MT 03

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EAU26942
DECLARATION of CONFORMITY
We
Company: MORIC CO., LTD.
Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan
Hereby declare that the product:
Kind of equipment: IMMOBILIZER
Type-designation: 5SL-00
is in compliance with following norm(s) or documents:
R&TTE Directive(1999/5/EC)
EN300 330-2 v1.1.1(2001-6), EN60950(2000)
Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
Place of issue: Shizuoka, Japan
Date of issue: 1 Aug. 2002
Revolution record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
General manager of quality assurance div.
representative name and signature
MORIC CO., LTD.

1450-6 Mori-machi Shuchi-gun Shizuoka 437-0292 JAPAN Telephone +81-538-85-0757 Facsimile +81-538-85-0456
URL:http://www.moric-jp.com
MY03 01-03 ING 6-10-2005 13:52 Pagina 3
INTRODUCTION
EAU10100
Welcome to the Yamaha world of motorcycling!

As the owner of the MT-03, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MT-03. The owner’s manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
MY03 01-03 ING 6-10-2005 13:52 Pagina 4
IMPORTANT MANUAL INFORMATION

EAU10151
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING 0 Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motor-
cycle is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your
motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer..
EWA10030
WARNING 0
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
* Product and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION
EAUB1011
MT-03
OWNER'S MANUAL
©2006 by Yamaha Motor Italia S.P.A.
2nd edition, september 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Italia S.P.A.
is expressly prohibited.
Printed in the Italy.
MY03 01-03 ING 6-10-2005 13:52 Pagina 6
TABLE OF CONTENTS
SAFETY INFORMATION .....................1-1 Brake pedal .....................................3-11 Engine oil and oil filter element.........6-8
Safe riding.........................................1-1 Fuel tank cap...................................3-11 Coolant............................................6-12
Protective apparel .............................1-2 Fuel .................................................3-12 Replacing the air filter element
Modifications .....................................1-2 Fuel tank breather/overflow hose ...3-13 and cleaning the check hoses ...6-13
Loading and accessories ..................1-2 Catalytic converter ..........................3-13 Adjusting the engine idling speed ...6-14
Gasoline and exhaust gas ................1-4 Seats ...............................................3-14 Checking the throttle cable
Adjusting the shock absorber free play ...................................6-15
DESCRIPTION.....................................2-1 assembly ..................................3-16 Valve clearance...............................6-15
Left view............................................2-1 Sidestand ........................................3-18 Tires ................................................6-16
Right view .........................................2-2 Ignition circuit cut-off system ..........3-19 Cast wheels ....................................6-19
Controls and instruments ..................2-3 Adjusting the clutch lever
PRE-OPERATION CHECKS ...............4-1 free play ...................................6-19
INSTRUMENT AND CONTROL Pre-operation check list ....................4-2 Checking the front and rear
FUNCTIONS ........................................3-1 brake pads ...............................6-20
Immobilizer system ...........................3-1 OPERATION AND IMPORTANT Checking the brake fluid level.........6-21
Main switch/steering lock ..................3-2 RIDING POINTS ..................................5-1 Changing the brake fluid.................6-22
Indicator and warning lights ..............3-3 Starting the engine............................5-1 Drive chain slack.............................6-23
Multi-function meter unit ...................3-5 Shifting ..............................................5-2 Cleaning and lubricating the
Tachometer .......................................3-6 Tips for reducing fuel consumption...5-3 drive chain................................6-24
Odometer, tripmeter modes ..............3-6 Engine break-in.................................5-3 Checking and lubricating the
Clock mode .......................................3-7 Parking ..............................................5-4 cables .......................................6-25
Self-diagnosis devices ......................3-7 Checking and lubricating the
Indicator lights brightness PERIODIC MAINTENANCE throttle grip and cable ..............6-25
control mode ..............................3-8 AND MINOR REPAIR .........................6-1 Checking and lubricating the
Anti-theft alarm (optional) .................3-8 Owner’s tool kit .................................6-1 brake and clutch levers ............6-26
Handlebar switches...........................3-9 Periodic maintenance and Lubricating the brake pedal ............6-26
Clutch lever .....................................3-10 lubrication chart..........................6-2 Checking and lubricating the
Shift pedal .......................................3-10 Removing and installing panels ........6-6 sidestand ..................................6-27
Brake lever ......................................3-11 Checking the spark plug ...................6-6 Lubricating the side suspension .....6-27
MY03 01-03 ING 6-10-2005 13:52 Pagina 7
TABLE OF CONTENTS
Checking the front fork....................6-27
Checking the steering .....................6-28
Checking the wheel bearings..........6-29
Battery.............................................6-29
Replacing the fuses ........................6-31
Replacing the headlight bulb ..........6-33
Replacing an auxiliary light bulb .....6-34
Replacing the tail/brake light bulb...6-34
Replacing a turn signal light bulb....6-35
Replacing the license plate
light bulb...................................6-36
Supporting the motorcycle ..............6-36
Front wheel .....................................6-37
Rear wheel......................................6-38
Troubleshooting ..............................6-39
Troubleshooting charts....................6-40
MOTORCYCLE CARE
AND STORAGE ...................................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ..............................8-1
CONSUMER INFORMATION..............9-1
Identification numbers.......................9-1
MY03 01-03 ING 6-10-2005 13:52 Pagina 8
SAFETY INFORMATION
EAU10281
Safe riding • Ride where other motorists can
● Always make pre-operation see you. Avoid riding in another
MOTORCYCLES ARE SINGLE
checks. Careful checks may help motorist's blind spot.
TRACK VEHICLES. THEIR SAFE
1 prevent an accident. ● Many accidents involve inexperi-
USE AND OPERATION ARE DEPEN-
● This motorcycle is designed to enced operators. In fact, many
DENT UPON THE USE OF PROPER
2 carry the operator and a passen- operators who have been in-
RIDING TECHNIQUES AS WELL AS
ger. volved in accidents do not even
THE EXPERTISE OF THE OPERA-
● The failure of motorists to detect have a current motorcycle li-
3 TOR. EVERY OPERATOR SHOULD
and recognize motorcycles in traf- cense.
KNOW THE FOLLOWING REQUIRE-
fic is the predominating cause of • Make sure that you are quali-
MENTS BEFORE RIDING THIS MO-
4 automobile/motorcycle accidents. fied and that you only lend your
TORCYCLE.
Many accidents have been motorcycle to other qualified
HE OR SHE SHOULD:
caused by an automobile driver operators.
5 ● OBTAIN THOROUGH INSTRUC-
who did not see the motorcycle. • Know your skills and limits.
TIONS FROM A COMPETENT
Making yourself conspicuous ap- Staying within your limits may
6 SOURCE ON ALL ASPECTS OF
pears to be very effective in re- help you to avoid an accident.
MOTORCYCLE OPERATION.
ducing the chance of this type of • We recommend that you prac-
● OBSERVE THE WARNINGS
7 accident. tice riding your motorcycle
AND MAINTENANCE REQUIRE-
MENTS IN THE OWNER'S MAN- where there is no traffic until
Therefore: you have become thoroughly
8 UAL.
• Wear a brightly colored jacket. familiar with the motorcycle and
● OBTAIN QUALIFIED TRAINING
• Use extra caution when you are all of its controls.
IN SAFE AND PROPER RIDING
9 approaching and passing ● Many accidents have been
TECHNIQUES.
through intersections, since in- caused by error of the motorcycle
● OBTAIN PROFESSIONAL TECH-
10 tersections are the most likely operator. A typical error made by
NICAL SERVICE AS INDICATED
places for motorcycle accidents the operator is veering wide on a
BY THE OWNER'S MANUAL
to occur. turn due to EXCESSIVE SPEED
AND/OR WHEN MADE NECES-
SARY BY MECHANICAL CONDI- or undercornering (insufficient
TIONS. lean angle for the speed).
1-1
MY03 01-03 ING 6-10-2005 13:52 Pagina 9
SAFETY INFORMATION
• Always obey the speed limit ● This motorcycle is designed for ● Never touch the engine or ex-
and never travel faster than on-road use only. It is not suitable haust system during or after oper-
warranted by road and traffic for off-road use. ation. They become very hot and
conditions. can cause burns. Always wear 1
• Always signal before turning or Protective apparel protective clothing that covers
changing lanes. Make sure that The majority of fatalities from motorcy- your legs, ankles, and feet. 2
other motorists can see you. cle accidents are the result of head in- ● A passenger should also observe
● The posture of the operator and juries. The use of a safety helmet is the above precautions.
passenger is important for proper the single most critical factor in the 3
control. prevention or reduction of head in- Modifications
• The operator should keep both juries. Modifications made to this motorcycle 4
hands on the handlebar and ● Always wear an approved helmet. not approved by Yamaha, or the re-
both feet on the operator ● Wear a face shield or goggles. moval of original equipment, may ren-
5
footrests during operation to Wind in your unprotected eyes der the motorcycle unsafe for use and
maintain control of the motor- could contribute to an impairment may cause severe personal injury.
cycle. of vision that could delay seeing a Modifications may also make your mo- 6
• The passenger should always hazard. torcycle illegal to use.
hold onto the operator, the seat ● The use of a jacket, heavy boots, 7
strap or grab bar, if equipped, trousers, gloves, etc., is effective Loading and accessories
with both hands and keep in preventing or reducing abra- Adding accessories or cargo to your
sions or lacerations. motorcycle can adversely affect stabili- 8
both feet on the passenger
footrests. ● Never wear loose-fitting clothes, ty and handling if the weight distribution
• Never carry a passenger un- otherwise they could catch on the of the motorcycle is changed. To avoid 9
less he or she can firmly place control levers, footrests, or the possibility of an accident, use ex-
both feet on the passenger wheels and cause injury or an ac- treme caution when adding cargo or 10
footrests. cident. accessories to your motorcycle. Use
● Never ride under the influence of extra care when riding a motorcycle
alcohol or other drugs. that has added cargo or accessories.
1-2
MY03 01-03 ING 6-10-2005 13:52 Pagina 10
SAFETY INFORMATION
Here are some general guidelines to ● Never attach any large or heavy ● Never install accessories or carry
follow if loading cargo or adding ac- items to the handlebar, front fork, cargo that would impair the perfor-
cessories to your motorcycle: or front fender. These items, in- mance of your motorcycle. Care-
1 cluding such cargo as sleeping fully inspect the accessory before
Loading bags, duffel bags, or tents, can using it to make sure that it does
The total weight of the operator, pas- create unstable handling or a not in any way reduce ground
2
senger, accessories and cargo must slow steering response. clearance or cornering clearance,
not exceed the maximum load limit. limit suspension travel, steering
3 Accessories travel or control operation, or ob-
Maximum load: Genuine Yamaha accessories have scure lights or reflectors.
4 186 kg (410 lb) been specifically designed for use on • Accessories fitted to the han-
this motorcycle. Since Yamaha cannot dlebar or the front fork area can
test all other accessories that may be create instability due to improp-
5 When loading within this weight limit, available, you must personally be re- er weight distribution or aerody-
keep the following in mind: sponsible for the proper selection, in- namic changes. If accessories
6 ● Cargo and accessory weight stallation and use of non-Yamaha ac- are added to the handlebar or
should be kept as low and close cessories. Use extreme caution when front fork area, they must be as
to the motorcycle as possible. selecting and installing any acces- lightweight as possible and
7
Make sure to distribute the weight sories. should be kept to a minimum.
as evenly as possible on both Keep the following guidelines in mind, • Bulky or large accessories may
8 sides of the motorcycle to mini- as well as those provided under "Load- seriously affect the stability of
mize imbalance or instability. ing" when mounting accessories. the motorcycle due to aerody-
9 ● Shifting weights can create a sud- namic effects. Wind may at-
den imbalance. Make sure that tempt to lift the motorcycle, or
accessories and cargo are se- the motorcycle may become
10 curely attached to the motorcycle unstable in cross winds. These
before riding. Check accessory accessories may also cause in-
mounts and cargo restraints fre- stability when passing or being
quently. passed by large vehicles.
1-3
MY03 01-03 ING 6-10-2005 13:52 Pagina 11
SAFETY INFORMATION
• Certain accessories can dis- ● Never start the engine or let it run ● When transporting the motorcycle
place the operator from his or for any length of time in a closed in another vehicle, make sure that
her normal riding position. This area. The exhaust fumes are poi- it is kept upright. If the motorcycle
improper position limits the sonous and may cause loss of should lean over, gasoline may 1
freedom of movement of the consciousness and death within a leak out of the fuel tank.
operator and may limit control short time. Always operate your ● If you should swallow any gaso- 2
ability, therefore, such acces- motorcycle in an area that has ad- line, inhale a lot of gasoline vapor,
sories are not recommended. equate ventilation. or allow gasoline to get into your
● Use caution when adding electri- ● Always turn the engine off before eyes, see your doctor immediate- 3
cal accessories. If electrical ac- leaving the motorcycle unattend- ly. If any gasoline spills on your
cessories exceed the capacity of ed and remove the key from the skin or clothing, immediately 4
the motorcycle's electrical sys- main switch. When parking the wash the affected area with soap
tem, an electric failure could re- motorcycle, note the following: and water and change your
5
sult, which could cause a danger- • The engine and exhaust sys- clothes.
ous loss of lights or engine power. tem may be hot, therefore, park
the motorcycle in a place where 6
Gasoline and exhaust gas pedestrians or children are not
● GASOLINE IS HIGHLY FLAM- likely to touch these hot areas. 7
MABLE: • Do not park the motorcycle on
• Always turn the engine off a slope or soft ground, other-
8
when refueling. wise it may fall over.
• Take care not to spill any gaso- • Do not park the motorcycle
line on the engine or exhaust near a flammable source, (e.g., 9
system when refueling. a kerosene heater, or near an
• Never refuel while smoking or open flame), otherwise it could 10
in the vicinity of an open flame. catch fire.
1-4
MY03 01-03 ING 6-10-2005 13:54 Pagina 12
DESCRIPTION
EAU10410
Left view
10 1. Main fuse (page 6-31) 6. Seat lock (page 3-14)

2. Battery (page 6-29) 7. Shift pedal (page 3-10)
3. Idle adjusting screw (page 6-14) 8. Engine oil drain bolt (crankcase) (page 6-9)
4. Air filter element (page 6-13) 9. Engine oil drain bolt (oil tank) (page 6-9)
5. Owner’s tool kit (page 6-1)
2-1
MY03 01-03 ING 6-10-2005 13:56 Pagina 13
DESCRIPTION
EAU10420
Right view
10. Grab bar 15. Engine oil filler cap/dipstick (page 6-8)
10
11. Fuse box (page 6-32) 16. Coolant drain bolt (page 6-12)
12. Rear brake fluid reservoir (page 6-21) 17. Engine oil filter element (page 6-10)
13. Front brake fluid reservoir (page 6-21) 18. Shock absorber assembly spring preload adjusting ring (page 3-16)
14. Coolant reservoir (page 6-12) 19. Brake pedal (page 3-11)
2-2
MY03 01-03 ING 6-10-2005 13:52 Pagina 14
DESCRIPTION
EAU10430
Controls and instruments
10
1. Clutch lever (page 3-10) 5. Right handlebar switches (page 3-9)
2. Left handlebar switches (page 3-9) 6. Throttle grip (page 6-15)
3. Multi-function meter unit and warning lights (page 3-3, 3-5) 7. Brake lever (page 3-11)
4. Main switch and steering lock (page 3-2) 8. Fuel tank cap (page 3-11)
2-3
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-1
INSTRUMENT AND CONTROL FUNCTIONS

EAU10972
● an immobilizer system indicator key and keep the code re-regis-
Immobilizer system light (See page 3-3.) tering key in a safe place.
The key with the red bow is used to reg- ● Do not submerse any key in
ister codes in each standard key. Since water. 1
re-registering is a difficult process, take ● Do not expose any key to ex-
the vehicle along with all three keys to a cessively high temperatures. 2
Yamaha dealer to have them re-regis- ● Do not place any key close to
tered. Do not use the key with the red magnets (this includes, but not
bow for driving. It should only be used 3
limited to, products such as
for re-registering the standard keys. Al- speakers, etc.).
ways use a standard key for driving. 4
● Do not place heavy items on
1. Code re-registering key (red bow) ECA11820 any key.
2. Standard keys (black bow) CAUTION: 5
● Do not grind any key or alter its
● DO NOT LOSE THE CODE RE- shape.
This vehicle is equipped with an im-
REGISTERING KEY! CONTACT ● Do not disassemble the plastic 6
mobilizer system to help prevent theft
YOUR DEALER IMMEDIATELY part of any key.
by re-registering codes in the standard
IF IT IS LOST! If the code re-reg- ● Do not put two keys of any im-
keys. This system consists of the fol- 7
istering key is lost, registering mobilizer system on the same
lowing.
new codes in the standard keys key ring.
● a code re-registering key (with a 8
is impossible. The standard keys
red bow) ● Keep the standard keys as well
can still be used to start the ve-
● two standard keys (with a black as keys of other immobilizer
hicle, however if code re-regis- 9
bow) that can be re-registered systems away from this vehi-
tering is required (i.e., if a new
with new codes cle's code re-registering key.
standard key is made or all keys
● a transponder (which is installed ● Keep other immobilizer system 10
are lost) the entire immobilizer
in the code re-registering key) keys away from the main
system must be replaced.
● an immobilizer unit
switch as they may cause sig-
Therefore, it is highly recom-
nal interference.
● an ECU mended to use either standard
3-1
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-2

EAU10471 EAU36870
To lock the steering
Main switch/steering lock ON
All electrical circuits are supplied with
1 power, the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
2 ed. The key cannot be removed.
3 NOTE:
The headlight comes on automatically
4 when the engine is started and stays
1. Push
on until the key is turned to “OFF”, 2. Turn
even if the engine stalls.
5
The main switch/steering lock controls EAU10660
1. Turn the handlebars all the way to
the ignition and lighting systems, and OFF the left.
6
is used to lock the steering. All electrical systems are off. The key 2. Push the key in from the “OFF”
can be removed. position, and then turn it to
7 NOTE: “LOCK” while still pushing it.
EAU10680
Be sure to use the standard key (black LOCK 3. Remove the key.
8 bow) for regular use of the vehicle. To The steering is locked, and all electri-
minimize the risk of losing the code re- cal systems are off. The key can be
9 registering key (red bow), keep it in a removed
safe place and only use it for code re-
registering.
10
3-2
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-3

EAU10941 EAU11003
To unlock the steering
F (Parking) Indicator and warning lights
The steering is locked, and the tail-
light, license plate light and auxiliary 1
lights are on. The hazard lights and
turn signal lights can be turned on, but
all other electrical systems are off. The 2
key can be removed.
The steering must be locked before 3
the key can be turned to “F”.
1. Push ECA11020 4
2. Turn CAUTION:
1. Immobilizer system indicator light “ ”
Do not use the parking position for 2. Neutral indicator light “N” 5
Push the key in, and then turn it to 3. Turn signal indicator light “y”
an extended length of time, other- 4. High beam indicator light “1”
“OFF” while still pushing it. wise the battery may discharge. 5. Engine trouble warning light “U”
6. Coolant temperature warning light “u”
6
EWA10060
7. Fuel level warning light “K”
WARNING 0
EAU26873
7
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving, Immobilizer system indicator
otherwise the electrical systems light “ ” 8
will be switched off, which may re- The electrical circuit of the indicator
sult in loss of control or an acci- light can be checked by turning the
9
dent. Make sure that the vehicle is key to “ON”.
stopped before turning the key to If the indicator light does not come on
for a few seconds, then go off, have a 10
“OFF” or “LOCK”.
Yamaha dealer check the electrical
circuit.
3-3
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-4

EWA10060 EAU11440
When the key is turned to “OFF” and
WARNING 0 Coolant temperature warning
30 seconds have passed, the indicator
light will start flashing indicating the Never turn the key to “OFF” or light “u”
1 immobilizer system is enabled. After “LOCK” while the vehicle is moving, This warning light comes on when the
24 hours have passed, the indicator otherwise the electrical systems engine overheats. When this occurs,
light will stop flashing, however the im- will be switched off, which may re- stop the engine immediately and allow
2 the engine to cool.
mobilizer system is still enabled. sult in loss of control or an acci-
This model is also equipped with a dent. Make sure that the vehicle is The electrical circuit of the warning
3 self-diagnosis device for the immobi- stopped before turning the key to light can be checked by turning the
lizer system. (See page 3-7 for an ex- “OFF” or “LOCK”. key to “ON”.
4 planation of the self-diagnosis device.) If the warning light does not come on
EAU11530 for a few seconds, then go off, have a
EAU11060
Engine trouble warning light “U” Yamaha dealer check the electrical
5 Neutral indicator light “N” This warning light comes on or flashes circuit.
This indicator light comes on when the when an electrical circuit monitoring ECA10020
6 transmission is in the neutral position. the engine is defective. When this oc-
curs, have a Yamaha dealer check the CAUTION:
EAU11020
Turn signal indicator light “y” self-diagnosis system. (See page 3-7 Do not operate the engine if it is
7
This indicator light flashes when the for an explanation of the self-diagno- overheated.
turn signal switch is pushed to the left sis device.)
8 or right. The electrical circuit of the warning
EAU11361
Fuel level warning light “K”

light can be checked by turning the
EAU11080 This warning light comes on when the
9 key to “ON”. If the warning light does
High beam indicator light “1” fuel level drops below approximately
not come on for a few seconds, then
This indicator light comes on when the 4.25 L (1.12 US gal) (0.93 Imp.gal).
go off, have a Yamaha dealer check
10 high beam of the headlight is switched When this occurs, refuel as soon as
the electrical circuit.
on. possible.
3-4
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-5

The electrical circuit of the warning EAUB1392
● a tachometer (which shows en-
light can be checked by turning the Multi-function meter unit gine speed)
key to “ON”. ● an odometer (which shows the to-
If the warning light does not come on tal distance traveled) 1
for a few seconds, and then go off, ● two tripmeters (which show the
have a Yamaha dealer check the elec- distance traveled since they were 2
trical circuit. last set to zero)
● a fuel reserve tripmeter (which
NOTE: 3
shows the distance traveled since
This model is also equipped with a the fuel level warning light came on)
self-diagnosis device for the fuel level ● a clock
4
detection circuit. If the fuel level detec-
● a self-diagnosis device
tion circuit is defective, the following 1. Speedometer 5
2. Tachometer ● an indicator lights brightness con-
cycle will be repeated until the mal-
3. Clock trol mode
function is corrected: The fuel level 4. Odometer/Tripmeters/Fuel reserve tripmeter
warning light will flash eight times, and 5. “SELECT” button To switch the speedometer and 6
then go off for 3.0 seconds. If this oc- 6. “RESET” button odometer/tripmeter displays between
curs, have a Yamaha dealer check the kilometers and miles, push the “SE- 7
EWA12421
vehicle. WARNING 0 LECT” and “RESET” buttons together
and turn the key to “ON”. When the
Be sure to stop the vehicle before 8
digits start flashing on the display,
making any setting changes to the
push the “SELECT” button to choose
multi-function meter unit. 9
kilometers or miles.
The multi-function meter unit is equip-
NOTE: 10
ped with the following:
Be sure to turn the key to “ON” before
● a speedometer (which shows the
using the “SELECT” and “RESET”
riding speed)
buttons.
3-5
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-6

Tachometer Odometer, tripmeter modes between the various tripmeter,
odometer modes in the following or-
der:
1
F-TRIP 6 ODO 6 TRIP 1 6 TRIP 2
6 F-TRIP
2
To reset a tripmeter, select it by push-
3 ing the “SELECT” button, and then
push the “RESET” button for at least
four seconds. If you do not reset the
4 1. Tachometer 1. “SELECT” button fuel reserve tripmeter manually, it will
2. Red zone 2. “RESET” button reset itself automatically and the dis-
5 play will return to the prior mode after
The electric tachometer allows the rid- Pushing the “SELECT” button switch- refueling and traveling 5 km (3 mi).
er to monitor the engine speed and es the display between the odometer
6 keep it within the ideal power range. mode “ODO” and the tripmeter modes
“TRIP 1” and “TRIP 2” in the following
ECA10031
7 CAUTION: order:
Do not operate the engine in the ODO 6 TRIP 1 6 TRIP 2 6 ODO

8 tachometer red zone.
Red zone: 7,500 r/min and above. If the fuel level warning light comes on
(see page 3-4), the odometer display
9
will automatically change to the fuel
reserve tripmeter mode “F-TRIP” and
10 start counting the distance traveled
from that point. In that case, push the
“SELECT” button to switch the display
3-6
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-7

Clock mode Self-diagnosis devices If this occurs, have a Yamaha dealer
check the vehicle. However, if the indi-
cator light slowly flashes five times,
and then quickly flashes two times re- 1
peatedly, this error could be caused by
signal interference. If this occurs, try 2
the following.
1. Use the code re-registering key to 3

start the engine.
1. Clock 1. Engine trouble warning light “U” 4
2. “SELECT” button 2. Immobilizer system indicator light “ ” NOTE:
3. “RESET” button Make sure there are no other immobi- 5
This model is equipped with a self-diag- lizer keys close to the main switch,
Turn the key to “ON”. nosis device for various electrical cir- and do not keep more than one immo-
cuits. If any of those circuits are defec- bilizer key on the same key ring! Im- 6
To set the clock
tive, the engine trouble warning light mobilizer system keys may cause sig-
1. Push the “SELECT” button for at will start flashing. If this occurs, have a nal interference, which may prevent 7
least two seconds. Yamaha dealer check the vehicle. the engine from starting.
2. When the hour digits start flash- This model is also equipped with a
8
ing, push the “RESET” button to self-diagnosis device for the immobi- 2. If the engine starts, turn it off and
set the hours. lizer system. try starting the engine with the
3. Push the “SELECT” button, and Turn the key to "ON". If any of the im- standard keys. 9
the minute digits will start flash- mobilizer system circuits are defec- 3. If one or both of the standard keys
ing. tive, the immobilizer system indicator do not start the engine, take the 10
4. Push the “RESET” button to set light will flash, and it will indicate an er- vehicle, the code re-registering
the minutes. ror code. key and both standard keys to a
5. Push the “SELECT” button, and Yamaha dealer and have the
then release it to start the clock. standard keys re-registered.
3-7
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-8

If the immobilizer system indicator Indicator lights brightness EAU12331
light flashes any error codes, have a control mode Anti-theft alarm (optional)
Yamaha dealer check the vehicle. ● Indicator lights brightness: This motorcycle can be equipped with
1 This function allows you to adjust an optional anti-theft alarm by a Yama-
ECA11590
CAUTION: the brightness of the indicator ha dealer. Contact a Yamaha dealer
2 lights to suit the outside lighting for more information.
If the display indicates an error conditions.
code, the vehicle should be
3 checked as soon as possible in or- To adjust the brightness of the
der to avoid engine damage. indicator lights
4 1. Turn the key to “ON”.
2. Push the “SELECT” button to se-
lect ODO meter mode, and then
5 push the “RESET” button for at
least five seconds.
6 3. Release the “RESET” button, and
then select the desired lighting
7 brightness level by pushing the
“RESET” button.
10
3-8
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-9

EAU12343
Right EAU12460
Handlebar switches Turn signal switch “y”

Left To signal a right-hand turn, push this
switch to “∆”. To signal a left-hand 1
turn, push this switch to “Ÿ”. When re-
leased, the switch returns to the cen-
ter position. To cancel the turn signal 2
lights, push the switch in after it has
returned to the center position. 3
EAU12660
1. Engine stop switch “I/ B” Engine stop switch “I/B” 4

2. Start switch “J” Set this switch to “I” before starting the
1. Pass switch “1”
engine. Set this switch to “B” to stop 5
EAU12350
2. Dimmer switch “2 / 1” the engine in case of an emergency,
Pass switch “1”
3. Horn switch “o” such as when the motorcycle overturns
4. Turn signal switch “y” Press this switch to flash the head- 6
5. Hazard switch “r”
or when the throttle cable is stuck.
light.
EAU12710
EAU12400
Start switch “ J” 7
Dimmer switch “2/ 1”
Push this switch to crank the engine
Set this switch to “ 1” for the high
with the starter. 8
beam and to “2” for the low beam.
ECA10050
EAU12500
CAUTION: 9
Horn switch “o”
Press this switch to sound the horn. See page 5-1 for starting instruc-
tions prior to starting the engine. 10
,
3-9
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-10

EAU12733 EAU12820 EAU12870
Hazard switch “r” Clutch lever Shift pedal

With the key in the “ON” or F position,
1 use this switch to turn on the hazard
lights (simultaneous flashing of all turn
signal lights).
2 The hazard lights are used in case of
an emergency or to warn other drivers
3 when your vehicle is stopped where it
might be a traffic hazard.
4 ECA10061
CAUTION:
1. Clutch lever 1. Shift pedal
5 Do not use the hazard lights for an
extended length of time with the The clutch lever is located at the left The shift pedal is located on the left
engine not running, otherwise the handlebar grip. To disengage the side of the engine and is used in com-
6
battery may discharge. clutch, pull the lever toward the han- bination with the clutch lever when
dlebar grip. To engage the clutch, re- shifting the gears of the 5-speed con-
7 lease the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
8 smooth clutch operation.
The clutch lever is equipped with a
9 clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-19).
10
3-10
MY03 01-03 ING 6-10-2005 13:52 Pagina 3-11

EAU26822 EAU12941 EAU13070
Brake lever Brake pedal Fuel tank cap
4
1. Brake lever 1. Brake pedal 1. Lock cover
2. Position adjusting dial 2. Open 5
3. Arrow mark
4. Distance The brake pedal is on the right side of
the motorcycle. To apply the rear To open the fuel tank cap
6
brake, press down on the brake pedal. Open the fuel tank cap lock cover, in-
The brake lever is located at the right
sert the key into the lock, and then turn
handlebar grip. To apply the front
it 1/4 turn clockwise. The lock will be 7
brake, pull the lever toward the han-
released and the fuel tank cap can be
dlebar grip.
opened. 8
The brake lever is equipped with a po-
sition adjusting dial. To adjust the dis-
tance between the brake lever and the 9
handlebar grip, turn the adjusting dial
while holding the lever pushed away
10
from the handlebar grip. Make sure
that the appropriate setting on the ad-
justing dial is aligned with the “˙”
mark on the brake lever.
3-11
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-12

To close the fuel tank cap EAU13210 ECA10070
Fuel CAUTION:
1. Push the fuel tank cap into posi-
tion with the key inserted in the Immediately wipe off spilled fuel
1 lock. with a clean, dry, soft cloth, since
2. Turn the key counterclockwise to fuel may deteriorate painted sur-
2 the original position, remove it, faces or plastic parts.
and then close the lock cover. EAU13390
3 NOTE:
Recommended fuel:
The fuel tank cap cannot be closed PREMIUM UNLEADED
4 unless the key is in the lock. In addi- GASOLINE ONLY
tion, the key cannot be removed if the
1. Fuel tank filler tube Fuel tank capacity:
5 cap is not properly closed and locked. 2. Fuel level
15.0 L (3.96 US gal) (3.29 Imp.gal)
EWA11090
WARNING 0 Make sure that there is sufficient fuel Fuel reserve amount (when the fuel
6
in the tank. Fill the fuel tank to the bot- level warning light comes on):
Make sure that the fuel tank cap is
tom of the filler tube as shown. 4.25 L (1.12 US gal) (0.93 Imp.gal)
properly closed before riding.
7
EWA10880
WARNING 0
8 • Do not overfill the fuel tank,
otherwise it may overflow when
9 the fuel warms up and expands.
• Avoid spilling fuel on the hot
10 engine.
3-12
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-13

ECA11400 EAUB1300 EAU13431
CAUTION: Fuel tank breather/overflow Catalytic converter
Use only unleaded gasoline. The hose This model is equipped with a catalyt-
use of leaded gasoline will cause ic converter in the exhaust system. 1
severe damage to internal engine
EWA10860
parts, such as the valves and piston 2
WARNING 0
rings, as well as to the exhaust sys-
tem. The exhaust system is hot after op-
eration. Make sure that the exhaust 3
system has cooled down before do-
Your Yamaha engine has been de- ing any maintenance work.
4
signed to use premium unleaded
gasoline with a research octane num-
1. Fuel tank breather/overflow hose 5
ber of 95 or higher. If knocking (or
2. Clamp
pinging) occurs, use a gasoline of a
different brand. Use of unleaded fuel 6
Before operating the motorcycle:
will extend spark plug life and reduce
● Check the fuel tank breather/
maintenance costs. 7
overflow hose connection.
● Check the fuel tank breather/
overflow hose for cracks or dam- 8
age, and replace it if damaged.
● Make sure that the end of the fuel
9
tank breather/overflow hose is not
blocked, and clean it if necessary.
● Make sure that the end of the fuel 10
tank breather/overflow hose is
positioned inside of the clamp.
3-13
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-14

ECA10700 EAUB1311
To install the passenger seat
CAUTION: Seats
The following precautions must be Passenger seat
1 observed to prevent a fire hazard or
other damages.
2 ● Use only unleaded gasoline.
The use of leaded gasoline will
3 cause unrepairable damage to
the catalytic converter.
4 ● Never park the vehicle near
possible fire hazards such as 1. Projection
grass or other materials that 2. Seat holder
5 1. Open
easily burn.
1. Insert the projection on the front
● Do not allow the engine to idle To remove the passenger seat of the passenger seat into the
6
too long. 1. Insert the key into the seat lock, seat holder as shown, and then
and then turn it counterclockwise. push the back of the seat down to
7 2. Pull the passenger seat off. lock it in place.
2. Remove the key.
8
10
3-14
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-15

Rider seat To install the rider seat
1. Yamaha U-LOCK (optional)

2. Fastening strap 4
3. Owner’s tool kit 1. Rider seat mounting bolts 1. Projection
2. Seat holder
To remove the rider seat 5
The passenger seat is designed to
1. Remove the passenger seat. 1. Insert the projection on the front
fasten a genuine Yamaha U-LOCK to
2. Remove the bolts, and then pull of the rider seat into the seat hold- 6
the bottom of the seat. (Other locks
the rider seat off. er as shown, place the seat in the
may not fit.) When fastening a U-
original position, and then tighten
LOCK to the seat, securely fasten it 7
the bolts.
with the straps. When the U-LOCK is
2. Install the passenger seat.
not fastened to the seat, be sure to se-
8
cure the straps to prevent losing them.
NOTE:
Make sure that the seats are properly 9
secured before riding.
10
3-15
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-16

EAUB1330
NOTE:
Adjusting the shock ● Use the special wrench included
absorber assembly in the owner's tool kit to make the
1 adjustment.
● The spring preload setting is de-
2 termined by measuring distance
A, shown in the illustration. The
3 longer distance A is, the lower the
spring preload; the shorter dis-
A. Distance (spring preload) tance A is, the higher the spring
4 preload. With each complete turn
Adjust the spring preload as follows. of the adjusting nut, distance A
5 1. Spring preload adjusting nut 1. Loosen the locknut. changes by 1.5 mm (0.059 in).
2. Locknut 2. To increase the spring preload ● When measuring distance A, the
(a) Increasing the spring preload rear wheel must be raised off the
6 (b) Decreasing the spring preload
and thereby harden the suspen-
sion, turn the adjusting nut in di- ground. (See page 6-36).
This shock absorber assembly is rection (a). To decrease the
7
equipped with a spring preload adjust- spring preload and thereby soften
ing nut. the suspension, turn the adjusting
8 nut in direction (b).
ECA10100
WARNING 0
9
Never attempt to turn an adjusting
mechanism beyond the maximum
10 or minimum settings.
3-16
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-17

Spring preload: Spring preload Distance A
Minimum (soft):
Distance A = 174.5 mm (6.87 in) SOFT
174.5 mm 1
Standard:
Distance A = 170 mm (6.69 in) (6.87 in)
Maximum (hard): 2
For light operators and primarily use without passenger
Distance A = 165.5 mm (6.49 in)
3
STANDARD
170 mm
(6.69 in) 4
HARD 5
165.5 mm
(6.49 in) 6
For use with heavy operator and passenger and accessories (trunk, bags, etc.)
7
10
3-17
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-18

EWA10220 EAU15301
3. Tighten the locknut to the speci-
WARNING 0 Sidestand
fied torque.
This shock absorber contains high-
1 ly pressurized nitrogen gas. For
Tightening torque: proper handling, read and under-
Locknut: stand the following information be-
2 45 Nm (4.5 m·kgf, 32.5 ft·lbf) fore handling the shock absorber.
The manufacturer cannot be held
3 ECA11240 responsible for property damage or
CAUTION: personal injury that may result from
4 Always tighten the locknut against improper handling.
the adjusting nut, and then tighten ● Do not tamper with or attempt
1. Sidestand
the locknut to the specified torque. to open the gas cylinder.
5
● Do not subject the shock ab- The sidestand is located on the left
sorber to an open flame or oth- side of the frame. Raise the sidestand
6 er high heat sources, otherwise or lower it with your foot while holding
it may explode due to exces- the motorcycle upright.
7 sive gas pressure.
● Do not deform or damage the NOTE:
8 gas cylinder in any way, as this The built-in sidestand switch is part of
will result in poor damping per- the ignition circuit cut-off system,
formance. which cuts the ignition in certain situa-
9
● Always have a Yamaha dealer tions. (See further down for an expla-
service the shock absorber. nation of the ignition circuit cut-off sys-
10 tem.)
3-18
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-19

EWA10240 EAU15311 EWA10250
WARNING 0 Ignition circuit cut-off WARNING 0

The vehicle must not be ridden system If a malfunction is noted, have a
with the sidestand down, or if the Yamaha dealer check the system 1
The ignition circuit cut-off system
sidestand cannot be properly before riding.
(comprising the sidestand switch,
moved up (or does not stay up),
clutch switch and neutral switch) has 2
otherwise the sidestand could con-
the following functions.
tact the ground and distract the
● It prevents starting when the
operator, resulting in a possible 3
transmission is in gear and the
loss of control. Yamaha’s ignition
sidestand is up, but the clutch
circuit cut-off system has been de- 4
lever is not pulled.
signed to assist the operator in ful-
● It prevents starting when the
filling the responsibility of raising
transmission is in gear and the 5
the sidestand before starting off.
clutch lever is pulled, but the side-
Therefore, check this system regu-
stand is still down.
larly as described below and have 6
● It cuts the running engine when
a Yamaha dealer repair it if it does
the transmission is in gear and
not function properly. 7
the sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord- 8
ing to the following procedure.
9
10
3-19
MY03 01-03 ING 6-10-2005 13:53 Pagina 3-20

NOTE:
With the engine turned off: This check is most reliable if performed with a
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on. warmed-up engine.
1 3. Turn the key on.
4. Shift the transmission into the neutral position.
2 5. Push the start switch.
Does the engine start?
3 YES NO The neutral switch may be defective.

The motorcycle should not be ridden until checked by a
Yamaha dealer.
4 With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
5 8. Shift the transmission into gear.
9. Move the sidestand down.
6 Does the engine stall?
YES NO The sidestand switch may be defective.
7 Yamaha dealer.
After the engine has stalled:
8 10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
9 Does the engine start?
YES NO The clutch switch may be defective.

10
Yamaha dealer.
The system is OK. The motorcycle can be ridden.
3-20
MY03 04-06 ING 6-10-2005 9:24 Pagina 1
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpected-
ly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage 1
or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough vi-
sual inspection, to check the following points before each ride.
2
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very 3
short time; and the added safety it assures is more than worth the time involved.
EWA11150 4
WARNING 0
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operat- 5
ing the vehicle.
6
10
4-1
MY03 04-06 ING 6-10-2005 9:24 Pagina 2
EAU15603
Pre-operation check list

ITEM CHECKS PAGE
1
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-12
2 • Check fuel line for leakage.
• Check oil level in oil tank.
3 Engine oil • If necessary, add recommended oil to specified level. 6-8
• Check vehicle for oil leakage.
4 • Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-12
• Check cooling system for leakage.
5
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
6 • Check brake pads for wear.
Front brake • Replace if necessary. 3-11, 6-20, 6-21, 6-26
7 • Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
8
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
9 • Check brake pads for wear.
Rear brake • Replace if necessary. 3-11, 6-20, 6-21, 6-26
• Check fluid level in reservoir.
10
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
4-2
MY03 04-06 ING 6-10-2005 9:24 Pagina 3
ITEM CHECKS PAGE
• Lubricate cable if necessary.
Clutch 3-10, 6-19, 6-26 1
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth. 2
• Check cable free play.
Throttle grip 6-15, 6-25
• If necessary, have Yamaha dealer adjust cable free play and lubricate
cable and grip housing. 3
• Make sure that operation is smooth.
Control cables 6-25
• Lubricate if necessary. 4
• Check chain slack.
• Adjust if necessary. 5
Drive chain 6-23, 6-24
• Check chain condition.
• Lubricate if necessary.
6
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-19
• Check air pressure. 7
• Correct if necessary.
• Make sure that operation is smooth. 8
Brake pedal 6-26
• Lubricate pedal pivoting point if necessary.
Brake and • Make sure that operation is smooth.
6-26 9
clutch levers • Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 6-27 10
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners –
• Tighten if necessary.
4-3
MY03 04-06 ING 6-10-2005 9:24 Pagina 4
ITEM CHECKS PAGE
Instruments, lights, • Check operation.
3-3, 3-9
signals and switches • Correct if necessary.
1
Sidestand • Check operation of ignition circuit cut-off system. 3-20
switch • If system is defective, have Yamaha dealer check vehicle.
2
10
4-4
MY03 04-06 ING 6-10-2005 9:24 Pagina 5-1
OPERATION AND IMPORTANT RIDING POINTS

EAU15950 EAUB1340 ECAB0040
Starting the engine CAUTION:

EWA10270
WARNING 0 In order for the ignition circuit cut-off The following warning lights and in-
● Become thoroughly familiar system to enable starting, one of the dicator lights should come on for a 1
with all operating controls and following conditions must be met: few seconds, then go off.
their functions before riding. ● The transmission is in the neutral ● Neutral indicator light 2
Consult a Yamaha dealer re- position. ● Turn signal indicator light
garding any control or function ● The transmission is in gear with
● High beam indicator light 3
that you do not thoroughly un- the clutch lever pulled and the
● Engine trouble warning light
derstand. sidestand up.
● Coolant temperature warning 4
● Never start the engine or oper- EWA10290
light
ate it in a closed area for any WARNING 0
● Fuel level warning light
length of time. Exhaust fumes ● Before starting the engine, 5
are poisonous, and inhaling ● Immobilizer system indicator
check the function of the igni-
them can cause loss of con- tion circuit cut-off system ac- light
6
sciousness and death within a cording to the procedure de- If a warning or indicator light does
short time. Always make sure scribed on page 3-20. not go off, see page 3-3 for the cor-
that there is adequate ventila- responding warning and indicator 7
● Never ride with the sidestand
tion. down. light circuit check.
● Before starting out, make sure 8
that the sidestand is up. If the 1. Turn the key to “ON” and make 2. Shift the transmission into the
sidestand is not raised com- sure that the engine stop switch is neutral position.
9
pletely, it could contact the set to “I”.
ground and distract the opera-
tor, resulting in a possible loss 10
of control.
5-1
MY03 04-06 ING 6-10-2005 9:24 Pagina 5-2

NOTE: ECA11040 EAU16671
CAUTION: Shifting
When the transmission is in the neu-
tral position, the neutral indicator light For maximum engine life, never ac-
1 should be on, otherwise have a Yama- celerate hard when the engine is
ha dealer check the electrical circuit. cold!
2
3. Start the engine by pushing the NOTE:
start switch. The engine is warm when it quickly re-
3 sponds to the throttle.
NOTE:
4 If the engine fails to start, release the
start switch, wait a few seconds, and
1. Shift pedal
then try again. Each starting attempt N.Neutral position
5
should be as short as possible to pre-
serve the battery. Do not crank the en- Shifting gears lets you control the
6 gine more than 10 seconds on any one amount of engine power available for
attempt. starting off, accelerating, climbing
7 hills, etc.
The gear positions are shown in the il-
8 lustration.
NOTE:
9
To shift the transmission into the neu-
tral position, press the shift pedal down
10 repeatedly until it reaches the end of its
travel, and then slightly raise it.
5-2
MY03 04-06 ING 6-10-2005 9:24 Pagina 5-3

ECA10260 EAU16810 EAU16841
CAUTION: Tips for reducing fuel Engine break-in
● Even with the transmission in consumption There is never a more important peri-
the neutral position, do not Fuel consumption depends largely on od in the life of your engine than the 1
coast for long periods of time your riding style. Consider the follow- period between 0 and 1600 km (1000
with the engine off, and do not ing tips to reduce fuel consumption: mi). For this reason, you should read 2
tow the motorcycle for long ● Shift up swiftly, and avoid high en- the following material carefully.
distances. The transmission is gine speeds during acceleration. Since the engine is brand new, do not
properly lubricated only when put an excessive load on it for the first 3
● Do not rev the engine while shift-
the engine is running. Inade- ing down, and avoid high engine 1600 km (1000 mi). The various parts
quate lubrication may damage speeds with no load on the en- in the engine wear and polish them- 4
the transmission. gine. selves to the correct operating clear-
● Always use the clutch while ● Turn the engine off instead of let- ances. During this period, prolonged 5
changing gears to avoid dam- ting it idle for an extended length full-throttle operation or any condition
aging the engine, transmission, of time (e.g., in traffic jams, at traf- that might result in engine overheating
and drive train, which are not must be avoided. 6
fic lights or at railroad crossings).
designed to withstand the
shock of forced shifting. 7
10
5-3
MY03 04-06 ING 6-10-2005 9:24 Pagina 5-4

EAU17100 ECA10310 EAU17212
0-1000 km (0-600 mi) CAUTION: Parking

Avoid prolonged operation above ● Keep the engine speed out of When parking, stop the engine, and
1 4500 r/min. the tachometer red zone. then remove the key from the main
● If any engine trouble should oc- switch.
1000-1600 km (600-1000 mi)
2 cur during the engine break-in
Avoid prolonged operation above EWA10310
period, immediately have a WARNING 0
6000 r/min.
Yamaha dealer check the
3 ● Since the engine and exhaust
ECA11150 vehicle.
CAUTION: system can become very hot,
park in a place where pedestri-
4 After 1000 km (600 mi) of operation, ans or children are not likely to
the engine oil must be changed, touch them.
5 and the oil filter element replaced.
● Do not park on a slope or on
soft ground, otherwise the ve-
1600 km (1000 mi) and beyond
6 hicle may overturn.
The vehicle can now be operated nor-
mally. ECA10380
7 CAUTION:
Never park in an area where there
8 are fire hazards such as grass or
other flammable materials.
9
10
5-4
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-1
PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17240 EAUB1400
NOTE:
Safety is an obligation of the owner. Owner’s tool kit If you do not have the tools or experi-
Periodic inspection, adjustment and
ence required for a particular job, have
lubrication will keep your vehicle in the 1
a Yamaha dealer perform it for you.
safest and most efficient condition
possible. The most important points of EWA10350
inspection, adjustment, and lubrica- WARNING 0 2

tion are explained on the following Modifications not approved by
pages. Yamaha may cause loss of perfor- 3
The intervals given in the periodic mance and render the vehicle un-
maintenance and lubrication chart safe for use. Consult a Yamaha 4
should be simply considered as a gen- dealer before attempting any
eral guide under normal riding condi- 1. Owner’s tool kit changes.
2. Fastening strap 5
tions. However, DEPENDING ON
THE WEATHER, TERRAIN, GEO-
The owner’s tool kit is located on the
GRAPHICAL LOCATION, AND INDI- 6
bottom of the passenger seat (See
VIDUAL USE, THE MAINTENANCE
page 3-14) and it held in place with an
INTERVALS MAY NEED TO BE
O-ring. 7
SHORTENED.
The service information included in
EWA10320 this manual and the tools provided in 8
WARNING 0 the owner’s tool kit are intended to as-
If you are not familiar with motorcy- sist you in the performance of preven-
cle maintenance work, have a tive maintenance and minor repairs. 9
Yamaha dealer do it for you. However, additional tools such as a
torque wrench may be necessary to 10
perform certain maintenance work
correctly.
6-1
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-2

EAU17705
Periodic maintenance and lubrication chart

NOTE:
1
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
2 ● From 50000 km, repeat the maintenance intervals starting from 10000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
3 nical skills.
4 ODOMETER READING (x 1,000 km) ANNUAL

NO. ITEM CHECK OR MAINTENANCE JOB
1 10 20 30 40 CHECK
5 1 ✻ Fuel line • Check fuel hoses for cracks or damage. √ √ √ √ √

• Check condition.
Spark plug • Clean and regap. √ √
6 2
• Replace. √ √
7 • Check valve clearance.
3 ✻ Valves • Adjust. √ √
8 4 Air filter element • Replace. √ √

5 Clutch • Adjust. √ √ √ √ √
9
• Check operation, fluid level and vehicle for fluid
6 ✻ Front brake leakage. √ √ √ √ √ √
10
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle for fluid
7 ✻ Rear brake leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
6-2
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-3

ODOMETER READING (x 1,000 km) ANNUAL
1 10 20 30 40 CHECK
• Check for cracks or damage. √ √ √ √ √
8 ✻ Brake hoses 1
• Replace. Every 4 years
9 ✻ Wheels • Check runout and for damage. √ √ √ √ 2
• Check tread depth and for damage.
• Replace if necessary.
10 ✻ Tires
• Check air pressure. √ √ √ √ √ 3
• Correct if necessary.
• Check bearing for looseness 4
11 ✻ Wheel bearings √ √ √ √
or damage.
• Check operation and for excessive play. √ √ √ √ 5
12 ✻ Swingarm
• Lubricate with lithium-soap-based grease. Every 50000 km
6
• Check chain slack, alignment and condition.
• Adjust and lubricate chain with a special O-ring Every 800 km and after washing
13 Drive chain the motorcycle or riding in the rain
chain lubricant thoroughly. 7
• Check bearing play and steering for roughness. √ √ √ √ √
14 ✻ Steering bearings 8
• Lubricate with lithium-soap-based grease. Every 20000 km
• Make sure that all nuts, bolts and screws are 9

15 ✻ Chassis fasteners properly tightened. √ √ √ √ √
16 Sidestand √ √ √ √ √ 10
• Lubricate.
17 ✻ Sidestand switch • Check operation. √ √ √ √ √ √
6-3
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-4

1 10 20 30 40 CHECK
1
18 ✻ Front fork • Check operation and for oil leakage. √ √ √ √
Shock absorber • Check operation and shock absorber for oil
19 ✻
assembly leakage. √ √ √ √
2
Side suspension • Check operation. √ √ √ √
20 ✻
relay arm and
3 connecting arm
pivoting points • Lubricate with lithium-soap-based grease. √ √
4 21 ✻ Fuel injection • Adjust engine idling speed. √ √ √ √ √ √
• Change.
5
22 Engine oil • Check oil level and vehicle for oil leakage. √ √ √ √ √ √
Engine oil filter

23
element • Replace. √ √ √
6
• Check coolant level and vehicle for
coolant leakage. √ √ √ √ √
7 24 ✻ Cooling system
• Change. Every 3 years
8 Front and rear brake
√ √ √ √ √ √
25 ✻
switches • Check operation.
Moving parts and

9 26 cables • Lubricate. √ √ √ √ √
• Check operation and free play.
10 Throttle grip housing
27 ✻
and cable
• Adjust the throttle cable free play if necessary. √ √ √ √ √
• Lubricate the throttle grip housing and cable.
6-4
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-5

1 10 20 30 40 CHECK
• Check the air cut-off valve, reed valve, and hose
28 ✻ Air induction system for damage. √ √ √ √ √ 1
• Check fuel hoses for cracks or damage.
Muffler and exhaust 2
29 ✻
pipe • Check the screw clamp for looseness. √ √ √ √ √
Lights, signals and • Check operation. 3

30 ✻
switches • Adjust headlight beam. √ √ √ √ √ √
EAU18670 5
NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 6
● Hydraulic brake service
● Regularly check and, if necessary, correct the brake fluid level. 7
● Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid. 8
● Replace the brake hoses every four years and if cracked or damaged.
10
6-5
MY03 04-06 ING 6-10-2005 16:09 Pagina 6-6

EAU18771 EAUB1290 EAU19602
Removing and installing Panels A and B Checking the spark plug

panels The spark plug is an important engine
1 The panels shown need to be re- component, which is easy to check.
moved to perform some of the mainte- Since heat and deposits will cause
2 nance jobs described in this chapter. any spark plug to slowly erode, the
Refer to this section each time a panel spark plug should be removed and
needs to be removed and installed. checked in accordance with the peri-
3 odic maintenance and lubrication
chart. In addition, the condition of the
4 spark plug can reveal the condition of
the engine.
1. Panel mounting bolts
5 A. Right panel
B. Left panel To remove the spark plug
6 To remove a panel
1. Remove the bolts.
7 2. Unhook the panel from the hook
by sliding the panel upward to re-
lease it.
8
To install a panel
9 1. Insert the panel on the hook, and
slide the panel downward to the
original position. 1. Spark plug cap
10
2. Install the bolts. 2. Spark plug wrench
1. Remove the spark plug cap.
6-6
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-7

2. Remove the spark plug as shown, To install the spark plug 2. Clean the surface of the spark
with the spark plug wrench includ- 1. Measure the spark plug gap with plug gasket and its mating sur-
ed in the owner’s tool kit. a wire thickness gauge and, if face, and then wipe off any grime
necessary, adjust the gap to from the spark plug threads. 1
To check the spark plug specification. 3. Install the spark plug with the
1. Check that the porcelain insulator spark plug wrench, and then tight- 2
around the center electrode of the en it to the specified torque.
spark plug is a medium-to-light
tan (the ideal color when the vehi- 3
Tightening torque:
cle is ridden normally). Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) 4
NOTE: 1
If the spark plug shows a distinctly dif- NOTE: 5
ferent color, the engine could be defec- If a torque wrench is not available
tive. Do not attempt to diagnose such when installing a spark plug, a good
problems yourself. Instead, have a 1. Spark plug gap 6
estimate of the correct torque is 1/4-
Yamaha dealer check the vehicle. 1/2 turn past finger tight. However, the
Spark plug gap: spark plug should be tightened to the 7
2. Check the spark plug for elec- 0.7-0.8 mm (0.028-0.032 in) specified torque as soon as possible.
trode erosion and excessive car-
8
bon or other deposits, and re- 4. Install the spark plug cap.
place it if necessary.
9
Specified spark plug:
CR7E (NGK) 10
6-7
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-8

EAUB1350
To check the engine oil level
Engine oil and oil filter 1. Place the vehicle on a level surface
element and hold it in an upright position.
1 The engine oil level should be checked NOTE:
before each ride. In addition, the oil must Make sure that the vehicle is posi-
2 be changed and the oil filter element re- tioned straight up when checking the
placed at the intervals specified in the pe- oil level. A slight tilt to the side can re-
riodic maintenance and lubrication chart. sult in a false reading.
3
2. Start the engine, warm it up for 1. Engine oil filler cap

4 2. Maximum level mark
10-15 minutes, let it continue to
3. Minimum level mark
idle for 20-30 seconds, and then
5 turn it off. EWAB0010
3. Wait a few minutes until the oil WARNING 0

6 settles, remove the oil filler cap, The exhaust pipes are very hot dur-
wipe the dipstick clean, insert it ing and following operation. To pre-
back into the oil filler hole (without vent burns when removing the oil
7 screwing it in), and then remove it filler cap, use extra care not to
again to check the oil level. touch the exhaust pipes.
8
9 NOTE:
● The engine oil tank is located in
front of the frame.
10
● The engine oil should be between
the minimum and maximum level
marks.
6-8
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-9

ECA10010
To change the engine oil
CAUTION:
(with or without oil filter element
Do not operate the vehicle until you replacement)
know that the engine oil level is suf- 1. Start the engine, warm it up for 1
ficient. several minutes, and then turn
EWA10360
it off. 2
WARNING 0 2. Place the motorcycle on its side
stand, then place an oil pan under
Never remove the engine oil tank 3
the oil tank and another under the
cap after high-speed operation,
engine to collect the used oil.
otherwise hot engine oil could 1. Engine oil crankcase drain bolt
3. Remove the engine oil filler cap 4
spout out and cause damage or in- 2. Engine oil tank drain bolt
and the drain bolt to drain the oil
jury. Always let the engine oil cool
from the crankcase.
down sufficiently before removing 5. Remove the oil filter element 5
4. Remove the drain bolt to drain the
the oil tank cap. drain bolt to drain the oil from the
oil from the oil tank.
oil filter element. 6
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise 7
it to the correct level.
5. Install the oil filler cap. 8
10
6-9
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-10

Tightening torques:
Engine oil drain bolt (crankcase):
30 Nm (3.0 m·kgf, 22 ft·lbf)
1 Engine oil drain bolt (oil tank):
30 Nm (3.0 m·kgf, 22 ft·lbf)
2
10. Add the specified amount of the
3 recommended engine oil, and
then install and tighten the oil filler
1. Engine oil filter element drain bolt 1. Engine oil filter element cap.
4 2. Oil filter element cover bolts 2. O-rings
5 NOTE:
Tightening torques:
Skip steps 6-8 if the oil filter element is Oil filter element cover bolt:
6 not being replaced. 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil filter element drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
6. Remove the oil filter element cov-
7
er by removing the bolts.
7. Remove and replace the oil filter NOTE:
8 element and O-rings. Make sure that the O-rings are proper-
8. Install the oil filter element cover ly seated.
9 by installing the bolts and the oil
filter element drain bolt, then 9. Install the oil drain bolts, and then
tightening them to the specified tighten them to the specified
10
torques. torques.
6-10
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-11

ECAB0030 ECA11620
11. Start the engine, and then let it
CAUTION: CAUTION:
idle for several minutes while
The engine oil tank must be filled in ● In order to prevent clutch slip- checking it for oil leakage. If oil is
2 steps. First, fill the engine oil tank page (since the engine oil also leaking, immediately turn the en- 1
with 2.0 L (2.11 US qt) (1.75 Imp.qt) lubricates the clutch), do not gine off and check for the cause.
of the recommended engine oil. mix any chemical additives. Do 12. Turn the engine off, and then 2
Then, start the engine, race it 5 or 6 not use oils with a diesel speci- check the oil level and correct it if
times, turn it off, and then add the fication of “CD” or oils of a necessary.
remainder of the engine oil. higher quality than specified. In 3
addition, do not use oils la-
beled “ENERGY CONSERVING 4
Recommended engine oil: II” or higher.
See page 8-1. ● Make sure that no foreign ma- 5
Oil quantity:
terial enters the crankcase.
Without oil filter element
replacement:
6
3.0 L (3.17 US qt) (2.64 Imp.qt)
With oil filter element replacement:
3.1 L (3.28 US qt) (2.72 Imp.qt) 7
10
6-11
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-12

EAU20070 NOTE: ECA10470
CAUTION:
Coolant The coolant should be between the
minimum and maximum level marks. ● If coolant is not available, use
The coolant level should be checked
1 distilled water or soft tap water
before each ride. In addition, the
instead. Do not use hard water
coolant must be changed at the inter-
2 or salt water since it is harmful
vals specified in the periodic mainte-
to the engine.
nance and lubrication chart.
● If water has been used instead
3 EAU20090
of coolant, replace it with
To check the coolant level coolant as soon as possible,
4 1. Place the vehicle on a level sur- otherwise the engine may not
face and hold it in an upright posi- be sufficiently cooled and the
5 tion. cooling system will not be pro-
1. Coolant reservoir tected against frost and corro-
2. Maximum level mark sion.
NOTE: 3. Minimum level mark
6
● The coolant level must be 4. Reservoir cap ● If water has been added to the
checked on a cold engine since coolant, have a Yamaha dealer
7 the level varies with engine tem- 3. If the coolant is at or below the check the antifreeze content of
perature. minimum level mark, open the the coolant as soon as possi-
8 ● Make sure that the vehicle is posi-
reservoir cap, add coolant to the ble, otherwise the effective-
tioned straight up when checking maximum level mark, and then ness of the coolant will be re-
the coolant level. A slight tilt to the close the reservoir cap. duced.
9
side can result in a false reading.
Coolant reservoir capacity:
10 2. Check the coolant level in the 0.25 L (0.26 US qt) (0.22 Imp.qt)
coolant reservoir.
6-12
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-13

EWA10380 EAUB1280
To replace the air filter element
WARNING 0 Replacing the air filter
Never attempt to remove the radia- element and cleaning the
tor cap when the engine is hot. check hoses 1
The air filter element should be re-
NOTE: placed at the intervals specified in the 2
periodic maintenance and lubrication
● The radiator fan is automatically
chart. Replace the air filter element 3
switched on or off according to
more frequently if you are riding in un-
the coolant temperature in the ra-
usually wet or dusty areas. In addition,
diator. 4
the air filter check hoses must be fre-
● If the engine overheats, see page 1. Air filter case
quently checked and cleaned if neces- 2. Screws
3-4 for further instructions. sary. 5
1. Remove the air filter case cover
EAU33030
by removing the screws.
Changing the coolant 6
2. Pull the air filter element out.
EWA10380 3. Insert a new air filter element into
WARNING 0 the air filter case as shown. 7
Never attempt to remove the radia-
tor cap when the engine is hot. 8
The coolant must be changed at the

intervals specified in the periodic 9
maintenance and lubrication chart.
Have a Yamaha dealer change the 10
coolant.
6-13
MY03 04-06 ING 6-10-2005 9:24 Pagina 6-14

EAU34300
To clean the air filter check hoses
Adjusting the engine idling
speed
1
1. Air filter element

4
ECA10480 1. Air filter check hose (case cover)
CAUTION:
5
1. Check the hoses shown for accu-
● Make sure that the air filter ele- 1. Idle adjusting screw
mulated dirt, water or oil.
ment is properly seated in the
6 2. If dirt, water or oil is visible, re- The engine idling speed must be
air filter case.
move the hose, clean it, and then checked and, if necessary, adjusted
● The engine should never be op- install it in its original position.
7 as follows at the intervals specified in
erated without the air filter ele-
the periodic maintenance and lubrica-
ment installed, otherwise the
8 tion chart.
piston(s) and/or cylinder(s) may
The engine should be warm before
become excessively worn.
making this adjustment.
9
4. Install the air filter case cover by
NOTE:
installing the screws.
10 The engine is warm when it quickly re-
sponds to the throttle.
6-14
EAU21381 EAU21401
Check the engine idling speed and, if
necessary, adjust it to specification by Checking the throttle cable Valve clearance
turning the idle adjusting screw. To in- free play The valve clearance changes with
crease the engine idling speed, turn use, resulting in improper air-fuel mix- 1
the screw in direction (a). To decrease ture and/or engine noise. To prevent
the engine idling speed, turn the screw this from occurring, the valve clear- 2
in direction (b). ance must be adjusted by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication 3
Engine idling speed:
1300-1500 r/min chart.
1400-1600 r/min (EU3 version) 4
5
NOTE:
If the specified idling speed cannot be 1. Throttle cable free play
obtained as described above, have a 6
Yamaha dealer make the adjustment. The throttle cable free play should
measure 3.0-5.0 mm (0.12-0.20 in) at 7
the throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it. 8
10
6-15
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-16

EAU21660 EWA11020
Tire air pressure WARNING 0
Tires (measured on cold tires):
To maximize the performance, durabil- Up to 90 kg (198 lb): Because loading has an enormous
1 ity, and safe operation of your motor- Front: impact on the handling, braking,
cycle, note the following points regard- 210 kPa (30 psi) (2.1 kgf/cm2) performance and safety character-
Rear: istics of your motorcycle, you
2 ing the specified tires. 230 kPa (33 psi) (2.3 kgf/cm2) should keep the following precau-
90 kg (198 lb) to maximum load:
Tire air pressure Front: tions in mind.
3 The tire air pressure should be 230 kPa (33 psi) (2.3 kgf/cm2) ● NEVER OVERLOAD THE MO-
checked and, if necessary, adjusted Rear: TORCYCLE! Operation of an
250 kPa (36 psi) (2.5 kgf/cm2)
4 before each ride. overloaded motorcycle may re-
High-speed riding:
Front: sult in tire damage, loss of con-
EWA10500
WARNING 0 210 kPa (30 psi) (2.1 kgf/cm2) trol, or severe injury. Make sure
5
Rear: that the total weight of rider,
● The tire air pressure must be 230 kPa (33 psi) (2.3 kgf/cm2) passenger, cargo, and acces-
6 checked and adjusted on cold Maximum load*:
sories does not exceed the
tires (i.e., when the tempera- 186 kg (410 lb)
* Total weight of rider, passenger, specified maximum load for the
ture of the tires equals the am- vehicle.
7 cargo and accessories
bient temperature).
● Do not carry along loosely
● The tire air pressure must be
8 packed items, which can shift
adjusted in accordance with during a ride.
the riding speed and with the
● Securely pack the heaviest
9 total weight of rider, passenger,
cargo, and accessories ap- items close to the center of the
proved for this model. motorcycle and distribute the
10 weight evenly on both sides.
6-16
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-17

● Adjust the suspension and tire Tire inspection NOTE:
air pressure with regard to the The tire tread depth limits may differ
load. from country to country. Always com-
● Check the tire condition and air ply with the local regulations. 1
pressure before each ride.
EWA10470
WARNING 0 2
● Have a Yamaha dealer replace
excessively worn tires. Besides 3
being illegal, operating the ve-
hicle with excessively worn 4
1. Tire sidewall tires decreases riding stability
2. Tire tread depth and can lead to loss of control.
5
● The replacement of all wheel
The tires must be checked before and brake related parts, includ-
each ride. If the center tread depth ing the tires, should be left to a 6
reaches the specified limit, if the tire Yamaha dealer, who has the
has a nail or glass fragments in it, or if necessary professional knowl-
the sidewall is cracked, have a Yama- 7
edge and experience.
ha dealer replace the tire immediately.
8
Minimum tire tread depth
(front and rear): 9
1.6 mm (0.06 in)
10
6-17
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-18

Tire information EWA10900
WARNING 0 Front tire:

● The front and rear tires should Size:
120/70-ZR17 M/C (58W)
1 be of the same make and de- 120/70-R17 M/C (58H)
sign, otherwise the handling Manufacturer/model:
characteristics of the motorcy- DUNLOP D270F
2 PIRELLI SCORPION SYNC
cle cannot be guaranteed.
Tire air valve:
● After extensive tests, only the
3 TR412
tires listed below have been Valve core:
approved for this model by #9000A (standard)
4 Yamaha Motor Italia S.P.A. Rear tire:
1. Tire air valve Size:
● Always make sure that the
2. Valve core 160/60-ZR17 M/C (69W)
5 3. Valve cap valve caps are securely in- 160/60-R17 M/C (69H)
stalled to prevent air pressure Manufacturer/model:
This motorcycle is equipped with cast leakage. DUNLOP D270
6 PIRELLI SCORPION SYNC
wheels and tubeless tires with valves. ● Use only the tire valves and Tire air valve:
valve cores listed below to TR412
7 avoid tire deflation during a Valve core:
ride. #9000A (standard)
8
10
6-18
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-19

EWA10600 EAU21960 EAU22041
WARNING 0 Cast wheels Adjusting the clutch lever

This motorcycle is fitted with super- To maximize the performance, durabil- free play
high-speed tires. Note the following ity, and safe operation of your motor- 1
points in order to make the most ef- cycle, note the following points regard-
ficient use of these tires. ing the specified wheels. 2
● Use only the specified replace- ● The wheel rims should be
ment tires. Other tires may run checked for cracks, bends or
the danger of bursting at super warpage before each ride. If any 3
high speeds. damage is found, have a Yamaha
● Brand-new tires can have a rel- dealer replace the wheel. Do not 4
atively poor grip on certain attempt even the smallest repair
road surfaces until they have to the wheel. A deformed or 5
been "broken in". Therefore, it cracked wheel must be replaced. 1. Locknut
is advisable before doing any ● The wheel should be balanced 2. Adjusting bolt
3. Clutch lever free play 6
high-speed riding to ride con- whenever either the tire or wheel
servatively for approximately has been changed or replaced.
The clutch lever free play should mea-
100 km (60 mi) after installing a An unbalanced wheel can result 7
sure 10.0-15.0 mm (0.39-0.59 in) as
new tire. in poor performance, adverse
shown. Periodically check the clutch
● The tires must be warmed up handling characteristics, and a
lever free play and, if necessary, ad- 8
before a high-speed run. shortened tire life.
just it as follows.
● Ride at moderate speeds after
● Always adjust the tire air pres- 1. Loosen the locknut at the clutch
changing a tire since the tire sur- 9
sure according to the operating lever.
face must first be "broken in" for it
conditions. 2. To increase the clutch lever free
to develop its optimal characteris- 10
play, turn the adjusting bolt in di-
tics.
rection (a). To decrease the clutch
lever free play, turn the adjusting
bolt in direction (b).
6-19
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-20

NOTE: EAU22390
If the specified clutch lever free play Checking the front and rear
could be obtained as described brake pads
1 above, tighten the locknut and skip the The front and rear brake pads must be
rest of the procedure, otherwise pro- checked for wear at the intervals spec-
2 ceed as follows. ified in the periodic maintenance and
lubrication chart.
3. Fully turn the adjusting bolt at the
3
clutch lever in direction (a) to
loosen the clutch cable.
1. Locknut
4 4. Loosen the locknut at the 2. Clutch lever free play adjusting nut
crankcase. (crankcase)
5
5. To increase the clutch lever free
play, turn the adjusting nut in di-
6 rection (a). To decrease the clutch
lever free play, turn the adjusting
7 nut in direction (b).
6. Tighten the locknut at the clutch
lever and the crankcase.
8
10
6-20
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-21

EAU22420 EAU22500 EAU22580
Front brake pads Rear brake pads Checking the brake fluid
level
Front brake 1
4
1. Front brake pad wear indicator groove 1. Rear brake pad lining thickness
5
Each front brake pad is provided with Check each rear brake pad for dam-
a wear indicator groove, which allows age and measure the lining thickness. 6
you to check the brake pad wear with- If a brake pad is damaged or if the lin- Rear brake
out having to disassemble the brake. ing thickness is less than 1.0 mm
To check the brake pad wear, check (0.04 in), have a Yamaha dealer re- 7
the wear indicator groove. If a brake place the brake pads as a set.
pad has worn to the point that the 8
wear indicator groove has almost dis-
appeared, have a Yamaha dealer re- 9
place the brake pads as a set.
10
6-21
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-22

Insufficient brake fluid may allow air to ● Refill with the same type of brake EAU22730
enter the brake system, possibly caus- fluid. Mixing fluids may result in a Changing the brake fluid
ing it to become ineffective. harmful chemical reaction and Have a Yamaha dealer change the
1 Before riding, check that the brake flu- lead to poor braking performance. brake fluid at the intervals specified in
id is above the minimum level mark ● Be careful that water does not en- the NOTE after the periodic mainte-
2 and replenish if necessary. A low ter the brake fluid reservoir when nance and lubrication chart. In addi-
brake fluid level may indicate worn refilling. Water will significantly tion, have the oil seals of the master
brake pads and/or brake system leak- lower the boiling point of the fluid cylinders and calipers as well as the
3 age. If the brake fluid level is low, be and may result in vapor lock. brake hoses replaced at the intervals
sure to check the brake pads for wear ● Brake fluid may deteriorate paint- listed below or whenever they are
4 and the brake system for leakage. ed surfaces or plastic parts. Al- damaged or leaking.
Observe these precautions: ways clean up spilled fluid imme- ● Oil seals: Replace every two
● When checking the fluid level, diately. years.
5
make sure that the top of the ● As the brake pads wear, it is nor- ● Brake hoses: Replace every four
brake fluid reservoir is level. mal for the brake fluid level to years.
6 ● Use only the recommended qual- gradually go down. However, if
ity brake fluid, otherwise the rub- the brake fluid level goes down
7 ber seals may deteriorate, caus- suddenly, have a Yamaha dealer
ing leakage and poor braking check the cause.
performance.
8
Recommended brake fluid:

9 DOT 4
10
6-22
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-23

EAU22760
2. Shift the transmission into the EAU34311
Drive chain slack neutral position. To adjust the drive chain slack
The drive chain slack should be 3. Move the rear wheel by pushing 1. Loosen the axle nut and the lock-
checked before each ride and adjusted the motorcycle to locate the tight- nut on each side of the swingarm. 1
if necessary. est portion of the drive chain, and 2. To tighten the drive chain, turn the
then measure the drive chain adjusting bolt on each side of the 2
EAU22771
slack as shown. swingarm in direction (a). To
To check the drive chain slack
loosen the drive chain, turn the
adjusting bolt on each side of the 3
Drive chain slack:
40.0-50.0 mm (1.57-1.97 in) swingarm in direction (b), and
then push the rear wheel forward. 4
4. If the drive chain slack is incor- NOTE:
rect, adjust it as follows. 5
Using the alignment marks on each
side of the swingarm, make sure that
both chain pullers are in the same po- 6
sition for proper wheel alignment.
1. Drive chain slack 7
1. Place the motorcycle on the side-

stand. 8
NOTE: 9
When checking and adjusting the dri-
ve chain slack, there should be no
10
weight on the motorcycle.
6-23
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-24

EAU23022
3. Tighten the locknuts, then the
axle nut to their specified torques. Cleaning and lubricating
the drive chain
1 The drive chain must be cleaned and
Tightening torques:
Locknut: lubricated at the intervals specified in
2 16 Nm (1.6 m·kgf, 11 ft·lbf) the periodic maintenance and lubrica-
Axle nut: tion chart, otherwise it will quickly
150 Nm (15.0 m·kgf, 108 ft·lbf) wear out, especially when riding in
3
dusty or wet areas. Service the drive
1. Axle nut
chain as follows.
4 2. Drive chain slack adjusting bolt ECA10581
3. Locknut CAUTION:
4. Alignment marks
5
ECA10570 The drive chain must be lubricated
after washing the motorcycle and
6 CAUTION:
riding in the rain.
Improper drive chain slack will
7 overload the engine as well as oth- 1. Clean the drive chain with
er vital parts of the motorcycle and kerosene and a small soft brush.
can lead to chain slippage or break-
8 age. To prevent this from occurring,
ECA11120
CAUTION:
keep the drive chain slack within
9 the specified limits. To prevent damaging the O-rings,
do not clean the drive chain with
steam cleaners, high-pressure
10 washers or inappropriate solvents.
6-24
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-25

EAU23100 EAU23111
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive Checking and lubricating Checking and lubricating
chain with a special O-ring chain the cables the throttle grip and cable
lubricant. The operation of all control cables and The operation of the throttle grip 1
ECA11110 the condition of the cables should be should be checked before each ride.
CAUTION: checked before each ride, and the ca- In addition, the cable should be lubri- 2
bles and cable ends should be lubricated at the intervals specified in the
Do not use engine oil or any other
cated if necessary. If a cable is dam- periodic maintenance chart.
lubricants for the drive chain, as 3
aged or does not move smoothly,
they may contain substances that
have a Yamaha dealer check or re-
could damage the O-rings. 4
place it.
Recommended lubricant: 5
Engine oil
6
EWA10720
WARNING 0 7
Damage to the outer sheath may in-
terfere with proper cable operation 8
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe 9
conditions.
10
6-25
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-26

EAU23140 EAU23180
The operation of the brake and clutch
Checking and lubricating levers should be checked before each Lubricating the brake
the brake and clutch levers ride, and the lever pivots should be lu- pedal
1 Brake lever bricated if necessary.
2 Recommended lubricant:
Lithium-soap-based grease
3 (all-purpose grease)
5
The operation of the brake pedal
6 Clutch lever should be checked before each ride,
and the pedal pivot should be lubricat-
7 ed if necessary.
8 Recommended lubricant:
(all-purpose grease)
9
10
6-26
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-27

EAU23200 EAUB1240 EAU23271
Checking and lubricating Lubricating the side Checking the front fork
the sidestand suspension The condition and operation of the
front fork must be checked as follows 1
at the intervals specified in the period-
ic maintenance and lubrication chart. 2
To check the condition

3
EWA10750
WARNING 0
4
Securely support the motorcycle so
that there is no danger of it falling
over. 5
The operation of the sidestand should The pivoting points of the side suspen-
be checked before each ride, and the sion must be lubricated at the intervals Check the inner tubes for scratches, 6
sidestand pivot and metal-to-metal specified in the periodic maintenance damage and excessive oil leakage.
contact surfaces should be lubricated and lubrication chart.
if necessary. 7
To check the operation
EWA10730 Recommended lubricant: 1. Place the motorcycle on a level
WARNING 0 Swingarm pivots: surface and hold it in an upright 8
If the sidestand does not move up Bearing grease position.
and down smoothly, have a Yamaha Other pivoting points: 2. While applying the front brake, 9
dealer check or repair it. Lithium-soap-based grease push down hard on the handle-
bars several times to check if the
front fork compresses and re- 10
Recommended lubricant: bounds smoothly.
(all-purpose grease)
6-27
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-28

EAU23280 EWA10750
Checking the steering WARNING 0

Worn or loose steering bearings may Securely support the motorcycle so
1 cause danger. Therefore, the opera- that there is no danger of it falling
tion of the steering must be checked over.
2 as follows at the intervals specified in
the periodic maintenance and lubrica- 2. Hold the lower ends of the front
tion chart. fork legs and try to move them for-
3 ward and backward. If any free
play can be felt, have a Yamaha
4 ECA10590 dealer check or repair the steering.
CAUTION:
5 If any damage is found or the front

fork does not operate smoothly,
have a Yamaha dealer check or re-
6 pair it.
7
1. Place a stand under the engine to
8 raise the front wheel off the
ground.
9
10
6-28
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-29

EAU23290 EAUB1270
Checking the wheel bearings Battery

The front and rear wheel bearings This model is equipped with a sealed-
must be checked at the intervals spec- type (MF) battery, which does not re- 1
ified in the periodic maintenance and quire any maintenance. There is no
lubrication chart. If there is play in the need to check the electrolyte or to add 2
wheel hub or if the wheel does not turn distilled water.
smoothly, have a Yamaha dealer
check the wheel bearings.
ECA10620 3
CAUTION:
Never attempt to remove the bat- 1. Fuel tank rear bolt
4
tery cell seals, as this would perma-
nently damage the battery.
5
To access the battery
1. Remove the passenger seat and 6
rider seat. (See page 3-14.)
2. Remove panels A and B. (See 7
page 6-6.)
8
1. Fuel tank front bolt (RH)
2. Fuel tank front bolt (LH) 9
10
6-29
MY03 04-06 ING 6-10-2005 16:10 Pagina 6-30

EWA10760
WARNING 0
● Electrolyte is poisonous and
1 dangerous since it contains
sulfuric acid, which causes se-
vere burns. Avoid any contact
2
with skin, eyes or clothing and
always shield your eyes when
3 working near batteries. In case
of contact, administer the fol-
1. Fuel tank couplers 1. Positive battery terminal lowing FIRST AID.
4 2. Fuel hose 2. Negative battery terminal
3. Fuel tank breather/overflow hoses • EXTERNAL: Flush with plenty
4. Clamps To charge the battery of water.
5
Have a Yamaha dealer charge the bat- • INTERNAL: Drink large quan-
3. Remove the fuel tank, by remov- tery as soon as possible if it seems to tities of water or milk and im-
6 ing the bolt and the washer at the have discharged. Keep in mind that mediately call a physician.
rear of the fuel tank, and the two the battery tends to discharge more • EYES: Flush with water for 15
7 bolts at the front of the fuel tank. quickly if the vehicle is equipped with minutes and seek prompt
4. Remove the clamp shown, and optional electrical accessories. medical attention.
then remove the fuel hoses.
8 ● Batteries produce explosive hy-
5. Remove the fuel tank by pulling it
drogen gas. Therefore, keep
upward.
sparks, flames, cigarettes, etc.,
9 6. Remove the battery cover by
away from the battery and pro-
pulling it upward.
vide sufficient ventilation when
10 charging it in an enclosed space.
● KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
6-30
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-31

To store the battery ECA10630 EAUB1260
CAUTION: Replacing the fuses
1. If the vehicle will not be used for
more than one month, remove the ● Always keep the battery
battery, fully charge it, and then charged. Storing a discharged 1
place it in a cool, dry place. battery can cause permanent
2. If the battery will be stored for battery damage.
● To charge a sealed-type (MF) 2
more than two months, check it at
least once a month and fully battery, a special (constant-
charge it if necessary. voltage) battery charger is re- 3
3. Fully charge the battery before in- quired. Using a conventional
stallation. battery charger will damage 4
4. After installation, make sure that the battery. If you do not have
the battery leads are properly access to a sealed-type (MF) 1. Main fuse
battery charger, have a Yamaha 2. Reserve fuse 5
connected to the battery termi-
nals. dealer charge your battery.
6
10
6-31
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-32

ECA10640
Specified fuses: CAUTION:

Main fuse:
Do not use a fuse of a higher am-
30 A
1 perage rating than recommended
Fuse box:
Parking lighting fuse: to avoid causing extensive damage
2 10 A to the electrical system and possi-
Signaling system fuse: bly a fire.
10 A
3 Headlight fuse: 3. Turn the key to “ON” and turn on
20 A the electrical circuit in question to
1. Parking lighting fuse Ignition fuse: check if the device operates.
4 2. Signaling system fuse 10 A 4. If the fuse immediately blows
3. Headlight fuse
4. Ignition fuse Electronic fuel injection fuse: again, have a Yamaha dealer
5 5. Electronic fuel injection fuse 10 A
check the electrical system.
6. Radiator fan fuse Radiator fan fuse:
7. Backup fuse 7.5 A
6 8. Reserve fuses
Fuel injection system fuse:
10 A
7 The main fuse is located under the fu- Backup fuse (for odometer,
el tank. (See page 6-31.) clock and immobilizer):
The fuse box which contains the fuses 10 A
8 for the individual circuits is located un-
der the rider seat. (See page 3-15.)
9 If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
10 the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
6-32
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-33

EAUB1360
1. Turn the handlebar to the left side
Replacing the headlight bulb to access the headlight coupler.
2. Disconnect the headlight coupler,
and then remove the bulb cover. 1
3. Unhook the headlight bulb holder,
and then remove the defective 2
bulb.
EWA10790
3
WARNING 0
Headlight bulbs get very hot. There- 1. Do not touch this area
4
fore, keep flammable products ECA10650
away from a lit headlight bulb, and CAUTION:

1. Headlight coupler
2. Headlight bulb cover do not touch the bulb until it has Take care not to damage the fol- 5
cooled down. lowing parts:
● Headlight bulb 6
4. Place a new headlight bulb into • Do not touch the glass part
position, and then secure it with of the headlight bulb to keep
the bulb holder. 7
it free from oil, otherwise the
transparency of the glass,
the luminosity of the bulb, 8
and the bulb life will be ad-
versely affected. Thoroughly 9
clean off any dirt and finger-
1. Headlight bulb holder prints on the headlight bulb
2. Headlight bulb 10
using a cloth moistened with
alcohol or thinner.
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
6-33
MY03 04-06 ING 6-10-2005 9:25 Pagina 6-34

● Headlight lens EAUB1380 EAUB1370
• Do not affix any type of tinted Replacing an auxiliary Replacing the tail/brake
film or stickers to the headlight bulb light bulb
1 light lens.
• Do not use a headlight bulb
2 of a wattage higher than
specified.
3 5. Install the headlight bulb cover,

and then connect the coupler.
4 6. Have a Yamaha dealer adjust the
headlight beam if necessary.
5
1. Auxiliary light socket 1. Tail/brake light bulb cover
2. Auxiliary light bulb 2. Cover bolts
6
If the auxiliary light bulb burns out, re-
7 place it as follows.
1. Turn the handlebar to the right or
left side to access the auxiliary
8 light socket.
2. Remove the auxiliary light socket
9 (together with the bulb) by pulling it.
3. Remove the defective bulb by
10 pulling it out.
4. Insert a new bulb into the socket.
1. Tail/brake light socket
5. Install the auxiliary light socket 2. Tail/brake light bulb
(together with the bulb) by push-
ing it in.
6-34
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-35

EAU24202 ECA11190
1. Remove the tail/brake light bulb
Replacing a turn signal CAUTION:
cover by removing the bolts.
2. Remove the socket (together with light bulb Do not overtighten the screw, oth-
the bulb) by turning it counter- erwise the lens may break. 1
clockwise.
3. Remove the defective bulb by 2
pushing it in and turning it coun-
terclockwise.
4. Insert a new bulb into the socket, 3
push it in, and then turn it clock-
wise until it stops. 4
5. Install the socket (together with
the bulb) by turning it clockwise.
5
6. Place the tail/brake light bulb 1. Screw
cover in its original position, insert 2. Turn signal light lens
the bolts and then tighten them to 3. Turn signal light bulb 6
the specified torque.
1. Remove the turn signal light lens
7
by removing the screw.
Tightening torque: 2. Remove the defective bulb by
Tail/brake light bulb cover bolt: pushing it in and turning it coun- 8
10 Nm (1.0 m·kgf, 7.2 ft·lbf) terclockwise.
3. Insert a new bulb into the socket, 9
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the 10
screw.
6-35
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-36

EAUB1410 EAU24350
3. Remove the defective bulb by
Replacing the license plate pulling it out of the socket. Supporting the motorcycle
light bulb 4. Insert a new bulb into the socket. Since this model is not equipped with
1 5. Install the bulb socket by pushing a centerstand, follow these precau-
it in. tions when removing the front and rear
2 6. Install the reinforcement plate in wheel or performing other mainte-
the original position, and then nance requiring the motorcycle to
tighten bolts and nuts to the spec- stand upright. Check that the motorcy-
3 ified torque. cle is in a stable and level position be-
fore starting any maintenance. A
4 Tightening torque: strong wooden box can be placed un-
Reinforcement plate nut: der the engine for added stability.
5 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1. Reinforcement plate Reinforcement plate bolt (centre): To service the front wheel
2. Bulb socket 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 1. Stabilize the rear of the motorcy-
6 3. License plate light bulb
Reinforcement plate bolt (upper): cle by using a motorcycle stand
10 Nm (1.0 m·kgf, 7.2 ft·lbf) or, if an additional motorcycle
1. Remove the reinforcement plate
7 stand is not available, by placing
by removing the bolts and nuts.
a jack under the frame in front of
2. Remove the license plate light
the rear wheel.
8 bulb socket by pulling it out.
2. Raise the front wheel off the
ground by using a motorcycle
9 NOTE:
stand.
When removing the license plate light
bulb socket, be careful not to pull too
10
hard.
6-36
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-37

To service the rear wheel EAU24360
1. Lift the front wheel off the ground
Raise the rear wheel off the ground by Front wheel according to the procedure on
EAU34390
using a motorcycle stand or, if a mo- page 6-36.
torcycle stand is not available, by plac- To remove the front wheel 2. Loosen the front wheel axle pinch 1
EWA10820
ing a jack either under each side of the bolt, then the wheel axle and the
WARNING 0
frame in front of the rear wheel or un- brake caliper bolts. 2
der each side of the swingarm. ● It is advisable to have a Yama- 3. Remove the brake hose holder on
ha dealer service the wheel. each side by removing the bolts.
● Securely support the motorcy- 4. Remove the brake caliper on 3
cle so that there is no danger of each side by removing the bolts.
it falling over. 4
ECA11050
CAUTION:
Do not apply the brake after the 5
brake calipers have been removed,
otherwise the brake pads will be 6
forced shut.
7
5. Pull the wheel axle out, and then
remove the wheel.
8
EAU24860
To install the front wheel

1. Front wheel axle pinch bolt 1. Lift the wheel up between the fork 9
2. Wheel axle bolt
3. Brake caliper bolts legs.
4. Brake hose holder bolt 2. Insert the wheel axle. 10
3. Lower the front wheel so that it is
on the ground.
6-37
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-38

EAU25080
4. Install the brake calipers by in-
stalling the bolts. Rear wheel
EAU25311
1 NOTE: To remove the rear wheel

EWA10820
Make sure that there is enough space WARNING 0

2 between the brake pads before in-
● It is advisable to have a Yama-
stalling the brake calipers onto the
brake discs. ha dealer service the wheel.
3 ● Securely support the motorcy-
5. Install the brake hose holders by cle so that there is no danger of
it falling over. 1. Wheel axle
4 installing the bolts. 2. Brake caliper bracket
6. Tighten the wheel axle, the front
5 wheel axle pinch bolt and the 1. Loosen the axle nut.
brake caliper bolts to the speci- 2. Lift the rear wheel off the ground
fied torques. according to the procedure on
6
page 6-36.
3. Remove the axle nut.
7 Tightening torques:
4. Loosen the locknut on each side
Wheel axle:
72 Nm (7.2 m·kgf, 52 ft·lbf)
of the swingarm.
8 Front wheel axle pinch bolt: 5. Turn the drive chain slack adjust-
14 Nm (1.4 m·kgf, 10 ft·lbf) ing bolts fully in direction (a) and
Brake caliper bolt: 1. Wheel axle nut push the wheel forward.
9
40 Nm (4.0 m·kgf, 29 ft·lbf) 2. Drive chain slack adjusting bolt 6. Remove the drive chain from the
3. Locknut rear sprocket.
4. Drive chain
10
7. Push down hard on the handlebar
several times to check for proper
fork operation.
6-38
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-39

NOTE: EAU34430 EAU25870
To install the rear wheel Troubleshooting

● If the drive chain is difficult to re-
1. Install the wheel and the brake Although Yamaha motorcycles receive
move, remove the wheel axle first,
caliper bracket by inserting the a thorough inspection before shipment 1
and then lift the wheel upward
wheel axle from the right-hand from the factory, trouble may occur
enough to remove the drive chain
side. during operation. Any problem in the
from the rear sprocket. 2
● The drive chain cannot be disas- fuel, compression, or ignition systems,
NOTE:
sembled. for example, can cause poor starting
● Make sure that the retainer on the and loss of power. 3
7. While supporting the brake swingarm is inserted into the slot The following troubleshooting charts
caliper bracket, pull the wheel in the brake caliper bracket. represent quick and easy procedures 4
● Make sure that there is enough for checking these vital systems your-
axle out, and then remove the
wheel. space between the brake pads self. However, should your motorcycle 5
before installing the wheel. require any repair, take it to a Yamaha
ECA11070
CAUTION: dealer, whose skilled technicians have
2. Install the drive chain onto the the necessary tools, experience, and 6
Do not apply the brake after the rear sprocket. know-how to service the motorcycle
wheel has been removed together 3. Install the axle nut, and then low- properly. 7
with the brake disc, otherwise the er the rear wheel so that it is on Use only genuine Yamaha replace-
brake pads will be forced shut. the ground. ment parts. Imitation parts may look
4. Adjust the drive chain slack. (See 8
like Yamaha parts, but they are often
page 6-23.) inferior, have a shorter service life and
5. Tighten the axle nut to the speci- can lead to expensive repair bills. 9
fied torque.
10
Tightening torque:
Axle nut:
150 Nm (15.0 m·kgf, 108 ft·lbf)
6-39
MY03 04-06 ING 6-10-2005 9:26 Pagina 6-40

EAU25921
Troubleshooting charts
Starting problems or poor engine performance
1 WARNING 0
Keep away open flames and do not smoke while checking or working on the fuel system.
2
1. Fuel
There is enough Check the
3 Check the fuel level in the
fuel. compression.
fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
4 Check the compression.
2. Compression
There is
5 Check the ignition.
compression.
Operate the electric
starter.
There is no Have a Yamaha dealer check
6 compression. the vehicle.
3. Ignition Wipe off with a dry cloth and correct
7 Open the throttle halfway and
Wet. the spark plug gap, or replace the operate the electric starter.
Remove the spark plug spark plug.
and check the electrodes.
8
Have a Yamaha dealer check the The engine does not start.
Dry.
vehicle. Check the battery.
9
4. Battery
The engine turns
10 over quickly. The battery is good.
Operate the electric The engine does
starter. not start. Have a
Yamaha dealer
The engine turns Check the battery lead connections, check the vehicle.
over slowly. and charge the battery if necessary.
6-40
MY03 04-06 ING 3-11-2005 10:01 Pagina 6-41

Engine overheating
EWA10400
WARNING 0
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be 1
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then 2
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap. 3
There is Have a Yamaha dealer check

4
leakage. and repair the cooling system.
The coolant level is low.
Check the cooling 5
system for leakage.
There is no Add coolant. (See NOTE.)
leakage.
Wait until the Check the coolant level 6
engine has cooled. in the reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have 7
is OK. a Yamaha dealer check and repair the cooling system.
8
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended 9
coolant as soon as possible.
10
6-41
MY03 07-10 ING 5-10-2005 17:09 Pagina 2
MOTORCYCLE CARE AND STORAGE

EAU26000
3. Remove extremely stubborn dirt, ● Do not use any harsh chemical
Care like oil burnt onto the crankcase, products on plastic parts. Be
While the open design of a motorcycle with a degreasing agent and a sure to avoid using cloths or
1 reveals the attractiveness of the tech- brush, but never apply such prod- sponges which have been in
nology, it also makes it more vulnera- ucts onto seals, gaskets, sprock- contact with strong or abrasive
2 ble. Rust and corrosion can develop ets, the drive chain and wheel cleaning products, solvent or
even if high-quality components are axles. Always rinse the dirt and thinner, fuel (gasoline), rust re-
used. A rusty exhaust pipe may go un- degreaser off with water. movers or inhibitors, brake flu-
3 noticed on a car, however, it detracts id, antifreeze or electrolyte.
Cleaning
from the overall appearance of a mo- ECA10770
● Do not use high-pressure
4 torcycle. Frequent and proper care CAUTION: washers or steam-jet cleaners
does not only comply with the terms of since they cause water seep-
● Avoid using strong acidic
5 the warranty, but it will also keep your age and deterioration in the fol-
motorcycle looking good, extend its wheel cleaners, especially on
lowing areas: seals (of wheel
life and optimize its performance. spoked wheels. If such prod-
and swingarm bearings, fork
6 ucts are used on hard-to-re-
and brakes), electric compo-
Before cleaning move dirt, do not leave the
nents (couplers, connectors,
1. Cover the muffler outlet with a cleaner on the affected area
7 instruments, switches and
plastic bag after the engine has any longer than instructed. Al-
lights), breather hoses and
cooled down. so, thoroughly rinse the area
8 vents.
2. Make sure that all caps and cov- off with water, immediately dry
ers as well as all electrical cou- it, and then apply a corrosion
9 plers and connectors, including protection spray.
the spark plug cap, are tightly in- ● Improper cleaning can damage
10 stalled. windshields, cowlings, panels
and other plastic parts. Use on-
ly a soft, clean cloth or sponge
with mild detergent and water
to clean plastic.
7-1
MY03 07-10 ING 5-10-2005 17:09 Pagina 3

● For motorcycles equipped with After riding in the rain, near the sea After cleaning
a windshield: Do not use strong or on salt-sprayed roads 1. Dry the motorcycle with a
cleaners or hard sponges as Since sea salt or salt sprayed on chamois or an absorbing cloth.
they will cause dulling or roads during winter are extremely cor- 2. Immediately dry the drive chain 1
scratching. Some cleaning rosive in combination with water, carry and lubricate it to prevent it from
compounds for plastic may out the following steps after each ride rusting. 2
leave scratches on the wind- in the rain, near the sea or on salt- 3. Use a chrome polish to shine
shield. Test the product on a sprayed roads. chrome, aluminum and stainless-
small hidden part of the wind- steel parts, including the exhaust 3
shield to make sure that it does NOTE: system. (Even the thermally in-
not leave any marks. If the Salt sprayed on roads in the winter duced discoloring of stainless- 4
windshield is scratched, use a may remain well into spring. steel exhaust systems can be re-
quality plastic polishing com- moved through polishing.)
5
pound after washing. 1. Clean the motorcycle with cold 4. To prevent corrosion, it is recom-
water and a mild detergent, after mended to apply a corrosion pro-
After normal use the engine has cooled down. tection spray on all metal, includ- 6
Remove dirt with warm water, a mild ing chrome- and nickel-plated,
detergent, and a soft, clean sponge, ECA10790
surfaces. 7
CAUTION:
and then rinse thoroughly with clean 5. Use spray oil as a universal
water. Use a toothbrush or bottlebrush Do not use warm water since it in- cleaner to remove any remaining
for hard-to-reach areas. Stubborn dirt creases the corrosive action of the 8
dirt.
and insects will come off more easily if salt. 6. Touch up minor paint damage
the area is covered with a wet cloth for caused by stones, etc. 9
a few minutes before cleaning. 2. Apply a corrosion protection 7. Wax all painted surfaces.
spray on all metal, including 8. Let the motorcycle dry completely 10
chrome- and nickel-plated, sur- before storing or covering it.
faces to prevent corrosion.
7-2
MY03 07-10 ING 5-10-2005 17:09 Pagina 4

EWA10930
NOTE: EAUM1900
WARNING 0 Storage
Consult a Yamaha dealer for advice
● Make sure that there is no oil or Short-term
on what products to use.
1 wax on the brakes or tires. If Always store your motorcycle in a cool,
necessary, clean the brake dry place and, if necessary, protect it
discs and brake linings with a against dust with a porous cover.
2
regular brake disc cleaner or
acetone, and wash the tires ECA10810
CAUTION:
3 with warm water and a mild de-
tergent. ● Storing the motorcycle in a
4 ● Before operating the motorcy- poorly ventilated room or cov-
cle test its braking perfor- ering it with a tarp, while it is
mance and cornering behavior. still wet, will allow water and
5 humidity to seep in and cause
ECA10800
CAUTION: rust.
6 ● To prevent corrosion, avoid
● Apply spray oil and wax spar- damp cellars, stables (because
ingly and make sure to wipe off of the presence of ammonia)
7
any excess and areas where strong chemi-
● Never apply oil or wax to any cals are stored.
8 rubber and plastic parts, but
treat them with a suitable care
9 product.
● Avoid using abrasive polishing
10 compounds as they will wear
away the paint.
7-3
MY03 07-10 ING 5-10-2005 17:09 Pagina 5

Long-term e. Remove the spark plug cap 7. Remove the battery and fully
Before storing your motorcycle for from the spark plug, and then charge it. Store it in a cool, dry
several months: install the spark plug and the place and charge it once a month.
1. Follow all the instructions in the spark plug cap. Do not store the battery in an ex- 1
“Care” section of this chapter. cessively cold or warm place [less
EWA10950
2. Fill up the fuel tank and add fuel WARNING 0 than 0 °C (30 °F) or more than 30 2
stabilizer (if available) to prevent °C (90 °F)]. For more information
To prevent damage or injury from
the fuel tank from rusting and the on storing the battery, see
sparking, make sure to ground the 3
fuel from deteriorating. page 6-31.
spark plug electrodes while turning
3. Perform the following steps to
the engine over. NOTE:
protect the cylinder, piston rings, 4
etc. from corrosion. Make any necessary repairs before
4. Lubricate all control cables and
a. Remove the spark plug cap storing the motorcycle.
the pivoting points of all levers 5
and spark plug.
and pedals as well as of the side-
b. Pour a teaspoonful of engine
stand/centerstand. 6
oil into the spark plug bore.
5. Check and, if necessary, correct
c. Install the spark plug cap onto
the tire air pressure, and then lift
the spark plug, and then place 7
the motorcycle so that both of its
the spark plug on the cylinder
wheels are off the ground. Alter-
head so that the electrodes
natively, turn the wheels a little 8
are grounded. (This will limit
every month in order to prevent
sparking during the next
the tires from becoming degraded 9
step.)
in one spot.
d. Turn the engine over several
6. Cover the muffler outlets with
times with the starter. (This 10
plastic bags to prevent moisture
will coat the cylinder wall with
from entering them.
oil.)
7-4
SPECIFICATIONS
Dimensions: Engine oil: Air filter:
Overall length: Type: Air filter element:
2070 mm (81.49 in) SAE10W30 or SAE10W40 or SAE15W40 Oil-coated paper element
Overall width: or SAE20W40 or SAE20W50 Fuel:
1 860 mm (33.85 in) -20 -10 0 10 20 30 40 50 °C Recommended fuel:
Overall height: Premium unleaded gasoline only
1115 mm (43.89 in) SAE 10W-30
2 Fuel tank capacity:
Seat height: SAE 10W-40 15.0 L (3.96 US gal) (3.30 Imp.gal)
805 mm (31.69 in) Fuel reserve amount:
Wheelbase: SAE 15W-40
3 4.25 L (1.12 US gal) (0.93 Imp.gal)
1420 mm (55.90 in)
SAE 20W-40 Fuel injection:
Ground clearance: Manufacturer:
4 200 mm (7.87 in) SAE 20W-50 DENSO
Minimum turning radius: Model:
2225 mm (87.59 in) Recommended engine oil grade:
297500-0390
5 Basic weight: API service SE, SF, SG type or higher
Engine oil quantity: Spark plug:
With oil and fuel:
Without oil filter element replacement: Manufacturer/model:
192 kg (423 lb) NGK/CR7E
6 195.2 kg (429 lb) (EU3 version) 3.00 L (3.17 US qt) (2.64 Imp.qt)
With oil filter element replacement: Gap:
Engine: 0.7-0.8 mm (0.028-0.032 in)
3.10 L (3.28 US qt) (2.72 Imp.qt)
7 Engine type:
Total amount (dry engine): Clutch:
Liquid cooled 4-stroke, SOHC
3.40 L (3.60 US qt) (2.99 Imp.qt) Clutch type:
Cylinder arrangement:
Cooling system: Wet, multiple-disc
8 Forward-inclined single cylinder
Displacement: Radiator capacity (including all routes): Transmission:
1.0 L (1.05 US qt) (0.88 Imp.qt) (Radiator) + Primary reduction system:
660.0 cm3 (40.27 cu.in)
9 0.25 L (0.26 US qt) (0.22 Imp.qt) Spur gear
Bore x stroke:
(Coolant reservoir) Primary reduction ratio:
100.0 x 84.0 mm (3.94 x 3.31 in)
Coolant reservoir capacity (up to the 75/36 (2.083)
Compression ratio:
10 maximum level mark): Secondary reduction system:
10.00 : 1
0.25 L (0.26 US qt) (0.22 Imp.qt) Chain drive
Starting system:
From low to full level: Secondary reduction ratio:
Electric starter
0.15 L (0.16 US qt) (0.13 Imp.qt) 47/15 (3.133)
Lubrication system:
Transmission type:
Dry sump
Constant mesh 5-speed
8-1
MY03 07-10 ING 5-10-2005 17:09 Pagina 7
SPECIFICATIONS
Operation: Manufacturer/model: Rear wheel:
Left foot operation DUNLOP D270 Type:
Gear ratio: PIRELLI SCORPION SYNC Cast wheel
1st:
Rim size:
30/12 (2.500) Load: 1
2nd: 17M/C x MT5.00
Maximum load:
26/16 (1.625)
186 kg (410 lb) Front brake:
3rd: Type:
23/20 (1.150) (Total weight of rider, passenger, cargo 2
Dual disc brake
4th: and accessories)
20/22 (0.909) Operation:
5th: Tire air pressure Right hand 3
20/26 (0.769) (measured on cold tires): Fluid:
Load: DOT 4
Chassis: 4
Frame type: Up to 90 kg (0-198 lb) Rear brake:
Truss diamond Front: Type:
210 kPa (30 psi) (2.1 kgf/cm3) Single disc brake
Caster angle: 5
26° Rear: Operation:
Trail: 230 kPa (33 psi) (2.3 kgf/cm3) Right foot
97.0 mm (3.81 in) Load: Fluid: 6
90-186 kg (198-410 lb) DOT 4
Front tire: Front suspension:
Front:
Type: Type: 7
230 kPa (33 psi) (2.3 kgf/cm3)
Tubeless Telescopic fork
Rear:
Size: Spring/damper type:
250 kPa (36 psi) (2.5 kgf/cm3)
120/70-ZR17M/C (58W), Coil spring/oil damper 8
120/70-R17M/C (58H) High-speed riding:
Front: Wheel travel:
Manufacturer/model: 130 mm (5.12 in)
DUNLOP D270F 210 kPa (30 psi) (2.1 kgf/cm3) 9
PIRELLI SCORPION SYNC Rear: Rear suspension:
230 kPa (33 psi) (2.3 kgf/cm3) Type:
Rear tire: Swingarm 10
Type: Front wheel: Spring/damper type:
Tubeless Type: Coil spring/gas-oil damper,
Size: Cast wheel spring preload adjustable
160/60-ZR17M/C (69W), Rim size: Wheel travel:
160/60-R17M/C (69H) 17M/C x MT3.50 120.0 mm (4.72 in)
8-2
MY03 07-10 ING 5-10-2005 17:09 Pagina 8
SPECIFICATIONS
Electrical system: Coolant temperature warning light:
Ignition system: LED
Transistorized coil ignition (digital) Engine trouble warning light:
Charging system: LED
1 A.C. magneto Immobilizer system indicator light:
LED
Battery:
2 Model:
GT9B-4 Fuses:
Main fuse:
Voltage, capacity:
3 30 A
12 V, 8 Ah
Headlight fuse:
Headlight: 20 A
Bulb type: Signaling system fuse:
4
Halogen bulb 10 A
Bulb voltage, wattage x quantity: Ignition fuse:
5 Headlight: 10 A
12 V, 55 W/60 W x 1 Parking lighting fuse:
Auxiliary light: 10 A
6 12 V, 3 W x 1 Radiator fan fuse:
Tail/brake light: 7.5 A
12 V, 5 W/21 W x 1 Fuel injection system fuse:
7 Front turn signal light: 10 A
12 V, 10 W x 2 Backup fuse (for odometer, clock and
Rear turn signal light: immobilizer):
8 12 V, 10 W x 2 10 A
Meter lighting:
9 LED (backlight)
Neutral indicator light:
LED
10 Turn signal indicator light:
LED
High beam indicator light:
LED
Fuel level warning light:
LED
8-3
MY03 07-10 ING 5-10-2005 17:09 Pagina 1
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and 1
model label information in the spaces
provided below for assistance when 2
ordering spare parts from a Yamaha
dealer or for reference in case the ve-
hicle is stolen. 3
KEY IDENTIFICATION NUMBER: 4

1. Key identification number 1. Vehicle identification number
2. Code re-registering key (red bow)
3. Standard keys (black bow) 5
The vehicle identification number is
stamped into the steering head pipe.
The key identification number is 6
Record this number in the space pro-
VEHICLE IDENTIFICATION NUMBER: stamped into the key tag.
vided.
Record this number in the space pro-
vided and use it for reference when or- 7
NOTE:
dering a new key.
The vehicle identification number is 8
used to identify your motorcycle and
MODEL LABEL INFORMATION: may be used to register your motorcy-
cle with the licensing authority in your 9
å area
ç 10
9-1
MY03 07-10 ING 5-10-2005 17:09 Pagina 2
CONSUMER INFORMATION
EAU26520
Model label
4
1. Model label
5
The model label is affixed to the frame
under the passenger seat. (See page
6 3-14.) Record the information on this
label in the space provided. This infor-
7 mation will be needed when ordering
spare parts from a Yamaha dealer.
8
10
9-2
MY03 07-10 ING 5-10-2005 17:09 Pagina 1
INDEX
A Checking and lubricating the Engine oil filter element....................6-10
Air filter element, cleaning the cables ...........................................6-25 Engine stop switch .............................3-9
check hoses..................................6-13 Checking and lubricating the Engine trouble warning light...............3-4
Air filter element, replacing ..............6-13 sidestand ......................................6-27 1
F
Anti-theft alarm (optional)...................3-8 Checking and lubricating the
Front fork, checking .........................6-27
Auxiliary light bulb, replacing ...........6-34 throttle grip and cable ...................6-25
Front wheel ......................................6-37 2
Checking the sidestand switch.........3-20 Installing........................................6-37
B Clock mode ........................................3-7
Battery..............................................6-29 Removing......................................6-37
Clutch lever ......................................3-10 Fuel ..................................................3-12 3
To access the battery....................6-29 Clutch lever free play, adjusting .......6-19 Fuel consumption, tips for reducing...5-3
To charge the battery....................6-30 Consumer information........................9-1 Fuel level warning light ......................3-4
To store the battery.......................6-31 Controls and instruments ...................2-3 4
Fuel tank breather/overflow hose.....3-13
Brake and clutch levers, Function ..........................................3-1 Fuel tank cap....................................3-11
checking and lubricating ...............6-26 Coolant.............................................6-12 Fuses, replacing...............................6-31 5
Brake fluid ........................................6-22 Coolant temperature warning light .....3-4
Changing ......................................6-22 H
D Handlebar switches............................3-9 6
Checking fluid level.......................6-21
Description .........................................2-1 Dimmer switch ................................3-9
Brake lever .......................................3-11
Controls and instrument .................2-3 Engine stop switch..........................3-9
Brake pads, checking.......................6-20 7
Left view..........................................2-1 Hazard switch ...............................3-10
Brake pedal ......................................3-11 Right view .......................................2-2 Horn switch .....................................3-9
Lubricating ....................................6-26 Dimmer switch....................................3-9 Pass switch.....................................3-9 8
C Drive chain, cleaning and Start switch .....................................3-9
Cables, checking and lubricating .....6-25 lubricating .....................................6-24 Turn signal switch ...........................3-9
Drive chain slack..............................6-23 Headlight bulb, replacing .................6-33 9
Care and storage ...............................7-1
Cast wheels......................................6-19 Adjusting .......................................6-23 High beam indicator light ...................3-4
Catalytic converter ...........................3-13 Checking.......................................6-23 Horn switch ........................................3-9 10
Checking and lubricating the E I
brake and clutch levers.................6-26 Engine break-in ..................................5-3 Identification numbers ........................9-1
Checking and lubricating the Engine idling speed, adjusting .........6-14 Idling speed, adjusting .....................6-14
brake pedal ...................................6-26 Engine oil and oil filter element..........6-8 Ignition circuit cut-off system............3-19
MY03 07-10 ING 5-10-2005 17:09 Pagina 2
INDEX
Checking operation procedure .....3-20 M R
Immobilizer system ............................3-1 Main switch/steering lock ...................3-2 Rear wheel .......................................6-38
Immobilizer system indicator light ......3-3 Model label.........................................9-2 Installing........................................6-38
1 Indicator and warning lights ...............3-4 Multi-function meter unit.....................3-5 Removing......................................6-38
Coolant temperature warning Clock mode.....................................3-7 Record the identification numbers .....9-1
light .................................................3-4 Indicator lights brightness S
2
Engine trouble warning light ...........3-4 control mode ...................................3-8 Safety information ..............................1-1
Fuel level warning light ...................3-4 Odometer, tripmeter modes............3-6 Seats ................................................3-14
3 High beam indicator light ................3-4 Self-diagnosis devices ....................3-7 Self-diagnosis devices .......................3-7
Immobilizer system indicator light...3-3 Tachometer .....................................3-6 Shift pedal ........................................3-10
4 Neutral indicator light......................3-4 Shifting ...............................................5-2
Turn signal indicator light................3-4 N
Shock absorber assembly
Indicator lights brightness Neutral indicator light .........................3-4 (adjusting) .....................................3-16
5 control mode ...................................3-8 O Side suspension, lubricating ............6-27
Instruments ........................................2-3 Odometer, tripmeter modes ...............3-6 Sidestand .........................................3-18
6 Instrument and control functions........3-1 Oil filter element ...............................6-10 Sidestand, checking and
Operation and important riding lubricating .....................................6-27
K
points ..............................................5-1 Sidestand switch, checking..............3-20
7 Key identification number...................9-1 Spark plug, checking..........................6-6
Keys ...................................................3-1 Owner’s tool kit ..................................6-1
Specifications .....................................8-1
8 L P Start switch.........................................3-9
License plate light bulb, replacing....6-36 Panels, removing and installing .........6-6 Starting the engine.............................5-1
Lubricating the brake and Parking ...............................................5-4 Steering, checking............................6-28
9 Pass switch ........................................3-9 Steering lock ......................................3-2
clutch levers..................................6-26
Lubricating the brake pedal..............6-26 Periodic maintenance and Storage...............................................7-3
10 Lubricating the cables ......................6-25 lubrication chart ..............................6-2 Supporting the motorcycle ...............6-36
Lubricating the drive chain ...............6-24 Periodic maintenance and minor T
Lubricating the sidestand .................6-27 repair...............................................6-1 Tachometer ........................................3-6
Lubricating the throttle grip and Pre-operation check list .....................4-2 Tail/brake light bulb, replacing..........6-34
cable .............................................6-25 Pre-operation checks .........................4-1 Throttle cable free play, adjusting ....6-15
MY03 07-10 ING 5-10-2005 17:09 Pagina 3
INDEX
Throttle grip and cable, checking
and lubricating ..............................6-25
Tips for reducing fuel consumption ....5-3
Tires .................................................6-16 1
Air pressure ..................................6-16
Tire information.............................6-18
Tire inspection ..............................6-17 2
Tool kit ................................................6-1
Troubleshooting................................6-39
3
Troubleshooting charts .................6-40
Engine overheating.......................6-41
Turn signal indicator light ...................3-4 4
Turn signal light bulb, replacing .......6-35
Turn signal switch ..............................3-9
5
V
Valve clearance................................6-15
Vehicle identification number .............9-1 6
W
Warning lights ....................................3-4 7
Wheel bearings, checking................6-29
Wheels, cast.....................................6-19 8
10
MY03 07-10 ING 5-10-2005 17:09 Pagina 4
10
Quarta cop. GB colori 6-10-2005 11:21 Pagina 2
YAMAHA MOTOR ITALIA S.P.A.

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Bulldog 01-03 ITA 22-06-2004 8:15 Pagina 3.

Hereby declare that the product:

Kind of equipment: IMMOBILIZER

is in compliance with following norm(s) or documents:

Place of issue: Shizuoka, Japan

Date of issue: 1 Aug. 2002

General manager of quality assurance div.

representative name and signature

MORIC CO., LTD.

Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

NOTE: A NOTE provides key information to make procedures easier or clearer.

* Product and specifications are subject to change without notice.

10 1. Main fuse (page 6-31) 6. Seat lock (page 3-14)

Controls and instruments

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Fuel level warning light “K”

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Do not operate the engine in the ODO 6 TRIP 1 6 TRIP 2 6 ODO

INSTRUMENT AND CONTROL FUNCTIONS

1. Use the code re-registering key to 3

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Handlebar switches Turn signal switch “y”

1. Engine stop switch “I/ B” Engine stop switch “I/B” 4

INSTRUMENT AND CONTROL FUNCTIONS

Hazard switch “r” Clutch lever Shift pedal

INSTRUMENT AND CONTROL FUNCTIONS

Brake lever Brake pedal Fuel tank cap

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

1. Yamaha U-LOCK (optional)

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

WARNING 0 Ignition circuit cut-off WARNING 0

INSTRUMENT AND CONTROL FUNCTIONS

3 YES NO The neutral switch may be defective.

YES NO The clutch switch may be defective.

Pre-operation check list

OPERATION AND IMPORTANT RIDING POINTS

Starting the engine CAUTION:

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

0-1000 km (0-600 mi) CAUTION: Parking

PERIODIC MAINTENANCE AND MINOR REPAIR

inspection, adjustment, and lubrica- WARNING 0 2

PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance and lubrication chart

4 ODOMETER READING (x 1,000 km) ANNUAL

5 1 ✻ Fuel line • Check fuel hoses for cracks or damage. √ √ √ √ √

8 4 Air filter element • Replace. √ √

PERIODIC MAINTENANCE AND MINOR REPAIR

• Make sure that all nuts, bolts and screws are 9