Professional Documents
Culture Documents
Operation
Maintenance
Library Service Literature
Product Section Unitary
Product DX Fan Coil Unit
Model TTV
Literature Type Installation / Operation / Maintenance
Sequence 1
Date November 2006
Commercial
Air Cooled Split
Air Conditioners
-Indoor Units
Since The Trane Company has a policy of continuous product improvement. A reserves the
right to change specifications and design without notice. The installation and servicing of the
equipment referred to in this booklet should be done by qualified experienced technicians.
Warranty
Warranty is based on the general terms and conditions of the due to misuse, lack of maintenance or failure to comply with
Trane Company. The warranty is void if the equipment is the manufacturer’s instructions or recommendations is not
repaired or modified without the written approval of the covered by the warranty obligation.
manufacturer, if the operating limits are exceeded or if the
control system or the electrical wiring is modified. Damage
Reception
On arrival, inspect the unit before signing the delivery note. registered mail. Notify the local Trane Sales Office. Concealed
Specify any damage on the delivery note, and send a registered damage must be reported within 15 days delivery. Check the
letter of protest to the last carrier of the goods within 72 hours unit nameplate to confirm that the proper unit was shipped.
of delivery. Notify the local Trane Sales Office at the same Available power supply must be compatible with electrical
time. The unit should be totally inspected within 15 days of characteristics specified on component nameplates.
delivery. If any concealed damage is discovered, stop,
unpacking the shipment. Take photos of the damage material
if possible. Notify the Carrier immediately by phone and
General Information
This manual covers the installation, operation and maintenance Handling
of the Trane TTV DX Fan Coil. These new air handler models
are completely designed to incorporate a single slab coil The unit will be supplied within shipping base and protective
assembly, improved application flexibility, servicing and packaging over the unit casing. The packaging should be kept
maintenance accessibility and an improved accessory line. on the unit during handling or storage on site.
TTVs are of the fully vertical discharge type. They are shipped
in the vertical position. If it is necessary to remove the packaging for inspection prior
to completion of on site handling, retain packaging parts and
reapply them by tapping in position to prevent damage to the
casing. TTVs are supplied with a shipping base which is suitable
Note: “Warning” and “Caution” appear at appropriate places for handling by a fork lift truck. If it is necessary to sling the
in this manual. Your personal safety and the proper operation unit, use spreader bars under the shipping base, ensure that
of this machine require that you follow them carefully. The ropes do not cause abrasion to the surface of the unit.
manufacturer assumes no liability for installations or servicing
performed by unqualified personnel.
Operation / Start - up 5
Maintenance 6-7
Dimensional Data 8 - 17
Wiring Diagram 18
( ii )
T T V 2 5 0 A D 0 1 A 0 A 0 0 D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Digit 1, 2, 3 = Airflow Configuration
V = Vertical Discharge
Digit 12
0 = No Discharge Plenum
1 = With Discharge Plenum (For TTV250&300)
Digit 13
A = Internal Filter Rack ; 1” Filter
B = External Filter Rack ; 2” Filter
C = Internal Filter Rack ; 1” Filter with Decorative Return Air Grille
Digit 16 = Service
Important: If adding external accessories to the unit, additional Allow adequate space for the unit and free air or service
clearance must be considered for the overall space needed. clearance. All TTVs can be installed back to the wall. Service
clearance required is 1m at both left and right hand sides of
For Installation of accessories available for this air handler, the TTV, 1m in front of the coil is minimum recommended airflow
follow the instructions packed with each accessory. clearance.
Lifting Recommendations All refrigerant piping connection are made inside the unit, to
prevent from shipping damage. Connections to outdoor units
Before preparing the unit for lifting, the center of gravity should can be made from the left or right hand side of the TTV.
be determined for lifting safety. Because of the placement of
internal components, the unit weight may be unevenly Caution: Protect adjacent surfaces from heat damage, when
distributed. brazing around the air handler.
The unit can be moved using a forklift of suitable capacity. For Important: Ensure that the refrigerant lines passing through
lifting the unit into an elevated mounting position, run lifting the cabinet are not resting on sharp sheet metal edges.
straps or slings under the unit and attach securely to the lifting
device. Use spreader bars to protect the unit casing from Installation, brazing, leak testing, and evacuation of
damage. Test lift the unit to determine proper balance and refrigeration lines are covered in the installation instructions
stability. packaged with the outdoor unit. Read the instruction before
beginning installation of refrigerant lines.
Coll section
Drain plug
Perform the following checks and inspections before operating After completing all installation work, the unit may be
the unit: started and the following checks and adjustments
performed:
Inspection Checklist
Duckwork connections are complete and insulated. a. Measure the motor voltage and amps on all phases to insure
proper operation. Compare these readings with the motor
Coil connections are complete and tight. nameplate.
Condensate drain pan connections are complete and b. Disconnect load and start motor to check the direction of
tight. rotation. If the rotation need to be changed, stop the motor
completely and change the direction of rotation.
Electrical connections completed. Wiring is correct and
in accordance with the wiring diagram, with all connections c. After connecting the load, the motor should start quickly
secure. and run smoothly. If it does not, the power supply should be
switched off at once and all connections, as well as the
Ground connection completed. power supply, be re-checked before re-starting.
Check and retighten if necessary set screws on the drive, d. In the event of excessive vibrations or unusual noises, the
fan pulley, fan bearings and wheel. motor should be disconnected from the load and checked
for poor alignment, loose mounting bolts, etc.
Rotate fan by hand, to ensure that it runs freely and that
there is no interference. e. When the motor has been operated under load for a short
period of time, check that the operating current tally with
Check that fan is centrally located in the housing, axially the nameplate current.
and radially.
Yearly Inspection
Figure 3 : Belt Tension Measurement
1. Replace filters.
Earthed motor
Contactor
Voltage imbalance
1. Inspect the contacts. If they appear to be pitted or burned
Voltage unbalance on three phase systems can cause motor replace the contactor.
overheating and eventual failure.
Maximum allowable imbalance is 2.5%. Voltage imbalance is 2. Using the ohmmeter, test continuity of the contactor holding
defined as the sum of the deviation of the three voltages from coil. If the coil does not test continuous, replace it.
the average without regard to sign, divided by twice the average
voltage, e.g. if the three measured voltages are 380, 398 and 3. To test the contactor for continuous circuit:
400, the average voltage will be: a. Remove the fan motor leads from the contactor.
b. Energise the contactor.
c. Visually note if the contacts are closed or test with a
voltmeter across terminal, 1-4, 1-6 and 3-2 (see figure
398+400+380 = 393V 4)
3
4. Test for voltage drop:
a. With the fan motor connected to the contactor, energise
Then the percentage imbalance will be the contactor.
b. Take readings across terminals 1-2, 3-4 and 5-6.
c. A zero voltage reading indicates no voltage drop. If any
reading is obtained, a voltage drop exists and should be
100 x (393-380) + (398-393) + (400-393) corrected. Inspect the contacts and replace if necessary.
2x393
= 3.2%
RECOMMENDED
750
CLEARANCE
RECOMMENDED 1774 RECOMMENDED
CLEARANCE 588.5 507 588.5 CLEARANCE
50
FRONT
507
POWER SUPPLY AND CONTROL
1008
1040
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
13
750
FAN
FILTER
16" X 20" 16" X 20" 16" X 20" 16" X 20"
COIL
COIL
1167
1219
FILTER
16" X 20" 16" X 20" 16" X 20" 16" X 20"
MOTOR
1" DRAIN PIPE 232
5/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 2
CLEARANCE
FRONT
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
13
750
FAN
FILTER
COIL
1167
1219
FILTER
MOTOR
1" DRAIN PIPE 232
5/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
51
FRONT
1008
1040
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
13
45
750
FILTER
FAN
16" X 20" 16" X 20" 16" X 20" 16" X 20"
COIL
COIL
1167
1219
FILTER
16" X 20" 16" X 20" 16" X 20" 16" X 20"
MOTOR
1" DRAIN PIPE 232
5/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 4
FRONT
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
246
13
750
FILTER
COIL
1167
1219
FAN
FILTER
MOTOR
1" DRAIN PIPE 232
5/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
RECOMMENDED
750
CLEARANCE
RECOMMENDED 1774 RECOMMENDED
CLEARANCE 583.5 517 583.5 CLEARANCE
50
FRONT
517
POWER SUPPLY AND CONTROL
1008
1040
COIL
RECOMMENDED
REAR
CLEARANCE
FAN
TOP VIEW
13
750
FILTER
15" X 20" 15" X 20" 15" X 25"
FILTER
COIL
COIL
15" X 20" 15" X 20" 15" X 25"
1320
1372
FILTER
16" X 20" 16" X 20" 16" X 25"
MOTOR
1" DRAIN PIPE 232
7/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 2
CLEARANCE
FRONT
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
13
750
FILTER
FA
15" X 20" 15" X 20" 15" X 25"
FILTER
COIL
COIL
FILTER
MOTOR
1" DRAIN PIPE 232
7/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
10
51
FRONT
1008
1040
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
13
45
750
FILTER
FAN
15" X 20" 15" X 20" 15" X 25"
FILTER
COIL
COIL
15" X 20" 15" X 20" 15" X 25"
1320
1372
FILTER
16" X 20" 16" X 20" 16" X 25"
MOTOR
1" DRAIN PIPE 232
7/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 4
FRONT
COIL
REAR
RECOMMENDED
CLEARANCE
TOP VIEW
246
13
750
FILTER
COIL
FILTER
MOTOR
1" DRAIN PIPE 232
7/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
11
RECOMMENDED
750
CLEARANCE
RECOMMENDED 2054 RECOMMENDED
CLEARANCE 316 481 370 481 316 CLEARANCE
46
FRONT
414
38 DIA. KNOCKOUT FOR
POWER SUPPLY AND CONTROL
1008
1040
ISOMETRIC VIEW
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
52
FILTER
FAN
16" X 25" 16" X 25" 16" X 25"
FILTER
COIL
COIL
16" X 25" 16" X 25" 16" X 25"
1468
1520
FILTER
20" X 25" 20" X 25" 20" X 25"
MOTOR
1" DRAIN PIPE 232
1-1/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 2
750
RECOMMENDED
CLEARANCE
FRONT
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
FAN
16" X 25" 16" X 25" 16" X 25"
FILTER
COIL
COIL
FILTER
MOTOR
1" DRAIN PIPE 232
1-1/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
12
67
FRONT
735.5
POWER SUPPLY AND CONTROL
1008
1040
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
46
FILTER
16" X 25" 16" X 25" 16" X 25" FAN
FILTER
COIL
COIL
1468
16" X 25" 16" X 25" 16" X 25"
1520
FILTER
20" X 25" 20" X 25" 20" X 25"
MOTOR
1" DRAIN PIPE 232
1-1/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
FAN ARRANGEMENT 4
FRONT
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
213.5
FILTER
FAN
COIL
COIL
FILTER
MOTOR
1" DRAIN PIPE 232
1-1/8" LIQUID LINE 342
2-1/8" SUCTION LINE
REAR VIEW 512
622
861.5
SIDE VIEW
13
750 750
750
RECOMMENDED
CLEARANCE
2596
RECOMMENDED 2562 RECOMMENDED
CLEARANCE 441 569 452 569 441 CLEARANCE
52.5
FRONT
569
POWER SUPPLY AND CONTROL
1241
1275
ISOMETRIC VIEW
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
16" X 20" 16" X 25" 16" X 25" 16" X 25"
FAN
TOP COIL
TOP COIL
FILTER
1601
1653
16" X 20" 16" X 25" 16" X 25" 16" X 25"
BOTTOM COIL
BOTTOM COIL
FILTER
20" X 25" 25" X 25" 25" X 25" 25" X 25"
MOTOR
1" DRAIN PIPE 461
1-1/8" LIQUID LINE 571
2-1/8" SUCTION LINE
REAR VIEW 741
851
1090.5
SIDE VIEW
FAN ARRANGEMENT 2
RECOMMENDED
CLEARANCE
FRONT
COIL
FILTER RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
TOP COIL
FILTER
1601
1653
BOTTOM COIL
FILTER
14
FRONT
ISOMETRIC VIEW
1241
1275
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
51
750
FILTER
16" X 20" 16" X 25" 16" X 25" 16" X 25" FAN
TOP COIL
TOP COIL
FILTER
1601
1653
16" X 20" 16" X 25" 16" X 25" 16" X 25"
BOTTOM COIL
BOTTOM COIL
FILTER
20" X 25" 25" X 25" 25" X 25" 25" X 25"
FAN ARRANGEMENT 4
ISOMETRIC VIEW
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
301
TOP COIL
FILTER
FAN
1601
1653
BOTTOM COIL
FILTER
15
750 750
750
RECOMMENDED
CLEARANCE
2596
RECOMMENDED 2562 RECOMMENDED
CLEARANCE 441 569 452 569 441 CLEARANCE
FRONT
569
POWER SUPPLY AND CONTROL
1241
1275
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
20" X 20" 20" X 25" 20" X 25" 20" X 25" FAN
TOP COIL
TOP COIL
FILTER
1725
20" X 20" 20" X 25" 20" X 25" 20" X 25"
1777
BOTTOM COIL
BOTTOM COIL
FILTER
20" X 20" 20" X 25" 20" X 25" 20" X 25"
FAN ARRANGEMENT 2
750 750
750
RECOMMENDED
CLEARANCE
2596
RECOMMENDED 2562 RECOMMENDED
CLEARANCE 441 569 452 569 441 CLEARANCE
299.5
FRONT
1275
1241
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
TOP COIL
FILTER
1725
BOTTOM COIL
FILTER
16
FRONT
1241
1275
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
51
750
FILTER
20" X 20" 20" X 25" 20" X 25" 20" X 25" FAN
TOP COIL
TOP COIL
FILTER
1725
20" X 20" 20" X 25" 20" X 25" 20" X 25"
1777
BOTTOM COIL
BOTTOM COIL
FILTER
20" X 20" 20" X 25" 20" X 25" 20" X 25"
FAN ARRANGEMENT 4
COIL
RECOMMENDED
REAR
CLEARANCE
TOP VIEW
750
FILTER
30
TOP COIL
FILTER
FAN
1725
BOTTOM COIL
FILTER
17
NOTES: LEGEND
1 DASHED LINES INDICATE RECOMMENDED FIELD DEVICE
WIRING BY OTHERS. DASHED LINE ENCLOSURES DESCRIPTION
DESIGNATION
AND/OR DASHED DEVICE OUTLINES INDICATE
MTR FAN MOTOR
COMPONENTS PROVIDED BY THE FIELD. PHANTOM
LINE ENCLOSURES INDICATE ALTERNATE EVF-C EVAP. FAN CONTACTOR.
CIRCUITRY OR AVAILABLE SALES OPTIONS. TB TERMINAL BLOCK
SOLID LINE INDICATES FACTORY WIRING. L1,L2,L3 LINE VOLTAGES
380-415V/3 PHASE/50 Hz EVF-OL EVAP. FAN O/LOAD.
L1 L2 L3 S1 SYSTEM SWITCH.
WARNING
FUSED HAZARDOUS VOLTAGE!
DISCONNECT
SWITCH DISCONNECT ALL ELECTRIC POWER
INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.
L2 EVF
MTR
L3
WITHOUT STARTER
1B
E (G)
U1 (R)
V1 (Y)
W1 (B)
EVF
J1
J3
J2
W2 (B)
MTR
U2 (R)
V2 (Y)
TB = TERMINAL BLOCK
EVF MTR = EVAPORATOR FAN MOTOR MOTOR SIZE
MODEL STANDARD OVER SIZE - 1 OVER SIZE - 2
NOTE:
1. FOR DOL STARTING, TEMINATION TTV250 5 hp (3.7 kW) 7.5 hp (5.5 kW) 10 hp (7.5 kW)
INTO TERMINALS U1 , V1 & W1 ONLY TTV300 7.5 hp (5.5 kW) 10 hp (7.5 kW) 15 hp (11 kW)
2. FOR STAR-DELTA STARTING, TTV400 7.5 hp (5.5 kW) 10 hp (7.5 kW) 15 hp (11 kW)
REMOVED JUMPERS J1 , J2 & J3 AND
TERMINATE INTO TERMINALS U1 , V1 , TTV500 10 hp (7.5 kW) 15 hp (11 kW) 20 hp (15 kW)
W1 , U2 , V2 & W2. TTV600 15 hp (11 kW) 20 hp (15 kW) ---------------
18