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Exam theory, Maichew Technical College

Course title: Car Body Repair

Academic year: 2002/2003
Semester: II
Date: Monday, 26 May 2003 (Western calendar)
Time: 2:30am-4:30am (local time)
Time allowed: 120 minutes
Total marks: 20 (marks for each question are shown in brackets at the end of each question)

Answer all 15 questions. No books or notes are allowed.

1. A vehicle with minor damage needs only outer panel or cosmetic repairs. Circle the correct answer. (1)
Yes No

2. What are the two basic work areas in a repair and refinishing shop? (2)
a metalworking shop
b paint shop

3. What will happen when you assemble the door not accurate after repairing damage? Circle the correct
answer from a choice. (1)
a. closing of the door will be difficult b. customer will complain
c. door will rattle when driven over a rough road d. all three mentioned answers

4. Write the operations in the paint shop in the correct order. (2)
1. drying 2. final cleaning 3. make-ready 4. spraying

make ready, spraying, drying, final cleaning

5. The make-ready stage contains the following procedure. Circle the correct answer from a choice. (1)
a. repairing body damage b. determine the repair method for a damage car
c. clean interior and exterior of the car d. drying the paint

6 Wearing plastic sandals at the workshop is ok. Circle the correct answer. (1)
Yes No

7 Fires are classified according to the type of the method of extinguishing the fire. Circle the correct
answer. (1)
Yes No

8 The rubber mallet gently bumps sheet metal with out damaging the painted finish. Circle the correct
answer. (1)
Yes No
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9 What is the name of the hammer, seen in the figure below? For what purpose is it used? (2)

Name: Picking hammer

Purpose: using for small dents

10 When do you use a panel puller? (2)

Repairing damage when panels cannot be reached from the backside.

11 Body files are used to level large surfaces. Circle the correct answer. (1)
Yes No

12 A spoon dolly can be used as a dolly …… Circle the correct answer from a choice. (1)
a. when you repair a major damage. b. where the space behind a panel is limited.
c. when you don’t want to damage the paint. d. all three mentioned answers

13 Under surfaces of the body are protected over rough roads. Is this a characteristic of the integral (mono
or unity) body? Circle the correct answer. (1)
Yes No

14 It is made by combining pieces of thin sheet metal pressed to form panels of various shapes and joined
into an integrated structure by spot welding. Which auto body construction is this? (2)
The integral (mono or unity) body construction.

15 Once the integral body is damaged, special procedures that do not cause additional damage are needed
to restore it to its original shape. Circle the correct answer. (1)
Yes No

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