Professional Documents
Culture Documents
OWNER’S MANUAL
XTZ690
XTZ690-U
BW3-F8199-E0
EAU81560
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU81571
Declaration of Conformity:
Hereby, YAMAHA MOTOR ELECTRONICS Co., Ltd declares that the radio equipment type, IMMOBILIZER, BW3-00 is in
compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:
https://global.yamaha-motor.com/eu_doc/
Manufacturer:
YAMAHA MOTOR ELECTRONICS Co., Ltd
1450-6 Mori, Mori-machi, Shuchi-Gun, Shizuoka, 437-0292 Japan
Importer:
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, 1117 ZN, Schiphol, the Netherlands
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUM1013
XTZ690/XTZ690-U
OWNER’S MANUAL
©2019 by MBK INDUSTRIE
1st edition, July 2019
All rights reserved
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
Table of contents
Safety information............................ 1-1 DC power outlets ..........................3-26 Replacing the air filter element
Sidestand ......................................3-27 and cleaning the check hose .... 6-15
Description ....................................... 2-1 Ignition circuit cut-off system .......3-28 Checking the throttle grip free
Left view ......................................... 2-1 play............................................ 6-17
Right view....................................... 2-2 For your safety – pre-operation Valve clearance............................. 6-17
Controls and instruments ............... 2-3 checks ...............................................4-1 Tires .............................................. 6-17
Spoke wheels ............................... 6-19
Instrument and control functions... 3-1 Operation and important riding Adjusting the clutch lever free
Immobilizer system......................... 3-1 points .................................................5-1 play............................................ 6-19
Main switch/steering lock............... 3-2 Engine break-in ...............................5-1 Checking the brake lever free
Indicator lights and warning Starting the engine..........................5-2 play............................................ 6-20
lights............................................ 3-3 Shifting ............................................5-3 Brake light switches ..................... 6-21
Multi-function meter unit ................ 3-5 Tips for reducing fuel Checking the front and rear brake
Handlebar switches...................... 3-12 consumption................................5-4 pads .......................................... 6-21
Clutch lever .................................. 3-14 Parking ............................................5-4 Checking the brake fluid level ...... 6-22
Shift pedal .................................... 3-14 Changing the brake fluid .............. 6-23
Brake lever.................................... 3-15 Periodic maintenance and Drive chain slack........................... 6-23
Brake pedal .................................. 3-15 adjustment ........................................6-1 Cleaning and lubricating the drive
ABS .............................................. 3-15 Tool kit ............................................6-2 chain.......................................... 6-25
Fuel tank cap ................................ 3-16 Periodic maintenance charts ..........6-3 Checking and lubricating the
Fuel............................................... 3-17 Periodic maintenance chart for the cables........................................ 6-26
Fuel tank overflow hose ............... 3-19 emission control system..............6-3 Checking and lubricating the
Catalytic converter ....................... 3-19 General maintenance and throttle grip and cable ............... 6-26
Seats ............................................ 3-19 lubrication chart...........................6-5 Checking and lubricating the
Adjusting the headlight beams..... 3-21 Removing and installing cowlings...6-9 brake and shift pedals............... 6-26
Adjusting the front fork................. 3-21 Checking the spark plugs ...............6-9 Checking and lubricating the
Front fork bleeding ....................... 3-23 Canister.........................................6-10 brake and clutch levers ............. 6-27
Adjusting the shock absorber Engine oil and oil filter cartridge....6-11 Checking and lubricating the
assembly ................................... 3-23 Why Yamalube ..............................6-14 sidestand................................... 6-28
Luggage strap holders ................. 3-25 Coolant..........................................6-14 Lubricating the rear suspension ... 6-28
Front fender ................................. 3-26
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
Table of contents
Lubricating the swingarm
pivots .........................................6-28
Checking the front fork..................6-29
Checking the steering ...................6-29
Checking the wheel bearings ........6-30
Battery ...........................................6-30
Replacing the fuses.......................6-31
Vehicle lights .................................6-33
Tail/brake light...............................6-33
Replacing a turn signal light
bulb ............................................6-33
License plate light .........................6-34
Supporting the motorcycle............6-34
Troubleshooting ............................6-35
Troubleshooting chart ...................6-36
Specifications....................................8-1
Index ................................................10-1
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
Safety information
EAU1031C
Never operate a motorcycle with- pears to be very effective in reduc-
1
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 4-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
1-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
Safety information
Many accidents involve inexperi- • Always signal before turning or Wear a face shield or goggles.
1
enced operators. In fact, many op- changing lanes. Make sure that Wind in your unprotected eyes
erators who have been involved in other motorists can see you. could contribute to an impairment
accidents do not even have a cur- The posture of the operator and of vision that could delay seeing a
rent motorcycle license. passenger is important for proper hazard.
• Make sure that you are qualified control. The use of a jacket, heavy boots,
and that you only lend your mo- • The operator should keep both trousers, gloves, etc., is effective
torcycle to other qualified oper- hands on the handlebar and in preventing or reducing abra-
ators. both feet on the operator foot- sions or lacerations.
• Know your skills and limits. rests during operation to main- Never wear loose-fitting clothes,
Staying within your limits may tain control of the motorcycle. otherwise they could catch on the
help you to avoid an accident. • The passenger should always control levers, footrests, or wheels
• We recommend that you prac- hold onto the operator, the seat and cause injury or an accident.
tice riding your motorcycle strap or grab bar, if equipped, Always wear protective clothing
where there is no traffic until you with both hands and keep both that covers your legs, ankles, and
have become thoroughly famil- feet on the passenger footrests. feet. The engine or exhaust sys-
iar with the motorcycle and all of Never carry a passenger unless tem become very hot during or af-
its controls. he or she can firmly place both ter operation and can cause
Many accidents have been feet on the passenger footrests. burns.
caused by error of the motorcycle Never ride under the influence of A passenger should also observe
operator. A typical error made by alcohol or other drugs. the above precautions.
the operator is veering wide on a
turn due to excessive speed or un- Protective Apparel Avoid Carbon Monoxide Poisoning
dercornering (insufficient lean an- The majority of fatalities from motorcy- All engine exhaust contains carbon
gle for the speed). cle accidents are the result of head in- monoxide, a deadly gas. Breathing
• Always obey the speed limit and juries. The use of a safety helmet is the carbon monoxide can cause head-
never travel faster than warrant- single most critical factor in the pre- aches, dizziness, drowsiness, nausea,
ed by road and traffic condi- vention or reduction of head injuries. confusion, and eventually death.
tions. Always wear an approved helmet.
1-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
Safety information
Carbon Monoxide is a colorless, odor- Loading close to the center of the vehicle
1
less, tasteless gas which may be pres- Adding accessories or cargo to your as possible and make sure to dis-
ent even if you do not see or smell any motorcycle can adversely affect stabil- tribute the weight as evenly as
engine exhaust. Deadly levels of car- ity and handling if the weight distribu- possible on both sides of the mo-
bon monoxide can collect rapidly and tion of the motorcycle is changed. To torcycle to minimize imbalance or
you can quickly be overcome and un- avoid the possibility of an accident, use instability.
able to save yourself. Also, deadly lev- extreme caution when adding cargo or Shifting weights can create a sud-
els of carbon monoxide can linger for accessories to your motorcycle. Use den imbalance. Make sure that
hours or days in enclosed or poorly extra care when riding a motorcycle accessories and cargo are se-
ventilated areas. If you experience any that has added cargo or accessories. curely attached to the motorcycle
symptoms of carbon monoxide poi- Here, along with the information about before riding. Check accessory
soning, leave the area immediately, get accessories below, are some general mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- guidelines to follow if loading cargo to quently.
MENT. your motorcycle: • Properly adjust the suspension
Do not run engine indoors. Even if The total weight of the operator, pas- for your load (suspension-ad-
you try to ventilate engine exhaust senger, accessories and cargo must justable models only), and
with fans or open windows and not exceed the maximum load limit. check the condition and pres-
doors, carbon monoxide can rap- Operation of an overloaded vehicle sure of your tires.
idly reach dangerous levels. could cause an accident. • Never attach any large or heavy
Do not run engine in poorly venti- items to the handlebar, front
lated or partially enclosed areas Maximum load: fork, or front fender. These
such as barns, garages, or car- 190 kg (419 lb) items, including such cargo as
ports. sleeping bags, duffel bags, or
When loading within this weight limit,
Do not run engine outdoors where tents, can create unstable han-
keep the following in mind:
engine exhaust can be drawn into dling or a slow steering re-
Cargo and accessory weight
a building through openings such sponse.
should be kept as low and close to
as windows and doors. This vehicle is not designed to
the motorcycle as possible. Se-
pull a trailer or to be attached to
curely pack your heaviest items as
a sidecar.
1-3
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Safety information
Genuine Yamaha Accessories products or having other modifications front fork area, they must be as
1
Choosing accessories for your vehicle performed to your vehicle that change lightweight as possible and
is an important decision. Genuine any of the vehicle’s design or operation should be kept to a minimum.
Yamaha accessories, which are avail- characteristics can put you and others • Bulky or large accessories may
able only from a Yamaha dealer, have at greater risk of serious injury or seriously affect the stability of
been designed, tested, and approved death. You are responsible for injuries the motorcycle due to aerody-
by Yamaha for use on your vehicle. related to changes in the vehicle. namic effects. Wind may at-
Many companies with no connection Keep the following guidelines in mind, tempt to lift the motorcycle, or
to Yamaha manufacture parts and ac- as well as those provided under “Load- the motorcycle may become
cessories or offer other modifications ing” when mounting accessories. unstable in cross winds. These
for Yamaha vehicles. Yamaha is not in Never install accessories or carry accessories may also cause in-
a position to test the products that cargo that would impair the per- stability when passing or being
these aftermarket companies produce. formance of your motorcycle. passed by large vehicles.
Therefore, Yamaha can neither en- Carefully inspect the accessory • Certain accessories can dis-
dorse nor recommend the use of ac- before using it to make sure that it place the operator from his or
cessories not sold by Yamaha or does not in any way reduce her normal riding position. This
modifications not specifically recom- ground clearance or cornering improper position limits the
mended by Yamaha, even if sold and clearance, limit suspension travel, freedom of movement of the
installed by a Yamaha dealer. steering travel or control opera- operator and may limit control
tion, or obscure lights or reflec- ability, therefore, such accesso-
Aftermarket Parts, Accessories, and tors. ries are not recommended.
Modifications • Accessories fitted to the han- Use caution when adding electri-
While you may find aftermarket prod- dlebar or the front fork area can cal accessories. If electrical ac-
ucts similar in design and quality to create instability due to improp- cessories exceed the capacity of
genuine Yamaha accessories, recog- er weight distribution or aerody- the motorcycle’s electrical sys-
nize that some aftermarket accesso- namic changes. If accessories tem, an electric failure could re-
ries or modifications are not suitable are added to the handlebar or sult, which could cause a
because of potential safety hazards to dangerous loss of lights or engine
you or others. Installing aftermarket power.
1-4
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Safety information
Aftermarket Tires and Rims Secure the motorcycle with tie-
1
The tires and rims that came with your downs or suitable straps that are
motorcycle were designed to match attached to solid parts of the mo-
the performance capabilities and to torcycle, such as the frame or up-
provide the best combination of han- per front fork triple clamp (and not,
dling, braking, and comfort. Other for example, to rubber-mounted
tires, rims, sizes, and combinations handlebars or turn signals, or
may not be appropriate. Refer to page parts that could break). Choose
6-17 for tire specifications and more in- the location for the straps carefully
formation on replacing your tires. so the straps will not rub against
painted surfaces during transport.
Transporting the Motorcycle The suspension should be com-
Be sure to observe following instruc- pressed somewhat by the tie-
tions before transporting the motorcy- downs, if possible, so that the mo-
cle in another vehicle. torcycle will not bounce exces-
Remove all loose items from the sively during transport.
motorcycle.
Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.
Shift the transmission in gear (for
models with a manual transmis-
sion).
1-5
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Description
EAU10411
Left view
1 2 3 4 2
10 9 8 7 6 5
1. Rebound damping force adjusting screw (page 3-23) 9. Engine oil filter cartridge (page 6-11)
2. Coolant reservoir (page 6-14) 10.Front fork compression damping force adjusting screw (page 3-21)
3. Canister (page 6-10)
4. Seat lock (page 3-19)
5. Shock absorber assembly spring preload adjusting knob (page 3-23)
6. Shift pedal (page 3-14)
7. Engine oil drain bolt (page 6-11)
8. Engine oil level check window (page 6-11)
2-1
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Description
EAU10421
Right view
2 1,2 3 4
6 5
2-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
Description
EAU10431
9 8
1. Clutch lever (page 3-14) 9. Main switch/steering lock (page 3-2)
2. Left handlebar switches (page 3-12)
3. Auxiliary DC jack (page 3-26)
4. Multi-function meter unit (page 3-5)
5. Front brake fluid reservoir (page 6-22)
6. Right handlebar switches (page 3-12)
7. Brake lever (page 3-15)
8. Throttle grip (page 6-17)
2-3
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
LOCK WARNING
P Never turn the key to “OFF” or
“LOCK” while the vehicle is moving. 1. Push.
The main switch/steering lock controls 2. Turn.
Otherwise the electrical systems will
the ignition and lighting systems, and is be switched off, which may result in 1. Turn the handlebars all the way to
used to lock the steering. The various loss of control or an accident. the left.
positions are described below. 2. With the key in the “OFF” position,
EAU1068B
push the key in and turn it to
EAU85050 LOCK
ON “LOCK”.
The steering is locked and all electrical
All electrical circuits are supplied with 3. Remove the key.
systems are off. The key can be re-
power and the vehicle lights are turned moved. TIP
on. The engine can be started. The key If the steering will not lock, try turning
cannot be removed. the handlebars back to the right slight-
TIP ly.
To prevent battery discharge, do
not leave the key in the on position
without the engine running.
The headlight comes on automat-
ically when the engine is started.
3-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
The hazard lights and turn signal lights Oil pressure warning light “ ”
6. “OFF-ROAD” indicator
can be turned on, but all other electri- 7. Right turn signal indicator light “ ”
This warning light comes on if the en-
cal systems are off. The key can be re- 8. Neutral indicator light “ ” gine oil pressure is low.
moved. 9. High beam indicator light “ ” TIP
The steering must be locked before the 10.Immobilizer system indicator light “ ”
When the vehicle is turned on, the light
key can be turned to “ ”. 11.Anti-lock Brake System (ABS OFF) warning
light “ ABS ” should come on, go off briefly, and
ECA20760
then remain on until the engine is start-
NOTICE
ed. Otherwise, have a Yamaha dealer
Using the hazard or turn signal lights check the vehicle.
for an extended length of time may
cause the battery to discharge.
3-3
UBW3E0E0.book Page 4 Friday, May 24, 2019 11:01 AM
3-4
UBW3E0E0.book Page 5 Friday, May 24, 2019 11:01 AM
Troubleshooting
If a problem is detected in the immobi-
lizer system, the light will flash in a pat-
tern. If the immobilizer system
indicator light flashes in the pattern,
slowly 5 times then quickly 2 times, this
could be caused by transponder inter-
ference. If this occurs, try the following.
1. Make sure there are no other im-
mobilizer keys close to the main
switch. Other immobilizer system
3-5
UBW3E0E0.book Page 6 Friday, May 24, 2019 11:01 AM
3-6
UBW3E0E0.book Page 7 Friday, May 24, 2019 11:01 AM
1 1
3 1
2
1. Fuel meter 1. Eco indicator “ECO” 1. Transmission gear display
2. Neutral indicator light “ ”
The fuel meter indicates the amount of This indicator comes on when the vehi-
fuel in the fuel tank. The segments of cle is being operated in an environ- The transmission gear display shows
the fuel meter disappear from “F” (full) mentally friendly, fuel-efficient manner. the selected gear. The neutral position
towards “E” (empty) as the fuel level The indicator goes off when the vehicle is indicated by “–”.
decreases. When the last segment of is stopped.
the fuel meter starts flashing, refuel as Clock
TIP
soon as possible.
Consider the following tips to reduce
1
TIP fuel consumption:
If a problem is detected in the electrical Avoid high engine speeds during
circuit, the fuel meter segments will acceleration.
flash repeatedly. If this occurs, have a Travel at a constant speed.
Yamaha dealer check the vehicle. Select the transmission gear that
is appropriate for the vehicle
speed.
1. Clock
3-7
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3-10
UBW3E0E0.book Page 11 Friday, May 24, 2019 11:01 AM
3-11
UBW3E0E0.book Page 12 Friday, May 24, 2019 11:01 AM
1
2 3
1
3
4
1. Brightness level display
5
The brightness level of the multi-func- 1. Hazard switch “ ”
tion meter unit panel can be adjusted. 2. Pass switch “PASS”
3. Dimmer switch “ / ”
To adjust the brightness 4. Turn signal switch “ / ”
1. Turn the key to “OFF”. 5. Horn switch “ ”
2. Push and hold the top set button.
3. Turn the key to “ON” and continue
pushing the top set button until
the display switches to the bright-
ness control mode.
4. Push the bottom set button to set
the brightness level.
5. Push the top set button to confirm
the selected brightness level and
exit the brightness control mode.
3-12
UBW3E0E0.book Page 13 Friday, May 24, 2019 11:01 AM
1
3
1
To disengage the drivetrain from the The shift pedal is located on the left
engine, such as when shifting gears, side of the motorcycle. To shift the
pull the clutch lever toward to the han- transmission to a higher gear, move
dlebar. Release the lever to engage the the shift pedal up. To shift the trans-
clutch and transmit power to the rear mission to a lower gear, move the shift
wheel. pedal down. (See page 5-3.)
TIP
The lever should be pulled rapidly and
released slowly for smooth shifting.
(See page 5-3.)
3-14
UBW3E0E0.book Page 15 Friday, May 24, 2019 11:01 AM
3 1 WARNING
Always keep a sufficient distance
from the vehicle ahead to match the
1 riding speed even with ABS.
The ABS performs best with
2 1. Brake pedal long braking distances.
3 4 On certain surfaces, such as
The brake pedal is located on the right rough or gravel roads, the brak-
side of the motorcycle. To apply the ing distance may be longer with
rear brake, press down on the brake the ABS than without.
1. Brake lever
2. Distance between brake lever and throttle
pedal.
grip How to operate the brakes
3. Brake lever position adjusting dial Operate the brake lever and brake
4. Match mark
pedal the same as you would conven-
The brake lever is equipped with a tional brakes. If wheel slip is detected
brake lever position adjusting dial. To while braking, ABS will activate and a
adjust the distance between the brake pulsating sensation may be felt at the
lever and the throttle grip, push the brake lever or brake pedal. Continue to
brake lever away from the throttle grip apply the brakes and let the ABS work.
and rotate the adjusting dial. Make Do not pump the brakes as this will re-
sure the setting number on the adjust- duce braking effectiveness.
ing dial aligns with the match mark on
the brake lever.
3-15
UBW3E0E0.book Page 16 Friday, May 24, 2019 11:01 AM
when you first start off. During this Fuel tank cap
time a clicking noise from the hy- 1
draulic unit may be audible, and if 2 1
the brake lever or brake pedal is
applied a vibration can be felt, but 3
this is not a malfunction.
The brake system will revert to a
conventional brake system in case 2
of ABS malfunction. 1. Rear wheel sensor
ECA20100
2. Rear wheel sensor rotor
NOTICE 1. Fuel tank cap lock cover
Be careful not to damage the wheel 2. Unlock.
TIP
sensor or wheel sensor rotor; other- When riding off-road, the ABS can be
wise, improper performance of the disabled. (See page 3-8.) To remove the fuel tank cap
ABS will result. 1. Open the fuel tank cap lock cover.
EWAM1050
2. Insert the key into the lock and
WARNING
turn it 1/4 turn clockwise. The lock
1 Always ride on paved roads with the will be released and the fuel tank
ABS turned on. Riding on public cap can be removed.
roads with the ABS disabled may be
illegal and void your insurance. Turn To install the fuel tank cap
the ABS off only when riding on non- 1. Push and install the fuel tank cap
2 paved surfaces. into position with the key inserted
in the lock.
2. Turn the key counterclockwise to
1. Front wheel sensor the original position, and then re-
2. Front wheel sensor rotor move it.
3-16
UBW3E0E0.book Page 17 Friday, May 24, 2019 11:01 AM
3-18
UBW3E0E0.book Page 19 Friday, May 24, 2019 11:01 AM
3-19
UBW3E0E0.book Page 20 Friday, May 24, 2019 11:01 AM
1. Hexagon wrench
3-20
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3-21
UBW3E0E0.book Page 22 Friday, May 24, 2019 11:01 AM
3-22
UBW3E0E0.book Page 23 Friday, May 24, 2019 11:01 AM
WARNING NOTICE
Always bleed both fork legs, other- To avoid damaging the mechanism,
1. Bleed screw
wise poor handling and loss of sta- do not attempt to turn beyond the
bility may result. 3. Install the bleed screws. maximum or minimum settings.
1. If possible, elevate the vehicle so 4. Lower the front wheel so that it is
the front wheel is off the ground. on the ground, and then put the Spring preload
(See page 6-34.) sidestand down. Turn the adjuster in direction (a) to in-
crease the spring preload.
TIP Turn the adjuster in direction (b) to de-
When bleeding the front fork, do not crease the spring preload.
apply any pressure or weight on the
front end of the vehicle.
(a)
2. Remove the bleed screws and al-
low all of the air to escape from (b)
each fork leg.
1
3-23
UBW3E0E0.book Page 24 Friday, May 24, 2019 11:01 AM
WARNING
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
3-25
UBW3E0E0.book Page 26 Friday, May 24, 2019 11:01 AM
3-26
UBW3E0E0.book Page 27 Friday, May 24, 2019 11:01 AM
TIP WARNING
When finished riding, be sure to turn off The vehicle must not be ridden with
the accessory, disconnect it, then in- the sidestand down, or if the side-
stall the auxiliary DC jack cap. stand cannot be properly moved up
EWA14361 (or does not stay up), otherwise the
WARNING sidestand could contact the ground
To prevent electrical shock or short- and distract the operator, resulting
circuiting, make sure that the cap is in a possible loss of control.
installed when the auxiliary DC jack Yamaha’s ignition circuit cut-off
is not being used. system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
3-27
UBW3E0E0.book Page 28 Friday, May 24, 2019 11:01 AM
3-28
UBW3E0E0.book Page 29 Friday, May 24, 2019 11:01 AM
YES NO
YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?
3-29
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer. 4
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-21, 6-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
4 • Lubricate cable if necessary.
Clutch 6-19
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-17, 6-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 6-26
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-23, 6-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-17, 6-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 6-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-28
• Lubricate pivot if necessary.
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UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-27
• If system is not working correctly, have Yamaha dealer check vehicle.
4-3
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
5 trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
5-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
TIP To start out and accelerate or runs roughly, pull the clutch le-
1. Pull the clutch lever to disengage ver in, use the brakes to slow the
To shift the transmission into the neu-
the clutch. motorcycle, and continue to
tral position ( ), press the shift pedal
2. Shift the transmission into first downshift as necessary.
down repeatedly until it reaches the
gear. The neutral indicator light 4. Once the motorcycle has
end of its travel, and then slightly raise
should go out. stopped, the transmission can be
it.
3. Open the throttle gradually, and at shifted into the neutral position.
the same time, release the clutch
lever slowly.
5-3
UBW3E0E0.book Page 4 Friday, May 24, 2019 11:01 AM
come on and then the clutch lever Tips for reducing fuel con- Parking
can be released. sumption When parking, stop the engine, and
EWA17380 Fuel consumption depends largely on then remove the key from the main
WARNING your riding style. Consider the follow- switch.
EWA10312
Improper braking can cause ing tips to reduce fuel consumption:
Shift up swiftly, and avoid high en- WARNING
loss of control or traction. Al-
ways use both brakes and apply gine speeds during acceleration. Since the engine and exhaust
them smoothly. Do not rev the engine while shift- system can become very hot,
Make sure that the motorcycle ing down, and avoid high engine park in a place where pedestri-
and the engine have sufficiently speeds with no load on the en- ans or children are not likely to 5
slowed before shifting to a low- gine. touch them and be burned.
er gear. Engaging a lower gear Turn the engine off instead of let- Do not park on a slope or on soft
when the vehicle or engine ting it idle for an extended length ground, otherwise the vehicle
speed is too high could make of time (e.g., in traffic jams, at traf- may overturn, increasing the
the rear wheel lose traction or fic lights or at railroad crossings). risk of a fuel leak and fire.
the engine to over-rev. This Do not park near grass or other
could cause loss of control, an flammable materials which
accident and injury. It could also might catch fire.
cause engine or drive train dam-
age.
5-4
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
6 normal riding conditions. However, de- formed by any repair establishment or
poisoning – possibly leading to
pending on the weather, terrain, geo- death. See page 1-2 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
6-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
1. Tool kit
2. Storage pouch
6
The tool kit is in the location shown. Al-
ways be sure to install the pouch in the
seat base compartment, then the tool
kit and secure it with the band.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.
6-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
EAU71051
6-3
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6-4
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6-5
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6-6
UBW3E0E0.book Page 7 Friday, May 24, 2019 11:01 AM
• Check operation.
20 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
• Check operation and replace if
21 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
22 * Front fork age. √ √ √ √
• Replace if necessary.
• Check operation and for oil leak-
Shock absorber as-
23 * age. √ √ √ √
sembly
6 • Replace if necessary.
Rear suspension re-
lay arm and con-
24 * • Check operation. √ √ √ √
necting arm
pivoting points
• Change (warm engine before
draining).
25 Engine oil √ √ √ √ √ √
• Check oil level and vehicle for oil
leakage.
Engine oil filter car-
26 • Replace. √ √ √
tridge
• Check coolant level and vehicle
√ √ √ √ √
27 * Cooling system for coolant leakage.
• Change. Every 3 years
Front and rear
28 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
29 * • Lubricate. √ √ √ √ √
cables
6-7
UBW3E0E0.book Page 8 Friday, May 24, 2019 11:01 AM
EAUM4140
TIP 6
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and change the brake fluid.
• Replace the brake hoses every four years, or sooner if cracked or damaged.
6-8
UBW3E0E0.book Page 9 Friday, May 24, 2019 11:01 AM
6-9
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NOTICE
Do not use any tools to remove or in- ZAUM1386
Tightening torque:
Spark plug:
13 N·m (1.3 kgf·m, 9.6 lb·ft)
6-10
UBW3E0E0.book Page 11 Friday, May 24, 2019 11:01 AM
6-11
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8. Install the new oil filter cartridge 10. Refill with the specified amount of
with an oil filter wrench, and then the recommended engine oil.
tighten it to the specified torque
1 with a torque wrench.
6-13
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6-14
UBW3E0E0.book Page 15 Friday, May 24, 2019 11:01 AM
replaced more frequently if of- 6. Install the air filter case cover by
ten ride in the rain or dusty ar- installing the screws.
1. Air filter case cover eas. 7. Install the seats.
2. Screw The air filter cannot be cleaned
by blowing it with compressed To clean the air filter check hose
air. It must be replaced. 1. Remove the air filter check hose 6
under the air filter case.
1
2
1
1
1. Screw
2. Air filter element
1. Air filter element
4. Check the air filter for damage or 1. Air filter check hose
dirt and replace it if necessary. 5. Insert the air filter element into the
2. Remove the hose, clean it, and
air filter case and secure it with the
then install it in its original position.
screw. NOTICE: Make sure that
the air filter element is properly
6-16
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6-18
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used or have only been used occasion- Spoke wheels Adjusting the clutch lever free
ally. Cracking of the tread and sidewall To maximize the performance, durabil- play
rubber, sometimes accompanied by ity, and safe operation of the vehicle, Measure the clutch lever free play as
carcass deformation, is an evidence of note the following points. shown.
ageing. Old and aged tires shall be Check each wheel for cracks, de-
checked by tire specialists to ascertain formation and other damage. If
their suitability for further use. any damage is found, have the
wheel inspected by your Yamaha 1
EWA10462
2 (a)
WARNING dealer. Do not attempt to repair or
The front and rear tires should be of straighten a bent or damaged
the same make and design, other- wheel.
wise the handling characteristics of Check the spokes for looseness. If
6 any loose spokes are found, have (b)
the vehicle may be different, which
could lead to an accident. the wheel adjusted by your
1. Clutch lever free play adjusting bolt
Yamaha dealer. Improperly tight- 2. Clutch lever free play
After extensive tests, only the tires list- ened spokes can cause wheel
ed below have been approved for this misalignment. Clutch lever free play:
model by Yamaha. Have the wheel balanced whenev- 5.0–10.0 mm (0.20–0.39 in)
er the tire or tube has been re-
Front tire: placed. An unbalanced wheel can Periodically check the clutch lever free
Size:
result in adverse handling charac- play and, if necessary, adjust it as fol-
90/90 - 21 M/C 54V M+S
Manufacturer/model: teristics and shortened tire life. lows.
PIRELLI/SCORPION RALLY STR EWA10611 To increase the clutch lever free play,
A WARNING turn the clutch lever free play adjusting
Rear tire: The wheels on this model are not bolt at the clutch lever in direction (a).
Size:
designed for use with tubeless tires. To decrease the clutch lever free play,
150/70 R18 M/C 70V M+S
Manufacturer/model: Do not attempt to use tubeless tires turn the adjusting bolt in direction (b).
PIRELLI/SCORPION RALLY STR on this model.
6-19
UBW3E0E0.book Page 20 Friday, May 24, 2019 11:01 AM
1 2 (b)
1. No brake lever free play 6
There should be no free play at the
(a) brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
EWA14212
WARNING
1. Locknut
A soft or spongy feeling in the brake
2. Clutch lever free play adjusting nut
lever can indicate the presence of
3. To increase the clutch lever free air in the hydraulic system. If there is
play, turn the clutch lever free play air in the hydraulic system, have a
adjusting nut in direction (a). To Yamaha dealer bleed the system be-
decrease the clutch lever free fore operating the vehicle. Air in the
play, turn the adjusting nut in di- hydraulic system will diminish the
rection (b).
4. Tighten the locknut.
6-20
UBW3E0E0.book Page 21 Friday, May 24, 2019 11:01 AM
ed to the brake lever and brake pedal. ified in the periodic maintenance and Rear brake pads
Since the brake light switches are lubrication chart.
components of the anti-lock brake sys-
tem, they should only be serviced by a EAU22433
6
1
1 1
1. Brake pad wear indicator groove
6-21
UBW3E0E0.book Page 22 Friday, May 24, 2019 11:01 AM
Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid every 2 years. In addition, checked before each ride and adjusted
have the seals of the master cylinders if necessary.
and brake calipers, as well as the brake
hoses replaced at the intervals listed EAU60046
To check the drive chain slack
below or sooner if they are damaged or
1. Place the motorcycle on the side-
leaking.
stand.
Brake seals: every 2 years
Brake hoses: every 4 years TIP
When checking and adjusting the drive
chain slack, there should be no weight
6 on the motorcycle.
2. Shift the transmission into the
neutral position.
3. Push down on the drive chain un-
der the end of the drive chain
guard.
4. Measure distance A between the
drive chain guard and the center
of the chain as shown.
6-23
UBW3E0E0.book Page 24 Friday, May 24, 2019 11:01 AM
A 1 2
1. Drive chain guide 1. Drive chain slack adjusting bolt
2. Distance A
TIP
Distance A: Using the alignment marks on each 6
43.0–48.0 mm (1.69–1.89 in)
side of the swingarm, make sure that
5. If distance A is incorrect, adjust it both drive chain slack adjusting plates
as follows. NOTICE: Improper are in the same position for proper
1. Locknut
drive chain slack will overload 2. Axle nut
wheel alignment.
the engine as well as other vital
2. To tighten the drive chain, turn the
parts of the motorcycle and can
drive chain slack adjusting nut at
lead to chain slippage or break-
each end of the swingarm in direc-
age. If distance A is more than
tion (a). To loosen the drive chain,
55.0 mm (2.16 in), the chain can
turn the adjusting nut at each end
damage the frame, swingarm,
of the swingarm in direction (b),
and other parts. To prevent this
and then push the rear wheel for-
from occurring, keep the drive
ward.
chain slack within the specified
limits. [ECA23070]
6-24
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6-25
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals bricated if necessary.
cated if necessary. If a cable is specified in the periodic maintenance
Brake pedal
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re- The throttle cable is equipped with a
place it. WARNING! Damage to the rubber cover. Make sure that the cover
outer housing of cables may result is securely installed. Even though the
in internal rusting and cause inter- cover is installed correctly, it does not
6
ference with cable movement. Re- completely protect the cable from wa-
place damaged cables as soon as ter entry. Therefore, use care not to
possible to prevent unsafe condi- pour water directly onto the cover or
tions. [EWA10712] cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
Recommended lubricant: clean with a moist cloth. Shift pedal
Yamaha cable lubricant or other
suitable cable lubricant
6-26
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Clutch lever
6-27
UBW3E0E0.book Page 28 Friday, May 24, 2019 11:01 AM
Checking and lubricating the Lubricating the rear suspen- Lubricating the swingarm piv-
sidestand sion ots
The operation of the sidestand should The pivoting points of the rear suspen- The swingarm pivots must be lubricat- 6
be checked before each ride, and the sion must be lubricated by a Yamaha ed by a Yamaha dealer at the intervals
sidestand pivot and metal-to-metal dealer at the intervals specified in the specified in the periodic maintenance
contact surfaces should be lubricated periodic maintenance and lubrication and lubrication chart.
if necessary. chart.
EWA10732 Recommended lubricant:
WARNING Recommended lubricant: Lithium-soap-based grease
If the sidestand does not move up Lithium-soap-based grease
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
6-28
UBW3E0E0.book Page 29 Friday, May 24, 2019 11:01 AM
6-29
UBW3E0E0.book Page 30 Friday, May 24, 2019 11:01 AM
ly if the vehicle is equipped with op- connecting the negative lead. Replacing the fuses
tional electrical accessories. [ECA16842]
The main fuse and the fuse boxes,
ECA16522
4. After installation, make sure that which contain the fuses for the individ-
NOTICE the battery leads are properly con- ual circuits, are located under the rider
To charge a VRLA (Valve Regulated nected to the battery terminals. seat. (See page 3-19.)
ECA16531
Lead Acid) battery, a special (con- TIP
stant-voltage) battery charger is re- NOTICE
To access the main fuse, remove the
quired. Using a conventional battery Always keep the battery charged. starter relay cover as shown.
charger will damage the battery. Storing a discharged battery can
cause permanent battery damage.
To store the battery 2
6 1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the 3
battery, be sure to turn the main
switch off, then disconnect the 1 4
negative lead before discon- 1. Starter relay cover
necting the positive lead. [ECA16304] 2. Fuse box
3. Spare main fuse
2. If the battery will be stored for
4. Main fuse
more than two months, check it at
least once a month and fully
charge it if necessary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure to turn
the main switch off, then con-
6-31
UBW3E0E0.book Page 32 Friday, May 24, 2019 11:01 AM
NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.
6 2
1. Turn signal light lens
2. Screw
6-33
UBW3E0E0.book Page 34 Friday, May 24, 2019 11:01 AM
1
1. Turn signal light bulb
6-34
UBW3E0E0.book Page 35 Friday, May 24, 2019 11:01 AM
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-35
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
6-36
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
6-37
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7-1
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7-3
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Specifications
Dimensions: Starting system: Radiator (including all routes):
Overall length: Electric starter 1.60 L (1.69 US qt, 1.41 Imp.qt)
2370 mm (93.3 in) Engine oil: Fuel:
Overall width: Recommended brand: Recommended fuel:
905 mm (35.6 in) Unleaded gasoline (E10 acceptable)
Overall height: Octane number (RON):
1455 mm (57.3 in) 95
Seat height: Fuel tank capacity:
875 mm (34.4 in) 16 L (4.2 US gal, 3.5 Imp.gal)
SAE viscosity grades:
Wheelbase: Fuel reserve amount:
10W-40
1595 mm (62.8 in) 4.3 L (1.14 US gal, 0.95 Imp.gal)
Ground clearance: 0 10 30 50 70 90 110 130 ˚F Fuel injection:
240 mm (9.45 in) Throttle body:
Minimum turning radius: ID mark:
2.8 m (9.47 ft) 1WS1 10
Weight: Drivetrain:
Curb weight: SAE 10W-40 Gear ratio:
204 kg (450 lb) 1st:
Engine: 2.846 (37/13)
Combustion cycle: 2nd:
4-stroke –20 –10 0 10 20 30 40 50 ˚C 2.125 (34/16) 8
Cooling system: 3rd:
Liquid cooled Recommended engine oil grade: 1.632 (31/19)
Valve train: API service SG type or higher, JASO 4th:
DOHC standard MA 1.300 (26/20)
Cylinder arrangement: Engine oil quantity: 5th:
Inline Without oil filter cartridge replacement: 1.091 (24/22)
Number of cylinders: 2.30 L (2.43 US qt, 2.02 Imp.qt) 6th:
2-cylinder With oil filter cartridge replacement: 0.964 (27/28)
Displacement: 2.60 L (2.75 US qt, 2.29 Imp.qt) Front tire:
689 cm³ Coolant quantity: Type:
Bore × stroke: Coolant reservoir (up to the maximum level With tube
80.0 × 68.6 mm (3.15 × 2.70 in) mark): Size:
0.25 L (0.26 US qt, 0.22 Imp.qt) 90/90 - 21 M/C 54V M+S
8-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
Specifications
Manufacturer/model: Bulb wattage:
PIRELLI/SCORPION RALLY STR A Headlight:
Rear tire: LED
Type: Brake/tail light:
With tube LED
Size: Front turn signal light:
150/70 R18 M/C 70V M+S 10.0 W × 2
Manufacturer/model: Rear turn signal light:
PIRELLI/SCORPION RALLY STR 10.0 W × 2
Loading: Auxiliary light:
Maximum load: LED
190 kg (419 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W × 1
accessories)
Front brake:
Type:
Hydraulic dual disc brake
Rear brake:
Type:
Hydraulic single disc brake
8 Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 Ah (10 HR)
8-2
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Consumer information
EAU53562 EAU26401 EAU26442
1. Model label
9-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
Consumer information
The model label is affixed to the frame EAU69910 EAU85300
under the passenger seat. (See page Diagnostic connector Vehicle data recording
3-19.) Record the information on this This model’s ECU stores certain vehi-
label in the space provided. This infor-
1 cle data to assist in the diagnosis of
mation will be needed when ordering malfunctions and for research, statisti-
spare parts from a Yamaha dealer. cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
1. Diagnostic connector mance data
Fuel-injection and emission-relat-
The diagnostic connector is located as ed data
shown. This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
9 appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
9-2
UBW3E0E0.book Page 3 Friday, May 24, 2019 11:01 AM
Consumer information
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
9-3
UBW3E0E0.book Page 1 Friday, May 24, 2019 11:01 AM
Index
A Drive chain slack .................................. 6-23 M
ABS.......................................................3-15 E Main switch/steering lock .......................3-2
ABS off warning light ..............................3-4 Engine break-in ...................................... 5-1 Maintenance and lubrication, periodic....6-5
ABS warning light ...................................3-4 Engine oil and oil filter cartridge ........... 6-11 Maintenance, emission control
Air filter element and check hose, Engine overheating............................... 6-37 system ..................................................6-3
replacing and cleaning .......................6-15 Engine serial number.............................. 9-1 Matte color, caution ................................7-1
B Engine stop switch ............................... 3-13 Model label .............................................9-1
Battery ..................................................6-30 Engine trouble warning light................... 3-4 Multi-function meter unit.........................3-5
Brake and clutch levers, checking and F N
lubricating...........................................6-27 Front and rear brake pads, checking ... 6-21 Neutral indicator light..............................3-3
Brake and shift pedals, checking and Front fender.......................................... 3-26 O
lubricating...........................................6-26 Front fork, adjusting ............................. 3-21 Oil pressure warning light .......................3-3
Brake fluid, changing ............................6-23 Front fork, bleeding .............................. 3-23 P
Brake fluid level, checking ....................6-22 Front fork, checking ............................. 6-29 Parking ....................................................5-4
Brake lever ............................................3-15 Fuel....................................................... 3-17 Part locations ..........................................2-1
Brake lever free play, checking.............6-20 Fuel consumption, tips for reducing ...... 5-4 Pass switch ...........................................3-13
Brake light switches..............................6-21 Fuel tank cap........................................ 3-16 R
Brake pedal...........................................3-15 Fuel tank overflow hose ....................... 3-19 Rear suspension, lubricating ................6-28
C Fuses, replacing ................................... 6-31 S
Cables, checking and lubricating .........6-26 H Safety information...................................1-1
Canister.................................................6-10 Handlebar switches.............................. 3-12 Seats .....................................................3-19
Care ........................................................7-1 Hazard switch....................................... 3-13 SELECT switch .....................................3-13
Catalytic converter................................3-19 Headlight beams, adjusting.................. 3-21 Shifting ....................................................5-3
Clutch lever...........................................3-14 High beam indicator light ....................... 3-3 Shift pedal.............................................3-14
Clutch lever free play, adjusting ...........6-19 Horn switch .......................................... 3-13 Shock absorber assembly, adjusting....3-23
Coolant .................................................6-14 I Sidestand ..............................................3-27
10 Coolant temperature warning light .........3-4 Identification numbers............................ 9-1 Sidestand, checking and lubricating.....6-28
Cowlings, removing and installing ..........6-9 Ignition circuit cut-off system............... 3-28 Spark plugs, checking ............................6-9
D Immobilizer system ................................ 3-1 Specifications .........................................8-1
Data recording, vehicle ...........................9-2 Immobilizer system indicator light.......... 3-5 Starting the engine..................................5-2
DC power outlets ..................................3-26 Indicator lights and warning lights ......... 3-3 Start switch ...........................................3-13
Diagnostic connector..............................9-2 L Steering, checking ................................6-29
Dimmer switch ......................................3-13 License plate light ................................ 6-34 Storage ...................................................7-3
Drive chain, cleaning and lubricating....6-25 Luggage strap holders ......................... 3-25 Supporting the motorcycle ...................6-34
10-1
UBW3E0E0.book Page 2 Friday, May 24, 2019 11:01 AM
Index
Swingarm pivots, lubricating ................ 6-28
T
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and
lubricating........................................... 6-26
Throttle grip free play, checking........... 6-17
Tires ...................................................... 6-17
Tool kit.................................................... 6-2
Troubleshooting.................................... 6-35
Troubleshooting chart .......................... 6-36
Turn signal indicator lights ..................... 3-3
Turn signal light bulb, replacing ........... 6-33
Turn signal switch................................. 3-13
V
Valve clearance .................................... 6-17
Vehicle identification number ................. 9-1
Vehicle lights ........................................ 6-33
W
Wheel bearings, checking .................... 6-30
Wheels.................................................. 6-19
Y
Yamalube.............................................. 6-14
10
10-2
A5-yoko_Blank.fm Page 1 Thursday, December 8, 2011 2:18 PM
A5-yoko_Blank.fm Page 1 Thursday, December 8, 2011 2:18 PM
Original instructions
MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
SAS au capital de 14 000 000 € PRINTED IN FRANCE
2019.07 (E)
PANTONE285C