Professional Documents
Culture Documents
MTN690/MTN690-U (MT-07)
BAT-28199-E0
EAU81560
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU81571
Declaration of Conformity:
Hereby, YAMAHA MOTOR ELECTRONICS Co., Ltd declares that the radio equipment type, IMMOBILIZER, BAT-00 is in
compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:
https://global.yamaha-motor.com/eu_doc/
Manufacturer:
YAMAHA MOTOR ELECTRONICS Co., Ltd
1450-6 Mori, Mori-machi, Shuchi-Gun, Shizuoka, 437-0292 Japan
Importer:
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
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Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UBATE0E0.book Page 1 Thursday, October 29, 2020 2:14 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10202
MTN690 / MTN690-U
OWNER’S MANUAL
©2021 by Yamaha Motor Co., Ltd.
1st edition, October 2020
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
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Table of contents
Safety information............................ 1-1 For your safety – pre-operation Valve clearance............................. 6-16
checks ...............................................4-1 Tires .............................................. 6-16
Description ....................................... 2-1 Cast wheels .................................. 6-19
Left view ......................................... 2-1 Operation and important riding Adjusting the clutch lever free
Right view....................................... 2-2 points .................................................5-1 play............................................ 6-19
Controls and instruments ............... 2-3 Engine break-in ...............................5-1 Checking the brake lever free
Starting the engine..........................5-2 play............................................ 6-20
Instrument and control functions... 3-1 Shifting ............................................5-3 Brake light switches ..................... 6-20
Immobilizer system......................... 3-1 Tips for reducing fuel Checking the front and rear brake
Main switch/steering lock............... 3-2 consumption................................5-4 pads .......................................... 6-21
Indicator lights and warning Parking ............................................5-4 Checking the brake fluid level ...... 6-21
lights............................................ 3-3 Changing the brake fluid .............. 6-23
Multi-function meter unit ................ 3-6 Periodic maintenance and Drive chain slack........................... 6-23
Handlebar switches...................... 3-11 adjustment ........................................6-1 Cleaning and lubricating the drive
Clutch lever .................................. 3-13 Tool kits...........................................6-2 chain.......................................... 6-25
Shift pedal .................................... 3-13 Periodic maintenance charts ..........6-3 Checking and lubricating the
Brake lever.................................... 3-13 Periodic maintenance chart for the cables........................................ 6-25
Brake pedal .................................. 3-14 emission control system..............6-3 Checking and lubricating the
ABS .............................................. 3-14 General maintenance and throttle grip and cable ............... 6-26
Fuel tank cap................................ 3-15 lubrication chart...........................6-5 Checking and lubricating the
Fuel............................................... 3-16 Checking the spark plugs ...............6-9 brake and shift pedals............... 6-26
Fuel tank overflow hose ............... 3-17 Canister.........................................6-10 Checking and lubricating the
Catalytic converter ....................... 3-18 Engine oil and oil filter cartridge....6-10 brake and clutch levers ............. 6-27
Seats ............................................ 3-18 Why Yamalube ..............................6-13 Checking and lubricating the
Helmet holding cable.................... 3-20 Coolant..........................................6-13 sidestand................................... 6-27
Adjusting the shock absorber Replacing the air filter element Lubricating the swingarm
assembly ................................... 3-21 and cleaning the check hose.....6-15 pivots......................................... 6-28
Luggage strap holders ................. 3-23 Checking the engine idling Checking the front fork................. 6-28
Auxiliary DC connector................. 3-23 speed.........................................6-15 Checking the steering................... 6-29
Sidestand ..................................... 3-24 Checking the throttle grip free Checking the wheel bearings ....... 6-29
Ignition circuit cut-off system....... 3-24 play ............................................6-16 Battery .......................................... 6-29
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Table of contents
Replacing the fuses.......................6-31
Vehicle lights .................................6-32
Replacing a license plate light
bulb ............................................6-32
Supporting the motorcycle............6-33
Troubleshooting ............................6-33
Troubleshooting chart ...................6-35
Specifications....................................8-1
Index ................................................10-1
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Safety information
EAU1028C
Never operate a motorcycle with- pears to be very effective in reduc-
1
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
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Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
1
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
1-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
1
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be pres- motorcycle can adversely affect stabil- as possible and make sure to dis-
ent even if you do not see or smell any ity and handling if the weight distribu- tribute the weight as evenly as
engine exhaust. Deadly levels of car- tion of the motorcycle is changed. To possible on both sides of the mo-
bon monoxide can collect rapidly and avoid the possibility of an accident, use torcycle to minimize imbalance or
you can quickly be overcome and un- extreme caution when adding cargo or instability.
able to save yourself. Also, deadly lev- accessories to your motorcycle. Use Shifting weights can create a sud-
els of carbon monoxide can linger for extra care when riding a motorcycle den imbalance. Make sure that
hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 171 kg (377 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
1-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
1
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han-
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
1-4
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Safety information
operator and may limit control Remove all loose items from the
1
ability, therefore, such accesso- motorcycle.
ries are not recommended. Check that the fuel cock (if
Use caution when adding electri- equipped) is in the off position and
cal accessories. If electrical ac- that there are no fuel leaks.
cessories exceed the capacity of Shift the transmission into gear
the motorcycle’s electrical sys- (for models with a manual trans-
tem, an electric failure could re- mission).
sult, which could cause a Secure the motorcycle with tie-
dangerous loss of lights or engine downs or suitable straps that are
power. attached to solid parts of the mo-
torcycle, such as the frame or up-
Aftermarket Tires and Rims per front fork triple clamp (and not,
The tires and rims that came with your for example, to rubber-mounted
motorcycle were designed to match handlebars or turn signals, or
the performance capabilities and to parts that could break). Choose
provide the best combination of han- the location for the straps carefully
dling, braking, and comfort. Other so the straps will not rub against
tires, rims, sizes, and combinations painted surfaces during transport.
may not be appropriate. See page 6-16 The suspension should be com-
for tire specifications and for informa- pressed somewhat by the tie-
tion on servicing and replacing your downs, if possible, so that the mo-
tires. torcycle will not bounce exces-
sively during transport.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
1-5
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Description
EAU10411
Left view
1 2 3 2
10 9 8 7 6 5 4
1. Seat lock (page 3-18) 9. Engine oil filter cartridge (page 6-10)
2. Battery (page 6-29) 10.Coolant reservoir (page 6-13)
3. Fuses (page 6-31)
4. Rebound damping force adjuster (page 3-21)
5. Shift pedal (page 3-13)
6. Engine oil filler cap (page 6-10)
7. Engine oil level check window (page 6-10)
8. Engine oil drain bolt (page 6-10)
2-1
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Description
EAU10421
Right view
2 1 2 3
5 4
1. Tool kit (page 6-2)
2. Spring preload adjuster (page 3-21)
3. Fuel tank cap (page 3-15)
4. Brake pedal (page 3-14)
5. Rear brake fluid reservoir (page 6-21)
2-2
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Description
EAU10431
1 2 3 4 5 6 7 8
2-3
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3-2
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EAU88900 NOTICE
Turn signal indicator lights “ ”
If the warning light comes on when
and “ ”
the engine is running, stop the en-
Each indicator light will flash when its
gine and check the oil level. If the oil
corresponding turn signal lights are
level is low, add sufficient oil of the
flashing.
recommended type. If the warning
3-3
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3-5
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WARNING
EAU87170
Be sure to stop the vehicle before Tachometer 3
making any setting changes to the
multi-function meter unit. Changing 1
settings while riding can distract the
7 6 5 4
operator and increase the risk of an 2
accident.
1. Eco indicator “ECO”
2. Speedometer EAU92191
1. “TRIP/INFO” switch
3-6
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1 1 1
1. Fuel meter 1. Eco indicator “ECO” 1. Clock
The fuel meter indicates the amount of This indicator comes on when the vehi- The clock uses a 12-hour time system.
fuel in the fuel tank. The display seg- cle is being operated in an environ-
ments of the fuel meter disappear from mentally friendly, fuel-efficient manner. To set the clock
“F” (full) towards “E” (empty) as the fuel The indicator goes off when the vehicle 1. With the display in the odometer,
level decreases. When approximately is stopped. push the “TRIP” switch until the
2.7 L (0.71 US gal, 0.59 Imp.gal) of fuel hour digits start flashing.
TIP
remains, the last segment starts flash- 2. Use the “TRIP” switch to set the
Consider the following tips to reduce
ing. Refuel as soon as possible. hours.
fuel consumption:
3. Push the “INFO” switch and the
TIP Avoid high engine speeds during
minute digits start flashing.
If a problem is detected in the electrical acceleration.
4. Use the “TRIP” switch to set the
circuit, the fuel level segments will flash Travel at a constant speed.
minutes.
repeatedly. If this occurs, have a Select the transmission gear that
5. Push the “INFO” switch to confirm
Yamaha dealer check the vehicle. is appropriate for the vehicle
the settings.
speed.
3-7
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3-8
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4 1. Stop/Run/Start switch “ / / ”
5 2. Hazard switch “OFF/ ”
1. Pass switch “ ”
EAU12352
2. “TRIP/INFO” switch
Pass switch “ ”
3. Dimmer switch “ / ”
Press this switch to flash the headlight.
4. Turn signal switch “ / ”
5. Horn switch “ ” TIP
When the dimmer switch is set
to “ ”, the passing switch has no ef-
fect.
EAU12402
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
3-11
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EAU54213 NOTICE
Stop/Run/Start switch “ / / ”
Do not use the hazard lights for an
To crank the engine with the starter,
extended length of time with the en-
set this switch to “ ”, and then push
gine not running, otherwise the bat-
the switch down towards “ ”. See
tery may discharge.
page 5-2 for starting instructions prior
to starting the engine. EAU78491
Set this switch to “ ” to stop the en- “TRIP/INFO” switch
gine in case of an emergency, such as This switch is used to make setting and
when the vehicle overturns or when the display changes in the multi-function
throttle cable is stuck. meter unit. See page 3-6 for more in-
formation.
EAU88272
Hazard switch “OFF/ ” To use the “TRIP” switch, move the
Use this switch to turn on the hazard “TRIP/INFO” switch in direction (a). To
lights (simultaneous flashing of all turn use the “INFO” switch, move the
signal lights). The hazard lights are “TRIP/INFO” switch in direction (b).
3-12
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3 4
1. Clutch lever 1. Shift pedal
2
To disengage the drivetrain from the The shift pedal is located on the left
engine, such as when shifting gears, side of the motorcycle. To shift the
pull the clutch lever toward to the han- transmission to a higher gear, move
1. Brake lever
dlebar. Release the lever to engage the the shift pedal up. To shift the trans- 2. Distance
clutch and transmit power to the rear mission to a lower gear, move the shift 3. Brake lever position adjusting dial
wheel. pedal down. (See page 5-3.) 4. Match mark
TIP The brake lever is equipped with a
The lever should be pulled rapidly and brake lever position adjusting dial. To
released slowly for smooth shifting. adjust the distance between the brake
(See page 5-3.) lever and the throttle grip, push the
brake lever away from the throttle grip
and rotate the adjusting dial. Make
sure the setting number on the adjust-
ing dial aligns with the match mark on
the brake lever.
3-13
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3-14
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1 WARNING
2 Make sure that the fuel tank cap is
1. Front wheel sensor properly closed after filling fuel.
2. Front wheel sensor rotor Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
2. Unlock.
3-15
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WARNING 3
EAU86072
3-17
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3-18
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3-19
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1 2 3 3
1
2 2
4
1. Screwdriver
3
2. “ ” mark
1. Passenger seat 3. “ ” mark 1. Helmet
2. Helmet holding cable 2. Helmet holding cable
3. Screwdriver 3. Pass the helmet holding cable
3. Screwdriver
through the buckle on the helmet 4. Holder
To secure a helmet with the helmet strap.
holding cable 4. Hook the cable loops over the 5. Install the passenger seat.
1. Remove the passenger seat. (See screwdriver, install the screw- WARNING! Never ride with a
page 3-18.) driver by first inserting the screw- helmet attached to the helmet
2. Remove the screwdriver from its driver into the holder with the “ ” holder, since the helmet may hit
holders on the passenger seat, mark, and then slide the screw- objects, causing loss of control
and then remove the helmet hold- driver toward the holder with and possibly an accident. [EWA10162]
ing cable from the screwdriver. the “ ” mark.
3-20
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3-21
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3-22
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Luggage strap holders the passenger seat, remove the pas- Auxiliary DC connector
senger seat (page 3-18), remove the This vehicle is equipped with an auxil-
1 straps from their hooks, and then in- iary DC connector. Consult your
stall the seat with the straps hanging Yamaha dealer before installing any
3 2 accessories.
2 out.
1
1. Luggage strap holder
2. Hook
3-23
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Sidestand Yamaha dealer repair it if it does not Ignition circuit cut-off system
The sidestand is located on the left function properly. This system prevents in-gear engine
side of the frame. Raise the sidestand starts unless the clutch lever is pulled
or lower it with your foot while holding and the sidestand is up. Also, it will
the vehicle upright. stop the running engine should the 3
sidestand be lowered while the trans-
TIP
mission is in gear.
The built-in sidestand switch is part of
Periodically check the system via the
the ignition circuit cut-off system,
following procedure.
which cuts the ignition in certain situa-
tions. (See the following section for an TIP
explanation of the ignition circuit cut- This check is most reliable if per-
off system.) formed with a warmed-up engine.
EWA10242 See pages 3-2 and 3-11 for switch
WARNING operation information.
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
3-24
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YES NO
YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?
3-25
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in 4
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-21, 6-21
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
4 • Check operation.
• Lubricate cable if necessary.
Clutch 6-19
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-16, 6-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-23, 6-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-27
• Lubricate pivot if necessary.
4-2
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• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-24
• If system is not working correctly, have Yamaha dealer check vehicle.
4
4-3
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there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
5 the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
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TIP To start out and accelerate or runs roughly, pull the clutch le-
1. Pull the clutch lever to disengage ver in, use the brakes to slow the
To shift the transmission into the neu-
the clutch. motorcycle, and continue to
tral position ( ), press the shift pedal
2. Shift the transmission into first downshift as necessary.
down repeatedly until it reaches the
gear. The neutral indicator light 4. Once the motorcycle has
end of its travel, and then slightly raise
should go out. stopped, the transmission can be
it.
3. Open the throttle gradually, and at shifted into the neutral position.
the same time, release the clutch
lever slowly.
5-3
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come on and then the clutch lever Tips for reducing fuel con- Parking
can be released. sumption When parking, stop the engine, and
EWA17380 Fuel consumption depends largely on then remove the key from the main
WARNING your riding style. Consider the follow- switch.
EWA10312
Improper braking can cause ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en- WARNING
loss of control or traction. Al-
ways use both brakes and apply gine speeds during acceleration. Since the engine and exhaust
them smoothly. Do not rev the engine while shift- system can become very hot,
Make sure that the motorcycle ing down, and avoid high engine park in a place where pedestri- 5
and the engine have sufficiently speeds with no load on the en- ans or children are not likely to
slowed before shifting to a low- gine. touch them and be burned.
er gear. Engaging a lower gear Turn the engine off instead of let- Do not park on a slope or on soft
when the vehicle or engine ting it idle for an extended length ground, otherwise the vehicle
speed is too high could make of time (e.g., in traffic jams, at traf- may overturn, increasing the
the rear wheel lose traction or fic lights or at railroad crossings). risk of a fuel leak and fire.
the engine to over-rev. This Do not park near grass or other
could cause loss of control, an flammable materials which
accident and injury. It could also might catch fire.
cause engine or drive train dam-
age.
5-4
UBATE0E0.book Page 1 Thursday, October 29, 2020 2:14 PM
WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
6
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 1-3 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
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1. Tool kit 6
The on–board tool kit is in the location
shown. Also, an additional tool kit was
handed out separately at the time of
vehicle purchase.
The information included in this manual
and the tools provided in the tool kits
are intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.
6-2
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EAU71051
6-3
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6-4
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6 • Check operation.
4 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level, and
5 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
6 * Rear brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check for cracks or damage. √ √ √ √ √
7 * Brake hoses
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
• Check runout and for damage.
9 * Wheels √ √ √ √
• Replace if necessary.
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
6-5
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6-6
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• Check operation.
20 Sidestand • Lubricate with molybdenum di- √ √ √ √ √
sulfide grease.
• Check operation and replace if
21 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
22 * Front fork age. √ √ √ √
• Replace if necessary.
• Check operation and for oil leak-
6 23 *
Shock absorber as-
age. √ √ √ √
sembly
• Replace if necessary.
Rear suspension re-
lay arm and con-
24 * • Check operation. √ √ √ √
necting arm
pivoting points
• Change (warm engine before
draining).
25 Engine oil √ √ √ √ √ √
• Check oil level and vehicle for oil
leakage.
Engine oil filter car-
26 • Replace. √ √ √
tridge
• Check coolant level and vehicle
√ √ √ √ √
27 * Cooling system for coolant leakage.
• Change. Every 3 years
Front and rear
28 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
29 * • Lubricate. √ √ √ √ √
cables
6-7
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EAU72800
6
TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6-8
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6-9
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6-10
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6-13
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6-15
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6-17
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Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
1 Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.
6
1. No brake lever free play
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
6-20
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Checking the front and rear Yamaha dealer replace the brake pads Checking the brake fluid level
brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU46292 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU36891
Front brake
Front brake pads
1 1
6
LOWER
1. Brake pad wear indicator you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicators, which allows you to the wear indicator grooves. If a brake
check the brake pad wear without hav- pad has worn to the point that a wear
ing to disassemble the brake. To check indicator groove almost appears, have
the brake pad wear, check the position a Yamaha dealer replace the brake
of the wear indicators while applying pads as a set.
the brake. If a brake pad has worn to
the point that a wear indicator almost
6-21
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6-23
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1. Alignment marks
2. Drive chain slack adjusting plate
6-24
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Cleaning and lubricating the may contain substances that Checking and lubricating the
drive chain could damage the O-rings. cables
The drive chain must be cleaned and [ECA11112] The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
wet areas. Service the drive chain as damaged or does not move smoothly,
follows. have a Yamaha dealer check or re-
ECA10584
place it. WARNING! Damage to the
NOTICE outer housing of cables may result
6
The drive chain must be lubricated in internal rusting and cause inter-
after washing the motorcycle, riding ference with cable movement. Re-
in the rain or riding in wet areas. place damaged cables as soon as
possible to prevent unsafe condi-
1. Clean the drive chain with a drive
tions. [EWA10712]
chain cleaner and a small soft
brush. NOTICE: To prevent dam- Recommended lubricant:
aging the O-rings, do not clean Yamaha cable lubricant or other
the drive chain with steam suitable cable lubricant
cleaners, high-pressure wash-
ers or inappropriate solvents.
[ECA11122]
6-25
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Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
ed by a Yamaha dealer at the intervals bricated if necessary.
specified in the periodic maintenance
Brake pedal
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the 6
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth. Shift pedal
6-26
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Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease sidestand
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
6
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA10732
Clutch lever
WARNING
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Molybdenum disulfide grease
6-27
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6-28
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WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
6-29
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4
6
1
1. Radiator fan motor fuse
2 2. Backup fuse
3. Fuel injection system fuse
4. Headlight fuse
3 5. Signaling system fuse
6. Ignition fuse
1. Starter relay cover
7. Spare fuse
2. Main fuse
8. ABS solenoid fuse
3. Spare main fuse
9. ABS motor fuse
4. Fuse box
10.Accessory fuse
11.ABS ECU fuse
12.Terminal fuse 1
6-32
UBATE0E0.book Page 33 Thursday, October 29, 2020 2:14 PM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-33
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6-34
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
6-35
UBATE0E0.book Page 36 Thursday, October 29, 2020 2:14 PM
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
6-36
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7-1
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7-3
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Specifications
Dimensions: Starting system: Fuel injection:
Overall length: Electric starter Throttle body:
2085 mm (82.1 in) Engine oil: ID mark:
Overall width: Recommended brand: 1WS1
780 mm (30.7 in) Drivetrain:
Overall height: Gear ratio:
1105 mm (43.5 in) 1st:
Seat height: 2.846 (37/13)
805 mm (31.7 in) 2nd:
SAE viscosity grades:
Wheelbase: 2.125 (34/16)
10W-40
1400 mm (55.1 in) 3rd:
Recommended engine oil grade:
Ground clearance: 1.632 (31/19)
API service SG type or higher, JASO
140 mm (5.51 in) 4th:
standard MA
Minimum turning radius: 1.300 (26/20)
Engine oil quantity:
2.7 m (8.86 ft) 5th:
Oil change:
Weight: 2.30 L (2.43 US qt, 2.02 Imp.qt) 1.091 (24/22)
Curb weight: 6th:
With oil filter removal:
184 kg (406 lb) 0.964 (27/28)
2.60 L (2.75 US qt, 2.29 Imp.qt)
8 Engine: Coolant quantity: Front tire:
Combustion cycle: Type:
Coolant reservoir (up to the maximum level
4-stroke Tubeless
mark):
Cooling system: Size:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Liquid cooled 120/70 ZR 17M/C(58W)
Radiator (including all routes):
Valve train: Manufacturer/model:
1.60 L (1.69 US qt, 1.41 Imp.qt)
DOHC MICHELIN/ROAD 5
Fuel:
Cylinder arrangement:
Recommended fuel:
Rear tire:
Inline Type:
Unleaded gasoline (E10 acceptable)
Number of cylinders: Tubeless
Octane number (RON):
2-cylinder Size:
90
Displacement: 180/55 ZR 17M/C(73W)
Fuel tank capacity:
689 cm³ Manufacturer/model:
14 L (3.7 US gal, 3.1 Imp.gal)
Bore × stroke: MICHELIN/ROAD 5
Fuel reserve amount:
80.0 × 68.6 mm (3.15 × 2.70 in)
2.7 L (0.71 US gal, 0.59 Imp.gal)
8-1
UBATE0E0.book Page 2 Thursday, October 29, 2020 2:14 PM
Specifications
Loading: Auxiliary light:
Maximum load: LED
171 kg (377 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic dual disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage: 8
12 V
Battery:
Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
LED
Rear turn signal light:
LED
8-2
UBATE0E0.book Page 1 Thursday, October 29, 2020 2:14 PM
Consumer information
EAU53562 EAU26401 EAU26442
1. Model label
9-1
UBATE0E0.book Page 2 Thursday, October 29, 2020 2:14 PM
Consumer information
The model label is affixed to the frame EAU69910 EAU85300
under the passenger seat. (See page Diagnostic connector Vehicle data recording
3-18.) Record the information on this This model’s ECU stores certain vehi-
label in the space provided. This infor- cle data to assist in the diagnosis of
mation will be needed when ordering malfunctions and for research, statisti-
spare parts from a Yamaha dealer. cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
1 points are:
Vehicle status and engine perfor-
1. Diagnostic connector mance data
Fuel-injection and emission-relat-
The diagnostic connector is located as ed data
shown. This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed. 9
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
9-2
UBATE0E0.book Page 3 Thursday, October 29, 2020 2:14 PM
Consumer information
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
9-3
UBATE0E0.book Page 1 Thursday, October 29, 2020 2:14 PM
Index
A Dimmer switch ..................................... 3-11 Luggage strap holders.......................... 3-23
ABS....................................................... 3-14 Display units, switching ......................... 3-6 M
ABS warning light ................................... 3-5 Drive chain, cleaning and lubricating ... 6-25 Main switch/steering lock....................... 3-2
Air filter element and check hose, Drive chain slack .................................. 6-23 Maintenance and lubrication, periodic ... 6-5
replacing and cleaning ....................... 6-15 E Maintenance, emission control
Air temperature display ........................ 3-10 Eco indicator .......................................... 3-7 system .................................................. 6-3
Auxiliary DC connector......................... 3-23 Engine break-in ...................................... 5-1 Malfunction indicator light (MIL) ............. 3-4
B Engine idling speed, checking ............. 6-15 Matte color, caution................................ 7-1
Battery .................................................. 6-29 Engine oil and oil filter cartridge........... 6-10 Model label ............................................. 9-1
Brake and clutch levers, checking and Engine overheating .............................. 6-36 Multi-function display ............................. 3-8
lubricating........................................... 6-27 Engine serial number ............................. 9-1 Multi-function meter unit ........................ 3-6
Brake and shift pedals, checking and F N
lubricating........................................... 6-26 Front and rear brake pads, checking ... 6-21 Neutral indicator light ............................. 3-3
Brake fluid, changing............................ 6-23 Front fork, checking ............................. 6-28 O
Brake fluid level, checking.................... 6-21 Fuel ...................................................... 3-16 Oil pressure warning light ....................... 3-3
Brake lever............................................ 3-13 Fuel consumption, tips for reducing ...... 5-4 P
Brake lever free play, checking ............ 6-20 Fuel meter .............................................. 3-7 Parking.................................................... 5-4
Brake light switches ............................. 6-20 Fuel tank cap........................................ 3-15 Part locations.......................................... 2-1
Brake pedal .......................................... 3-14 Fuel tank overflow hose ....................... 3-17 Pass switch........................................... 3-11
Brightness control mode ...................... 3-10 Fuses, replacing................................... 6-31 S
C H Safety information................................... 1-1
Cables, checking and lubricating ......... 6-25 Handlebar switches ............................. 3-11 Seats..................................................... 3-18
Canister ................................................ 6-10 Hazard switch ...................................... 3-12 Shifting.................................................... 5-3
Care ........................................................ 7-1 Helmet holding cable ........................... 3-20 Shift pedal............................................. 3-13 10
Catalytic converter ............................... 3-18 High beam indicator light ....................... 3-3 Shock absorber assembly, adjusting ... 3-21
Clock ...................................................... 3-7 Horn switch .......................................... 3-12 Sidestand.............................................. 3-24
Clutch lever........................................... 3-13 I Sidestand, checking and lubricating .... 6-27
Clutch lever free play, adjusting ........... 6-19 Identification numbers ........................... 9-1 Spark plugs, checking ............................ 6-9
Coolant ................................................. 6-13 Ignition circuit cut-off system .............. 3-24 Specifications ......................................... 8-1
Coolant temperature display ................ 3-10 Immobilizer system ................................ 3-1 Speedometer .......................................... 3-6
Coolant temperature warning light ......... 3-4 Immobilizer system indicator light ......... 3-5 Starting the engine ................................. 5-2
D Indicator lights and warning lights ......... 3-3 Steering, checking ................................ 6-29
Data recording, vehicle........................... 9-2 L Stop/Run/Start switch .......................... 3-12
Diagnostic connector ............................. 9-2 License plate light bulb, replacing ....... 6-32 Storage ................................................... 7-3
10-1
UBATE0E0.book Page 2 Thursday, October 29, 2020 2:14 PM
Index
Supporting the motorcycle ...................6-33
Swingarm pivots, lubricating ................6-28
T
Tachometer.............................................3-6
Throttle grip and cable, checking and
lubricating...........................................6-26
Throttle grip free play, checking ...........6-16
Tires ......................................................6-16
Tool kits ..................................................6-2
Transmission gear display ......................3-8
TRIP/INFO switch .................................3-12
Troubleshooting ....................................6-33
Troubleshooting chart...........................6-35
Turn signal indicator lights......................3-3
Turn signal switch .................................3-12
V
Valve clearance.....................................6-16
Vehicle identification number .................9-1
Vehicle lights.........................................6-32
W
Wheel bearings, checking.....................6-29
Wheels ..................................................6-19
Y
10 Yamalube..............................................6-13
10-2
UBATE0E0.book Page 3 Thursday, October 29, 2020 2:14 PM
Original instructions
PRINTED IN JAPAN
2020.11-1.1×1 CR (E)
DIC183