Professional Documents
Culture Documents
EAU04576
INTRODUCTION
As the owner of the YP250, you are benefiting from Yamaha’s vast experience and newest technolo-
gy regarding the design and manufacture of high-quality products, which have earned Yamaha a rep-
utation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP250.
The owner’s manual does not only instruct you in how to operate, inspect and maintain your scooter,
but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condi-
tion. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
5SJ-28199-E0 1/24/02 6:14 PM Page 2
EAU00005
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY
Q IS INVOLVED!
NOTE:
8 This manual should be considered a permanent part of this scooter and should remain with it
even if the scooter is subsequently sold.
8 Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your scooter and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
5SJ-28199-E0 1/24/02 6:14 PM Page 3
w
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS SCOOTER.
5SJ-28199-E0 1/24/02 6:14 PM Page 4
EAU04229
YP250
OWNER’S MANUAL
©2001 by Yamaha Motor Co., Ltd.
1st edition, December 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
5SJ-28199-E0 1/24/02 6:14 PM Page 5
EAU00009
TABLE OF CONTENTS
2 DESCRIPTION 2
4 PRE-OPERATION CHECKS 4
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
INDEX
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EAU00021
Protective clothing is as essential for the scooter rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum pro-
tective wear, however, should not encourage carelessness. Although full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensive-
ly—avoiding all dangers, including those caused by others.
1-1
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1-2
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5SJ-28199-E0 1/24/02 6:14 PM Page 11
DESCRIPTION
EAU00026
DESCRIPTION
Part locations
Left view
1 2
8 7 6 5 4 3
1. Rear storage compartment (page 3-18) 5. V-belt case air filter element (page 6-22)
2. Grab bar (page 5-2) 6. Centerstand (page 6-31)
3. Shock absorber spring preload 7. Sidestand (page 3-20, 6-31)
adjusting ring (page 3-19) 8. Fuel tank cap (page 3-13)
4. Air filter element (page 6-21)
2-1
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DESCRIPTION
Right view 9 10
11 2
12
18 17 16 15, 14 13
9. Passenger seat 14. Battery (page 6-34)
10. Rider seat (page 3-17) 15. Fuse box (page 6-36)
11. Air flow louver (page 6-23) 16. Coolant reservoir cap (page 6-19)
12. Headlight (page 6-37) 17. Coolant level check window (page 6-19)
13. Radiator 18. Engine oil filler cap (page 6-15)
2-2
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EAU00026
DESCRIPTION
Controls and instruments
1 2 34 5 6 7 8 9 10
13 12 11
1. Rear brake lever (page 3-13) 8. Fuel gauge (page 3-4)
2. Left handlebar switches (page 3-10) 9. Right handlebar switches (page 3-12)
3. Front storage compartment A (page 3-17) 10. Front brake lever (page 3-12)
4. Coolant temperature gauge (page 3-5) 11. Throttle grip (page 6-23, 6-31)
5. Tachometer (page 3-3) 12. Front storage compartment B (page 3-18)
6. Speedometer (page 3-3) 13. Main switch/steering lock (page 3-1)
7. Multi-function display (page 3-5)
2-3
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EAU00027
N
PUSH
O
TI
P 3. Remove the key.
I G NI
3 EAU00038
3-1
5SJ-28199-E0 1/24/02 6:14 PM Page 17
.
1 2 3 4
(Parking) Oil change indicator light “7”
Oil change indicator light
The steering is locked, and the tail- This indicator light comes on at the
light, license light and auxiliary light initial 1,000 km and every 3,000 km
are on, but all other electrical sys- thereafter to indicate that the engine
tems are off. The key can be oil should be changed.
removed. If the engine oil is changed before the
oil change indicator comes on (i.e. 3
To turn the main switch to “.”: before the periodic oil change interval
1. Turn the key to “LOCK”. 1. Left turn signal indicator light “4” has been reached), the indicator light
2. High beam indicator light “&”
2. Slightly turn the key counter- 3. Oil change indicator light “7” must be reset after the oil change for
clockwise until it stops. 4. Right turn signal indicator light “6” the next periodic oil change to be
3. While still turning the key coun- EAU00056
indicated at the correct time. (See
terclockwise, push it in until it Indicator lights
Indicator lights
page 6-17 for the resetting proce-
snaps into place. EAU04121
dure.)
ECA00043 Turn signal indicator lights “4” The electrical circuit of the indicator
cC and “6”
Turn signal indicator lights light can be checked according to the
Do not use the parking position for The corresponding indicator light following procedure.
an extended length of time, other- flashes when the turn signal switch is 1. Set the engine stop switch to “#”
wise the battery may discharge. pushed to the left or right. and turn the key to “ON”.
2. Check that the indicator comes
EAU00063
on for a few seconds and then
High beam indicator light “&”
High beam indicator light goes off.
This indicator light comes on when 3. If the indicator light does not
the high beam of the headlight is come on, have a Yamaha dealer
switched on. check the electrical circuit.
3-2
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NOTE: 1 1
The oil change indicator light may
flash when the engine is revved with
the scooter on the centerstand, but
this does not indicate a malfunction.
1. Speedometer 1. Tachometer
EAU04581 EAU04582
Speedometer
Speedometer
Tachometer
Tachometer
The speedometer shows the riding The electric tachometer allows the
speed. rider to monitor the engine speed and
When the key is turned to “ON”, the keep it within the ideal power range.
speedometer needle will move to When the key is turned to “ON”, the
160 km/h and back to zero in order to tachometer needle will move to the
test the electrical circuit. 10,000 r/min and back to zero r/min
in order to test the electrical circuit.
3-3
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1
8 Do not operate the engine
above 8,500 r/min.
8 This scooter is equipped with
an engine speed limiter, which
prevents the engine speed
from exceeding approximately 3
9,000 r/min.
1. Fuel gauge
EAU00110
Fuel gauge
Fuel gauge
NOTE:
Do not allow the fuel tank to empty
itself completely.
3-4
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2 1
1 2
3-5
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NOTE:
8 The tripmeter reset mode auto-
matically cancels after five sec-
onds. To return to the reset
mode, push the “SELECT” but-
ton again until “Trip” begins
flashing.
8 To cancel the tripmeter reset 3
mode, push the “SELECT” but-
ton.
Tripmeter “Trip” 8 If the tripmeter indicates “– – – –”, Odometer “Odo”
To reset the tripmeter: have a Yamaha dealer check or The odometer has two functions.
1. Push the “SELECT” button until repair the multi-function display 8 It shows the total distance trav-
the voltage display appears, then as it may be faulty. eled.
push the “SELECT” button one 8 It automatically changes to the
more time and “Trip” starts flash- fuel tripmeter mode “Trip F”
ing. when the fuel level reaches
2. Push the “RESET” button for at approximately 2.0 L. (See “Fuel
least one second to reset the tripmeter” for details.)
tripmeter to zero.
NOTE:
If the odometer indicates “– – – – – – ”,
have a Yamaha dealer check or
repair the multi-function display as it
may be faulty.
3-6
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NOTE:
The display cannot be changed back
to “Trip F” after pushing the “RESET”
button.
3-7
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3. When the hour digits start flash- 4. Push the “SELECT” button, and Outside temperature display
ing, push the “RESET” button to the minute digits will start flash- This display shows the outside tem-
set the hours. ing. perature from –10.0 °C to 50.0 °C in
5. Push the “RESET” button to set 0.5 ° increments.
the minutes.
6. Push the “SELECT” button and
then release it to start the clock.
3-8
5SJ-28199-E0 1/24/02 6:14 PM Page 24
3 NOTE:
8 If “– – °C” is displayed or “50.0”
flashes while the outside temper-
ature is between –10.0 °C and Voltage display
50.0 °C, there is a problem with This display shows the battery volt-
the electrical circuit. Have a age.
Yamaha dealer check or repair ECA00135
3-9
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EAU00118
Press this switch to sound the horn.
Handlebar switches
Handlebar switches
EAU00120
EAU03888
3-10
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Headlight variations
Headlight variations
3 : High beam light on 2 : Low beam light on
' : Auxiliary light on 1 : Light off
Left Right Aux Bulb to be used Destination
% 2 1 ' Germany, Belgium, Switzerland, Spain
Halogen 12V 12V
1 55W 60/55W France, Greece, Italy, Netherlands,
& 1 3 '
bulb
3 Norway, Portugal, Sweden
% 1 2 '
Halogen 12V 12V
2 60/55W 55W
England
& 3 1 ' bulb
NOTE:
Right and left are defined as seen when standing in front of the scooter.
3-11
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2 cC
3
See page 5-1 for starting instruc-
1. Engine stop switch “#/$” tions prior to starting the engine. 1. Front brake lever
2. Start switch “,”
EAU03882
EAU03890
Front brake lever
Engine stop switch “#/$” Brake lever, front
3-12
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1
1 1
2
3
3-13
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cC
1 Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
2
1
3
3-14
5SJ-28199-E0 1/24/02 6:14 PM Page 30
gasoline with a research octane num- This scooter is equipped with a cat-
REGULAR UNLEADED
ber of 91 or higher. If knocking (or alytic converter in the muffler.
GASOLINE ONLY EW000128
pinging) occurs, use a gasoline of a
Fuel tank capacity: w
Total amount: different brand or premium unleaded
fuel. Use of unleaded fuel will extend The exhaust system is hot after
12 L
3 spark plug life and reduce mainte- operation. Make sure that the
nance costs. exhaust system has cooled down
ECA00104
before doing any maintenance
cC
work.
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and pis-
ton rings, as well as to the exhaust
system.
3-15
5SJ-28199-E0 1/24/02 6:14 PM Page 31
cC
a 1
The following precautions must be ON
OFF
observed to prevent a fire hazard
OPEN
or other damages. PUSH
N
PUSH
O
P TI
cause unrepairable damage to I G NI 3
the catalytic converter.
8 Never park the scooter near a. Open. 1. Rider seat
NOTE: NOTE:
Do not push inward when turning the Make sure that the seat is properly
key. secured before riding.
3-16
5SJ-28199-E0 1/24/02 6:14 PM Page 32
1
3 1 1 2
1. Rider seat 1. Bolt (×4) 1. Button
2. Collar (×4) 2. Lid
EAU03096*
a. Lock.
Adjusting the rider seat
Rider seat, adjusting
2. Remove the bolts and collars. EAU03331
The rider seat can be adjusted as fol- 3. Slide the rider seat forward or Storage compartments
lows to change the riding position. backward to the desired position. Storage compartments
3-17
5SJ-28199-E0 1/24/02 6:14 PM Page 33
a
1
1 2
2 3
w
Do not store heavy items in this
compartment.
3-18
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3 EWA00035
3-19
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3-20
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w
If a malfunction is noted, have a
Yamaha dealer check the system
before riding.
3-21
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3-22
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5SJ-28199-E0 1/24/02 6:14 PM Page 39
PRE-OPERATION CHECKS
4
5SJ-28199-E0 1/24/02 6:14 PM Page 40
EAU01114
PRE-OPERATION CHECKS
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
EAU03439
4-1
5SJ-28199-E0 1/24/02 6:14 PM Page 41
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Rear brake • Check fluid level in reservoir. 3-13, 6-27–6-30
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 6-23, 6-31
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-24–6-27
• Check air pressure. 4
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 3-12–3-13, 6-27, 6-31
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 6-31–6-32
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
3-2–3-12, 6-37–6-42
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-20–3-22
• If system is defective, have Yamaha dealer check vehicle.
4-2
5SJ-28199-E0 1/24/02 6:14 PM Page 42
PRE-OPERATION CHECKS
NOTE:
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a very
short time; and the added safety it assures is more than worth the time involved.
EWA00033
w
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operat-
ing the scooter.
4-3
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5
5SJ-28199-E0 1/24/02 6:14 PM Page 44
EAU00372
5-1
5SJ-28199-E0 1/24/02 6:14 PM Page 45
Starting off
ECA00045 Starting off
5
cC
NOTE:
For maximum engine life, never Before starting off, allow the engine
accelerate hard when the engine is to warm up.
cold!
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.
5-2
5SJ-28199-E0 1/24/02 6:14 PM Page 46
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8 Avoid braking hard or sudden-
b ly (especially when leaning
over to one side), otherwise
the scooter may skid or over-
a turn.
8 Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
EAU00434 EAU00435 covers become extremely slip-
Acceleration and Braking pery when wet. Therefore,
5 deceleration
Braking
5-3
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cC
8 Keep the engine speed below
8,500 r/min.
8 If any engine trouble should
occur during the engine break-
in period, immediately have a
Yamaha dealer check the vehi-
cle.
5-4
5SJ-28199-E0 1/24/02 6:14 PM Page 48
Parking
Parking
w
8 Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely
to touch them.
5
8 Do not park on a slope or on
soft ground, otherwise the
scooter may overturn.
EC000062
cC
Never park in an area where there
are fire hazards such as grass or
other flammable materials.
5-5
5SJ-28199-E0 1/24/02 6:14 PM Page 49
EAU00462
Periodic inspection, adjustment and If you are not familiar with scooter The owner’s tool kit is located inside
lubrication will keep your vehicle in maintenance work, have a Yamaha the rear storage compartment. (See
the safest and most efficient condi- dealer do it for you. page 3-18 for the rear storage com-
tion possible. The most important partment opening procedures.)
points of inspection, adjustment, and EAU00466
6-1
5SJ-28199-E0 1/24/02 6:14 PM Page 51
NOTE:
1
If you do not have the tools or experi-
ence required for a particular job,
have a Yamaha dealer perform it for
you.
2
EW000063
w
1. Mat Modifications not approved by
2. Owner’s tool kit Yamaha may cause loss of perfor-
Pull up the mat, and then remove the mance and render the vehicle
owner’s tool kit. unsafe for use. Consult a Yamaha
The service information included in dealer before attempting any
this manual and the tools provided in changes. 6
the owner’s tool kit are intended to
assist you in the performance of pre-
ventive maintenance and minor
repairs. However, additional tools
such as a torque wrench may be nec-
essary to perform certain mainte-
nance work correctly.
6-2
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6-3
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6-4
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EAU03884
NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Hydraulic brake service
9 Regularly check and, if necessary, correct the brake fluid level.
9 Every two years replace the internal components of the brake master cylinders and calipers, and change the
brake fluid.
9 Replace the brake hoses every four years and if cracked or damaged.
6-5
5SJ-28199-E0 1/24/02 6:14 PM Page 55
1 1
1. Cowling A 1. Cowling B 1. Cowling C
EAU03624
6-6
5SJ-28199-E0 1/24/02 6:14 PM Page 56
1
1
1
1
2 2
1. Panel A 1. Mat A 1. Screw (×4)
2. Mat B 2. Cowling A
EAU03615
2. Remove the cowling screws.
Cowling A
To remove the cowling
6 1. Pull up the left floorboard mats
as shown.
6-7
5SJ-28199-E0 1/24/02 6:14 PM Page 57
1 2
and then pull it outward as 1. Insert the tabs on the cowling Cowling B
shown. into the slots as shown, and then To remove the cowling
install the screws. 1. Pull up the right floorboard mats 6
2. Place the floorboard mats in the as shown.
original position.
ECA00067
cC
Take care not to damage the tabs
on the cowling when removing and
or installing it.
6-8
5SJ-28199-E0 1/24/02 6:14 PM Page 58
1 1
2
1. Screw (×4) 1. Tab (×10)
2. Cowling B
3. Pull the cowling down slightly, To install the cowling
2. Remove the screws.
and then pull it outward as 1. Insert the tabs on the cowling
shown. into the slots as shown, and then
install the screws.
6
2. Place the floorboard mats in the
original position.
ECA00067
cC
Take care not to damage the tabs
on the cowling when removing and
or installing it.
6-9
5SJ-28199-E0 1/24/02 6:14 PM Page 59
a a
6-10
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1
1
2 2
6-11
5SJ-28199-E0 1/24/02 6:14 PM Page 61
To install the panel spark plug can reveal the condition of To remove the spark plug
Place the panel in the original posi- the engine. 1. Remove cowling B. (See page
tion, and then install the bolts. 6-8 for cowling removal and
installation procedures.)
6
2. Remove the spark plug cap.
6-12
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3. Remove the spark plug as defective. Do not attempt to diagnose To install the spark plug
shown, with the spark plug such problems yourself. Instead, 1. Measure the spark plug gap with
wrench included in the owner’s have a Yamaha dealer check the a wire thickness gauge and, if
tool kit. scooter. necessary, adjust the gap to
6
specification.
2. Check the spark plug for elec-
Spark plug gap:
trode erosion and excessive car-
0.6–0.7 mm
bon or other deposits, and
replace it if necessary. 2. Clean the surface of the spark
plug gasket and its mating sur-
Specified spark plug:
face, and then wipe off any grime
DR8EA (NGK)
from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specified torque.
6-13
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6-14
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6-15
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6-16
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NOTE:
If the engine oil is changed before the
1 oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indi-
cator light must be reset after the oil
change for the next periodic oil
change to be indicated at the correct
1. Reset button
time. To reset the oil change indicator
light before the periodic oil change
To reset the oil change indicator 2. Hold the reset button pushed for interval has been reached, follow the
light two to five seconds. above procedure, but note that the
1. Turn the key to “ON”. 3. Release the reset button, and indicator light will come on for 1.4
the oil change indicator light will seconds after releasing the reset but-
6
go off. ton, otherwise repeat the procedure.
6-17
5SJ-28199-E0 1/24/02 6:14 PM Page 67
chart. 4. Remove the oil filler cap and Recommended final transmission
1. Start the engine, warm it up by drain bolt to drain the oil from the oil:
riding the scooter for several final transmission case. See page 8-2.
minutes, and then stop the 5. Install the final transmission oil Oil quantity: 6
engine. drain bolt, and then tighten it to 0.25 L
2. Place the scooter on the center- the specified torque.
stand. EWA00062
6-18
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6-19
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cC NOTE:
1
The radiator fan is automatically
8 If coolant is not available, use
switched on or off according to the
distilled water or soft tap water
coolant temperature in the radiator. If
instead. Do not use hard water
the engine overheats, see page 6-44
or salt water since it is harmful
for further instructions.
to the engine.
8 If water has been used instead
of coolant, replace it with
1. Coolant reservoir cap coolant as soon as possible,
3. If the coolant is at or below the otherwise the engine may not
minimum level mark, remove the be sufficiently cooled and the
reservoir cap, add coolant to the cooling system will not be pro-
maximum level mark, and then tected against frost and corro-
sion. 6
install the reservoir cap.
8 If water has been added to the
Coolant reservoir capacity: coolant, have a Yamaha dealer
0.4 L check the antifreeze content of
4. Install the battery cover. the coolant as soon as possi-
ble, otherwise the effective-
ness of the coolant will be
reduced.
6-20
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6-21
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NOTE: 1 2
The sponge material should be wet
but not dripping.
Recommended oil: 1
2
Engine oil
6-22
5SJ-28199-E0 1/24/02 6:14 PM Page 72
Opening the air flow louver may help The throttle cable free play should
6 measure 3–5 mm at the throttle grip.
reduce air turbulence.
Periodically check the throttle cable
To open the air flow louver free play and, if necessary, have a
Move the lever in direction a. Yamaha dealer adjust it.
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Be sure to close the louver when
riding in the rain and when wash-
ing the scooter.
6-23
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the riding speed and with the * Total weight of rider, passenger, cargo and
accessories
EAU04551 total weight of rider, passen-
Tires
Tires
ger, cargo, and accessories
To maximize the performance, dura- approved for this model.
bility, and safe operation of your
scooter, note the following points 6
regarding the specified tires.
6-24
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6-25
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6-26
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The front and rear brake lever free play, turn the adjusting bolt in
play should measure 2–5 mm as direction a. To decrease the
shown. Periodically check the front brake lever free play, turn the
and rear brake lever free play and, if adjusting bolt in direction b.
necessary, adjust them as follows. 3. Tighten the locknut.
EW000101
w
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this adjust-
ment.
6-27
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1 1
1
1. Wear indicator groove (×2) 1. Minimum level mark 1. Minimum level mark
EAU03939 EAU03294
Observe these precautions:
Rear brake pads Checking the brake fluid 8 When checking the fluid level,
Each rear brake pad is provided with level
Brake fluid level, checking make sure that the top of the
a wear indicator groove, which allows Insufficient brake fluid may allow air brake fluid reservoir is level.
6 you to check the brake pad wear to enter the brake system, possibly 8 Use only the recommended qual-
without having to disassemble the causing it to become ineffective. ity brake fluid, otherwise the rub-
brake. To check the brake pad wear, Before riding, check that the brake ber seals may deteriorate, caus-
check the wear indicator groove. If a fluid is above the minimum level mark ing leakage and poor braking
brake pad has worn to the point that and replenish if necessary. A low performance.
the wear indicator groove has almost brake fluid level may indicate worn
disappeared, have a Yamaha dealer brake pads and/or brake system Recommended brake fluid:
replace the brake pads as a set. leakage. If the brake level is low, be DOT 4
sure to check the brake pads for
wear and the brake system for leak-
age.
6-29
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lead to poor braking perfor- brake fluid at the intervals specified in The operation of all control cables
mance. the NOTE after the periodic mainte- and the condition of the cables
8 Be careful that water does not nance and lubrication chart. In addi- should be checked before each ride,
enter the brake fluid reservoir tion, have the oil seals of the master and the cables and cable ends
when refilling. Water will signifi- cylinders and calipers as well as the should be lubricated if necessary. If a
cantly lower the boiling point of brake hoses replaced at the intervals cable is damaged or does not move
the fluid and may result in vapor listed below or whenever they are smoothly, have a Yamaha dealer
lock. damaged or leaking. check or replace it.
8 Brake fluid may deteriorate paint- 8 Oil seals: Replace every two
Recommended lubricant:
ed surfaces or plastic parts. years.
Engine oil
Always clean up spilled fluid 8 Brake hoses: Replace every four
years. EW000112 6
immediately.
w
8 As the brake pads wear, it is nor-
mal for the brake fluid level to Damage to the outer sheath may
gradually go down. However, if interfere with proper cable opera-
the brake fluid level goes down tion and will cause the inner cable
suddenly, have a Yamaha dealer to rust. Replace a damaged cable
check the cause. as soon as possible to prevent
unsafe conditions.
6-30
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EAU03118 EAU03371
The pivoting points of the front and The operation of the centerstand and
6 rear brake levers must be lubricated sidestand should be checked before
at the intervals specified in the peri- each ride, and the pivots and metal-
odic maintenance and lubrication to-metal contact surfaces should be
chart. lubricated if necessary.
EW000114
Recommended lubricant: w
Lithium-soap-based grease If the centerstand or sidestand
(all-purpose grease) does not move up and down
smoothly, have a Yamaha dealer
check or repair it.
6-31
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w
Recommended lubricant: To check the operation
Securely support the scooter so 1. Place the scooter on a level sur-
Lithium-soap-based grease
that there is no danger of it falling face and hold it in an upright
(all-purpose grease)
over. position.
6
2. While applying the front brake,
Check the inner tubes for scratches, push down hard on the handle-
damage and excessive oil leakage. bars several times to check if the
front fork compresses and
rebounds smoothly.
EC000098
cC
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
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Worn or loose steering bearings may The front and rear wheel bearings
cause danger. Therefore, the opera- must be checked at the intervals
tion of the steering must be checked specified in the periodic maintenance
as follows at the intervals specified in and lubrication chart. If there is play
the periodic maintenance and lubrica- in the wheel hub or if the wheel does
tion chart. not turn smoothly, have a Yamaha
1. Place a stand under the engine dealer check the wheel bearings.
to raise the front wheel off the
ground. 2. Hold the lower ends of the front
EW000115
fork legs and try to move them
w
forward and backward. If any
Securely support the scooter so free play can be felt, have a
6 that there is no danger of it falling Yamaha dealer check or repair
over. the steering.
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6-34
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6-35
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6-36
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6-37
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1. Headlight bulb holder a. Do not touch the glass part of the bulb.
EC000105
4. Unhook the headlight bulb hold- 5. Place a new headlight bulb into
cC
er, and then remove the defec- position, and then secure it with
tive bulb. the bulb holder. Do not touch the glass part of the
EW000119 headlight bulb to keep it free from
w oil, otherwise the transparency of 6
Headlight bulbs get very hot. the glass, the luminosity of the
Therefore, keep flammable prod- bulb, and the bulb life will be
ucts away from a lit headlight bulb, adversely affected. Thoroughly
and do not touch the bulb until it clean off any dirt and fingerprints
has cooled down. on the headlight bulb using a cloth
moistened with alcohol or thinner.
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1. Socket
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1. Place the scooter on the center- 1. Place the scooter on the center-
stand. stand.
2. Remove cowling C. (See page 2. Remove cowling C. (See page
6-10 for cowling removal and 1 6-10 for cowling removal and
installation procedures.) installation procedures.)
1. Socket
6-40
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6-41
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Troubleshooting
Troubleshooting
6-42
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Troubleshooting charts
Troubleshooting charts
w
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
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w
8 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
8 After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the
hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the
cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
6-44
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Care ...................................................................................................7-1
Storage ..............................................................................................7-4
7
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EAU03434
While the open design of a scooter plastic bag after the engine has cC
reveals the attractiveness of the tech- cooled down. 8 Avoid using strong acidic
nology, it also makes it more vulnera- 2. Make sure that all caps and cov- wheel cleaners, especially on
ble. Rust and corrosion can develop ers as well as all electrical cou- spoked wheels. If such prod-
even if high-quality components are plers and connectors, including ucts are used on hard-to-
used. A rusty exhaust pipe may go the spark plug cap, are tightly remove dirt, do not leave the
unnoticed on a car, however, it installed. cleaner on the affected area
detracts from the overall appearance 3. Remove extremely stubborn dirt, any longer than instructed.
of a scooter. Frequent and proper like oil burnt onto the crankcase, Also, thoroughly rinse the area
care does not only comply with the with a degreasing agent and a off with water, immediately dry
terms of the warranty, but it will also brush, but never apply such it, and then apply a corrosion
keep your scooter looking good, products onto seals, gaskets and protection spray.
extend its life and optimize its perfor- wheel axles. Always rinse the dirt 8 Improper cleaning can damage
mance. and degreaser off with water. windshields, cowlings, panels
7 and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent
and water to clean plastic.
7-1
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7-2
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7-3
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Short-term
Always store your scooter in a cool, al months: b. Pour a teaspoonful of engine
dry place and, if necessary, protect it 1. Follow all the instructions in the oil into the spark plug bore.
against dust with a porous cover. “Care” section of this chapter. c. Install the spark plug cap onto
ECA00015 2. Drain the carburetor float cham- the spark plug, and then place
cC ber by loosening the drain bolt; the spark plug on the cylinder
8 Storing the scooter in a poorly this will prevent fuel deposits head so that the electrodes
ventilated room or covering it from building up. Pour the are grounded. (This will limit
with a tarp, while it is still wet, drained fuel into the fuel tank. sparking during the next step.)
will allow water and humidity 3. Fill up the fuel tank and add fuel d. Turn the engine over several
to seep in and cause rust. stabilizer (if available) to prevent times with the starter. (This
8 To prevent corrosion, avoid the fuel tank from rusting and the will coat the cylinder wall with
damp cellars, stables (because fuel from deteriorating. oil.)
of the presence of ammonia) 4. Perform the following steps to e. Remove the spark plug cap
and areas where strong chemi- protect the cylinder, piston rings, from the spark plug, and then
etc. from corrosion. install the spark plug and the 7
cals are stored.
spark plug cap.
EWA00003
w
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turn-
ing the engine over.
7-4
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7-5
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SPECIFICATIONS
Specifications ....................................................................................8-1
Conversion table ................................................................................8-5
8
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EAU01038
SPECIFICATIONS
Specifications
Specifications
8-1
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SPECIFICATIONS
8-2
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SPECIFICATIONS
Fluid DOT 4
8-3
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SPECIFICATIONS
8-4
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SPECIFICATIONS
EAU04513
Conversion table
Conversion table
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
All specification data in this manual are listed in SI and
Metric unit Conversion factor Imperial unit
METRIC UNITS.
m·kgf × 7.233 ft·lbf
Torque
m·kgf × 86.794 in·lbf
cm·kgf × 0.0723 ft·lbf
Use this table to convert METRIC unit values to IMPERIAL cm·kgf × 0.8679 in·lbf
unit values. kg × 2.205 lb
Weight
g × 0.03527 oz
8-5
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CONSUMER INFORMATION
9
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EAU01039
CONSUMER INFORMATION
EAU02944
Identification numbers
Identification numbers
1
6
9-1
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CONSUMER INFORMATION
1. Model label
EAU03097
Model label
Model label
9-2
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INDEX
A F L
Acceleration and deceleration ................5-3 Final transmission oil ............................6-18 License plate light bulb, replacing ........6-41
Air filter and V-belt case air filter Front and rear brake lever free play,
elements, cleaning .............................6-21 adjusting ............................................6-27 M
Air flow louver .......................................6-23 Front fork, checking ..............................6-32 Main switch/steering lock .......................3-1
Anti-theft alarm (optional) .......................3-9 Fuel ......................................................3-14 Model label .............................................9-2
Fuel consumption, tips for reducing .......5-4
B Fuel gauge .............................................3-4 P
Battery ..................................................6-34 Fuel tank cap ........................................3-13 Parking ...................................................5-5
Battery cover removal ..........................6-34 Fuses, replacing ...................................6-36 Part locations ..........................................2-1
Brake fluid level, checking ....................6-29 Periodic maintenance and lubrication
Brake fluid, changing ............................6-30 H chart .....................................................6-3
Brake lever, front ..................................3-12 Handlebar switches ..............................3-10 Pre-operation check list ..........................4-1
Brake lever, rear ...................................3-13 Dimmer switch ...................................3-10
Brake levers, lubricating .......................6-31 Engine stop switch .............................3-12 R
Braking ...................................................5-3 Headlight variations ...........................3-11 Rider seat .............................................3-16
Horn switch ........................................3-10 Rider seat, adjusting .............................3-17
C Pass switch ........................................3-10
Cables, checking and lubricating ..........6-30 Start switch ........................................3-12 S
Care ........................................................7-1 Turn signal switch ..............................3-10 Safe-riding points ...................................1-2
Catalytic converter ................................3-15 Headlight bulb, replacing ......................6-37 Shock absorber assemblies,
Centerstand and sidestand, checking adjusting ............................................3-19
and lubricating ...................................6-31 I Sidestand .............................................3-20
Conversion table ....................................8-5 Identification numbers ............................9-1 Spark plug, checking ............................6-12
Coolant .................................................6-19 Ignition circuit cut-off system ................3-21 Specifications .........................................8-1
Coolant temperature gauge ....................3-5 Indicator lights ........................................3-2 Speedometer ..........................................3-3
Cowlings and panel, removing and High beam indicator light .....................3-2 Starting off ..............................................5-2
installing ...............................................6-6 Oil change indicator light .....................3-2 Starting the engine .................................5-1
Turn signal indicator lights ...................3-2 Steering, checking ................................6-33
E Storage ...................................................7-4
Engine break-in ......................................5-4 K Storage compartments .........................3-17
Engine oil ..............................................6-14 Key identification number .......................9-1
5SJ-28199-E0 1/24/02 6:14 PM Page 111
INDEX
T
Tachometer ............................................3-3
Tail/brake light bulb, replacing ..............6-40
Throttle cable free play, adjusting ........6-23
Throttle grip and cable, checking and
lubricating ..........................................6-31
Tires .....................................................6-24
Tool kit ....................................................6-1
Troubleshooting ....................................6-42
Troubleshooting charts .........................6-43
Turn signal light bulb (front),
replacing ............................................6-39
Turn signal light bulb (rear),
replacing ............................................6-40
V
Valve clearance, adjusting ...................6-23
Vehicle identification number .................9-1
W
Wheel bearings, checking ....................6-33
Wheels .................................................6-26
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OWNER’S MANUAL