User Manual 13-374 - EN

I
FT System S.r.l. Via L. da Vinci, 117

29010 Alseno (PC) Italy
USER MANUAL
(Translation of the original instructions)
CP600-TP+TID300+TUR600_1200+Z210+S-Z210+RAS001
CONSULT ALL THE USER MANUAL AND THE GENERAL INFORMATION MANUAL
ATTACHED BEFORE PUTTING IN OPERATION THE MACHINE
CUSTOMER: SIDEL S.p.A.

SERIAL NR.: 13-374
YEAR: 2015

INTRODUCTION
NOTE: THIS USER MANUAL HAS TO BE CONSIDERED AN

INTEGRAL PART OF THE MANUAL CONTAINING THE
GENERAL INFORMATION.
IN THE CHAPTERS ARE EXPLAINED THE FUNCTIONS

RELATED TO THE SPECIFIC CONTROL.
FOR THE DESCRIPTION OF THE BASIC FUNCTIONS THAT

ARE IDENTICAL FOR ALL THE MACHINE TYPES PLEASE
VERIFY THE GENERAL INFORMATION MANUAL.
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INDEX
INDEX
CHAPTER 1: MACHINE IDENTIFICATION DATA
1.1 Brief description and purpose of the machine

1.2 Components list
1.3 Main components
CHAPTER 2: TECHNICAL DATA SHEET AND REQUIRED POWER
2.1 Technical data sheet

2.2 Features and required power
CHAPTER 3: INSTALLATION AND ASSEMBLY
3.1 Placing the machine

3.2 Mechanical assembly
3.3 Electrical connections
CHAPTER 4: ADJUSTMENTS AND CHECKS
4.1 Sensors/photocells adjustment

4.2 Check Inputs/Outputs
CHAPTER 5: GENERAL OPERATING PRINCIPLES
5.1 General Information

5.2 Production Procedures
5.3 Electronic Unit Operation
5.4 Main Menu
5.5 Accessing Selection Menu
5.6 Settings
5.7 Current Parameters
5.8 Lot code
5.9 Weight Calibration
5.10 Size Selection
5.11 Erase Size
5.12 Product Copy
5.13 Weight Parameters
5.14 Ejection Parameters
5.15 Line Parameters
5.16 Print Parameters (optional)
5.17 Serial Parameters (optional)
5.18 Clock Adjust
5.19 Results (lot)
5.20 Results (weight)
5.21 Alarms
5.22 Input/Output
5.23 Machine Diagnostics (lot)
5.24 Machine Diagnostics (weight)
5.25 Control activation (fast procedure)
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INDEX
5.26 Last reject visualization

5.27 Manual Print (optional)
5.28 Selection Texts
CHAPTER 6: SPARE PARTS
6.1 Spare Parts Order Form

6.2 Components Table
CHAPTER 7: ATTACHMENTS
◊ Attachments
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MACHINE IDENTIFICATION DATA CHAP. 1
CHAPTER 1
MACHINE IDENTIFICATION DATA
1.1 BRIEF DESCRIPTION AND PURPOSE OF THE MACHINE
CP600-TP+TID300+TUR600_1200+Z210+S-Z210+RAS001
The machine “CP600-TP” is a weight checking system designed to check completeness of

cartons, bundles and kegs.
The machine is provided of an independent support structure, a weighing plate, a control panel
an electronic unit with digital display.
Using the dedicated electronic unit, it is possible to visualize in real time the weighing value
of the last container checked, a graphic visualization of the weighing average error and the
standard deviation calculated on the production lot.
In a special menu it is possible to check production statistics and results (overall total, total
accepted, total rejected, etc.)
Moreover the machine has a simple calibration function using a self-learning procedure.
The electronic unit can memorize up to 60 different formats and it is possible re-call their
values using the operator interface.
The machine is provided with an alarm contact for maximum consecutive rejects number
(user settable).
The system includes also a pneumatic device Z210 model for the orthogonal ejection to the
line direction of packs, complete with fastening supports to the existing conveyor.
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MACHINE IDENTIFICATION DATA CHAP. 1
1.2 COMPONENTS LIST
N.1 Control panel and checkweigher CP600-TP model– A;

N.1 Double belt entry conveyor TID300 model – B;
N.1 Ejection device Z210+S-Z210 model – C;
N.1 Exit roller conveyor TUR600_1200 model – D;
N.1 Roller conveyor for rejects accumulation RAS001 model – E;
N.1 Standard spare parts kit;
N.1 Box containing fixing nuts and bolts;
Wiring diagrams, layout and user manuals.
1.3 MAIN COMPONENTS

In the picture below are indicated the main components installed in the machine, so that they
may be easily identified.
D
A
C
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TECHNICAL DATA SHEET AND REQUIRED POWER CHAP. 2
CHAPTER 2
TECHNICAL DATA SHEET AND REQUIRED POWER
2.1 TECHNICAL DATA SHEET
Manufacturer:
FT System S.r.l.
Via L. da Vinci, 117
29010 Alseno (PC)
Italia
Tel. +39 0523.945745
Fax +39 0523.949777
Machine: CP600-TP+TID300+TUR600_1200+Z210+S-Z210+RAS001
Serial no.: 13-374
Manufactured in: 2015
Customer: SIDEL S.p.A.
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TECHNICAL DATA SHEET AND REQUIRED POWER CHAP. 2
2.2 FEATURES AND REQUIRED POWER
Electrical System
Power supply 380 Vac ±5%

Number of phases L1 +L2 +L3 +N +PE
Frequency 50 Hz
Rated current 6A
Value of connection 1.8 kW
Control voltage 24 Vdc
Protection external cabinet IP54
Protection internall cabinet IP20
Pneumatic System
Minimum pressure 4 bar / 0,4 MPa

Air pressure consumption: < 4 nl/cycle
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INSTALLATION AND ASSEMBLY CHAP. 3
CHAPTER 3
INSTALLATION AND ASSEMBLY
3.1 PLACING THE MACHINE
After selecting the most suitable place, position the machine on the floor and if necessary
adjust the feet to achieve perfect levelling.
IMPORTANT !
Poor levelling of the machine can prevent correct operation.
Feet adjustment
Adjust ground feet as follows and refer to the detailed description in Picture 1
- use a spanner to adjust support foot “A” until the entire structure is perfectly level;
Picture 1: Feet adjustment
Levelling
operations
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INSTALLATION AND ASSEMBLY CHAP. 3
3.2 MECHANICAL ASSEMBLY
IMPORTANT !
Before putting in operation the machine consult the General Information
Manual attached in which are specified the security regulations.
For further details refer to the lay-out.
NOTE: Before going on to the next phase consult the “ASSEMBLY

ATTACHMENT”.
3.3 ELECTRICAL CONNECTIONS
Before putting in operation the machine consult the General Information

Manual attached in which are specified the security regulations.
For further details refer to the wiring diagram.
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ASSEMBLY ATTACHMENT
ASSEMBLY OF WEIGHT CHECKER CP600-TP
Refer to assembly layout, and then proceed as indicated below:
1) The weight checker has to be positioned in a vacant room, free from impediments for a
minimum distance of 2440mm. Picture 1;
2) Cut the guides ( a ) using a lapping machine with lapping wheel . Picture 2;
3) Motorize conveyor belt (1) upstream. Picture 2;
4) Insert conveyor belt TID300 (2) Picture 3;
5) Insert the weight checker CP600-TP (3) in such a way that the weighing plate does not act
as an impediment for the conveyor belt TID300 (2), between them it has to be a minimum
distance of 10mm Picture 4;
6) Insert the powered roller conveyor TUR300 (4) in such a way that the powered roller
conveyor does not act as an impediment for the weighing plate of the CP600-TP (3),
between them it has to be a minimum distance of 10mm Picture 5;
7) Acting on the threaded bars of the support basement (b) align TID300,CP600-TP,TUR 300
between them and with the other conveyor belts, Picture 5;
8) Fix idle roller conveyor RAS001 (5) to powered roller conveyor (4) using stirrup (d) and
screws (e). Picture 6;
9) Fix to ground the conveyors(TID300,CP600-TP,TUR 300 and RAS001) using anchors. (c)
Picture 7.
ATTENTION: The sum of the “Reading delay” and “Reading duration” parameters values
establishes the moment when the trigger photocell has to be free from objects. It is necessary
to know this value in order to fix the cadence of objects weighing.
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ASSEMBLY ATTACHMENT
PICTURE 1 PICTURE 2
PICTURE 3 PICTURE 4
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ASSEMBLY ATTACHMENT
PICTURE 5 PICTURE 6
PICTURE 7
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ADJUSTMENTS AND CHECKS CHAP. 4
CHAPTER 4
ADJUSTMENTS AND CHECKS
4.1 SENSORS/PHOTOCELLS ADJUSTMENTS
4.1.1 OBJECT PRESENCE SENSOR
Object presence sensor
Learning for a greater sensitivity of the sensor (white glass, PET, plastic films)
• Press and keep pressing the learning key until the alternating flashing of both LED.
• Release the learning key.
• Finished.
If the intensity of the signal received by the reflector is insufficient, the sensor will signal
the fault status with the rapid and simultaneous flashing of green and yellow LEDs.
In this case, check the alignment, the useful distance and the presence of dust and then
perform again the learning procedure.
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ADJUSTMENTS AND CHECKS CHAP. 4
4.1.2 MAXIMUM ACCUMULATION PHOTOCELL
Maximum accumulation photocells must be adjusted in the following way:
1) The led located above the photocell should be on. If the led is off, rotate the trimmer located
above the photocell in anticlockwise direction. Rotate the trimmer again, this time clockwise,
until the led turns on. This procedure ensure the optimal adjustment of photocell’s sensitivity;
2) Place a bottle in front of the photocell and check that the photocell’s led is off. If the led turns
on, increase the distance between the photocell and the reflector and repeat steps 1.
4.2 CHECK INPUTS/OUTPUTS
For further details refer to the wiring diagram.
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GENERAL OPERATING PRINCIPLES CHAP. 5
CHAPTER 5
GENERAL OPERATING PRINCIPLES
NOTE:
To enable/disable the password request for editing and format selection, enter the menu “Line
Parameters” > “Product Password”. Press key and, using “INC” and “DEC” keys,
select the desired option. Press key to confirm. The password is 0523 and cannot be
modified.
To enable/disable the password request for changing the settings, enter the menu “Line
Parameters” > “Setting Password”. Press key and, using “INC” and “DEC” keys,
select the desired option. Press key to confirm. The password is 7998 and cannot be
modified.
5.1 GENERAL INFORMATION
 Ensure the pressure shown by the ejector manometer is equal to 3-5.
 Ensure the product selected on the equipment is the one actually in production.
 Don’t apply water or steam jets directly on the control board nor on the detecting
sensors.
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5.2 PRODUCTION PROCEDURES
1) Adjust the inlet belt guides;

2) Adjust faulty container divider;
3) Enter container data via the electronic unit display;
4) Adjust dividing unit supply air pressure to about 3-5 bar.
5.3 ELECTRONIC UNIT OPERATION
The following chapter describes the main functions, which can be performed using the
machine’s control panel.
Through this control panel (shown above) it is possible to select the required configuration to
adapt machine operations to specific production needs.
In addition, the simple messages that appear on the screen enable the operator to check
machine status and intervene in case of malfunction.
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5.4 MAIN MENU
• When the electric board is connected to the mains, the display shows the main menu
which includes the following page:
Prod. 00
In order you can view:

1) Product processed
2) Alarm
Excepting for weight control where you have:

1) Reference weight
2) Last product processed
3) Last weight error
4) Graphic medium weight error
5) Mean weight error
6) Alarm
push the key

for each control you can view : code of the lot processed; value of the counter in order to
position the instrument at the correct height; last reject cause.
From the main menu, push the key
Thu 11 Feb 2016

08:57:00
To view system date and time.
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5.5 ACCESSING SELECTION MENUS
From the main menu, press the key to access the following list of additional menus:
SETTINGS
RESULTS
MACH. DIAGNOSTICS
CONTROL ACTIVATION
SELEC. TEXTS
5.6 SETTINGS
SETTINGS
RESULTS
MACH. DIAGNOSTICS
CONTROL ACTIVATION
SELEC. TEXTS
Press the key to access the following list of additional menus:
CURRENT PARAMETERS
LOT CODE
WEIGHT CALIBRATION
<N/A>
SIZE SELECTION
ERASE SIZE
PRODUCT COPY
WEIGHT PARAMETERS
EJECTION PARAMETERS
LINE PARAMETERS
CLOCK ADJUST.
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5.7 CURRENT PARAMETERS
This menu enables you to modify the checking parameters relating to the product being
processed. The changes applied are automatically activated and permanently associated with
that product. Parameters list changes with the function activated.
Product DEFAULT
Speed reference 1 00000
L1 --------- 00000
L1 OK Weight 10000
L1 Weight - - -00150
L1 Weight minimum -00050
L1 Weight maximum +00050
L1 Weight ++ +00150
L1 Reading Delay 0670
L1 Reading Duration 200
L1 % - +000
L1 % - +000
L1 % - +000
L1 % out. Sign. +000
L1 Filter Average 16
L1 Operat. Mode AVERAGE
AL1 Time al.Emerg. 0100
AL1 Time scale emerg. ms
AL2 Time alarm motor 0100
AL2 Time scale motor ms
AL3 Time alarm rej. 0100
AL3 Time scale rej. ms
AL4 Time alarm inv. 0100
AL4 Time scale inv. ms
T1 Rej.distance 0100
T1 Rej.duration 0370
They indicate:
Product : Code of the product being processed.

Speed reference*: Reference speed of the frequency converter for the adjustment of the
weighing conveyor.
- : not used/do not change.
OK Weight: Reference weight.
Weight - - : First minimum rejection threshold.
Weight minimum: Second minimum rejection threshold.
Weight maximum: First maximum rejection threshold.
Weight ++ : Second maximum rejection threshold.
Reading delay: Delay after which the weight reading window will start.
Reading duration: Duration of the weight reading window. NOTE: Reading delay and
Reading duration determine the point where the weight reading is performed. Check in the
“Weight Monitor” menu that the graph obtained is the same as shown in picture 1.
Reading delay moves point 0; Reading duration moves point 1; Weight card signal 2.
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Picture 1
-: Not used-do not change it.

% external signal: Reading percentage in order to determine the rejection signal cominig
from external. Setting this value to zero, the control is excluded.
Filter Average: Number of the samples of the filter applied to the specific analog signal.
Used to filter possible noise.
Operating mode: AVERAGE.
Time alarm emergency: Time after which the system will emit an alarm signal for
emergency stop button pressed.
Time scale emergency: Time scale setting for the activation of the alarm caused by
emergency stop button pressed. It is possible to set the alarm activation in ms (by setting value
to 0) or seconds (by setting value to 1).
Time alarm motor: Time after which the system will emit an alarm signal caused by the
motor protection device.
Time scale motor: Time scale setting for the activation of the alarm caused by motor
protection system. It is possible to set the alarm activation in ms (by setting value to 0) or
seconds (by setting value to 1).
Time alarm rejects: Time after which the machine will stop for rejects accumulation table
too full.
Time scale rejects: Time scale setting for the activation of the alarm caused by rejects
accumulation table too full. It is possible to set the alarm activation in ms (by setting value to
0) or seconds (by setting value to 1).
Time alarm inverter*: Time after which the system will emit an alarm signal for frequency
converter fault.
Time scale inverter*: Time scale setting for the activation of the alarm caused by a frequency
converter fault. It is possible to set the alarm activation in ms (by setting value to 0) or
seconds (by setting value to 1).
Reject distance: Specifies the distance between control and ejector. If an encoder is used,
the distance will be measured in mm, otherwise it will be expressed in ms.
“A” distance expressed in mm.
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Reject duration: Specifies the duration of the rejection signal depending on the ejector
type. See table below.
EJECTOR DURATION
Z100 17-20
Z150 17-20
Z001-8 0
Z001-10 0
Z001-16 0
* Prearrangement, the parameters will be only activated if a frequency converter is

installed.
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5.8 LOT CODE
This menu enables you to change the lot code for the product being processed and to enter the
number of items included in a batch.
Lot Code
Lot Pcs. Number 00000
Pieces produced 000000000
NEW LOT
CHANGE LOT
LOT DISABLE
They indicate:
Lot code: Code of the lot being processed.
Lot Pcs. Number: Specifies the number of pieces that make up a production batch. By
setting this value and clearing the "Overall Total" parameter at production start; when
the number of pieces produced reaches the value entered, the system will send a signal
to stop the machine positioned upstream.
Pieces produced: Displays the number of pieces produced for the current batch.
New lot: Enables the user to start a new batch. By selecting this item is possible to set
the lot code and the number of pieces to be produced.
Change lot: Enables the user to change the number of pieces of the current batch.
Lot disable: Enables the user to disable the lot being produced. A request for
confirmation is displayed before completing disabling.
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5.9 WEIGHT CALIBRATION
This menu enables the system to automatically acquire the correct weight;
Pushing key:
CURRENT PARAMETERS
LOT
LEVEL CALIBRATIONt
WAIT
CAP CALIBRATION
SELECT SIZE
The system checks that there are no objects transiting under the detection system.
Sample weight
00000
When the “Sample weight” window opens, press and enter the value of the weight (in
grams) which will be used to calibrate the system. Press again to confirm the value
entered or to delete.
To calibrate the weight control you have to perform one of the two following
procedures.
Press the key
Static calibration
STATIC CALIBRATION
+00000g 0.0%
Without weight <CLEAR>

With sample weight<ENTER>
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This shows the page used for static calibration of the system; with the belt at rest, remove all
objects from the weighing plate and ensure that nothing is obstructing its oscillation, then
proceed as follows:
CLEAR
1- With no object on the weighting plate, press .
2- Then place the sample weight on the weighting plate and keep pressed for a few
moments, until the status bar which appears on pressing the key is completed.
Press the key
Dynamic setting
The next page dysplayed is
DYNAMIC SETTING
No. pieces 0000
Average weight 0
Last weight 00000
They indicate:
Number of pieces: Number of pieces passed through the control during the calibration
phase.
Average weight: Average of the weight values measured during the calibration phase.
Last weight: Weight value of the last object analysed.
The sample weight with the weight value you want to memorize must be put through at least
15 times.
Press to memorize the average value obtained, as weight setting value or press to
exit without memorizing the value.
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5.10 SIZE SELECTION
This menu enables the user to select the product code for the product to be processed and
automatically recall all the checking parameters.
CURRENT
00
PARAMETER
LOT01
02
SELECT
03 SIZE
04
a 05
06
LABEL PARAMETERS
To choose a product size press or key, confirm with or press to exit

without confirm select.
If you wish to memorise data for a new product, select a product with a code that is not valid
or which can be overwritten and confirm it. Then use the CURRENT PARAMETERS menu
to enter the processing parameters for this product.
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5.11 ERASE SIZE
This menu enables the user to delete the product code of the product and automatically delete
all the checking parameters
CURRENT
00
PARAMETERS
LOT01
02
SELECT
03 SIZE
04
DELETE
05 SIZE
06
LABEL PARAMETERS
To choose a product size press or key, confirm with or press to exit

without confirm select.
00
CURRENT PARAMETERS
01
LOT 02
03 Erase?
SELECT
04 SIZE
ENTER
05
DELETE
06 SIZE
LABEL PARAMETERS
For more security it calls another confirm before delete the product: if you are sure to delete
it and all it parameters, push
or push the key to let this menu without erase it.
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5.12 PRODUCT COPY
Enable the user to copy the code and the parameters related to the product in process. They
can be copied automatically in the another size selected.
ATTENTION: if you copy the size into another already existent, all its parameters will be
overwritten and loosen. It is recommended to copy the parameters into a new size.
00
CURRENT PARAMETERS
01 1 LITRE
02 1.5 LITRE
LOTTO
03
04
SELECT SIZE
05
ERASE
06 SIZE
COPY SIZE
Once pressed ENTER key on the COPY SIZE menu, using and keys, select the size
in which copy code and parameters of the size being processed.
00
CURRENT
01 PARAMETERS
Overwrite
1 LITRO ?
02 1.5ENTER
LITRI
LOTTO
03
04
SELECT SIZE
05
ERASE SIZE
06
COPY SIZE
For a greater security the system requires another confirmation before perform product copy:
if you are sure to copy all the parameters into a new size or into a pre-existent, press key,
or push key to let the selection without complete the copy.
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5.13 WEIGHT PARAMETERS
The menu is composed about the following voices:
Encoder presence NO
Encoder step 000
- 0001
- 0000
Ejector advance 0000
- 0010
Ejector Back 0000
Ejector Contr.Step 0000
Ejector speed thres. 000
Monostab.Advance 000
Ejector Mode TIME
Tare delay 5000
Reference ZERO
No. samples reference1000
Max reject number 0000
Error / Value ERR
They indicate:
Encoder presence: Indicates whether the checking system is equipped with an encoder to
control the rejection system.
Encoder step: Indicates the distance covered by the conveyor at each encoder pulse. The value
is indicated in hundredths of a millimetre per step. See table below, encoder step for table-top
conveyor.
DP Ø (mm) No. Z Step encoder mm

Teeth
93,67 15 1,47
105,48 17 1,66
117,35 19 1,84
129,26 21 2,03
141,22 23 2,22
153,21 25 2,40
Ejector distance: Not used-do not change it.
Ejector advance: The function of this parameter is to synchronise rejection with changes in
the speed of the conveyor belt. Depending on the type of ejector set the value (see table below)
and put the conveyor belt at maximum operating speed. Make sure that the ejector pushes the
object to be rejected right in the middle. If this is not happening, adjust the setting by a few
units.
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EJECTOR ADVANCE
Z100 17
Z150 17
Z001-8 0
Z001-10 0
Z001-16 0
Ejector duration: -: Not used-do not change it.
Ejector back: Indicates the duration of the ejector back signal, if a double acting electrovalve
is used. Depending on the ejector type. See table below.
EJECTOR BACK
Z100 0
Z150 5
Z001-8 0
Z001-10 0
Z001-16 0
Ejector Contr.Step:Indicates after how many mm or ms, once the ejector is activated, the
rejection confirmation control is performed. Optional.
Ejector Speed Threshold: Indicates the conveyor speed threshold, expressed in m/min,
above which, in case of consecutive rejects, the ejector remains fix in the ejection position. Not
applicable for progressive ejectors.
Advance monostable: Specifies the advance time, expressed in ms, with which the system
gives the return signal to the double acting electrovalves. Not applicable for progressive
ejectors.
Ejector Mode: Indicates the method used to measure the ejection command. TIME if the
control is not provided of an encoder, ENCODER if there is an encoder, SECTORS if a
progressive ejector is combined with the control. See table below.
EJECTOR MODE
Z100 TIME
Z150 TIME
Z001-8 SECTORS/FINGERS
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Tare delay: Indicates how long after the passage of the last object, the system starts verifying
the reference weight.
Reference: Indicates the method used to measure the reference value. If you change this
parameter, you need to repeat the calibration procedure.
No. samples reference: Indicates the number of the objects by which is calculated the
reference value, if the "Operating mode" parameter" is set to “weight” or “mixed”.
Max reject number: After this number of consecutive rejects the system will signal a fault
and send a stop signal to the machine positioned upstream.
Error / Value: Allows to select the visualization of weight on the main menu in error or value
mode.
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5.14 EJECTION PARAMETERS
The menu is composed about the following voices:
Encoder presence NO
Encoder step 100
Output pulse mode 0
They indicate:
Encoder presence: Indicates whether the checking system is equipped with an encoder
to control the rejection system.
Encoder step: Indicates the distance covered by the conveyor at each encoder pulse.
The value is indicated in hundredths of a millimetre per step. See table below, encoder
step for table-top conveyor.
DP Ø (mm) No. Z Step encoder mm

Teeth
93,67 15 1,47
105,48 17 1,66
117,35 19 1,84
129,26 21 2,03
141,22 23 2,22
153,21 25 2,40
Output pulse mode: Parameter for internal use only – do not change.
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5.15 LINE PARAMETERS
The menu is composed of the following voices:

Line Code 0001
Number valves 000
Numbers cappers A 00
Numbers capper B 00
Numbers capper C 00
Lot request NO
Gate enabling NO
Pulse Duration 0020
Pulse Factor 001
Photocell Filter* 0150
Photocell Alarm* 5000
Trans.Enc.Alarm 0010
Revers.IN 17..24 00011000
Revers.IN 25..32 00010000
Revers.IN 36..43 01000001
Revers.OUT 01..08 00100000
Revers.OUT 09..16 00000000
Revers.OUT 63..70 00000000
Product Password YES
Setting Password YES
Beep On Keypress YES
Revers. Video NO
They indicate:
Line Code: Code number assigned to the production line.
Number Valves: Number of filling valves of the filler.
Number Capper A: Number of capping head of the capper A.
Number Capper B: Number of capping head of the capper B.
Number Capper C: Number of capping head of the capper C.
Lot request: This parameter determines whether at the end of the changeover procedure
you will be prompted to start a new lot.
Gate enabling: Enables/disables the management of the gate used to advance the closure
of the entry before the end of the lot. Not used.
Pulse duration: Duration of the counting pulses, expressed in ms. Optional.
Pulse factor: Number of pieces passed for every single counting pulse. Optional.
Photocell Filter*: Prohibits at the object presence photocell to detect a new object
during the pre-set number of encoder steps.
PhotoCell Alarm*: Defines the maximum number of encoder steps ( or maximum
time), during which every photocell may remain activated, above the set value the
system sends an alarm signal.
Encoder alarm transition: This parameter represents the number of transitions
required to generate the encoder alarm. If the signal of the product presence photocell
detects a number of transitions that exceeds the value of this parameter without the
pulses are detected on the encoder signal, then the encoder alarm is generated.
Revers. IN 17..24: Allows to reverse the polarity of the eight inputs (from 17 to 24).
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Revers. OUT 01..08: Allows to reverse the polarity of the eight outputs (from 01 to
08). Revers. OUT 09..16: Allows to reverse the polarity of the eight outputs (from 09
to 16). Revers. OUT 63..70: Allows to reverse the polarity of the eight outputs (from
63 to 70).
Product Password: Enables or disables the password request to modify and select a
product. The password is 0523 cannot be modified.
Setting Password: Enables or disables the password request to change the settings.
The password is 7998 and cannot be modified.
Beep On Each key: Enables or disables a beep sound when a key is pressed.
Revers. video: Reverses the colour of the screen.
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5.16 PRINT PARAMETERS (OPTIONAL)
In the menu are presents the following voices:

Heading 1
Heading 2
Printing Type 40
Automatic Print NONE
Machine Code: Indicates the address number of the device.

Baud rate: Indicates the transmission speed of the serial port.
Data bits: Indicates how many bits make up the data transmitted via serial.
Parity: NONE/EVEN/ODD. Indicates the type of control associated with data transmitted
via serial.
Stop Bits: Indicates how many stop bits make up the data transmitted via serial.
o Number:
Heading 1
Heading 2
Printing Type 40
Automatic Print NUMBER
Print Rate 00000
o Time:
Heading 1
Heading 2
Printing Type 40
Automatic Print TIME
Print Rate 00
o Hours:
Heading 1
Heading 2
Printing Type 40
Automatic Print TIME
Time n.1 00:00
Time n.2 00:00
Time n.3 00:00
Time n.4 00:00
Time n.5 00:00
Time n.6 00:00
Time n.7 00:00
Time n.8 00:00
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5.17 SERIAL PARAMETERS (OPTIONAL)
In the menu are presents the following voices:

Machine Code 00
Baud Rate 9600
Data Bits 8
Parity NONE
Stop Bits 1
Machine Code: This indicates the address number for the device.
Baud rate: This indicates serial port transmission speed.
Data bits: Indicates how many bits make up the data transmitted via serial.
Parity: Indicates the type of control associated with data transmitted via serial.
Stop Bits: Indicates how many stop bits make up the data transmitted via serial.
5.18 CLOCK ADJUST
The system shows:
Thu 11 Feb 2016

08:57:00
Keys:
<- -> INC DEC ENTER MENU
With the keys showed on the screen you can change date and time.
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5.19 RESULTS (LOT)
SETTINGS
RESULTS A
MACH. DIAGNOSTICS
CONTROL ACTIV.
SELEC. TEXTS
Press key to visualize the following menu
LOT
WEIGHT
Press
Lot Code
Lot Pieces no. 0000000
Remaining pcs. 0
12/2/2016 22/32
5.20 RESULTS (WEIGHT)
SETTINGS
RESULTS A
MACH. DIAGNOSTICS
CONTROL ACTIVATION
SELEC. TEXTS
Press key to visualize the following menu

LOT
WEIGHT
Press key to access the following list
Overall total 0
Tot.accepted 0
Tot.rejected 0
Rejects % 0.0
Rejects -- 0
Min rejects 0
Max rejects 0
Rejects ++ 0
- 0
- 0
- 0
Ext.sign.rej. 0
Average error 0
Stand.deviat. 0.0
To set at zero the calculations position the cursor on “Tot. General” and press “CLEAR” key
until the zero setting is carried out.
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5.21 ALARMS
SETTINGS
RESULTS
MACH.DIAGNOSTICS 1
CONTROL ACTIVATION
SELEC. TEXTS
ALARMS
INPUTS/OUTPUTS
MONITOR IN/OUT
LOT STATUS
WEIGHT MONITOR
WEIGHT STATUS
MODBUS
This menu enables the user to display alarm conditions that might occur during system
operation.
NO ALARM
Consecutive rejects alarm: Indicates that the set value for "Maximum number of rejects" has
been reached.
Photocell Alarm: One of the photocells which detect the presence of the object was engaged for
too long time. Ensure that there is nothing obstructing the photocells and check the adjustment.
Encoder alarm: The photocell which detects the presence of the object is switching but the
encoder installed on the conveyor belt is not generating any signal. Ensure that the encoder is
correctly installed and wired. If the control system is not equipped with an encoder, ensure that
“NO” has been entered in the item “Encoder Presence” of the "Weight parameters" menu.
Failed rejection alarm (optional): The alarm appears after a certain time from the activation of
the rejection signal (if the rejection confirmation photocell is not engaged). Check the air
pressure on the pressure gauge and the wiring of the ejector activation signal. If the system is not
12/2/2016 24/32
equipped with a rejection confirmation control, ensure that “NO” has been entered in the item
“Rejection confirmation” of the "Weight parameters" menu.
Out of range alarm: The weight detecting sensor is out of range. Check the correct positioning
of the control system.
Ejector off alarm: The ejector has been disabled by pressing a key combination.
Photocell fault:
The alarm appears when the presence photocell detects the passage of an object, but the value
detected by the load cell does not exceed 10% of the set value.
Control inhibition: The alarm appears when the command signal for the control inhibition is
high. In this state the control does not carry out any analysis and does not increase production
data.
Flat battery: The backup battery of the electronic unit is flat.
Lot completed: Indicates that the production lot has been completed.
Orange lamp: Indicates a fault (alarm) of the machine operation. If the lamp turns on, the
operator must trace the cause and solve the problem.
TO RESET ALARMS, ENTER ALARMS MENU AND PRESS “CLEAR”
12/2/2016 25/32
5.22 INPUT/OUTPUT
SETTINGS
RESULTS
MACH.DIAGNOSTICS 1
CONTROL ACTIVATION
SELEC. TEXTS
ALARMS
INPUTS/OUTPUTS
MONITOR IN/OUT
LOT STATUS
WEIGHT MONITOR
WEIGHT STATUS
MODBUS
Press key to access the following menu
INPUTS
11122222 22222333 33334444
78901234 56789012 67890123
00000000 00000000 00000000
OUTPUTS
00000000 01111111 66666667
12345678 90123456 34567890
00000000 00000000 00000000
12/2/2016 26/32
5.23 MACHINE DIAGNOSTICS (LOT)
SETTINGS
RESULTS
MACH.DIAGNOSTICS 1
CONTROL ACTIVATION
SELEC. TEXTS
ALARMS
INPUT/OUTPUT
IN/OUT MONITOR
LOT STATUS
WEIGHT MONITOR
WEIGHT STATUS
MODBUS
Press key to view:
LOT STATUS
Lot Code
Lot Pieces no. 0000000
Remaining pcs. 0
LOT STATUS 0
12/2/2016 27/32
5.24 MACHINE DIAGNOSTICS (WEIGHT)
SETTINGS
RESULTS
MACH.DIAGNOSTICS 1
CONTROL ACTIVATION
SELEC. TEXTS
ALARMS
INPUTS/OUTPUTS
MONITOR IN/OUT
LOT STATUS
WEIGHT MONITOR
WEIGHT STATUS
MODBUS
MONITOR WEIGHT
Show a graph with the signals of Lecture points and analogical signal.
Visualization settings are configured in test phase;
You can change that with the instruction in the help (0 key )
WEIGHT STATUS
SENSOR +000
ZERO WEIGHT +000
REF. WEIGHT +10000
- +000
- +000
- +000
OUTPUT SIGN. +000
CONVEYOR SPEED 60.0
12/2/2016 28/32
5.25 CONTROL ACTIVATION (FAST PROCEDURE)
SETTINGS
RESULTS
MACH.DIAGNOSTICS
CONTROL ACTIVATION
SELEC. TEXTS
Using the “Activation control menu” is possible to enable or disable the different controls
Push the ENTER key to display the screen and use the and buttons to navigate the
menu and select the option desired.
Use the INC and DEC key to enable or disable the control.
 (the tick) indicates that the control is enabled.
Example:
 WEIGHT
12/2/2016 29/32
5.26 LAST REJECT VISUALIZATION
When the electric board is connected to the mains, the display shows the main menu which
includes the following page:
Ref. +10000 --
-10000
-160 +160
WEIGHT
Pushing the key
Prod. 00

1) Product processed;
2) Alarm (if present)
Pushing the key
- 0000
You can view the value of the counter in order to position the instrument at the correct height
12/2/2016 30/32
Pushing the key

LOT CODE 0
You can view the lot code.
Pushing the key
REJECT 1
 Weight -- -10000
 Ext. signal
This procedure allows the operator to visualize the last reject cause in real-time.
The last reject cause is displayed by showing the corresponding entry highlighted on the
screen.
Example: if the system has rejected for “weight - - ” error you will have the following screen
REJECT 1
 Weight -- -10000
 Ext. signal
12/2/2016 31/32
5.27 MANUAL PRINT (OPTIONAL)
Make a print of viewed data.

Printer is optional.
5.28 SELEC. TEXTS
SETTINGS
ITALIANO
RISULTATI
ENGLISH
MACH.DIAGNOSTICS
SELEC.TEXTS AAAAAA
12/2/2016 32/32
SPARE PARTS CHAP. 6
CHAPTER 6
SPARE PARTS
6.1 SPARE PART ORDER FORM
MACHINE TYPE: CP600-TP+TID300+TUR600_1200+Z210+S-

Z210+RAS001
SERIAL NO.:
13-374
YEAR OF MANUFACTURE:
2015
CUSTOMER:
SIDEL S.p.A.
ADDRESS AND
TELEPHONE NO.:
SHIPPING TERMS:
POSITION CODE NO DESCRIPTION QUANTITY
SIGNATURE AND STAMP
12/2/2016 1/28
SPARE PARTS CHAP. 6
Spare parts
4000h recommended spare parts
Code Description Table Pos. Quantity
MPA13-0007 Idle roller MCO12-0034 05 1
MNAA01-0003 Belt MCO12-0034 06 1

MPA13-0007 Idle roller MCO23-0064 09 2
MNAA01-0007 Belt MCO23-0064 10 1

MNAA01-0003 Belt MCO23-0064 11 1
MPAS06-0009 Filtering cartridge MPRS03-0004 01 1
MPC14-0001 Pulley MST21-0253 03 4
MCUF03-0001 Anti-friction device MST21-0253 05 8
MPC15-0248 "T" profile for simple chain MST21-0253 15 1
MPC15-0249 "T" profile for simple chain MST21-0253 16 2
General spare parts
ECCT07-0003 Load cell MCO12-0026 01 1

EIL01-0002 Lamp 30V 5W MCO12-0061 03 1
EIL01-0003 Lamp MCO12-0061 10 2
MPA21-0013 Electronic unit MCO12-0061 16 1
MPEA02-0003 Electrovalve MCO16-0254 08 1
MPAS04-0007 Articulated joint MCO16-0254 22 1
MPAS04-0006 Hydraulic decelerator MCO16-0254 23 1
EFOL01-0002 Photocell MST12-0393 04 1
ECO-0022 Connector MST12-0393 05 1
EFOL05-0002 Reflector MST12-0393 06 1
MRDW05-0062 Gear motor MST21-0253 29 1
EFOO05-0002 Reflector MST21-0254 05 1
EFOO01-0004 Max accumulation photocell MST21-0254 06
Mandatory spare parts
MNAA01-0003 Belt MCO12-0034 06 1

MNAA01-0007 Belt MCO23-0064 10 1
MNAA01-0003 Belt MCO23-0064 11 1
12/2/2016 2/28
SPARE PARTS CHAP. 6
6.2 COMPONENTS TABLES
12/2/2016 3/28
SPARE PARTS CHAP. 6
SPARE PARTS TABLE "MST12-0393"

DESCRIPTION: Exploded view of CP600-TP L=600
Pos. Description Code Quantity
1 Weighing station MCO12-0026 1

2 Fixing clamp MPA11-0052 1
3 Reflector/photocell plate MPA09-0377 2
4 Photocell EFOL01-0002 1
5 Connector ECO-0022 1
6 Reflector EFOL05-0002 1
7 Exploded view of weighing plate MCO12-0034 1
8 Reaction arm pivot MPA06-0183 1
9 Electrical cabinet MCO12-0061 1
10 Support for checkweigher MST20-0041 1
11 Reaction arm MRDW07-0001 1
12 Gear motor MRDW05-0108 1
12/2/2016 4/28
SPARE PARTS CHAP. 6
12/2/2016 5/28
SPARE PARTS CHAP. 6
SPARE PARTS TABLE: "MCO12-0026"

DESCRIPTION: Exploded view of weighing station
1 Load cell ECCT07-0003 1

2 Cell spacer MPA06-0198 1
3 Cell cover MPA09-0433 1
4 Structure MPA17-0209 1
5 Cell upper plate MPA17-0197 1
12/2/2016 6/28
SPARE PARTS CHAP. 6
12/2/2016 7/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of weighing plate
1 Weighing plate side structure MPA16-0106 1

2 Support MSUM02-0002 2
3 Sliding surface MPC09-0188 1
4 Belt tension plate MPA09-0434 2
5 Idle roller MPA13-0007 1
6 Belt MNAA01-0003 1
7 Closed cover MSUM10-0003 1
8 Open cover MSUM10-0002 1
9 Haulage roller MPA13-0017 1
12/2/2016 8/28
SPARE PARTS CHAP. 6
12/2/2016 9/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of electrical cabinet
1 Component ESAT-0003 1
2 Orange luminous element ESAT-0005 1
3 Lamp 30V 5W EIL01-0002 1
4 N.C. contacts EPUT-0008 3
5 Fixing basement EPUT-0010 2
6 Labels support EPUT-0027 3
7 Emergency push-button EPUT-0012 1
8 N.O. contacts EPUT-0009 1
9 Lamp support EPUT-0014 2
10 Lamp EIL01-0003 2
11 White luminous button EPUT-0005 1
12 White luminous light EPUT-0007 1
13 Black button EPUT-0002 1
14 Cable gland CRAX01-KEL24/17 2
15 Electrical panel MPA03-0250 1
16 Electronic unit MPA21-0013 1
12/2/2016 10/28
SPARE PARTS CHAP. 6
12/2/2016 11/28
SPARE PARTS CHAP. 6
SPARE PARTS TABLE: "MPA21-0013"

DESCRIPTION: Exploded view of electronic unit
1 Electronic unit EEDV01-0042 1

2 1021 panel EEDP03-0014 1
3 944 keyboard EEDP03-0003 1
12/2/2016 12/28
SPARE PARTS CHAP. 6
12/2/2016 13/28
SPARE PARTS CHAP. 6
SPARE PARTS TABLE: "MST20-0041"

DESCRIPTION: Exploded view of support for checkweigher
1 M16 foot MACM01-0007 4

2 Fixing plate MPC09-0523 4
3 Checkweigher structure MPC16-0402 1
12/2/2016 14/28
SPARE PARTS CHAP. 6
12/2/2016 15/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of TID300+YM001 L=1200 H=1250 vers. 3.0.0
1 Reaction arm MRDW07-0001 2

2 TID300 (L) MCO23-0064 1
3 Idle roller spacer MPA06-0145 2
4 Product guide MPC20-0008 1
5 Belt centring guides MPA18-0250 4
7 Tightening handle MACM06-0005 4
8 Clamp MACM06-0022 4
9 Reaction arm pivot MPA06-0229 2
10 Guides pivot MPC12-0063 4
11 M16 foot MACM01-0007 4
13 Support MPA09-0475 4
14 Idle roller support MPA17-0132 2
15 Adjustable head MACM06-0008 4
17 Roller structure MPC16-0198 2
12/2/2016 16/28
SPARE PARTS CHAP. 6
12/2/2016 17/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of TID300
1 Double belt lateral structure MPA16-0274 1

2 Double belt lateral structure MPA16-0273 1
3 Double belt side spacer MPC06-0019 2
4 Sliding surface MPC09-0253 2
5 Support MSUM02-0002 4
6 Open cover MSUM10-0002 2
7 Closed cover MSUM10-0003 2
8 Belt tension plate MPA09-0434 4
10 Belt MNAA01-0007 1
11 Belt MNAA01-0003 1
12 Belt haulage roller MPA13-0017 2
12/2/2016 18/28
SPARE PARTS CHAP. 6
12/2/2016 19/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of TUR600_1200 H=1250 + Z210 + S-Z210
1 M16 foot MACM01-0007 4

2 Closure plate MPC09-0018 4
3 Pulley MPC14-0001 4
4 Pivot MPC12-0003 4
5 Anti-friction device MCUF03-0001 8
6 Powered roller MRUR01-0003 18
7 Support MPA09-0475 3
11 Guides pivot MPA12-0094 3
12 Roller conveyor side structure MPC09-0472 2
13 Chain guide fixing plate MPC09-0235 2
14 Chain guide fixing plate MPC09-0234 1
15 "T" profile for simple chain MPC15-0248 1
16 "T" profile for simple chain MPC15-0249 2
17 Chain MPC08-0043 1
18 Roller conveyor structure MPC16-0366 1
19 Guard MPC09-0473 1
20 Guide MPA20-0014 1
22 Exploded view of Z210+S-Z210 MCO16-0254 1
23 Lower protection MPC05-0597 1
24 Protection MPC05-0596 2
25 Closure plate MPC09-0882 1
27 Protection MPA06-0450 1
28 Shaft MPA01-0215 1
30 Pinion MPA08-0105 1
12/2/2016 20/28
SPARE PARTS CHAP. 6
12/2/2016 21/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of Z210 + SZ210
1 Plate MPA15-1109 1
2 Bushing MBO11-0002 4
3 Bushing MPA02-0149 2
4 Stirrup MPC17-0261 1
5 Camera height adjustment guide MPC12-0026 2
6 Stirrup MPA09-0595 1
7 Cylinder MPCS06-0003 1
8 Electrovalve MPEA02-0003 1
9 Ejector bottle stirrup MPA09-0394 2
10 Air reservoir MPAB05-0003 1
11 Filter MPRS03-0004 1
12 Valve MPAS06-0005 1
13 Stirrup MPC17-0227 2
14 Quick exhaust vale MPAB06-0004 1
15 Mounting stirrup MPAS06-0007 1
16 Pressure gauge MPAS06-0002 1
17 Ejector blade MPC18-0253 1
18 Push rod MPC12-0072 2
19 Push rod MPC12-0073 2
20 Actuator cable ECO-0154 1
21 Flow regulator MPAB06-0006 1
22 Articulated joint MPAS04-0007 1
23 Hydraulic decelerator MPAS04-0006 1
12/2/2016 22/28
SPARE PARTS CHAP. 6
12/2/2016 23/28
SPARE PARTS CHAP. 6
SPARE PARTS TABLE: " MPRS03-0004"

DESCRIPTION: Exploded view of filter/regulator
1 Filtering cartridge MPAS06-0009 1
12/2/2016 24/28
SPARE PARTS CHAP. 6
12/2/2016 25/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of roller
1 Roller MCO21-0011 1
2 Threaded cap MACM02-0001 4
3 M16 foot MACM01-0007 4
4 Joint MACM03-0005 4
5 Reflector EFOO05-0002 1
6 Max accumulation photocell EFOO01-0004 1
8 Joint MACM03-0011 4
12/2/2016 26/28
SPARE PARTS CHAP. 6
12/2/2016 27/28
SPARE PARTS CHAP. 6

DESCRIPTION: Exploded view of roller
1 Roller structure MPA16-0102 1

2 Fixing stirrup MPA09-0154 2
3 Stirrup MPA17-0188 2
6 Guides pivot MPA12-0094 4
9 Product guide MACM05-0001 2
10 Roller MRUR02-0001 29
11 Support head MACM03-0001 4
12 Adjustable bar support MPA09-0475 4
12/2/2016 28/28
ATTACHMENTS CHAP. 7
CHAPTER 7
ATTACHMENTS
1) Operator panel and machine safety devices

2) Planned maintenance
3) Troubleshooting
4) Testing parameters
5) Lay-out
6) Pneumatic diagram
7) Wiring diagrams
8) Conformity declaration
12/2/2016 1/1

OPERATOR PANEL AND MACHINE SAFETY DEVICES ATTACHMENT
LOCATION OF CONTROLS ON THE PUSH-BUTTON PANEL
(B) (C)
Start Stop
(A) (F) (E)

Operator Tension Emergency
panel presence push button
(D)
Disconnecting
switch
*Note: the buttons layout may vary.
12/02/2016 1/7
(A) Operator panel
General characteristics
The touch-screen operator panel is used to control the process through the various user
interface pages.
The operator can press the buttons displayed on the screen of the different interface menu to
verify the type of problem, the machine status and change some of the control parameters.
It measures 204X108 mm and is equipped with a 90x55 mm LCD B/W touch-screen and is
used with 1024x768 pixel graphic resolution.
12/02/2016 2/7
CONTROLS
The following controls are available on the machine:
(B) White push button: start machine
If pressed it starts the machine in automatic mode and the actuators involved in the process are
controlled automatically.
(C) Black push button: stop machine
This button stops the machine.
12/02/2016 3/7
MACHINE SAFETY DEVICES
(D) Master switch
This switch connects power to supply the entire machine.

The switch must be OFF every time the system is stopped to
carry out any kind of maintenance operation.
In addition to supplying power to the system it has the

important function of ensuring that all the electrically-
operated devices are stopped.
The supply cable must be connected upstream of

the master switch and marked with this symbol.
(E) Emergency push button
STOPS the system immediately in a CONDITION OF MAXIMUM SAFETY for the

operator: this push button must be used only in case of emergency.
YELLOW
RED
12/02/2016 4/7
(F) Light indicators in line
This indicates POWER PRESENT in the electrical panel downstream of the master switch.
WHITE
12/02/2016 5/7
Machine safety devices
The main safety guards fitted on the machine is the automatic/manual switch of main supply
(A in the picture below); it avoids the opening of main electrical panel door unless the switch
is in OFF position.
Do not start the machine if the fixed guards are not in place.
It is prohibited to remove safety guards when the machine is in operation.
12/02/2016 6/7
Acoustic and light indicators
In addition to the safety devices described above the

machine is fitted with light indicators (acoustic indicator
is optional) to guarantee operator safety. This light
indicator will warn personnel in case of failure.
12/02/2016 7/7

PLANNED MAINTENANCE
CP600
PLANNED MAINTENANCE TABLE
All the machine components need regular maintenance and inspections.

The following tables indicate when maintenance works have to be performed.
Pneumatic and mechanical components
KEY
CHECK LUBRICATION CLEANING ADJUSTMENT REPLACEMENT
Machine working hours

Machine part
16 24 80 320 2000 4000 8000
CHECKWEIGHER
BELT
CHECKWEIGHER
IDLE ROLLER
CONVEYOR BELT
DOUBLE CONVEYOR
BELT IDLE ROLLERS
CHAIN SLIDING
PROFILE
ANTI-FRICTION
DEVICE AND CHAIN
ADJUSTER PULLEY
1/6
PLANNED MAINTENANCE
CP600
Electrical system components
LEGEND

Machine part
16 80 320 2000 4000 8000
OPTICAL/ ACOUSTIC
ALARM SYSTEMS
EMERGENCY CIRCUIT
CLAMPS IN THE
ELECTRICAL PANEL
CABLE GLAND
PHOTOCELL
2/6
PLANNED MAINTENANCE
CP600
PLANNED MAINTENANCES AND EXECUTED INTERVENTIONS SHEETS
CONTROL TYPE MACHINE MODEL
Checkweigher CP600
PLANNED MAINTENANCES
MAINTENANCE TYPE DESCRIPTION RESPONSIBLE
1. Check checkweigher belt Verify belt conditions, make sure that borders are not worn
2. Replacement of the Loosen idle roller. Remove from the weighing plate: drive roller, sliding plate and idle roller. Replace belt
checkweigher belt and place it again using the reverse procedure
3. Check checkweigher idle

Loosen idle roller in order to allow its rotation. Rotate it to check anti-friction devices condition.
roller
4. Replacement of the
Loosen idle roller, remove it from weighing plate and place it again using the reverse procedure
checkweigher idle roller
5. Check checkweigher belt Verify belt conditions, make sure that borders are not worn
6. Replacement Loosen idle roller, remove from the weighing plate: drive roller, sliding plate and idle roller. Replace belt
checkweigher belt and place it again using the reverse procedure
7. Check double belt idle
Loosen idle rollers in order to allow their rotation. Rotate them to check anti-friction devices condition.
rollers
8. Replacement of the double
Loosen idle rollers, remove them from weighing plate and place them again using the reverse procedure
belt idle rollers
Unscrew the screws of the plate in order to loosen the chain. Remove the chain and check the state of wear of
9. Check chain sliding profile
the chain guide.
3/6
PLANNED MAINTENANCE
CP600
10. Replacement of the chain Unscrew the screw of the gear motor plate in order to loosen the chain. Remove the chain, remove the chain
sliding profile guide support plate, remove chain guide from plate. Use the reverse procedure to mount again.
11. Check anti-friction device Unscrew the screws of the plate in order to loosen the chain. Remove the chain and rotate pulley to check the
and chain adjuster pulley state of anti-friction device and pulley.
12. Replacement of anti- Unscrew the screw of the gear motor plate in order to loosen the chain. Remove the chain, remove the pulley
friction device and chain unscrewing the screw of the pivot. Remove pulley from pivot and mount the anti-friction devices on the
adjuster pulley pulley. Use the reverse procedure to mount again.
13. Optical/ acoustic alarm

Simulate by hand an alarm and check that all the devices suitable for the signalling are working correctly.
systems
14. Emergency circuit Activate the emergency circuits and make sure that each of them causes the machine stop.
15. Clamps in the electrical
Sample checking, in the electrical panel, of the correct tightening.
panel
16. Cable gland Sample checking of the cable gland correct fixing.
17. Photocells Clean the photocells and their own reflectors at regular time with a wet cloth.
4/6
PLANNED MAINTENANCE
CP600
Checkweigher CP600
EXECUTED MAINTENANCES RECORD
Date MAINTENANCE TYPE Result Operator signature
5/6
PLANNED MAINTENANCE
CP600
Checkweigher CP600
EXECUTED INTERVENTIONS RECORD
Date Failure Description Intervention Description Result Operator Signature
6/6
PLANNED MAINTENANCE
TID300

KEY

Machine part
16 24 80 320 2000 4000 8000
WEIGHT CHECKER
BELT
WEIGHT CHECKER
IDLE ROLLER
1/4
PLANNED MAINTENANCE
TID300
Spacer belt TID300
1. Check weight checker belt Verify belt conditions, make sure that borders are not worn
2. Replacement of the weight Loosen idle roller. Remove from the weighing plate: haulage roller, sliding plate and idle roller. Replace
checker belt belt and place it again using the reverse procedure
3. Check weight checker idle
Loosen idle roller in order to allow its rotation. Rotate it to check anti-friction devices condition.
roller
4. Replacement of the weight

Loosen idle roller, remove it from weighing plate and place it again using the reverse procedure
checker idle roller
2/4
PLANNED MAINTENANCE
TID300
Spacer belt TID300
3/4
PLANNED MAINTENANCE
TID300
Spacer belt TID300
4/4
PLANNED MAINTENANCE
TUR600

KEY

Machine part
16 24 80 320 2000 4000 8000
CHAIN SLIDING
PROFILE
ANTI-FRICTION
DEVICE AND CHAIN
ADJUSTER PULLEY
1/4
PLANNED MAINTENANCE
TUR600
Exit conveyor TUR600
Unscrew the screws of the plate in order to loosen the chain. Remove the chain and check the state of wear of
1. Check chain sliding profile
the chain guide.
2. Replacement of the chain Unscrew the screw of the gear motor plate in order to loosen the chain. Remove the chain, remove the chain
sliding profile guide support plate, remove chain guide from plate. Use the reverse procedure to mount again.
3. Check anti-friction device Unscrew the screws of the plate in order to loosen the chain. Remove the chain and rotate pulley to check the
and chain adjuster pulley state of anti-friction device and pulley.
4. Replacement of anti- Unscrew the screw of the gear motor plate in order to loosen the chain. Remove the chain, remove the pulley
friction device and chain unscrewing the screw of the pivot. Remove pulley from pivot and mount the anti-friction devices on the
adjuster pulley pulley. Use the reverse procedure to mount again.
2/4
PLANNED MAINTENANCE
TUR600
3/4
PLANNED MAINTENANCE
TUR600
4/4
PLANNED MAINTENANCE
Z200

KEY

Machine part
16 24 80 320 2000 4000 8000
CONDENSATE IN THE
FILTER OF FR GROUP
PNEUMATIC
CYLINDERS STEM
PNEUMATIC VALVES
PNEUMATIC
CYLINDERS
FILTERING ELEMENT
EJECTOR FOAM
PLATE
1/4
PLANNED MAINTENANCE
Z200

Ejection device Z200
1. Condensate in the filter of Unscrew bronze valve located in the lower part of the filter for the condensate exhaust; once
FR group finished the operation screw the valve again.
2. Pneumatic cylinders stems Check dust presence on the stems and when necessary clean them with a dry cloth.
Check functioning: using a screwdriver, operate on the hand drive of the valve, located near
3. Pneumatic valves
the coil.
Check functioning: using a screwdriver, force cylinders moving, operating on the hand drive
4. Pneumatic cylinder
of the valve, located near the coil.
5. Filtering element
Remove lower plastic cap in order to replace the filter of the pressure regulator.
replacement
6. Check ejector foam plate Check the mousse conditions, making sure that it is not worn and verifying its integrity.
Close the air valve, manually open the cylinder and remove the plate positioned on the
7. Replacement of ejector cylinder stem by unscrewing the nut on the stem and the four screws that fix the plate.
foam plate Unscrewing the four nuts, remove foam plate form plate. To mount again, perform the
reverse procedure .
2/4
PLANNED MAINTENANCE
Z200
3/4
PLANNED MAINTENANCE
Z200
4/4
TROUBLESHOOTING
Alarm Cause Possible solution
Flat battery The backup battery of the electronic unit has The backup battery of the electronic unit must be replaced.
reached a critical level of charge. Please contact FT System Technical Support Service.
Lot completed The unit has counted a number of pieces “OK” Reset alarm. Set a new production batch or disable the lot
equal to or higher than the number of the function.
production batch indicated.
Trigger photocell During the operation of the line, the trigger Clean trigger photocell.
photocell has been obscured for a duration greater Check the photocell connection cable.
than required for the passage of a single carton. Using the “Machine Diagnostic” menu and the led located on the
photocell check the correct switching of the electric signal.
Encoder The photocell that detects the presence of objects Check the encoder connection cable.
is commuting but the encoder does not send to the Using the “Machine Diagnostic” menu check the correct
electronic unit signals indicating that the conveyor switching of the electric signal.
belt is running.
Cell fault The detected weight is outside of the limits of the Check the connection cable between the electronic unit and the
measurement scale of the machine. driver card of the load cell.
Check the connection cable between the driver card of the load
cell and the load cell itself.
Make sure that no foreign objects, which may cause abnormal
fluctuations, are present on the weighing plate.
Ejector off The ejector has been disabled. If the reasons that led to the disabling of the control are no longer
applicable, enable the ejector by means of the operator panel.
Weight - - The number of rejections executed is equal or Make sure that the rejected samples have the defect detected by
higher than the threshold for maximum rejections the control.
allowed, for weight lower than the Weight - - If the samples are compliant, make sure that no foreign objects
threshold. are present on the load cell and that the object to be detected
passes right in the middle of the conveyor belt.
Using the “Machine Diagnostic” menu check the real change of
the weight detected during the passage of an object.
Minimum weight The number of rejections executed is equal or Make sure that the rejected samples have the defect detected by
allowed, for weight lower than the Minimum If the samples are compliant, make sure that no foreign objects
TROUBLESHOOTING
weight threshold. are present on the load cell and that the object to be detected
Maximum weight The number of rejections executed is equal or Make sure that the rejected samples have the defect detected by
allowed, for weight greater than the Maximum If the samples are compliant, make sure that no foreign objects
weight threshold. are present on the load cell and that the object to be detected
Weight + + The number of rejections executed is equal or Make sure that the rejected samples have the defect detected by
allowed, for weight greater than the Weight + + If the samples are compliant, make sure that no foreign objects
threshold. are present on the load cell and that the object to be detected
Emergency pressed The emergency push button located on the control Make sure that is possible to restart the machine in a condition of
panel has been pressed. maximum safety, reset the emergency button and its alarm.
Motors in protection A potential overload condition is taking place for Make sure that no foreign objects are present on the conveyor
the motors of the conveyor belts, this caused the belts.
activation of one of the protection devices. Check the conveyor belts are clean and lubricated.
Check the lubrication and wear condition of the mechanical
components of the motor.
Too full rejects The photocell has detected an accumulation of Remove the containers accumulated on the rejection table.
objects on the rejection table. If the problem persists, clean the trigger photocell and check the
integrity of the electrical connection of the photocell.
Using the “Machine Diagnostic” menu and the led located on the
photocell check the correct switching of the electric signal.
13-374
PARAMETRI COLLAUDO/TESTING PARAMETERS
Allegato A: PARAMETRI CORRENTI Attachment A: CURRENT PARAMETERS

PARAMETRO IMPOSTAZIONE MODIFICHE PARAMETER SETTING ADJUSTMENT
Prodotto DEFAULT Product DEFAULT
Rif.velocità 1 00000 Speed ref.1 00000
L1 --------------------------- 00000 L1 ------------------------ 00000
L1 Peso OK 10000 L1 OK Weight 10000
L1 Peso - - -00150 L1 Weight - - -00150
L1 Peso minimo -00050 L1 Weight minimum -00050
L1 Peso massimo +00050 L1 Weight maximum +00050
L1 Peso + + +00150 L1 Weight + + +00150
L1 Ritardo Lettura 0670 L1 Reading Delay 0670
L1 Durata Lettura 200 L1 Reading Duration 200
L1 % - +000 L1 % - +000
L1 % - +000 L1 % - +000
L1 % - +000 L1 % - +000
L1 % segn.est. +000 L1 External signal % +000
L1 Medie filtro 16 L1 Filter average 16
L1 Modo operativo MEDIA L1 Operational mode MEDIA
AL1 Time alarm
AL1 Tempo all. emerg. 0100 0100
emerg.
AL1 Base tempo all. AL1 Time scale
ms ms
emerg. emerg.
AL2 Tempo all. motori 0100 AL2 Time alarm motor 0100
AL2 Base tempo all.
ms AL2 Time scale motor ms
motori
AL3 Tempo all. scarti 0100 AL3 Time alarm reject 0100
AL3 Base tempo all. scarti ms AL3 Time scale reject ms
AL4 Time alarm
AL4 Tempo all. inverter 0100 0100
inverter
AL4 Base tempo all. AL4 Time scale
ms ms
inverter inverter
T1 Distanza scarto 100 T1 Reject distance 100
T1 Durata scarto 0370 T1 Reject duration 0370
COMPILARE UNA DI QUESTE TABELLE PER OGNI PRODOTTO
FILL ONE OF THESE TABLES FOR EACH SET PRODUCT
IMPOSTATO
Pag. 1 / 3
13-374
Allegato B: PARAMETRI CONTR. PESO Attachment B: WEIGHT CONTROL PARAMETERS

Presenza encoder NO Encoder presence NO
Passo Encoder 000 Encoder step 000
- 0001 - 0001
- 0000 - 0000
Anticipo espulsore 0000 Ejector advance 0000
- 0010 - 0010
Ritorno Espulsore 0000 Ejector back 0000
Step contr.espuls. 0000 Eject. contr. step 0000
Soglia velocità espulsore 000 Ejector speed threshold 000
Anticipo Monostab. 000 Monostable advance 000
Modalità espulsore TEMPO Ejector mode TIME
Ritardo autotara 5000 Tare delay 5000
Riferimento ZERO Reference ZERO
N. cartoni riferimento 1000 No. Boxes reference 1000
Max numero scarti 0000 Max no. rejects 0000
Errore / valore ERRORE Error / value ERROR
Allegato C: PARAMETRI ESPULSIONE Attachment C: EJECTION PARAMETERS

Presenza encoder NO Encoder presence NO
Passo Encoder 000 Encoder step 000
Modo imp uscita 0 Output puls. mode 0
Pag. 2 / 3
13-374
Allegato D: PARAMETRI LINEA Attachment D: LINE PARAMETERS

PARAMETRO Impostazione Modifiche PARAMETER Setting Adjustment
Codice linea 0001 Line code 0001
Nr. rubinetti 000 N. valves 000
Nr. Tappatori A 00 N. capp.A 00
Nr. Tappatori B 00 N. capp.B 00
Nr. Tappatori C 00 N. capp.C 00
Richiesta lotto NO Lot request NO
Abilitazione gate NO Gate enabling NO
Durata impulsi 0020 Impulses Duration 0020
Fattore impulsI 001 Impulses Factor 001
Filtro cellule 0150 Photocells filter 0150
Allarme cellule 5000 Photocells Allarm 5000
Trans.all.encoder 0010 Trans.Enc.Alarm 0010
Inversione IN 17..24 00011000 Revers IN 17..24 00011000
Inversione OUT 01..08 00100000 Revers OUT 01..08 00100000
Password prodotti SI Product password YES
Password impostaz. SI Setting Password YES
Beep ad ogni tasto SI Beep on each key YES
Inversione video NO Screen reverse NO
Pag. 3 / 3

0 1 2 3 4 5 6 7 8 9
Purchaser SIDEL S.p.A.

Customer PT. TIRTA FRESINDO JAYA
Description Checkweigher
Draw number 133741
Commission 13-374-1
Model CP600-TP
Project option +TID300+TUR600_1200+Z210+S-Z210+RAS001
Specification FT System s.r.l
Responsible for project

Revision 00
Created on 05/12/2015
Changed 11/02/2016 by (short name) msfulcini Page nr. 41
Date : 11/02/2016 Checkweigher Work order : = FT1

Title page
Execute : msfulcini 13-374-1 + DOC
Verify: Drawing Page + : 2 Page :
PT. TIRTA FRESINDO JAYA
Revision Date Name Approved : 133741 Page - : 1
0 1 2 3 4 5 6 7 8 9
FT_parametri_tecnici_03
Place of installation Distribution system TN/S
Input lead L1 +L2 +L3 +N +PE Main differential switch 8A
Power supply 380 Vac ±5% Breakaway Current 32 A
Control voltage 24 Vdc Nominal tension of isolation 500 V
Rated current 6A Protection external cabinet IP54
Frequency 50 Hz Protection internal cabinet IP20
Value of connection 1800 W Relative humidity MIN: 20% MAX: 80%
Main fuse / Working temperature MIN: 10 °C MAX: 40 °C
Main / Emergency stop switch 32 A Max load electronic unit output 250 mA
Phase shift (cos Ø) 0.8 Max load from mechanical relay 5A
Short circuit rating 6 kA Max load from static relay 2A

Technical characteristics
Execute : pgainotti 13-374-1 + DOC
Revision Date Name Approved : 133741 Page - : 1 2
0 1 2 3 4 5 6 7 8 9
Z200
TID300
Motor belt conveyor output
0.25 kW
0.70 A
TUR300 +QE01/5.7 +QE01/41.1
-5M4 -41YV1
-36BF1
+QE01/36.5
-5M2 -5M1
-5M3 +QE01/5.3 +QE01/5.1
+QE01/5.5 0.25 kW 0.25KW
0.25KW 0.70 A Motor input
Motor weighter Motor spacer
RAS001

Lay out mounting machine
0 1 2 3 4 5 6 7 8 9
Enclosure legend
-3M1
F18_005
-12AP1 Item number Device tag Type number
1 1QS1 3LD2244-0TK53
2 1WB1
5 2V1 FN2010
200 mm
14 6KM1 3RT2015-1BB41
15 8KM1 3RT2015-1BB41
20 12AP1 1023
21 2F1 5SY6408-7
22 5QM1 3RV2011-1AA10
23 5QM1 3RV2901-1F
25 mm 444 x 25 x H:80 24 5QM2 3RV2011-1AA10
25 mm 25 5QM2 3RV2901-1F
365 x 25 x H:80
Potenza 400V 26 5QM3 3RV2011-1AA10
27 5QM3 3RV2901-1F
lasciare libero questo spazio 28 5QM4 3RV2011-1BA10
per quando si usa materiale UL 29 5QM4 3RV2901-1F
-2F1 -3F1 -5QM1 -5QM2 -5QM3 -5QM4
30 1QS1 3LD9220-0C
Segnali 24Vdc
-8KM1 34 21AR1-K2 REL-MR- 24DC/21-21
Potenza 400V
SIEMENS
SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
35 21AR1-K3 REL-MR- 24DC/21-21
180 mm 5SY74 5SY62
36 21AR1-K4 REL-MR- 24DC/21-21

3RT2
37 3F1 5SY6206-7
3RV2 3RV2 3RV2 3RV2
38 3GS1 6EP1333-3BA00
750 mm
25 mm 365 x 25 x H:80
Potenza 400V
-3GS1
Segnali 24Vdc
-1QS1
-2V1
-6KM1 -1QS1
SIEMENS
Potenza 400V
145 mm
3RT2
40 mm 365 x 40 x H:80
Segnali 24Vdc
-21AR1
-21AR1-K2 -21AR1-K3 -21AR1-K4
-1WB1
135 mm
XT3
XT2 XT4 XT5
XT1
446 mm

Lay out mounting cabinet
Verify: Drawing Page + : +UE1/1 Page :
0 1 2 3 4 5 6 7 8 9
PLC diagram F19_002_FT
Project 13-374-1_rev00
Device tag PLC Address Placement Functional text Rack Module Symbolic address Terminal
20AR1 =FT1+QE01/20.2 COM 6 COM6
20AR1 =FT1+QE01/20.6 COM 7 COM7
20AR1-DB1 =FT1+QE01/49.7 COM1 1
20AR1-DB2 =FT1+QE01/49.8 COM2 1
21AR1-JP53 =FT1+QE01/21.1 +24
21AR1-JP53 =FT1+QE01/21.1 GND
21AR1-JP54 =FT1+QE01/21.2 +24A
21AR1-JP54 =FT1+QE01/21.2 GNDA
21AR1-JP55 =FT1+QE01/21.2 +24B
21AR1-JP55 =FT1+QE01/21.2 GNDB
21AR1-JP56 =FT1+QE01/21.3 +24C
21AR1-JP56 =FT1+QE01/21.3 GNDC

PLC diagram : 20AR1 - 20AR1 : 20AR1-DB1 -
Execute : pgainotti 20AR1-DB1 : 20AR1-DB2 - 20AR1-DB2 : 21AR1-JP53 13-374-1 + UE1
Drawing Page + : 2 Page :
Verify: PT. TIRTA FRESINDO JAYA - 21AR1-JP53 : 21AR1-JP54 - 21AR1-JP54 :
Revision Date Name Approved : 21AR1-JP55 - 21AR1-JP55 : 21AR1-JP56 - 21AR1-JP56 133741 Page - : +DOC/5 1
0 1 2 3 4 5 6 7 8 9
21AR1-P1 DO1 =FT1+QE01/41.1 Ejector 21AR1-XT2:1 DO1
21AR1-P1 DO2 =FT1+QE01/41.2 Stop machine 21AR1-XT2:2 DO2
21AR1-P1 DO3 =FT1+QE01/41.4 Alarm 21AR1-XT2:3 DO3
21AR1-P1 DO4 =FT1+QE01/41.5 FREE 21AR1-XT2:4 DO4
21AR1-P1 DO5 =FT1+QE01/41.7 = 21AR1-XT2:5 DO5
21AR1-P2 DO13 =FT1+QE01/43.1 FREE 21AR1-XT2:13 DO13

PLC diagram : 21AR1-P1 - 21AR1-P1 : 21AR1-P2 -
Execute : pgainotti 21AR1-P2 13-374-1 + UE1
0 1 2 3 4 5 6 7 8 9
21AR1-P3 DI29 =FT1+QE01/38.1 FREE 21AR1-XT1:29 DI29
21AR1-P3 DI30 =FT1+QE01/38.2 = 21AR1-XT1:30 DI30
21AR1-P3 DI37 =FT1+QE01/38.8 Autotare inhibition 21AR1-XT1:37 DI37
21AR1-P3 DI42 =FT1+QE01/39.7 Reset 21AR1-XT1:42 DI42
21AR1-P3 DI43 =FT1+QE01/39.8 Maximum accumulation rejects 21AR1-XT1:43 DI43
21AR1-P4 DI20 =FT1+QE01/36.5 Trigger photocell 21AR1-XT1:20 DI20
21AR1-P4 DI21 =FT1+QE01/36.7 Emergency button 21AR1-XT1:21 DI21
21AR1-P4 DI28 =FT1+QE01/37.8 Motor circuit breaker 21AR1-XT1:28 DI28

0 1 2 3 4 5 6 7 8 9
21AR1-P5 +15V =FT1+QE01/47.2 +15V dc 21AR1-XT4:+15 +15Vdc
21AR1-P5 AI34 =FT1+QE01/45.2 Analog IN 1 21AR1-XT4:34 AI34
21AR1-P5 AO49 =FT1+QE01/46.4 Analog OUT 2 21AR1-XT4:49 AO49
21AR1-P5 AO51 =FT1+QE01/46.2 Analog OUT 1 21AR1-XT4:51 AO51
21AR1-P5 FC =FT1+QE01/47.4 Fault check 21AR1-XT4:FC FC
21AR1-P6 75 =FT1+QE01/49.1 COM3 21AR1-XT5:75 75
21AR1-P6 77 =FT1+QE01/49.1 21AR1-XT5:77 77
21AR1-P6 78 =FT1+QE01/49.2 21AR1-XT5:485- 78
21AR1-P6 79 =FT1+QE01/49.2 21AR1-XT5:485+ 79
21AR1-P6 80 =FT1+QE01/49.3 COM4 21AR1-XT5:80 80
21AR1-P6 81 =FT1+QE01/49.3 21AR1-XT5:81 81
21AR1-P6 82 =FT1+QE01/49.4 21AR1-XT5:82 82
21AR1-P6 84 =FT1+QE01/49.4 21AR1-XT5:84 84
21AR1-P6 90 =FT1+QE01/49.5 COM5 21AR1-XT5:90 90
21AR1-P6 91 =FT1+QE01/49.5 21AR1-XT5:91 91
21AR1-P6 92 =FT1+QE01/49.6 21AR1-XT5:92 92
21AR1-P6 94 =FT1+QE01/49.6 21AR1-XT5:94 94

Verify: Drawing Page + : +QE01/1 Page :
0 1 2 3 4 5 6 7 8 9
Power supply
2L1 / 2.0
2L2 / 2.0
L1 L2 L3 N PE 2L3 / 2.0
2N / 2.0
-1WB1
QE
1L1
1L2
1L3
1N
PE
PE:1
L1 L2 L3 N
-1QS1
32 A T1 T2 T3 N1
QE
2L1
2L2
2L3
2N

Power supply
Execute : pgainotti 13-374-1 + QE01
Revision Date Name Approved : 133741 Page - : +UE1/4 1
0 1 2 3 4 5 6 7 8 9
Single phase
voltage filter
2L1 3L1
1.9 / 2L1 3L1 / 5.0
2L2
1.9 / 2L2 3L2 / 5.0
2L3
1.9 / 2L3 3L3 / 5.0
2N
1.9 / 2N
PE:2
PE
1 3 5 7
P PE N
-2F1
8A - C
QE 2 4 6 8
-2V1
QE
~
P' N'
N10
L10
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
3L1
3L2
3L3
3N
L10 N10
3.0 3.0

Power supply 230Vac
Execute : msfulcini 13-374-1 + QE01
0 1 2 3 4 5 6 7 8 9
Power supply unit
L10
2.5 / L10 101 / 6.0
N10
2.5 / N10
100 / 6.0
1 3
-3F1
6A - C 2 4
PE:12
03021
03022
PE
-3GS1
120 W L1 L2(N) PE
5A
DEFAULT VALUE
24V
SITOP MODULAR
6EP13333BA00
1 .
120V 230V
1 .
OFF ON
1 .
OFF ON
+ + - -
100
PE
-XP1 PE
101
100
PE
PE:11

24V dc Power supply
0 1 2 3 4 5 6 7 8 9
3L1 3L1
2.9 / 3L1
3L2 3L2
2.9 / 3L2
3L3 3L3
2.9 / 3L3
1 3 5 1 3 5
-6KM1 -8KM1
/6.2 2 4 6 /8.7 2 4 6
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
6L1
6L2
6L3
4L1
4L2
4L3
6L1 6L1
6L2 6L2
6L3 6L3
1 3 5 13 23 1 3 5 13 23 1 3 5 13 23 1 3 5 13 23
-5QM1 -5QM2 -5QM3 -5QM4
1,1...1,6A 14 24 1,1...1,6A 14 24 1,1...1,6A 14 24 1,4-2A 14 24
Impostare 1,4 A Impostare 1,4 A Impostare 1,4 A Impostare 1,8 A
/7.5
/7.8
/7.5
/7.8
/8.4
/7.8
/8.3
/7.8
QE I> I> I> QE I> I> I> QE I> I> I> QE I> I> I>
2 4 6 2 4 6 2 4 6 2 4 6
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
2.5 mm²
5L1
5L2
5L3
7L1
7L2
7L3
8L1
8L2
8L3
9L1
9L2
9L3
-XP1 5L1 5L2 5L3 XP1 7L1 7L2 7L3 XP1 8L1 8L2 8L3 XP1 9L1 9L2 9L3
W(5M1) W(5M2) W(5M3) W(5M4)

3m 5L1 5L2 5L3
3m 7L1 7L2 7L3
3m 8L1 8L2 8L3
3m 9L1 9L2 9L3
4x2.5 SCH BK BN GY 4x2.5 SCH BK BN GY
PE
4x2.5 SCH BK BN GY
PE
4x2.5 SCH BK BN GY
PE
PE SH SH SH
U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1
PE:4 PE:6 PE:8 PE:10
M M M M
-5M1 -5M2 -5M3 -5M4
+DOC/4.6 3~ +DOC/4.5 3~ +DOC/4.4 3~ +DOC/4.3 3~
0,37 kW 0,37 kW 0,37 kW 0,55 kW
Infeed motor PE Spacer belt motor PE Check weighter motor PE Exit belt motor PE
PE PE PE PE
W(5M1) GNYE W(5M2) GNYE W(5M3) GNYE W(5M4) GNYE
PE:3 PE:5 PE:7 PE:9

Motors
0 1 2 3 4 5 6 7 8 9
Line stop Line stop Alarm Alarm lamp Start signal
-21AR1-K2 -21AR1-K3
/21.7 /21.7
11 21 11 21
.3
-8KM1
14 12 24 22 14 12 24 22
/8.7 .4
Start
91 90
211 212 214 221 222 224 311 312 314 321 322 324 OG OG
C NC NO C NC NO C NC NO C NC NO
-XT0 91 90
07071
06021
X0
07071
7.7 /
06051
W(-6HL1)
BN 4x0,50
A1+ 1
-6KM1 -6HL1
3 kW A2- Yellow C
QE QE01
100
100
WH W(-6HL1)
-XT0 100 -XT0 100
101
3.9 / 101 101 / 7.0
100
3.9 / 100 100 / 8.0
A1 A2
1 2 /5.1
3 4 /5.1
5 6 /5.1
13 14

Signals for external
0 1 2 3 4 5 6 7 8 9
Thermal engines protections Running infeed conveyor belt Signal motor protection
to U1021
101 101
6.9 / 101 101 / 8.0
-XT0 101
-21AR1-K4
/21.7 11 21 23
-5QM1
14 12 24 22 /5.1 24
Infeed motor
411 412 414 421 422 424
07081
C NC NO C NC NO
13 .3 23
-5QM1 -8KM1 -5QM2
/5.1 14 /8.7 .4 /5.3 24
Infeed motor Start Spacer belt motor
8002
8003
checkweighter
07051
07071
07082
-XT0 8003
Automatic stop from

13 23
external
1 -5QM2 -5QM3
-X1 /5.3 14 /5.5 24
Spacer belt motor Check weighter motor
07052
07083
-XT0 8002
23
-5QM4
/5.7 24
Exit belt motor
07071
DI28
37.8 /
6.2 /
Cadencer: running branch
0 1 2 3 4 5 6 7 8 9
Manual stop commands Thermal engines protections Start button Start checkweighter Voltage presence
101 101 101

7.9 / 101 101 / 12.0
-XT0 101 101
8005
101
-XT0 8005
External emergency
1 13 13
-8SA1 -8SA1 -5QM3
stop
2
/8.2 2 /8.1
14
-X1 /5.5 14
Emergency stop Check weighter motor
08032
HMI
101
-XT0 8004 08032
08010
08011
8004
1 13
-8SH1 -8KM1
/8.6 2 /8.7 14
Start Start checkweighter
HMI
08062
08062
08062
1 13 X1 A1+ X1
-8SB1 -5QM4 -8SH1 -8KM1 -8HL1
Stop /5.7 /8.6 3 kW 24V dc
08011
2 14 X2 A2- X2
HMI Exit belt motor Start QE HMI
36.7 /
100
100
100
08012
-XT0 100 100 100
100 100 100 100

6.9 / 100 100 / 12.0
A1 A2
1 2 /5.5
3 4 /5.5
5 6 /5.5
13 14 /8.7
.3 .4 /6.8
.3 .4 /7.7
.3 .4 /38.8
.3 .4

Weight belt: running branch
0 1 2 3 4 5 6 7 8 9
Control weight card
101
8.9 / 101 101 / 35.0
100
8.9 / 100 100 / 35.0
-XT0 100
PE:13
101
PE
-12AP1 CONVERTER
QE
0V
PE
24V
OFF ON OFF ON
1 1
2 2
3 3
4 4
5
6
RT485+
RT485-
GND
GND
SCH
V+
S+
RT
V0
V-
S-
12021
SH
W(12AP1)
12041
12042
12051
12052
12053
485- 485+
1X2x0,34 WH BN W(12R1)
WH BN/BK
S- V-
78
79
49.2 /
49.2 /
V+ -12R1 S+
GN/BU RD
CP

Converter card
0 1 2 3 4 5 6 7 8 9
-20AR1
1064
Electronic unit 1064
-P6 -P5 -D1
/23.8 /23.6 Power
COM3,4,5 IN/OUT ANALOG
-DB1
/49.7
COM1
-DB2
/49.8
COM2
-P1 -P2 -P4 -P3

/23.0 /23.2 /23.5 /23.3
OUTDIG1 OUTDIG2 INDIG1 INDIG2
COM 6 COM 7

Electronic unit
0 1 2 3 4 5 6 7 8 9
-21AR1 -JP53 -JP54 -JP55 -JP56

1066
40 41 42 43
-P5
/23.6
J1 J2 J3 J4 /45.1
24V 0V 24V 0V 24V 0V 24V 0V /46.1
+24 GND +24A GNDA +24B GNDB +24C GNDC /47.1
Relay Relay Relay /22.7
1 2 3 4 IN/OUT ANALOG
Relay /6.1 /6.3 /7.1
-K1 -K2 -K3 K4
-P4 -P3 -P1 -P2
/23.5 /23.3 /23.0 /23.2
/36.0 /38.0 /41.0 /43.0
/37.0 /39.0 /42.0 /44.0 -P6
/22.4 /22.4 /22.1 /22.1 /23.8
INDIG1 INDIG2 OUTDIG1 OUTDIG2 /49.1
COM3,4,5
-XT1 -XT2 -XT3 -XT4 -XT5

/36.0 /41.0 /35.4 /45.1 /49.0
/37.0 /42.0 K1 K2 K3 K4 /46.1
/38.0 /43.0 /47.1
/39.0 /44.0 /35.5
/35.2 /35.3
NO NO NO NO NO NO NO NO
14 24 14 24 14 24 14 24 -COM3 -COM4 -COM5
1 2 3 4 5 6 7 8 9 10 11 12 34 35 47 48 FC 79 80 90
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 36 37 38 39 40 41 42 43
100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100+15V 78 81 91
NC NC NC NC NC NC NC NC
12 22 12 22 12 22 12 22
101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101
13 14 15 16 63 64 65 66 67 68 69 70 51 49 96 97 61 77 82 92
100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
100 100 100 100 100 100 100 100 100 100 100 100 C C C C C C C C 100 100 100 100 100 75 84 94
11 21 11 21 11 21 11 21

Electronic unit - Expansion
0 1 2 3 4 5 6 7 8 9
-21AR1-P1 -21AR1-P4 -21AR1-P5

/21.3 DO1 /41.1 Ejector /21.0 DI17 /36.1 FREE /21.8 AO49 /46.4 Analog OUT 2
OUTDIG1 INDIG1 IN/OUT ANALOG
DO2 /41.2 Stop machine DI18 /36.2 FREE AO51 /46.2 Analog OUT 1
DO3 /41.4 Alarm DI19 /36.4 FREE
DO4 /41.5 FREE DI20 /36.5 Trigger photocell AI34 /45.2 Analog IN 1
DO5 /41.7 FREE DI21 /36.7 Emergency button AI35 /45.4 Analog IN 3
DO6 /41.8 FREE DI22 /36.8 FREE AI47 /45.6 Analog IN 2
DO7 /42.1 FREE DI23 /37.1 FREE
DO10 /42.5 FREE DI26 /37.5 FREE
DO11 /42.7 FREE DI27 /37.7 FREE
DO12 /42.8 FREE DI28 /37.8 Motor circuit breaker
-21AR1-P2 -21AR1-P3
/21.5 DO13 /43.1 FREE /21.2 DI29 /38.1 FREE
OUTDIG2 INDIG2
DO14 /43.2 FREE DI30 /38.2 FREE
DO15 /43.4 FREE DI31 /38.4 FREE
DO16 /43.5 FREE DI32 /38.5 FREE
DO63 /43.7 FREE DI36 /38.7 FREE
DO64 /43.8 FREE DI37 /38.8 Autotare inhibition
DO65 /44.1 FREE DI38 /39.1 FREE
DO66 /44.2 FREE DI39 /39.2 FREE
DO67 /44.4 FREE DI40 /39.4 FREE
DO68 /44.5 FREE DI41 /39.5 FREE
DO69 /44.7 FREE DI42 /39.7 Reset
DO70 /44.8 FREE DI43 /39.8 Maximum rejects accumulation

Electronic unit - Digitals In Out
0 1 2 3 4 5 6 7 8 9
-20AR1-P1 -20AR1-P2 -20AR1-P3 -20AR1-P4 -20AR1-P5 -20AR1-P6

/20.1 /20.3 /20.7 /20.5 /20.5 /20.4
OUTDIG1 OUTDIG2 INDIG2 INDIG1 IN/OUT ANALOG COM3,4,5
-W(21AR1-P1) -W(21AR1-P2) -W(21AR1-P3) -W(21AR1-P4) -W(21AR1-P5) -W(21AR1-P6)
-21AR1-P1 -21AR1-P2 -21AR1-P3 -21AR1-P4 -21AR1-P5 -21AR1-P6

/21.3 /21.5 /21.2 /21.0 /21.8 /21.8
OUTDIG1 OUTDIG2 INDIG2 INDIG1 IN/OUT ANALOG COM3,4,5

Flat cables
0 1 2 3 4 5 6 7 8 9
Power supply Power supply Power supply Power supply

U1064 U1064 U1064 U1064
101 101 101 101
12.9 / 101
100 100 100 100
12.9 / 100
+24 GND +24A GND +24B GND +24C GND
JP53 JP54 JP55 JP56

Power supply
0 1 2 3 4 5 6 7 8 9
FREE FREE FREE Trigger Emergency button FREE

photocell
W(36BF1) 101 100

10 m BN BU
08011 / 8.2
1 2
+ -
-36BF1
+DOC/4.5
CP
4
DI20
W(36BF1) BK
08011
-21AR1-XT1
/21.0
17 18 19 20 21 22
+24 0 +24 0 +24 0 +24 0 +24 0 +24 0
DI17 DI18 DI19 DI20 DI21 DI22
-21AR1-P4
/21.0 DI DI DI DI DI DI
/22.4 /22.4 /22.4 /22.4 /22.4 /22.4
FREE FREE FREE Trigger photocell Emergency button FREE

Digital IN 17-22
0 1 2 3 4 5 6 7 8 9
FREE FREE FREE FREE FREE Motor circuit breaker
DI28 / 7.8
DI28
-21AR1-XT1
/21.0
23 24 25 26 27 28
+24 0 +24 0 +24 0 +24 0 +24 0 +24 0
-21AR1-P4
/22.4 /22.4 /22.4 /22.4 /22.4 /22.4
FREE FREE FREE FREE FREE Motor circuit breaker

Digital IN 23-28
0 1 2 3 4 5 6 7 8 9
FREE FREE FREE FREE FREE Autotare inhibition
101
.3
-8KM1
/8.7 .4
DI37
-21AR1-XT1
/21.0
29 30 31 32 36 37
+24 0 +24 0 +24 0 +24 0 +24 0 +24 0
-21AR1-P3
/22.4 /22.4 /22.4 /22.4 /22.4 /22.4
FREE FREE FREE FREE FREE Autotare inhibition

Digital IN 29-37
0 1 2 3 4 5 6 7 8 9
FREE FREE FREE FREE Reset Maximum rejects

accumulation
W(39BF1)
5m 101 101
4x0,50 BN GN
24V Tc
1 4
-39BF1
2 3 5
0V Tb Ta
100 DI43
W(39BF1) WH YE
-21AR1-XT1
100
/21.0
38 39 40 41 42 43
+24 0 +24 0 +24 0 +24 0 +24 0 +24 0
-21AR1-P3
/22.4 /22.4 /22.4 /22.4 /22.4 /22.4
FREE FREE FREE FREE Reset Maximum rejects accumulation

Digital IN 38-43
0 1 2 3 4 5 6 7 8 9
Ejector Stop machine Alarm FREE FREE FREE
-21AR1-P1
/21.3
Ejector Stop machine Alarm FREE FREE FREE
/22.1 /22.1 /22.1 /22.1 /22.1 /22.1

DO1 DO2 DO3 DO4 DO5 DO6
DO DO DO DO DO DO
-21AR1-XT2
/21.4
0 0 0 0 0 0
1 2 3 4 5 6
W(41YV1) DO1
10 m 1
x1
-41YV1
+DOC/4.3 x2
24V
100
W(41YV1) GNYE 2
PE:1

Digital OUT 1-6
0 1 2 3 4 5 6 7 8 9
FREE FREE FREE FREE FREE FREE
-21AR1-P1
/21.3
/22.1 /22.1 /22.1 /22.1 /22.1 /22.1

DO DO DO DO DO DO
-21AR1-XT2
/21.4
0 0 0 0 0 0
7 8 9 10 11 12

Digital OUT 7-12
0 1 2 3 4 5 6 7 8 9
-21AR1-P2
/21.5
/22.1 /22.1 /22.1 /22.1 /22.1 /22.1

DO DO DO DO DO DO
-21AR1-XT2
/21.4
0 0 0 0 0 0
13 14 15 16 63 64

Digital outputs 13..64
0 1 2 3 4 5 6 7 8 9
-21AR1-P2
/21.5
/22.1 /22.1 /22.1 /22.1 /22.1 /22.1

DO DO DO DO DO DO
-21AR1-XT2
/21.4
0 0 0 0 0 0
65 66 67 68 69 70

Digital outputs 65..70
0 1 2 3 4 5 6 7 8 9
Analog IN 1 Analog IN 3 Analog IN 2
34 35 47
-21AR1-XT4 0 0 0
/21.7
AI34 AI35 AI47
AI34 AI35 AI47
-21AR1-P5
/21.8 AI34 AI35 AI47
/22.7 /22.7 /22.7
Analog IN 1 Analog IN 3 Analog IN 2

Analog inputs
0 1 2 3 4 5 6 7 8 9
Analog OUT 1 Analog OUT 2
-21AR1-P5
/21.8
Analog OUT 1 Analog OUT 2
/22.7 /22.7
AO51 AO49
DO DO
AO51 AO49
-21AR1-XT4
/21.7
AO51 AO49
0 0
51 49

Analog outputs
0 1 2 3 4 5 6 7 8 9
+15V dc Fault check
-21AR1-P5
/21.8
+15V dc Fault check
+15V FC
DO DO
+15Vdc FC
+15V FC
-21AR1-XT4
/21.7
+15 FC

Special outputs
0 1 2 3 4 5 6 7 8 9
COM3 COM4 COM5 COM1 COM2
-21AR1-P6
/21.8 COM1 COM2
COM3 COM4 COM5
/20.2 /20.2
-20AR1-DB1 -20AR1-DB2
75 77 78 79 80 81 82 84 90 91 92 94
DO DO DO DO DO DO DO DO DO DO DO DO
1 1
75 77 78 79 80 81 82 84 90 91 92 94
75 77 485- 485+ 80 81 82 84 90 91 92 94
-21AR1-XT5
/21.8
75 77 485- 485+ 80 81 82 84 90 91 92 94
485+
485-
WH
BN
78
79
12.3 /
12.3 /

Communication
Verify: Drawing Page + : +MORS/100 Page :
0 1 2 3 4 5 6 7 8 9
F13_004
Cable name
Connection
2
point
Target designation
5QM1
5QM2
5QM3
5QM4
5QM1
5QM2
5QM3
5QM4
5QM1
5QM2
5QM3
5QM4
6PE1
=FT1+QE01-XP1
Jumper
Strip
5L1
7L1
8L1
9L1
5L2
7L2
8L2
9L2
5L3
7L3
8L3
9L3
PE
Terminal
Connection
W1
W1
W1
W1
U1
U1
U1
U1
V1
V1
V1
V1
11
point
Target designation
Terminal diagram
5M1
5M2
5M3
5M4
5M1
5M2
5M3
5M4
5M1
5M2
5M3
5M4
-PE
BN
GY
BK
-W(5M4) BERICA CAVI FR20HH2R

Cable name
BN
GY
BK

BN
GY
BK

BN
GY
BK

Terminal diagram =FT1+QE01-XP1
Execute : pgainotti 13-374-1 + MORS
Revision Date Name Approved : 133741 Page - : +QE01/49 100
Revision
Terminal diagram F13_004
0
Date
Cable name Cable name
Strip
-W(-6HL1)
=FT1+QE01-XT0
Name
1
Date :
Verify:
Execute :
Approved :
Target designation Jumper Target designation
point
point
Terminal
UNICAVI FROH2R 4X0,5
Connection
Connection
msfulcini
11/02/2016
100 6HL1 C WH
3GS1 - 100 6KM1 A2-

2
100 8SH1 X2
100 8KM1 A2-
Checkweigher
100 8HL1 X2
12AP1 12 100 -21AR1-XT1-0 GND

12AP1 14 101 -21AR1-XT1-24 +24
8HL1 X1 101
3
8SA1 1 101
5QM1 23 101 21AR1-K4 411
21AR1-K4 414 8002
8003 5QM1 13
5QM4 13 8004
4
8005 5QM3 13
90 8KM1 .3
91 8KM1 .4
5
Terminal diagram =FT1+QE01-XT0

6
Drawing
Work order :
7
133741
13-374-1
8
= FT1
Page - :
+ MORS
Page + :
100
+DOC_ELEM/110
9
101
Page :
0 1 2 3 4 5 6 7 8 9
Device tag list F03_001
Device tag Functional text Device tag Functional text

Part number X-Ref Symbol Part number X-Ref Symbol
Type number Article designation Type number Article designation
12AP1 +QE01/12.2 3F1 +QE01/3.2

1 3
EEDV02-0036 EINS03-0008
1023 Load cell converter 5SY6206-7 Circuit breaker 2 4
20AR1 +QE01/20.1 3GS1 Power supply unit +QE01/3.2
EEDV01-0042 EALM-0006
1064 Electronic unit 1064 6EP1333-3BA00 Power supply unit
21AR1 +QE01/21.0 6HL1 Yellow +QE01/6.5

1
EEDV02-0107 ESAT-0005
1066/A Terminal board I/O card XVB-C35 Orange luminous component C
21AR1-K2 Relay +QE01/21.7 8HL1 24V dc +QE01/8.8

X1
EREP-0010 EPUT-0007
REL-MR- 24DC/21-21 Single relay ZB4-BV07 Colourless luminous light X2
21AR1-K3 = +QE01/21.7 6KM1 +QE01/6.2

A1+
EREP-0010 EINS05-0019
REL-MR- 24DC/21-21 Single relay 3RT2015-1BB41 Contactor 3 kW A2-
21AR1-K4 = +QE01/21.7 8KM1 Start checkweighter +QE01/8.7

A1+
EREP-0010 EINS05-0019
REL-MR- 24DC/21-21 Single relay 3RT2015-1BB41 Contactor 3 kW A2-
36BF1 Trigger photocell +QE01/36.5 1 2 5M1 Infeed motor +QE01/5.1 U1 V1 W1
EFOL01-0002 + -
MRDW05-0109 M
RKR 3B/6.42-S8 RKR Photocell M8 4poles WA20DRS71S4 Motor
3~
4 PE
39BF1 +QE01/39.8 24V Tc 5M2 Spacer motor +QE01/5.3 U1 V1 W1

1 4
EFOO01-0004 MRDW05-0108 M
E3JM-R4M4T-G Photocell WA20DRS71S4 Motor
3~
2 3 5
0V Tb Ta PE
2F1 +QE01/2.1 5M3 Check weighter motor +QE01/5.5 U1 V1 W1

1 3 5 7
EINS03-0012 MRDW05-0108 M
5SY6408-7 Circuit breaker WA20DRS71S4 Motor
3~
2 4 6 8
PE

Device tag list
Execute : pgainotti 13-374-1 + DOC_ELEM
Revision Date Name Approved : 133741 Page - : +MORS/101 110
0 1 2 3 4 5 6 7 8 9

5M4 Exit belt motor +QE01/5.7 U1 V1 W1 8SH1 Start +QE01/8.6

1
MRDW05-0062 M EPUT-0005
WA37 DRS71M4 Motor

3~ ZB4-BW37 Colourless luminous button 2
PE
5QM1 +QE01/5.1
1 3 5
2V1 Single phase voltage filter +QE01/2.5
EINS06-0009 EALI-0002
3RV2011-1AA10 **** I> I> I> FN2010 Single phase voltage filter
2 4 6
5QM2 +QE01/5.3
1 3 5
1WB1 +QE01/1.2
EINS06-0009 CCNX02-004834
3RV2011-1AA10 **** I> I> I> Ground bar

2 4 6
5QM3 +QE01/5.5
1 3 5
41YV1 Ejector +QE01/41.1 x1
EINS06-0009 MPEA02-0003
3RV2011-1AA10 **** I> I> I> 411A-D0A-DM-DDAJ-1JB Electro-valve

2 4 6
x2
5QM4 +QE01/5.7
1 3 5
+QE01-W(5M1) +QE01/5.1
EINS06-0011 CCAX02-A04250
3RV2011-1BA10 Circuit breaker 1,4-2A I> I> I> 4G2,5 SCH Multicore shielded cable
2 4 6
1QS1 Power supply +QE01/1.1 +QE01-W(5M2) +QE01/5.3

L1 L2 L3
EINS02-0002 CCAX02-A04250
3LD2244-0TK53 Main / Emergency stop switch T1 T2 T3 4G2,5 SCH Multicore shielded cable
12R1 +QE01/12.4 WH
S-
BN/BK
V-
+QE01-W(5M3) +QE01/5.5
ECCT07-0003 CCAX02-A04250
1260 Cell of load 4G2,5 SCH Multicore shielded cable

V+ S+
GN/BU RD
8SA1 +QE01-W(5M4) +QE01/5.7

1
EPUT-0012 CCAX02-A04250
ZB4-BS844 Emergency push-button 2 4G2,5 SCH Multicore shielded cable
8SB1 Stop +QE01/8.1 +QE01-W(12AP1) +QE01/12.3

1
EPUT-0002 CCAL01-UNIT30963
ZB4-BA2 Black button 2 UNITRONIC® FD CP (TP) plus Twisted cable 1x2x0,34

Device tag list
0 1 2 3 4 5 6 7 8 9

+QE01-W(21AR1-P1) +QE01/23.1
ECO-0111
FLK 26/EZ-DR/ 100/KONFEK Cables
+QE01-W(21AR1-P2) +QE01/23.2
ECO-0111
+QE01-W(21AR1-P3) +QE01/23.4
ECO-0111
+QE01-W(21AR1-P4) +QE01/23.5
ECO-0111
+QE01-W(21AR1-P5) +QE01/23.7
ECO-0110
+QE01-W(21AR1-P6) +QE01/23.8
ECO-0110
+QE01-W(36BF1) Trigger photocell +QE01/36.5
ECO-0022
K-D M8A-4P-10m-PVC Cable
+QE01-W(39BF1) Reset +QE01/39.8
CCAX02-A04050
4x0,5 SCH Multicore shielded cable
+QE01-W(41YV1) Ejector +QE01/41.0
ECO-0154
SAC-3P-10,0-PVC/BI-1L-Z Sensor / actuator cables

Device tag list
Verify: Drawing Page + : +CABLE/120 Page :
0 1 2 3 4 5 6 7 8 9
Wiring diagram F09_002_FT
Cable name =FT1+QE01-W(5M3) Cable type BERICA CAVI FR20HH2R
Functional text **** 4 Cross-section 2.5 SCH Cable length 3
Connection Connection
Page / column **** Condctrs **** Page / column
point point
/5.5 -XP1 8L2 BN 5M3 V1 /5.5
/5.5 -XP1 8L1 BK 5M3 U1 /5.5
/5.5 -XP1 8L3 GY 5M3 W1 /5.5
/5.5 -PE 7 GNYE 5M3 PE /5.5
/5.6 -PE 8 SH -W(5M3) SH /5.5
Cable name =FT1+QE01-W(12AP1) Cable type UNITRONIC® FD CP (TP) plus
Functional text **** 1X2 Cross-section 0,34 Cable length
point point
/12.3 12AP1 4 WH 21AR1-XT5 /49.2
/12.3 12AP1 5 BN 21AR1-XT5 /49.2
/12.2 12AP1 1 SH -W(12AP1) SH /12.3
Cable name =FT1+QE01-W(12R1) Cable type
Functional text **** Cross-section Cable length
point point
/12.4 12AP1 7 12R1 V+ /12.4
/12.4 12AP1 8 12R1 S- /12.4
/12.5 12AP1 10 12R1 V- /12.4
/12.5 12AP1 9 12R1 S+ /12.4
/12.5 12AP1 11 -W(12R1) /12.4
Cable name =FT1+QE01-W(36BF1) Cable type
Functional text Trigger photocell **** Cross-section Cable length 10
point point
/36.5 36BF1 1 BN -21AR1-XT1-24 +24 /36.5
/36.5 36BF1 2 BU -21AR1-XT1-0 0 /36.6
WH

Execute : msfulcini 13-374-1 + CABLE
Revision Date Name Approved : 133741 Page - : +DOC_ELEM/112 120
0 1 2 3 4 5 6 7 8 9
Cable name =FT1+QE01-W(36BF1) Cable type
Functional text Trigger photocell **** Cross-section Cable length 10
point point
/36.5 36BF1 4 BK 21AR1-XT1 /36.5

0 1 2 3 4 5 6 7 8 9
Cable name =FT1+QE01-W(41YV1) Cable type SAC-3P-10,0-PVC/BI-1L-Z
Functional text Ejector **** Cross-section Cable length 10
point point
/41.1 41YV1 x1 1 21AR1-XT2 /41.1
/41.1 41YV1 x2 2 -21AR1-XT2-0 2 /41.1
/41.1 41YV1 GNYE -PE 1 /41.0
Cable name =FT1+QE01-W(-6HL1) Cable type UNICAVI FROH2R 4X0,5
Functional text Alarm lamp **** 4 Cross-section 0,50 Cable length
point point
/6.5 6HL1 1 BN 21AR1-K3 322 /6.5
/6.5 6HL1 C WH -XT0 100 /6.5

Verify: Drawing Page + : Page :

User Manual 13-374 - EN

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I

FT System S.r.l. Via L. da Vinci, 117

CUSTOMER: SIDEL S.p.A.

NOTE: THIS USER MANUAL HAS TO BE CONSIDERED AN

IN THE CHAPTERS ARE EXPLAINED THE FUNCTIONS

FOR THE DESCRIPTION OF THE BASIC FUNCTIONS THAT

1.1 Brief description and purpose of the machine

CHAPTER 2: TECHNICAL DATA SHEET AND REQUIRED POWER

2.1 Technical data sheet

CHAPTER 3: INSTALLATION AND ASSEMBLY

3.1 Placing the machine

CHAPTER 4: ADJUSTMENTS AND CHECKS

4.1 Sensors/photocells adjustment

CHAPTER 5: GENERAL OPERATING PRINCIPLES

5.1 General Information

5.26 Last reject visualization

CHAPTER 6: SPARE PARTS

6.1 Spare Parts Order Form

The machine “CP600-TP” is a weight checking system designed to check completeness of

1.2 COMPONENTS LIST

N.1 Control panel and checkweigher CP600-TP model– A;

1.3 MAIN COMPONENTS

2.1 TECHNICAL DATA SHEET

Serial no.: 13-374

Manufactured in: 2015

Customer: SIDEL S.p.A.

2.2 FEATURES AND REQUIRED POWER

Power supply 380 Vac ±5%

Minimum pressure 4 bar / 0,4 MPa

Poor levelling of the machine can prevent correct operation.

Picture 1: Feet adjustment

3.2 MECHANICAL ASSEMBLY

For further details refer to the lay-out.

NOTE: Before going on to the next phase consult the “ASSEMBLY

3.3 ELECTRICAL CONNECTIONS

Before putting in operation the machine consult the General Information

For further details refer to the wiring diagram.

ASSEMBLY OF WEIGHT CHECKER CP600-TP

Refer to assembly layout, and then proceed as indicated below:

ADJUSTMENTS AND CHECKS

4.1 SENSORS/PHOTOCELLS ADJUSTMENTS

4.1.1 OBJECT PRESENCE SENSOR

Object presence sensor

• Release the learning key.

4.1.2 MAXIMUM ACCUMULATION PHOTOCELL

Maximum accumulation photocells must be adjusted in the following way:

4.2 CHECK INPUTS/OUTPUTS

For further details refer to the wiring diagram.

5.1 GENERAL INFORMATION

 Ensure the pressure shown by the ejector manometer is equal to 3-5.

5.2 PRODUCTION PROCEDURES

1) Adjust the inlet belt guides;

5.3 ELECTRONIC UNIT OPERATION

5.4 MAIN MENU

In order you can view:

Excepting for weight control where you have:

In order you can view:

push the key

From the main menu, push the key

Thu 11 Feb 2016

To view system date and time.

5.5 ACCESSING SELECTION MENUS

Press the key to access the following list of additional menus: