GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev.

0
Description Code

Preliminary documentation MP15M10-1

TABLE OF CONTENTS

1 - MP15M10-2 - Preliminary Documentation

2 - Installation drawing

3 - TT-0038 - Lubricating oil specification

4 - Flowsheet

5 - SP-102 - Flowsheet legend

6 - TT-0134 - Machine functional diagram

7 - TT-0141 - Utilites + motors specifications + E.P.B. characteristics

8 - TT-0142 - Cables list (Only with E.P.B.)

9 - Electrical diagrams (Only without E.P.B.)

10 - TT0143A - I/O List (only pharmaceutical machine)

11 - TT0127 - Instrumentations TAG list (only pharmaceutical machine)

12 - Cross sectional drawing M (only pharmaceutical machine)

13 - Cross sectional drawing R (only pharmaceutical machine)

14 - Qualification protocols (only pharmaceutical machine)

GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

TABLE OF CONTENTS PAGE

1. HANDLING 3

1.1 METHOD 3

2.TRANSPORT 3

3. RECEPTION AND CONTROLS 5

4. STORAGE 5

4.1 STORAGE PERIOD 5

5. INSTALLATION 6

5.1 POSITIONING 6

5.2 ACCESS TO INTERNAL PARTS 6

5.3 LEVELLING THE MACHINE 7

5.4 CONNECTING TO PRODUCT LINE AND

5
SERVICES

5.5 POSITIONING THE ELECTRICAL EQUIPMENT 9

5.6 ELECTRICAL CONNECTIONS 9

5.7 EARTHING SYSTEM 9

5.8 DIRECTION OF ROTATION OF THE ELECTRIC

10
MOTORS

2
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

GENERAL WARNINGS
Any packaging, lifting, handling, shipping and unpacking may be done only by expert staff (load harnessing, crane operation, lift truck operation, etc.) assisted by persons
familiar with the machine itself.

Before lifting, moving or shipping the machine, you must review the following table and make sure you use equipment rated for the weight and overall dimensions of the
packages.

1 HANDLING

WARNINGS
Before starting to handle the machine, it is necessary that:

All handling movements are done slowly by expert staff, to prevent the machine from suddenly overbalancing, which can cause damage and injury.

Personnel use suitable protective equipment (gloves, safety shoes, overalls) and follow the safety rules.
The route and the positioning area are free of obstacles.

All personnel involved in the handling and installation of the machine are aware of the transport and handling instructions, in addition to the usual safety regulations.

No one stands under suspended loads.

Personnel use only controlled lifting equipment, rated for the load in question, stated on the “Installation Drawing”.
The floor be rated to support at least 150% of the machine's weight, as indicated on the “Installation Drawing”.

1.1 METHOD
The GEA Mechanical Equipment Italia S.p.A. machine is normally shipped to the client in a suitably sized wooden crate wrapped in plastic sheeting, unless otherwise specified in
the order confirmation.
As regards the size and weight of the machine, please refer to the “Installation Drawing” so as to use suitable lifting equipment.
The stated weight is to be considered approximate for the sole purpose of correct handling and transport.
It is important to consider that the machine's centre of gravity is shifted towards the compression head (front).

2 TRANSPORT
PACKING FAMILY or
DESCRIPTION
TYPE MODEL

The crate (1) is designed to allow handling with a lift truck,

crane or bridge crane, the latter by passing steel ropes under
WOODEN CRATE ALL the crate at the reference marks (2) indicated on the packing.
The reference (3) indicates the centre of gravity of the
packing/machine with respect to the mass.

Use forklift trucks or pallet trucks (unless otherwise indicated by specific transport
instructions), so that the head is on the operator's side.

The forks must be spaced appropriately and be long enough to support the entire
ARIETE base of the frame to avoid damaging the machine's structure and panelling.
ONE
The side panels can be removed during transport to prevent damaging them.

The front of the housing, under the compression head, is not made to withstand the
weight of the machine, therefore do not use it for lifting in order to avoid damage.

WITHOUT
PACKING Use a suitable forklift truck (unless otherwise indicated by specific transport
instructions).

The forks must be appropriately spaced: consider the second row of feet as an
approximate reference for the position of the centre of gravity.

Lift by using two specific profiles running along the length of the machine, marked
NS5180 with (1) and (2) in the figure.

In the event of front lifting, the forks must be inserted in the special spaces created
by these profiles, so that the compression head is on the side of the operator
manoeuvring the forklift truck.

In the case of side lifting, the forks must be appropriately sized in length so as to
reach both profiles across the width of the machine.

3
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

PACKING FAMILY or
DESCRIPTION
TYPE MODEL

Handling must be done with forklift trucks (3), a crane or overhead crane. The forks must be positioned spaced apart as shown (4), and be
long enough to support the entire base of the frame to avoid damaging the machine's structure and panelling.

The machine may be lifted:

GEA Ariete
Homogenizer - either by inserting the forks at the front
5400
WITHOUT
&
PACKING
GEA Ariete
Homogenizer
5315

- or by inserting the forks at the sides

4
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

3 RECEPTION AND CONTROLS
Once the machine leaves the production plant any damage to it is attributable to the carrier, whether this be a courier or one of the Customer's vehicles, unless specified otherwise in the
order confirmation.

On delivery, check the following:

- that the Packing List corresponds to the actual contents of the packing;
- the integrity of the packing, so as to identify any obvious damage to be disputed with the carrier immediately;
- any damage to the machine following incorrect transport, attributable to the carrier.

The GEA Mechanical Equipment Italia S.p.A. Shipping Department is in any case always available for any explanations, estimation of the damage suffered and an evaluation of the
procedures and times for restoring the machine's functionality and safety, so as to minimize the inconvenience for the Customer.

4 STORAGE
Before going ahead and storing the machine it is necessary that:
- the storage temperature is in the range -5°C to +55°C;
- the humidity is less than 95% without condensation;
- the material is not subject to vibration.

4.1 STORAGE PERIOD

Before installation, the machine and its equipment must be stored in a dry area indoors to prevent damage and functional degradation.
If the machine is stored outdoors, take measures to prevent dust, humidity and rain coming into contact with the machine, and cover it with a waterproof
≤3 MONTHS tarpaulin.
Take special care with the electrical enclosures and electronic equipment, which are sensitive to low temperature and humidity.

In addition to the instructions for storage, before installation you must also:
- loosen the tension of the drive belt, by means of the tensioners;
- remove the pumping pistons and seal packs (see Section 4 - MAINTENANCE in the Instructions Manual).

>3 MONTHS WARNINGS

The pistons and seal packs must be reassembled and the belts retensioned during installation.
If the machine's pistons are chrome-plated or have a tungsten carbide coating (see TECHNICAL SPECIFICATIONS), they must be disassembled,
together with their seal packs, even if the time of disuse is greater than just one month.

5
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

5 INSTALLATION
The following instructions regard the installation and proper use of the machine and its parts for a long and efficient service life, as well as preventing operator hazards:

A high pressure volumetric pump or homogenizer ALWAYS requires a minimum supply pressure to work properly without cavitation, which may damage the machine itself (scrupulously
enforce the minimum values given in the TECHNICAL SPECIFICATIONS).
In any case, depending on the process temperature and viscosity, you must always ensure a constant supply pressure sufficient to prevent cavitation or under-feeding the machine.

A supply pump must be used for each machine; do not install two or more machines in parallel on a single supply pump, as this can cause hazardous pulsation.

The supply line between the supply pump and homogenizer or piston pump must be direct, preferably without bends, of section greater than or equal to that of the homogenizer/piston
pump itself, of constant section, to limit pressure drops.
The radius of any bends must be as wide as possible to prevent pressure drops (especially in supply) or noise (in delivery).
If the supply pump is connected to a tank, make sure the suction port cannot suck in air due to vortex formation by using internal flow deviation barriers.

The suction port must always be under head.

The product may not contain air or gas, as this can lead to cavitation. If the product contains air due its high viscosity or the previous process phases, deaeration must be carried out with
appropriate equipment.
If the process temperature is greater than 90°C, the supply must be increased due to the increased steam pressure, which can result in cavitation. This pressure must therefore be
increased by 1 bar every 5°C over the minimum supply pressure specified in the TECHNICAL SPECIFICATIONS. This value must be doubled if the product's viscosity is in excess of 500
cP.
For special products and process temperatures, please contact GEA Mechanical Equipment Italia S.p.A..
The machine is equipped with automatic spring-loaded pumping valves, whose preload is set in relation to the valve and product type. This means that if the machine is stopped or stops,
and the supply line is open and under pressure, the product may continue to flow through the machine. To be sure that no product flows through the machine when its is stopped, the user
must provide a check valve on the supply line upstream of the machine.

5.1 POSITIONING
WARNINGS

Before installing the machine it is necessary to:

Maintain a free area around the machine for maintenance work, as shown in the figure given below.

Ensure an escape route from the area around the machine in the event of accident.

The front of the machine and the head normally require maintenance. It is therefore necessary to have a
suitable operating area at the front to allow removing the head completely and at the side to be able to
replace the main motor with the aid of suitable lifting equipment (bridge crane or lift truck).

Keep any sources of heat away from the machine, and make sure there are no obstacles to the free flow of air.
Have suitable water drainage to prevent any flooding from affecting the machine.
Have a drainage sump in the outlet zone of the safety valve.
Prevent any jets of water from getting inside through the ventilation openings.
The floor must be rated to support at least 150% of the machine's weight (see the installation drawing).

5.2 ACCESS TO INTERNAL PARTS

The machine is fitted with an outer body of satin-finished stainless steel sheeting which enables:

Protection of the internal parts of the machine from dirt, water and soiling by the product.
External cleaning.

Protection of the operators from moving parts, live parts and hot parts which may be hazardous to staff as required by established EC standards and local safety legislation.

The panels can be removed for maintenance and installations.

The side panels are fitted with operating handles and locks with special keys to provide access to the machine's interior.

WARNINGS

Before operating the machine, make sure that:

The bodywork or guards are completely closed.
All the fasteners are locked.
Only the handles designed for handling the panelling are used. Depending on the size of the panels, two persons may be required to remove or fit them.

Before removing the protective panels, the installation and maintenance personnel shall cut off the machine's supply line with the disconnecting device and padlock
it.

6
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

5.3 LEVELLING THE MACHINE

To allow the machine to operate properly without excess vibration, it must be levelled and all feet must be in good contact with the floor.

FAMILY or TYPE of
LEVELLING DESCRIPTION
MODEL SUPPORT

To level the machine, proceed as follows:

Adjust its height off the ground by screwing the adjustable feet in/out, using the
Height adjustable
machined surface of the head as a level reference.
feet provided with
built-in plastic
Make sure that the machine's weight is resting on all the feet.
bottoms
ARIETE
Lock the feet with their locking collars (1).

Fixed feet or
wheels that need The wheels must be locked before using the machine
no adjusting

To level the machine, proceed as follows:

GEA Ariete
Homogenizer Adjust its height off the ground by screwing the adjustable feet in/out, using the
Height adjustable
5400 machined surface of the head as a level reference.
feet provided with
&
built-in plastic
GEA Ariete Make sure that the machine's weight is resting on all the feet.
bottoms
Homogenizer
5315 Lock the feet with their locking collars (1).

To level the machine, proceed as follows:

Raise the machine.

Height adjustable
Adjust its height off the ground by screwing the adjustable feet in/out, using the
ONE feet
machined surface of the head as a level reference.

Make sure that the machine's weight is resting on all the feet.

Lock the feet with the nut (1).

FOR ALL MODELS:

It is possible to fix steel rings to the floor to restrain the feet in order to prevent vibrations moving the machine and thus stressing the pipes.

7
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

5.4 CONNECTING TO PRODUCT LINE AND SERVICES
The machine is normally connected to the product line with:
- fittings of the type, size and position specified on the “Installation Drawing”.
- water connection for lubrication of packings and cooling (max hardness 8°dH / 15°fH; recommended chlorides < 25 mg/litre, max 200 mg/litre);
- water drain;
- compressed air connection (if any);
- steam connection (if any) (not for ONE model);
- condensate drain from lubrication circuit (inside the machine – lubrication circuit);
- cooling air outlet/grille (not for ONE model).

For the needs of each machine, the type of connections and the characteristics of the mediums please refer to the TECHNICAL SPECIFICATIONS.

WARNINGS
Pay attention to the following recommendations:
For the service fittings, provide upstream solenoid valves for the user machine (if not already provided on the machine itself) which open at startup.

The manual lubrication water circuit valves must always be open, at a setting which provides sufficient water flow for lubrication or condensation production (aseptic
version).
Excessive lubrication water flow may flood the machine's water sump, which risks water entering the transmission section and thus contaminating the lubrication oil.

Any condensation or water in the lubrication circuit must therefore be drained regularly, as described in Section 4 - MAINTENANCE in the Instructions Manual.

If conveying waste water in pipes it is necessary to bear in mind that drainage is by gravity and not under pressure in order to determine suitable diameters and
gradients.
For reasons of safety, it is ALWAYS best to install a safety valve downstream of the machine to protect the line and user equipment.

All downstream valves must be of the NORMALLY OPEN type, to prevent them closing when the machine stops unintentionally or in case of power failure. The
machine has a certain operational inertia, so that it continues pumping even when the main motor has been shut down.

Do not install anything that can close the delivery pipe partly or wholly, as this can lead to overpressure in the pipes
and compression head.
The machine is rated for outlet backpressures no greater than those given in the TECHNICAL SPECIFICATIONS, but
since it is a volumetric pump, it can create hazardous overpressures due to backpressure in the downstream lines
when they are closed.

For machines equipped with an aseptic system, the Customer has to install a steam pressure reducer to protect the aseptic system for operator safety.

Comply with local legislation in relation to the treatment of waste and cooling water. The waste water may contain traces of lubrication oil and product.

The cooling air is evacuated via grilles on the top, rear and sides of the machine by a fans rated for unimpeded flow (not all models are equipped with electric fans).
If the air must be conveyed outdoors, please contact the GEA Mechanical Equipment Italia S.p.A. Technical Department.

If there are specific requirements of purity or a maximum permissible level of contamination of the treated product, it is necessary downstream of the homogenizing
unit/pump to install a suitable system for filtering or removing potential contaminants.

8
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

5.5 POSITIONING THE ELECTRICAL EQUIPMENT

The machines are supplied in a standard version without an electrical enclosure. The machine is fitted with a terminal box, which accommodates the connections of the electrical
equipment installed on the machine, except for the motors.

If an electrical enclosure is fitted as an option, the cabinet containing the electrical control and power equipment, if separate from the machine, must be located in a room that is as
clean and dry as possible, ventilated, far away from steam, dust in suspension, corrosive fumes, and in any case its characteristics of protection against external factors must be
adequate for the installation room, whose specifications must be evaluated by the Customer before ordering.

With regard to the type, overall dimensions, weight and installation requirements of the electrical enclosure, if supplied by GEA Mechanical Equipment Italia S.p.A.,
please refer to the following TECHNICAL SPECIFICATIONS.

WARNINGS
It is also necessary to:

Keep away from sources of heat so as to cause no local overheating and to permit appropriate cooling of the electrical equipment.

Avoid obstructing the slots, when forced ventilation is envisaged.

To fit a ventilation air duct if the ambient air is not deemed suitable for the purpose.

5.6 ELECTRICAL CONNECTIONS

The enclosure power line must be rated in relation to:

- length
- type of installation
- ambient temperature
- nature of the load
- the regulations in force in the country of installation.

Unless otherwise agreed in writing with GEA Mechanical Equipment Italia S.p.A., the user is responsible for rating the power line and grounding system to the electrical
enclosure's terminal block, as well as selecting the short circuit and contact voltage protection equipment.

If GEA Mechanical Equipment Italia S.p.A. supplies the electrical enclosure, we also supply a list of cables rated for a length of 50 metres, routed in closed ducting with three-pole
cable and ambient temperature 40°C.

WARNINGS
The specifications for the cables assume standard routing and environmental conditions; they are only illustrative and must ALWAYS be checked by the user against
the actual operating conditions.
The electrical connections between the machine and electrical enclosure and electrical enclosure and main power line are to be done by the Client, who is also
responsible for ensuring that they are made properly and in compliance with the diagrams before the machine is started up.
With regard to the machine's power supply rating and wiring diagrams, please refer to the electrical specifications and wiring diagrams provided in the TECHNICAL
SPECIFICATIONS and in Section 6 - ELECTRICAL DIAGRAMS in the Instructions Manual.
GEA Mechanical Equipment Italia S.p.A. is not liable for damage or injury resulting from incorrect connection of electrical equipment; the electrical connections must
always be checked over by qualified electricians. In case of doubt, contact GEA Mechanical Equipment Italia S.p.A.

5.7 EARTHING SYSTEM

The machines’ metal components and structures must be grounded by the client.
The specifications are given in EN 60204-1.
The standards require that in every user system, the grounding system for the entire plant and all circuit and user equipment grounding systems must be grounded by a single
circuit.

WARNINGS

Make sure that the materials used in the grounding system are robust and mechanically protected.
The connection to the main grounding system must be as short as possible, and the cables may not be mechanically stressed or subject to corrosion.

9
GEA Mechanical Equipment Italia S.p.A. 29/11/2017 - Rev. 0
Description Code

Preliminary documentation MP15M10-2

5.8 DIRECTION OF ROTATION OF THE ELECTRIC MOTORS
When making the electrical connections, check the motors turn in the correct direction.

WARNINGS

For all machine models, the pulley side must be considered as the observation point.

MAIN MOTOR
FAMILY or
TRANSMISSION TYPE DIRECTION OF ROTATION
MODEL
PANDA PLUS
& / CLOCKWISE
TWIN PANDA
NS2006 SPLASH LUBRICATION ANTICLOCKWISE
&
NS3006 FORCED LUBRICATION CLOCKWISE

NS3011
NS3015
/ ANTICLOCKWISE
NS3024
NS3030

NS3037
NS3055 / ANTICLOCKWISE
NS3075
NS3090
& / CLOCKWISE
NS3110
NS5132
& / CLOCKWISE
NS5180

GEA Ariete Homogenizer

NS5315
& / ANTICLOCKWISE
GEA Ariete Homogenizer
NS5400

OIL PUMP MOTOR

Machines with electric lubrication pump only: direction indicated by arrow. In case of error, the lack of pressure in the circuit trips the pressure switch which stops the machine.

ELECTRIC FAN MAIN MOTOR

Variable speed machines only: direction indicated by arrow.

ELECTRIC FAN MACHINE BODY MOTOR

Respect the direction indicated by the arrow.
Whether there are any auxiliary motors depends on the type of machine: check the actual installation on the technical info sheet and on the wiring diagrams in the following
TECHNICAL SPECIFICATIONS.
If the direction of rotation of the motors is incorrect, invert two of the supply phases.

WARNINGS
Before starting the motors:
Only the personnel assigned to installation are near the machine and in any case not in contact with it.
Observe all safety regulations, and do not come close to the moving parts inside the machine.
Check the direction of rotation by running the motors IN JOG MODE ONLY.
Remove ONLY the LH side panels.
ALWAYS fit the guards on the right-hand side (transmission side) before starting the machine.

10
 1260
990
890
810 140
890

7 2
85
1
325

1010
265

1185
205
145
555

5
505

85
8
F2 F1

95
65 750 65 60 945 60 4 3 9 6

LEAVE AT LEAST 1m FROM EACH SIDE OF THE MACHINE ITEM DESCRIPTION CONNECTION
OVERALL DIMENSIONS (mm) 1 PRODUCT INLET FEEDING FUNNEL
2 PRODUCT OUTLET THREE WAY COCK 1/2" TRICLAMP
3 PLUNGER COOLING WATER INLET G. 1/2" (BSP, MALE)
4 PLUNGER COOLING WATER OUTLET G. 1/2" (BSP, MALE)
5 OIL CONDENSATE DISCHARGE G. 1/2" (BSP, MALE)
6 ELETRIC CABLES INLET HOLE
7 CHILLING WATER INLET 3/4" TRICLAMP
8 CHILLING WATER OUTLET 3/4" TRICLAMP
1 9 AIR INLET G. 1/2" (BSP, MALE)
TOTAL WEIGHT = 700 kg (F1=500 kg, F2=200 kg)
REV. NUMBER REVISION DESCRIPTION

00 DRAWING CREATION A4O

140
265

DESCRIPTION

NS3006_ID_14540
DESIGNER EMISSION DATE SCALE
1:15
ND 10/01/2019
REVISION DESIGNER REVISION DATE SH. 1 OF 1
2 ND 10/01/2019 GEA Niro Soavi DRAWING
GEA Mechanical Equipment Italia S.p.A.
605 APPROVED APPROVAL DATE
via da Erba Edoari, 29 43123 Parma (ITALY)
PHONE:++39.0521.965411 - FAX:++39.0521.242819
NS3006_ID_14540
This drawing is property of GEA Mechanical Equipment Italia S.p.A.I, which will guard its rights by law terms.
GEA Mechanical Equipment S.p.A.

TT-0038-C
GEA Niro Soavi LUBRICANT 12/04/2017 22
DATA REV.

LAS
SIG.

WARNING
FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL.
BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE
"INSTRUCTIONS FOR USE & MAINTENANCE".

LUBRICATING OIL
Class: ISO L-HM; ISO VG 150; DIN 51524-2-HLP
BRAND TYPE BRAND TYPE
Klübersynth
Agip Oso 150 Klüber
GEM4-150N
Klüberoil Harmony 150
Klüber Gulf
GEM1-150N AW
American
IP Hydrus Oil 150 Amoco
industrial oil 150
Energol HLP-
BP Total Azolla ZS 150
HM 150
DTE 10 EXCEL
Mobil Fina Hyidran 150
150
Chevron AIO ISO 150 Api Cis 150
Hyspin AWS
Castrol Kuwait Petr. Int. Q8 haidn 150
150
Mobil Vacuoline 528 ELF Olna DS 150
MORLINA Oil
Shell ARAL Degol CL 150T
150
Rando oil HD
Texaco Lubriplate HO-3
150
LUBRICATION PLANT CAPACITY (litres) *
TYPE OF LUBRIFICATION
MACHINE MODEL
FORCED SPLASH
ONE 7TS / 2,5
ONE11TS-ONE15TS / 9
ONE 37TF 28
ONE 75TF 30
NS 2006 3 1,5
NS 3006 4,5 3
NS 3011 - NS 3015 14
NS 3018 - NS 3024 14
NS 3030 14
NS 3037 28
NS 3045 30
NS 3055 - NS 3075 30
NS 3090 - NS 3110 38
NS 5132 - NS 5180 55
NS 5250 - NS 5355 95
NS 6200 75
NS 8315 105
* APPROXIMATE

Sheet 1 of 2 TT-0038-C_Rev_22.xlsx
GEA Mechanical Equipment S.p.A.

TT-0038-C
FOOD GRADE
GEA Niro Soavi 12/04/2017 22
LUBRICANT
DATA REV.

LAS
SIG.

WARNING
FOR TRANSPORT SAFETY REASONS THE MACHINE IS SUPPLIED WITHOUT LUBRICATING OIL.
BEFORE ANY OPERATION FILL UP THE MACHINE WITH OIL ACCORDING TO THE
"INSTRUCTIONS FOR USE & MAINTENANCE".

LUBRICATING OIL
Class: NSF (Class H1)
BRAND TYPE
Shell Cassida GL220

Fuchs Rivolta Geralyn SF220

Klüber Klüberoil 4 UH1-220 N

Mobil Mobil SHC Cibus 220

Molyduval Syntholube A 220 LM

Lubriplate SFGO Ultra 220

LUBRICATION PLANT CAPACITY (litres) *

TYPE OF LUBRIFICATION
MACHINE MODEL
FORCED SPLASH
ONE 7TS / 2,5
ONE11TS-ONE15TS / 9
ONE 37TF 28
ONE 75TF 30
NS 2006 3 1,5
NS 3006 4,5 3
NS 3011 - NS 3015 14
NS 3018 - NS 3024 14
NS 3030 14
NS 3037 28
NS 3045 30
NS 3055 - NS 3075 30
NS 3090 - NS 3110 38
NS 5132 - NS 5180 55
NS 5250 - NS 5355 95
NS 6200 75
NS 8315 105
* APPROXIMATE

Sheet 2 of 2 TT-0038-C_Rev_22.xlsx
GEA Niro Soavi
 LEGEND SPEC - 102 C
Niro-Soavi S.p.A. TO CONCEPT FLOW SHEET
via M. da Erba Edoari, 29/A ____________________ REV.
43100 PARMA (ITALY) DATE
PHONE : +39.0521.965411 - FAX : +39.0521.242819
Page 1 of 2 ____________________ 0
SIG.

1. INSTRUMENT SYMBOLS 5. MACHINERY AND EQUIPMENT

LOCAL AUTOMATIC ACTUATOR FOR REMOTE

CONTROL, GENERAL

IN MAIN PANEL
MANUAL ACTUATOR NOT FOR REMOTE
CONTROL

LIMIT VALUE H
H: HIGH OR OPEN AUTOMATIC ACTUATOR WITH INTEGRATED
MANUAL CONTROL FACILITY
L: LOW OR CLOSED

DIAPHRAGM ACTUATOR
POINT OF MEASUREMENT
T WITHOUT INSTRUMENTATION
SOLENOID ACTUATOR

PISTON ACTUATOR

2. PROCESS LINES
ELECTRIC AC MOTOR
PRIMARY FLOW LINE, GENERAL
ADJUSTABLE SPEED CONTROL
SECONDARY FLOW LINE, GENERAL

COMPRESSOR OR VACUUM PUMP,

MECHANICAL CONNECTION
GENERAL

SUPPLY LIMIT MARKER

FAN

PUMP FOR LIQUIDS GENERAL

3. INSTRUMENT SIGNAL LINES

CENTRIFUGAL PUMP
GENERAL
HIGH PRESSURE PUMP
ELECTRICAL

PNEUMATIC 1-STEP HOMOGENIZER

HYDRAULIC 2-STEP HOMOGENIZER

CAPILLARY
FILTER, GENERAL

HEAT EXCHANGER WITHOUT CROSS

FLOW e.g. ELECTRIC HEATER
4. FLOW LINE ABBREVIATIONS
LIGHT SOURCE
AS AIR SUPPLY
CIP CLEANING IN PLACE
CS CONDENSATE SUPPLY VALVE CLOSES (FC)
CWS CHILLED WATER SUPPLY
ES ELECTRIC SUPPLY VALVE OPENS (FO)
GS GAS SUPPLY
NS NITROGEN SUPPLY
VALVE RETAINS POSITION
OS OIL SUPPLY
SS STEAM SUPPLY
WS WATER SUPPLY FAIL-OPEN INDICATION FOR A 3-WAY VALVE
. R RETURN
 LEGEND SPEC - 102 C
Niro-Soavi S.p.A. TO CONCEPT FLOW SHEETS
Specialty Products via M. da Erba Edoari, 29/A 29/01/2003
____________________ REV.
Division 43100 PARMA (ITALY) DATE
PHONE : +39.0521.965411 - FAX : +39.0521.242819
Page 2 of 2 ALB
____________________ 0
SIG.

6. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS

FIRST LETTER SUCCEEDING LETTER (1)

MEASURED OR INITIATING VARIABLE MODIFIER DISPLAY OR OUTPUT FUNCTION

A ALARM
B DISPLAY OF STATE (2)
C CONTROLLING (4)
D DENSITY DIFFERENCE
E ALL ELECTRICAL VARIABLES (5) SENSING ELEMENT
F FLOW RATE RATIO
G GAUGING, POSITION OR LENGTH
H HAND (MANUALLY INITIATED) OPERATED
I INDICATING (3)
J SCAN
K TIME OR PROGRAMMED TIME
L LEVEL
M MOISTURE OR HUMIDITY
N USER'S CHOICE USER'S CHOICE
O USER'S CHOICE
P PRESSURE OR VACUUM TEST-POINT CONNECTION
Q QUALITY (5) INTEGRATE OR TOTALIZE INTEGRATING OR SUMMATING
R NUCLEAR RADIATION RECORDING
S SPEED OR FREQUENCY SWITCHING (2)
T TEMPERATURE TRANSMITTING
U MULTIVARIABLE MULTIFUNCTION UNIT
V VISCOSITY VALVE, DAMPER, ACTU, ELEMENT
W WEIGHT OR FORCE
X UNSPECIFIED (5) UNCLASSIFIED FUNCTIONS
Y VIBRATION COMPUTING RELAY, RELAY
Z EMERG. / SAFETY ACTING (2)

EXAMPLE : PDIRC DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL

FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C

1) NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A.

2) SIGNAL TYPE : ON/OFF
3) SIGNAL TYPE : CONTINUOUS
4) SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED

5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F

 GEA Niro Soavi 15/06/2017 – Rev. 7
GEA Mechanical Equipment Italia S.p.A. Machine Functional Diagram TT-0134
via M. da Erba Edoari, 29 43123 Parma (ITALY)
PHONE : +39.0521.965411 - FAX : +39.0521.242819

SQ-W / SQ-C No cont. open after Yes Light on Low Water /Cond.
MACHINE START MACHINE STOP contact closed 15 sec Flow alarm lamp

B Yes No

Deactivate YV-A, YV-A1LR,

YV-A2LR SP-I No cont. open after Yes Light on Low Feeding
Start M-VM, M.VMP, M-PO, contact closed 15 sec Pressure alarm lamp
M-POP
Local Local/Remote Remote Yes No
activate YV-W, YV-C, YV-S

Inductive Sensor No Light ON SLRV-PO cont. open Yes

Reduce the
Set manuals regulator of Set YU-1, YU-2 to 0Bar SE-OP closed? open lamp after 3 sec pressure to the
st nd
1 ,2 stage to 0 Bar (4mA) nominal value in
A
Yes No order to close the
Deactivate pneumatic Deactivate YV-A, YV-A1 YV- valve
switches of 1st,2nd stages A2 (note 1) (Note 7)

Emergency contact Yes Cut Off the Main supply to

Working Mode? CIP open MAIN & AUX MOTORS
Production Stop M-O (note 4)

M-O at maximum No
SIP speed (note 5) Stop M-VM, M.VMP, M-PO,
M-POP SP-O, SP-OP No cont. open after Yes Light on Low Oil Pressure
Start M-O (note 3) contact closed 15 sec alarm lamp
M-O stopped (note 5)
Deactivate YV-W, YV-C,
activate YV-A after 15 YV-S Yes No
seconds No Activate SLRV-
PO pressure?
MACHINE IS Yes Light on Cabinet Vent. Fault
Cabinet Ventilation
STOPPED Fault
Yes alarm lamp
Activate YV-AOP
No

Inductive Sensor No Light ON malfunctioning

SE-OP open? SLRV-PO warning lamp
Thermal prot. Yes Light on Electrical protection
Yes contact open lamp alarm
Homo/Pump? Pump
No
Homo B

Remote ON/OFF No REFER TO DOC SP-A No Light on Air Pressure

Local/Remote Remote See Note 1 contact closed warning lamp
control only? TT- 0134/PID
OPTIONS LEGEND:
Yes
Local
Yes SP-O, Oil Pressure Switch
SP-OP, Oil Pistons Pressure Switch
activate 2nd st.
Yes ST-O, ST-C No Light on High Oil temp./ SP-A, Air Pressure Switch
pressure? wait 15 sec. from M-O contact closed High Condensate temp. SP-I, Inlet Feeding Pressure Switch
(note6) start Yes warning lamp SQ-W, Water Flow Switch
Yes SQ-C, Condensate Flow Switch
activate 2nd st. wait 15 sec. from M-O
activate pneumatic ST-O, Oil Thermostat
pressure? (note2) start
No switch of 2nd st. ST-C, Condensate Thermostat
SL-LO, Low Oil Level Switch
SL_LO No Light on Low Oil Level YV-W, Water Solenoid Valve
set pres. using 2nd st. No activate YV-A2
contact closed warning lamp YV-C, Condensate Solenoid Valve
manual regulator
YV-S, Steam Solenoid Valve
Adjust 2nd stage pressure, if Yes YV-BY, Feeding Pump Bypass Valve
required, using manual reg. YV-A1LR, 1st stage Air LOC/REM
Valve
A YV-A2LR, 2nd stage Air LOC/REM
1st stage Pressure No Valve
reached?
No wait 15 sec. YV-A, General Air Solenoid Valve
YV-A1, 1st stage Air ON/OFF Valve
Yes Some functions are related to optional features of the machine. Consider only what is related to YV-A2, 2nd stage Air ON/OFF Valve
installed devices or options. YU-1, 1st stage Proportional Valve
YU-2, 2nd stage Proportional Valve
Yes NOTES: M-O, Main motor
activate 1st stage
wait 15 sec. from M-O 1) Activate the REMOTE pressure control referring to the LOCAL/REMOTE options (CF17 or M-PO, Oil pump motor
pressure?
start st Yes M-VM, Machine Fan motor
activate 1 stage CF14) included with the machine.
pressure? activate YV-A1 2) consider this block if the 2nd stage is installed with the remote control and and it's required. M-VMP, Additional Fan motor on
activate pneumatic 3) with variable capacity, close the digital RUN contact to the frequency converter. the main motor
switch of 1st st.
st
Adjust 1 stage pressure, if 4) with variable capacity, open the digital RUN contact to the frequency converter. M-POP, Oil pistons pump motor
No No SE-OP, SLRV opening sensor
required, using manual reg. 5) SIP/CIP procedure may change according to the plant specific requirement.
6) consider this block if the 2nd stage is installed and it's required. SLRV-PO, Pneumatic Safety Valve
set pres. using 1st st. 7) The necessary actions to reduce the pressure are under customer responsibility
manual regulator

page 1/1
 Gea Niro Soavi SPECIFICA CONSUMI
TT-0141
Gea Mechanical Equipment Italia S.p.A. UTILITY SPECIFICATION

NS3006L 14540 RC 14.01.19 0

MODELLO MACCHINA N° DI SERIE SIG. DATA REV.
MACHINE MODEL SERIAL No. SIG. DATE REV.

CONSUMI - CONSUMPTION
Fluido Rich. PRESSIONE TEMPERATURA CONSUMI
Liquid Required PRESSURE TEMPERATURE CONSUMPTION
Bar °C l/h
Min Max Min Max Min Max
PISTONI ACQUA SI
2 3 10 25 60
PISTONS WATER YES
RIDUTTORE
GEAR BOX
SCAMBIATORE OLIO NO
OIL EXCHANGER NO
SCAMB. CONDENSA
CONDENSATE EXCHANGER
Note: max. durezza < 15°fH, max. dimensioni particelle 60 micron
Note: max. hardness < 15°fH, max. particle size = 60 microns, filtred water

ARIA COMPRESSA
COMPRESSED AIR
Note : max. dimensioni particelle < 15 μm, max. concentrazione particelle < 8 mg/m3, max. termperatura di condesazione < 3°C, max. contenuto olio < 5 mg/m3 ( Rif. ISO 8573 )
Note: max. particel size < 15 μm, max. particel concentration < 8 mg/m3, max. presure dew point < 3°C, max. oil concentration < 5 mg/m3 (Ref. ISO8573)

Bar °C kg/h
PROD. CONDENSA
CONDENSATE PROD.
Il Cliente dovrà installare un riduttore al punto di attacco del vapore per adattare la pressione alle esigenze della macchina
The customer must install a pressure reducer at the steam inlet connection to adapt the pressure to the machine's requirements

COMPENSAT. PULS.
PULSATION DAMPER
valore di pressione sul tubo di alimentazione del prodotto
pressure value is referred to the inlet feeding pipe

V Hz kW A V Hz
ELETTRICITA' TENS. AUSILIARIA
3x 400 50 4 10,5 24 50
Electrical supply Aux. Voltage

MOTORI - MOTORS

R. bearings / Edm
Collegamento

Rated Output

Fatt. potenza
Start. current

Power factor
Corr. spunto
Connection

Rulli / Edm
Protezione
Frequenza
Frequency
Standards

Protection
Efficienza
Efficiency
Tensione

Corrente
Potenza
Voltage

Current
Codice

Grand.
Norme

Forma
Frame
Marca
Brand

Poles
Code
TAG
TAG

Size
Poli

V Hz kW A A Cosφ %
NO
NO
SIEMENS

132M

STELLA 3x
NO
NO

M-O 9562-0412-200 IEC-CENELEC 50 6 5,5 11,7 67 0,77 88 B3

STAR 400
NO
NO

9533-4077-000 STELLA 3x
M-PA IEC-CENELEC 50 4 0,55 1,7 B5
9533-4071-000 STAR 400

FORNITO SI Quadro Elettrico

SUPPLIED YES Switchboard
Installazione dentro la Macchina Pos. morsettiera Basso corrente C.C. Protezione
9 kA IP 55
Installation Inside the machine Terminal pos. Bottom Short circ.current Protection
Materiale PVC Raffreddamento NATURALE Norme Pot. dissipata
IEC 0,06 kW
Material PVC Cooling NATURAL Standards Dissipat. power
Vedere documento disposizione esterna N° Fogli Peso
47__QE_LAB_40003C_R1.pdf 2 10÷12 kg
Reference: external view drawing N° Sheets Weight

45__14540_TT0141_C 1/1
 SPECIFICA CAVI
GEA Niro Soavi
GEA Mechanical Equipment Italia S.p.A. TT-0142
via M. da Erba Edoari, 29 43123 Parma (ITALY)
CABLES LIST
PHONE : +39.0521.965411 - FAX : +39.0521.242819

NS2006-3006L STOCK MIB 10.06.10 0

MODELLO MACCHINA N° DI SERIE SIG. DATA REV.
MACHINE MODEL SERIAL No. SIG. DATE REV.
Usare cavo o impianto EExd IIB T4 (AD
(AD-PE)
PE) ; Pressacavi per cavo NON ARMATO Usare cavo schermato blu per impianto EExia (AD I)
(AD-I)
* To use EExd IIB T4 cable or plant ; Cables gland suitable for UNARMOURED cables
** To use blue screened cable for EExi plant

LISTA CAVI - CABLE LIST

ATTENZIONE > LA SEZIONE DEI CAVI É CALCOLATA PER UNA LUNGHEZZA MASSIMA DI 50 METRI
WARNING > THE CABLES SECTIONS ARE CORRECT UNTIL 50 METERS DISTANCE
Sigla Tipo Sezione Tens./Corr. da a Descrizione
mm2
Item Type Section Volt./Curr. from to Denomination
FG70R 380÷415Va.c. CLIENTE Quadro el. NIRO-SOAVI Interruttore di alimentazione
CE1 (#) 4G x 4 440÷480Va.c.
0,6/1kV CUSTOMER NIRO-SOAVI
NIRO SOAVI E.P.B.
EPB Main switch

FORNITO DA NIRO-SOAVI ; Lunghezza = 3 mt.

(#)=
SUPPLIED BY NIRO-SOAVI ; Lenght = 3 mt.
#

49__QE_LAB_400_TT0142_C.xls 1/1