DX7510/DX9010/DX100

workshop manual

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 PREFACE
The purpose of this manual is to provide service technicians in the field with the gen-
eral specifications, service, operating principles, trouble shooting, exploded views
with part names, removing and installation procedures for all DX7510/DX9010/DX100
tractors.

All information in this manual is based on the latest product information and pro-
cesses available at the time of publication. Therefore, some of the information in this
manual may differ from the machine you are working with. The specifications are pro-
cesses contained in this manual are subject to change without notice.

DAEDONG periodically updates each new edition of its manuals to improve the qual-
ity of information provided. However, DAEDONG has no obligation to modify the con-
tents in this manual which has been already published and distributed. All updated
information can be accessed by using the DAEDONG electronic manual system
(DEMSS)

All information contained herein is intended to help customer receive the best perfor-
mance out of their tractor. If there is any typo, incorrect information or question about
this manual, feel free to contact DAEDONG.

Sep. 2011

Service support team

DAEDONG INDUSTRIAL Co., Ltd.

Important
• Using unspecified parts, fuel and lubricants
other than DAEDONG’s genuine parts can
damage the tractor and such damage will not
be covered by warranty.
NOTE
• We reserve the right to make changes
throughout the entire manual at any time
without notice.

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 TABLE OF CONTENTS

CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 TRANSMISSION

CHAPTER 5 REAR AXLE

CHAPTER 6 BRAKE

CHAPTER 7 FRONT AXLE

CHAPTER 8 STEERING SYSTEM

CHAPTER 9 HYDRAULIC SYSTEM

CHAPTER 10 ELECTRIC SYSTEM & CALIBRATION

CHAPTER 11 CABIN

CHAPTER 12 AIR CONDITIONER & HEATER

CHAPTER 13 INDEX

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 DX7510/9010/100
Safety First
TABLE OF CONTENTS
1. For safety........................................... 1-2
1.1 Alert symbols........................................... 1-2
2. Safety tips........................................... 1-3
2.1 Safety gear.............................................. 1-3
2.2 Work place ............................................. 1-3
2.2.1 Ventilating system.......................... 1-3
2.2.2 Safe working place........................ 1-3
2.2.3 Illumination.................................... 1-3
2.2.4 Safety equipment........................... 1-3
2.2.5 Clean working area........................ 1-3
2.3 Safety instructions when preparing
tractor...................................................... 1-4
M49 개정품_01_SAFETY FIRST.indd 1
CHAPTER 1
2.4 Avoid fires............................................... 1-4
2.5 Cautions when handling the battery........ 1-5
2.6 Cautions for high pressure hoses.................1-5
2.7 Use of appropriate tools and equipment 1-6
2.8 Handling of hazardous materials................ 1-6
2.9 Handling of rotating blade, shaft and
driving belt............................................... 1-7
2.10 Prevention of scald.................................. 1-7
2.11 Disposal of environmental waste............ 1-8
2.12 Cautions when handling tires.................. 1-8
3. Safety decals.................................... 1-9
3.1 Location of decals................................... 1-9
2011-11-01 오후 8:24:54
 SAFETY FIRST - For safety DX7510/9010/100

1. For safety
SAFETY FIRST

• Most accidents can be avoided if basic safety in-

structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
GENERAL

• You can be unexpectedly injured if inspecting or

servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
ENGINE

매뉴얼
reaD 숙지 !
manual!
TRANSMISSION

T46W001A
REAR AXLE

1.1 Alert symbols

In this manual, the following safety-alert symbols are used. Their meanings are as follows:

A. Remark C. Caution
BRAKE
FRONT AXLE

Remark ⱇ#⪣
CAUTION
STEERING

T46W002A T46W004A

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
HYDRAULIC

service information for optimal service. which, if not observed, may result in serious injury.

B. Important D. Warning
CALIBRATION
ELECTRIC &
CABIN

WARNING
HEATER
A/C &

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
INDEX

not fully function or may be damaged.

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 DX7510/9010/100 SAFETY FIRST - Safety tips

2. Safety tips

SAFETY FIRST
2.1 Safety gear 2.2 Work place

GENERAL
ENGINE
T46W007A

T46W006A
When working on the tractor, wear safety gloves, safety
TRANSMISSION
2.2.1 Ventilating system
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas vent pipe should be installed.

REAR AXLE
shoes, ear plugs, safety goggles, safety helmet, working
clothes, etc. appropriate for your working environment. WARNING
Never wear loose fitting clothing or a tie which can be • California Proposition 65 Warning
caught by a rotating part. According to the statistics,
Inhaling exhaust gas can cause cancer or damage
most accidents that occurred with rotating parts are

BRAKE
the generative function leading to infertility.
due to this inappropriate manner of wearing clothes.

2.2.2 Safe working place

FRONT AXLE
STEERING
HYDRAULIC
T46W008A

The work should be done in a wide, level and safe

place to prevent slip and fall accident. CALIBRATION
ELECTRIC &

2.2.3 Illumination
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety
CABIN

cover. Light bulbs can cause fire if exposed to fuel

leaks.

2.2.4 Safety equipment

Be sure to keep a first aid kit and fire extinguisher han-
HEATER
A/C &

dy at all times.

2.2.5 Clean working area

Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up imme-
INDEX

diately.

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 SAFETY FIRST - Safety tips DX7510/9010/100

2.3 Safety instructions when 2.4 Avoid fires

SAFETY FIRST

preparing tractor
GENERAL
ENGINE

T46W011A

• Never smoke or allow flames in your work area

T46W009A
TRANSMISSION

when servicing the fuel system.

• Lower the implement on to the ground.
• Never stand under the bucket.
REAR AXLE
BRAKE

T46W012A

• Keep flames or sparks away from the spray paint or

fuel containers and be careful of leaks.
FRONT AXLE

T46W010A

• Stop the engine and remove the key.

Put “Do not operate” label on the tractor if neces-
STEERING

•
sary.
HYDRAULIC

T46W013A

• Disconnect the negative battery cable.

• Always disconnect the battery cable before servic-
CALIBRATION
ELECTRIC &

ing the wiring to prevent fire.

• Be extra cautious of fire when welding.
CABIN
HEATER
A/C &

T46W014A

• Always keep a fire extinguisher in the work area.

INDEX

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 DX7510/9010/100 SAFETY FIRST - Safety tips

2.5 Cautions when handling the 2.6 Cautions for high pressure hoses

SAFETY FIRST
battery

GENERAL
ENGINE
T46W015A T46W019A

• Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit. You could be injured or fire may
break out.
TRANSMISSION
• The hydraulic fluid leaks from high pressure
hoses or pipes can penetrate your skin.

REAR AXLE
BRAKE
FRONT AXLE
T46W016A T46W017A T46W020A

• Do not charge the frozen battery. Charging the fro- • Before connecting a high pressure hose or pipe,
zen battery can cause explosion. Let the battery stop the engine and depressurize it by valve.

warmed up to ambient temperature (16°C, 60°F)
before charging.
• Keep sparks and flames (match, lighter) away from
the battery. The battery can explode due to the bat-
STEERING
• Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.
• Use a cardboard or plank when checking leakage.

HYDRAULIC
tery fluid.
• Never connect the battery’s negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
CALIBRATION
ELECTRIC &
CABIN
HEATER
A/C &

T46W018A T46W021A

• The battery contains the acid that can burn you. • Never weld the high pressure pipe or the surround-
INDEX

When it contact skin, it causes burns. If you acci- ing area. The pipe or hose can be heated and ex-
dentally get it in your eyes, flush with water and see plode which can lead to fire or burn.
your doctor immediately.

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 SAFETY FIRST - Safety tips DX7510/9010/100

2.7 Use of appropriate tools and 2.8 Handling of hazardous materials

SAFETY FIRST

equipment
• Do not blow out hazardous materials, such as clutch
• Use the appropriate tools and proper size. If an in- dust, with compressed air. Inhaling such hazardous
appropriate tool is used, it can slip which can dam- materials can damage your health.
age parts or injure you.
GENERAL

• Do not confuse units (mm, inch, etc.). Remark

• Use the air impact wrench only when unscrewing No genuine DAEDONG part contains asbestos.
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its
• These materials should be rinsed or wiped away
ENGINE

tightening torque should be strictly observed. It can

after spraying with oil.
cause malfunctions.
• Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
TRANSMISSION

be extra cautious when working on connection or

socket with joint.
REAR AXLE
BRAKE
FRONT AXLE

T46W022A
STEERING

• When lifting the tractor with a hydraulic jack or a

hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
HYDRAULIC

• When using a hydraulic jack or a hoist, do not use

it over the limit of the equipment and the conveying
belt.
• Make sure that the hydraulic lock operates properly
CALIBRATION

before using the hydraulic jack. Improper use of

ELECTRIC &

lock can cause a serious accident.

• Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
CABIN

• Do not use wooden blocks or bricks as support un-

der the tractor. As the tractor’s weight is continuous-
ly applied to them, they can be broken or collapsed.
HEATER
A/C &
INDEX

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 DX7510/9010/100 SAFETY FIRST - Safety tips

2.9 Handling of rotating blade, 2.10 Prevention of scald

SAFETY FIRST
shaft and driving belt

GENERAL
ENGINE
T46W023A

TRANSMISSION
T46W027A

• Do not open the radiator cap when the radiator is

hot. Hot coolant or steam can be surged leading to

REAR AXLE
a serious scald.
T46W024A

• Do not set a hand or a foot into the tractor’s rotating

blade or PTO shaft.

BRAKE
• Do not wear loose clothing.

FRONT AXLE
STEERING
T46W028A

• Check the surface temperature of the container be-

HYDRAULIC
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan.
• Perform any service on the engine parts (muffler, CALIBRATION
ELECTRIC &

exhaust manifold, turbocharger, etc.) only when

they are not hot.
CABIN
HEATER
A/C &

T46W026A

• You can be seriously injured if your hand or clothes

is caught by the rotating fan belt or A/C belt.
INDEX

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 SAFETY FIRST - Safety tips DX7510/9010/100

2.11 Disposal of environmental 2.12 Cautions when handling tires

SAFETY FIRST

waste
GENERAL
ENGINE
TRANSMISSION

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
REAR AXLE

coolant, oil filter, etc. Otherwise, they can pollute the

environment seriously and you could be charged in
violation of regulations.
BRAKE
FRONT AXLE
STEERING

T46W031A

• Do not weld or apply heat to the tire rim or disc. The

HYDRAULIC

tire can explode due to the rapidly increased pres-

sure in the tire.
• Check tires for inflation pressure, damage, deforma-
tion, extended wear on lug and damage of rim and
CALIBRATION
ELECTRIC &

disc. Also check if bolts or nuts fixed on wheel and

rim are loose.
CABIN
HEATER
A/C &
INDEX

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 DX7510/9010/100 SAFETY FIRST - Safety decals

3. Safety decals

SAFETY FIRST
• When replacing parts, be sure to install the appro-
priate safety decal as well. Otherwise, the customer’
s safety will be threatened.
• If a decal is damaged or detached, always replace

GENERAL
with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

ENGINE
3.1 Location of decals

TRANSMISSION
14
8 11 13
9

REAR AXLE
10

12

BRAKE
7

6 5 15

FRONT AXLE
STEERING
HYDRAULIC
4 16

3
CALIBRATION
ELECTRIC &

17
CABIN

1 18
19
HEATER
A/C &

T46W032A
INDEX

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 SAFETY FIRST - Safety decals DX7510/9010/100

(1) T4818-52142 (4) T4938-52351

SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION

(2) T2615-55112
REAR AXLE

(5) T4817-52201
BRAKE
FRONT AXLE
STEERING
HYDRAULIC

(3) E6500-51102
CALIBRATION
ELECTRIC &
CABIN
HEATER
A/C &
INDEX

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 DX7510/9010/100 SAFETY FIRST - Safety decals

(6) T2615-52131 (9) T4938-52321

SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION
(7) T4837-52121 (10)T2445-50724

REAR AXLE
BRAKE
FRONT AXLE
STEERING
(8) T2325-50743 (11) T4837-51181

HYDRAULIC
CALIBRATION
ELECTRIC &
CABIN
HEATER
A/C &
INDEX

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 SAFETY FIRST - Safety decals DX7510/9010/100

(12)T4836-51091 (15)T4938-52361
SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION

(13)T4938-53551 (16)T4938-52411
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC

(14)T2615-54112
CALIBRATION
ELECTRIC &
CABIN
HEATER
A/C &
INDEX

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