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❆❍ ✤  

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

TDM900
TDM900A
2B0-28199-E5
✲❈❄❆❍✥✤ ✤  

EAU26945

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

YAMAHA MOTOR ELECTRONICS CO., LTD.

1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan

DECLARATION of CONFORMITY

We
Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan

Hereby declare that the product:


Kind of equipment: IMMOBILIZER
Type-designation: 5SL-00

is in compliance with following norm(s) or documents:


R&TTE Directive(1999/5/EC)
EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)

Place of issue: Shizuoka, Japan

Date of issue: 1 Aug. 2002

Revision record
No. Contents Date
1 To change contact person and integrate type-designation. 9 Jun. 2005
2 Version up the norm of EN60950 to EN60950-1 27 Feb. 2006
3 To change company name 1 Mar. 2007

General manager of quality assurance div.


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INTRODUCTION
EAU10102

Welcome to the Yamaha world of motorcycling!


As the owner of the TDM900/TDM900A, you are benefiting from Yamaha’s vast experience and newest technology regard-
ing the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TDM900/TDM900A. The Owner’s
Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION


EAU10132

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in
WARNING
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE
vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.


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IMPORTANT MANUAL INFORMATION

EAU10200

TDM900/TDM900A
OWNER’S MANUAL
©2009 by Yamaha Motor Co., Ltd.
1st edition, September 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
✼✥✯✣✲ ✤ 
 

TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1 Adjusting the shock absorber Adjusting the engine idling
assembly ................................... 3-19 speed ........................................ 6-16
DESCRIPTION .................................. 2-1 Luggage strap holders ................. 3-21 Checking the throttle cable free
Left view .......................................... 2-1 Sidestand ..................................... 3-21 play ........................................... 6-16
Right view ........................................ 2-3 Ignition circuit cut-off system ........ 3-22 Valve clearance ........................... 6-17
Controls and instruments................. 2-5 Tires ............................................. 6-17
FOR YOUR SAFETY – Cast wheels ................................. 6-19
INSTRUMENT AND CONTROL PRE-OPERATION CHECKS ............. 4-1 Adjusting the clutch lever free
FUNCTIONS ....................................... 3-1 play ........................................... 6-20
Immobilizer system ......................... 3-1 OPERATION AND IMPORTANT Brake light switches ..................... 6-21
Main switch/steering lock ................ 3-2 RIDING POINTS ................................. 5-1 Checking the front and rear
Indicator and warning lights ............ 3-4 Starting the engine ......................... 5-1 brake pads ................................ 6-21
Tachometer unit .............................. 3-6 Shifting ........................................... 5-2 Checking the brake fluid level ...... 6-22
Coolant temperature gauge ............ 3-7 Tips for reducing fuel Changing the brake fluid .............. 6-23
Multi-function display ...................... 3-8 consumption ............................... 5-3 Drive chain slack .......................... 6-23
Anti-theft alarm (optional) ............... 3-9 Engine break-in .............................. 5-3 Cleaning and lubricating the
Handlebar switches ........................ 3-9 Parking ........................................... 5-4 drive chain ................................ 6-25
Clutch lever ................................... 3-11 Checking and lubricating the
Shift pedal ..................................... 3-11 PERIODIC MAINTENANCE AND cables ....................................... 6-25
Brake lever ................................... 3-11 ADJUSTMENT ................................... 6-1 Checking and lubricating the
Brake pedal .................................. 3-12 Owner’s tool kit ............................... 6-1 throttle grip and cable ............... 6-26
ABS (for ABS models) .................. 3-12 Periodic maintenance chart for Checking and lubricating the
Fuel tank cap ................................ 3-13 the emission control system ....... 6-2 brake and shift pedals .............. 6-26
Fuel ............................................... 3-14 General maintenance and Checking and lubricating the
Fuel tank breather/overflow lubrication chart .......................... 6-3 brake and clutch levers ............. 6-26
hose .......................................... 3-15 Removing and installing Checking and lubricating the
Catalytic converters ...................... 3-16 cowlings and panels ................... 6-7 sidestand .................................. 6-27
Seat .............................................. 3-16 Checking the spark plugs ............... 6-8 Lubricating the rear suspension ... 6-27
Storage compartment ................... 3-17 Engine oil and oil filter element ...... 6-9 Checking the front fork ................. 6-27
Adjusting the front fork .................. 3-18 Coolant ......................................... 6-12 Checking the steering .................. 6-28
Replacing the air filter element ..... 6-14 Checking the wheel bearings ....... 6-29
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TABLE OF CONTENTS
Battery .......................................... 6-29
Replacing the fuses ...................... 6-30
Replacing a headlight bulb ........... 6-32
Replacing the tail/brake light
bulb ........................................... 6-33
Replacing a turn signal light
bulb ........................................... 6-33
Replacing an auxiliary light
bulb ........................................... 6-34
Supporting the motorcycle ............ 6-34
Troubleshooting ............................ 6-35
Troubleshooting charts ................. 6-36

MOTORCYCLE CARE AND


STORAGE .......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3

SPECIFICATIONS ............................. 8-1

CONSUMER INFORMATION............. 9-1


Identification numbers .................... 9-1
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SAFETY INFORMATION
EAU10283
Safe Riding ● Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
1 As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. or equipment damage. See page 4-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- ● Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of ● The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of ● Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from by an automobile driver who did ● We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe ● Wear a brightly colored jacket. ● Many accidents have been caused
and proper riding techniques. ● Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely due to excessive speed or under-
sary by mechanical conditions. places for motorcycle accidents cornering (insufficient lean angle
to occur. for the speed).

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SAFETY INFORMATION
● Always obey the speed limit and Protective apparel Avoid Carbon Monoxide Poisoning
never travel faster than warrant- The majority of fatalities from motorcy- All engine exhaust contains carbon
ed by road and traffic conditions. cle accidents are the result of head in- monoxide, a deadly gas. Breathing car-
● Always signal before turning or juries. The use of a safety helmet is the bon monoxide can cause headaches,
changing lanes. Make sure that single most critical factor in the preven- dizziness, drowsiness, nausea, confu- 1
other motorists can see you. tion or reduction of head injuries. sion, and eventually death.
● The posture of the operator and ● Always wear an approved helmet. Carbon Monoxide is a colorless, odor-
passenger is important for proper ● Wear a face shield or goggles. less, tasteless gas which may be
control. Wind in your unprotected eyes present even if you do not see or smell
● The operator should keep both could contribute to an impairment any engine exhaust. Deadly levels of
hands on the handlebar and of vision that could delay seeing a carbon monoxide can collect rapidly
both feet on the operator foot- hazard. and you can quickly be overcome and
rests during operation to main- ● The use of a jacket, heavy boots, unable to save yourself. Also, deadly
tain control of the motorcycle. trousers, gloves, etc., is effective in levels of carbon monoxide can linger
● The passenger should always preventing or reducing abrasions for hours or days in enclosed or poorly
hold onto the operator, the seat or lacerations. ventilated areas. If you experience any
strap or grab bar, if equipped, ● Never wear loose-fitting clothes, symptoms of carbon monoxide poison-
with both hands and keep both otherwise they could catch on the ing, leave the area immediately, get
feet on the passenger footrests. control levers, footrests, or wheels fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless and cause injury or an accident. MENT.
he or she can firmly place both ● Always wear protective clothing ● Do not run engine indoors. Even if
feet on the passenger footrests. that covers your legs, ankles, and you try to ventilate engine exhaust
● Never ride under the influence of feet. The engine or exhaust sys- with fans or open windows and
alcohol or other drugs. tem become very hot during or af- doors, carbon monoxide can rap-
● This motorcycle is designed for ter operation and can cause burns. idly reach dangerous levels.
on-road use only. It is not suitable ● A passenger should also observe ● Do not run engine in poorly venti-
for off-road use. the above precautions. lated or partially enclosed areas
such as barns, garages, or car-

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SAFETY INFORMATION
ports. When loading within this weight limit, tents, can create unstable han-
● Do not run engine outdoors where keep the following in mind: dling or a slow steering re-
engine exhaust can be drawn into ● Cargo and accessory weight sponse.
a building through openings such should be kept as low and close to ● This vehicle is not designed to
1 as windows and doors. the motorcycle as possible. Se- pull a trailer or to be attached to
curely pack your heaviest items as a sidecar.
Loading close to the center of the vehicle as
Adding accessories or cargo to your possible and make sure to distrib- Genuine Yamaha Accessories
motorcycle can adversely affect stabili- ute the weight as evenly as possi- Choosing accessories for your vehicle
ty and handling if the weight distribution ble on both sides of the motorcycle is an important decision. Genuine
of the motorcycle is changed. To avoid to minimize imbalance or instabili- Yamaha accessories, which are avail-
the possibility of an accident, use ex- ty. able only from a Yamaha dealer, have
treme caution when adding cargo or ● Shifting weights can create a sud- been designed, tested, and approved
accessories to your motorcycle. Use den imbalance. Make sure that ac- by Yamaha for use on your vehicle.
extra care when riding a motorcycle cessories and cargo are securely Many companies with no connection to
that has added cargo or accessories. attached to the motorcycle before Yamaha manufacture parts and acces-
Here, along with the information about riding. Check accessory mounts sories or offer other modifications for
accessories below, are some general and cargo restraints frequently. Yamaha vehicles. Yamaha is not in a
guidelines to follow if loading cargo to ● Properly adjust the suspension position to test the products that these
your motorcycle: for your load (suspension-ad- aftermarket companies produce.
The total weight of the operator, pas- justable models only), and Therefore, Yamaha can neither en-
senger, accessories and cargo must check the condition and pres- dorse nor recommend the use of ac-
not exceed the maximum load limit. sure of your tires. cessories not sold by Yamaha or
Operation of an overloaded vehicle ● Never attach any large or heavy modifications not specifically recom-
could cause an accident. items to the handlebar, front mended by Yamaha, even if sold and
fork, or front fender. These installed by a Yamaha dealer.
Maximum load: items, including such cargo as
TDM900 201 kg (443 lb)
TDM900A 198 kg (437 lb) sleeping bags, duffel bags, or

1-3
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SAFETY INFORMATION
Aftermarket Parts, Accessories, scure lights or reflectors. ● Use caution when adding electri-
and Modifications ● Accessories fitted to the handle- cal accessories. If electrical acces-
While you may find aftermarket prod- bar or the front fork area can sories exceed the capacity of the
ucts similar in design and quality to create instability due to improper motorcycle’s electrical system, an
genuine Yamaha accessories, recog- weight distribution or aerody- electric failure could result, which 1
nize that some aftermarket accessories namic changes. If accessories could cause a dangerous loss of
or modifications are not suitable be- are added to the handlebar or lights or engine power.
cause of potential safety hazards to you front fork area, they must be as
or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims
ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your
formed to your vehicle that change any ● Bulky or large accessories may motorcycle were designed to match the
of the vehicle’s design or operation seriously affect the stability of performance capabilities and to provide
characteristics can put you and others the motorcycle due to aerody- the best combination of handling, brak-
at greater risk of serious injury or death. namic effects. Wind may at- ing, and comfort. Other tires, rims, siz-
You are responsible for injuries related tempt to lift the motorcycle, or es, and combinations may not be
to changes in the vehicle. the motorcycle may become un- appropriate. Refer to page 6-17 for tire
Keep the following guidelines in mind, stable in cross winds. These ac- specifications and more information on
as well as those provided under “Load- cessories may also cause replacing your tires.
ing” when mounting accessories. instability when passing or being
● Never install accessories or carry passed by large vehicles.
cargo that would impair the perfor- ● Certain accessories can dis-
mance of your motorcycle. Care- place the operator from his or
fully inspect the accessory before her normal riding position. This
using it to make sure that it does improper position limits the free-
not in any way reduce ground dom of movement of the opera-
clearance or cornering clearance, tor and may limit control ability,
limit suspension travel, steering therefore, such accessories are
travel or control operation, or ob- not recommended.

1-4
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DESCRIPTION
EAU32220

Left view
TDM900
1 12 3 4 5 6 7 8

14 13 12 1110 9
1. Front fork spring preload adjusting bolt (page 3-18) 8. Grab bar
2. Front fork damping adjusting screw (page 3-18) 9. Luggage strap holder (page 3-21)
3. Air filter element (page 6-14) 10.Seat lock (page 3-16)
4. Shock absorber assembly compression damping force adjusting 11.Shock absorber assembly rebound damping force adjusting knob
knob (page 3-19) (page 3-19)
5. Battery (page 6-29) 12.Shock absorber assembly spring preload adjusting ring (page 3-19)
6. Fuses (page 6-30) 13.Shift pedal (page 3-11)
7. Storage compartment (page 3-17) 14.Engine oil drain bolt A (page 6-9)
2-1
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DESCRIPTION
TDM900A
12 3 4 5 6

7
12 11 10 9 8 7
1. Front fork spring preload adjusting bolt (page 3-18) 9. Shock absorber assembly rebound damping force adjusting knob
(page 3-19) 8
2. Front fork damping adjusting screw (page 3-18)
3. Air filter element (page 6-14) 10.Shock absorber assembly spring preload adjusting ring (page 3-19)
4. Coolant reservoir (page 6-12) 11.Shift pedal (page 3-11) 9
5. Battery (page 6-29) 12.Engine oil drain bolt A (page 6-9)
6. Fuses (page 6-30)
7. Luggage strap holder (page 3-21)
8. Seat lock (page 3-16)

2-2
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DESCRIPTION
EAU32230

Right view
TDM900
1 2 3 4 5
1

8
10 9 8 7 6
1. Owner’s tool kit (page 6-1) 7. Engine oil filter element (page 6-9)
9
2. Coolant reservoir (page 6-12) 8. Engine oil drain bolt B (page 6-9)
3. Idle adjusting screw (page 6-16) 9. Brake pedal (page 3-12)
4. Front brake fluid reservoir (page 6-22) 10.Rear brake fluid reservoir (page 6-22)
5. Radiator cap (page 6-12)
6. Engine oil filler cap (page 6-9)

2-3
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DESCRIPTION
TDM900A
1 2 3 4 5 6 7

7
12 11 10 9 8
1. Grab bar 9. Engine oil filter element (page 6-9)
8
2. Owner’s tool kit (page 6-1) 10.Engine oil drain bolt B (page 6-9)
3. Storage compartment (page 3-17) 11.Brake pedal (page 3-12)
4. Shock absorber assembly compression damping force adjusting 12.Rear brake fluid reservoir (page 6-22) 9
knob (page 3-19)
5. Idle adjusting screw (page 6-16)
6. Front brake fluid reservoir (page 6-22)
7. Radiator cap (page 6-12)
8. Engine oil filler cap (page 6-9)

2-4
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DESCRIPTION
EAU10430

Controls and instruments

1 1 2 345 6 7 8 9

8
1. Clutch lever (page 3-11) 8. Brake lever (page 3-11)
2. Left handlebar switches (page 3-9) 9. Throttle grip (page 6-16)
9 3. Multi-function display (page 3-8)
4. Main switch/steering lock (page 3-2)
5. Tachometer unit (page 3-6)
6. Coolant temperature gauge (page 3-7)
7. Right handlebar switches (page 3-9)

2-5
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INSTRUMENT AND CONTROL FUNCTIONS


EAU10976
● an immobilizer system indicator re-registering key in a safe
Immobilizer system light (See page 3-4.) place.
The key with the red bow is used to reg- ● Do not submerse any key in wa-
ister codes in each standard key. Since ter.
re-registering is a difficult process, take ● Do not expose any key to exces-
the vehicle along with all three keys to sively high temperatures.
a Yamaha dealer to have them re-reg- ● Do not place any key close to 2
istered. Do not use the key with the red magnets (this includes, but not
bow for driving. It should only be used limited to, products such as
for re-registering the standard keys. Al- speakers, etc.). 3
ways use a standard key for driving. ● Do not place items that transmit
ECA11821
electrical signals close to any 4
1. Code re-registering key (red bow) NOTICE key.
2. Standard keys (black bow) ● DO NOT LOSE THE CODE ● Do not place heavy items on any
5
This vehicle is equipped with an immo- RE-REGISTERING KEY! CON- key.
bilizer system to help prevent theft by TACT YOUR DEALER IMMEDI- ● Do not grind any key or alter its
re-registering codes in the standard ATELY IF IT IS LOST! If the code shape. 6
keys. This system consists of the fol- re-registering key is lost, regis- ● Do not disassemble the plastic
lowing: tering new codes in the stan- part of any key. 7
● a code re-registering key (with a dard keys is impossible. The ● Do not put two keys of any im-
red bow) standard keys can still be used mobilizer system on the same
8
● two standard keys (with a black to start the vehicle, however if key ring.
bow) that can be re-registered with code re-registering is required ● Keep the standard keys as well
new codes (i.e., if a new standard key is as keys of other immobilizer 9
● a transponder (which is installed in made or all keys are lost) the en- systems away from this vehi-
the code re-registering key) tire immobilizer system must be cle’s code re-registering key.
● an immobilizer unit replaced. Therefore, it is highly ● Keep other immobilizer system
● an ECU recommended to use either keys away from the main switch
standard key and keep the code
3-1
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INSTRUMENT AND CONTROL FUNCTIONS


as they may cause signal inter- EAU10472
auxiliary light come on, and the engine
ference. Main switch/steering lock can be started. The key cannot be re-
moved.
OFF ON TIP
1 The headlight comes on automatically
when the engine is started and stays on
2 until the key is turned to “OFF”.

3 LOCK EAU10661

P OFF
All electrical systems are off. The key
4
The main switch/steering lock controls can be removed.
the ignition and lighting systems, and is EWA10061

5 used to lock the steering. The various WARNING


positions are described below. Never turn the key to “OFF” or
6 TIP “LOCK” while the vehicle is moving.
Be sure to use the standard key (black Otherwise the electrical systems will
bow) for regular use of the vehicle. To be switched off, which may result in
7 loss of control or an accident.
minimize the risk of losing the code
re-registering key (red bow), keep it in a
8 safe place and only use it for code EAU10691

re-registering. LOCK
9 The steering is locked, and all electrical
systems are off. The key can be re-
EAU10570
moved.
ON
All electrical circuits are supplied with
power; the meter lighting, taillight and

3-2
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INSTRUMENT AND CONTROL FUNCTIONS


To lock the steering To unlock the steering an extended length of time, other-
wise the battery may discharge.

1. Push. 1. Push. 4
2. Turn. 2. Turn.

1. Turn the handlebars all the way to Push the key into the main switch, and 5
the left or right. then turn it to “OFF” while still pushing
2. Push the key in from the “OFF” po- it.
6
sition, and then turn it to “LOCK”
while still pushing it. EAU33001

3. Remove the key. (Parking) 7


The steering is locked, and the taillight
and auxiliary light are on. The hazard
8
lights and turn signal lights can be
turned on, but all other electrical sys-
tems are off. The key can be removed. 9
The steering must be locked before the
key can be turned to “ ”.
ECA11020

NOTICE
Do not use the parking position for
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INSTRUMENT AND CONTROL FUNCTIONS


EAU47040
For TDM900A ● For TDM900A: This indicator light
Indicator and warning lights flashes when the turn signal switch
For TDM900 is pushed to the left or right.

1 EAU11060

Neutral indicator light “ ”


This indicator light comes on when the
2 transmission is in the neutral position.

EAU11080
3 1 2 3 45 67 8 High beam indicator light “ ”
1. Fuel level warning indicator “ ” This indicator light comes on when the
4 1 2 3 45 67 8 high beam of the headlight is switched
2. Turn signal indicator light “ ”
3. High beam indicator light “ ” on.
1. Fuel level warning indicator “ ”
5 4. Neutral indicator light “ ”
2. Left turn signal indicator light “ ” EAU38603
5. Engine trouble warning light “ ”
3. High beam indicator light “ ” Oil level warning light
6 6. Anti-lock Brake System (ABS) warning
4. Neutral indicator light “ ”
light “ ABS ” This warning light comes on if the en-
5. Engine trouble warning light “ ”
7. Oil level warning light gine oil level is low.
7 6. Right turn signal indicator light “ ”
8. Immobilizer system indicator light The electrical circuit of the warning light
7. Oil level warning light can be checked by turning the key to
8. Immobilizer system indicator light EAU38572 “ON”. The warning light should come
8
Turn signal indicator lights “ ” and on for a few seconds, and then go off.
“ ” (For TDM900)/Turn signal indi- If the warning light does not come on
9 cator light “ ” (For TDM900A) initially when the key is turned to “ON”,
● For TDM900: The corresponding or if the warning light remains on, have
indicator light flashes when the a Yamaha dealer check the electrical
turn signal switch is pushed to the circuit.
left or right.

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INSTRUMENT AND CONTROL FUNCTIONS


TIP initially when the key is turned to “ON”, brake system as soon as possible.
Even if the oil level is sufficient, the or if the warning light remains on, have
The electrical circuit of the warning light
warning light may flicker when riding on a Yamaha dealer check the electrical
can be checked by turning the key to
a slope or during sudden acceleration circuit.
“ON”. The warning light should come
or deceleration, but this is not a mal- TIP on for a few seconds, and then go off.
function. This warning light will come on when If the warning light does not come on
the key is turned to “ON” and the start initially when the key is turned to “ON”, 2
EAU11371
switch is pushed, but this does not indi- or if the warning light remains on, have
Fuel level warning indicator “ ” cate a malfunction. a Yamaha dealer check the electrical 3
This fuel level warning indicator starts circuit.
flashing when the fuel level drops be- EAU11545
EAU38613 4
low approximately 3.5 L (0.92 US gal, ABS warning light “ ” (for ABS
ABS

Immobilizer system indicator light


0.77 Imp.gal). models)
The electrical circuit of the indicator 5
If this warning light comes on or flashes
light can be checked by turning the key
EAU46442
while riding, the ABS may not work cor-
Engine trouble warning light “ ” to “ON”. The indicator light should
rectly. If this occurs, have a Yamaha 6
This warning light comes on if a prob- come on for a few seconds, and then
dealer check the system as soon as
lem is detected in the electrical circuit go off.
possible. (See page 3-12.)
monitoring the engine. If this occurs, EWA10081 If the indicator light does not come on 7
have a Yamaha dealer check the WARNING initially when the key is turned to “ON”,
self-diagnosis system. (See page 3-9 If the ABS warning light comes on or or if the indicator light remains on, have 8
for an explanation of the self-diagnosis flashes while riding, the brake sys- a Yamaha dealer check the electrical
device.) tem reverts to conventional braking. circuit.
The electrical circuit of the warning light When the key is turned to “OFF” and 30 9
Therefore, be careful not to cause
can be checked by turning the key to the wheels to lock during emergen- seconds have passed, the indicator
“ON”. The warning light should come cy braking. If the warning light light will start flashing indicating the im-
on for a few seconds, and then go off. comes on or flashes while riding, mobilizer system is enabled. After 24
If the warning light does not come on have a Yamaha dealer check the hours have passed, the indicator light

3-5
✼✥✯✣✲ ✩ 
 

INSTRUMENT AND CONTROL FUNCTIONS


will stop flashing, however the immobi- from starting. EAU11911

lizer system is still enabled. Tachometer unit


2. If the engine starts, turn it off, and
TIP try starting the engine with the
This model is also equipped with a 1
standard keys.
1 self-diagnosis device for the immobiliz- 3. If one or both of the standard keys
er system. If the immobilizer system is do not start the engine, take the
2 not working correctly, the indicator light vehicle, the code re-registering
will start flashing a pattern and the key and both standard keys to a 2
3 odometer/tripmeter will display a 2-digit Yamaha dealer and have the stan-
code when the key is turned to “ON”. dard keys re-registered. 3
When this occurs, have a Yamaha
4 dealer check the self-diagnosis system. 1. Tachometer
However, if the indicator light slowly 2. Tachometer red zone
5 flashes five times, and then quickly 3. Clock
flashes two times repeatedly, error
code 52 will be displayed. This error The electric tachometer allows the rider
6 to monitor the engine speed and keep it
could be caused by signal interference.
If this occurs, try the following. within the ideal power range.
7 When the key is turned to “ON”, the ta-
1. Use the code re-registering key to chometer needle will sweep once
start the engine. across the r/min range and then return
8
TIP to zero r/min in order to test the electri-
Make sure there are no other immobi- cal circuit.
9 lizer keys close to the main switch, and ECA10031

do not keep more than one immobilizer NOTICE


key on the same key ring! Immobilizer Do not operate the engine in the ta-
system keys may cause signal interfer- chometer red zone.
ence, which may prevent the engine Red zone: 8000 r/min and above

3-6
✼✥✯✣✲ ✪ 
 

INSTRUMENT AND CONTROL FUNCTIONS


This tachometer unit is equipped with a EAU12182 ECA10021

clock. Coolant temperature gauge NOTICE


To set the clock: Do not continue to operate the en-
1. Push both the “SELECT” and 2 gine if it is overheating.
“RESET” buttons for at least two
seconds.
2. When the hour digits start flashing, 2
push the “RESET” button to set the
hours.
3. Push the “SELECT” button to 1 3
change the minutes.
4. When the minute digits start flash- 4
1. Coolant temperature gauge
ing, push the “RESET” button to
2. Coolant temperature gauge red zone
set the minutes.
5
5. Push the “SELECT” button to start With the key in the “ON” position, the
the clock. coolant temperature gauge indicates
the temperature of the coolant. When 6
TIP
● After setting the clock, be sure to the key is turned to “ON”, the coolant
push the “SELECT” button before temperature gauge needle will sweep 7
turning the key to “OFF”, otherwise once across the temperature range and
the clock will not be set. then return to “C” in order to test the 8
● When the key is turned to “OFF”, electrical circuit. The coolant tempera-
the clock display will remain on for ture varies with changes in the weather
and engine load. If the needle reaches 9
48 hours and then go off to prevent
the battery from discharging. or enters the red zone, stop the vehicle
and let the engine cool. (See
page 6-36.)

3-7
✼✥✯✣✲ ✫ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU36613
● an odometer play will automatically change to the
Multi-function display ● two tripmeters (which show the fuel reserve tripmeter mode “TRIP F”
EWA12312
distance traveled since they were and start counting the distance traveled
WARNING last set to zero) from that point. In that case, pushing
1 Be sure to stop the vehicle before ● a fuel reserve tripmeter (which the “SELECT” button switches the dis-
making any setting changes to the shows the distance traveled on the play between the various tripmeter and
multi-function display. Changing fuel reserve) odometer modes in the following order:
2
settings while riding can distract the ● a fuel gauge TRIP F → TRIP 1 → TRIP 2 → ODO →
operator and increase the risk of an ● a self-diagnosis device TRIP F
3 accident. To reset a tripmeter, select it by push-
TIP
● Be sure to turn the key to “ON” be- ing the “SELECT” button, and then
4 fore using the “SELECT” and push the “RESET” button for at least
1 “RESET” buttons. one second. If you do not reset the fuel
● For the U.K. only: To switch the reserve tripmeter manually, it will reset
5
speedometer and odometer/trip- itself automatically and the display will
2
meter displays between kilometers return to the prior mode after refueling
6 and traveling 5 km (3 mi).
3 and miles, press the “SELECT”
4 button for at least one second. TIP
7 5 The display cannot be changed back to
“TRIP F” after pushing the “RESET”
1. Speedometer Odometer and tripmeter modes
8 button.
2. Odometer/tripmeter Pushing the “SELECT” button switches
3. “SELECT” button the display between the odometer
9 4. “RESET” button mode “ODO” and the tripmeter modes Fuel gauge
5. Fuel gauge “TRIP 1” and “TRIP 2” in the following The fuel gauge indicates the amount of
order: fuel in the fuel tank. The display seg-
The multi-function display is equipped ODO → TRIP 1 → TRIP 2 → ODO ments of the fuel gauge disappear to-
with the following: If the fuel level warning indicator flash- wards “E” (Empty) as the fuel level
● a digital speedometer es (see page 3-4), the odometer dis- decreases. When only one segment is
3-8
✼✥✯✣✲ ✬ 
 

INSTRUMENT AND CONTROL FUNCTIONS


left near “E”, the fuel level warning indi- EAU12331 EAU12348

cator and the last fuel gauge segment Anti-theft alarm (optional) Handlebar switches
will flash. Refuel as soon as possible. This model can be equipped with an
Left
optional anti-theft alarm by a Yamaha
Self-diagnosis device dealer. Contact a Yamaha dealer for
This model is equipped with a self-diag- more information. 1
nosis device for various electrical cir- 2 2
cuits.
If a problem is detected in any of those 3
circuits, the odometer/tripmeter will in- 3
dicate an error code. 4
If the odometer/tripmeter indicates 5 4
such an error code, note the code num-
ber, and then have a Yamaha dealer 1. Pass switch “ ”
5
check the vehicle. 2. Hazard switch “ ”
ECA11520 3. Dimmer switch “ / ”
NOTICE 4. Turn signal switch “ / ” 6
If the odometer/tripmeter indicates 5. Horn switch “ ”
an error code, the vehicle should be 7
checked as soon as possible in or-
der to avoid engine damage.
8

3-9
✼✥✯✣✲ ✤✣ 
 

INSTRUMENT AND CONTROL FUNCTIONS


Right lights, push the switch in after it has re- EAU12733

turned to the center position. Hazard switch “ ”


With the key in the “ON” or “ ” posi-
EAU12500 tion, use this switch to turn on the haz-
1 Horn switch “ ” ard lights (simultaneous flashing of all
1 Press this switch to sound the horn. turn signal lights).
The hazard lights are used in case of
2 EAU12660
an emergency or to warn other drivers
2
Engine stop switch “ / ” when your vehicle is stopped where it
3 Set this switch to “ ” before starting might be a traffic hazard.
the engine. Set this switch to “ ” to ECA10061

1. Engine stop switch “ / ” stop the engine in case of an emergen- NOTICE


4 cy, such as when the vehicle overturns
2. Start switch “ ” Do not use the hazard lights for an
or when the throttle cable is stuck. extended length of time with the en-
5 EAU12350
gine not running, otherwise the bat-
Pass switch “ ” EAU12711
tery may discharge.
Press this switch to flash the headlight. Start switch “ ”
6 Push this switch to crank the engine
EAU12400 with the starter. See page 5-1 for start-
7 Dimmer switch “ / ” ing instructions prior to starting the en-
Set this switch to “ ” for the high gine.
beam and to “ ” for the low beam.
8 EAU44710

EAU12460

9 Turn signal switch “ / ” The engine trouble warning light and


To signal a right-hand turn, push this ABS warning light (ABS model only)
switch to “ ”. To signal a left-hand will come on when the key is turned to
turn, push this switch to “ ”. When re- “ON” and the start switch is pushed, but
leased, the switch returns to the center this does not indicate a malfunction.
position. To cancel the turn signal
3-10
✼✥✯✣✲ ✤✤ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU12820 EAU12870 EAU26823

Clutch lever Shift pedal Brake lever


The brake lever is located at the right
1 handlebar grip. To apply the front
1 brake, pull the lever toward the handle-
bar grip.
2 1 2

4 3

4
1. Clutch lever 1. Shift pedal

The clutch lever is located at the left The shift pedal is located on the left 3 5
handlebar grip. To disengage the side of the engine and is used in com-
clutch, pull the lever toward the handle- bination with the clutch lever when
1. Brake lever 6
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
2. Brake lever position adjusting dial
the lever. The lever should be pulled stant-mesh transmission equipped on
3. “ ” mark
rapidly and released slowly for smooth this motorcycle. 7
4. Distance between brake lever and
clutch operation. handlebar grip
The clutch lever is equipped with a 8
clutch switch, which is part of the igni- The brake lever is equipped with a
tion circuit cut-off system. (See brake lever position adjusting dial. To
page 3-22.) adjust the distance between the brake 9
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with the
3-11
✼✥✯✣✲ ✤✥ 
 

INSTRUMENT AND CONTROL FUNCTIONS


“ ” mark on the brake lever. EAU12941 EAU26794

Brake pedal ABS (for ABS models)


The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
1 trol system, which acts on the front and
rear brakes independently. The ABS is
monitored by an ECU, which will have
2
recourse to manual braking if a mal-
function occurs.
3 EWA10090

WARNING
1
4 ● The ABS performs best on long
1. Brake pedal braking distances.
● On certain (rough or gravel)
5 The brake pedal is on the right side of
the motorcycle. To apply the rear roads, the braking distance may
brake, press down on the brake pedal. be longer with than without the
6 ABS. Therefore, always keep a
sufficient distance to the vehi-
7 cle ahead to match the riding
speed.

8 TIP
● When the ABS is activated, the
9 brakes are operated in the usual
way. A pulsating action may be felt
at the brake lever or brake pedal,
but this does not indicate a mal-
function.
● This ABS has a test mode which
3-12
✼✥✯✣✲ ✤✦ 
 

INSTRUMENT AND CONTROL FUNCTIONS


allows the owner to experience the EAU13091

pulsating at the brake lever or Fuel tank cap


brake pedal when the ABS is oper-
ating. However, special tools are
required, so please consult your
Yamaha dealer when performing 1
this test. 2
2
ECA16120

NOTICE 1 3
Keep any type of magnets (including 1. Rear wheel hub
magnetic pick-up tools, magnetic
screwdrivers, etc.) away from the 4
1. Fuel tank cap lock cover
front and rear wheel hubs, otherwise 2. Unlock.
the magnetic rotors equipped in the 5
wheel hubs may be damaged, result- To open the fuel tank cap
ing in improper performance of the Open the fuel tank cap lock cover, in- 6
ABS system. sert the key into the lock, and then turn
it 1/8 turn clockwise. The lock will be re-
7
leased and the fuel tank cap can be
opened.
8
To close the fuel tank cap
1 1. Push the fuel tank cap into position 9
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
1. Front wheel hub

3-13
✼✥✯✣✲ ✤✧ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU13221
TIP
Fuel 2
The fuel tank cap cannot be closed un- 1
Make sure there is sufficient gasoline in
less the key is in the lock. In addition,
the tank.
the key cannot be removed if the cap is EWA10881
1 not properly closed and locked. WARNING
EWA11091 Gasoline and gasoline vapors are
2 WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
3 properly closed after filling fuel. risk of injury when refueling, follow
Leaking fuel is a fire hazard. these instructions. 1. Fuel tank filler tube
4 2. Maximum fuel level
1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
5 ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
while smoking, or while in the vi- off spilled fuel with a clean, dry,
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
6
other sources of ignition such as orate painted surfaces or plastic
the pilot lights of water heaters and parts.[ECA10071]
7 clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. When tank cap.
8 refueling, be sure to insert the EWA15151

pump nozzle into the fuel tank filler WARNING


hole. Stop filling when the fuel Gasoline is poisonous and can
9 reaches the bottom of the filler cause injury or death. Handle gaso-
tube. Because fuel expands when line with care. Never siphon gaso-
it heats up, heat from the engine or line by mouth. If you should swallow
the sun can cause fuel to spill out some gasoline or inhale a lot of gas-
of the fuel tank. oline vapor, or get some gasoline in

3-14
✼✥✯✣✲ ✤ 
 

INSTRUMENT AND CONTROL FUNCTIONS


your eyes, see your doctor immedi- or premium unleaded fuel. Use of un- EAU39451

ately. If gasoline spills on your skin, leaded fuel will extend spark plug life Fuel tank breather/overflow
wash with soap and water. If gaso- and reduce maintenance costs. hose
line spills on your clothing, change
your clothes.

EAU13320 2

Recommended fuel: 3
REGULAR UNLEADED GASOLINE
1
ONLY
Fuel tank capacity: 4
20.0 L (5.28 US gal, 4.40 Imp.gal)
Fuel reserve amount: 1. Fuel tank breather/overflow hose
3.5 L (0.92 US gal, 0.77 Imp.gal)
5
Before operating the motorcycle:
ECA11400 ● Check the fuel tank breather/over-
6
NOTICE flow hose connection.
Use only unleaded gasoline. The use ● Check the fuel tank breather/over-
of leaded gasoline will cause severe flow hose for cracks or damage, 7
damage to internal engine parts, and replace it if damaged.
such as the valves and piston rings, ● Make sure that the end of the fuel 8
as well as to the exhaust system. tank breather/overflow hose is not
blocked, and clean it if necessary.
Your Yamaha engine has been de- 9
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brand

3-15
✼✥✯✣✲ ✤✩ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU13445
pairable damage to the catalytic EAU13861

Catalytic converters converter. Seat


This vehicle is equipped with catalytic
converters in the exhaust system. To remove the seat
1
EWA10862
Insert the key into the seat lock, turn it
WARNING counterclockwise, and then pull the
The exhaust system is hot after op- seat off.
2
eration. To prevent a fire hazard or
burns: 2
3 ● Do not park the vehicle near
possible fire hazards such as
4 grass or other materials that
easily burn.
● Park the vehicle in a place
5 where pedestrians or children 1
are not likely to touch the hot
6 exhaust system.
● Make sure that the exhaust sys- 1. Seat lock
tem has cooled down before do- 2. Unlock.
7
ing any maintenance work.
● Do not allow the engine to idle To install the seat
8 more than a few minutes. Long Insert the projections on the front of the
idling can cause a build-up of seat into the seat holders, push the rear
9 heat. of the seat down to lock it in place, and
ECA10701
then remove the key.
NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-

3-16
✼✥✯✣✲ ✤✪ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU14413
When washing the motorcycle, be
1 Storage compartment careful not to let any water enter the
storage compartment.

1
3
2 2 2

3
1. Projection
2. Seat holder 4
1. Yamaha CYCLELOK (optional)
TIP 2. Strap
Make sure that the seat is properly se- 3. CYCLELOK bar (optional) 5
cured before riding.
This storage compartment is designed
to hold an optional genuine Yamaha 6
CYCLELOK. (Other locks may not fit.)
When placing a CYCLELOK in the stor- 7
age compartment, securely fasten it
with the straps. When the CYCLELOK 8
is not in the storage compartment, be
sure to secure the straps to prevent los-
ing them. 9
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.

3-17
✼✥✯✣✲ ✤✫ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU14782
To increase the spring preload and Spring preload setting:
Adjusting the front fork thereby harden the suspension, turn Minimum (soft):
EWA10180
the adjusting bolt on each fork leg in di- 8
WARNING rection (a). To decrease the spring pre- Standard:
1 Always adjust both fork legs equal- load and thereby soften the 7
ly, otherwise poor handling and loss Maximum (hard):
suspension, turn the adjusting bolt on 1
of stability may result. each fork leg in direction (b).
2
This front fork is equipped with spring Align the appropriate groove on the ad-
Damping force
preload adjusting bolts and damping justing mechanism with the top of the
3 front fork cap bolt.
force adjusting screws. 1 (a)
ECA10101

4 NOTICE
1
To avoid damaging the mechanism, 2
3
4
do not attempt to turn beyond the 5
5 6
maximum or minimum settings. 1 7
2 8 4 1
3
6
Spring preload 3 2
7 1. Damping force adjusting screw
(b)
1 1. Standard setting 1. Turn the adjusting screw on each
8 (a) 2. Current setting fork leg in direction (a) until the
3. Front fork cap bolt screw moves almost a 1/2 turn
9 without clicking.
2. Continue turning the adjusting
screw in direction (a) until it clicks.
This is the minimum setting.
3. To increase the damping force,
1. Spring preload adjusting bolt
continue turning the adjusting
3-18
✼✥✯✣✲ ✤✬ 
 

INSTRUMENT AND CONTROL FUNCTIONS


screw in direction (a). The third EAU15032
thereby harden the suspension, turn
click after the minimum setting is Adjusting the shock absorber the adjusting ring in direction (a). To de-
the maximum setting. If the adjust- assembly crease the spring preload and thereby
ing screw is turned further in direc- This shock absorber assembly is soften the suspension, turn the adjust-
tion (a), it will move half a turn equipped with a spring preload adjust- ing ring in direction (b).
before returning to the minimum ing ring and rebound and compression
setting. damping force adjusting knobs. Spring preload setting:
ECA10101 Minimum (soft): 2
TIP 1
NOTICE
Make sure that the adjusting screw is Standard:
To avoid damaging the mechanism, 5 3
turned to one of the four settings.
do not attempt to turn beyond the Maximum (hard):
maximum or minimum settings. 9 4
Damping setting:
Minimum (soft):
1 Spring preload Rebound damping force
5
Standard:
2
Maximum (hard): 6
4 3
1 9 87 6 5
43 2 1 (b) (a)
7

8
(b)
(a) 2 1
9
1. Rebound damping force adjusting knob
1. Spring preload adjusting ring
2. Special wrench To increase the rebound damping force
3. Position indicator and thereby harden the rebound damp-
To increase the spring preload and ing, turn the adjusting knob in direction

3-19
✼✥✯✣✲ ✥✣ 
 

INSTRUMENT AND CONTROL FUNCTIONS


(a). To decrease the rebound damping sion damping, turn the adjusting knob the shock absorber assembly.
force and thereby soften the rebound in direction (a). To decrease the com- ● Do not tamper with or attempt to
damping, turn the adjusting knob in di- pression damping force and thereby open the cylinder assembly.
rection (b). soften the compression damping, turn ● Do not subject the shock ab-
1 the adjusting knob in direction (b). sorber assembly to an open
Rebound damping setting: flame or other high heat source.
Minimum (soft): Compression damping setting:
2 20 clicks in direction (b)* This may cause the unit to ex-
Minimum (soft):
Standard: 12 clicks in direction (b)* plode due to excessive gas
12 clicks in direction (b)* Standard: pressure.
3 Maximum (hard): 11 clicks in direction (b)* ● Do not deform or damage the
3 clicks in direction (b)* Maximum (hard): cylinder in any way. Cylinder
* With the adjusting knob fully turned in 1 clicks in direction (b)*
4 direction (a) damage will result in poor
* With the adjusting knob fully turned in
direction (a) damping performance.
● Do not dispose of a damaged or
5 Compression damping force worn-out shock absorber as-
TIP
sembly yourself. Take the shock
6 To obtain a precise adjustment, it is ad-
absorber assembly to a Yamaha
(a) visable to check the actual total number
dealer for any service.
(b) of clicks or turns of each damping force
7 adjusting mechanism. This adjustment
range may not exactly match the spec-
8 ifications listed due to small differences
1 in production.
9 EWA10221

WARNING
1. Compression damping force adjusting
knob This shock absorber assembly con-
tains highly pressurized nitrogen
To increase the compression damping gas. Read and understand the fol-
force and thereby harden the compres- lowing information before handling
3-20
✼✥✯✣✲ ✥✤ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU15140 EAU15303
pair it if it does not function proper-
Luggage strap holders Sidestand ly.
The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
TIP 2
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
1 3
cuts the ignition in certain situations.
(See page 3-22 for an explanation of
the ignition circuit cut-off system.) 4
1. Luggage strap holder
EWA10240
There are four luggage strap holders WARNING 5
below the passenger seat, two of which
The vehicle must not be ridden with
can be turned out for easier access.
the sidestand down, or if the side- 6
stand cannot be properly moved up
(or does not stay up), otherwise the
7
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. 8
Yamaha’s ignition circuit cut-off
system has been designed to assist 9
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
3-21
✼✥✯✣✲ ✥✥ 
 

INSTRUMENT AND CONTROL FUNCTIONS


EAU44892

Ignition circuit cut-off system


The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
1 switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
2
mission is in gear and the side-
stand is up, but the clutch lever is
3 not pulled.
● It prevents starting when the trans-
4 mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
5 ● It cuts the running engine when the
transmission is in gear and the sid-
6 estand is moved down.
Periodically check the operation of the
7 ignition circuit cut-off system according
to the following procedure.

3-22
✼✥✯✣✲ ✥✦ 
 

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING


1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start? 2
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until 3
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
4
7. Keep the clutch lever pulled.
8. Shift the transmission into gear. 5
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly. 6
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer. 7
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled. 8
12. Push the start switch.
Does the engine start? 9
The clutch switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

3-23
✼✥✯✣✲ ✤ 
 

FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
1
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
2
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
3
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
4
● Check fuel level in fuel tank.
● Refuel if necessary.
Fuel ● Check fuel line for leakage. 3-14, 3-15
5 ● Check the fuel tank breather/overflow hose for obstructions, cracks or damage,
and check the hose connection.
● Check oil level in engine.
6 Engine oil ● If necessary, add recommended oil to specified level. 6-9
● Check vehicle for oil leakage.
7 ● Check coolant level in reservoir.
Coolant ● If necessary, add recommended coolant to specified level. 6-12
● Check cooling system for leakage.
8 ● Check operation.
● If soft or spongy, have Yamaha dealer bleed hydraulic system.
● Check brake pads for wear.
Front brake ● Replace if necessary. 6-22
9 ● Check fluid level in reservoir.
● If necessary, add recommended brake fluid to specified level.
● Check hydraulic system for leakage.

4-1
✼✥✯✣✲ ✥ 
 

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE
● Check operation.
● If soft or spongy, have Yamaha dealer bleed hydraulic system.
● Check brake pads for wear.
Rear brake ● Replace if necessary. 6-22
● Check fluid level in reservoir.
● If necessary, add recommended brake fluid to specified level.
● Check hydraulic system for leakage.
● Check operation.
2
● Lubricate cable if necessary.
Clutch 6-20
● Check lever free play.
● Adjust if necessary. 3
● Make sure that operation is smooth.
● Check cable free play.
Throttle grip
● If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
6-16, 6-26 4
grip housing.
● Make sure that operation is smooth.
Control cables
● Lubricate if necessary.
6-25 5
● Check chain slack.
● Adjust if necessary. 6
Drive chain 6-23, 6-25
● Check chain condition.
● Lubricate if necessary.
● Check for damage. 7
● Check tire condition and tread depth.
Wheels and tires 6-17, 6-19
● Check air pressure.
● Correct if necessary.
8
● Make sure that operation is smooth.
Brake and shift pedals 6-26
● Lubricate pedal pivoting points if necessary.
● Make sure that operation is smooth. 9
Brake and clutch levers 6-26
● Lubricate lever pivoting points if necessary.
● Make sure that operation is smooth.
Sidestand 6-27
● Lubricate pivot if necessary.
● Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
● Tighten if necessary.

4-2
✼✥✯✣✲ ✦ 
 

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE
Instruments, lights, signals ● Check operation.

and switches ● Correct if necessary.
● Check operation of ignition circuit cut-off system.
Sidestand switch 3-21
1 ● If system is not working correctly, have Yamaha dealer check vehicle.

4-3
✼✥✯✣✲ ✤ 
 

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU48020 EAU39894

Starting the engine


Read the Owner’s Manual carefully to TIP In order for the ignition circuit cut-off
become familiar with all controls. If This model is equipped with a lean an- system to enable starting, one of the
there is a control or function you do not gle sensor to stop the engine in case of following conditions must be met:
understand, ask your Yamaha dealer. ● The transmission is in the neutral
a turnover. In this case, the multi-func-
EWA10271
tion display indicates error code 30, but position.
WARNING 2
● The transmission is in gear with
this is not a malfunction. Turn the key to
Failure to familiarize yourself with “OFF” and then to “ON” to clear the er- the clutch lever pulled and the sid-
the controls can lead to loss of con- estand up. 3
ror code. Failing to do so will prevent
trol, which could cause an accident the engine from starting even though See page 3-22 for more informa-
or injury. the engine will crank when pushing the tion. 4
start switch. 1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “ ”. 5
The following warning lights and
indicator light should come on for a 6
few seconds, then go off.
● Oil level warning light 7
● Engine trouble warning light
● Immobilizer system indicator light
● ABS warning light 8
ECA11833

NOTICE 9
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-
dicator light remains on, see page
3-4 for the corresponding warning
5-1
✼✥✯✣✲ ✥ 
 

OPERATION AND IMPORTANT RIDING POINTS


and indicator light circuit check. EAU16671
the neutral position, do not
Shifting coast for long periods of time
2. Shift the transmission into the neu-
with the engine off, and do not
tral position. (See page 5-2.) The 6 1 tow the motorcycle for long dis-
neutral indicator light should come 5
1 4 tances. The transmission is
on. If not, ask a Yamaha dealer to
check the electrical circuit.
3 properly lubricated only when
2 the engine is running. Inade-
2 3. Start the engine by pushing the N
quate lubrication may damage
start switch. NOTICE: For maxi- 1 the transmission.
3 mum engine life, never acceler-
● Always use the clutch while
ate hard when the engine is 2 changing gears to avoid damag-
cold![ECA11041]
4 ing the engine, transmission,
If the engine fails to start, release 1. Shift pedal
and drive train, which are not
the start switch, wait a few sec- 2. Neutral position
designed to withstand the
5 onds, and then try again. Each
Shifting gears lets you control the shock of forced shifting.
starting attempt should be as short
as possible to preserve the bat- amount of engine power available for
6 starting off, accelerating, climbing hills,
tery. Do not crank the engine more
than 10 seconds on any one at- etc.
7 tempt. The gear positions are shown in the il-
lustration.
8 TIP
To shift the transmission into the neu-
9 tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.
ECA10260

NOTICE
● Even with the transmission in
5-2
✼✥✯✣✲ ✦ 
 

OPERATION AND IMPORTANT RIDING POINTS


EAU16810 EAU16841
1600 km (1000 mi) and beyond
Tips for reducing fuel Engine break-in The vehicle can now be operated nor-
consumption There is never a more important period mally.
Fuel consumption depends largely on in the life of your engine than the period ECA10310

your riding style. Consider the following between 0 and 1600 km (1000 mi). For NOTICE
tips to reduce fuel consumption: this reason, you should read the follow- ● Keep the engine speed out of
● Shift up swiftly, and avoid high en- ing material carefully. the tachometer red zone. 2
gine speeds during acceleration. Since the engine is brand new, do not ● If any engine trouble should oc-
● Do not rev the engine while shifting put an excessive load on it for the first cur during the engine break-in
down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a 3
speeds with no load on the engine. the engine wear and polish themselves Yamaha dealer check the vehi-
● Turn the engine off instead of let- to the correct operating clearances. cle. 4
ting it idle for an extended length of During this period, prolonged full-throt-
time (e.g., in traffic jams, at traffic tle operation or any condition that might
result in engine overheating must be 5
lights or at railroad crossings).
avoided.
6
EAU17101

0–1000 km (0–600 mi) 7


Avoid prolonged operation above 4000
r/min. NOTICE: After 1000 km (600 8
mi) of operation, the engine oil must
be changed, and the oil filter ele- 9
ment replaced.[ECA11151]

1000–1600 km (600–1000 mi)


Avoid prolonged operation above 6000
r/min.

5-3
✼✥✯✣✲ ✧ 
 

OPERATION AND IMPORTANT RIDING POINTS


EAU17213

Parking
When parking, stop the engine, and
then remove the key from the main
1 switch.
EWA10311

WARNING
2
● Since the engine and exhaust
system can become very hot,
3 park in a place where pedestri-
ans or children are not likely to
4 touch them and be burned.
● Do not park on a slope or on soft
ground, otherwise the vehicle
5 may overturn, increasing the
risk of a fuel leak and fire.
6 ● Do not park near grass or other
flammable materials which
7 might catch fire.

5-4
✼✥✯✣✲ ✤ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17241 EWA15121 EAU17521

WARNING Owner’s tool kit


Periodic inspection, adjustment, and lu- Turn off the engine when performing
brication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition pos- specified.
sible. Safety is an obligation of the vehi- ● A running engine has moving 1
cle owner/operator. The most important parts that can catch on body 2
points of vehicle inspection, adjust- parts or clothing and electrical
ment, and lubrication are explained on parts that can cause shocks or
the following pages. fires. 3
The intervals given in the periodic ● Running the engine while ser-
maintenance and lubrication chart vicing can lead to eye injury, 4
should be simply considered as a gen- burns, fire, or carbon monoxide 1. Owner’s tool kit
eral guide under normal riding condi- poisoning – possibly leading to The owner’s tool kit is located inside the
tions. However, depending on the 5
death. See page 1-1 for more in- storage compartment under the seat.
weather, terrain, geographical location, formation about carbon monox- (See page 3-16.)
and individual use, the maintenance in- ide. The service information included in this 6
tervals may need to be shortened. manual and the tools provided in the
EWA10321
owner’s tool kit are intended to assist 7
WARNING
you in the performance of preventive
Failure to properly maintain the ve- maintenance and minor repairs. How-
hicle or performing maintenance ac- 8
ever, additional tools such as a torque
tivities incorrectly may increase wrench may be necessary to perform
your risk of injury or death during certain maintenance work correctly. 9
service or while using the vehicle. If
you are not familiar with vehicle ser- TIP
vice, have a Yamaha dealer perform If you do not have the tools or experi-
service. ence required for a particular job, have
a Yamaha dealer perform it for you.

6-1
✼✥✯✣✲ ✥ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46861

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
1 mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
2 ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
3
EAU46910

Periodic maintenance chart for the emission control system


4
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km
5 CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
● Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
6 damage.
● Check condition.
√ √
2 * Spark plugs ● Clean and regap.
7 ● Replace. √ √
● Check valve clearance.
3 * Valves Every 40000 km (24000 mi)
● Adjust.
8 ● Adjust engine idling speed and
4 * Fuel injection √ √ √ √ √ √
synchronization.
Muffler and ● Check the screw clamp(s) for
9 5 * √ √ √ √ √
exhaust pipe looseness.
● Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
6 * √ √ √ √ √
tem ● Replace the entire air induction
system if necessary.

6-2
✼✥✯✣✲ ✦ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU1770C

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
1 Air filter element ● Replace. √
● Check operation. 2
2 Clutch √ √ √ √ √
● Adjust.
● Check operation, fluid level and
√ √ √ √ √ √
3 * Front brake vehicle for fluid leakage. 3
● Replace brake pads. Whenever worn to the limit
● Check operation, fluid level and
√ √ √ √ √ √ 4
4 * Rear brake vehicle for fluid leakage.
● Replace brake pads. Whenever worn to the limit
● Check for cracks or damage. √ √ √ √ √
5 * Brake hoses 5
● Replace. Every 4 years
6 * Wheels ● Check runout and for damage. √ √ √ √
● Check tread depth and for 6
damage.
7 * Tires ● Replace if necessary. √ √ √ √ √
● Check air pressure. 7
● Correct if necessary.
● Check bearing for looseness or
8 * Wheel bearings √ √ √ √
damage. 8
● Check operation and for
√ √ √ √
excessive play.
9 * Swingarm
● Lubricate with 9
Every 50000 km (30000 mi)
lithium-soap-based grease.
● Check chain slack, alignment
and condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
10 Drive chain ● Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.

6-3
✼✥✯✣✲ ✧ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
● Check bearing play and steering
1 √ √ √ √ √
for roughness.
11 * Steering bearings
● Lubricate with
Every 20000 km (12000 mi)
lithium-soap-based grease.
2 ● Make sure that all nuts, bolts
12 * Chassis fasteners and screws are properly √ √ √ √ √
tightened.
3
Brake lever pivot
13 ● Lubricate with silicone grease. √ √ √ √ √
shaft
4 Brake pedal pivot ● Lubricate with
14 √ √ √ √ √
shaft lithium-soap-based grease.
Clutch lever pivot ● Lubricate with
15 √ √ √ √ √
5 shaft lithium-soap-based grease.
Shift pedal pivot ● Lubricate with
16 √ √ √ √ √
shaft lithium-soap-based grease.
6 ● Check operation.
17 Sidestand ● Lubricate with √ √ √ √ √
lithium-soap-based grease.
7 18 * Sidestand switch ● Check operation. √ √ √ √ √ √
● Check operation and for oil
19 * Front fork √ √ √ √
leakage.
8 Shock absorber ● Check operation and shock
20 * √ √ √ √
assembly absorber for oil leakage.
Rear suspension ● Check operation. √ √ √ √
9 relay arm and con-
21 * ● Lubricate with
necting arm pivot- √ √
ing points lithium-soap-based grease.
● Change.
22 Engine oil ● Check oil level and vehicle for oil √ √ √ √ √ √
leakage.

6-4
✼✥✯✣✲  
 

PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
Engine oil filter ele-
23 ● Replace. √ √ √
ment
● Check coolant level and vehicle
√ √ √ √ √
24 * Cooling system for coolant leakage.
● Change. Every 3 years 2
Front and rear
25 * ● Check operation. √ √ √ √ √ √
brake switches
3
Moving parts and
26 ● Lubricate. √ √ √ √ √
cables
● Check operation and free play. 4
● Adjust the throttle cable free
Throttle grip hous-
27 * play if necessary. √ √ √ √ √
ing and cable
● Lubricate the throttle grip 5
housing and cable.
Lights, signals and ● Check operation.
28 * √ √ √ √ √ √
switches ● Adjust headlight beam. 6

6-5
✼✥✯✣✲ ✩ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18680

TIP
● Air filter
1 ● This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
2 ● The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake service
● Regularly check and, if necessary, correct the brake fluid level.
3 ● Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
4 ● Replace the brake hoses every four years and if cracked or damaged.

6-6
✼✥✯✣✲ ✪ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18712

Removing and installing 1


cowlings and panels 2
The cowlings and panels shown need 1
1
to be removed to perform some of the 1
maintenance jobs described in this
chapter. Refer to this section each time 2
a cowling or panel needs to be re-
moved and installed. 2 3
2 1. Cowling B 1. Screw
2. Panel B 2. Quick fastener 4
1 EAU18991 TIP
Cowlings A and B The quick fastener is removed by push- 5
ing the center pin in with a screwdriver,
To remove one of the cowlings and then pulling the fastener out. 6
Remove the cowling screws and the
quick fastener, and then pull the cowl-
ing off as shown. 7
1. Cowling A
2. Panel A 1 2
8

1. Quick fastener (after removal)


2. Quick fastener (before installation)
6-7
✼✥✯✣✲ ✫ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


To install the cowling EAU19642

Place the cowling in the original posi- Checking the spark plugs
tion, and then install the screws and the 1 The spark plugs are important engine
quick fastener. components, which should be checked
1 periodically, preferably by a Yamaha
TIP
dealer. Since heat and deposits will
To install the quick fastener, push the
cause any spark plug to slowly erode,
2 center pin out so that it will protrude
they should be removed and checked
from the fastener head, insert the fas-
in accordance with the periodic mainte-
3 tener into the cowling, and then push
nance and lubrication chart. In addition,
the protruding pin in until it is flush with
1. Screw the condition of the spark plugs can re-
the fastener head.
4 veal the condition of the engine.
To install the panel The porcelain insulator around the cen-
EAU19171
1. Place the panel in the original po- ter electrode of each spark plug should
5 Panels A and B sition, and then install the screw. be a medium-to-light tan (the ideal color
2. Install the seat and the cowling. when the vehicle is ridden normally),
6 To remove one of the panels and all spark plugs installed in the en-
1. Remove the corresponding cowl- gine should have the same color. If any
ing A or B. (See page 6-7.) spark plug shows a distinctly different
7 2. Remove the seat. (See color, the engine could be operating im-
page 3-16.) properly. Do not attempt to diagnose
8 3. Remove the screw, and then take such problems yourself. Instead, have
the panel off. a Yamaha dealer check the vehicle.
9 1 If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced.
1. Panel A

6-8
✼✥✯✣✲ ✬ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19836
Specified spark plug: Tightening torque:
NGK/DPR8EA-9 Spark plug:
Engine oil and oil filter
DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) element
The engine oil level should be checked
Before installing a spark plug, the spark TIP before each ride. In addition, the oil
plug gap should be measured with a If a torque wrench is not available when must be changed and the oil filter ele-
wire thickness gauge and, if necessary, installing a spark plug, a good estimate ment replaced at the intervals specified
adjusted to specification. 2
of the correct torque is 1/4–1/2 turn in the periodic maintenance and lubri-
past finger tight. However, the spark cation chart. A slight tilt to the side can
plug should be tightened to the speci- result in a false reading. 3
fied torque as soon as possible.
To check the engine oil level 4
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
5
1 tion.
2. Start the engine, warm it up for 15
minutes, and then turn it off. 6
3. Wait a few minutes until the oil set-
1. Spark plug gap
tles, remove the oil filler cap, wipe 7
Spark plug gap: the dipstick clean, insert it back
0.8–0.9 mm (0.031–0.035 in) into the oil filler hole (without
8
screwing it in and with the arrow
Clean the surface of the spark plug mark pointing upward as shown),
gasket and its mating surface, and then and then remove it again to check 9
wipe off any grime from the spark plug the oil level. WARNING! Never re-
threads. move the engine oil tank cap af-
ter high-speed operation,
otherwise hot engine oil could

6-9
✼✥✯✣✲ ✤✣ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


spout out and cause damage or To change the engine oil (with or
injury. Always let the engine oil 1 without oil filter element replace-
cool down sufficiently before re- ment)
moving the oil tank cap.[EWA10361] 2 1. Place the vehicle on a level sur-
1 NOTICE: Do not operate the ve- face.
hicle until you know that the en-
3 2. Start the engine, warm it up for
4
2 gine oil level is sufficient.[ECA10011] several minutes, and then turn it
TIP off.
The engine oil should be between the 3. Place an oil pan under the engine
3 to collect the used oil.
minimum and maximum level marks.
1. Engine oil filler cap 4. Remove the engine oil filler cap,
4 2. Dipstick the engine oil drain bolts and their
3. Maximum level mark gasket to drain the oil from the
4. Minimum level mark crankcase.
5
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
6
of the recommended type to raise
it to the correct level.
7 1
5. Install the oil filler cap.
TIP 2
8 1
1. Engine oil filler cap ● The engine oil tank is located be-
hind the cylinders.
9 ● The engine oil should be between
the minimum and maximum level 1. Engine oil drain bolt A
marks. 2. Gasket

6-10
✼✥✯✣✲ ✤✤ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT

1
1
2
1
2
2
1
2
3
1. Engine oil drain bolt B 1. Oil filter element cover 1. Oil filter element
2. Gasket 2. Bolt 2. O-ring 4
TIP 6. Remove and replace the oil filter 7. Install the oil filter element cover by
Skip steps 5–7 if the oil filter element is element and O-rings. installing the bolts, and then tight- 5
not being replaced. en the bolts to the specified torque.

5. Remove the oil filter element cover Tightening torque: 6


by removing the bolts. Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
7

TIP
Make sure that the O-rings are properly 8
seated.
9
8. Install the engine oil drain bolts
and their new gasket, and then
tighten the bolts to the specified
torques.

6-11
✼✥✯✣✲ ✤✥ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


Tightening torques: not use oils with a diesel speci- EAU20070

Engine oil drain bolt A: fication of “CD” or oils of a high- Coolant


35 Nm (3.5 m·kgf, 25 ft·lbf) er quality than specified. In The coolant level should be checked
Engine oil drain bolt B: addition, do not use oils labeled before each ride. In addition, the cool-
1 30 Nm (3.0 m·kgf, 21.7 ft·lbf) “ENERGY CONSERVING II” or ant must be changed at the intervals
higher. specified in the periodic maintenance
9. Refill with the specified amount of
● Make sure that no foreign mate- and lubrication chart.
2 the recommended engine oil, and
then install and tighten the oil filler rial enters the crankcase.
EAU38583

3 cap. 10. Start the engine, and then let it idle To check the coolant level
for several minutes while checking 1. Place the vehicle on a level sur-
Recommended engine oil:
it for oil leakage. If oil is leaking, im- face and hold it in an upright posi-
4 See page 8-1.
Oil quantity: mediately turn the engine off and tion.
Without oil filter element replace- check for the cause. TIP
5 ment: 11. Turn the engine off, and then ● The coolant level must be checked
3.80 L (4.02 US qt, 3.34 Imp.qt) check the oil level and correct it if
With oil filter element replacement: on a cold engine since the level
6 necessary. varies with engine temperature.
3.90 L (4.12 US qt, 3.43 Imp.qt)
● Make sure that the vehicle is posi-
7 TIP tioned straight up when checking
Be sure to wipe off spilled oil on any the coolant level. A slight tilt to the
parts after the engine and exhaust sys- side can result in a false reading.
8
tem have cooled down. 2. Check the coolant level in the cool-
ECA11620 ant reservoir.
9 NOTICE TIP
● In order to prevent clutch slip- The coolant should be between the
page (since the engine oil also minimum and maximum level marks.
lubricates the clutch), do not
mix any chemical additives. Do

6-12
✼✥✯✣✲ ✤✦ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


For TDM900 3. If the coolant is at or below the For TDM900
minimum level mark, remove pan-
el B for TDM900 or panel A for
TDM900A (See page 6-7.), re-
move the reservoir cap, add cool-
2 ant to the maximum level mark,
1 and then install the reservoir cap
3 2
and the panel. WARNING! Re-
move only the coolant reservoir 1
cap. Never attempt to remove 3
the radiator cap when the en-
1. Coolant reservoir 1. Coolant reservoir cap
gine is hot.[EWA15161] NOTICE: If 4
2. Maximum level mark
coolant is not available, use dis- For TDM900A
3. Minimum level mark
tilled water or soft tap water in-
5
For TDM900A stead. Do not use hard water or
salt water since it is harmful to
1 the engine. If water has been 6
used instead of coolant, replace
2 it with coolant as soon as possi- 7
3 ble, otherwise the cooling sys-
tem will not be protected against 1 8
frost and corrosion. If water has
been added to the coolant, have
1. Coolant reservoir cap 9
a Yamaha dealer check the anti-
freeze content of the coolant as Coolant reservoir capacity (up to the
1. Maximum level mark
soon as possible, otherwise the maximum level mark):
2. Coolant reservoir
effectiveness of the coolant will 0.25 L (0.26 US qt, 0.22 Imp.qt)
3. Minimum level mark
be reduced.[ECA10472]

6-13
✼✥✯✣✲ ✤✧ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU27055
For TDM900A
Replacing the air filter element
The air filter element should be re-
placed at the intervals specified in the 2
1 periodic maintenance and lubrication 1
chart. Replace the air filter element 1
more frequently if you are riding in un-
2 3
usually wet or dusty areas.
1. Remove the seat. (See
3 page 3-16.)
2. Remove cowlings A and B as well 1. Bolt
as panels A and B. (See 1. Rear brake fluid reservoir
4
page 6-7.) TIP 2. Rear brake fluid reservoir holder
3. Remove the fuel tank bolts. For TDM900, skip steps 4 and 12. 3. Bolt
5
4. Remove the rear brake fluid reser- 5. Lift the fuel tank away from the air
voir holder by removing the bolt. filter case, but do not disconnect
6 the fuel hoses. WARNING! Make
sure that the fuel tank is well
7 supported. Do not tilt or pull the
1 fuel tank too much, otherwise
the fuel hoses may come loose,
8
which could cause fuel leakage
and a fire hazard.[EWA10411]
9 6. Remove the air filter case cover by
1. Bolt
removing the screws.

6-14
✼✥✯✣✲ ✤ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


case. The engine should never
be operated without the air filter
element installed, otherwise the
2 2
piston(s) and/or cylinder(s) may
become excessively worn.[ECA10481]
1
9. Install the air filter case cover by in-
2
2 stalling the screws. 2
10. Place the fuel tank in its original
1
position. Make sure that the fuel
hoses are properly connected and 3
1. Air filter case cover routed, and are not pinched. Be 1. Fuel tank breather/overflow hose
2. Screw sure to place the fuel tank breather 2. Fuel hose 4
7. Pull the air filter element out. hose and the overflow hose in their
original position. WARNING! Be-
5
fore installing the fuel tank,
make sure that the fuel hoses
are not damaged. If any fuel 6
1 hose is damaged, do not start
the engine but have a Yamaha 7
dealer replace the hose, other-
wise fuel may leak, creating a 1 8
fire hazard.[EWA11331]
1. Original position (paint mark)
1. Air filter element 9
11. Install the fuel tank bolts.
8. Insert a new air filter element into 12. Install the rear brake fluid reservoir
the air filter case. NOTICE: Make holder by installing the bolt.
sure that the air filter element is 13. Install the panels and cowlings.
properly seated in the air filter 14. Install the seat.
6-15
✼✥✯✣✲ ✤✩ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU34301 EAU21383

Adjusting the engine idling Checking the throttle cable


(a)
speed free play
The engine idling speed must be (b)
1 checked and, if necessary, adjusted as
follows at the intervals specified in the
2 periodic maintenance and lubrication
chart.
The engine should be warm before 1 1
3 making this adjustment.
Check the engine idling speed and, if 1. Idle adjusting screw
4 necessary, adjust it to specification by
Engine idling speed:
turning the idle adjusting screw. To in- 1100–1200 r/min
crease the engine idling speed, turn the 1. Throttle cable free play
5
screw in direction (a). To decrease the The throttle cable free play should mea-
TIP
engine idling speed, turn the screw in sure 3.0–5.0 mm (0.12–0.20 in) at the
6 If the specified idling speed cannot be
direction (b). inner edge of the throttle grip. Periodi-
obtained as described above, have a
Yamaha dealer make the adjustment. cally check the throttle cable free play
7 and, if necessary, have a Yamaha
dealer adjust it.
8

6-16
✼✥✯✣✲ ✤✪ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21401 EAU33042
for this model.
Valve clearance Tires
The valve clearance changes with use, To maximize the performance, durabil- Tire air pressure (measured on cold
resulting in improper air-fuel mixture ity, and safe operation of your motorcy- tires):
and/or engine noise. To prevent this cle, note the following points regarding 0–90 kg (0–198 lb):
from occurring, the valve clearance the specified tires. Front:
must be adjusted by a Yamaha dealer 225 kPa (2.25 kgf/cm2, 33 psi)
Rear: 2
at the intervals specified in the periodic Tire air pressure 250 kPa (2.50 kgf/cm2, 36 psi)
maintenance and lubrication chart. The tire air pressure should be checked TDM900 90–201 kg (198–443 lb)
and, if necessary, adjusted before each TDM900A 90–198 kg (198–437 lb): 3
ride. Front:
EWA10501 225 kPa (2.25 kgf/cm2, 33 psi)
Rear: 4
WARNING
290 kPa (2.90 kgf/cm2, 42 psi)
Operation of this vehicle with im- High-speed riding:
proper tire pressure may cause se- Front:
5
vere injury or death from loss of 225 kPa (2.25 kgf/cm2, 33 psi)
control. Rear: 6
250 kPa (2.50 kgf/cm2, 36 psi)
● The tire air pressure must be
Maximum load*:
checked and adjusted on cold TDM900 201 kg (443 lb) 7
tires (i.e., when the temperature TDM900A 198 kg (437 lb)
of the tires equals the ambient * Total weight of rider, passenger, car-
temperature). go and accessories 8
● The tire air pressure must be ad- EWA10511
justed in accordance with the WARNING 9
riding speed and with the total
Never overload your vehicle. Opera-
weight of rider, passenger, car-
tion of an overloaded vehicle could
go, and accessories approved
cause an accident.

6-17
✼✥✯✣✲ ✤✫ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


Tire inspection EWA10470
Tire information
WARNING
● Have a Yamaha dealer replace 1 2 3
1 excessively worn tires. Besides
1 being illegal, operating the vehi-
cle with excessively worn tires
2 decreases riding stability and
2 can lead to loss of control.
● The replacement of all wheel
3 and brake related parts, includ-
ing the tires, should be left to a
4 1. Tire tread depth Yamaha dealer, who has the 1. Tire air valve
2. Tire sidewall necessary professional knowl- 2. Tire air valve core
edge and experience. 3. Tire air valve cap with seal
5 The tires must be checked before each
ride. If the center tread depth reaches This motorcycle is equipped with cast
the specified limit, if the tire has a nail or wheels and tubeless tires with valves.
6
glass fragments in it, or if the sidewall is EWA10901

cracked, have a Yamaha dealer re- WARNING


7 place the tire immediately. ● The front and rear tires should
be of the same make and de-
Minimum tire tread depth (front and sign, otherwise the handling
8 rear):
characteristics of the motorcy-
1.6 mm (0.06 in)
cle may be different, which
9 could lead to an accident.
TIP
● Always make sure that the valve
The tire tread depth limits may differ
caps are securely installed to
from country to country. Always comply
prevent air pressure leakage.
with the local regulations.
● Use only the tire valves and

6-18
✼✥✯✣✲ ✤✬ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


valve cores listed below to EWA10600 EAU21960

avoid tire deflation during a ride. WARNING Cast wheels


This motorcycle is fitted with su- To maximize the performance, durabil-
After extensive tests, only the tires list- ity, and safe operation of your vehicle,
per-high-speed tires. Note the fol-
ed below have been approved for this note the following points regarding the
lowing points in order to make the
model by Yamaha Motor Co., Ltd. specified wheels.
most efficient use of these tires.
Front tire: ● Use only the specified replace- ● The wheel rims should be checked
2
Size: ment tires. Other tires may run for cracks, bends or warpage be-
120/70 ZR18M/C (59W) the danger of bursting at super fore each ride. If any damage is
Manufacturer/model: high speeds. found, have a Yamaha dealer re- 3
TDM900 METZELER/MEZ4 place the wheel. Do not attempt
● Brand-new tires can have a rela-
FRONT
TDM900A DUNLOP/D220FSTJ tively poor grip on certain road even the smallest repair to the 4
TDM900 DUNLOP/D220FSTJ surfaces until they have been wheel. A deformed or cracked
Tire air valve: “broken in”. Therefore, it is ad- wheel must be replaced.
TR412 ● The wheel should be balanced
5
visable before doing any
Valve core: whenever either the tire or wheel
#9100 (original) high-speed riding to ride con-
Rear tire: servatively for approximately has been changed or replaced. An 6
Size: 100 km (60 mi) after installing a unbalanced wheel can result in
160/60 ZR17M/C (69W) new tire. poor performance, adverse han- 7
Manufacturer/model: ● The tires must be warmed up dling characteristics, and a short-
TDM900 METZELER/MEZ4 ened tire life.
TDM900A DUNLOP/D220STJ before a high-speed run.
● Ride at moderate speeds after 8
TDM900 DUNLOP/D220STJ ● Always adjust the tire air pres-
Tire air valve: sure according to the operating changing a tire since the tire sur-
TR412 conditions. face must first be “broken in” for it 9
Valve core: to develop its optimal characteris-
#9100 (original) tics.

6-19
✼✥✯✣✲ ✥✣ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22043
lever free play, turn the adjusting in direction (b).
Adjusting the clutch lever free bolt in direction (b). 7. Tighten the locknut at the crank-
play TIP case.
If the specified clutch lever free play 8. Tighten the locknut at the clutch le-
1 could be obtained as described above, ver and then slide the rubber cover
1 to its original position.
skip steps 4–7.
2 3
2 (a) 4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
3 en the clutch cable.
(b) 5. Loosen the locknut at the crank-
4 4 case.

1. Clutch lever free play


5 2. Locknut (clutch lever) 1 2
3. Clutch lever free play adjusting bolt
6 4. Rubber cover
(b)

The clutch lever free play should mea-


7 sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le- (a)
8 ver free play and, if necessary, adjust it
as follows. 1. Locknut (crankcase)
1. Slide the rubber cover back at the 2. Clutch lever free play adjusting nut
9
clutch lever. (crankcase)
2. Loosen the locknut.
3. To increase the clutch lever free 6. To increase the clutch lever free
play, turn the adjusting bolt in di- play, turn the adjusting nut in direc-
rection (a). To decrease the clutch tion (a). To decrease the clutch le-
ver free play, turn the adjusting nut
6-20
✼✥✯✣✲ ✥✤ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22273 EAU22392
indicator groove has almost disap-
Brake light switches Checking the front and rear peared, have a Yamaha dealer replace
brake pads the brake pads as a set.
The front and rear brake pads must be
1 checked for wear at the intervals spec- EAU22500

ified in the periodic maintenance and Rear brake pads


(b)
lubrication chart. 2
(a) EAU22420

Front brake pads 3


2
1
4
1. Rear brake light switch
2. Rear brake light switch adjusting nut
5
The brake light, which is activated by
the brake pedal and brake lever, should 1 1. Lining thickness
come on just before braking takes ef- 6
fect. If necessary, adjust the rear brake Check each rear brake pad for damage
light switch as follows, but the front and measure the lining thickness. If a 7
brake light switch should be adjusted brake pad is damaged or if the lining
1. Brake pad wear indicator groove
by a Yamaha dealer. thickness is less than 0.8 mm (0.03 in),
8
Turn the rear brake light switch adjust- Each front brake pad is provided with a have a Yamaha dealer replace the
ing nut while holding the rear brake light wear indicator groove, which allows brake pads as a set.
switch in place. To make the brake light you to check the brake pad wear with- 9
come on earlier, turn the adjusting nut out having to disassemble the brake.
in direction (a). To make the brake light To check the brake pad wear, check
come on later, turn the adjusting nut in the wear indicator groove. If a brake
direction (b). pad has worn to the point that the wear

6-21
✼✥✯✣✲ ✥✥ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU38640
Rear brake (for TDM900A) Observe these precautions:
Checking the brake fluid level ● When checking the fluid level,

Front brake make sure that the top of the brake


fluid reservoir is level.
1 ● Use only the recommended quality
1 brake fluid, otherwise the rubber
2 seals may deteriorate, causing
leakage and poor braking perfor-
1
mance.
3
Recommended brake fluid:
1. Minimum level mark DOT 4
4
Insufficient brake fluid may allow air to ● Refill with the same type of brake
1. Minimum level mark enter the brake system, possibly caus-
5 fluid. Mixing fluids may result in a
Rear brake (for TDM900) ing it to become ineffective. harmful chemical reaction and
Before riding, check that the brake fluid lead to poor braking performance.
6 is above the minimum level mark and ● Be careful that water or dust does
replenish if necessary. A low brake fluid not enter the brake fluid reservoir
7 level may indicate worn brake pads when refilling. Water will signifi-
and/or brake system leakage. If the cantly lower the boiling point of the
1 brake fluid level is low, be sure to check fluid and may result in vapor lock,
8
the brake pads for wear and the brake and dirt may clog the ABS hydrau-
system for leakage. lic unit valves.
9
TIP ● Brake fluid may deteriorate paint-
For TDM900A, the rear brake fluid res- ed surfaces or plastic parts. Al-
1. Minimum level mark
ervoir is located under the seat. (See ways clean up spilled fluid
page 3-16.) immediately.
● As the brake pads wear, it is nor-

6-22
✼✥✯✣✲ ✥✦ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


mal for the brake fluid level to grad- EAU22731 EAU22760

ually go down. However, if the Changing the brake fluid Drive chain slack
brake fluid level goes down sud- Have a Yamaha dealer change the The drive chain slack should be
denly, have a Yamaha dealer brake fluid at the intervals specified in checked before each ride and adjusted
check the cause. the TIP after the periodic maintenance if necessary.
and lubrication chart. In addition, have
the oil seals of the master cylinders and EAU22773

To check the drive chain slack 2


calipers as well as the brake hoses re-
placed at the intervals listed below or 1. Place the motorcycle on the side-
whenever they are damaged or leak- stand. 3
ing. TIP
● Oil seals: Replace every two When checking and adjusting the drive 4
years. chain slack, there should be no weight
● Brake hoses: Replace every four on the motorcycle.
years. 5
2. Shift the transmission into the neu-
tral position.
6
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain, and 7
then measure the drive chain slack
as shown. 8
Drive chain slack:
50.0–60.0 mm (1.97–2.36 in) 9

6-23
✼✥✯✣✲ ✥✧ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


each side of the swingarm in direc-
3 1 tion (a). To loosen the drive chain,
(b) turn the adjusting bolt on each side
1 of the swingarm in direction (b),
1 and then push the rear wheel for-
4 ward. NOTICE: Improper drive
2 chain slack will overload the en-
(a) 2 gine as well as other vital parts
of the motorcycle and can lead
3 to chain slippage or breakage.
1. Drive chain slack 1. Axle nut To prevent this from occurring,
4 2. Drive chain slack adjusting bolt keep the drive chain slack with-
4. If the drive chain slack is incorrect,
3. Locknut in the specified limits.[ECA10571]
adjust it as follows.
4. Alignment marks
5 TIP
EAU22952
Using the alignment marks on each
To adjust the drive chain slack side of the swingarm, make sure that
6 1. Loosen the axle nut, the brake cal- both chain pullers are in the same posi-
iper bracket bolt and the locknut on tion for proper wheel alignment.
1
7 each side of the swingarm.
3. Tighten the locknuts, and then
2 tighten the axle nut and the brake
8 caliper bracket bolt to the specified
torques.
9
Tightening torque:
1. Brake caliper bracket bolt Axle nut:
2. Brake caliper bracket 150 Nm (15.0 m·kgf, 108.5 ft·lbf)
Brake caliper bracket bolt:
2. To tighten the drive chain, turn the 40 Nm (4.0 m·kgf, 29 ft·lbf)
drive chain slack adjusting bolt on
6-24
✼✥✯✣✲ ✥ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23025
may contain substances that EAU23101

Cleaning and lubricating the could damage the O-rings.[ECA11111] Checking and lubricating the
drive chain cables
The drive chain must be cleaned and The operation of all control cables and
lubricated at the intervals specified in the condition of the cables should be
the periodic maintenance and lubrica- checked before each ride, and the ca-
tion chart, otherwise it will quickly wear bles and cable ends should be lubricat- 2
out, especially when riding in dusty or ed if necessary. If a cable is damaged
wet areas. Service the drive chain as or does not move smoothly, have a
follows. Yamaha dealer check or replace it. 3
ECA10583
WARNING! Damage to the outer
NOTICE sheath may interfere with proper ca- 4
The drive chain must be lubricated ble operation and will cause the in-
after washing the motorcycle, riding ner cable to rust. Replace a
5
in the rain or riding in wet areas. damaged cable as soon as possible
1. Clean the drive chain with kero- to prevent unsafe conditions.[EWA10721]
6
sene and a small soft brush. Recommended lubricant:
NOTICE: To prevent damaging Engine oil
the O-rings, do not clean the 7
drive chain with steam cleaners,
high-pressure washers or inap- 8
propriate solvents.[ECA11121]
2. Wipe the drive chain dry.
9
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they

6-25
✼✥✯✣✲ ✥✩ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23112 EAU44272 EAU23142

Checking and lubricating the Checking and lubricating the Checking and lubricating the
throttle grip and cable brake and shift pedals brake and clutch levers
The operation of the throttle grip should
1 be checked before each ride. In addi-
tion, the cable should be lubricated by a
2 Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.

4
The operation of the brake and shift The operation of the brake and clutch
5 pedals should be checked before each levers should be checked before each
ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-
6 bricated if necessary. bricated if necessary.

Recommended lubricant: Recommended lubricants:


7 Lithium-soap-based grease Brake lever:
Silicone grease
Clutch lever:
8 Lithium-soap-based grease

6-26
✼✥✯✣✲ ✥✪ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23202 EAU23251 EAU23272

Checking and lubricating the Lubricating the rear Checking the front fork
sidestand suspension The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
2
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage. 3

To check the operation 4


1. Place the vehicle on a level sur-
The operation of the sidestand should The pivoting points of the rear suspen- face and hold it in an upright posi-
be checked before each ride, and the sion must be lubricated by a Yamaha tion. WARNING! To avoid injury, 5
sidestand pivot and metal-to-metal dealer at the intervals specified in the securely support the vehicle so
contact surfaces should be lubricated if periodic maintenance and lubrication there is no danger of it falling 6
necessary. chart. over.[EWA10751]
EWA10731
2. While applying the front brake, 7
WARNING Recommended lubricant:
Lithium-soap-based grease push down hard on the handlebars
If the sidestand does not move up several times to check if the front
and down smoothly, have a Yamaha fork compresses and rebounds 8
dealer check or repair it. Otherwise, smoothly.
the sidestand could contact the 9
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

6-27
✼✥✯✣✲ ✥✫ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23283

Checking the steering


Worn or loose steering bearings may
cause danger. Therefore, the operation
1 of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
2
chart.
1. Place a stand under the engine to
3 raise the front wheel off the
ECA10590
ground. (See page 6-34 for more
NOTICE information.) WARNING! To
4
If any damage is found or the front avoid injury, securely support
fork does not operate smoothly, the vehicle so there is no danger
5 have a Yamaha dealer check or re- of it falling over.[EWA10751]
pair it. 2. Hold the lower ends of the front
6 fork legs and try to move them for-
ward and backward. If any free
7 play can be felt, have a Yamaha
dealer check or repair the steering.

6-28
✼✥✯✣✲ ✥✬ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23291 EAU23374 EWA10760

Checking the wheel bearings Battery WARNING


● Electrolyte is poisonous and
2 dangerous since it contains sul-
1 furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
2
ways shield your eyes when
3 working near batteries. In case
of contact, administer the fol- 3
lowing FIRST AID.
● EXTERNAL: Flush with plenty 4
The front and rear wheel bearings must 1. Battery of water.
be checked at the intervals specified in 2. Positive battery lead (red) ● INTERNAL: Drink large quan-
the periodic maintenance and lubrica- 3. Negative battery lead (black) tities of water or milk and im- 5
tion chart. If there is play in the wheel mediately call a physician.
hub or if the wheel does not turn This model is equipped with a VRLA
● EYES: Flush with water for 15 6
smoothly, have a Yamaha dealer check (Valve Regulated Lead Acid) battery.
minutes and seek prompt
the wheel bearings. There is no need to check the electro-
medical attention.
lyte or to add distilled water. However, 7
● Batteries produce explosive hy-
the battery lead connections need to be
drogen gas. Therefore, keep
checked and, if necessary, tightened. 8
ECA10620
sparks, flames, cigarettes, etc.,
NOTICE away from the battery and pro-
vide sufficient ventilation when 9
Never attempt to remove the battery
charging it in an enclosed
cell seals, as this would permanent-
space.
ly damage the battery.
● KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.

6-29
✼✥✯✣✲ ✦✣ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


To charge the battery 2. If the battery will be stored for more EAU38592

Have a Yamaha dealer charge the bat- than two months, check it at least Replacing the fuses
tery as soon as possible if it seems to once a month and fully charge it if For TDM900
have discharged. Keep in mind that the necessary.
1 battery tends to discharge more quickly 3. Fully charge the battery before in- 7
if the vehicle is equipped with optional stallation.
2 electrical accessories. 4. After installation, make sure that 7
ECA16520
the battery leads are properly con-
NOTICE nected to the battery terminals.
3 To charge a VRLA (Valve Regulated ECA16530

Lead Acid) battery, a special (con- NOTICE


4 stant-voltage) battery charger is re- Always keep the battery charged. 12 34 56 8 7 9
quired. Using a conventional battery Storing a discharged battery can
charger will damage the battery. If cause permanent battery damage. 1. Backup fuse (for clock)
5
you do not have access to a con- 2. Radiator fan fuse
stant-voltage battery charger, have a 3. Turn signal light and hazard fuse
6 Yamaha dealer charge your battery. 4. Ignition fuse
5. Signaling system fuse
7 6. Headlight fuse
To store the battery
7. Spare fuse
1. If the vehicle will not be used for
8. Fuel injection system fuse
8 more than one month, remove the
9. Main fuse
battery, fully charge it, and then
place it in a cool, dry place.
9
NOTICE: When removing the
battery, be sure the key is turned
to “OFF”, then disconnect the
negative lead before discon-
necting the positive lead.[ECA16302]

6-30
✼✥✯✣✲ ✦✤ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


For TDM900A 1. Turn the key to “OFF” and turn off Specified fuses:
11 12 the electrical circuit in question. Main fuse:
2. Remove the blown fuse, and then 40.0 A
install a new fuse of the specified Headlight fuse:
10 amperage. WARNING! Do not TDM900 15.0 A
TDM900A 20.0 A
use a fuse of a higher amperage Radiator fan fuse:
rating than recommended to 20.0 A 2
avoid causing extensive dam- Ignition fuse:
age to the electrical system and 10.0 A
12 34 56 7 8 9 possibly a fire.[EWA15131] Signaling system fuse: 3
10.0 A
1. Backup fuse (for clock) Backup fuse:
TDM900 5.0 A 4
2. Radiator fan fuse
TDM900A 10.0 A
3. Turn signal light and hazard fuse Fuel injection system fuse:
4. Ignition fuse 10.0 A 5
5. Signaling system fuse Turn signal light and hazard fuse:
6. Headlight fuse 10.0 A
ABS motor fuse:
6
7. ABS motor fuse
TDM900A 30.0 A
8. ABS motor spare fuse ABS control unit fuse:
9. Main fuse
7
TDM900A 10.0 A
10.Spare fuse
11.Fuel injection system fuse 3. Turn the key to “ON” and turn on 8
12.ABS control unit fuse the electrical circuit in question to
check if the device operates.
The main fuse and the fuse box, which 9
4. If the fuse immediately blows
contains the fuses for the individual cir- again, have a Yamaha dealer
cuits, are located under the seat. (See check the electrical system.
page 3-16.)
If a fuse is blown, replace it as follows.

6-31
✼✥✯✣✲ ✦✥ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23752
bulb.
Replacing a headlight bulb
This model is equipped with two quartz
bulb headlights. If a headlight bulb
1 burns out, replace it as follows.
ECA10650

NOTICE
2
Take care not to damage the follow- 1
ing parts:
3 ● Headlight bulb 1
Do not touch the glass part of 1. Do not touch the glass part of the bulb.
4 the headlight bulb to keep it free 1. Headlight bulb holder
1. Disconnect the headlight coupler,
from oil, otherwise the transpar-
and then remove the headlight 3. Place a new bulb into position, and
ency of the glass, the luminosity
5 bulb cover. then secure it with the bulb holder.
of the bulb, and the bulb life will
4. Install the bulb cover, and then
be adversely affected. Thor-
connect the coupler.
6 oughly clean off any dirt and fin-
5. Have a Yamaha dealer adjust the
gerprints on the headlight bulb 1 headlight beam if necessary.
7 using a cloth moistened with al-
cohol or thinner.
● Headlight lens
2
8 Do not affix any type of tinted
film or stickers to the headlight
9 lens.
Do not use a headlight bulb of a 1. Headlight bulb cover
wattage higher than specified. 2. Headlight coupler

2. Unhook the headlight bulb holder,


and then remove the burnt-out
6-32
✼✥✯✣✲ ✦✦ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24082 EAU24204

Replacing the tail/brake light Replacing a turn signal light


bulb bulb
1. Remove the seat. (See 1. Remove the turn signal light lens
page 3-16.) by removing the screw.
2. Remove the socket (together with
the bulb) by turning it counter- 2
clockwise.
2 1
3
1 1. Turn signal light bulb

3. Insert a new bulb into the socket, 4


1 push it in, and then turn it clock-
wise until it stops. 5
4. Install the lens by installing the
1. Screw
screw. NOTICE: Do not over-
2. Turn signal light lens 6
tighten the screw, otherwise the
2. Remove the burnt-out bulb by lens may break.[ECA11191]
1. Socket
pushing it in and turning it counter- 7
3. Remove the burnt-out bulb by clockwise.
pushing it in and turning it counter- 8
clockwise.
4. Insert a new bulb into the socket,
9
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the seat.

6-33
✼✥✯✣✲ ✦✧ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU36452 EAU24350

Replacing an auxiliary light Supporting the motorcycle


bulb Since this model is not equipped with a
1. Remove the auxiliary light lens by centerstand, follow these precautions
1 removing the screws. when removing the front and rear
wheel or performing other maintenance
1 requiring the motorcycle to stand up-
2
right. Check that the motorcycle is in a
1
stable and level position before starting
3 any maintenance. A strong wooden
1. Auxiliary light bulb box can be placed under the engine for
4 added stability.
2 3. Insert a new bulb into the socket.
4. Install the lens by installing the
To service the front wheel
5 screws. NOTICE: Do not over-
1. Stabilize the rear of the motorcycle
tighten the screws, otherwise
1. Auxiliary light lens by using a motorcycle stand or, if
the lens may break.[ECA10681]
6 2. Screw an additional motorcycle stand is
not available, by placing a jack un-
2. Remove the burnt-out bulb by pull-
7 der the frame in front of the rear
ing it out.
wheel.
2. Raise the front wheel off the
8 ground by using a motorcycle
stand.
9
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
6-34
✼✥✯✣✲ ✦ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


frame in front of the rear wheel or under EAU25871
heaters or furnaces. Gasoline or
each side of the swingarm. Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha motorcycles receive plode, causing severe injury or
a thorough inspection before shipment property damage.
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
2
example, can cause poor starting and
loss of power.
The following troubleshooting charts 3
represent quick and easy procedures
for checking these vital systems your- 4
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have 5
the necessary tools, experience, and
know-how to service the motorcycle 6
properly.
Use only genuine Yamaha replace- 7
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can 8
lead to expensive repair bills.
EWA15141
9
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
6-35
✼✥✯✣✲ ✦✩ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU42361

Troubleshooting charts

Starting problems or poor engine performance


1 1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
2 the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

3
2. Compression
There is compression. Check the ignition.
4 Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
5
3. Ignition Wipe off with a dry cloth and correct the
6 Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes.
The engine does not start.
7 Dry Have a Yamaha dealer check the vehicle.
Check the battery.

8 4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
9 The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

6-36
✼✥✯✣✲ ✦✪ 
 

PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWA10400

WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing 2
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check 3


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
4
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
5
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
6
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant 7
as soon as possible.
8

6-37
✼✥✯✣✲ ✤ 
 

MOTORCYCLE CARE AND STORAGE


EAU37833 EAU26044
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water.
1 Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10772
2
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
3 brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
4 these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
5 ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
6 Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlets with plas- rosion protection spray.
7 tic bags after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
8 as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
9 spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
7-1
✼✥✯✣✲ ✥ 
 

MOTORCYCLE CARE AND STORAGE


off any detergent residue using scratches on the windshield. TIP
plenty of water, as it is harmful Test the product on a small hid- Salt sprayed on roads in the winter may
to plastic parts. den part of the windshield to remain well into spring.
● Do not use any harsh chemical make sure that it does not leave
products on plastic parts. Be any marks. If the windshield is 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or scratched, use a quality plastic ter and a mild detergent, after the
sponges which have been in polishing compound after engine has cooled down.
2
contact with strong or abrasive washing. NOTICE: Do not use warm water
cleaning products, solvent or since it increases the corrosive
thinner, fuel (gasoline), rust re- action of the salt.[ECA10791] 3
After normal use
movers or inhibitors, brake flu- 2. After drying the motorcycle, apply
Remove dirt with warm water, a mild
id, antifreeze or electrolyte. a corrosion protection spray on all 4
detergent, and a soft, clean sponge,
● Do not use high-pressure wash- metal, including chrome- and nick-
and then rinse thoroughly with clean
ers or steam-jet cleaners since el-plated, surfaces to prevent cor-
water. Use a toothbrush or bottlebrush 5
they cause water seepage and rosion.
for hard-to-reach areas. Stubborn dirt
deterioration in the following ar-
and insects will come off more easily if 6
eas: seals (of wheel and swing- After cleaning
the area is covered with a wet cloth for
arm bearings, fork and brakes), 1. Dry the motorcycle with a chamois
a few minutes before cleaning.
electric components (couplers, or an absorbing cloth. 7
connectors, instruments, 2. Immediately dry the drive chain
After riding in the rain, near the sea or
switches and lights), breather and lubricate it to prevent it from
on salt-sprayed roads 8
hoses and vents. rusting.
Since sea salt or salt sprayed on roads
● For motorcycles equipped with 3. Use a chrome polish to shine
during winter are extremely corrosive in
a windshield: Do not use strong chrome, aluminum and stain- 9
combination with water, carry out the
cleaners or hard sponges as less-steel parts, including the ex-
following steps after each ride in the
they will cause dulling or haust system. (Even the thermally
rain, near the sea or on salt-sprayed
scratching. Some cleaning com- induced discoloring of stain-
roads.
pounds for plastic may leave less-steel exhaust systems can be
removed through polishing.)
7-2
✼✥✯✣✲ ✦ 
 

MOTORCYCLE CARE AND STORAGE


4. To prevent corrosion, it is recom- ECA10800 EAU26202

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, ● Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
1 ed, surfaces. any excess. Always store your motorcycle in a cool,
5. Use spray oil as a universal clean- ● Never apply oil or wax to any dry place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover.
2 ECA10810
6. Touch up minor paint damage treat them with a suitable care
caused by stones, etc. product. NOTICE
3 7. Wax all painted surfaces. ● Avoid using abrasive polishing ● Storing the motorcycle in a
8. Let the motorcycle dry completely compounds as they will wear poorly ventilated room or cover-
4 before storing or covering it. away the paint. ing it with a tarp, while it is still
EWA11131 wet, will allow water and humid-
WARNING TIP ity to seep in and cause rust.
5 ● Consult a Yamaha dealer for ad- ● To prevent corrosion, avoid
Contaminants on the brakes or tires
can cause loss of control. vice on what products to use. damp cellars, stables (because
6 ● Make sure that there is no oil or ● Washing, rainy weather or humid of the presence of ammonia)
wax on the brakes or tires. climates can cause the headlight and areas where strong chemi-
● If necessary, clean the brake lens to fog. Turning the headlight cals are stored.
7
discs and brake linings with a on for a short period of time will
regular brake disc cleaner or ac- help remove the moisture from the
8 Long-term
etone, and wash the tires with lens.
Before storing your motorcycle for sev-
warm water and a mild deter- eral months:
9 gent. Before riding at higher 1. Follow all the instructions in the
speeds, test the motorcycle’s “Care” section of this chapter.
braking performance and cor- 2. Fill up the fuel tank and add fuel
nering behavior. stabilizer (if available) to prevent
the fuel tank from rusting and the

7-3
✼✥✯✣✲ ✧ 
 

MOTORCYCLE CARE AND STORAGE


fuel from deteriorating. pivoting points of all levers and
3. Perform the following steps to pro- pedals as well as of the sidestand/
tect the cylinders, piston rings, etc. centerstand.
from corrosion. 5. Check and, if necessary, correct
a. Remove the spark plug caps the tire air pressure, and then lift
and spark plugs. the motorcycle so that both of its
b. Pour a teaspoonful of engine oil wheels are off the ground. Alterna- 2
into each spark plug bore. tively, turn the wheels a little every
c. Install the spark plug caps onto month in order to prevent the tires
the spark plugs, and then place from becoming degraded in one 3
the spark plugs on the cylinder spot.
head so that the electrodes are 6. Cover the muffler outlets with plas- 4
grounded. (This will limit spark- tic bags to prevent moisture from
ing during the next step.) entering them.
5
d. Turn the engine over several 7. Remove the battery and fully
times with the starter. (This will charge it. Store it in a cool, dry
coat the cylinder walls with oil.) place and charge it once a month. 6
WARNING! To prevent dam- Do not store the battery in an ex-
age or injury from sparking, cessively cold or warm place [less 7
make sure to ground the than 0 °C (30 °F) or more than 30
spark plug electrodes while °C (90 °F)]. For more information
8
turning the engine on storing the battery, see page
over.[EWA10951] 6-29.
e. Remove the spark plug caps 9
TIP
from the spark plugs, and then Make any necessary repairs before
install the spark plugs and the storing the motorcycle.
spark plug caps.
4. Lubricate all control cables and the

7-4
✼✥✯✣✲ ✤ 
 

SPECIFICATIONS
Dimensions: EAU2633X
Engine oil: Air filter:
Overall length: Recommended brand: Air filter element:
2180 mm (85.8 in) YAMALUBE Oil-coated paper element
Overall width: Type: Fuel:
800 mm (31.5 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Recommended fuel:
1 Overall height: 20W-40 or 20W-50 Regular unleaded gasoline only
1290 mm (50.8 in) Fuel tank capacity:
Seat height: -20 -10 0 10 20 30 40 50 ˚C 20.0 L (5.28 US gal, 4.40 Imp.gal)
2 825 mm (32.5 in) Fuel reserve amount:
Wheelbase: SAE 10W-30 3.5 L (0.92 US gal, 0.77 Imp.gal)
1485 mm (58.5 in) SAE 10W-40 Fuel injection:
3
Ground clearance: Throttle body:
SAE 10W-50
160 mm (6.30 in) ID mark:
Minimum turning radius: SAE 15W-40
4 5PSC 30
2900 mm (114.2 in) SAE 20W-40 Spark plug (s):
Weight: SAE 20W-50 Manufacturer/model:
5 With oil and fuel: NGK/DPR8EA-9
TDM900 223.0 kg (492 lb) Manufacturer/model:
Recommended engine oil grade:
TDM900A 226.0 kg (498 lb) DENSO/X24EPR-U9
6 API service SG type or higher, JASO stan-
Engine: dard MA Spark plug gap:
Engine type: 0.8–0.9 mm (0.031–0.035 in)
Engine oil quantity:
Liquid cooled 4-stroke, DOHC Clutch:
7 Cylinder arrangement:
Without oil filter element replacement:
3.80 L (4.02 US qt, 3.34 Imp.qt) Clutch type:
Forward-inclined parallel 2-cylinder Wet, multiple-disc
With oil filter element replacement:
Displacement: Transmission:
8 3.90 L (4.12 US qt, 3.43 Imp.qt)
897 cm3 Primary reduction system:
Bore × stroke:
Cooling system:
Coolant reservoir capacity (up to the maxi- Spur gear
9 92.0 × 67.5 mm (3.62 × 2.66 in) Primary reduction ratio:
mum level mark):
Compression ratio: 67/39 (1.718)
0.25 L (0.26 US qt, 0.22 Imp.qt)
10.40 :1 Secondary reduction system:
Radiator capacity (including all routes):
Starting system: Chain drive
1.75 L (1.85 US qt, 1.54 Imp.qt)
Electric starter Secondary reduction ratio:
Lubrication system: 42/16 (2.625)
Dry sump

8-1
✼✥✯✣✲ ✥ 
 

SPECIFICATIONS
Transmission type: Rear tire: Rear:
Constant mesh 6-speed Type: 250 kPa (2.50 kgf/cm2, 36 psi)
Operation: Tubeless Front wheel:
Left foot operation Size: Wheel type:
Gear ratio: 160/60 ZR17M/C (69W) Cast wheel
1st: Manufacturer/model: Rim size:
33/12 (2.750) TDM900 METZELER/MEZ4 18M/C x MT3.50
2nd: TDM900A DUNLOP/D220STJ Rear wheel:
37/19 (1.947) Manufacturer/model: Wheel type:
2
3rd: TDM900 DUNLOP/D220STJ Cast wheel
34/22 (1.545) Loading: Rim size: 3
4th: Maximum load: 17M/C x MT5.00
31/25 (1.240) TDM900 201 kg (443 lb) Front brake:
5th: TDM900A 198 kg (437 lb) Type: 4
26/25 (1.040) * (Total weight of rider, passenger, cargo Dual disc brake
6th: and accessories) Operation:
24/26 (0.923) Tire air pressure (measured on cold Right hand operation 5
Chassis: tires): Recommended fluid:
Frame type: Loading condition: DOT 4
Diamond 0–90 kg (0–198 lb) Rear brake: 6
Caster angle: Front: Type:
25.50 ° 225 kPa (2.25 kgf/cm2, 33 psi) Single disc brake
Trail: Rear: Operation:
7
114.0 mm (4.49 in) 250 kPa (2.50 kgf/cm2, 36 psi) Right foot operation
Front tire: Loading condition: Recommended fluid: 8
Type: TDM900 90–201 kg (198–443 lb) DOT 4
Tubeless TDM900A 90–198 kg (198–437 lb) Front suspension:
Size: Front: Type: 9
120/70 ZR18M/C (59W) 225 kPa (2.25 kgf/cm2, 33 psi) Telescopic fork
Manufacturer/model: Rear: Spring/shock absorber type:
TDM900 METZELER/MEZ4 FRONT 290 kPa (2.90 kgf/cm2, 42 psi) Coil spring/oil damper
TDM900A DUNLOP/D220FSTJ High-speed riding: Wheel travel:
Manufacturer/model: Front: 150.0 mm (5.91 in)
TDM900 DUNLOP/D220FSTJ 225 kPa (2.25 kgf/cm2, 33 psi)
8-2
✼✥✯✣✲ ✦ 
 

SPECIFICATIONS
Rear suspension: Neutral indicator light: ABS motor fuse:
Type: 14 V, 1.2 W × 1 TDM900A 30.0 A
Swingarm (link suspension) High beam indicator light: Backup fuse:
Spring/shock absorber type: 14 V, 1.4 W × 1 TDM900 5.0 A
Coil spring/gas-oil damper Oil level warning light: TDM900A 10.0 A
1 Wheel travel: LED
133.0 mm (5.24 in) Turn signal indicator light:
Electrical system: TDM900 14 V, 1.2 W × 2
2 Ignition system: TDM900A 14 V, 1.2 W × 1
TCI (digital) Engine trouble warning light:
Charging system: 14 V, 1.4 W × 1
3 ABS warning light:
AC magneto
Battery: TDM900A 14 V, 1.4 W × 1
Immobilizer system indicator light:
4 Model:
GT12B-4 LED
Voltage, capacity: Fuses:
5 12 V, 10.0 Ah Main fuse:
Headlight: 40.0 A
Bulb type: Headlight fuse:
6 Halogen bulb TDM900 15.0 A
Bulb voltage, wattage × quantity: TDM900A 20.0 A
Signaling system fuse:
Headlight:
7 10.0 A
12 V, 55 W × 2
Ignition fuse:
Tail/brake light:
10.0 A
8 12 V, 5.0 W/21.0 W × 1
Radiator fan fuse:
Front turn signal light:
20.0 A
12 V, 10.0 W × 2
Turn signal light and hazard fuse:
9 Rear turn signal light:
10.0 A
12 V, 10.0 W × 2
Fuel injection system fuse:
Auxiliary light:
10.0 A
12 V, 5.0 W × 1
ABS control unit fuse:
Meter lighting:
TDM900A 10.0 A
14 V, 2.0 W × 2

8-3
✼✥✯✣✲ ✤ 
 

CONSUMER INFORMATION
EAU48610 EAU26400 EAU26540

Identification numbers Vehicle identification number Model label


Record the vehicle identification num-
ber and model label information in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
2
the vehicle is stolen.
VEHICLE IDENTIFICATION NUM- 1
BER: 3
1
1. Vehicle identification number 1. Model label
4

The vehicle identification number is The model label is affixed to the frame
5
MODEL LABEL INFORMATION: stamped into the steering head pipe. under the seat. (See page 3-16.)
Record this number in the space pro- Record the information on this label in
vided. the space provided. This information 6
TIP will be needed when ordering spare
The vehicle identification number is parts from a Yamaha dealer. 7
used to identify your motorcycle and
may be used to register your motorcy- 8
cle with the licensing authority in your
area.
9

9-1
✼✥✯✣✲ ✥ 
 

INDEX
A Engine oil and oil filter element..................6-9 N
ABS (for ABS models) ............................ 3-12 Engine stop switch...................................3-10 Neutral indicator light ................................ 3-4
ABS warning light (for ABS models) ......... 3-5 Engine trouble warning light ......................3-5 O
Air filter element, replacing ..................... 6-14 F Oil level warning light ................................ 3-4
Anti-theft alarm (optional).......................... 3-9 Front and rear brake pads, checking.......6-21 P
Auxiliary light bulb, replacing .................. 6-34 Front fork, adjusting.................................3-18 Parking ...................................................... 5-4
B Front fork, checking .................................6-27 Part locations ............................................ 2-1
Battery..................................................... 6-29 Fuel..........................................................3-14 Pass switch ............................................. 3-10
Brake and clutch levers, checking and Fuel consumption, tips for reducing...........5-3 R
lubricating ............................................. 6-26 Fuel level warning indicator .......................3-5 Rear suspension, lubricating ................... 6-27
Brake and shift pedals, checking and Fuel tank breather/overflow hose ............3-15 S
lubricating ............................................. 6-26 Fuel tank cap ...........................................3-13
Safety information ..................................... 1-1
Brake fluid, changing .............................. 6-23 Fuses, replacing ......................................6-30
Seat ......................................................... 3-16
Brake fluid level, checking ...................... 6-22 H Shifting ...................................................... 5-2
Brake lever.............................................. 3-11 Handlebar switches ...................................3-9 Shift pedal ............................................... 3-11
Brake light switches ................................ 6-21 Hazard switch ..........................................3-10 Shock absorber assembly, adjusting ...... 3-19
Brake pedal............................................. 3-12 Headlight bulb, replacing .........................6-32 Sidestand ................................................ 3-21
C High beam indicator light ...........................3-4 Sidestand, checking and lubricating........ 6-27
Cables, checking and lubricating ............ 6-25 Horn switch..............................................3-10 Spark plugs, checking ............................... 6-8
Care .......................................................... 7-1 I Specifications ............................................ 8-1
Catalytic converters ................................ 3-16 Identification numbers ...............................9-1 Starting the engine .................................... 5-1
Clutch lever ............................................. 3-11 Ignition circuit cut-off system ...................3-22 Start switch.............................................. 3-10
Clutch lever free play, adjusting.............. 6-20 Immobilizer system....................................3-1 Steering, checking................................... 6-28
Coolant.................................................... 6-12 Immobilizer system indicator light..............3-5 Storage...................................................... 7-3
Coolant temperature gauge ...................... 3-7 Indicator and warning lights.......................3-4 Storage compartment.............................. 3-17
Cowlings and panels, removing and L Supporting the motorcycle ...................... 6-34
installing.................................................. 6-7 Luggage strap holders.............................3-21 T
D M Tachometer unit ........................................ 3-6
Dimmer switch ........................................ 3-10 Main switch/steering lock...........................3-2 Tail/brake light bulb, replacing ................ 6-33
Drive chain, cleaning and lubricating ...... 6-25 Maintenance and lubrication, periodic .......6-3 Throttle cable free play, checking ........... 6-16
Drive chain slack..................................... 6-23 Maintenance, emission control system......6-2 Throttle grip and cable, checking and
E Matte color, caution ...................................7-1 lubricating.............................................. 6-26
Engine break-in......................................... 5-3 Model label ................................................9-1 Tires ........................................................ 6-17
Engine idling speed................................. 6-16 Multi-function display .................................3-8 Tool kit....................................................... 6-1
✼✥✯✣✲ ✦ 
 

INDEX
Troubleshooting .......................................6-35
Troubleshooting charts ............................6-36
Turn signal indicator lights .........................3-4
Turn signal light bulb, replacing ...............6-33
Turn signal switch ....................................3-10
V
Valve clearance .......................................6-17
Vehicle identification number.....................9-1
W
Wheel bearings, checking .......................6-29
Wheels.....................................................6-19
✼✥✯✣✲ ✧ 
 
✲❈❄❆❍✥✤ ✥  
✥✯✣✬✲✰
❆❍ ✥  

YAMAHA MOTOR CO., LTD.


PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2009.09–0.1×1 !
(E)

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