50,000 35,000 25,000 70,000 56,000 50,000 40,000
60,000 48,000 120,000 84,000 60,000 42,000 30,000 84,000 67,200 60,000 48,000
80,000 64,000 160,000 112,000 80,000 56,000 40,000 112,000 89,600 80,000 64,000
100,000 80,000 200,000 140,000 100,000 70,000 50,000 140,000 112,000 100,000 80,000
* Handling tolerances for β = 7%
177
Slings
These web slings are light and easy to manage. The loops are rein-
forced with coloured, particularly abrasion-resistant webbing and are
thus easy to lay on the hook. The woven loop reinforcement does not
swell when damp.
The loops on layers A and B of the web have proven themselves to be
extremely effective in day-to-day use.
Technical features
• The load-bearing elements of a PES web sling are continuously-laid
high quality polyester fibre strands.
• Permanent identification on the web sling: a woven ID strip for each
1000 kg safe working load.
• Abrasion protection sleeves in PVC or FPU protect the web slings
from undue wear. If the protective sleeves are in more than one sec-
tion, the individual sections are always of the same length.
Formed sleeves
Only sliding formed sleeves make it possible to turn sharp-edged loads
safely: At the moment the load (e.g. coil) is raised, the sleeve grips
firmly at the edge while the web sling can stretch and move freely in
the formed sleeve under the increasing load.
Web slings with permanent coatings are to be found on page 182.
Type A Type B
Loop on web Loop on web with
with full reinforcement standard reinforcement
Safe working load Web width Length of Width of Effective length Type A Type B Abrasion protection sleeves
x thickness loop loop Item Item 2-sided PVC FPU
Single Double No. No. formed (blue) (red)
L sleeve Fig. 1+2 Fig. 1+2
[kg] [mm] [m]
1,000 2,000 30x7 200 15 2.0 803 643 9 803 655 9
Surcharge per m * - -
2,000 4,000 60x7 300 30 2.0 803 646 9 803 658 9
Surcharge per m * - -
3,000 6,000 90x7 350 30 2.0 803 648 9 803 660 9
Surcharge per m * - -
4,000 8,000 120x7 425 40 2.0 803 650 9 803 662 9
Surcharge per m * - -
5,000 10,000 150x7 500 50 2.0 803 651 9 803 663 9
Surcharge per m * - -
6,000 12,000 180x7 550 60 3.0 803 652 9 803 664 9
Surcharge per m * - -
8,000 16,000 240x7 600 80 3.0 803 653 9 803 665 9
Surcharge per m * - -
10,000 20,000 300x10 625 100 3.0 803 654 9 803 666 9
05_08EN.FM
Surcharge per m * - -
* Surcharge per metre of effective length L.; off-standard lengths on request.
178
Premium double-layer web slings
These web slings have an even longer service life as regards abrasion,
pressure and edge stresses thanks to the optimised design of web and
edge.
Advantages
• Even longer service life thanks to increased safety factor
• Higher temperature resistance up to 150° C
• Optimum web design ensures improved resistance to abrasion
Technical features
• Made of polyester (PES) EN 1492-1
• Stabilised, drawn, finished and featuring optimised elongation.
• Fully reinforced loop
• Optimum web design ensures improved resistance to abasion
• Higher temperature resistance: The strength does not fall below the
7:1 or 8:1 safety factor at 150°C for continuous use
• Safety factor approx. 10:1
Safe working load Web width x thickness Length of loop Width of loop min. length of loop Price for 1 metre Surcharge
per m *
Single Double Item
[kg] [mm] No.
1,000 2,000 50 x 6 200 25 850 803 184 9
2,000 4,000 75 x 8 300 25 1300 803 185 9
3,000 6,000 100 x 8 350 35 1500 803 186 9
4,000 8,000 125 x 8 425 45 1600 803 187 9
5,000 10,000 150 x 10 500 50 1900 803 188 9
* Surcharge per metre of effective length L.; off-standard lengths on request.
179
Slings
Technical features
• Whether single- or double-layer, the load is always carried by 2 legs,
and thus
• higher safe working loads are possible compared with web slings of
equal width with loops or terminal fittings
L = Effective length
Safe working load Web width Effective length Single-layer Safe working load Web width Effective length Double-layer
x thick- Item x thick- Item
Single Double ness No. Single Double ness No.
L L
[kg] [mm] [m] [kg] [mm] [m]
500 1,000 25x4 1.0 803 675 9 1,000 2,000 25x8 1.0 803 606 9
Surcharge per m * Surcharge per m *
1,000 2,000 30x3,5 1.0 803 676 9 1,500 3,000 35x6 1.0 803 607 9
Surcharge per m * Surcharge per m *
1,500 3,000 65x3 1.0 803 677 9 2,000 4,000 30x7 1.0 803 608 9
Surcharge per m * Surcharge per m *
2,000 4,000 60x3,5 1.0 803 678 9 3,000 6,000 65x6 1.0 803 609 9
Surcharge per m * Surcharge per m *
3,000 6,000 90x3,5 1.0 803 679 9 4,000 8,000 60x7 1.0 803 610 9
Surcharge per m * Surcharge per m *
* Surcharge per metre of effective length L.; off-standard lengths on request. 5,000 10,000 100x6 1.0 803 612 9
Surcharge per m *
6,000 12,000 90x7 1.0 803 613 9
05_08EN.FM
Surcharge per m *
* Surcharge per metre of effective length L.; off-standard lengths on request.
180
Web slings with terminal fittings - double-layer
The terminal fittings are easy to hook onto small crane hooks. The
stainless steel terminal fittings are indestructible. The practical
combination sling Type A should be selected for varying applications.
Technical features
• Can also be used with smaller crane hooks
• Particularly suitable for use together with beams as steel terminal
fittings are used at the beam hook in the area most susceptible to
wear.
• With non-rusting terminal fittings also suitable for pickling baths.
Just ask us!
• For safe handling: The safe working load ID coding is indestructible.
• See below for dimensions of terminal fittings
• Web slings with terminal fittings with protective sleeves on request.
Type A Type B
Type A Type B
Surcharge per m * - -
* Surcharge per metre of effective length L.; off-standard lengths on request.
181
Slings
Extremely resistant to abrasion and cutting - ideal for use with sharp-edged loads.
Permanent coatings are of advantage if small, narrow, U-shaped loads must be lifted and the
effective length of the web sling is very short.
The permanent coating provides more flexibility than a short and thus relatively stiff protective
sleeve.
Web slings with movable formed sleeves are to be found on page 178.
Technical features
• The permanent coatings are poured onto the web sling and, as specified by the accident
prevention regulations, transparent.
• Permanent coating of 5 mm thick polyurethane (PU) - smooth on one or both sides
• With loops at both ends
Advantages in use
• The woven AntiCut edge protects the edges of the sling from
damage
• The V-shape of the woven edge absorbs transverse stresses
• The loops are reinforced with particularly abrasion-resistant
wear protection right up to the seam overlaps
Safe working load Web width Length of Width of Effective length Item
x thickness loops loops No.
Single Double L
[kg] [mm] [m]
2,000 4,000 60x7 200 15 2.0 803 601 9
Surcharge per m *
3,000 6,000 90x7 350 30 2.0 803 602 9
Surcharge per m *
4,000 8,000 120x7 425 40 2.0 803 603 9
05_08EN.FM
Surcharge per m *
* Surcharge per metre of effective length L.; off-standard lengths on request.
182
Load tables for web slings to EN 1492-2
Safety Advice _Textile slings are subject to the
accident prevention regulations BGR 500.
Endless slings and web slings without a manufac-
Maximum safe working load employing different slinging methods turer’s label must not be used!
Safe working load with one web sling Safe working load with two web slings
in [kg] in [kg]
laid around - inclination angle inclination angle
straight, looped up to 0° * up to 45° * over 45° straight looped straight looped
single up to 60° * up to 45° * up to 45° * over 45° over 45°
attachment up to 60° * up to 60° *
STAHLplus Online _
www.stahlplus.com
stahlplus@stahlcranes.com
The stored slings are clearly visible, and cannot become knotted. The sling required is always
ready to hand.
Price on request.
Technical features
• Sturdy free-standing steel construction,
steel shot derusted
• No floor mounting necessary
• Spray-painted RAL 5015 (sky blue),
D.F.T. min. 70 μm
• Suspension hooks welded on
• Suitable for ropes, chains, webbing slings,
round slings and cargo gear
• Safe working load max. 1000 kg
• Deadweight
AG 1500: approx. 80 kg
AG 2000: approx. 90 kg
1520 mm / 2020 mm
05_08EN.FM
AG 1500 / AG 2000
183
Slings
Abrasion protection sleeves of suitable dimensions for web slings, round slings and lashing
straps increase their service life and provide protection against mechanical abrasion, sharp
edges and ultraviolet light.
With their wide contact area, edge protector brackets made of sturdy plastic ensure even and
thus protective distribution of pressure. Suitable for web widths up to 100 mm.
Edge protectors in polyurethane (PU) For sling Without magnet With magnet
width Item Item
Edge protector brackets in polyurethane are No. No.
[mm]
available in 5 sizes up to a sling width of 65 817 314 0 817 309 0
300 mm, with or without magnet. 100 817 315 0 817 310 0
125 817 316 0 817 311 0
200 817 317 0 817 312 0
300 817 318 0 817 313 0
We recommend the use of edge protector plates to avoid possible damage to your web
slings caused by sharp edges or mechanical abrasion.
Optimally shaped entry slots enable easy fitting and prevent slipping on web slings when
under load.
184
The accessories for our slings
provide a secure link to the load.
Differences in level in multi-leg lifting
configurations or twisted chains
and wire ropes are things of the past.
Sling accessories
185
Sling accessories
Instructions for use The safe working loads given assume that no particularly dangerous
conditions are prevalent. Applications such as lifting persons,
Please read also our general instructions for the use of load particularly dangerous loads such as e.g. molten metals, corrosive
suspension equipment and slings on pages 120-121 and 142 to 144. materials, nuclear material etc. must be assessed by an expert and the
safe working loads reduced accordingly, or particular precautions be
These instructions for use provide only general information on the use taken for these lifting procedures.
of lifting accessories and do not take the place of the operating
instructions provided by the manufacturer for individual pieces of
equipment! Chemicals
• The link must have sufficient room in the load hook and move freely.
Restrictions of use • The lifting accessories must be attached in such a way that they are
easily accessible for attaching and removing slings. They must not
Temperature be hindered by other elements. They must not be reversed or run
over sharp edges.
> -40°C ≤ 200°C = 100% S.W.L.
> 200°C ≤ 300°C = 90% S.W.L. • Lifting accessories must be attached in such a way that no sources
> 300°C ≤ 400°C = 75% S.W.L. * of danger for the loader arise (crushing, cutting ...). They must not
project and hinder transportation.
* Applies only to swivel transport rings: before using, please consult
manufacturer stating application! The S.W.L. reduction for high • The number and distribution of the slinging points must be selected
temperatures applies only until the lifting accessory has cooled so that the load’s position does not change inadvertently during
down to ambient temperature again. transportation.
If the maximum permissible temperature of 400° is exceeded,
permanent damage will occur and the lifting accessory must be • Through holes must be provided with nuts in acc. with EN ISO 4032
decommissioned. (minimum grade 12).
• The position of the slinging point must permit contact of the whole
Impact loading support surface of the swivel.
The safe working loads stated apply for loading the lifting accessories • Put the link in the correct position before attaching the load.
without any impact.
The full safe working load can be utilised in the case of slight impacts
such as arise from lifting and lowering or moving the load on the crane.
High impacts such as the load falling onto the suspension equipment
are not permissible!
186
AWH weld-on hook
(DIN 5691)
Safety hook for welding onto dredging shovels. Complies with safety regulations.
Observe welding specifications.
The shape of the safety latch facilitates handling.
Further weld-on hooks up to 15 t safe working load available on request.
Weld-on hook Safety latch
set
Safe work- Model Dimensions Weight Item Item
ing load L H G B C approx. No. No.
[kg] [mm] [kg]
1,300 AWH 1,3 95 71 25 25 34 0.6 801 150 0 817 600 0
3,800 AWH 3,8 132 105 29 35 40 1.3 801 151 0 817 601 0
6,300 AWH 6,3 167 130 34 45 49 2.8 801 152 0 817 602 0
10,000 AWH 10 175 133 34 50 49 3.7 801 153 0 817 602 0
NG transport ring
Weld-on transport ring (DIN 5691). Complies with safety regulations.
Observe welding specifications.
Transport ring up to nominal chain size 40 and version with spring available on request.
Safe work- Nominal Chain Dimensions Identifi- Weight Item
ing load size size E* F* C L H D B cation to approx. No.
DSK-N
[kg] [mm] [kg]
1,120 6-8 6 59 31 32 32 28 12 36 1 0.30 801 160 0
2,000 8-8 8 69 37 38 38 33 14 42 2 0.50 801 161 0
3,150 10-8 10 84 46 45 44 38 18 48 3 0.70 801 162 0
5,300 13-8 13 120 69 60 60 51 24 66 5 1.90 801 163 0
8,000 16-8 16 127 66 68 65 61 28 72 8 2.70 801 164 0
15,500 22-8 22 178 98 96 109 80 39 120 15 8.10 801 165 0
* Dimensions E and F vertical with respect to welding plane
Transport ring
Screw-on transport ring (DIN 5691). Complies with safety regulations.
Transport ring up to nominal chain size 34 available on request.
Safe work- Nom. Chain Dimensions Identifi- Weight Item
ing load size size E F A C L D B NG cation to approx. No.
DSK-N
[kg] [mm] [kg]
3,150 10-8 10 112 57 90 38 130 18 40 M16 3 1.50 801 170 0
5,300 13-8 13 149 79 115 48 165 22 50 M20 5 3.10 801 171 0
8,000 16-8 16 183 93 150 62 212 26 65 M30 8 6.40 801 172 0
15,000 22-8 22 226 114 175 72 255 36 75 M36 15 12.20 801 173 0
B D G H L M approx. No.
G
ha002v
16,000 14,000 RLP M42 149 40 90 185 65 M42 14.0 801 182 0
20,000 16,000 RLP M48 149 40 86 185 75 M48 14.9 801 183 0
*1 Safe working load for one attachment point and inclination angle of 0 and 90°- Safe working load for 0-45° and 45-60° on request.
187
Sling accessories
Safe working load *1 Model Thread Dimensions Master link Weight Item
dxe b g SW t f x t1 x bi No.
*
[kg] [mm] [kg]
1,000 500 TP 0,7 M10x18 36.5 48 34 41 13x55x32 0.42 801 255 0
1,400 700 M12x18 36.5 48 34 41 13x55x32 0.43 801 247 0
1,400 700 M12x25 36.5 48 34 41 13x55x32 0.43 801 250 0
2,000 1,000 M14x20 36.5 48 34 41 13x55x32 0.43 801 249 0
2,800 1,400 TP 1,4 M16x20 36.5 48 34 41 13x55x32 0.44 801 252 0
2,800 1,400 M16x30 36.5 48 34 41 13x55x32 0.45 801 248 0
3,400 1,700 M20x30 36.5 48 34 41 13x55x32 0.48 801 251 0
3,400 1,700 M24x30 36.5 48 34 41 13x55x32 0.50 801 254 0
5,000 2,500 TP 2,5 M20x30 52 68 46 57 16x70x34 0.95 801 256 0
5,000 2,500 M20x40 52 68 46 57 16x70x34 0.97 801 257 0
5,000 2,500 M20x50 52 68 46 57 16x70x34 0.99 801 253 0
5,000 2,500 M20x70 52 68 46 57 16x70x34 1.05 801 258 0
8,000 4,000 TP 4,0 M24x30 57 75 50 63 18x85x45 1.36 801 259 0
8,000 4,000 M24x45 57 75 50 63 18x85x45 1.41 801 260 0
8,000 4,000 M24x50 57 75 50 63 18x85x45 1.42 801 261 0
8,000 4,000 M30x35 57 75 50 63 18x85x45 1.45 801 262 0
12,000 6,700 TP 6,7 M30x35 70 95 65 78 20x85x45 2.33 801 246 0
12,000 6,700 M30x45 70 95 65 78 20x85x45 2.37 801 263 0
12,000 6,700 M30x50 70 95 65 78 20x85x45 2.40 801 264 0
12,000 6,700 M30x60 70 95 65 78 20x85x45 2.45 801 265 0
12,000 8,000 TP 8,0 M30x35 81 106 75 86 23x115x60 3.59 801 273 0
12,000 8,000 M30x45 81 106 75 86 23x115x60 3.64 801 266 0
15,000 10,000 TP 10,0 M36x50 81 106 75 86 23x115x60 3.76 801 267 0
15,000 10,000 M36x54 81 106 75 86 23x115x60 3.79 801 269 0
15,000 12,500 TP 12,5 M42x50 81 106 75 86 23x115x60 3.56 801 270 0
15,000 12,500 M42x60 81 106 75 86 23x115x60 3.63 801 271 0
15,000 12,500 M42x63 81 106 75 86 23x115x60 3.68 801 268 0
15,000 12,500 M48x72 81 106 75 86 23x115x60 4.23 801 272 0
22,400 15,000 TP 15,0 M42x60 104 127 95 106 30x140x70 7.19 801 282 0
22,400 15,000 M45x60 104 127 95 106 30x140x70 7.31 801 283 0
22,400 15,000 M48x60 104 127 95 106 30x140x70 7.37 801 284 0
22,400 15,000 M56x78 104 127 95 106 30x140x70 7.98 801 285 0
22,400 15,000 M64x96 104 127 95 106 30x140x70 8.86 801 286 0
* Width across flats
*1 Safe working load for one rotating sling attachment collar and inclination angle of 0 and 90°- Safe working load for 0-45° and 45-60° on request.
188
Eye bolts
(DIN 580 - ed. 2003-08).
Galvanised, die forged. Material and thread: C15 E / DIN 13 / DIN 267
Eye bolts in acc. with DIN 580 - ed. 1972-03 available on request.
90° 45°
[kg] [mm] [kg/%]
140 100 M6 20 36 20 36 8 13 5.0 801 184 0
140 100 M8 20 36 20 36 8 13 6.0 801 185 0
230 170 M10 25 45 25 45 10 17 11.0 801 186 0
360 240 M12 30 54 30 53 12 20.5 18.0 801 187 0
700 500 M16 35 63 35 62 14 27 28.0 801 188 0
1,200 860 M20 40 72 40 71 16 30 45.0 801 189 0
1,800 1,290 M24 50 90 50 90 20 36 87.0 801 190 0
3,200 2,300 M30 65 108 60 109 24 45 166.0 801 191 0
4,600 3,300 M36 75 126 70 128 28 54 265.0 801 192 0
6,300 4,500 M42 85 144 80 147 32 63 403.0 801 193 0
8,600 6,100 M48 100 166 90 168 38 68 638.0 801 194 0
STAHLplus Info _ 11,500 8,200 M56 110 184 100 187 42 78 880.0 801 195 0
Eye bolts and nuts in 16,000 11,000 M64 120 206 110 208 48 90 1240.0 801 196 0
stainless steel in acc. with
DIN 580/582 - ed. 2003-08 are
available.
Please enquire! Lifting eye nuts
(DIN 582 - ed. 2003-08)
Galvanised, die forged. Material and thread: C15 E / DIN 13 / DIN 267.
Diagonal pull permissible only at angles from 0 - 45°. Caution: reduced safe working load.
Lifting eye nuts in acc. with DIN 582 - ed. 1972-03 available on request.
90° 45°
[kg] [mm] [kg/%]
140 100 M6 20 36 20 36 8 4.8 801 197 0
140 100 M8 20 36 20 36 8 5.0 801 198 0
230 170 M10 25 45 25 45 10 9.0 801 199 0
340 240 M12 30 54 30 53 12 16.0 801 200 0
700 500 M16 35 63 35 62 14 24.0 801 201 0
1,200 860 M20 40 72 40 71 16 36.0 801 202 0
1,800 1,290 M24 50 90 50 90 20 72.0 801 203 0
3,200 2,300 M30 65 108 60 109 24 132.0 801 204 0
4,600 3,300 M36 75 126 70 128 28 208.0 801 205 0
6,300 4,500 M42 85 144 80 147 32 311.0 801 206 0
8,600 6,100 M48 100 166 90 168 38 502.0 801 207 0
11,500 8,200 M56 110 184 100 187 42 669.0 801 208 0
16,000 11,000 M64 120 206 110 208 48 930.0 801 209 0
189
Sling accessories
190
High tensile Dee shackle E type pin, with cotter
US Fed. Spec. RR-C-271 with extended pin, nut and cotter. With certificate EN 10204-3.1 B
if desired. High tensile forged steel, galvanised clevis, pin spray-painted blue.
Stamped with safe working load and nominal size. Safety factor 6:1.
Safe working load Dimensions Item
b1 b2 d1 d3 d4 h1 No.
[kg] [mm]
500 12 26 6 17 8 22 800 041 0
750 13 29 8 21 10 26 800 042 0
1,000 16 36 10 26 12 31 800 043 0
1,500 18 40 11 28 14 36 800 044 0
2,000 21 47 13 30 16 41 800 120 0
3,200 27 59 16 42 19 51 800 121 0
4,750 32 70 19 48 22 60 800 122 0
6,500 36 80 22 57 25 71 800 123 0
8,500 43 93 25 62 28 81 800 124 0
9,500 46 104 29 69 32 90 800 125 0
12,000 52 116 32 78 35 100 800 126 0
13,500 57 127 35 86 38 113 800 127 0
17,000 60 136 38 94 42 124 800 128 0
25,000 73 161 44 112 50 146 800 033 0
STAHLplus Info _ 35,000 83 185 51 127 55 171 800 034 0
Shackles with cotters can 55,000 105 232 64 152 70 203 800 035 0
be used wherever a 85,000 127 279 76 200 82 216 800 045 0
120,000 133 317 89 203 95 253 800 046 0
permanent connection 150,000 140 348 102 226 107 250 800 047 0
is required. The safe working load indicated on the shackles must not be exceeded.
191
Sling accessories
Fig. 2 Fig. 3
a
H
192
When working with different types
of goods you need to keep an eye on
the loads. Our robust load cells
with integrated electronics will make
your material handling still safer and
more efficient.
Weighing and
measuring
193
Weighing and measuring
HUS
194
Electronic load cells conf. to DIN 102 TSG
0 - 10,000 5 272 98 188 462 49 744 21.5 811 014 0 811 154 0
0 - 20,000 10 370 98 257 665 70 1085 52.0 811 016 0 811 155 0
* Weight including shackle and load hook
195
Weighing and measuring
Scale Display Dimensions Weight Load inidcator Load indicator Shackle Hook
range gradua- * TKZ TZF
tion A ØC D J K L N Q Item Item Item Item
[kg] [kg] [mm] [kg] No. No. No. No.
0 - 2,500 1 247 22 179 610 34 38 15 315 2.8 811 104 0 811 125 0 811 111 0 811 118 0
0 - 5,000 1 250 27 180 610 50 44 32 350 3.4 811 105 0 811 126 0 811 112 0 811 119 0
0 - 10,000 10 325 48 213 690 105 95 50 535 4.4 811 106 0 811 127 0 811 113 0 811 120 0
0 - 20,000 10 378 55 233 780 92 95 70 562 7.6 811 107 0 811 128 0 811 114 0 811 121 0
0 - 35,000 10 405 64 245 1000 130 114 110 665 10 811 108 0 811 129 0 811 115 0 811 122 0
07_08EN.FM
0 - 50,000 10 450 76 264 1170 140 132 115 730 25 811 109 0 811 130 0 811 116 0 811 123 0
0 - 100,000 50 640 100 380 - 300 238 - 1240 41 811 110 0 - 811 117 0 -
* Without shackle and hook
196
LK digital load cells
Technical features
• Extreme accuracy to 0.03% of end reading
• Incremental strain gauge load cell,
stainless steel design
• Digital display: LED 7-segment, 1 display
cycle per second, digit height 50 mm, red
• Switches off automatically
• Ram guard fitted as standed
• Voltage supply: 12 V maintenance-free
rechargeable batteries
• Operating temperature range -20°C to
+90°C
• Optional / retrofittable: radio transfer of
weighing data
• Compound load cell for 2 hoists on request
197
Weighing and measuring
STAHLplus Info _ Other Scale range Model Display graduation Weight Item
types of load cell on [kg] [kg] [kg] No.
request. 0 - 500 LDN 0,5 0.2 12 811 131 0
0 - 1,000 LDN 1 0.5 12 811 132 0
0 - 2,000 LDN 2 1.0 12 811 133 0
0 - 5,000 LDN 5 2.0 18 811 134 0
0 - 10,000 LDN 10 5.0 35 811 135 0
0 - 20,000 LDN 20 10.0 48.5 811 136 0
LDN 0,5 - LDN 2 calibrated for 2 years from delivery date, LDN 5 - LDN 20 for 3 years.
198
STAHLplus material conveying
equipment is ideal whenever loads
need to be transported between
locations. Whether the goods are
small or large, it goes without saying
that we will provide an economical
and convenient solution.
Material conveying
equipment
199
Material conveying equipment
Technical features
• Parallel chassis for fitting round Euro pallets
• Telescopic jib adjustable to 4 positions
• Fast lifting thanks to double-action hydraulic pump
• Robust hydraulics, lowering can be precisely adjusted
• Ball bearing steered wheels and large wheels for easy manoeuvring.
All wheels with foot protection
• Models 1500 and 2000 with pushbar and tandem wheels
Lb B1 B1
La MKS 500 PDW MKS 500 DW-S
MKS 1000 PDW B MKS 1000 DW-S B
MKS 1500 PDW
MKS 2000 PDW
S
S1
L
ha007v
Technical features
• Spread chassis
• Telescopic jib adjustable to 4 positions
• Fast lifting thanks to double-action hydraulic pump
• Robust hydraulics, lowering can be precisely adjusted
• Ball bearing steered wheels and large wheels for easy manoeuvring.
All wheels with foot protection
200
SITI small counterbalanced crane
The SITI small counterbalanced crane is impressive with the wide free
working range in front of the wheels. Ideal for working in inaccessible
places or with loads it cannot travel under or around.
Technical features
• All models with 1500 mm wheelbase and counterbalance filling
• Easy lifting with double hydraulic pump with extra long pump handle
• Precise lowering to the millimetre by means of drain valve
• Travel by pulling or pushing on the steering handle, can also be
moved under load. Steering radius approx. 180°
• Automatic braking by raising the steering handle
• Collapsible: pillar, hydraulics and jib are folded down onto the
chassis by removing the pins
• Modern design
• Foot protection
• Tested with 125% overload
201
Material conveying equipment
Industrial crane (500 kg S.W.L.) with winch and 270° slewing range for replacing tools in
narrow aisles
08_08EN.FM
Absolutely off-standard solution for removing and adjusting car engines in an Industrial crane with 1,500 kg S.W.L. and 360° slewing range
R&D department. Pillar height can be adjusted electrically, telescopic jib, slewing, folding,
tray can be rotated, extremely narrow
202
Fax enquiry for workshop cranes Simply copy - fill in - fax back
If you are unable to solve your particular transport task Please answer the following questions:
with the workshop cranes illustrated here we can still
help you find the right solution.
The most important question:
Photocopy this page and fill in the details and Is it possible to move (drive) under or around the load?
Yes
No
dimensions you require.
(if "yes" please enter the required dimensions in sketch A,
Then simply fax it back to us and we’ll immediately pre- if "no" enter the dimensions in sketch B).
pare a quote!
c What safe working load is required? ........................................... kg
Description of application:
Sketch B .............................................................................................................................
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Name/customer No.
................................................................................................................................
Company
.................................................................................................................................................................................................
Street/P.O. Box
.................................................................................................................................................................................................
Post code/town
.................................................................................................................................................................................................
Who is to be contacted if there are questions?
.................................................................................................................................................................................................
Department/job title
08_08EN.FM
.................................................................................................................................................................................................
Telephone Fax
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203
Material conveying equipment
08_08EN.FM
204
Our hydraulic products are indis-
pensable aids wherever heavy loads
need to be lifted, levelled off,
equalised, inserted or balanced.
Hydraulics
205
Hydraulics
09_08EN.FM
206
Our fork-lift truck attachments turn
every fork-lift truck into a multi-
functional appliance – everything is
possible from dump container to
working platform. And transporting
production waste or hazardous
materials is no problem.
Fork-lift truck
attachments
207
Fork-lift truck attachments
Technical features
• 2 persons permissible
• Work load limit 300 kg
• Fork sleeves with anti-slip device
• Model MB-F: folding design, headroom when folded: 300 m
• Surface spray painted blue, RAL 5012 (orange, RAL 2000)
• Protective grating on truck side
Accessories
• 2 steered + 2 fixed polyamide wheels Ø180 mm, one steered wheel
with parking brake, height 220 mm. Item No.: 818 174 0
• For MB-F: tool rest 745 x 150 x 100 mm (standard on MB).
Item No.: 818 342 0
Technical features
• 2 persons permissible
• Work load limit 300 kg
• Fork sleeves with anti-slip device
• Sling supplied as standard
• Surface spray painted,
Aufnahme mit Vierstrangkette
blue RAL 5012
orange RAL 2000 4-leg sling attachment
208
Flex drum tipper
Transporting, controlled emptying, turning and setting down steel and plastic drums
of 60-220 l capacity, canisters and refuse containers of 120/240 l capacity
Technical features
• Sturdy frame with fork sleeves
• Prism with tenter-belt and double worm gear
• With crank handle or endless chain
• Can be secured to prevent slipping
• Safe working load 300 kg
• 360° range of rotation
• Pick-up attachments for fork-lift truck, wheel loader and crane
• Spray painted blue, RAL 5012 (orange,
RAL 2000) or hot-dip galvanised to EN ISO 1461
• Explosion-protected version on request
Model FLEX-HK with crank handle Model FLEX-K with endless chain on crane
Model Safe Tipping Outside Fork Fork Weight Spray painted Galvanised
working with dimensions spacing cross- Item Item
FLEX-.. load LxWxH section No. No.
[kg] [mm] [kg]
HK 300 Crank handle 1000x1000x430 650 150x60 70 818 199 0 818 200 0
K 300 Chain 1000x1000x430 650 150x60 75 818 201 0 818 202 0
Please indicate colour when ordering!
Liftomat model L
Technical features
• For 200 l steel and plastic drums such as rolling hoop and tension ring drums, plastic drums
with lids, L-ring drums etc.
• Model L/E: electrohydraulic design complete with maintenance-free 12 V/88 Ah battery and
charger for 230 V connection
• Model L/M: hydraulic design with hand pump
• 2 steered + 2 fixed wheels made of solid rubber, both steered wheels with parking brake
• Safe pick-up ensured by clamp at front and spindle holder at top
• With crank handle or endless chain on a self-braking worm gear
• Spray painted orange, RAL 2000
• Explosion-protected design on request
Model Version Safe work- per Lifting Empty. Range of Steer.- Fixed- Wt. Item
ing load stroke height height rotation wheel-Ø No.
[kg] [mm] [degree] [mm] [kg]
L/M 1300 Hydraulic 350 18 1100 1300 270 Ø175 Ø200 192 818 203 0
L/E 1300 Electro- 350 - 1100 1300 270 Ø175 Ø200 220 818 204 0
hydraulic
Model L/E electro-hydraul. operated lift, tipping by crank handle
FHR drum jack roller
Technical features
• Regardless of drum diameter and height, the gripper picks up nearly all steel and plastic
drums, including open drums, safely at the rim
• Suitable for charging collection troughs, hazardous materials depots, drum stacking pallets,
etc.
• Rubber guard to avoid damage to drums
• Steered wheels Ø180, fixed wheels Ø80 mm
• Spray painted orange, RAL 2000
• Explosion-protected version on request
10_08EN.FM
210
Information
Slings
Chain slings, chain sling components,
endless chain slings, chain sling accessories,
rope slings, round and web slings, wear protectors, chain slings
r forestry application, chain slings for hot dip galvanising plants,
nsion systems, sling rack Sling accessories Weld-on hooks,
ransport slingeye bolts, lifting eye nuts, transport ring, carbine hooks,
anti-twist guard, clevis hook, sling attachment points Weighing and
Load cells, calibrated load cells, load indicators, digital load cells Material
uipment KranTrolleys, scissor-type lifting tables, flat lifting tables, pallet lifting
r-type pallet liftingtrucks, machinery lifters, shifting skates, workshop cranes
draulic cylinders, hydraulic pumps, toe jacks, hydraulic lifters, spreaders,
truck attachments Dump and stacking dump containers, working platforms, hinged
lescopic crane jibs, Big Bag transport equipment, gas cylinder cabinets, collection
transport equipment Crane technology Crane systems, jib cranes, gantry and
small crane technology, radio remote controls, runway endstops,suspension,
andling equipment, wheel blocks Hoists Chain hoists, wire rope hoists, winch,
push trolleys, reel-type trolleys,adjustable beam clamps, cable winches,
rope sheaves, balancers, cable reeling drums, cable pullers Explosion protec-
electric chain hoists, Ex wire rope hoists, Ex crane technology, Ex crane
onents, Ex manual chain hoists, Ex pneumatic chain hoists, Ex crane load
ls, Ex manual cranes, Ex manual winches, Ex pneumatic winches,
Ex balancers, Ex mini-manipulator, Ex small crane systems Load
211
suspensionequipment Grabs, clamps, barrel tongs, suc-
Information
A C
Accident prevention regulations: Cable lay rope:
Collection of accident prevention regula- Cable lay ropes are highly flexible rope
tions of the main employers’ liability slings consisting of several stranded ropes.
insurance association.
Cable sling:
Air gap: Cable slings are made up of several highly
Non-magnetic gap between the pole sur- flexible stranded cable cores.
face of a lifting magnet and the workpiece.
This gap forms a resistance in the mag- CE :
netic circuit and reduces the number of Symbol indicating the conformity of a pro-
force lines. duct to EC Machinery Directives.
212
All around the load hook
from A--F
F
Crack testing: DIN: Fibre core:
Chain slings conforming to EN 818 must be Deutsches Institut für Normung, Fibre cores are stranded natural or synthe-
examined as part of every third German Standards Institute. tic fibre yarns and form the basis for manu-
operational safety test to ensure they are facturing wire ropes.
free of cracks. This crack test must Direct lashing:
be documented. Lashing method in which the lashing equip- Finishing:
ment is attached directly to rigid parts of Chemical surface treatment of textiles to
Cross lay: the load or attachment points provided for protect them from abrasion and damp.
A stranded rope in which the wires in the this purpose.
outer strands run in the opposite direction Fitting:
to the direction of lay of the strands in Dynamic friction coefficient: High-tensile terminal connection which
the rope. Coefficient for the friction between the can be laid on the hoist hook (web slings
load and the contact surface of the vehicle with terminal fittings).
during movement of the load (previously
D sliding friction coefficient). Fixed end:
daN: The fixed end of a lashing strap consists
Designation of an occurring force of belt, tensioning and connecting element
(decanewton). 1 daN = 10 N corresponds E (ratchet and hook).
approximately to the force generated by Elasticity:
a suspended load of 1 kg. The precise Ability of a material to expand to its appa- Flemish eye:
conversion factor between mass and force rent yielding point under load and spring The Flemish eye conforming to DIN 3095
is 9.80665. back without loss in strength. is a positive rope end link consisting
of wire ropes with steel core and conical
Danger zone: Expansion: steel pressed clamp.
Danger zones are working areas that must Ability of a material to behave elastically
be identified as such, in which a source of under load without loss in strength. On Freewheeling:
danger poses a risk to life and limb as well exceeding the elastic expansion range, Permits the unloaded hoist chain to be
as property. In compliance with accident the material can no longer assume its pulled through the applicance in both
prevention regulations, the boundaries of original condition and remains plastically directions (lifting and lowering) to position
the zones must be delimited with safety, deformed. the hook.
warning and direction signs. Once a year
companies must correspondingly instruct Explosion protection: Fzul:
the personnel employed in such zones. Electrical systems in atmospheres with Permissible lashing force (LC).
easily ignitable gas-air mixtures must be
Declaration of conformity: manufactured and tested in accordance
The manufacturer or his agent established with a special explosion protection prin-
in the Community must issue en EC decla- ciple. The basis principle of explosion pro-
ration of conformity for each machine or tection is based on flameproof encapsula-
safety component manufactured, to certify tion of the electrical switchgear from the
that the machines and safety components outer, easily ignitable atmosphere such
are in accordance with the stipulations of that a switching spark or an explosion
the EC Machinery Directive. pressure wave cannot emerge from the
encapsulated explosion-protected switch-
gear.
213
Information
Glossary
G I
Grade: Identification tag (label): Insulation:
Materials for round steel chains are Marking conforming to standards showing An example of electrical insulation is
classed according to grade indicating the permissible safe working load(s) and other the separating layer between the current-
actual rated tensile stress in abbreviated product-specific information for slings carrying electric motor winding and a
form (e.g. Grade 8 corresponds to a mate- and lashing equipment... Must be present machine housing.
rial with a tensile strength of 800 N/mm). and easily legible.
IP rating:
Grommet: Inclination angle: This rating describes the protection class
A cable lay grommet is an endlessly laid Inclination angles occur between the load- and group for machine housings and is
rope sling consisting of one or two con- bearing legs of sling tackle and an imagi- made up of code digits corresponding to
tinuous ropes forming a bond of six ropes nary vertical line through the attachment requirements with regard to contact pro-
around a rope core. The rope ends are points on the load to be transported. They tection, the penetration of dust, moisture
pushed into the core so that the insertion serve as the basis for calculating the per- and water (e.g. IP 54: 1st digit “5” stands
point and the splice point are on opposite missible safe working load of slings. for dust-protected, 2nd digit “4” stands for
sides. The splice point marked in red must splash-water protected).
not be loaded over hooks or edges as the Initial stressing force:
rope ends might push out of the rope bond. To prevent a load slipping on the cargo ISO:
area of a vehicle lashing straps must International Security Organisation.
GS: fix the load to the cargo area with defined
Geprüfte Sicherheit. Tested safety. Safety forces.
tested by a neutral testing institute (TÜV- L
CERT, technical committees of employers’ Initial stressing force of lashing Lashing down:
liability insurance associations). equipment: Lashing method in which the friction force
Stressing force generated in lashing equip- is increased by initial stressing forces
ment by means of a tensioning device. in the lashing equipment in addition to the
H weight of the load. This method of securing
Hardening and tempering: Initial stressing force (normed) STF: loads is non-positive. Due to the number
Hardening and tempering is a heat treat- Residual force after the handle of of parameters involved (initial stressing
ment process serving the purpose of the tensioning device has been released. force, sliding friction coefficient, inclination
improving material properties with regard This value is specified on the lashing angle), it is difficult to calculate.
to tensile stress. equipment.
Lashing force LC:
Hoist: Inox: Maximum force in direct pull which lashing
A machine serving to lift and lower freely Brand name for stainless steel; also a equipment must withstand in use.
suspended (not guided) loads. This colloquial designation for stainless steel
machine can be manually, electrically or (generic name). Lashing point:
pneumatically driven. Device on a road vehicle to which lashing
equipment can be directly attached.
Hoisting speed: A lashing point may be in the form of e.g.
The speed with which the hoist hook with an oval link, hook, eye, lashing rail.
the load moves upwards.
LC:
See lashing force.
214
Accessories direct from the hoist and crane manufacturer
from G--P
M O
Loader: Magnetic field: Operating coefficient:
The man at the load responsible for atta- Occurs at the pole surfaces when the Arithmetical ratio between the maximum
ching it correctly. Is one of a team together lifting magnet is switched on. load supported and the lifting capacity
with the crane operator and directs him if (safety factor).
necessary using standardised hand sig- Magnetic force lines:
nals. In the case of floor-controlled cranes, Imaginary lines between the north and
the two jobs are usually performed by a south poles of a magnet. Together P
single person. they form the magnetic field and flow Polyamide (PA):
through the workpiece. The greater Polyamide synthetic fibres (nylon, perlon)
Loading: the number of force lines, the greater the are characterised by a high degree
Attaching the load to the crane or hoist clamping force. of expansion under load and offer good
hook. resistance to alkalinen solutions.
Mechanism group: The high moisture absorption rate results
Load suspension equipment: The classification of a hoist in a mecha- in a reduction of the safe working load.
Devices for suspending loads, e.g. lifting nism group in accordance with FEM
clamps, tongs, grabs and lifting beams. is calculated from the average operating Polyester (PES):
time, the load and the hoisting path per Fibres made of polyester (Hostalen, Diolen)
Long lay: day and specifies the maximum operating have a linear force-expansion ratio and
A stranded rope in which the wires in the time under full load. offer good resistance to acids.
outer strands run in the same direction
as the strand in the rope. Powder-coating:
N High-quality surface treatment. Colour
Loose end: Niro: pigments are transferred to the surface in
The loose end of a lashing strap consists Stainless steel. powder form by means of electrostatics.
of the strap and a connecting element.
Non-twisting: Pretension:
Low-tension (low-torsion): Wire ropes are considered to be non- To prevent a load slipping on the cargo
A wire rope is low-tension if its strands twisting when they do not rotate about area of a vehicle lashing straps must
and wires project from the rope body their own longitudinal axis on application fix the load to the cargo area with defined
only slightly or not at all. The individual of an arbitrary tensile force acting on forces.
wires are pre-shaped and thus lie in the rope axis.
the rope body practically without tension. PuR coatings:
Polyurethane coatings on round woven
Low-torsion: fabric hoses. They serve as abrasion
See low-tension. protection facilities for web slings and
round slings.
Low-twisting:
Wire ropes are considered to be low-twis-
ting when they rotate only slightly about
their own longitudinal axis on application
of an arbitrary tensile force acting on the
rope axis.
215
Information
Glossary
R S
RAL: Safe working load: Spiral rope:
Designation for standardised colour The safe working load specifies the rated Structure consisting of two or more layers
shades (e.g. RAL 3020 traffic signal red, load bearing capacity of a load suspension of shaped or round wires laid spirally over
RAL 6018 yellow/green). device or sling, taking into consideration a core wire (see also strand).
the attachment method and the correspon-
Ratchet: ding inclination angle. Spiral round strand rope:
A tensioning element serving to generate Is a multi-layer round strand rope, in some
initial stressing force in lashing straps. Safe working load label: cases with changing directions of lay in
Manual force is applied by means of a A safe working load label must be affixed the individual layers. Used e.g. as a lifting
lever and transmitted to the winding shaft to every item of standardised sling equip- rope on cranes.
or the strap by a gearwheel. ment. It serve the purpose of quickly
identifying and recognising the maximum Splice:
Rated strength: permissible safe working load. Splices complying with DIN 3089 are
The rated strength is the tensile strength frictionally engaged rope terminal
of a material determined by way of calcu- Sharp edge: connections made by resplicing the loose
lation. An edge is deemed to be sharp for a sling rope strands into the composite rope
when the edge radius of a load to be system.
Replacement state of wear: lifted is smaller than the rope diameter of
The replacement state of wear describes a rope sling, the chain diameter of a Spread angle:
the technical condition of a sing such chain sling or the thickness of a web sling. The spread angle occurs between the
that operational safety in accordance with The sling must be equipped with edge load-bearing legs of sling tackle and must
applicable strength (DIN, EN) and regu- protectors when lifting loads with sharp not be used as the basis for calculating
lations (BGR 500) can no longer be guaran- edges. the permissible safe working load ratings
teed. as there is no corresponding reference
Single-leg loading: element.
Rope wire: Single-leg loading is the result of asym-
Rope wires for slings conforming to metrically slung loads as each leg must Steel core:
EN 13414 must have a minimum strength take up the entire load. (CW) core of a steel wire rope – consiting
of 1770 N/mm and are twisted to form of steel wires (strand).
strands. Sliding friction coefficient:
See dynamic friction coefficient. STF:
Round strand rope: See initial stressing force (normed).
Round strand ropes are helical structures Sling expert:
consiting of several wire strands about a A sling expert is a person who, based on Stranded rope:
fibre or steel core. his specialist training and experience, Structure consisting of several strands laid
has sufficient knowledge of slings and is helically in one or more layers over a core.
familiar with applicable standards,
technical codes and regulations.
Slings:
Ropes, chains, webs and endless slings
by means of which the load is directly
connected to the lifting equipment (crane
or hoist).
216
All around the load hook
from R--V
V
Strands: Test logbook: Vacuum:
Cable strands consist of multi-layer, In acc. with BGV D6, the operator of mate- Acc. to DIN 28400, vacuum is the state of
helically twisted rope wires. rial handling equipment must ensure that a gas whose pressure is lower than the
the results of the prescribed annual tests state of the atmosphere. For a vacuum of
Suspended load: are recorded in a test logbook. 760 to 100 torr, the measure of underpres-
Raised goods to be transported are refer- sure achieved is usually given in %.
red to as suspended loads in compliance Thimbles: Example: vacuum lifter with 250 kg S.W.L.
with the Accident Prevention Regulation Sheet metal or solid steel thimbles are at 60 % vacuum, i.e. when underpressure
BGR 500 (VBG 9a). No persons are permit- integrated into wire rope terminal links of 60 % is reached, the equipment has an
ted under suspended loads. to protect the cable structure at the point S.W.L. of 250 kg.
of load application.
Suspension elements: VbF classes:
Devices permanently connected to the TÜV: VbF – Decree on Combustible Liquids.
hoist (e.g. hoist chain, crane rope, Technical Inspectorate (German institute). The VbF class of the medium to be stored
bottom hook block, crane hook...) for can be found on the manufacturer’s safety
taking up load suspension equipment, information card. A means non-water-
slings or loads. U soluble, B water-soluble
Use for intended purpose: VbF A I (flashpoint < 21°C)
The use for which the equipment (machine) VbF A II (flashpoint 21– 55 °C)
T is suitable according to the manufacturer’s VbF A III (flashpoint > 55 °C)
Tare range: specifications (operating instructions), or VbF B (flashpoint < 21°C, water-soluble).
Electronic and mechanical measuring which is regarded as usual on the basis of
systems can be reset to zero in the tare its design, construction and function. VBG:
range in order to be able to indicate Verband der Berufsgenossenschaften.
an absolute change in the measured value Use value: Association of Employers’ Liability
based on this point. The use value indicates the calculated Insurers. Designation for an individual
safety factor of a load suspension device accident prevention regulation (e.g.
Test: or sling (e.g. specified safe working load VBG 14 lifting platforms).
Accident Prevention Regulation BGR 500 1000 kg, actual safe working laod without
(VBG 9a §39 ff.) stipulates that the operator reserve 4000 kg with use value 4). Visual inspection:
of load suspension equipment and slings Essentially, visual inspections are function
is obliged to conduct regular tests and and condition checks with regard to the
inspections and that the operator is solely operational safety of slings conducted in
responsible for conducting these tests and accordance with standardised procedures
inspections at least once a year. BGR 500 (VBG 9a).
Test force:
Test forces refer to the forces specified
by the relevant standard and must be
absorbed by a test object without problems
during production testing.
217
Information
Glossary W
W
Water hazard classes: Wire rope diameter:
A substance is a water hazard if it causes The wire rope diameter is the basis for
lasting detrimental changes to the ground determining the safe working load
water. The water hazard class is to and calculating the breaking load of a
be found on the manufacturer’s safety wire rope.
information card:
WGK0 (generally not water-hazardous) Wire ropes:
WGK1 (slightly water-hazardous) Wire ropes consist of strands and a
WGK2 (water-hazardous) core and are manufactured in compliance
WGK3 (extremely water-hazardous). with standardised design principles.
Wheel arresters:
Safety feature on trolleys/crabs, preventing
it and thus the load from falling if a wheel
should break.
218
Accessories direct from the hoist and crane manufacturer
from A--C
A
Abrasion protection sleeve . . . . . . . . . . . 184 Calibrated load cells . . . . . . . . . . . . . 196--198
Adjustable beam clamp . . . . . . . . . . . . . . . 67 Cast metal lever hoist . . . . . . . . . . . . . . . . 65
Alignment beam . . . . . . . . . . . . . . . . . . . . 130 Centre-hole cylinders . . . . . . . . . . . . . . . . 206
Aluminium Chain hoists . . . . . . . . . . . . . . . . . . . . . 42--45
_ derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Chain hoists (Ex) . . . . . . . . . . . . . . . . . . . . . 85
Alphabetical index
219
Information
Alphabetical index
D G I
Derrick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Galvanised chain slings . . . . . . . . . . . . . . 160 Index . . . . . . . . . . . . . . . . . . . . . . . . . 220--223
Digital load cell (Ex) . . . . . . . . . . . . . . . . . . 95 Galvanised manual hoists . . . . . . . . . . . . . 50 Industrial cranes . . . . . . . . . . . . . . . . . . . . 201
Digital load cells . . . . . . . . . . . . . . . . 197--198 Galvanised manual hoists with trolleys . . 55 Information for use
Double end board trolleys . . . . . . . . . . . . 204 Galvanised pallet lifting truck . . . . . . . . . 204 _ explosion protection . . . . . . . . . . . . . 80--81
Double girder overhead travelling crane . . 8 Galvanised push/reel-type _ of hoists . . . . . . . . . . . . . . . . . . . . . . . 47--48
Double girder suspension crane. . . . . 21, 23 trolleys. . . . . . . . . . . . . . . . . . . . . . . . . 60--62 _ of lifting clamps . . . . . . . . . . . . . . . . 98--99
Double scissor-type lifting table . . . . . . . 204 Galvanised shackles . . . . . . . . . . . . . . . . 190 _ of lifting magnets . . . . . . . . . . . . . . . . . 116
Drum grippers . . . . . . . . . . . . . . . . . . 102, 210 Gantry cranes . . . . . . . . . . . . . . . . . . . . . . . 27 _ of load suspension equipment . . 120--121
Drum jack roller . . . . . . . . . . . . . . . . . . . . 209 General terms of delivery . . . . . . . . 218--219 _ of sling accessories . . . . . . . . . . . . . . . 186
Dump containers . . . . . . . . . . . . . . . . . . . . 210 Girder profiles . . . . . . . . . . . . . . . . . . . . . . . 46 _ of slings . . . . . . . . . . . . . . . . . . . . . 142--144
Glossary . . . . . . . . . . . . . . . . . . . . . . . 212--217 Information plates for cranes . . . . . . . . . . 33
Grabs. . . . . . . . . . . . . . . . . . . . . . . . . . 100--109 Innovative crane technology. . . . . . . . . . . . 5
E Grabs (off-standard) . . . . . . . . . . . . . 108--109 INOX manual winches . . . . . . . . . . . . . . . . 69
Edge protector brackets (magnetic) . . . 184 Grip-O-Matic hydraulic puller . . . . . . . . 206 INOX push trolleys . . . . . . . . . . . . . . . . . . . 63
Edge protector plates . . . . . . . . . . . . . . . 184 Grommets . . . . . . . . . . . . . . . . . . . . . . . . . . 172 INOX reel-type trolleys. . . . . . . . . . . . . . . . 63
Electric chain hoists . . . . . . . . . 32, 42--45, 85 Inside grab . . . . . . . . . . . . . . . . . . . . . . . . . 108
Electric cable winch . . . . . . . . . . . . . . . . . . 70 Insulated anti-twist guard . . . . . . . . . . . . 192
Electric scissor-type pallet lifting truck 204 H
Electro-hydraulic pump . . . . . . . . . . . . . . 206 H spreader beams. . . . . . . . . . . . . . . . . . . 123
Electronic load cells . . . . . . . . . . . . . . . . 195 Handling equipment . . . . . . . . . . . . . . . . . . 34 J
Endcarriages . . . . . . . . . . . . . . . . . . . . . . . . 10 Heavy duty pipeline web sling mats . . . 179 Jib cranes. . . . . . . . . . . . . . . . . . . . . . . . 13--19
Endless chain slings . . . . . . . . . . . . . . . . . 168 High-tensile shackles . . . . . . . . . . . . 190--191
Endless web slings . . . . . . . . . . . . . . . . . . 180 Hinged bottom skip . . . . . . . . . . . . . . . . . . 210
Enquiry form for Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . 35--78 K
_ jib cranes . . . . . . . . . . . . . . . . . . . . . . . . . 19 Hook dimensions . . . . . . . . . . . . . . . . . . . . 140 KT2000 small crane technology. . . . . . 22--24
_ light cranes . . . . . . . . . . . . . . . . . . . . . . . . 24 Hooks . . . . . . . . . . . . . . 154--157, 162--164, 166 KTlight small crane technology. . . . . . 20--21
_ load suspension equipment . . . . . 134--135 Hydraulic cylinders . . . . . . . . . . . . . . . . . 206
_ suction lifters . . . . . . . . . . . . . . . . . . . . . 115 Hydraulic hand pumps . . . . . . . . . . . . . . . 206
Explosion protection . . . . . . . . . . . . . . . 79--96 Hydraulic jacks . . . . . . . . . . . . . . . . . . . . . 206 L
Eye bolts -- grade 8 . . . . . . . . . . . . . . . . . . 189 Hydraulic lifters . . . . . . . . . . . . . . . . . . . . . 206 Lever hoists . . . . . . . . . . . . . . . . . . . . . . 64--66
Eye bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Hydraulic machine lifter . . . . . . . . . . . . . . 206 Lifting clamps . . . . . . . . . . . . . . . . . . . 104--107
Eye hooks . . . . . . . . . . . . . . . . . . . . . . 154, 163 Hydraulic mini-lifter . . . . . . . . . . . . . . . . . 206 Lifting tables . . . . . . . . . . . . . . . . . . . . . . . 204
Hydraulic pump sets . . . . . . . . . . . . . . . . 206 Lifting trucks . . . . . . . . . . . . . . . . . . . . . . . 204
Hydraulic spreaders . . . . . . . . . . . . . . . . . 206 Liftomat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
F Hydraulic toe jacks . . . . . . . . . . . . . . . . . . 206 Light crane systems . . . . . . . . . . . . . . . 20--24
Festoon cable systems . . . . . . . . . . . . . . . . 31 Hydraulics . . . . . . . . . . . . . . . . . . . . . 205--206 Lightweight cranes . . . . . . . . . . . . . . . . . . 200
Fix-de-Fix . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Load display . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fixed hook . . . . . . . . . . . . . . . . . . . . . . . . . 156 Load handling device . . . . . . . . . . . . . . . . . 34
Flat cylinders . . . . . . . . . . . . . . . . . . . . . . . 206 Load hook selection . . . . . . . . . . . . . . . . . 140
Flat scissor lifting tables . . . . . . . . . . . . . 204 Load hook table (DIN 15400) . . . . . . . . . . 140
Flex drum tipper. . . . . . . . . . . . . . . . . . . . . 209 Load hooks . . . . . . . . . . . . . . . . . . . . . . . . . 210
Flexi-Leg chain slings . . . . . . . . . . . . . . . 145 Load indicators . . . . . . . . . . . . . . . . . . . . . 196
Forestry chain slings . . . . . . . . . . . . . . . . 160 Load suspension equipment . . . . . . . 97--140
Fork-lift truck attachments. . . . . . . . 207--210 Load suspension equipment (Ex) . . . . 95, 119
Four-leg master links. . . . . . . . . . . . . 151--152 Load tables . . . . . . . . . . 149, 160, 172, 177, 183
Frequency inverter . . . . . . . . . . . . . . . . . . . 11
Fundamentals of explosion protection . . 80
220
All around the load hook
from D--S
R
Load tags . . . . . . . . . . . . . . . . . . . . . . 158, 165 Off-standard solutions, Radio control system . . . . . . . . . . . . . . 25, 32
Loading forks . . . . . . . . . . . . . . . . . . . 138--139 small crane technology . . . . . . . . . . 20--21 Radio receivers . . . . . . . . . . . . . . . . . . . 25, 32
Loading tables . . . . . . . . . . . . . . . . . . . . . . 204 Off-standard solutions, Radio remote controls . . . . . . . . . . . . . 25, 32
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . 46 workshop cranes . . . . . . . . . . . . . . 202--203 Radio transmitters. . . . . . . . . . . . . . . . . 25, 32
Off-standard spreader beams . 127, 129--133 Ratchet hoists . . . . . . . . . . . . . . . . . . . . 64--66
Off-standard wire rope hoists . . . . . . . . . . 41 Reel-type trolleys . . . . . . . . . . . . . . . . . 61--63
M Order form . . . . . . . . . . . . . . . . . . . . . . . . . 224 Ring nuts . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Machinery shifting skates . . . . . . . . . . . . 204 Outsize master link sets . . . . . . . . . . 151--153 Rolling clamp . . . . . . . . . . . . . . . . . . . . . . . . 67
Magnetic carriers . . . . . . . . . . . . . . . . . . . 118 Oval master link . . . . . . . . . . . . . . . . . . . . 161 Rope slings . . . . . . . . . . . . . . . . . . . . . 168--171
Magnets . . . . . . . . . . . . . . . . . . . . . . . 117--118 Overhead travelling and Rotary trolleys . . . . . . . . . . . . . . . . . . . . . 204
Maintenance-free suspension . . . . . . . . . 34 suspension cranes . . . . . . . . . . . . . . . . . . 4 Rotating bottom hook block . . . . . . . . . . . . 34
Manual chain hoist with trolley. . . 49, 54--59 Rotating cross beam. . . . . . . . . . . . . . . . . 124
Manual chain hoist with trolley (Ex) . . 91--93 Rotating suction lifters . . . . . . . . . . . . . . . 112
Manual chain hoists . . . . . . . . . . . . . . 50--59 P Round slings . . . . . . . . . . . . . . . . . . . . 174--176
Manual chain hoists (Ex) . . . . . . . . . . . 89--90 Pallet lifting truck with weighing scales 204 Round steel chains . . . . . . . . . . . . . . 151, 161
Manual chain hoists (off-standard) . . . . . 49 Pallet lifting trucks . . . . . . . . . . . . . . . . . 204 Round stock grab . . . . . . . . . . . . . . . . . . . 100
Manual chain hoists Pancake gear . . . . . . . . . . . . . . . . . . . . . . . 12 Runway endstops . . . . . . . . . . . . . . . . . . . . 33
(short headroom) . . . . . . . . . . . . . 49, 58--59 Parallel coupling hook . . . . . . . . . . . 157, 164
Manual crane (Ex). . . . . . . . . . . . . . . . . . . . 94 Parallel hooks . . . . . . . . . . . . . . . . . . 156, 164
Manual pallet lifting truck . . . . . . . . . . . . 204 Permanent lifting magnet . . . . . . . . . . . . . 117 S
Manual stacker . . . . . . . . . . . . . . . . . . . . 204 Pillar jib cranes . . . . . . . . . . . . . . . . . . . 13--14 S.W.L. diagrams (magnets) . . . . . . . . . . . 118
Manual winches . . . . . . . . . . . . 68--69, 71--72 Pipe clamp tackle . . . . . . . . . . . . . . . . . . . 103 S.W.L. tag . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Manual winches (Ex) . . . . . . . . . . . . . . . . . 96 Pipe hooks . . . . . . . . . . . . . . . . . . . . . . . . . 103 Safety latch sets . . . . . . . . . . . . . . . . . . . 158
Master link . . . . . . . . . . . . . . . . . . . . . . . . 151 Placement frame . . . . . . . . . . . . . . . . . . . . 137 Safety load hooks . . . . . . . . . . . . . . . 154, 163
Material handling and conveying Plate clamp . . . . . . . . . . . . . . . . . . . . . . . . 105 Scissor-type lifting tables . . . . . . . . . . . . 204
equipment . . . . . . . . . . . . . . . . . . . . 199--204 Plate lifting clamps . . . . . . . . . . . . . . . . . 105 Scissor-type lifting trolleys . . . . . . . . . . . 204
Monorail conveyors . . . . . . . . . . . . . . . 20, 22 Plate pliers . . . . . . . . . . . . . . . . . 103, 104, 106 Screw clamps . . . . . . . . . . . . . . . . . . . . . . 108
Mounting kit for chain hoists (radio) . . . . 32 Pneumatic chain hoist (Ex) . . . . . . 86--88, 96 Screw-on sling attachment collar
MOVEit handling device . . . . . . . . . . . . . . . 34 Pneumatic winches (Ex). . . . . . . . . . . . . . . 96 (GK10) . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Multi-purpose grab . . . . . . . . . . . . . . . . . 106 Pocket transmitter . . . . . . . . . . . . . . . . . . . 32 Self-acting vacuum lifters . . . . . . . . . . . . 113
Power supply system for aluminium SH/AS wire rope hoists . . . . . . . . . . . . 36--41
gantry crane . . . . . . . . . . . . . . . . . . . . . . . 29 SH/AS wire rope hoists (Ex) . . . . . . . . . . . 84
N Power supply systems . . . . . . . . . . . . . . . . 31 Shackles . . . . . . . . . . . . . . . . . . . . . . . 190--191
Non-marring grab . . . . . . . . . . . . . . . . . . 104 Profile steel grab. . . . . . . . . . . . . . . . . . . . 102 Sheaves with supports. . . . . . . . . . . . . 73--74
Profile specifications . . . . . . . . . . . . . . . . . 46 Short stroke cylinder . . . . . . . . . . . . . . . . 206
Protector plates. . . . . . . . . . . . . . . . . . . . . 184 Shortening clutches . . . . . . . . . . . . . . . . . 167
O PU abrasion protection sleeves . . . 174--178 SHW 8 winch . . . . . . . . . . . . . . . . . . . . . . . . 39
Off-standard chain hoists . . . . . . . . . . 44--45 Puller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 SIKA hooks . . . . . . . . . . . . . . . . . . . . . . . . 166
Off-standard cranes . . . . . . . . . . . . . . . . . . . 9 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 SIKA spare parts . . . . . . . . . . . . . . . . . . . 166
Off-standard jib cranes . . . . . . . . . . . . . . . 18 Push trolleys . . . . . . . . . . . . . . . . . . 60, 62--63 Single girder suspension crane . . . 6, 21, 23
Off-standard master links . . . . . . . . . . . . 162 PVC abrasion protection sleeves . . 174--178 Single girder overhead travelling crane . . 7
Off-standard small crane Single-acting cylinder . . . . . . . . . . . . . . . 206
technology . . . . . . . . . . . . . . . . . . . . . 20--21 Sling accessories . . . . . . . . . . . . . . . 185--192
Off-standard solutions . 29, 41--45, 49, 69--70,
75, 108--109, 113, 118, 129--133, 137, 139,198
221
Information
from S--W
V
Sling equipment . . . . . . . . . . . . . . . . . 141--184 VacuBoy . . . . . . . . . . . . . . . . . . . . . . . 110--113
Sling hook with clevis . . . . . . . . . . . . . . . 166 Vacuum lifters . . . . . . . . . . . . . . . . . . 110--115
Sling rack . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Vario chain hoist . . . . . . . . . . . . . . . . . . . . . 44
Slings. . . . . . . . . . . . . . . . . . . . . . . . . . 174--176
Small counterweight cranes . . . . . . . . . . 201
Small crane technology . . . . . . . . . . . . 20--24 W
Spare parts . . . . . . . . . . . . . . . . . . . . 158, 165 Walking crane . . . . . . . . . . . . . . . . . . . . 16--17
Spreader beams. . . . . . . . . . . . . . . . . 121--135 Wall-mounted jib cranes . . . . . . . . . . . 15--16
Spreader beam for box pallets . . . . . . . . 126 Web sling coupling . . . . . . . . . . . . . . 155, 164
Spreader beam with chain suspension . 126 Web sling hooks . . . . . . . . . . . . . . . . . . . . 157
Spreader beam with ramshorn hooks . . 125 Web slings with loops . . . . . . . . 178--179,182
Spreader beams (off-standard) . . . . 130--133 Web slings with terminal fittings . . . . . . 181
Spreader beams with long/short hooks . 127 Webbing slings with sling hooks . . . . . . 173
Spreader beams with weld-on hooks . . 130 Weighing and measuring . . . . . . . . . 193--198
Spring balancers . . . . . . . . . . . . . . . . . . 76--77 Weld-on hook . . . . . . . . . . . . . . . . . . . . . . 187
Spur drive manual winch . . . . . . . . . . . . . . 72 Weld-on sling attachment collar (GK10) 188
Stacking dump container . . . . . . . . . . . . . 210 Wheel block . . . . . . . . . . . . . . . . . . . . . . . . . 12
Stainless steel pallet lifting truck . . . . . . 204 Wide-jaw coupling hooks . . . . . . . . 155, 164
Stainless steel shackles . . . . . . . . . . . . . 191 Wide-jaw hook . . . . . . . . . . . . . . 155,164, 166
Steel winches (DIN) . . . . . . . . . . . . . . . . . . 74 WinnerPro chain sling . . . . . . . . . . . . . . . 146
Storage container system . . . . . . . . . . . . 210 Wire rope blocks. . . . . . . . . . . . . . . . . . . . . 73
Supply programme of fork-lift truck Wire rope guide sheaves . . . . . . . . . . . . . . 74
attachments . . . . . . . . . . . . . . . . . . . . . . 210 Wire rope hoist/winch tables . . . . . . . . . . 40
Supply programme of hydraulics . . . . . . 206 Wire rope reducing tackle . . . . . . . . . . . . 171
Supply programme of material handling Working platforms . . . . . . . . . . . . . . . . . . 208
and conveying equipment. . . . . . . . . . . 204 Workshop cranes . . . . . . . . . . . . . . . 200--203
Suspension cranes . . . . . . . . . . . . . . . . 21--23 Workshop trolleys . . . . . . . . . . . . . . . . . . . 204
Swarf container . . . . . . . . . . . . . . . . . . . . 210 Worm drive manual winch . . . . . . . . . . . . . 71
Swivel load hooks . . . . . . . . . . . . . . . 155, 163
Swivel load hooks with eye . . . . . . . . . . . 163
T
Table trolleys . . . . . . . . . . . . . . . . . . . . . . . 204
Telescopic loader . . . . . . . . . . . . . . . . . . . 210
Telescopic spreader beam . . . . . . . . . . . 129
Terms of delivery . . . . . . . . . . . . . . . . 218--219
Test data tag . . . . . . . . . . . . . . . . . . . . . . . 165
Thin wall magnet . . . . . . . . . . . . . . . . . . . . 118
Transition tackle . . . . . . . . . . . . . . . . . . . . 167
Transport rings . . . . . . . . . . . . . . . . . 187--188
Travel drives (Ex) . . . . . . . . . . . . . . . . . . . . 83
Trigger sets . . . . . . . . . . . . . . . . . . . . . . . . 158
Trolley for aluminium gantry crane . . . . . 28
Turnover spreader beams . . . . . . . . . . . . 128
TwinDriveConcept TDC . . . . . . . . . . . . . . . 40
222
Fax order form
Copy _ fill in _ fax
Customer No.
Company Internet
www.stahlplus.com
Name
stahlplus@stahlcranes.com
Department /job title
Post code/town
Telephone Fax
All around the load hook
The STAHLplus delivery service: Fast and inexpensive. We deliver virtually all items from stock within 48 hours.
We hereby order the following in accordance with the terms of delivery and payment given on the cover page.
Item No. Length/m Qty. Item Price per item Total price
All prices net not including VAT. For orders totalling less than 50.– EUR, we reserve the right to add a handling charge of 25.– EUR.
Fax order form
Copy _ fill in _ fax
Customer No.
Company Internet
www.stahlplus.com
Name
stahlplus@stahlcranes.com
Department /job title
Post code/town
Telephone Fax
All around the load hook
The STAHLplus delivery service: Fast and inexpensive. We deliver virtually all items from stock within 48 hours.
We hereby order the following in accordance with the terms of delivery and payment given on the cover page.
Item No. Length/m Qty. Item Price per item Total price
All prices net not including VAT. For orders totalling less than 50.– EUR, we reserve the right to add a handling charge of 25.– EUR.
General Terms of Sale and Delivery
1.0. Scope of application, offers, confirmation of orders, scope Supplier become incapable of the contractual delivery, such
of deliveries circumstances shall be deemed equivalent to an impossibility.
1.1. Any offer, sale or delivery effected by Supplier shall be Should Purchaser claim compensation for loss arising from
governed by these General Terms and Conditions of Sale and such impossibility, liability shall be governed by Section 5.
Delivery. Any diverging terms and conditions of Purchaser
shall be deemed accepted only and only insofar as expressly 2.5. If shipment is delayed for reasons which are the respon-
accepted and confirmed in writing by Supplier. sibility of Purchaser, Purchaser will be charged for any cost
and expenses arising from storage beginning 10 days after
1.2. Contents and scope of any offer shall be construed solely notification of readiness for dispatch; in case of storage at
in accordance with the model description. In particular, Supplier’s plant a minimum amount of 0,5% of the invoice
any documentation, illustration, drawing, specifications of value shall be charged for each month. Following the ineffec-
weights or measurements and of similar data forming part of tive expiry of a reasonable deadline set by Supplier, Supplier
an offer shall constitute mere guidelines, except where is, however, entitled to otherwise dispose of the goods
expressly declared binding. Supplier retains all titles, copy- for delivery and to supply Purchaser within an appropriately
right, other industrial property rights and know-how regarding extended delivery period with the ordered goods or with
any documentation provided in conjunction with an offer; such goods of the same generic product group.
documentation shall not be made available to third parties,
unless Supplier consents, and may only be used by offeree as 3.0. Dispatch, passing of risk, acceptance of delivery
permitted. 3.1. Delivery shall be effected ex works (EXW Incoterms 2000)
unless otherwise expressly agreed. If Supplier has to dispatch
1.3. The scope of a delivery shall be construed in accordance the goods, Supplier is entitled to choose the means and route
with Supplier’s written confirmation of the order, in the of transportation. Supplier is a SLVS/no-client. This means
absence of such with Supplier’s order. This provision shall not that in such a case the risk of transport always is insured by
affect Supplier’s right to carry out technical modifications to Supplier.
the delivery item, provided that its technical function is not
impaired as a result. 3.2. Risk shall – even in cases of partial delivery – pass to
Purchaser no later than upon dispatch or collection of the
1.4. In case of an ongoing business relationship, the current goods, even if Supplier agreed on additional services such as
version of Supplier’s General Terms and Conditions forms part payment of the costs of transport, delivery or assembly.
of the agreement even if express reference has not been
made any more. 3.3. Should dispatch be delayed due to circumstances,
Supplier is not responsible for, risk shall pass to Purchaser
2.0. Delivery period, delay, impossibility 10 days after notification of readiness for dispatch; Supplier,
2.1. Compliance with delivery periods is conditional upon however, has to take out the insurance cover as requested
Purchaser’s performance of its own contractual obligations. by Purchaser at Purchaser’s expense.
Delivery periods commence upon dispatch of the confirmation
of the order, but not before all of the details concerning 3.4. Without prejudice to any claims to warranty, Purchaser
the execution of the order have been clarified, not before has to accept the goods delivered, even if they evidence
Purchaser has supplied all documents, permissions and insignificant defects.
releases, not before Supplier has received any down pay-
ments agreed upon and not before any other requirements 3.5. Supplier may carry out partial deliveries.
agreed upon by the parties in the individual contract for the
seamless execution of the order have been complied with. 3.6. Unless otherwise agreed, packaging is arranged for
Otherwise the time for delivery shall be reasonably extended by Supplier and not requested from Purchaser. Therefore,
except where Supplier is responsible for the delay. it is transport packaging. Place of performance for the return
of transport packaging is at Supplier’s registered office.
2.2. The agreed delivery dates shall be considered as fulfilled, Purchaser shall bear the costs of the returning of the transport
should the goods for delivery have left Supplier’s plant prior to packaging as well as the costs of collection incurred by
its expiry or should Purchaser have been given notice that the Supplier. Furthermore, Purchaser has to keep the transport
goods are ready for shipment. Correct and punctual supply packaging clean and to return it during Supplier’s regular
to Supplier by its own auxiliary Suppliers is reserved. Should business hours without it being intermingled with other com-
delivery be delayed due to the occurrence of unforeseeable ponents.
and/or unusual circumstances on the part of Supplier, which
could not be avoided with due care, the delivery deadlines 4.0. Warranty
shall be extended accordingly. The aforesaid applies irre- 4.1. For defects of goods delivered or of services rendered,
spective of whether such delay occurs in the plant of Supplier including the absence of warranted qualities, Supplier shall be
or in one of its auxiliary supplier’s plants. Such delaying liable as follows:
circumstances are, for example, sanctions and intervention by Only reasonably substantial impairments of the work and
governmental authorities, delayed delivery of parts from deliveries regarding their quality or contractual use shall
auxiliary Suppliers, difficulties in power supply or other kinds constitute a defect. All parts that prove to be defective, due to
of operational disturbances. These provisions shall apply a cause set prior to the passing of risk – in particular on
mutatis mutandis in cases of strike and/or lockout. Should account of defective engineering, poor construction material
such delay continue for more than two months, Purchaser or faulty workmanship –, within twelve months of the passing
shall be entitled to cancel the contract with respect to the part of risk shall be, at Supplier’s discretion, either repaired
of the contract not yet performed. Any claims for damages or replaced free of charge. Notice of the discovery of such
on the grounds of an extension of the delivery period or due to defects after delivery shall be given without delay and in
a release and discharge from the obligation to deliver shall be writing. Any parts replaced become the property of Supplier.
determined solely in accordance with Section 5. Supplier may Minor impairments within the meaning hereof do not form an
only invoke the aforementioned circumstances, if Supplier has obstacle for performance of the contract.
notified Purchaser thereof without delay.
4.2. In particular, the warranty does not cover damages arising
2.3. Should Supplier be responsible for delayed delivery from the following:
and should Purchaser suffer a loss as a result, Purchaser incorrect or negligent use, faulty assembly and/or faulty instal-
may claim a compensation for each full week of delay in the lation respectively putting into operation, either by Purchaser or
amount of 0.5%, not exceeding, however, a total of 5% of by third parties, natural wear, defective or negligent handling,
the value of that part of the total delivery which, due to the inappropriate production equipment and facilities or inappropri-
delay, could not be used on time or not in conformity with ate operating supply items, faulty construction work, inappro-
the contract. Any claims for compensation apart from this priate foundation soil, chemical, electrochemical or electrical
shall be governed solely by Section 5. The right to terminate influences, as long as Supplier is not liable for such reason.
the contract after ineffective expiry of a reasonable period
of grace granted by Purchaser, or where the law does 4.3. Purchaser shall, after consulting with Supplier, provide
not require such period of grace, shall remain unaffected. Supplier with the necessary time and opportunity to carry out
any repair work or replacement delivery, that seems neces-
2.4. Should the entire delivery or performance of the contract sary to Supplier in its own discretion. Otherwise, Supplier shall
become finally impossible for Supplier prior to the passing be released from liability. Should industrial safety or the pre-
of risk, Purchaser may rescind the contract. Should delivery vention of disproportionately high damages require to urgently
only become partly impossible and should Purchaser have remedy such defect, Purchaser shall advise so immediately
a justified interest in refusing a partial delivery, or should indicating the relevant circumstances, whereupon Supplier
shall grant Purchaser permission in good time according to 6.3. Should Purchaser fall into arrears with payments, is obliged to surrender possession. The recovery by
the circumstances, but at any event after three working interest at a rate 8 percentage points above the respective Supplier of the goods delivered does not constitute rescis-
days, to remedy the defect itself or have it remedied by base interest rate shall be charged. Interest on arrears sion of the contract.
third parties and to demand from Supplier compensation is to be charged at a higher rate should Supplier prove
for the necessary costs. If Supplier should be in default in further legal entitlement for higher interest rates. 7.6. In cases of seizure or other interventions by third par-
remedying the defect, Purchaser shall have the same ties, Purchaser shall inform Supplier in writing immediately
right irrespective of such separate permission. In case of 6.4. Purchaser may not exercise a right of retention and/or in order to enable Supplier to file legal action in accor-
unjustified denial of such permission, Supplier undertakes set off counterclaims, unless such counterclaim is un- dance with Section 771 of the German Code of Civil
to compensate for any damage ensuing as a result. disputed or has been adjudicated by non-appealable Procedure (ZPO). Should such third party be unable to
judgement. Furthermore, the said shall not apply to claims reimburse Supplier including its in and out of court costs
4.4. In so far as the notification of defects proves justified, based on defective delivery. If the delivery is divisible, the of such action pursuant to Section 771 ZPO, Purchaser is
Supplier shall pay the following direct costs arising in latter exception only relates to the part of the partial liable to Supplier for the respective costs and expenses.
conjunction with the repair work or replacement delivery: performance affected. In the case of a minor impairment,
The costs of the replacement part including its shipping this exception does not apply, however, to that part of the 7.7. Supplier undertakes to release, at the request of
and the adequate costs of removal and installation, fur- payment exceeding the amount representing the loss of Purchaser, its securities insofar as their value in terms of
thermore the costs of providing mechanics and auxiliary value of the goods delivered. collection of such exceeds the secured claim by more
personnel, as may be necessary. All other costs are to be than 10%.
borne by Purchaser. In particular, the latter includes any 6.5. Supplier may suspend performance of delivery and
costs arising from the fact that the goods delivered have service, should after formation of the contract it transpires 7.8. During the duration of the retention of title, Supplier
been moved to a different location. that Purchaser will not fulfil a considerable part of its may insure the goods delivered at Purchaser’s expense
obligation due to its considerably impaired credit- against theft, breakage, fire, water and other damage,
4.5. This warranty shall not cover defects resulting from a worthiness. Should Supplier suspend the performance of unless Purchaser proves to have taken out sufficient
faulty modification or repair work effected by Purchaser or the contract, Supplier shall communicate so to Purchaser insurance cover to such effect itself. At Supplier’s request,
third parties without the prior written consent of Supplier. immediately and continue the performance, should Purchaser shall provide such prove by producing the
Purchaser provide adequate security for the performance actual insurance policy to Supplier.
4.6. Should the repair work proof unsuccessful despite of its own obligations.
a reasonable period of grace having been granted, 7.9. In case of a delivery to a foreign Purchaser, the foreign
or should Supplier refuse to remedy the defect although 6.6. With regard to business transacted overseas, Supplier Purchaser shall secure Supplier’s ownership of the goods
Purchaser is entitled to such and/or should a replacement may also suspend performance of delivery, should foreign to be delivered in accordance with the statutory provisions
not be delivered, Purchaser may reduce the purchase exchange turbulences result in currency disadvantages for of the delivery country and shall also assist where and
price or cancel the contract using its own discretion. Supplier of more than 10%. Such currency disadvantage to what extend may be necessary to secure Supplier’s
shall only have occurred after formation of the contract retention of ownership. In addition, such foreign purchaser
4.7. The warranty period concerning repair work carried and before the first contractual delivery. shall also comply with German Law.
out and replacements delivered is six months and begins
after the finishing of the repair work or the delivery of 7.0. Retention of Ownership 8.0. Place of performance, applicable law, venue, data
the replacement. The warranty period shall, however, end 7.1. Ownership of the goods delivered, that is title to and protection, confidentiality, written form and partial
no later than upon expiry of the initial warranty period right of disposal of, does not pass onto Purchaser until invalidity
applicable in relation to the original goods delivered. each and every claim of Supplier against Purchaser on the 8.1. Place of performance both regarding payment and
basis of the delivery contract have been duly fulfilled. delivery is at the registered office of Supplier.
5.0. Liability Supplier also claims the extended reservation of title under
5.1. Purchaser shall not be entitled to assert any claims for German law. Should the parties have agreed on the drafts 8.2. These General Terms of Sale and Delivery and the
damages or for compensation of expenses (hereinafter: and cheques payment procedure and should Supplier be entire legal relationships between Supplier and Purchaser
claims for damages) arising from a breach of contractual liable to third parties, in particular to a bank, due to such shall be governed solely by German law with the appli-
duties or tort, save as otherwise provided herein below. bill of exchange, Purchaser’s obligations shall not be con- cation of the UN Convention on the International Sale of
sidered fulfilled until such liability of Supplier out of said Goods (CISG) excluded.
5.2. Purchaser shall be entitled to claims for damages on bill of exchange has finally ceased.
the grounds of mandatory liability (in particular under 8.3. In the event of any dispute arising from the contractual
the German Product Liability Act), in cases of death, injury 7.2. Pending final and due fulfilment of each and every relationships between the parties, venue shall be Stuttgart.
or detriment of health, in cases of wilful damage or gross claim of Supplier against Purchaser on the basis of the However, Supplier may choose to bring an action against
negligence, in conjunction with breaches of cardinal obli- delivery contract, Purchaser shall not give the goods Purchaser at the statutory venue of Purchaser.
gations also in cases of ordinary negligence, in cases of delivered in pledge or as security, resell these goods or
malicious non-disclosure of defects and on the grounds of assign rights to third parties that relate to these goods. 8.4. The following provisions shall apply to the contractual
a guarantee. In such cases Supplier is liable for its legal relationships in the following priority:
representatives and executive employees and in conjunc- 7.3. Should Purchaser resell the goods delivered in violation
tion with breaches of cardinal obligations also for other of this agreement or with the consent of Supplier, Purchaser a) Individual contractual Agreements entered into
persons employed in performing its obligation. Apart from now already assigns to Supplier each and every claim between the parties.
liability on grounds of intent/gross negligence or cases of arising from such sale. Supplier accepts this assignment. b) These General Terms of Sale and Delivery.
death, injury or detriment of health, liability in conjunction Supplier may collect such claim against such third party c) Statutory law, in particular the German Commercial
with breaches of cardinal obligations is limited to the fore- directly. Supplier may also invoke its extended reservation Code (HGB) and the German Civil Code (BGB).
seeable damage typical of the type of contract. of title to the goods delivered. In such a case, Purchaser
shall inform Supplier of the claim assigned to Supplier and 8.5. Purchaser is advised, in accordance with Section 33
5.3. Supplier has taken out sufficient worldwide insurance of the debtor, provide all information necessary for the of the German Federal Data Protection Act (BDSG), that
for third party product liability to cover for personal injury collection of such claim, deliver to Supplier all of the Supplier saves the contractual data in machine-readable
and property damage. Claims for compensation of property respective documentation and inform the debtor of such form and processes these data as required according
damage based on product liability are therefore limited assignment. to the purpose of the contractual relationship. All data
to the amounts owned by the insurance. As far as legally shall be kept in confidence. Both Purchaser and Supplier
possible, Supplier assigns these insurance claims to 7.4. Any mixture, combination or adjunction of the goods shall keep in confidence any information, of which it
Purchaser. delivered with other goods, shall always only be effected becomes aware of in the course of carrying out this
in the name of Supplier. Should the goods delivered contract, that is not known to the public and emanates
5.4. These provisions shall not affect the distribution of the be connected in such way with goods not belonging from the other party’s sphere.
burden of proof in legal action. to Purchaser, Supplier shall be entitled to joint ownership
in the new product in the ratio of the value of the goods 8.6. Additional agreements, provisos, amendments and
5.5. Purchaser’s claims for damages shall elapse after delivered and the other goods’ value. Should, due supplements require written confirmation by Supplier in
12 months. Liability under the Product Liability Act or on to such processing, mixing or combination, Supplier’s order to be effective.
grounds of intent or fraudulent misrepresentation shall be ownership cease and Purchaser’s new product be the
time-barred in accordance with the statutory period of principal product, it shall be deemed agreed that 8.7. Should any of the provisions of these General Terms
limitation. Purchaser assigns to Supplier proportionate joint owner- of Sale and Delivery or any other provision in connection
ship in this product. Should the goods delivered be with other stipulations be invalid or become invalid, the
6.0. Prices and payment permanently connected with land and/or buildings, validity of all other provisions or stipulations shall remain
6.1. Unless otherwise agreed, prices shall be ex works Purchaser also assigns to Supplier the claim(s) arising unaffected.
(EXW Incoterms 2000) plus the statutory value added tax from or in connection with such connection as a further
payable at the time. Additional costs such as packaging, security for Supplier’s claims against Purchaser.
freight, insurance, customs duties and the installation
costs shall be charged separately. 7.5. If the behaviour of Purchaser is in breach of contract,
in particular in case of not inconsiderably delayed
6.2. Unless otherwise agreed, payments shall be made payment, pledging or assigning the goods delivered as
in cash within ten days of the date of invoice without any security or other assignment to third parties, Supplier
deductions, free at Supplier’s payment office. has the right to recover the goods delivered; Purchaser
Tradition and innovation _ Over 130 years of tradition, over 130 years of practical approach, com-
petence and experience, always flexible and market-orientated. Profit from our expertise as one of
the world’s leading manufacturers of crane components for overhead transport. STAHL CraneSystems
offers you the most comprehensive product spectrum of wire rope and chain hoists covering all
load ranges and heights of lift. Drive technology to meet the highest requirements and technically
mature electronics complete our portfolio. We look forward to answering your questions. STAHL
CraneSystems GmbH, 74653 Künzelsau, Germany, +49 7940 128-0 or marketing@stahlcranes.com