ERP60/ERP60D

Rice transplanter

workshop manual

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PZ200_WM_영문_ERP60,60D_01_안전.indd2 2 2015-01-28 오후 2:06:47
 PREFACE
This manual is to provide servicing personnel with information on the general speci-
fications, service, operating principle, troubleshooting, exploded view including part
name, removing and installing procedures for ERP60/ERP60D RICE TRANSPLANT-
ER with high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have. The specifications are subject to change for the purpose
of improvement without any notice.

DAEDONG has a principle to apply update to the next edition of the manual if there
is any. However, DAEDONG has no obligation to modify the contents in this manual,
especially the contents in the manual which is already distributed or published.

The modified information is available in DAEDONG’s online electronic manual system

(DEMSS).

This manual is ultimately to satisfy customers with best performance of RICE TRANS-
PLANTER. If there is any typo, wrong information or question for this manual, feel
free to contact DAEDONG.

Jan. 2015

Overseas service team

DAEDONG INDUSTRIAL Co., Ltd.

Important
• Using unspecified parts, fuel and lubricants
other than DAEDONG’s genuine parts can
damage the RICE TRANSPLANTER and such
damage will not be covered by warranty.
Remark
• We reserve the right to make changes
throughout the entire manual at any time
without notice.

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PZ200_WM_영문_ERP60,60D_01_안전.indd4 4 2015-01-28 오후 2:06:49
 TABLE OF CONTENTS

CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL INFORMATION

CHAPTER 3 ENGINE

CHAPTER 4 TRANSMISSION AND DRIVING UNIT

CHAPTER 5 HYDRAULIC SYSTEM

CHAPTER 6 TRANSPLANTATION UNIT

CHAPTER 7 ELECTRICAL SYSTEM

CHAPTER 8 DISTRIBUTING FERTILIZER

CHAPTER 9 INDEX

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 ERP 60
ERP 60D SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. For safety........................................... 1-2
1.1 Alert symbols.......................................... 1-2
2. Safety Precautions......................... 1-3
2.1 Service Facilities..................................... 1-3
2.2 Working clothes...................................... 1-4
2.3 Tools....................................................... 1-4
2.4 Use only genuine parts and lubricants .. 1-5
2.5 Inspection after service........................... 1-5
2.6 Installation torque values of bolts........... 1-5
2.7 Electrical systems................................... 1-6
3. Inspection card................................ 1-7
4. Safety decals.................................... 1-8
4.1 Locations................................................ 1-8

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 ERP 60
SAFETY FIRST - For safety ERP 60D

1. For safety
SAFETY FIRST

• Most accidents can be avoided if basic safety in-

structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
• You can be unexpectedly injured if inspecting or
servicing the RICE TRANSPLANTER without full
INFORMATION

knowledge of it. Read the service manual carefully

GENERAL

before starting servicing and follow the instructions

for servicing, maintenance and inspection to pre-
vent any injury.

ᴯᖿ⤇#╤ⴋ#$
reaD manual!
T46�����
W001A
ENGINE

1.1 Alert symbols

In this manual, the following safety-alert symbols are used. Their meanings are as follows:
AND DRIVING UNIT
TRANSMISSION

► Remark ► Caution
HYDRAULIC
SYSTEM

Remark ⱇ#⪣
CAUTION
T46�����
W002A T46�����
W004A
TRANSPLANTATION

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.
UNIT

► Important ► Warning
ELECTRICAL
SYSTEM
DISTRIBUTING
FERTILIZER

WARNING
T46�����
W003A T46�����
W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this informa- not observed, may result in death or injury.
tion is not carefully read and observed, the RICE
INDEX

TRANSPLANTER cannot fully function or may be

damaged.

1- DF48-W00

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 ERP 60
ERP 60D SAFETY FIRST - For safety

2. Safety Precautions

SAFETY FIRST
2.1 Service Facilities

► A well ventilated area ► A brightly and safely lighted area

INFORMATION
GENERAL
ENGINE
457W101A 457W102A

Servicing the engine’s exhaust systems, welding A working place needs to be safely and fully lighted.
painted parts, or sanding a painted surface should be When working inside or under the vehicle, use a por-
performed in a well ventilated area. table and safe light. The light should be covered with a

AND DRIVING UNIT

TRANSMISSION
protective cover.
WARNING
WARNING
• Poisonous gases or dust can be inhaled and very
dangerous to your health. • Accidentally, the light bulb can be dropped to an
oily floor and ignite fire.

► A big enough and level place

HYDRAULIC
► A place with fire extinguishing

SYSTEM
A service shop must be big enough and level without
any holes on its floor.
equipment installed

WARNING

TRANSPLANTATION
• An unexpected accident, such as the vehicle’s
falling, can happen.

UNIT
► A clean and organized area
Always keep the shop floor clean from dust, dirt, oil or
unattended parts. ELECTRICAL
SYSTEM
WARNING 457W103A

• An unexpected accident can happen. WARNING

• Always keep an emergency kit and a fire
extinguisher handy in the garage or workshop for
possible fire.
DISTRIBUTING
FERTILIZER
INDEX

DF48-W00 1-

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 ERP 60
SAFETY FIRST - For safety ERP 60D

2.2 Working clothes 2.3 Tools

SAFETY FIRST

► Must allow the operator to safely ► Use only appropriate tools

perform service
INFORMATION
GENERAL

Fitted clothes
ENGINE

OK!! 457W105A
457W104A
Never work under the vehicle when a block, wooden
Always keep the shop floor clean from dust, dirt, oil or plank or jack is used as the only means of support.
unattended parts. Always raise the vehicle with strong cables by using a
sufficiently rated crane.
AND DRIVING UNIT
TRANSMISSION

WARNING
WARNING
• An unexpected accident can happen.
• Fatal injury may happen.
HYDRAULIC
SYSTEM
TRANSPLANTATION
UNIT

457W106A
ELECTRICAL

Use only suitable tools for each service. When disas-

SYSTEM

sembling or tightening parts, use only right size tools.

WARNING
• Serious injury to the operator or damage to the
vehicle may happen.
DISTRIBUTING
FERTILIZER
INDEX

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 ERP 60
ERP 60D SAFETY FIRST - For safety

2.4 Use only genuine parts and lu- 2.5 Inspection after service

SAFETY FIRST
bricants

► Genuine parts

Safety inspection card

INFORMATION
GENERAL
G part
DAEDON
Genuine Genuine
DAEDON
G part

457W108A

Before returning the vehicle to its operator, inspect it as

ENGINE
specified in the safety inspection card.
457W107A

2.6 Installation torque values of

CAUTION
bolts

AND DRIVING UNIT

TRANSMISSION
• Life expectancy of this vehicle may be reduced
or an unexpected malfunction can happen.

HYDRAULIC
SYSTEM
457W109A

TRANSPLANTATION
When installing certain parts specified in the manual,
only the specified torque value must be applied.

UNIT
WARNING
• Parts will become loose, disassembled or
damaged. And injury may happen. ELECTRICAL
SYSTEM
DISTRIBUTING
FERTILIZER
INDEX

DF48-W00 1-

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 ERP 60
SAFETY FIRST - For safety ERP 60D

2.7 Electrical systems

SAFETY FIRST

► Short circuits ► Battery Electrolyte

INFORMATION
GENERAL
ENGINE

457W110A 457W154A

When servicing the vehicle, always remove the nega- The battery electrolyte is sulfuric acid. Ensure that it
tive terminal of the battery. never splash on your skin or clothes.

WARNING
AND DRIVING UNIT

WARNING
TRANSMISSION

• A short circuit may happen and catch fire. • It will ruin your clothes or burn your skin.

► Charging the battery

HYDRAULIC
SYSTEM
TRANSPLANTATION
UNIT

457W111A
ELECTRICAL

When charging the battery, flammable gases are al-

SYSTEM

ways present. Keep all flames or sparks away from it.

WARNING
• It
���������������
may explode.
DISTRIBUTING
FERTILIZER
INDEX

1- DF48-W00

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 ERP 60
ERP 60D SAFETY FIRST - Safety Precautions

3. Inspection card

SAFETY FIRST
Operator’s Name Inspection Date Month Day Year
Address Sales Dealer
Model Number ERP60/ERP60D Vehicle Identifi- Name of Inspector
cation Number
Purchase Date Month Day Year Total Operation hr Inspection Location

INFORMATION
Hours

GENERAL
Sec- Inspection Re- Service Sec- Inspection Re- Service
Inspection Description Inspection Description
tion Items sult Description tion Items sult Description
Fuel Leakage Following the fuel supply Repair, Headlamp Check if it completely turns on Adjustment,
system, check for any fuel Part Re- or off. Repair
leakage from the fuel line and placement Tail lamp Check if it completely turns on Adjustment,
the connecting parts.
or off. Repair

ENGINE
Coolant Level Inspect whether the right Check,
Stop lamp Check if it completely turns on Adjustment,
amounts of coolant are in the Replenish-
radiator and the reservoir tank. or off. Repair
ment
Position lamp Check if it completely turns on Adjustment,
Coolant Leak- Check for leakage from the Repair,
or off. Repair
age radiator and its hoses. Part Re-
placement Turn signal Check if it securely performs. Adjustment,

AND DRIVING UNIT

lamp Repair
Engine Oil Check for any oil leakage. Repair,

TRANSMISSION
Engine

Leakage Replenish with oil. Part Re- Horn Check for any short circuit and Adjustment,
placement inappropriate fuse. Repair
Engine Oil Check the right amount of oil. Check, Fuse Check if the right amount is Check,
Level Oil Replen- filled. Part Re-
Electric System

ishment placement
Parts around Check for any oil, straws or Check, Amount of Bat- Check if all instrumental devic- Check,
Engine dust buildups. Cleaning tery Electrolyte es are normally functioning. Replenish-
ment
Parts around Check any oil or straws on the Check,
Exhaust Pipe muffler pipe. Functioning of Check for any unnecessary Check,

HYDRAULIC
Cleaning

SYSTEM
Instrumental contact between wiring and Repair
Operation Start the engine and check for Adjustment, Devices parts.
Condition unusual sounds. Repair
Contact of Check for any peeled off Check,
Brake Opera- Push the pedal to check its Adjustment, Electric Wiring wires and loose connections. Repair
tion normal operation and position. Repair
Electric Wiring Check for any peeled off Check,
Brake’s Free Push down the brake pedal to Adjustment,
Condition wires and loose connections. Part Re-
Movement check its free movement. Repair

TRANSPLANTATION
placement
Parking Brake Apply the parking brake to test Adjustment,
Protective Operate the devises Check,
whether it stops the vehicle Repair
completely. Devices Heat to check their normal function. Repair

UNIT
Protective
Steering Turn the steering wheel to Adjustment, Cover over
Wheel check for any reaction or Repair
abnormal operational load High Tempera- Check its secure installation. Inspection,
distribution. ture Area Part Re-
placement
Leakage from Following the hydraulic circuit, Repair,
Power Steer- check the hydraulic pressure Part Re- Hydraulic Check its secure installation. Inspection,
ing Compo- pipe and connecting parts for placement Rearview Repair ELECTRICAL
nents any leakage. Mirror Adjustment,
SYSTEM
Operate to
Leakage from Check for any leakage from Check, check it is securely installed. Part Re-
Transmission seals. Replenish-
Chassis

placement
ment Reflector Check for any damage or Adjustment,
Others

Transmission Check the amount of oil. Check, uncleanness. Part Re-

Oil Level Replenish- placement
ment Emergency Check the types Check,
Shift Lever Check for difficult shifting or Adjustment, Tools and numbers of needed tools. Replenish-
DISTRIBUTING

unusual noises.
FERTILIZER

Repair ment
Tire Condition Check for any cracks, dam- Check, Storage Check if the storage is a well Check,
ages or abnormal wear. Replace- ventilated Change
ment and not too hot.
Wheel Discs Check for any damage or Repair,
distortion. Part Re-
placement Good: O, Poor: X,
Bolts, Nuts Check for any looseness and Tightening, Mark to the corresponding.
Tightness derailment. Part Re-
Recently Repaired Sections
INDEX

placement
Transplantation Check if it completely turns on Adjustment, General Service Description
ClutchLever or off. Repair

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 ERP 60
SAFETY FIRST - SAFETY DECALS ERP 60D

4. Safety decals
SAFETY FIRST

4.1 Locations
4. Part Number: T4625-52351
INFORMATION
GENERAL
ENGINE

PZ2O107B

1. Part Number: P5370-89833

AND DRIVING UNIT

Depress the brake

TRANSMISSION

C pedal and start the

A
U engine.
T
I
O
N
HYDRAULIC

2. Part Number: P5370 - 89891

SYSTEM

WARNING

Do not turn with the speed

TRANSPLANTATION

fixing lever locked. When

turning, drive slowly as
UNIT

operating HST pedal after

unlocking the speed fixing
lever.
PZ2O108B
ELECTRICAL
SYSTEM

5. Part Number: E1500-54111 (Gasoline)

3. Part Number: T4930 - 52381

WARNING
WaRNING
1.
DISTRIBUTING

in the manual and the safety decals. Flammables

FERTILIZER

2. Make sure to follow the driving instruc- Stop the engine during
tions specified i n the manual and de- fuel to avoid a fire.
cals for safe driving.
Unleaded
3. Do not modify any part of the vehicle.
fuel
4. Never attach an implement with exces-
sive capacity o ther than the s tandard
implements.
KIOTI has no responsibility for problems
INDEX

occurred by negligence of a driver.

T430-2381

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 ERP 60
ERP 60D SAFETY FIRST - SAFETY DECALS

SAFETY FIRST
INFORMATION
GENERAL
PZ2O108c PZ2O110b

6. Part Number: C7714-64181 8. Part Number: T4930-52471

ENGINE
WARNING
Do NOT run an engine in an
enclosed area.
NO FIRE

AND DRIVING UNIT

TRANSMISSION
Exhaust fumes can cause
USE ONLY DIESEL GASOLINE sickness or possible death.
Do not be near to the fire because
the fuel is flammable.
Do NOT touch a muffler with
Stop the engine at the oil supply bare hands.
because it has the worry of the fire.
C7714-64181

Polish clearly if the fuel overflows.

C7315-64181

HYDRAULIC
SYSTEM
TRANSPLANTATION
UNIT
ELECTRICAL
SYSTEM

PZ2O109b PZ2O111b

7. Part Number: T4930-52371 9. Part Number: P5370-89243

WaRNING Differential Lock

DISTRIBUTING
FERTILIZER

C Do not attempt any turn

A -ning while depressing
U a differential lock pedal.
otherwise, a rollover or
T injury can occur.
I
Do n ot r emove the filler cap while the O
N
INDEX

engine is running or just stopped. Scald-

ing hot coolant can be b lown o ut under
pressure which can cause serious injury.

DF48-W00 1-

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 ERP 60
SAFETY FIRST - SAFETY DECALS ERP 60D
SAFETY FIRST

10. Part Number: P5470-95453

○ Since fuel is flammable, keep flam- CAUTION

mable items away from it.
DANGER
○ To refuel, stop the engine in advance. Cautions when carrying and driving on a road
Driving on a road
INFORMATION

○ Avoid driving on a public road.

Caution for exhaust gas
GENERAL

Keep the followings when driving:

WARNING Do not run the engine in an enclosed or
poorly ventilated area. Exhaust gas can
cause illness and personal injuries.
Stop engine for inspection
Make sure to stop the engine during
inspection and service to avoid an injury.
CAUTION
ENGINE
○ Fit the covers in place.
○ Set the transplantation unit in the highest position and set the hydraulic lock lever in the Lock position.
○ Set the transplantation operating lever in the neutral position.
○ Drive at a low speed if possible, and avoid abrupt start and stop.
Loading and unloading the rice transplanter driving on a slop
○ When loading, unloading or driving over a bank, never place the shift lever into the Transplantation or
Neutral position.
(The engine brake may not function properly or the vehicle may move abruptly.)

○ Read the manual thoroughly to ensure When driving onto a bank from a field or onto a transportation vehicle from the ground, drive backward.
safe work. When driving down to a field from a bank or onto the ground from a transportation vehicle, drive
forward. Keep the speed low.
○ To start the engine, depress the brake
○ To shift during moving, depress the brake pedal.
pedal firmly.
○ Select smooth and even ground and use ramps.
AND DRIVING UNIT
TRANSMISSION
HYDRAULIC
SYSTEM
TRANSPLANTATION

PZ2O112b
UNIT

11. Part Number: P5470-98721

 Stop the engine before inspecting or adjusting the
WARNING transplantation unit.
 Otherwise, you can get injured.
ELECTRICAL
SYSTEM
DISTRIBUTING
FERTILIZER
INDEX

1-10 DF48-W00

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 ERP 60
ERP 60D GENERAL INFORMATION
TABLE OF CONTENTS
1. Identification number..................... 2-2
1.1 Transplanter serial number location..................... 2-2
1.2 Serial number assignment standard................2-2
1.3 Engine serial number location................ 2-2
2. dImENSIONS .......................................... 2-4
. SpECIFICATIONS ................................... 2-
4. Driving speed and
transplanting operation............. 2-7
4.1 Driving speed.......................................... 2-7
4.1.1 Gear arrangement of transmission... 2-7
4.1.2 Gear arrangement of rear axle...... 2-8
4.1.3 driving speed................................. 2-9
4.2 Transplanting operation........................ 2-11
4.2.1 Power train for
transplantation system................ 2-11
4.2.2 Overview for transplanting
section operation......................... 2-12
4.2.3 Calculation of transplanting amount... 2-12
. gENErAL CAuTIONS prOCEdurES
rEgArdINg SErvICE ........................ 2-1
5.1 How to use a liquid gasket.................... 2-15
5.2 Assembling and Disassembling............ 2-17
5.3 Replacement Parts............................... 2-17
5.4 Electrical Systems .............................. 2-17
5.5 Tube or Rubber Materials .................... 2-17
5.6 Lubricants............................................. 2-17
PZ200_WM_영문_ERP60,60D_02_일반사항.in1 1
CHAPTER 2
. TIgHTENINg TOrQuE ........................ 2-18
6.1 General Tightening Torque................... 2-18
6.2 Torque Values of Hydraulic Parts.......... 2-19
7. CHECk, LuBrICATION ANd
AdJuSTmENT SCHEduLE TABLE ..... 2-21
8. mAINTENANCE ANd rEpLACEmENT .. 2-22
8.1 Engine Oil............................................. 2-22
8.2 Engine Oil Filter Cartridge.................... 2-23
8.3 Air Cleaner Element............................. 2-23
8.4 Fuel Hose............................................. 2-24
8.5 Radiator Hose....................................... 2-24
8.6 Spark Plug............................................ 2-25
8.7 Cleaning the Radiator........................... 2-25
8.8 Radiator Coolant................................... 2-26
8.9 Transmission Fluid................................ 2-26
8.10 Rear Axle Case Oil............................... 2-27
8.11 Greasing each part............................... 2-28
8.13 Electric wiring and fuse......................... 2-29
8.13 Harrowing system safety pin................ 2-30
8.14 Drive belt............................................... 2-30
2016-01-29 오후 12:06:05
 ERP 60
GENERAL INFORMATION - GENERAL INFORMATION ERP 60D

1. Identification number
SAFETY FIRST

1.1 TrANSpLANTEr SErIAL NumBEr LOCATION 1. ENgINE SErIAL NumBEr LOCATION

Erp0: Fd20d
INFORMATION
GENERAL
ENGINE

F46W201A

The transplanter serial number is stamped on the front

668W202A
of the battery case on the right side under the floor.
AND DRIVING UNIT
TRANSMISSION

1.2 SErIAL NumBEr ASSIgNmENT STANdArd

p F4 00002

Production serial number

Ex) 0 0 0 0 2: Year of manufacturing
2nd manufactured machine
HYDRAULIC
SYSTEM

Model
� �
Ex) F46 ERP60
F40 ERP60D
F47 ERP60C 668W203A
TRANSPLANTATION

F41 ERP60DC
The engine serial number (1) is stamped on the engine
F62 ERP60DF
UNIT

cylinder block and the power indication decal (2) is at-

F42 ERP60DS
tached to the top of the air cleaner.
F61 ERP60DZ
F63 ERP60DZF
F48 ERP60S
F66 ERP60ZF
ELECTRICAL

F65 ERP60F
SYSTEM

� �
Year of manufacturing
Ex)
� �
E 2005
DISTRIBUTING
FERTILIZER

F 2006
G 2007
H 2008
J 2009
K 2010
L 2011
M 2012
INDEX

N 2013
P 2014
� �

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