CK2610SE/CK3510SE/CK4010SE

CK4220-AU
CK3520-EU/CK4020-EU
workshop manual

TC220_���_01�_��.indd 1 2020-03-23 �� 8:48:30

TC220_���_01�_��.indd 2 2020-03-23 �� 8:48:30
 PREFACE
This manual is to provide servicing personnel with information on the general specifications,
service, operating principle, troubleshooting, exploded view including part name, remov-
ing and installing procedures for CK2610SE, CK3510SE, CK4010SE, CK4220, CK3520,
CK4020 tractors with high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system

(DPCS).

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

Mar. 2020
Service division
DAEDONG INDUSTRIAL Co., Ltd.

Important
• Using unspecified parts, fuel and lubricants
other than KIOTI's genuine parts can damage the
tractor and such damage will not be covered by
warranty.
Remark
• We reserve the right to make changes throughout
the entire manual at any time without notice.

TC220_���_01�_��.indd 3 2020-03-23 �� 8:48:30

TC220_���_01�_��.indd 4 2020-03-23 �� 8:48:30
 TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 CLUTCH

CHAPTER 5 TRANSMISSION

CHAPTER 6 hst

CHAPTER 7 REAR AXLE

CHAPTER 8 BRAKE

CHAPTER 9 FRONT AXLE

CHAPTER 10 STEERING SYSTEM

CHAPTER 11 HYDRAULIC SYSTEM

CHAPTER 12 ELECTRIC & diagnosis

CHAPTER 13 cabin

CHAPTER 14 air-con & heater

CHAPTER 15 INDEX

TC220_���_01�_��.indd 5 2020-03-23 �� 8:48:31

TC220_���_01�_��.indd 6 2020-03-23 �� 8:48:31
 CK2610SE/
CK3510SE/CK4010SE/
CK4220-AU
CK3520/CK4020-EU
SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. for SAFETY........................................... 1-2
1.1 Alert symbols........................................... 1-2

2. Safety TIPS........................................... 1-3

2.1 Safety gear.............................................. 1-3
2.2 Work place ............................................. 1-3
2.3 Safety instructions when preparing tractor... 1-4
2.4 Avoid fires............................................... 1-4
2.5 Cautions when handling the battery........ 1-5
2.6 Cautions for high pressure hoses................1-5
2.7 Use of appropriate tools and equipment.... 1-6
2.8 Handling of hazardous materials............. 1-6
2.9 Handling of rotating blade,
shaft and driving belt............................... 1-7
2.10 Prevention of scald.................................. 1-7
2.11 Disposal of environmental waste............ 1-8
2.12 Cautions when handling tires.................. 1-8

3. Safety decals.................................... 1-9

3.1 Location of decals................................... 1-9

TC220_���_01�_��.indd 1 2020-03-23 �� 8:48:31

 CK2610SE/3510SE/4010SE
CK4220
SAFETY FIRST - FOR SAFETY CK3520/4020
SAFETY FIRST

1. for SAFETY

• Most accidents can be avoided if basic safety in-

structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
GENERAL

GENERAL

situation to prevent an accident.

• You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
ENGINE

ENGINE

servicing and follow the instructions for servicing,

maintenance and inspection to prevent any injury.

매뉴얼 숙지 !
CLUTCH

CLUTCH

reaD manual!
T46W001A
TRANSMISSION
TRANSMI
SSION

1.1 Alert symbols

In this manual, the following safety-alert symbols are
TRANSMI
SSION

used. Their meanings are as follows:

HST

▶▶ Remark ▶▶ CAUTION
REAR AXLE
HST
REAR AXLE

BRAKE

ⱇ#⪣
FRONT AXLE

Remark CAUTION
BRAKE

T46W002A T46W004A
FRONT AXLE

STEERING

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
SYSTEM

service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
STEERING
SYSTEM

SYSTEM

▶▶ Important ▶▶ WARNING
HYDRAULIC

ELECTRIC &
DIAGNOSIS
SYSTEM
HYDRAULIC
SYSTEM

CABIN

WARNING
HYDRAULIC
SYSTEM

T46W003A T46W005A
HEATER
A/C &

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
A/C AND
HEATER

INDEX

not fully function or may be damaged.

1-2 DHH5-W0*

TC220_���_01�_��.indd 2 2020-03-23 �� 8:48:32

 CK2610SE/3510SE/4010SE
CK4220
CK3520/4020
SAFETY FIRST - SAFETY TIPS

SAFETY FIRST
2. Safety TIPS
2.1 Safety gear 2.2 Work place

GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
T46W007A

A. VENTILATING SYSTEM
The service should be performed in well-ventilated

TRANSMISSION
T46W006A

TRANSMI
area. If the engine should be started in an enclosed

SSION
When working on the tractor, wear safety gloves, safety
place, the exhaust gas pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING

TRANSMI
ment. Never wear loose fitting clothing or a tie which

SSION
• California Proposition 65 Warning

HST
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing

AXLE
clothes.

HST
REAR
B. Safe working place

AXLE
BRAKE
REAR AXLE FRONT
STEERING AXLE
BRAKE
SYSTEM
FRONT
T46W008A

The work should be done in a wide, level and safe

place to prevent slip and fall accident. HYDRAULIC
STEERING
SYSTEM
SYSTEM
C. Illumination
The work place should be well illuminated. If working
HYDRAULIC

in a dark place or under the tractor, use the work lamp.

ELECTRIC &
DIAGNOSIS
SYSTEM

The work lamp should be covered by the safety cover.

The bulb can cause fire due to leaked fuel if it is broken.

D. Safety equipment
HYDRAULIC
SYSTEM
CABIN

Be sure to keep a first aid kit and fire extinguisher han-

dy at all times.

E. Clean working area

HYDRAULIC
SYSTEM
HEATER

Keep the working area clean before and during work. If

A/C &

any oil or fuel is spilled, it should be cleaned up immedi-

ately.
AND
HEATER
INDEX
A/C

DHH5-W0* 1-3

TC220_���_01�_��.indd 3 2020-03-23 �� 8:48:32

 CK2610SE/3510SE/4010SE
CK4220
SAFETY FIRST - SAFETY TIPS CK3520/4020
SAFETY FIRST

2.3 Safety instructions when 2.4 Avoid fires

preparing tractor
GENERAL

GENERAL
ENGINE

ENGINE

T46W011A

• Never smoke or allow flames in your work area

CLUTCH

CLUTCH

T46W009A when servicing the fuel system.

• Lower the implement on to the ground.
TRANSMISSION
TRANSMI
SSION
TRANSMI
SSION

HST
REAR AXLE
HST

T46W012A

• Keep flames or sparks away from the spray paint or

T46W010A fuel containers and be careful of leak.
REAR AXLE

BRAKE

• Stop the engine and remove the key.

• Put "Do not operate" label on the tractor if necessary.
FRONT AXLE
BRAKE
FRONT AXLE

STEERING
SYSTEM

T46W013A
HYDRAULIC
STEERING
SYSTEM

SYSTEM

• Always disconnect the battery cable before servicing.

• Be extra cautious of fire when welding.
HYDRAULIC

ELECTRIC &
DIAGNOSIS
SYSTEM
HYDRAULIC
SYSTEM

CABIN
HYDRAULIC
SYSTEM

HEATER
A/C &

T46W014A

• Always keep a fire extinguisher in workshop.

A/C AND
HEATER

INDEX

1-4 DHH5-W0*

TC220_���_01�_��.indd 4 2020-03-23 �� 8:48:33

 CK2610SE/3510SE/4010SE
CK4220
CK3520/4020
SAFETY FIRST - SAFETY TIPS

SAFETY FIRST
2.5 Cautions when handling the 2.6 Cautions for high pressure hoses
battery

GENERAL
GENERAL
ENGINE
ENGINE
T46W015A

• Always disconnect the negative battery cable first and

CLUTCH
CLUTCH
reconnect it last to avoid sparks from an accidental T46W019A

short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses
or pipes can penetrate your skin.

TRANSMISSION
TRANSMI
SSION
TRANSMI
SSION
HSTAXLE
T46W016A

HST
• Do not charge the frozen battery. Charging the frozen

REAR
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.

AXLE
BRAKE
REAR
T46W020A

• Before connecting a high pressure hose or pipe,

AXLE
stop the engine and depressurize it by valve.

BRAKE
• Check the bolts for tightness before starting the en-

AXLE FRONT
gine after servicing the hydraulic system.
• Use a cardboard or plank when checking leakage.

STEERING
SYSTEM
FRONT
T46W017A

• Keep sparks and flames (match, lighter) away from the

battery. The battery can explode due to the battery fluid.
HYDRAULIC
STEERING
• Never connect the battery's negative and positive SYSTEM
SYSTEM
cables with metal for test. Use only tester when
checking the battery voltage.
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
HYDRAULIC
SYSTEM
CABIN

T46W021A

• Never weld the high pressure pipe or the surround-

ing area. The pipe or hose can be heated and ex-
HYDRAULIC
SYSTEM
HEATER
A/C &

plode which can lead to fire or burn.

T46W018A

• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.
AND
HEATER
INDEX
A/C

DHH5-W0* 1-5

TC220_���_01�_��.indd 5 2020-03-23 �� 8:48:34

 CK2610SE/3510SE/4010SE
CK4220
SAFETY FIRST - SAFETY TIPS CK3520/4020
SAFETY FIRST

2.7 Use of appropriate tools and 2.8 Handling of hazardous

equipment materials
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
GENERAL

GENERAL

damage parts or injure you. air. Inhaling such hazardous materials can damage
• Do not confuse units (mm, inch, etc.). your health.
• Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used Remark
ENGINE

ENGINE

when assembly precisely machined parts which its

• All KIOTI's genuine parts contain no asbetos.
tightening torque should be strictly observed. It can
cause malfunction.
• These materials should be rinsed or wiped away
CLUTCH

CLUTCH

• Be careful of a socket popped out due to the turning

force when using the air impact wrench. Especially, after spraying oil.
be extra cautious when working on connection or
socket with joint.
TRANSMISSION
TRANSMI
SSION
TRANSMI
SSION

HST
REAR AXLE
HST
REAR AXLE

BRAKE

T46W022A
FRONT AXLE

• When lifting the tractor with a hydraulic jack or a

BRAKE

hoist, fix it firmly and install the auxiliary support.

Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
FRONT AXLE

STEERING

• When using a hydraulic jack or a hoist, do not use

SYSTEM

it over the limit of the equipment and the conveying

belt.
• Make sure that the hydraulic lock operates properly
HYDRAULIC
STEERING
SYSTEM

SYSTEM

before using the hydraulic jack. Improper use of

lock can cause a serious accident.
• Check the buttons and operating direction of the
HYDRAULIC

hoist before using it. Improper operation can cause

ELECTRIC &
DIAGNOSIS
SYSTEM

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
HYDRAULIC

ly applied to them, they can be broken or collapsed.

SYSTEM

CABIN
HYDRAULIC
SYSTEM

HEATER
A/C &
A/C AND
HEATER

INDEX

1-6 DHH5-W0*

TC220_���_01�_��.indd 6 2020-03-23 �� 8:48:34

 CK2610SE/3510SE/4010SE
CK4220
CK3520/4020
SAFETY FIRST - SAFETY TIPS

SAFETY FIRST
2.9 Handling of rotating blade, 2.10 Prevention of scald
shaft and driving belt

GENERAL
GENERAL
ENGINE
ENGINE
CLUTCH
CLUTCH
T46W023A

T46W027A

TRANSMISSION
TRANSMI
SSION
• Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
T46W024A

TRANSMI
SSION
HST
• Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
Be extra careful when you are in loose clothes.

REAR AXLE
HST
AXLE
BRAKE
REAR AXLE
BRAKE
AXLE FRONT
T46W028A

STEERING
SYSTEM
• Check the surface temperature of the container be-

FRONT
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan. HYDRAULIC
STEERING
• Perform any service on the engine parts (muffler, SYSTEM
SYSTEM
exhaust manifold, turbocharger, etc.) only when
they are not hot.
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM
HYDRAULIC
SYSTEM
CABIN
HYDRAULIC
SYSTEM
HEATER
A/C &

T46W026A

• You can be seriously injured if your hand or clothes

AND
HEATER

is caught by the rotating fan belt or A/C belt.

INDEX
A/C

DHH5-W0* 1-7

TC220_���_01�_��.indd 7 2020-03-23 �� 8:48:35

 CK2610SE/3510SE/4010SE
CK4220
SAFETY FIRST - SAFETY TIPS CK3520/4020
SAFETY FIRST

2.11 Disposal of environmental 2.12 Cautions when handling tires

waste
GENERAL

GENERAL
ENGINE

ENGINE
CLUTCH

CLUTCH
TRANSMISSION
TRANSMI
SSION

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
TRANSMI

coolant, oil filter, etc. Otherwise, they can pollute

SSION

HST

the environment seriously and you can be charged

in violation of regulations.
REAR AXLE
HST
REAR AXLE

BRAKE
FRONT AXLE
BRAKE

T46W031A
FRONT AXLE

STEERING
SYSTEM

• Do not weld or apply heat to the tire rim or disc. The

tire can explode due to the rapidly increased pres-
sure in the tire.
• Check tires for inflation pressure, damage, deforma-
HYDRAULIC
STEERING
SYSTEM

SYSTEM

tion, extended wear on lug and damage of rim and

disc. Also check if wheel bolts, rim bolts and nuts
are loose.
HYDRAULIC

ELECTRIC &
DIAGNOSIS
SYSTEM
HYDRAULIC
SYSTEM

CABIN
HYDRAULIC
SYSTEM

HEATER
A/C &
A/C AND
HEATER

INDEX

1-8 DHH5-W0*

TC220_���_01�_��.indd 8 2020-03-23 �� 8:48:35

 CK2610SE/3510SE/4010SE
CK4220
CK3520/4020
SAFETY FIRST - SAFETY DECALS

SAFETY FIRST
3. Safety decals
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.
• The decal and its attaching location are as follows.

GENERAL
GENERAL
• Part numbers appear at the bottom of decals.

3.1 Location of decals

ENGINE
ENGINE
rops model

CLUTCH
CLUTCH
10
5

TRANSMISSION
TRANSMI
SSION
TRANSMI
SSION
HST
4

11

AXLE
HST
REAR AXLE
BRAKE
REAR
3

AXLE FRONT
STEERING AXLE
BRAKE
SYSTEM
FRONT
1
HYDRAULIC
STEERING
SYSTEM
6
SYSTEM
HYDRAULIC
ELECTRIC &
DIAGNOSIS
SYSTEM

9
HYDRAULIC
SYSTEM

2
CABIN
HYDRAULIC
SYSTEM
HEATER
A/C &

7
AND
HEATER
INDEX

8
A/C

C22W101B

DHH5-W0* 1-9

TC220_���_01�_��.indd 9 2020-03-23 �� 8:48:38

 A/C AND HYDRAULIC HYDRAULIC HYDRAULIC STEERING FRONT AXLE BRAKE REAR AXLE HST TRANSMI TRANSMI CLUTCH ENGINE GENERAL
HEATER SYSTEM SYSTEM SYSTEM SYSTEM SSION SSION

A/C & ELECTRIC & HYDRAULIC STEERING

INDEX HEATER CABIN DIAGNOSIS SYSTEM SYSTEM FRONT AXLE BRAKE REAR AXLE HST TRANSMISSION CLUTCH ENGINE GENERAL SAFETY FIRST

1-10

TC220_���_01�_��.indd 10
11

7
cabin model

5
SAFETY FIRST - SAFETY DECALS

3
4

C22W102B

DHH5-W0*
CK2610SE/3510SE/4010SE

CK3520/4020
CK4220

2020-03-23 �� 8:48:40
 CK2610SE/3510SE/4010SE
CK4220
CK3520/4020
SAFETY FIRST - SAFETY DECALS

(1) Part number: T2555-52611 (4) Part number: T2555-52282

SAFETY FIRST
WARNING

GENERAL
GENERAL
Avoid flames and sparks.

STOP engine while refueling

ENGINE
ENGINE
ONLY use diesel.

7

CLUTCH
CLUTCH
Do not remove the radiator cap when the
engine is running or while the engine is hot.
If the radiator cap is removed, hot vapor or
liquid may be violently released causing burns.
(2) Part number: T4938-53551

TRANSMISSION
T2555-52282

TRANSMI
SSION
TRANSMI
(5) Part number: T2555-52141

SSION
HST
WARNING

AXLE
HST
REAR
Before starting and operating
0#Know the operating and safety instructions

AXLE
BRAKE
in the operators manual and on the tractor.

REAR
0#Clear the area of bystanders.
0#Locate and know operation of controls.

AXLE
0#Fasten your seat belt.

BRAKE
7

AXLE FRONT
Start engine only from operators seat with
transmission in neutral, PTO disengaged
and hydraulic controls in lowered position.

STEERING
SYSTEM
Slow down on turns, rough ground and

FRONT
(3) Part number: T4938-52351
slopes to avoid upset.
Do not permit anyone but the operator
HYDRAULIC
STEERING
SYSTEM
SYSTEM
to ride on the tractor, There is no safe
place for riders.
Lock brakes together, use warning lights
HYDRAULIC

and SMV emblem while driving on roads.

ELECTRIC &
DIAGNOSIS
SYSTEM

Lower equipment, place gear shift levers

in neutral, stop engine and apply parking
brake before leaving tractor seat.
HYDRAULIC
SYSTEM
CABIN

Avoid accidental contact with rear shift

lever while engine is running. Unexpected
tractor movement can result.
HYDRAULIC
SYSTEM
HEATER
A/C &

FAILURE TO FOLLOW ANY OF THE

INSTRUCTIONS ABOVE CAN CAUSE
SEROUS INJURY TO THE OPERATOR OR
OTHER PERSONS.
AND
HEATER
INDEX

7 ( Replacement manuals are available from your local dealer )

T2555-52141
A/C

DHH5-W0* 1-11

TC220_���_01�_��.indd 11 2020-03-23 �� 8:48:41

 CK2610SE/3510SE/4010SE
CK4220
SAFETY FIRST - SAFETY DECALS CK3520/4020
SAFETY FIRST

(6) Part number: T4625-52351 (8) Part number: T2555-52262

WARNING
GENERAL

GENERAL

To prevent severe and

deadly injuries during
P.T.O operation:
ENGINE

1. All protective components should

ENGINE

be in place.
2. Do not let your hands, feet and
To prevent accident during clothes come near the implement.
operation:
3. When disengaging an implement
1. Implement that pulls or pushes from the P.T.O, stop the engine
objects should be attached only to the
CLUTCH

in advance. When repairing or

CLUTCH

drawbar. servicing the tractor or its part,

2. Implements that are designed to use depress the brake pedal to set the
the 3-point hitch should only use the parking brake. Also, make sure to
3-point hitch. chock the wheels when parking
on a hill.
7
TRANSMISSION
TRANSMI
SSION

(9) Part number: F6800-29112

TRANSMI
SSION

HST

This tractor is equipped with a DPF(Diesel Particulate Filter).

Use the CJ-4 grade Engine oil. Otherwise, cause DPF failure.
REAR AXLE
HST

1. When DPF starts to regenerate, you can see it.

2. When on regeneration, Do not touch the part
REAR AXLE

of DPF because it is very hot.

BRAKE

Regeneration 3. Keep Flammables materials and people away

Underway Lamp from exhaust pipe.
4. Please keep higher 1700rpm to finish regen
FRONT AXLE

(7) Part number: T2615-55112 fully until underway lamp is off.

BRAKE

1. Park to Safety Area and Clear Around Exhaust

WARNING Pipe.
2. Operating Condition
FRONT AXLE

STEERING
SYSTEM

Do NOT run an engine 1) Depress brake pedal and lock it.

in an enclosed area. 2) Put gearshift lever in neutral position.
3) Hand/Foot Accel. Pedal “Idle Min”.
Exhaust fumes cause 4) Warm up the engine for 1~2 minutes.
HYDRAULIC

sickness or possible
STEERING

When you see

SYSTEM

5) Do not depress clutch pedal.

SYSTEM

death. this warning 6) Press switch over 2 Seconds.

Lamp
Do NOT touch a muffler 3. Then RPM automatically increase and decrease
until Regen is completed.
with bare hands.
HYDRAULIC

4. Normally, it will take 30~40 minutes.

ELECTRIC &
DIAGNOSIS
SYSTEM

7
HYDRAULIC
SYSTEM

CABIN
HYDRAULIC
SYSTEM

HEATER
A/C &
A/C AND
HEATER

INDEX

1-12 DHH5-W0*

TC220_���_01�_��.indd 12 2020-03-23 �� 8:48:41

Thank you for your visiting. Please Click Here To
Download Complete Manual or Download Other
Manuals. Open the home page then search manual
by keywords.

www.servicemanualbit.com