You are on page 1of 19

CS2210/

2410(N)/2510 [US]
CS2610 [EU/AU]
workshop manual

M46(CS2210,2410(N),2510,2610)_011 1 2016-05-10 오전 8:53:37


M46(CS2210,2410(N),2510,2610)_012 2 2016-05-10 오전 8:53:37
PREFACE
This manual is to provide servicing personnel with information on the general speci-
fications, service, operating principle, troubleshooting, exploded view including
part name, removing and installing procedures for CS2210/2410(N)/2510 [US] and
CS2610 [EU/AU] tractors with high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system


(DEMSS).

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

Dec. 2013
service division
DAEDONG INDUSTRIAL Co., Ltd.

Important Remark
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI's genuine parts can damage the the entire manual at any time without notice.
tractor and such damage will not be covered by
warranty.

M46(CS2210,2410(N),2510,2610)_013 3 2016-05-10 오전 8:53:38


M46(CS2210,2410(N),2510,2610)_014 4 2016-05-10 오전 8:53:38
TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 TRANSMISSION

CHAPTER 5 HST

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER 12 INDEX

M46(CS2210,2410(N),2510,2610)_015 5 2016-05-10 오전 8:53:38


M46(CS2210,2410(N),2510,2610)_016 6 2016-05-10 오전 8:53:38
SAFETY FIRST
CS2210/
2410(N)/2510 [US] CHAPTER 1
CS2610 [EU/AU]

TABLE OF CONTENTS
1. for SAFETY........................................... 1-2 3. Safety decals.................................... 1-9
1.1 Alert symbols........................................... 1-2 3.1 Location of decals................................... 1-9

2. Safety TIPS........................................... 1-3


2.1 Safety gear.............................................. 1-3
2.2 Work place ............................................. 1-3
2.3 Safety instructions when preparing
tractor...................................................... 1-4
2.4 Avoid fires............................................... 1-4
2.5 Cautions when handling the battery........ 1-5
2.6 Cautions for high pressure hoses................1-5
2.7 Use of appropriate tools and equipment... 1-6
2.8 Handling of hazardous materials............. 1-6
2.9 Handling of rotating blade, shaft and
driving belt............................................... 1-7
2.10 Prevention of scald.................................. 1-7
2.11 Disposal of environmental waste............ 1-8
2.12 Cautions when handling tires.................. 1-8

M46(CS2210,2410(N),2510,2610)_011 1 2016-05-10 오전 8:53:39


CS2210/2410(N)/2510 [US]
SAFETY FIRST - FOR SAFETY CS2610 [EU/AU]

1. for SAFETY
FIRST
SAFETY FIRST
SAFETY

• Most accidents can be avoided if basic safety in-


structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
GENERAL
GENERAL

• You can be unexpectedly injured if inspecting or


servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
ENGINE
ENGINE

매뉴얼
reaD 숙지 !
manual!
TRANSMISSION

T46W001A
CLUTCH

1.1 Alert symbols


In this manual, the following safety-alert symbols are
used. Their meanings are as follows:
TRANSMI
SSION
HST

▶ Remark ▶ CAUTION
REAR AXLE
HST
AXLE
BRAKE

Remark ⱇ#⪣
REAR

CAUTION
T46W002A T46W004A
AXLE
BRAKE

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
FRONT

service information for optimal service. which, if not observed, may result in serious injury.
AXLE

▶ Important ▶ WARNING
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

WARNING
HYDRAULIC
ELECTRIC
SYSTEM

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
ELECTRIC

can be confused when servicing. If this information not observed, may result in death or injury.
SYSTEM
INDEX

is not carefully read and observed, the tractor can-


not fully function or may be damaged.

1- DY51-W00

M46(CS2210,2410(N),2510,2610)_012 2 2016-05-10 오전 8:53:41


CS2210/2410(N)/2510 [US]
CS2610 [EU/AU] SAFETY FIRST - SAFETY TIPS

2. Safety TIPS

FIRST
SAFETY FIRST
SAFETY
2.1 Safety gear 2.2 Work place

GENERAL
GENERAL
ENGINE
ENGINE
T46W007A

TRANSMISSION
A. VENTILATING SYSTEM

CLUTCH
T46W006A The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety
place, the exhaust gas pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ-

TRANSMI
WARNING

SSION
HST
ment. Never wear loose fitting clothing or a tie which
• California Proposition 65 Warning
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing

AXLE
clothes.

HST
REAR
B. Safe working place

AXLE
BRAKE
REAR AXLE
BRAKE
FRONT
T46W008A

AXLE
STEERING
SYSTEM
The work should be done in a wide, level and safe FRONT
place to prevent slip and fall accident.

C. Illumination
The work place should be well illuminated. If working
HYDRAULIC
STEERING
SYSTEM
SYSTEM

in a dark place or under the tractor, use the work lamp.


The work lamp should be covered by the safety cover.
The bulb can cause fire due to leaked fuel if it is broken.

D. Safety equipment
HYDRAULIC
ELECTRIC
SYSTEM

Be sure to keep a first aid kit and fire extinguisher han-


dy at all times.

E. Clean working area


Keep the working area clean before and during work. If
ELECTRIC
SYSTEM
INDEX

any oil or fuel is spilled, it should be cleaned up immedi-


ately.

DY51-W00 1-

M46(CS2210,2410(N),2510,2610)_013 3 2016-05-10 오전 8:53:43


CS2210/2410(N)/2510 [US]
SAFETY FIRST - SAFETY TIPS CS2610 [EU/AU]

2.3 Safety instructions when 2.4 Avoid fires


FIRST
SAFETY FIRST

preparing tractor
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE

T46W011A

• Never smoke or allow flames in your work area


T46W009A when servicing the fuel system.
TRANSMISSION

• Lower the implement on to the ground.


CLUTCH
TRANSMI
SSION
HST AXLE

T46W012A
HST
REAR

• Keep flames or sparks away from the spray paint or


T46W010A fuel containers and be careful of leak.
• Stop the engine and remove the key.
AXLE
BRAKE

• Put "Do not operate" label on the tractor if necessary.


REAR AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM

T46W013A
FRONT

• Always disconnect the battery cable before servicing.


• Be extra cautious of fire when welding.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC

T46W014A
SYSTEM
INDEX

• Always keep a fire extinguisher in workshop.

1- DY51-W00

M46(CS2210,2410(N),2510,2610)_014 4 2016-05-10 오전 8:53:46


CS2210/2410(N)/2510 [US]
CS2610 [EU/AU] SAFETY FIRST - SAFETY TIPS

2.5 Cautions when handling the 2.6 Cautions for high pressure hoses

FIRST
SAFETY FIRST
battery

SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W015A

• Always disconnect the negative battery cable first and


reconnect it last to avoid sparks from an accidental T46W019A

short circuit. You can get injured or fire may break out.
The hydraulic fluid leaked from high pressure hoses

TRANSMISSION

CLUTCH
or pipes can penetrate your skin.

TRANSMI
SSION
HST
T46W016A

AXLE
HST
• Do not charge the frozen battery. Charging the frozen

REAR
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.

AXLE
T46W020A

BRAKE
REAR
• Before connecting a high pressure hose or pipe,
stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-

AXLE
gine after servicing the hydraulic system.

BRAKE
FRONT
• Use a cardboard or plank when checking leakage.

T46W017A

Keep sparks and flames (match, lighter) away from the


AXLE

STEERING
battery. The battery can explode due to the battery fluid. SYSTEM
FRONT

• Never connect the battery's negative and positive


cables with metal for test. Use only tester when
checking the battery voltage.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM

T46W021A

• Never weld the high pressure pipe or the surround-


ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
T46W018A
ELECTRIC
SYSTEM
INDEX

• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.

DY51-W00 1-

M46(CS2210,2410(N),2510,2610)_015 5 2016-05-10 오전 8:53:50


CS2210/2410(N)/2510 [US]
SAFETY FIRST - SAFETY TIPS CS2610 [EU/AU]

2.7 Use of appropriate tools and 2.8 Handling of hazardous


FIRST
SAFETY FIRST

equipment materials
SAFETY

• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL
GENERAL

• Do not confuse units (mm, inch, etc.). your health.


• Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used Remark
when assembly precisely machined parts which its
• All KIOTI's genuine parts contain no asbetos.
tightening torque should be strictly observed. It can
ENGINE
ENGINE

cause malfunction.
• Be careful of a socket popped out due to the turning • These materials should be rinsed or wiped away
force when using the air impact wrench. Especially, after spraying oil.
TRANSMISSION

be extra cautious when working on connection or


CLUTCH

socket with joint.


TRANSMI
SSION
HST AXLE
HST
REAR AXLE
BRAKE

T46W022A
REAR

• When lifting the tractor with a hydraulic jack or a


hoist, fix it firmly and install the auxiliary support.
AXLE

Never work under the tractor if the support and the


BRAKE

hydraulic jack (hoist) are not installed.


FRONT

• When using a hydraulic jack or a hoist, do not use


it over the limit of the equipment and the conveying
belt.
AXLE
STEERING
SYSTEM

• Make sure that the hydraulic lock operates properly


FRONT

before using the hydraulic jack. Improper use of


lock can cause a serious accident.
• Check the buttons and operating direction of the
HYDRAULIC
STEERING

hoist before using it. Improper operation can cause


SYSTEM
SYSTEM

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

1- DY51-W00

M46(CS2210,2410(N),2510,2610)_016 6 2016-05-10 오전 8:53:51


CS2210/2410(N)/2510 [US]
CS2610 [EU/AU] SAFETY FIRST - SAFETY TIPS

2.9 Handling of rotating blade, 2.10 Prevention of scald

FIRST
SAFETY FIRST
shaft and driving belt

SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W023A

TRANSMISSION
CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is


hot. Hot coolant or steam can be surged leading to
a serious scald.

TRANSMI
T46W024A

SSION
HST
• Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
Be extra careful when you are in loose clothes.

REAR AXLE
HST
AXLE
BRAKE
REAR AXLE
BRAKE
T46W028A

FRONT
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
AXLE
• Be careful not to get caught by the rotating engine STEERING
SYSTEM
There is danger of burning.
cooling fan.
FRONT

• Perform any service on the engine parts (muffler,


exhaust manifold, turbocharger, etc.) only when
they are not hot.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM

T46W026A
INDEX

• You can be seriously injured if your hand or clothes


is caught by the rotating fan belt or A/C belt.

DY51-W00 1-

M46(CS2210,2410(N),2510,2610)_017 7 2016-05-10 오전 8:53:54


CS2210/2410(N)/2510 [US]
SAFETY FIRST - SAFETY TIPS CS2610 [EU/AU]

2.11 Disposal of environmental 2.12 Cautions when handling tires


FIRST
SAFETY FIRST

waste
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
TRANSMISSION
CLUTCH

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute
TRANSMI

the environment seriously and you can be charged


SSION
HST

in violation of regulations.
AXLE
HST
REAR AXLE
BRAKE
REAR

T46W031A
AXLE
BRAKE

• Do not weld or apply heat to the tire rim or disc. The


FRONT

tire can explode due to the rapidly increased pres-


sure in the tire.
• Check tires for inflation pressure, damage, deforma-
AXLE
STEERING
SYSTEM

tion, extended wear on lug and damage of rim and


FRONT

disc. Also check if wheel bolts, rim bolts and nuts


are loose.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

1- DY51-W00

M46(CS2210,2410(N),2510,2610)_018 8 2016-05-10 오전 8:53:56


CS2210/2410(N)/2510 [US]
CS2610 [EU/AU] SAFETY FIRST - SAFETY DECALS

3. Safety decals

FIRST
SAFETY FIRST
• When replacing parts, be sure to install the appro-

SAFETY
priate safety decal as well. Otherwise, the custom-
er's safety will be threatened.
• If a decal is damaged or detached, always replace

GENERAL
GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

ENGINE
ENGINE
3.1 Location of decals

TRANSMISSION
CLUTCH
TRANSMI
1

SSION
2

HST
3 4

REAR AXLE
HST
AXLE
BRAKE
11

REAR
7

FRONT AXLE
BRAKE
AXLE
STEERING
12 SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

6
HYDRAULIC
ELECTRIC
SYSTEM

10 9 8
ELECTRIC
SYSTEM
INDEX

5
B20W101B

DY51-W00 1-

M46(CS2210,2410(N),2510,2610)_019 9 2018-07-12 오전 11:01:57


CS2210/2410(N)/2510 [US]
SAFETY FIRST - SAFETY DECALS CS2610 [EU/AU]

(1) Parts No. : T4182-53191 (4) Parts No. : T2555-52541


FIRST
SAFETY FIRST

WARNING
SAFETY

TO AVOID POSSIBLE INJURY, DEATH OR LOSS OF DANGER


PROPERTY FROM A MACHINE RUNAWAY
With the engine off, unepected machine movement could Use full time( ) FWD on steep slopes
GENERAL
GENERAL

result regardess of the gear shift position. or when four-wheel braking is required
Before dismounting the machine, apply the parking brake to
prevent machine runaway. Failure to follow any of the instructions
T4182-53191
can cause serious bodily injury or
death.
Failure to use full time FWD under
ENGINE
ENGINE

these conditions may result in loss


(2) Parts No. : 2615-53561 of control of tractor
T2555-52541
TRANSMISSION
CLUTCH

(5) Parts No. : T2555-52311


TRANSMI
SSION

WARNING
HST

Do Not operate with shield removed.


Failure to comply could result in
AXLE

death or serious injury.


HST
REAR

T2555-52311
AXLE
BRAKE

(3) Parts No. : T2615-54112 (6) Parts No. : T2555-52231


REAR

WARNING
WARNING
AXLE
BRAKE

Avoid flames and sparks.


FRONT

STOP engine while refueling. Operate controls only


from Tractor seat.
ONLY use diesel. Failure to comply
T2615-54112 could result in
AXLE

death or serious
STEERING
SYSTEM

injury.
FRONT

T2555-52231
HYDRAULIC
STEERING
SYSTEM
SYSTEM

(7) Parts No. : T2555-52351

D A N G E R
HYDRAULIC
ELECTRIC
SYSTEM

Improper operating of tractor can rollover Lower the ROPS for low clearance ONLY. RAISE ROPS and insert locking pin immediately
or upset - DO NOT fold ROPS with a conopy attached. after low clearance use, or for transport
DO NOT operate vehicle without raised - Seat belt is not recommended with ROPS lowered ALWAYS wear seat belt with ROPS in
ROPS and locking pins in position. - NO protection is provided in lowered position. raised position.
DO NOT attach ropes or chains to ROPS Failure to comply will result
for pulling. death or serious injury T2555-52351
ELECTRIC
SYSTEM
INDEX

1-10 DY51-W00

M46(CS2210,2410(N),2510,2610)_0110 10 2018-07-12 오전 11:02:01


CS2210/2410(N)/2510 [US]
CS2610 [EU/AU] SAFETY FIRST - SAFETY DECALS

(8) Parts No. : T2555-52141 (10,11) Parts No. : T4625-52351

FIRST
SAFETY FIRST
SAFETY
WARNING
Before starting and operating

GENERAL
- Know the operating and safety instructions

GENERAL
in the operators manual and on the tractor.z
- Cear the area of bystanders.
- Locate and know operation of controls.
- Fasten your seat belt.
Start engine only from operators seat with

ENGINE
ENGINE
transmission in neutral, PTO disengaged
and hydraulic controls in lowered position.
Slow down on turns, rough ground and
slopes to avoid upset.

TRANSMISSION
Do not permit anyone but the operator

CLUTCH
to ride on the tractor, There is no safe
place for riders.
Lock braker together, use warning lights
and SMv emblem while driving on roads. T4625-52351

Lower equipment, place gear shift levers

TRANSMI
SSION
in neutral, stop engine and apply parking

HST
brake before leaving tractor seat.
Avoid accidlental contact with rear shift (12) Parts No. : TD26-1009A
lever while engine is runnung. Unexpected
tractor movement can result.

AXLE
HST
FAILURE TO FOLLOW ANY OF THE

REAR
INSTRUCTIONS ABOVE CAN CAUSE
SEROUS INJURY TO THE OPERATOR OR
OTHER PERSONS.
( Replacement manuals are availeble from your local dealer )

AXLE
T2555-52141

BRAKE
REAR
(9) Parts No. : T2555-52331

AXLE
BRAKE
FRONT
DANGER
Start engine only from
operators seat, If safety start AXLE
STEERING
switch is bypassed engine can SYSTEM
FRONT

start with transmission in gear.


Do not connect or short across
terminals on starter solenoid.
HYDRAULIC
STEERING
SYSTEM
SYSTEM

Starting in gear causing runaway


can result in serious injury.
T2555-52331
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

7'

DY51-W00 1-11

M46(CS2210,2410(N),2510,2610)_0111 11 2018-07-12 오전 11:02:03


MEMO

M46(CS2210,2410(N),2510,2610)_0112 12 2018-06-20 오전 9:45:18


Thank you for your visiting. Please Click Here To
Download Complete Manual or Download Other
Manuals. Open the home page then search manual
by keywords.

www.servicemanualbit.com

You might also like