Professional Documents
Culture Documents
OWNER’S MANUAL
EAU03338
INTRODUCTION
As the owner of a Royal Star™ VENTURE®, you are benefiting from Yamaha’s vast
experience and newest technology regarding the design and manufacture of high-
quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of
your Royal Star™ VENTURE®. The owner’s manual does not only instruct you in
how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the
best possible condition. If you have any further questions, do not hesitate to contact
your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
NOTE:
_
● This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
_
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
_
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
_
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
EAU03337
XVZ1300TF
OWNER’S MANUAL
© 2000 by Yamaha Motor Co., Ltd.
1st Edition, November 2000
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
TABLE OF CONTENTS
2 DESCRIPTION 2
4 AUDIO SYSTEM 4
5 PRE-OPERATION CHECKS 5
9 SPECIFICATIONS 9
10 CONSUMER INFORMATION 10
INDEX
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
1
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom.
However, they also impose certain limits, which you must accept; even the best motorcycle does not ig-
nore the laws of physics.
1
Regular care and maintenance are essential for preserving value and operating condition of your motor-
cycle. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on
being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the
question. Motorcycle riders—more than car drivers—must always be at their mental and physical best.
Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic mate-
rials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective
wear, however, should not encourage carelessness. Although full-coverage helmets and suits, in partic-
ular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who
lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dan-
gerous in wet weather. The good motorcyclist rides safely, predictably and defensively—avoiding all
dangers, including those caused by others.
1-1
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
DESCRIPTION
2
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
DESCRIPTION
2-
EAU00026
Left view
DESCRIPTION
Right view
DESCRIPTION
Controls and instruments
2-3
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
Main switch/steering lock .....................................3-1 Fuel tank breather hose .................................... 3-13
Indicator and warning lights ................................3-3 Fuel cock ........................................................... 3-13
Speedometer unit ................................................3-5 Starter (choke) knob ......................................... 3-14
Cruise control system ...........................................3-6 Locking the steering with a padlock .................. 3-14
Fuel gauge ...........................................................3-8 Rider seat .......................................................... 3-15
Anti-theft alarm (optional) ....................................3-8 Helmet holders .................................................. 3-15
3
Handlebar switches .............................................3-9 Side cases and travel trunk ............................... 3-16
Clutch lever ........................................................3-10 Adjusting the front fork ...................................... 3-19
Shift pedal ..........................................................3-10 Adjusting the shock absorber assembly ............ 3-20
Brake lever .........................................................3-11 Sidestand .......................................................... 3-21
Brake pedal ........................................................3-11 Ignition circuit cut-off system ............................. 3-22
Fuel tank cap .....................................................3-11 Auxiliary DC jack and terminals ........................ 3-24
Fuel ....................................................................3-12
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
EAU01842
ACC (Accessory)
The audio system and the auxiliary DC
jack and terminals can be used in this
position. Therefore, do not use the ac-
cessory position for an extended period
of time, otherwise the battery may dis-
charge.
3
The key cannot be removed.
1. ON
2. ACC (Accessory) EAU00038
EAU00040
3. OFF OFF LOCK
4. LOCK All electrical systems are off. The key
5. (Parking) The steering is locked, and all electrical
can be removed. systems are off. The key can be re-
EAU00029
(Parking)
The steering is locked, and the taillight,
license light and auxiliary light are on,
but all other electrical systems are off.
The key can be removed.
The steering must be locked before the
key can be turned to “ ”.
ECA00043 3
1. Push. CAUTION:
_
3-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
3 EAU01774
2. High beam indicator light “ ” tral position or pull the clutch lever.
This indicator light comes on when the 3. Push the start switch. If the warn-
high beam of the headlight is switched ing light does not come on while
on. pushing the start switch, have a
Yamaha dealer check the electri-
cal circuit.
3-3
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM
CAUTION:
@
3-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
3-6
E_5jc.book Page 7 Monday, January 22, 2001 12:12 PM
3. Set the desired traveling speed as switch down will increase or decrease ● When the cruise control system is
follows. Press the “RES/ACC” (re- the speed continuously until the switch deactivated, the “RES” (resume)
sume/accelerate) side of the is released. indicator light will come on.
● Traveling speed decreases as
_
3-7
E_5jc.book Page 8 Monday, January 22, 2001 12:12 PM
If the cruise control system is defec- fuel in the fuel tank. The display seg-
tive, the “SET” and “RES” indicator ments of the fuel gauge disappear to-
wards “E” (Empty) as the fuel level
lights will flash simultaneously. If
this occurs, turn the cruise control decreases. When only one segment is
system off and have a Yamaha deal- left near “E”, refuel as soon as possi-
ble.
er check it.
_
NOTE:
@
3-8
E_5jc.book Page 9 Monday, January 22, 2001 12:12 PM
EAU00129
EAU00118 EAU03890
4. Horn switch “ ”
Handlebar switches 5. Engine stop switch “ / ”
Press this switch to sound the horn. Set this switch to “ ” before starting
EAU00119 the engine. Set this switch to “ ” to
1. Pass switch “ ” stop the engine in case of an emergen-
Press this switch to flash the headlight. cy, such as when the motorcycle over-
turns or when the throttle cable is
EAU03888
3-9
E_5jc.book Page 10 Monday, January 22, 2001 12:12 PM
EAU00143
8. Start switch “ ”
Push this switch to crank the engine
with the starter. 3
EC000005
1. Clutch lever 1. Shift pedal
CAUTION:
@
EAU00152 EAU01215
See page 6-1 for starting instruc-
Clutch lever Shift pedal
tions prior to starting the engine.
@
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the engine and is used in com-
clutch, pull the lever toward the handle- bination with the clutch lever when
bar grip. To engage the clutch, release shifting the gears of the 5-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a NOTE:
@
3-10
E_5jc.book Page 11 Monday, January 22, 2001 12:12 PM
3
1. Brake lever 1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
EAU00158 EAU00162
The brake lever is located at the right The brake pedal is on the right side of Fuel tank cap
handlebar grip. To apply the front the motorcycle. To apply the rear
brake, pull the lever toward the handle- brake, press down on the brake pedal. To remove the fuel tank cap
bar grip. Slide the lock cover open, insert the
key into the lock, and then turn it 1/4
turn clockwise. The lock will be re-
leased and the fuel tank cap can be
removed.
3-11
E_5jc.book Page 12 Monday, January 22, 2001 12:12 PM
and then close the lock cover. Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
NOTE:
@
fuel may deteriorate painted surfac-
The fuel tank cap cannot be installed
es or plastic parts.
unless the key is in the lock. In addition, _
3-12
E_5jc.book Page 13 Monday, January 22, 2001 12:12 PM
3
1. Fuel tank breather hose
EAU02955 EAU02969
ON
Fuel tank breather hose Fuel cock With the fuel cock lever in this position,
Before operating the motorcycle: The fuel cock supplies fuel from the fuel flows to the carburetors. Turn the
● Check the fuel tank breather hose tank to the carburetors while also filter- fuel cock lever to this position when
connection. ing it. starting the engine and riding.
● Check the fuel tank breather hose The fuel cock lever positions are ex-
for cracks or damage, and replace plained as follows and shown in the il-
it if damaged. lustrations.
● Make sure that the end of the fuel
tank breather hose is not blocked, OFF
and clean it if necessary. With the fuel cock lever in this position,
fuel will not flow. Always turn the fuel
cock lever to this position when the en-
gine is not running.
3-13
E_5jc.book Page 14 Monday, January 22, 2001 12:12 PM
3
1. Starter (choke) knob “ ”
This indicates reserve. With the fuel Starter (choke) knob “ ” Locking the steering with a
cock lever in this position, the fuel re- Starting a cold engine requires a richer padlock
serve is made available. Turn the fuel air-fuel mixture, which is supplied by In addition to the main switch/steering
cock lever to this position if you run out the starter (choke). lock, there are brackets on the right
of fuel while riding. When this occurs, Move the knob in direction a to turn on side of the steering head pipe for lock-
refuel as soon as possible and be sure the starter (choke). ing the steering with a padlock. To do
to turn the fuel cock lever back to “ON”! Move the knob in direction b to turn off so, turn the handlebar until the holes in
the starter (choke). the two brackets are aligned, and then
lock the steering with a suitable pad-
lock.
3-14
E_5jc.book Page 15 Monday, January 22, 2001 12:12 PM
3
1. Nut (× 2) 1. Projection 1. Helmet holder (right)
2. Seat holder 2. Unlock.
EAU01781
3-15
E_5jc.book Page 16 Monday, January 22, 2001 12:12 PM
3-16
E_5jc.book Page 17 Monday, January 22, 2001 12:12 PM
3
1. Side case lock 1. Main storage area 1. Travel trunk lock
2. Unlock. 2. Storage pouch 2. Unlock.
Side cases 2. Fold the side case lid up. Travel trunk
To open a side case To open the travel trunk
1. Insert the key into the lock, turn it To close a side case 1. Insert the key into the lock, turn it
counterclockwise, and then push it 1. Fold the side case lid down. counterclockwise, and then push it
in. 2. Turn the key clockwise, and then in.
remove it.
NOTE:
Push both sides of the lid down so that
both latches snap into place.
@
3-17
E_5jc.book Page 18 Monday, January 22, 2001 12:12 PM
3
1. Travel trunk lid resting in opened position
2. Storage pouch
To close the travel trunk NOTE:
2. Fold the travel trunk lid up, and 1. Fold the travel trunk lid up com- Push both sides of the lid down so that
then release it so that it will rest in pletely, and then fold it down. both latches snap into place.
place as shown. @
@
To avoid locking the key in, never
lock either side case or the travel
trunk and remove the key from the
lock before closing the lid.
@
3-18
E_5jc.book Page 19 Monday, January 22, 2001 12:12 PM
thereby harden the suspension, 5. Securely install the air valve caps.
increase the air pressure with an
air pump. To decrease the spring
rate and thereby soften the sus-
pension, decrease the air pres-
sure by pushing each valve stem
down.
3-19
E_5jc.book Page 20 Monday, January 22, 2001 12:12 PM
3-20
E_5jc.book Page 21 Monday, January 22, 2001 12:12 PM
Never exceed the maximum air pres- The sidestand is located on the left side The motorcycle must not be ridden
sure, otherwise the oil seal may be- of the frame. Raise the sidestand or with the sidestand down, or if the
come damaged. lower it with your foot while holding the sidestand cannot be properly
_
motorcycle upright. moved up (or does not stay up), oth-
5. Securely install the air valve cap.
erwise the sidestand could contact
NOTE:
the ground and distract the opera-
@
3-21
E_5jc.book Page 22 Monday, January 22, 2001 12:12 PM
_
WARNING
If a malfunction is noted, have a
Yamaha dealer check the system
before riding.
_
3-22
E_5jc.book Page 23 Monday, January 22, 2001 12:12 PM
3-23
E_5jc.book Page 24 Monday, January 22, 2001 12:12 PM
3
1. Auxiliary DC jack 1. Auxiliary DC terminal
EAU01788 ECA00044
EWA00017
@
WARNING
To prevent electrical shock or short-
circuiting, make sure that the caps
are installed when the auxiliary DC
jack and terminals are not being
used.
@
3-24
E_5jc.book Page 25 Monday, January 22, 2001 12:12 PM
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
AUDIO SYSTEM
4-
EAU03968*
Location of parts
4-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
_
WARNING
● It is dangerous to operate the
audio system controls while
riding. Never take your hands
off the handlebars while riding.
● Keep the volume at a low
enough level to be aware of traf-
fic conditions and ensure
safety. 1. Rider headset jack 1. Passenger headset jack
_
4
CAUTION: Headsets (optional) Connect the headsets to the jacks
_
For intercom use, two headsets are shown in the illustrations and make
● Do not use the audio system for
necessary. Consult a Yamaha dealer if sure that the headsets are selected as
a long period of time when the
you wish to obtain headsets. the output. (See the “Selecting the out-
engine is not running as the bat-
put” section on page 4-6 for further in-
tery may discharge.
structions.)
● The control unit, cassette deck
and speakers are water-resis-
tant; however, it is good prac-
tice to cover them with a plastic
bag when washing the motor-
cycle.
● When cleaning the control unit
display, use a neutral detergent.
Never use strong abrasive
cleaning products, fuel (gaso-
line), thinner, etc.
_
4-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
Short push (less than one second) Audio system button “AUDIO”
● Skipping songs on the cassette This button is used to perform the fol-
tape lowing operations.
● Selecting a preset radio station
● Selecting a track on the optional Short push (less than one second)
CD changer ● Turning on the audio system
● Tuning in a radio station manually ● Changing the audio source in the
● Adjusting the intercom volume following sequence
● Changing the settings in a mode FM1 FM2 FM3 AM
1. Volume control knob (Tape)
4 2. Up/down (“ ”) switch
3. Audio system button “AUDIO” Long push (one second or more) AUX
4. Selection button “SELECT” (Auxiliary (CD changer*)
● Changing the cassette deck play audio source)
Control unit direction * The CD mode appears in the display only
● Tuning in a radio station automati- when the optional CD changer is installed.
Up/down (“ ”) switch
This switch is used to perform the fol-
lowing operations.
4-3
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
Selection button “SELECT”
This button is used to perform the fol-
lowing operations.
4
Radio AV IC
frequency 2 (Auto (Intercom
volume) volume)
1 This mode does not appear in the display when
the headsets are selected as the output.
2
This mode appears in the display only when one
of the radio frequency bands is selected as the au-
dio source.
4-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
Making mode settings
General procedure
The following setting procedure applies
to the audio system and optional CD
changer.
NOTE:
_
To turn the power on played (e.g., “Vo:10”). The audio sys- 1. Push the “AUDIO” button for less
1. Make sure that the key is in the tem volume can be set between “0” than one second.
“ACC” or “ON” position. and “30”. After the adjustment is made, 2. Repeatedly push the “SELECT”
2. Push the “AUDIO” button once for the audio system returns to normal op- button for less than one second
less than one second. eration and the current audio mode ap- until the desired mode appears in
pears in the display. the display. With each press of the
To turn the power off button, the mode changes in the
Push the “AUDIO” button once for one following sequence.
second or more.
4-5
E_5jc.book Page 6 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
SP/HS BASS TREB FAD
(Output) (Treble) (Fade1)
Radio AV IC
frequency 2 (Auto (Intercom
volume) volume)
1 This mode does not appear in the display when
the headsets are selected as the output.
2
This mode appears in the display only when one
of the radio frequency bands is selected as the au-
dio source.
NOTE:
_
4-6
E_5jc.book Page 7 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
set between “F9” (front speakers
only) and “R9” (rear speakers
only).
NOTE:
_
4
Adjusting the treble level Adjusting the fade level (balance
1. Repeatedly push the “SELECT” between front and rear speakers)
button for less than one second 1. Make sure that the speakers are
until “TREB” appears at the bot- selected as the output source.
tom of the display. (See the “Selecting the output”
2. Repeatedly push either side of the section on page 4-6 for selection
up/down switch for less than one procedures.)
second until the desired level is 2. Repeatedly push the “SELECT”
displayed. The treble level can be button for less than one second
set between “-6” and “+6”. until “FAD” appears at the bottom
of the display.
3. Repeatedly push either side of the
up/down switch for less than one
second until the desired level is
displayed. The fade level can be
4-7
E_5jc.book Page 8 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
Intercom operation
Provided both the rider and passenger
are wearing headsets, they can talk to
each other through the intercom at any
time.
4
Adjusting the intercom volume Adjusting the auto volume
1. Repeatedly push the “SELECT” When riding the motorcycle, external
button for less than one second noise may override the audio system
until the intercom volume (e.g., output volume. The audio system fea-
“IC:10”) appears in the display. tures an automatic volume control
2. Repeatedly push either side of the function which compensates for exter-
up/down switch for less than one nal noise.
second until the desired volume is 1. Repeatedly push the “SELECT”
displayed. The intercom volume button for less than one second
can be set between “0” and “20”. until the auto volume (e.g., “AV: 3”)
appears in the display.
2. Repeatedly push either side of the
up/down switch for less than one
second until the desired volume is
displayed. The auto volume can
be set between “0” and “5”.
4-8
E_5jc.book Page 9 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
● To clean the tape head, use a
de-magnetizing cleaning cas-
sette, but be sure to turn the
volume all the way down to
avoid speaker damage.
_
4-9
E_5jc_Audio.fm Page 10 Thursday, January 25, 2001 3:20 PM
AUDIO SYSTEM
NOTE:
_
4
Playing a cassette tape Skipping songs
1. Make sure that the audio system is While a cassette tape is playing, push
turned on. (See page 4-3.) either side of the up/down switch once
2. Insert a cassette tape into the cas- for less than one second for each song
sette compartment as shown. to be skipped. Pushing “ ” skips
“LOAD”, then “PLAY” appears in songs in the forward direction. Pushing
the display. (If a cassette is al- “ ” skips songs in the reverse direc-
ready inserted, push the “AUDIO” tion. “APC” (auto program control) and
button until “PLAY” appears in the the number of songs to be skipped
display.) The tape starts playing. (e.g., “3”) appear in the display. When
skipping songs in reverse, a minus sign
appears in front of the number of songs
to be skipped (e.g., “-2”). (“-1” indicates
that the current song will be played
again.)
4-10
E_5jc.book Page 11 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
4
Skipping a blank Changing the tape play direction Turning on/off the Dolby noise
When there is a long blank portion of While the cassette tape is playing, reduction system
tape on the cassette, “BLS” appears in push either side of the up/down switch While the cassette tape is playing, push
the display and the cassette deck auto- for more than one second to reverse the eject (“ ”) button for more than
matically fast-forwards the tape to the the play direction. “F” appears in the two seconds to turn the Dolby B noise
next song. display when the tape is played in the reduction system on or off. “B NR” ap-
forward direction. “R” appears in the pears in the display when the noise re-
display when the tape is played in the duction system is turned on.
reverse direction.
4-11
E_5jc.book Page 12 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
NOTE:
_
4-12
E_5jc.book Page 13 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
● Lift the sleeve to fold the antenna This radio offers three FM bands and automatically
down. one AM band. Since all three FM 1. Select a frequency band.
● Be sure to lower the sleeve fully bands cover the whole FM frequency 2. Push either side of the up/down
after putting the antenna back to range, any one of them can be select- switch once for one second or
the original position. ed for tuning in an FM station. These more. The radio automatically
_
three FM bands are useful for catego- tunes in the first station that has a
rizing FM preset stations. Repeatedly strong enough signal to be re-
push the “AUDIO” button for less than ceived.
one second until the desired frequency
band appears in the display.
FM1 FM2 FM3 AM
(Tape)
AUX
(Auxiliary (CD changer*)
audio source)
* The CD mode appears in the display only
when the optional CD changer is installed.
4-13
E_5jc.book Page 14 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
3. Push either side of the up/down
switch for less than one second
until the desired frequency is dis-
played. The frequency changes in
0.2-MHz steps for FM and in
10-kHz steps for AM.
4-14
E_5jc.book Page 15 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
3. Repeatedly push either side of the Using automatic tuning
up/down switch for less than one 1. Select a frequency band. (See
second until the desired preset page 4-13.)
number (“1” through “6”) is dis- 2. Push the “SELECT” button once
played. for two seconds or more. The ra-
dio frequency and preset station
NOTE:
_
number “1” (to the right of “CH.”)
Selecting “A” will automatically pro-
start flashing.
gram the preset stations. See the fol-
3. Push either side of the up/down
lowing section.
4 _
switch once for one second or
Programing preset radio stations 4. Push the “SELECT” button once more to tune in a station automati-
manually for less than one second to store cally.
Up to six stations can be programmed the radio station selected in step 1 4. Repeatedly push either side of the
for each frequency band (FM1, FM2, under the preset number selected up/down switch for less than one
FM3, and AM) using either manual or in step 3. second until the desired preset
automatic tuning. 5. Repeat this procedure to preset number (“1” through “6”) is dis-
other radio stations. played.
Using manual tuning 5. Push the “SELECT” button once
1. Manually tune in a radio station for less than one second to store
that you wish to preset. (See page the radio station selected in step 3
4-14.) under the preset number selected
2. Push the “SELECT” button once in step 4.
for two seconds or more. The ra- 6. Repeat this procedure to preset
dio frequency and preset station other radio stations.
number “1” (to the right of “CH.”)
start flashing.
4-15
E_5jc.book Page 16 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
4
Programing preset radio stations 3. Repeatedly push either side of the
automatically up/down switch for less than one
Up to six stations can be programmed second until “A” (automatic) ap-
automatically for each frequency band pears in the display.
(FM1, FM2, FM3, and AM) as follows. 4. Push the “SELECT” button once
for less than one second to pro-
NOTE:
_
gram preset radio stations auto-
This function works best in areas with
matically.
strong radio signals.
_
4-16
E_5jc.book Page 17 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
Optional CD changer
operation
_
WARNING
● It is dangerous to operate the
CD changer while riding. Never
take your hands off the handle-
bars while riding.
● Keep the volume at a low
enough level to be aware of traf-
4 fic conditions and ensure safe- Playing a CD Selecting a CD
ty. 1. Insert up to six CDs into the CD Repeatedly push either side of the up/
_
An optional six-disc CD changer can be changer. Follow the manufactur- down switch for one second or more
mounted in the travel trunk. Ask a er’s directions. until the number for the desired CD ap-
Yamaha dealer to install the genuine 2. Push the “AUDIO” button until pears in the display.
Clarion CDC635 model. “ ” as well as the CD number
and track number (e.g., “6-3”) ap- Selecting a CD track
pear in the display. The CD starts Repeatedly push either side of the up/
playing. down switch for less than one second
until the number for the desired CD
NOTE:
_
track appears in the display.
“6-3” indicates track no. 3 on CD no. 6.
_
4-17
E_5jc.book Page 18 Monday, January 22, 2001 12:12 PM
AUDIO SYSTEM
4-18
E_5jc.book Page 19 Monday, January 22, 2001 12:12 PM
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
PRE-OPERATION CHECKS
5
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
PRE-OPERATION CHECKS
5-
EAU01114
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03439
5-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Clutch • Check fluid level in reservoir. 7-25, 7-28
• If necessary, add recommended fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Lubricate throttle grip, housing and cables if necessary.
Throttle grip 7-21
• Check free play.
• If necessary, have Yamaha dealer make adjustment.
• Make sure that operation is smooth.
Control cables —
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-21–7-24
• Check air pressure.
• Correct if necessary.
5
• Make sure that operation is smooth.
Brake and shift pedals 7-29
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-30
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-30
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-21
• If system is defective, have Yamaha dealer check vehicle.
5-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
PRE-OPERATION CHECKS
NOTE:
@
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
@
EWA00033
@
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the motorcycle.
@
5-3
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
6
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
EAU03970*
● Become thoroughly familiar sidestand is not raised com- ● Before starting the engine,
with all operating controls and pletely, it could contact the check the function of the igni-
6 their functions before riding. ground and distract the opera- tion circuit cut-off system ac-
Consult a Yamaha dealer re- tor, resulting in a possible loss cording to the procedure
garding any control or function of control. described on page 3-23.
that you do not thoroughly un- @
● Never ride with the sidestand
derstand. down.
● Never start the engine or operate _
1. Turn the fuel cock lever to “ON”. 4. Turn the starter (choke) on and
2. Turn the key to “ON” and make completely close the throttle. (See
sure that the engine stop switch is page 3-14 for starter (choke) oper-
set to “ ”. ation.)
EC000035
5. Start the engine by pushing the 6
CAUTION: start switch.
_
6-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
The engine trouble warning light Follow the same procedure as for start-
should come on when the start ing a cold engine with the exception
switch is pushed, and it should go that the starter (choke) is not required
off when the start switch is released. when the engine is warm.
If the engine trouble warning does
not come on when pushing the start
switch, or it remains on after start-
ing, have a Yamaha dealer check the
EAU00423
self-diagnosis device.
_
Shifting
6. After starting the engine, move the Shifting gears lets you control the
starter (choke) knob back halfway. amount of engine power available for
ECA00045
6 starting off, accelerating, climbing hills,
CAUTION: etc.
_
For maximum engine life, never ac- The gear positions are shown in the
celerate hard when the engine is illustration.
cold!
_
NOTE:
7. When the engine is warm, turn the
@
The engine is warm when it responds travel, and then slightly raise it.
@
6-3
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM
6-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
son, you should read the following ma- If any engine trouble should occur
terial carefully. during the engine break-in period,
Since the engine is brand new, do not immediately have a Yamaha dealer
put an excessive load on it for the first check the vehicle.
1,600 km. The various parts in the en- @
CAUTION:
@
6-5
E_5jc.book Page 6 Monday, January 22, 2001 12:12 PM
EAU00457
Parking
When parking, stop the engine, re-
move the key from the main switch,
and then turn the fuel cock lever to 6
“OFF”.
EW000058
@
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
● Do not park on a slope or on
soft ground, otherwise the
motorcycle may overturn.
@
6-6
E_5jc.book Page 7 Monday, January 22, 2001 12:12 PM
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
Owner’s tool kit ....................................................7-1 Checking the front and rear brake pads ............ 7-27
Periodic maintenance and lubrication chart .........7-3 Checking the brake and clutch fluid levels ........ 7-28
Removing and installing cowlings and panels .....7-6 Changing the brake and clutch fluids ................ 7-29
Checking the spark plugs ..................................7-11 Checking and lubricating the brake and
Engine oil and oil filter cartridge ........................7-12 shift pedals ...................................................... 7-29
Final gear oil ......................................................7-15 Checking and lubricating the brake and
Checking the coolant level .................................7-15 clutch levers .................................................... 7-30
Cleaning the air filter elements ..........................7-17 Checking and lubricating the sidestand ............ 7-30
Adjusting the carburetors ...................................7-19 Checking the front fork ...................................... 7-31
Adjusting the engine idling speed ......................7-20 Checking the steering ....................................... 7-31
Adjusting the throttle cable free play ..................7-21 Battery ............................................................... 7-32
Adjusting the valve clearance ............................7-21 Replacing the fuses .......................................... 7-33
Tires ...................................................................7-21 Replacing the headlight bulb ............................. 7-35
Cast wheels .......................................................7-24 Replacing a turn signal light bulb or the
tail/brake light bulb .......................................... 7-36 7
Clutch lever free play .........................................7-25
Replacing the license plate light bulb ................ 7-37
Adjusting the brake lever free play .....................7-25
Troubleshooting ................................................. 7-37
Adjusting the brake pedal position .....................7-26
Troubleshooting charts ...................................... 7-38
Adjusting the rear brake light switch ..................7-26
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
_
WARNING
If you are not familiar with motor-
cycle maintenance work, have a
Yamaha dealer do it for you.
_
7-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
EW000063
@
WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance and render the vehicle unsafe
for use. Consult a Yamaha dealer be-
fore attempting any changes.
@
7-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
● From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_
CP-03E
7-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
NOTE:
_
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake and clutch systems
• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change
the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release
cylinder every two years.
7
• Replace the brake and clutch hoses every four years or if cracked or damaged.
_
7-5
E_5jc.book Page 6 Monday, January 22, 2001 12:12 PM
Cowling A
cowlings and panels
To remove the cowling
The cowlings and panels shown above
Remove the screws and the quick fas-
need to be removed to perform some
tener, and then pull the cowling off as
of the maintenance jobs described in
shown. 7
this chapter. Refer to this section each
time a cowling or panel needs to be re- NOTE:
_
7-6
E_5jc.book Page 7 Monday, January 22, 2001 12:12 PM
1. Screw 1. Grommet
2. Projection
3. Cowling A NOTE:
_
7-7
E_5jc.book Page 8 Monday, January 22, 2001 12:12 PM
NOTE:
@
2. Install cowling A.
1. Cowling B 1. Screw
2. Screw (× 2)
EAU03634
Cowling B
To remove the cowling
1. Remove cowling A.
2. Remove the screws, and then pull
the cowling off as shown.
7
7-8
E_5jc.book Page 9 Monday, January 22, 2001 12:12 PM
1. Panel A 1. Panel B
2. Screw 2. Screw
To install the panel
EAU00488 EAU00488
7-9
E_5jc.book Page 10 Monday, January 22, 2001 12:12 PM
1. Panel C
2. Screw
To install the panel 3. Bolt (× 2) To install the panel
Place the panel in the original position, EAU01795
1. Place the panel in the original po-
and then install the screw. Panel C sition, and then install the screw.
To remove the panel 2. Install the passenger footrest by
1. Remove the left passenger foot- installing the bolts.
rest by removing the bolts.
2. Remove the screw, and then pull 7
the panel off as shown.
7-10
E_5jc.book Page 11 Monday, January 22, 2001 12:12 PM
the condition of the spark plugs can re- If a torque wrench is not available when
veal the condition of the engine. Specified spark plug: installing a spark plug, a good estimate
The porcelain insulator around the cen- DPR8EA-9 (NGK) or of the correct torque is 1/4–1/2 turn
ter electrode of each spark plug should X24EPR-U9 (DENSO) past finger tight. However, the spark
be a medium-to-light tan (the ideal col- plug should be tightened to the speci-
Before installing a spark plug, the spark
or when the motorcycle is ridden nor- fied torque as soon as possible.
plug gap should be measured with a
7 mally), and all spark plugs installed in @
7-11
E_5jc.book Page 12 Monday, January 22, 2001 12:12 PM
7-12
E_5jc.book Page 13 Monday, January 22, 2001 12:12 PM
1. Engine oil drain bolt 1. Engine oil filter cartridge 1. Torque wrench
2. Oil filter wrench
3. Remove the engine oil filler cap 4. Remove the oil filter cartridge with
and drain bolt to drain the oil from an oil filter wrench. 6. Install the new oil filter cartridge,
the crankcase. and then tighten it to the specified
NOTE:
@ torque with a torque wrench.
NOTE:
@
An oil filter wrench is available at a
Skip steps 4–6 if the oil filter cartridge is Yamaha dealer. Tightening torque:
not being replaced.
@
7 @
5. Apply a thin coat of engine oil to Oil filter cartridge:
the O-ring of the new oil filter 17 Nm (1.7 m·kgf)
cartridge.
7. Install the engine oil drain bolt, and
NOTE:
@
then tighten it to the specified
Make sure that the O-ring is properly torque.
seated.
Tightening torque:
@
7-13
E_5jc.book Page 14 Monday, January 22, 2001 12:12 PM
then install and tighten the oil filler ● In order to prevent clutch slip- If the oil level warning light flickers
cap. page (since the engine oil also or remains on, immediately turn the
lubricates the clutch), do not engine off and have a Yamaha deal-
Recommended engine oil: mix any chemical additives with er check the vehicle.
See page 9-1. the oil or use oils of a higher @
NOTE:
@
7-14
E_5jc.book Page 15 Monday, January 22, 2001 12:12 PM
leakage is found, have a Yamaha deal- ● The coolant level must be checked NOTE:
_
er check and repair the motorcycle. In on a cold engine since the level The coolant should be between the
7 varies with engine temperature. minimum and maximum level marks.
addition, have a Yamaha dealer _
change the final gear oil at the intervals ● Make sure that the motorcycle is
specified in the periodic maintenance positioned straight up when
and lubrication chart. checking the coolant level. A slight
tilt to the side can result in a false
reading.
_
7-15
E_5jc.book Page 16 Monday, January 22, 2001 12:12 PM
EW000067
_
WARNING
Never attempt to remove the radia-
tor cap when the engine is hot.
_
7-16
E_5jc.book Page 17 Monday, January 22, 2001 12:12 PM
7-17
E_5jc.book Page 18 Monday, January 22, 2001 12:12 PM
7-18
E_5jc.book Page 19 Monday, January 22, 2001 12:12 PM
● Make sure that the air filter ele- sary professional knowledge and expe-
ment is properly seated in the rience. The adjustment described in
1. Air filter case drain hose the following section, however, may be
air filter case.
● The engine should never be op- 8. Install the air filter case cover by serviced by the owner as part of routine
erated without the air filter ele- installing the bolts. maintenance.
EC000095
ment installed, otherwise the 9. Install the air filter by pushing it
onto the air filter joint, then tighten- CAUTION:
pistons and/or cylinders may _
become excessively worn. ing the air filter joint clamp screw. The carburetors have been set and
@
10. Install the air filter case by install- extensively tested at the Yamaha
7 ing the bolts. factory. Changing these settings
11. Install the cowlings. without sufficient technical knowl-
edge may result in poor perfor-
NOTE:
@ mance of or damage to the engine.
Make sure that the air filter case drain _
7-19
E_5jc.book Page 20 Monday, January 22, 2001 12:12 PM
NOTE:
_
1. Throttle stop screw
A diagnostic tachometer is needed to
2. Start the engine and warm it up for
make this adjustment.
_
several minutes at 1,000–2,000 r/min
1. Attach the tachometer to the spark while occasionally revving it to 4,000–
plug lead. 5,000 r/min.
NOTE:
_
7-20
E_5jc.book Page 21 Monday, January 22, 2001 12:12 PM
7-21
E_5jc.book Page 22 Monday, January 22, 2001 12:12 PM
_
WARNING _
WARNING
Tire inflation pressure should be Proper loading of your motorcycle
checked and adjusted when the is important for several characteris-
temperature of the tire equals the tics of your motorcycle, such as
ambient air temperature. Tire infla- handling, braking, performance and
tion pressure must be adjusted ac- safety. Do not carry loosely packed
cording to total weight of cargo, items that can shift. Securely pack
rider, passenger, and accessories your heaviest items close to the
1. Tire sidewall
(cowling, side cases, etc.). center of the motorcycle, and dis- a. Tire tread depth
_
7-22
E_5jc.book Page 23 Monday, January 22, 2001 12:12 PM
_
WARNING _
WARNING
● Have a Yamaha dealer replace ● The front and rear tires should
excessively worn tires. Besides be of the same make and de-
being illegal, operating the sign, otherwise the handling
motorcycle with excessively characteristics of the motor-
worn tires decreases riding sta- cycle cannot be guaranteed.
bility and can lead to loss of ● After extensive tests, only the
control. tires listed below have been ap-
1. Tire air valve
● The replacement of all wheel- proved for this model by
2. Tire air valve core
and brake-related parts, includ- 3. Tire air valve cap with seal Yamaha Motor Co., Ltd.
ing the tires, should be left to a ● Always make sure that the valve
Tire information
Yamaha dealer, who has the caps are securely installed to
This motorcycle is equipped with tube-
necessary professional knowl- prevent air pressure leakage.
less tires, tire air valves and cast
edge and experience. ● Use only the tire valves and
wheels.
_
7-23
E_5jc.book Page 24 Monday, January 22, 2001 12:12 PM
7-24
E_5jc.book Page 25 Monday, January 22, 2001 12:12 PM
@
WARNING
● After adjusting the brake lever
free play, check the free play
and make sure that the brake is
working properly.
● A soft or spongy feeling in the
brake lever can indicate the
a. Clutch lever free play 1. Locknut
2. Brake lever free play adjusting bolt
presence of air in the hydraulic
EAU00695
c. Brake lever free play system. If there is air in the hy-
Clutch lever free play draulic system, have a Yamaha
EAU00696
Since this model is equipped with a hy-
Adjusting the brake lever free dealer bleed the system before
draulic clutch, adjusting the clutch lever operating the motorcycle. Air in
free play is not needed. However, it is play
The brake lever free play should mea- the hydraulic system will dimin-
necessary to check the clutch fluid lev-
sure 2–5 mm as shown. Periodically ish the braking performance,
7 el and check the hydraulic system for which may result in loss of con-
leakage before each ride. If the clutch check the brake lever free play and, if
necessary, adjust it as follows. trol and an accident.
lever free play does become exces- @
sive, and shifting becomes rough or 1. Loosen the locknut at the brake
clutch slippage occurs, causing poor lever.
acceleration, there may be air in the 2. To increase the brake lever free
clutch system. If there is air in the hy- play, turn the adjusting bolt in di-
draulic system, have a Yamaha dealer rection a. To decrease the brake
bleed the system before operating the lever free play, turn the adjusting
motorcycle. bolt in direction b.
7-25
E_5jc.book Page 26 Monday, January 22, 2001 12:12 PM
7-26
E_5jc.book Page 27 Monday, January 22, 2001 12:12 PM
1. Brake pad wear indicator groove (× 3) 1. Brake pad wear indicator groove
EAU03938 EAU03939
7-27
E_5jc.book Page 28 Monday, January 22, 2001 12:12 PM
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
7-29
E_5jc.book Page 30 Monday, January 22, 2001 12:12 PM
EAU03164 EAU03165
Lithium-soap-based grease @
WARNING
(all-purpose grease) If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
@
7-30
E_5jc.book Page 31 Monday, January 22, 2001 12:12 PM
CAUTION:
@
7-31
E_5jc.book Page 32 Monday, January 22, 2001 12:12 PM
@
WARNING
● Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
1. Battery
2. Negative battery terminal lowing FIRST AID.
2. Hold the lower ends of the front 3. Positive battery terminal • EXTERNAL: Flush with plenty
fork legs and try to move them for- EAU00800
of water.
ward and backward. If any free Battery • INTERNAL: Drink large quan-
play can be felt, have a Yamaha tities of water or milk and im-
This motorcycle is equipped with a mediately call a physician.
dealer check or repair the steer- sealed-type (MF) battery, which does • EYES: Flush with water for
ing. not require any maintenance. There is 15 minutes and seek prompt
no need to check the electrolyte or to medical attention. 7
add distilled water. ● Batteries produce explosive hy-
EC000101 drogen gas. Therefore, keep
CAUTION: sparks, flames, cigarettes, etc.,
@
away from the battery and pro-
Never attempt to remove the battery
vide sufficient ventilation when
cell seals, as this would permanent- charging it in an enclosed
ly damage the battery. space.
@
7-32
E_5jc.book Page 33 Monday, January 22, 2001 12:12 PM
7-33
E_5jc.book Page 34 Monday, January 22, 2001 12:12 PM
7-34
E_5jc.book Page 35 Monday, January 22, 2001 12:12 PM
7-35
E_5jc.book Page 36 Monday, January 22, 2001 12:12 PM
Do not touch the glass part of the bulb or the tail/brake light wise until it stops.
headlight bulb to keep it free from bulb 4. Install the lens by installing the
oil, otherwise the transparency of 1. Remove the lens by removing the screws.
the glass, the luminosity of the bulb, screws. EC000108
and the bulb life will be adversely af- 2. Remove the defective bulb by CAUTION: 7
@
fected. Thoroughly clean off any dirt pushing it in and turning it counter- Do not overtighten the screws, oth-
and fingerprints on the headlight clockwise. erwise the lens may break.
bulb using a cloth moistened with @
alcohol or thinner.
@
7-36
E_5jc.book Page 37 Monday, January 22, 2001 12:12 PM
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
1. Nut (× 2) 1. Nut (× 2) The following troubleshooting charts
EAU04040
3. Remove the defective bulb by pull- represent quick and easy procedures
Replacing the license plate ing it out. for checking these vital systems your-
light bulb 4. Insert a new bulb into the socket. self. However, should your motorcycle
1. Remove the license plate light by 5. Install the lens by installing the require any repair, take it to a Yamaha
removing the nuts. nuts. dealer, whose skilled technicians have
2. Remove the license plate light 6. Install the license plate light by in- the necessary tools, experience, and
7 lens by removing the nuts. stalling the nuts. know-how to service the motorcycle
EC000108 properly.
CAUTION: Use only genuine Yamaha replace-
_
Do not overtighten the screws, oth- ment parts. Imitation parts may look
erwise the lens may break. like Yamaha parts, but they are often
_
inferior, have a shorter service life and
can lead to expensive repair bills.
7-37
E_5jc.book Page 38 Monday, January 22, 2001 12:12 PM
Troubleshooting charts
Starting problems or poor engine performance
EW000125
@
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
@
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gaps, or replace the spark plugs. the electric starter.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
7-38
E_5jc.book Page 39 Monday, January 22, 2001 12:12 PM
@
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
@
The coolant level Start the engine. If the engine overheats again, have a
7 is OK. Yamaha dealer check and repair the cooling system.
NOTE:
@
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
@
7-39
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
8
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
8-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
speakers), sidecases, travel ty plastic polishing compound 1. Clean the motorcycle with cold
trunk, breather hoses and vents. after washing. water and a mild detergent, after
_
the engine has cooled down.
ECA00012
After normal use CAUTION:
Remove dirt with warm water, a mild _
8-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
8-3
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM
8-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
8-5
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
9
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
9-
EAU01038
Specifications
CS-01E
Model XVZ1300TF Engine oil
Dimensions Type
Overall length 2,705 mm -20 -10 0 10 20 30 40 50 ˚C
9-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
Final gear oil Operation Left foot
Type SAE80 API “GL-4” hypoid gear Gear ratio
oil 1st 2.529
Quantity 0.2 L
2nd 1.632
Cooling system capacity
3rd 1.200
(total amount) 3.5 L
4th 0.960
Air filter Dry type element
5th 0.786
Fuel
Chassis
Type Regular unleaded gasoline
Frame type Double cradle
Fuel tank capacity 22.5 L
Caster angle 29.17°
Fuel reserve amount 3.5 L
Trail 152 mm
Carburetor
Tire
Manufacturer MIKUNI
Front
Model × quantity BDSR32 × 4
Type Tubeless tire
Spark plug
Size 150/80-16 71H
Manufacturer/model NGK / DPR8EA-9 or
DENSO / X24EPR-U9 Manufacturer/
model Dunlop / D404F
Gap 0.8–0.9 mm
Bridgestone / G705
Clutch type Wet, multiple-disc
Rear
Transmission
Type Tubeless tire 9
Primary reduction system Spur gear
Size 150/90B15M/C 74H
Primary reduction ratio 1.776
Manufacturer/
Secondary reduction system Shaft drive
model Dunlop / D404
Secondary reduction ratio 2.567 Bridgestone / G702
Transmission type Constant-mesh, 5-speed
9-2
E_5jc.book Page 3 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
Maximum load* 190 kg Rear
Tire air pressure Type Single disc brake
(measured on cold tires) Operation Right foot
Up to 90 kg*
Fluid DOT 4
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Suspension
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar) Front Telescopic fork
90 kg–maximum*
Rear Swingarm (link suspension)
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Spring/shock absorber
Rear 280 kPa (2.80 kgf/cm2, 2.80 bar) Front Coil-air spring / oil damper
* Total weight of rider, passenger, cargo and accessories
Rear Coil-air spring / oil damper
Wheels
Wheel travel
Front Front 140 mm
Type Cast wheel
Rear 105 mm
Size 16 × MT 3.50 Electrical
Rear
Ignition system T.C.I. (digital)
Type Cast wheel
Charging system
Size 15M/C × MT 4.00 Type A.C. magneto
Brakes
Standard output 14 V, 29 A @ 5,000 r/min
Front
Battery
9 Type Dual disc brake Model YTX20L-BS
Operation Right hand
Voltage, capacity 12 V, 18 Ah
Fluid DOT 4
Headlight type Quartz bulb (halogen)
9-3
E_5jc.book Page 4 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
Bulb voltage, wattage × quantity Audio system amplifier
Headlight 12 V, 60/55 W × 1 Output power
Tail/brake light 12 V, 5/21 W × 1 Speaker 14 W × 4
Turn signal light 12 V, 21 W × 4 Headset 1W×2
Auxiliary light 12 V, 4 W × 1 Auto-volume range 5 steps
License light 12 V, 5 W × 2 Output impedance
Neutral indicator light 12 V, 1.7 W × 1 Speaker 4Ω
High beam indicator light 12 V, 1.7 W × 1 Headset 8–16 Ω
Oil level warning light 12 V, 1.7 W × 1 Fuses
Turn signal indicator light 12 V, 1.7 W × 2 Main fuse 30 A
Fuel level warning light 14 V, 3 W × 1 Headlight fuse 15 A
Coolant temperature warning Signaling system fuse 15 A
light 12 V, 1.7 W × 1
Ignition fuse 10 A
Engine trouble warning light 12 V, 1.7 W × 1 Radiator fan fuse 10 A
Overdrive indicator light 12 V, 1.7 W × 1
Odometer fuse 10 A
Cruise control “SET” indicator
Cruise control fuse 10 A
light 12 V, 1.7 W × 1
Carburetor heater fuse 10 A
Cruise control “RES” indicator
light 12 V, 1.7 W × 1 Audio system fuse 10 A
Cruise control “ON” indicator Auxiliary DC jack fuse 5A
light 12 V, 1.7 W × 1 9
Auxiliary DC terminal fuse 5A
9-4
E_5jc.book Page 5 Monday, January 22, 2001 12:12 PM
SPECIFICATIONS
EAU03941
9-5
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
CONSUMER INFORMATION
10
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
CONSUMER INFORMATION
10-
EAU01039
EAU02944
Identification numbers
Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
1. Key identification number 1. Vehicle identification number
1. KEY IDENTIFICATION NUMBER: EAU01041 EAU01043
10
10-1
E_5jc.book Page 2 Monday, January 22, 2001 12:12 PM
CONSUMER INFORMATION
1. Model label
EAU01804
Model label
The model label is affixed to the frame
under the rider seat. (See page 3-15 for
rider seat removal and installation pro-
cedures.) Record the information on
this label in the space provided. This in-
formation will be needed when ordering
spare parts from a Yamaha dealer.
10
10-2
E_5jc.book Page 1 Monday, January 22, 2001 12:12 PM
INDEX
1-
INDEX
S V
Safety information.................................... 1-1 Valve clearance, adjusting .................... 7-21
Shifting .................................................... 6-3 Vehicle identification number................. 10-1
Shift pedal ............................................. 3-10
W
Shift points (for Switzerland only)............. 6-4
Wheels.................................................. 7-24
Shock absorber assembly, adjusting ..... 3-20
Side cases and travel trunk.................... 3-16
Sidestand .............................................. 3-21
Sidestand, checking and lubricating....... 7-30
Sound control unit.................................... 4-3
Spark plugs, checking ........................... 7-11
Specifications .......................................... 9-1
Speedometer unit .................................... 3-5
Starter (choke) knob .............................. 3-14
Starting a warm engine............................ 6-3
Starting the engine .................................. 6-1
Start switch............................................ 3-10
Steering, checking ................................. 7-31
Steering, locking with a padlock............. 3-14
Storage.................................................... 8-4
T
Throttle cable free play, adjusting .......... 7-21
Tires ...................................................... 7-21
Tool kit..................................................... 7-1
Troubleshooting..................................... 7-37
Troubleshooting charts .......................... 7-38
Turn signal indicator lights ....................... 3-3
Turn signal light or tail/brake light bulb,
replacing ............................................. 7-36
Turn signal switch.................................... 3-9
F_5eb_Toc0.fm Page 2 Wednesday, February 2, 2000 2:02 PM
F_5eb_Toc0.fm Page 2 Wednesday, February 2, 2000 2:02 PM
XVZ1300TF
OWNER’S MANUAL