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DK753(C)/DK903(C)
workshop manual
All information in this manual is based on the latest product information and pro-
cesses available at the time of publication. Therefore, some of the information in this
manual may differ from the machine you are working with. The specifications are pro-
cesses contained in this manual are subject to change without notice.
KIOTI periodically updates each new edition of its manuals to improve the quality of
information provided. However, KIOTI has no obligation to modify the contents in this
manual which has been already published and distributed. All updated information
can be accessed by using the KIOTI electronic manual system (DEMSS)
All information contained herein is intended to help customer receive the best perfor-
mance out of their tractor. If there is any typo, incorrect information or question about
this manual, feel free to contact KIOTI.
Sep. 2011
Service support team
DAEDONG INDUSTRIAL Co., Ltd.
IMPORTANT
NOTE
• Using unspecified parts, fuel and lubricants
other than KIOTI’s genuine parts can damage • We reserve the right to make changes
the tractor and such damage will not be throughout the entire manual at any time
covered by warranty. without notice.
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 CLUTCH
CHAPTER 5 TRANSMISSION
CHAPTER 7 BRAKE
CHAPTER 11 CABIN
CHAPTER 12 INDEX
TABLE OF CONTENTS
1. For safety........................................... 1-2 2.4 Avoid fires............................................... 1-4
1.1 Alert symbols........................................... 1-2 2.5 Cautions when handling the battery........ 1-5
2.6 Cautions for high pressure hoses.................1-5
2. Safety tips........................................... 1-3
2.7 Use of appropriate tools and equipment 1-6
2.1 Safety gear.............................................. 1-3 2.8 Handling of hazardous materials................ 1-6
2.2 Work place ............................................. 1-3 2.9 Handling of rotating blade, shaft and
2.2.1 Ventilating system.......................... 1-3 driving belt............................................... 1-7
2.2.2 Safe working place........................ 1-3 2.10 Prevention of scald.................................. 1-7
2.2.3 Illumination.................................... 1-3 2.11 Disposal of environmental waste............ 1-8
2.2.4 Safety equipment........................... 1-3 2.12 Cautions when handling tires.................. 1-8
2.2.5 Clean working area........................ 1-3 3. Safety decals.................................... 1-9
2.3 Safety instructions when preparing
tractor...................................................... 1-4 3.1 Location of decals................................... 1-9
1. For safety
SAFETY FIRST
매뉴얼
reaD 숙지 !
manual!
T46W001A
CLUTCH
In this manual, the following safety-alert symbols are used. Their meanings are as follows:
A. Remark C. Caution
REAR AXLE
BRAKE
Remark ⱇ#⪣
CAUTION
FRONT AXLE
T46W002A T46W004A
• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
B. Important D. Warning
ELECTRIC
WARNING
CABIN
T46W003A T46W005A
• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
INDEX
2. Safety tips
SAFETY FIRST
2.1 Safety gear 2.2 Work place
GENERAL
ENGINE
T46W007A
CLUTCH
T46W006A
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety place, the exhaust gas vent pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, working
TRANSMISSION
clothes, etc. appropriate for your working environment. WARNING
Never wear loose fitting clothing or a tie which can be • California Proposition 65 Warning
caught by a rotating part. According to the statistics,
Inhaling exhaust gas can cause cancer or damage
most accidents that occurred with rotating parts are
the generative function leading to infertility.
due to this inappropriate manner of wearing clothes.
REAR AXLE
2.2.2 Safe working place
BRAKE
FRONT AXLE
T46W008A
2.2.3 Illumination
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
ELECTRIC
preparing tractor
GENERAL
ENGINE
T46W011A
T46W012A
REAR AXLE
T46W010A
BRAKE
T46W013A
T46W014A
2.5 Cautions when handling the 2.6 Cautions for high pressure hoses
SAFETY FIRST
battery
GENERAL
ENGINE
T46W015A T46W019A
• Always disconnect the negative battery cable first • The hydraulic fluid leaks from high pressure
and reconnect it last to avoid sparks from an acci- hoses or pipes can penetrate your skin.
CLUTCH
dental short circuit. You could be injured or fire may
break out.
TRANSMISSION
REAR AXLE
T46W016A T46W017A T46W020A
BRAKE
• Do not charge the frozen battery. Charging the fro- • Before connecting a high pressure hose or pipe,
zen battery can cause explosion. Let the battery stop the engine and depressurize it by valve.
warmed up to ambient temperature (16°C, 60°F) • Check the bolts for tightness before starting the en-
before charging. gine after servicing the hydraulic system.
FRONT AXLE
• Keep sparks and flames (match, lighter) away from • Use a cardboard or plank when checking leakage.
the battery. The battery can explode due to the bat-
tery fluid.
• Never connect the battery’s negative and positive
cables with metal for test. Use only tester when HYDRAULIC
checking the battery voltage.
ELECTRIC
CABIN
T46W018A T46W021A
• The battery contains the acid that can burn you. • Never weld the high pressure pipe or the surround-
INDEX
When it contact skin, it causes burns. If you acci- ing area. The pipe or hose can be heated and ex-
dentally get it in your eyes, flush with water and see plode which can lead to fire or burn.
your doctor immediately.
equipment
• Do not blow out hazardous materials, such as clutch
• Use the appropriate tools and proper size. If an in- dust, with compressed air. Inhaling such hazardous
appropriate tool is used, it can slip which can dam- materials can damage your health.
age parts or injure you.
GENERAL
cause malfunctions.
• Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
socket with joint.
CLUTCH
TRANSMISSION
REAR AXLE
BRAKE
T46W022A
a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor’s weight is continuous-
ly applied to them, they can be broken or collapsed.
CABIN
INDEX
SAFETY FIRST
shaft and driving belt
GENERAL
ENGINE
T46W023A
T46W027A
CLUTCH
• Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
TRANSMISSION
T46W024A
REAR AXLE
BRAKE
T46W028A
FRONT AXLE
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan. HYDRAULIC
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
ELECTRIC
CABIN
T46W026A
waste
GENERAL
ENGINE
T46W029A T46W030A
CLUTCH
• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute the
TRANSMISSION
T46W031A
3. Safety decals
SAFETY FIRST
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer’s safety
will be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.
• The decal and its attaching location are as follows.
GENERAL
• Part numbers appear at the bottom of decals.
ENGINE
CLUTCH
TRANSMISSION
REAR AXLE
BRAKE
C34W010A
FRONT AXLE
HYDRAULIC
ELECTRIC
CABIN
INDEX
C34W011A
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GENERAL
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ENGINE
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CLUTCH
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TRANSMISSION
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REAR AXLE
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BRAKE
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HYDRAULIC
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ELECTRIC
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CABIN
INDEX
SAFETY FIRST
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GENERAL
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ENGINE
CLUTCH
TRANSMISSION
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REAR AXLE
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BRAKE
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FRONT AXLE
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CABIN
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INDEX
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ENGINE
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HYDRAULIC
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CABIN
INDEX
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