Professional Documents
Culture Documents
T155 Index 11
BAW-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UBAWE0E0.book Page 1 Wednesday, March 3, 2021 2:21 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUV0012
T155
OWNER’S MANUAL
©2021 by Yamaha Motor Vietnam Co., Ltd.
1st edition, April 2021
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Vietnam Co., Ltd.
is expressly prohibited.
Printed in Vietnam.
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Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-16
checks ...............................................5-1 Cast wheels .................................. 7-18
Safety information............................ 2-1 Adjusting the clutch lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-18
Helmets .......................................... 2-6 points .................................................6-1 Checking the brake lever
Engine break-in ...............................6-1 free play..................................... 7-19
Description ....................................... 3-1 Starting the engine..........................6-2 Checking the shift pedal............... 7-20
Left view ......................................... 3-1 Shifting ............................................6-3 Brake light switches ..................... 7-20
Right view....................................... 3-2 Tips for reducing fuel Checking the front and rear
Controls and instruments ............... 3-3 consumption................................6-4 brake pads ................................ 7-21
Parking ............................................6-4 Checking the brake fluid level ...... 7-22
Instrument and control functions... 4-1 Changing the brake fluid ............. 7-23
Main switch/steering lock............... 4-1 Periodic maintenance and Drive chain slack........................... 7-23
Keyhole cover................................. 4-2 adjustment ........................................7-1 Cleaning and lubricating the
Indicator lights and warning Tool kit ............................................7-1 drive chain................................. 7-25
lights............................................ 4-3 Periodic maintenance chart for Checking and lubricating the
Multi-function meter unit ................ 4-4 the emission control system........7-2 cables........................................ 7-25
Handlebar switches........................ 4-8 General maintenance and Checking and lubricating the
Clutch lever .................................... 4-9 lubrication chart...........................7-4 throttle grip and cable ............... 7-26
Shift pedal ...................................... 4-9 Removing and installing the Checking and lubricating the
Brake lever.................................... 4-10 cowling and panels......................7-8 brake and clutch levers ............. 7-26
Brake pedal .................................. 4-10 Checking the spark plug .................7-9 Checking and lubricating the
Fuel tank cap ................................ 4-10 Engine oil and oil filter element .....7-10 brake pedal ............................... 7-27
Fuel............................................... 4-11 Why Yamalube ..............................7-13 Checking and lubricating the
Catalytic converter ....................... 4-12 Coolant..........................................7-13 centerstand and sidestand........ 7-27
Seat ............................................. 4-12 Replacing the air filter element .....7-14 Lubricating the swingarm
Helmet holders ............................. 4-13 Adjusting the engine idling pivots......................................... 7-28
Storage compartment .................. 4-14 speed.........................................7-15 Checking the front fork................. 7-28
Sidestand ..................................... 4-14 Adjusting the throttle grip Checking the steering................... 7-29
Starting circuit cut-off system ...... 4-14 free play .....................................7-15 Checking the wheel bearings ....... 7-29
Valve clearance .............................7-16 Battery .......................................... 7-29
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Table of contents
Replacing the fuses.......................7-31
Vehicle lights .................................7-32
Replacing a front turn signal
light bulb ....................................7-32
Replacing a rear turn signal
light bulb ....................................7-33
Replacing the license plate
light bulb ....................................7-34
Front wheel....................................7-34
Rear wheel.....................................7-35
Troubleshooting ............................7-36
Troubleshooting chart ...................7-38
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
12 3
1-1
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1 2
B15-F1568-00
3 4
ข้อควรระวัง
225, 33 250, 36
ห้ามล้างรถ
จักรยานยนต์ 1WD-F1668-01
ขณะเบาะเปิดอยู่
B15-F815P-00
1-2
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Safety information
EAU1028C
Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
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Safety information
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 150 kg (331 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
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Safety information
operator and may limit control Remove all loose items from the EAU57610
Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
1 2 3 4 5 6 7 8 9
14 13 12 11 10
1. Front turn signal light (page 7-32) 9. Tail/brake light
2. Headlight (high beam) 10.Centerstand (page 7-27)
3. Auxiliary light 11.Sidestand (page 4-14)
4. Headlight (low beam) 12.Shift pedal (page 4-9)
5. Air filter element (page 7-14) 13.Engine oil drain bolt (page 7-10)
6. Battery (page 7-29) 14.Coolant reservoir (page 7-13)
7. Tool kit (page 7-1)
8. Rear turn signal light (page 7-33)
3-1
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Description
EAU10421
Right view
1 2 3
7 6 54
1. Fuel tank cap (page 4-10)
2. Fuses (page 7-31)
3. Front brake fluid reservoir (page 7-22)
4. Engine oil filter element (page 7-10)
5. Brake pedal (page 4-10)
6. Dipstick (page 7-10)
7. Rear brake fluid reservoir (page 7-22)
3-2
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Description
EAU10431
7 6
1. Clutch lever (page 4-9)
2. Left handlebar switches (page 4-8)
3. Multi-function display (page 4-4)
4. Right handlebar switches (page 4-8)
5. Brake lever (page 4-10)
6. Throttle grip (page 7-15)
7. Main switch/steering lock (page 4-1)
3-3
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LOCK 4
ZAUV0302
ZAUV0303
1. “PUSH SHUT” button
Push the key in, and then turn it to 1. Key head
“OFF” while still pushing it. 2. Ignition key Press the “PUSH SHUT” button to
EWAU0042
close the keyhole cover.
WARNING To open the keyhole cover
Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving; otherwise, the electri-
cal systems will be switched off,
which may result in loss of con-
trol or an accident.
If the vehicle turns over, and af-
ter placing it upright, ensure
that there is no fuel leakage. If
fuel is leaking, have a Yamaha
dealer check the vehicle. Insert the key head into the keyhole
cover receptacle as shown, and then
turn the key to the right to open the
cover.
4-2
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Indicator lights and warning High beam indicator light “ ” Engine trouble warning light “ ”
lights This indicator light comes on when the This warning light comes on if a prob-
high beam of the headlight is switched lem is detected in the engine or other
1 2 3 4 5 on. vehicle control system. If this occurs,
have a Yamaha dealer check the on-
EAU11449
board diagnostic system.
Coolant temperature warning
4 light “ ” TIP
This warning light comes on when the When the vehicle is turned on, this light
engine is overheating. If this occurs, should come on for a few seconds and
stop the engine immediately and allow then go off. Otherwise, have a Yamaha
the engine to cool. (See page 7-39.) dealer check the vehicle.
1. Neutral indicator light “ ” For vehicles with a radiator fan, the ra-
2. Engine trouble warning light “ ” diator fan(s) automatically switch on or
3. High beam indicator light “ ” off according to the coolant tempera-
4. Turn signal indicator light “ ” ture.
5. Coolant temperature warning light “ ”
TIP
EAU11022 When the vehicle is turned on, the light
Turn signal indicator light “ ” will come on for a few seconds, and
This indicator light flashes when a turn then go off. If the light does not come
signal light is flashing. on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU11061
Neutral indicator light “ ” ECA10022
4-3
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NOTICE
Do not operate the engine in the ta-
chometer high-r/min zone.
High-r/min zone: 11000 r/min and 4
above
6 5 EAU87220
4-4
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1
1. Multi-function display
4-5
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1 1 1
1. Odometer 1. Tripmeter 1. Clock
The odometer shows the total distance The tripmeters show the distance trav- The clock uses a 12-hour time system.
traveled by the vehicle. eled since they were last reset.
To reset a tripmeter, change the dis- To set the clock
TIP
play to the tripmeter you want to reset, 1. Push the “RESET/SELECT” but-
The odometer will lock at 999999 and
and then push the “RESET/SELECT” ton until the hour digits start flash-
cannot be reset.
button until it is reset. ing.
2. Use the “RESET/SELECT” button
TIP
to set the hours.
The tripmeters will reset and continue
3. Push the “RESET/SELECT” but-
counting after 9999.9 is reached.
ton until the minute digits start
flashing.
4. Use the “RESET/SELECT” button
to set the minutes.
5. Push the “RESET/SELECT” but-
ton until the minute digits stop
flashing. The setting is confirmed.
4-6
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EAU87811
Average speed display
Average fuel consumption display
1
1. Instantaneous fuel consumption display
age traveling speed since it was last re- Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
set. Left beam and to “ ” for the low beam.
To reset the average speed display,
To flash the high beam, push the
push the “RESET/SELECT” button un-
switch down towards “PASS” while the
til it is reset. 1 headlights are on low beam.
EAU12461
4
Turn signal switch “ / ”
2 To signal a right-hand turn, push this
3 switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When
1. Dimmer/Pass switch “ / /PASS” released, the switch returns to the cen-
2. Turn signal switch “ / ” ter position. To cancel the turn signal
3. Horn switch “ ” lights, push the switch in after it has re-
turned to the center position.
Right
EAU12501
1 2 3 Horn switch “ ”
Press this switch to sound the horn.
EAU12664
Engine stop switch “ / ”
Set this switch to “ ” (run) before
starting the engine. Set this switch
to “ ” (stop) to stop the engine in case
of an emergency, such as in the event
1. Engine stop switch “ / ”
2. Hazard lights switch “ / ”
of an overturn or if the throttle is stuck.
3. Start switch “ ”
4-8
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EAUN2211
4 Hazard lights switch “ /OFF”
The hazard lights (simultaneous flash-
ing of all turn signal lights) are used in
case of an emergency, such as to warn 1
other drivers when your vehicle is 1. Clutch lever 1. Shift pedal
stopped where it might be a traffic haz-
The clutch lever is located on the left The shift pedal is located on the left
ard.
side of the handlebar. To disengage side of the motorcycle. To shift the
Set this switch to “ ” to turn on the
the clutch, pull the lever toward the transmission to a higher gear, move
hazard lights. To turn off the hazard
handlebar grip. To engage the clutch, the shift pedal up. To shift the trans-
lights, set the switch to “OFF”.
ECA10062
release the lever. The lever should be mission to a lower gear, move the shift
NOTICE pulled rapidly and released slowly for pedal down. (See page 6-3.)
smooth clutch operation.
Do not use the hazard lights for an
The clutch lever is equipped with a
extended length of time with the en-
clutch switch, which is part of the start-
gine not running, otherwise the bat-
ing circuit cut-off system. (See page
tery may discharge.
4-14.)
4-9
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4-10
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WARNING Fuel 1
Make sure there is sufficient gasoline in 2
Make sure that the fuel tank cap is
properly closed after filling fuel. the tank.
EWA10882
Leaking fuel is a fire hazard.
WARNING
Gasoline and gasoline vapors are
4 extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
1. Fuel tank filler tube
these instructions.
2. Maximum fuel level
1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately
while smoking, or while in the vi- wipe off spilled fuel with a clean,
cinity of sparks, open flames, or dry, soft cloth, since fuel may
other sources of ignition such as deteriorate painted surfaces or
the pilot lights of water heaters plastic parts. [ECA10072]
and clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. tank cap.
EWA15152
WARNING
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gasoline
by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-11
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4-12
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1. Helmet holder
2. D-ring
4-13
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WARNING TIP
This check is most reliable if per- 4
The vehicle must not be ridden with
formed with a warmed-up engine.
the sidestand down, or if the side-
See pages 4-1 and 4-8 for switch
stand cannot be properly moved up
operation information.
1. Storage compartment (or does not stay up), otherwise the
sidestand could contact the ground
The storage compartment is located and distract the operator, resulting
under the seat. (See page 4-12.) in a possible loss of control.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
4-14
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4-15
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points: 5
ITEM CHECKS PAGE
• Refuel if necessary.
Fuel 4-11
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1
UBAWE0E0.book Page 2 Wednesday, March 3, 2021 2:21 PM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-18
• Check lever free play.
5 • Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-15, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Shift pedal 7-20
• Correct if necessary.
• Make sure that operation is smooth.
Brake pedal 7-27
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
5-2
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5-3
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there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE
understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of
EWA10272
lowing material carefully. the tachometer red zone.
WARNING Since the engine is brand new, do not If any engine trouble should oc-
Failure to familiarize yourself with put an excessive load on it for the first cur during the engine break-in
the controls can lead to loss of con- 1600 km (1000 mi). The various parts in period, immediately have a
trol, which could cause an accident the engine wear and polish themselves Yamaha dealer check the vehi-
or injury. to the correct operating clearances. cle.
6
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17104
NOTICE
Do not continue to operate the vehi-
cle if a warning light remains on.
Have a Yamaha dealer check the ve-
hicle.
3. Shift the transmission into the
neutral position.
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Shifting NOTICE
ECAN0072
6-3
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6-4
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7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1294
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• Check operation.
• Check throttle grip free play, and
28 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
29 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU18662
TIP
7 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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7
To remove the cowling 1
Remove the screws and quick fasten-
2 er, then take the cowling off.
1. Cowling A 2
2. Panel A 3 3
1
1
1 2 1
1. Screw
2. Panel B
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1. Clean the surface of the spark Engine oil and oil filter ele-
plug gasket and its mating sur- ment
face, and then wipe off any grime The engine oil level should be checked
from the spark plug threads. before each ride. In addition, the oil
2. Install the spark plug with the must be changed and the oil filter ele-
spark plug wrench, and then tight- ment replaced at the intervals specified
en it to the specified torque. in the periodic maintenance and lubri-
1
cation chart.
Tightening torque:
1. Engine oil filler cap
Spark plug: To check the engine oil level
13 N·m (1.3 kgf·m, 9.6 lb·ft) 1. Place the vehicle on the center-
TIP
stand. A slight tilt to the side can
The engine oil should be between the
TIP result in a false reading.
tip of the dipstick and the maximum 7
If a torque wrench is not available 2. Start the engine, warm it up for
level mark.
when installing a spark plug, a good several minutes, and then turn it
estimate of the correct torque is 1/4– off.
1/2 turn past finger tight. However, the 3. Wait a few minutes until the oil set-
spark plug should be tightened to the tles, remove the oil filler cap, wipe
specified torque as soon as possible. the dipstick clean, insert it back 1 2
into the oil filler hole (without
3. Install the spark plug cap.
screwing it in), and then remove it 3
4. Install the panel B.
again to check the oil level.
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7-14
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Adjusting the engine idling Engine idling speed: Adjusting the throttle grip free
1300–1500 r/min
speed play
The engine idling speed must be Measure the throttle grip free play as
checked and, if necessary, adjusted as TIP shown.
follows at the intervals specified in the If the specified idling speed cannot be
periodic maintenance and lubrication obtained as described above, have a
chart. Yamaha dealer make the adjustment.
The engine should be warm before 4
making this adjustment.
Check the engine idling speed and, if
necessary, adjust it to specification by (a)
turning the idle adjusting screw. To in-
(b) 1 2 3
crease the engine idling speed, turn
7
the screw in direction (a). To decrease 1. Rubber cover
the engine idling speed, turn the screw 2. Throttle grip free play adjusting nut
in direction (b). 3. Locknut
4. Throttle grip free play
7-15
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7-17
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checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle,
WARNING note the following points regarding the
specified wheels. 2
The front and rear tires should be of (a)
the same make and design, other- The wheel rims should be
wise the handling characteristics of checked for cracks, bends, warp-
the vehicle may be different, which age or other damage before each (b)
could lead to an accident. ride. If any damage is found, have
a Yamaha dealer replace the 1
After extensive tests, only the tires list- wheel. Do not attempt even the
ed below have been approved for this smallest repair to the wheel. A de-
1. Locknut
model by Yamaha. formed or cracked wheel must be 2. Clutch lever free play adjusting bolt 7
replaced.
Front tire: The wheel should be balanced The clutch lever free play should mea-
Size:
whenever either the tire or wheel sure 8.0–12.0 mm (0.31–0.47 in) as
90/80-17M/C 46P
Manufacturer/model: has been changed or replaced. An shown. Periodically check the clutch
MAXXIS/6233 unbalanced wheel can result in lever free play and, if necessary, adjust
Rear tire: poor performance, adverse han- it as follows.
Size: dling characteristics, and a short- 1. Remove cowling A. (See page
120/70-17M/C 58P
ened tire life. 7-8.)
Manufacturer/model:
MAXXIS/6234Y 2. Loosen the locknut.
3. To increase the clutch lever free
play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
7-18
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(b)
1
1. Front brake lever
7 There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
(a) brake system.
2 EWA14212
WARNING
1. Locknut
A soft or spongy feeling in the brake
2. Clutch lever free play adjusting nut
lever can indicate the presence of
6. To increase the clutch lever free air in the hydraulic system. If there is
play, turn the clutch lever free play air in the hydraulic system, have a
adjusting nut in direction (a). To Yamaha dealer bleed the system be-
decrease the clutch lever free fore operating the vehicle. Air in the
play, turn the adjusting nut in di- hydraulic system will diminish the
rection (b).
7-19
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sult in loss of control and an acci- Checking the shift pedal Brake light switches
dent. The operation of the shift pedal should The brake light is activated by switches
be checked before each ride. If opera- connected to the brake lever and brake
tion is not smooth, have a Yamaha pedal. Check that the brake light
dealer check the vehicle. comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.
1
(a)
(b)
7
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EAU22434
Front brake pads 1
7 1
1
1. Brake pad wear limit line
7-21
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7-22
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Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the oil seals
of the brake master cylinder and cali- EAU22799
To check the drive chain slack
per as well as the brake hose replaced
1. Place the motorcycle on the cen-
at the intervals listed below or whenev-
terstand.
er they are damaged or leaking.
2. Shift the transmission into the
Brake seals: Replace every two
neutral position.
years.
3. Measure the drive chain slack as
Brake hose: Replace every four
shown.
years.
7
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Checking and lubricating the Checking and lubricating the Recommended lubricants:
Brake lever:
throttle grip and cable brake and clutch levers Silicone grease
The operation of the throttle grip The operation of the brake and clutch Clutch lever:
should be checked before each ride. In levers should be checked before each Lithium-soap-based grease
addition, the cable should be lubricat- ride, and the lever pivots should be lu-
ed by a Yamaha dealer at the intervals bricated if necessary.
specified in the periodic maintenance
Brake lever
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
7
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth. Clutch lever
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Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
brake pedal centerstand and sidestand
The operation of the brake pedal
should be checked before each ride,
and the pedal pivot should be lubricat-
ed if necessary.
7-27
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7-28
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WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
7-29
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SPARE
15A
1 15.0 A
10A
(See page 4-12.) 3 Signaling system fuse:
SPARE
15A
10.0 A
1 SIGNAL
10A
2 Spare fuse:
10.0 A
Spare fuse:
15.0 A
2
5. Turn the main switch on, and then
1. Main fuse
2. Signal fuse
turn on the electrical circuit in
3. Spare fuse question to check if the device op-
erates.
1. Screw If a fuse is blown, replace it as follows.
7 1. Turn the main switch off and turn TIP
2. Battery cover
off all electrical circuits. If the fuse immediately blows again,
2. Open the seat. have a Yamaha dealer check the elec-
3. Remove the battery cover by re- trical system.
moving the screws.
1
4. Remove the blown fuse, and then 2
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to 1
avoid causing extensive dam-
1. Fuse box age to the electrical system and
possibly a fire. [EWA15132]
1. Battery cover
2. Screw
7-31
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1
1. Headlight (high beam)
2. Headlight (low beam)
3. Auxiliary light
1
ECA16581
NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.
1. Turn signal light bulb
7-32
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1 1
7-33
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WARNING
1 To avoid injury, securely support the
1. License plate light bulb vehicle so there is no danger of it
falling over.
3. Remove the burnt-out bulb by
pulling it out. 1. Place the motorcycle on the cen-
4. Insert a new bulb into the socket. terstand.
2. Remove the axle nut. 7
1. Screw 5. Install the socket (together with
the bulb) by pushing it in.
2. Remove the license plate light 6. Install the license plate light unit by
bulb socket (together with the installing the screw.
bulb) by pulling it out.
1. Axle nut
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Try starting the engine.
spark plug gap, or replace the spark plug(s).
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
7-38
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-39
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8-2
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Specifications
Dimensions: Engine oil: Fuel injection:
Overall length: Recommended brand: Throttle body:
1975 mm (77.8 in) ID mark:
Overall width: B5V1
665 mm (26.2 in) Drivetrain:
Overall height: Gear ratio:
1085 mm (42.7 in) 1st:
SAE viscosity grades:
Seat height: 2.833 (34/12)
10W-40
795 mm (31.3 in) 2nd:
Recommended engine oil grade:
Wheelbase: 1.875 (30/16)
API service SG type or higher, JASO
1290 mm (50.8 in) 3rd:
standard MA
Ground clearance: 1.364 (30/22)
Engine oil quantity:
150 mm (5.91 in) 4th:
Oil change:
Minimum turning radius: 1.143 (24/21)
0.85 L (0.90 US qt, 0.75 Imp.qt)
2.0 m (6.56 ft) 5th:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 Imp.qt)
0.957 (22/23)
Curb weight: 6th:
Coolant quantity:
119 kg (262 lb) 0.840 (21/25)
Coolant reservoir (up to the maximum level
Engine: mark):
Front tire:
Combustion cycle: Type:
0.16 L (0.17 US qt, 0.14 Imp.qt)
4-stroke Tubeless
Radiator (including all routes):
Cooling system:
0.41 L (0.43 US qt, 0.36 Imp.qt)
Size: 9
Liquid cooled 90/80-17M/C 46P
Fuel:
Valve train: Manufacturer/model:
Recommended fuel:
SOHC MAXXIS/6233
Regular unleaded gasoline (E10 to E20
Number of cylinders: Rear tire:
only)
Single cylinder Type:
Octane number (RON):
Displacement: Tubeless
90
155 cm3 Size:
Fuel tank capacity:
Bore × stroke: 120/70-17M/C 58P
5.4 L (1.4 US gal, 1.2 Imp.gal)
58.0 × 58.7 mm (2.28 × 2.31 in) Manufacturer/model:
Fuel reserve amount:
Starting system: MAXXIS/6234Y
0.7 L (0.18 US gal, 0.15 Imp.gal)
Electric starter
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Specifications
Loading: Auxiliary light:
Maximum load: LED
150 kg (331 lb) License plate light:
(Total weight of rider, passenger, cargo and 5.0 W
accessories)
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm
Electrical system:
System voltage:
12 V
Battery:
9 Model:
GTZ5S
Voltage, capacity:
12 V, 3.5 Ah (10 HR)
Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
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Consumer information
EAU26366 EAUV0540 EAUU1221
10-1
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Consumer information
EAU69910 EAU85400
properly handle the vehicle data we
Diagnostic connector Vehicle data recording provided and Yamaha will appropriate-
This model’s ECU stores certain vehi- ly manage the data.
1
cle data to assist in the diagnosis of With the consent of the vehicle
malfunctions and for research, statisti- owner
cal analysis and development purpos- Where obligated by law
es. For use by Yamaha in litigation
Although the sensors and recorded When the data is not related to an
data will vary by model, the main data individual vehicle nor owner
points are:
Vehicle status and engine perfor-
1. Diagnostic connector mance data
Fuel-injection and emission-relat-
The diagnostic connector is located as ed data
shown. This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
10-2
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Index
A E Maintenance, emission control
Air filter element, replacing................... 7-14 Engine break-in ...................................... 6-1 system .................................................. 7-2
B Engine idling speed.............................. 7-15 Matte color, caution................................ 8-1
Battery .................................................. 7-29 Engine oil and oil filter element ............ 7-10 Multi-function display ............................. 4-5
Brake and clutch levers, Engine overheating .............................. 7-39 Multi-function meter unit ........................ 4-4
checking and lubricating .................... 7-26 Engine serial number ........................... 10-1 N
Brake fluid, changing............................ 7-23 Engine stop switch................................. 4-8 Neutral indicator light ............................. 4-3
Brake fluid level, checking.................... 7-22 Engine trouble warning light .................. 4-3 P
Brake lever............................................ 4-10 F Parking.................................................... 6-4
Brake lever free play, checking ............ 7-19 Front and rear brake pads, checking ... 7-21 Part locations.......................................... 3-1
Brake light switches ............................. 7-20 Front fork, checking ............................. 7-28 S
Brake pedal .......................................... 4-10 Fuel ...................................................... 4-11 Safe-riding points ................................... 2-5
Brake pedal, Fuel consumption, tips for reducing ...... 6-4 Safety information................................... 2-1
checking and lubricating .................... 7-27 Fuel meter .............................................. 4-4 Seat....................................................... 4-12
C Fuel tank cap........................................ 4-10 Shifting.................................................... 6-3
Cables, checking and lubricating ......... 7-25 Fuses, replacing................................... 7-31 Shift pedal............................................... 4-9
Care ........................................................ 8-1 H Shift pedal, checking ............................ 7-20
Catalytic converter ............................... 4-12 Handlebar switches ............................... 4-8 Sidestand.............................................. 4-14
Centerstand and sidestand, Hazard lights switch............................... 4-9 Spark plug, checking.............................. 7-9
checking and lubricating .................... 7-27 Helmet holders..................................... 4-13 Specifications ......................................... 9-1
Clock ...................................................... 4-6 Helmets .................................................. 2-6 Speedometer .......................................... 4-4
Clutch lever............................................. 4-9 High beam indicator light ....................... 4-3 Starting circuit cut-off system .............. 4-14
Clutch lever free play, adjusting ........... 7-18 Horn switch ............................................ 4-8 Starting the engine ................................. 6-2
Coolant ................................................. 7-13 I Start switch............................................. 4-9
Coolant temperature warning light ......... 4-3 Identification numbers ......................... 10-1 Steering, checking ................................ 7-29
Cowling and panels, Indicator lights and warning lights ......... 4-3 Storage ................................................... 8-3
removing and installing ........................ 7-8 K Storage compartment........................... 4-14 11
D Keyhole cover ........................................ 4-2 Swingarm pivots, lubricating ................ 7-28
Data recording, vehicle......................... 10-2 L T
Diagnostic connector ........................... 10-2 Labels, location ...................................... 1-1 Tachometer............................................. 4-4
Dimmer/Pass switch............................... 4-8 License plate light bulb, replacing ....... 7-34 Throttle grip and cable,
Drive chain, cleaning and lubricating ... 7-25 M checking and lubricating .................... 7-26
Drive chain slack .................................. 7-23 Main switch/steering lock ...................... 4-1 Throttle grip free play, adjusting ........... 7-15
Maintenance and lubrication, periodic... 7-4 Tires ...................................................... 7-16
11-1
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Index
Tool kit ....................................................7-1
Transmission gear display ......................4-5
Troubleshooting ....................................7-36
Troubleshooting chart...........................7-38
Turn signal indicator light .......................4-3
Turn signal light bulb (front),
replacing.............................................7-32
Turn signal light bulb (rear),
replacing.............................................7-33
Turn signal switch ...................................4-8
V
Valve clearance.....................................7-16
Vehicle identification number ...............10-1
Vehicle lights.........................................7-32
VVA indicator ..........................................4-5
W
Wheel bearings, checking.....................7-29
Wheel (front)..........................................7-34
Wheel (rear)...........................................7-35
Wheels ..................................................7-18
Y
Yamalube..............................................7-13
11
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DIC183