Mio Al115s

E_4C9E1.
book Page 1 Thursday, January 15, 2009 3:03 PM
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
AL115S(C)
4C9-F8199-E1
DIC183
E_4C9E1.book Page 1 Thursday, January 15, 2009 3:03 PM
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION
EAU10102
Welcome to the Yamaha world of motorcycling!

As the owner of the AL115S/AL115C, you are benefiting from Yamaha’s vast experience and newest technology regard-
ing the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your AL115S/AL115C. The Owner’s
Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard
yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have
any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031
_
WARNING
Please read this manual carefully and completely before operating this motorcycle.
_
IMPORTANT MANUAL INFORMATION

EAU10132
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION
EAU37430
AL115S/AL115C
OWNER’S MANUAL
©2008 by Thai Yamaha Motor Co., Ltd.
1st edition, October 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
TABLE OF CONTENTS
LOCATION OF IMPORTANT FOR YOUR SAFETY – PRE- Adjusting the carburetor ............... 7-15
LABELS .............................................1-1 OPERATION CHECKS ...................... 5-1 Adjusting the engine idling
speed ........................................ 7-15
SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT Adjusting the throttle cable free
Further safe-riding points ................2-5 RIDING POINTS................................. 6-1 play ........................................... 7-16
Helmets ...........................................2-6 Starting and warming up a cold Valve clearance ........................... 7-17
engine ......................................... 6-1 Tires ............................................. 7-17
DESCRIPTION ...................................3-1 Starting a warm engine .................. 6-2 Wheels ......................................... 7-19
Left view .........................................3-1 Starting off ...................................... 6-2 Checking the front brake lever
Right view .......................................3-2 Acceleration and deceleration ........ 6-3 free play .................................... 7-20
Controls and instruments ................3-3 Braking ........................................... 6-3 Adjusting the rear brake lever
Tips for reducing fuel free play .................................... 7-20
INSTRUMENT AND CONTROL consumption ............................... 6-4 Checking the front brake pads
FUNCTIONS .......................................4-1 Engine break-in .............................. 6-4 and rear brake shoes ............... 7-21
Main switch .....................................4-1 Parking ........................................... 6-6 Checking the brake fluid level ...... 7-22
Keyhole cover .................................4-2 General note .................................. 6-7 Changing the brake fluid .............. 7-23
Indicator lights ...............................4-3 Checking the V-belt ..................... 7-23
Speedometer unit ...........................4-3 PERIODIC MAINTENANCE AND Checking and lubricating the
Handlebar switches ........................4-3 ADJUSTMENT ................................... 7-1 cables ....................................... 7-23
Front brake lever ............................4-4 Owner’s tool kit ............................... 7-1 Checking and lubricating the
Rear brake lever .............................4-4 Periodic maintenance chart for the throttle grip and cable ............... 7-24
Fuel tank cap ..................................4-5 emission control system .............. 7-2 Lubricating the front and rear
Fuel .................................................4-5 General maintenance and brake levers .............................. 7-24
Catalytic converter ..........................4-7 lubrication chart ........................... 7-3 Checking and lubricating the
Starter (choke) lever .......................4-7 Removing and installing cowlings centerstand and sidestand ....... 7-25
Kickstarter .......................................4-8 and panels .................................. 7-6 Checking the front fork ................. 7-25
Seat ................................................4-8 Checking the spark plug ................. 7-7 Checking the steering .................. 7-26
Helmet holders ...............................4-8 Engine oil and oil strainer ............... 7-9 Checking the wheel bearings ....... 7-27
Storage compartment .....................4-9 Final transmission oil .................... 7-11 Battery ......................................... 7-27
Luggage hook ...............................4-10 Air filter and V-belt case air filter Replacing the fuse ....................... 7-29
elements ................................... 7-12 Replacing a headlight bulb .......... 7-30
TABLE OF CONTENTS
Replacing a front turn signal light
bulb ...........................................7-31
Replacing the tail/brake light bulb
or a rear turn signal light bulb ....7-31
Troubleshooting ............................7-33
Troubleshooting chart ...................7-34
MOTORCYCLE CARE AND

STORAGE ..........................................8-1
Care ................................................8-1
Storage ...........................................8-3
SPECIFICATIONS..............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
LOCATION OF IMPORTANT LABELS

EAU10383
LOCATION OF IMPORTANT LABELS
1-
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation
of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 1 23
ZAUU0263
1-1
1- SAFETY INFORMATION
EAU10313
Safe Riding tersections are the most likely
Be a Responsible Owner
Perform the pre-operation checks each places for motorcycle accidents
As the vehicle’s owner, you are re-
time you use the vehicle to make sure it to occur.
sponsible for the safe and proper op-
is in safe operating condition. Failure to • Ride where other motorists can
eration of your motorcycle.
inspect or maintain the vehicle properly see you. Avoid riding in another
Motorcycles are single-track vehicles. 2
increases the possibility of an accident motorist’s blind spot.
Their safe use and operation are de-
or equipment damage. See page 5-1 ● Many accidents involve inexperi-
pendent upon the use of proper riding
for a list of pre-operation checks. enced operators. In fact, many op-
techniques as well as the expertise of
● This motorcycle is designed to erators who have been involved in
the operator. Every operator should
carry the operator and a passen- accidents do not even have a cur-
know the following requirements be-
ger. rent motorcycle license.
fore riding this motorcycle.
● The failure of motorists to detect • Make sure that you are quali-
He or she should:
and recognize motorcycles in traf- fied and that you only lend your
● Obtain thorough instructions from
fic is the predominating cause of motorcycle to other qualified
a competent source on all as-
automobile/motorcycle accidents. operators.
pects of motorcycle operation.
Many accidents have been • Know your skills and limits.
● Observe the warnings and main-
caused by an automobile driver Staying within your limits may
tenance requirements in this
who did not see the motorcycle. help you to avoid an accident.
Owner’s Manual.
Making yourself conspicuous ap- • We recommend that you prac-
● Obtain qualified training in safe
pears to be very effective in reduc- tice riding your motorcycle
and proper riding techniques.
ing the chance of this type of where there is no traffic until
● Obtain professional technical ser-
accident. you have become thoroughly
vice as indicated in this Owner’s
Therefore: familiar with the motorcycle and
Manual and/or when made nec-
• Wear a brightly colored jacket. all of its controls.
essary by mechanical conditions.
• Use extra caution when you are ● Many accidents have been
approaching and passing caused by error of the motorcycle
through intersections, since in- operator. A typical error made by
2-1
SAFETY INFORMATION
the operator is veering wide on a ● Never ride under the influence of tem become very hot during or af-
turn due to excessive speed or alcohol or other drugs. ter operation and can cause
undercornering (insufficient lean burns.
angle for the speed). Protective apparel ● A passenger should also observe
• Always obey the speed limit The majority of fatalities from motorcy- the above precautions.
2 and never travel faster than cle accidents are the result of head in-
warranted by road and traffic juries. The use of a safety helmet is Avoid Carbon Monoxide Poisoning
conditions. the single most critical factor in the All engine exhaust contains carbon
• Always signal before turning or prevention or reduction of head inju- monoxide, a deadly gas. Breathing
changing lanes. Make sure that ries. carbon monoxide can cause head-
other motorists can see you. ● Always wear an approved helmet. aches, dizziness, drowsiness, nau-
● The posture of the operator and ● Wear a face shield or goggles. sea, confusion, and eventually death.
passenger is important for proper Wind in your unprotected eyes Carbon Monoxide is a colorless, odor-
control. could contribute to an impairment less, tasteless gas which may be
• The operator should keep both of vision that could delay seeing a present even if you do not see or smell
hands on the handlebar and hazard. any engine exhaust. Deadly levels of
both feet on the operator foot- ● The use of a jacket, heavy boots, carbon monoxide can collect rapidly
rests during operation to main- trousers, gloves, etc., is effective and you can quickly be overcome and
tain control of the motorcycle. in preventing or reducing abra- unable to save yourself. Also, deadly
• The passenger should always sions or lacerations. levels of carbon monoxide can linger
hold onto the operator, the seat ● Never wear loose-fitting clothes, for hours or days in enclosed or poorly
strap or grab bar, if equipped, otherwise they could catch on the ventilated areas. If you experience
with both hands and keep both control levers, footrests, or wheels any symptoms of carbon monoxide
feet on the passenger footrests. and cause injury or an accident. poisoning, leave the area immediate-
Never carry a passenger unless ● Always wear protective clothing ly, get fresh air, and SEEK MEDICAL
he or she can firmly place both that covers your legs, ankles, and TREATMENT.
feet on the passenger footrests. feet. The engine or exhaust sys-
2-2
SAFETY INFORMATION
● Do not run engine indoors. Even if general guidelines to follow if loading before riding. Check accessory
you try to ventilate engine ex- cargo to your motorcycle: mounts and cargo restraints fre-
haust with fans or open windows The total weight of the operator, quently.
and doors, carbon monoxide can passenger, accessories and cargo • Properly adjust the suspension
rapidly reach dangerous levels. must not exceed the maximum load for your load, and check the
● Do not run engine in poorly venti- limit. Operation of an overloaded condition and pressure of your 2
lated or partially enclosed areas vehicle could cause an accident. tires.
such as barns, garages, or car- • Never attach any large or heavy
ports. Maximum load: items to the handlebar, front
● Do not run engine outdoors 163 kg (359 lb) fork, or front fender. These
where engine exhaust can be items, including such cargo as
When loading within this weight limit,
drawn into a building through sleeping bags, duffel bags, or
keep the following in mind:
openings such as windows and tents, can create unstable han-
● Cargo and accessory weight
doors. dling or a slow steering re-
should be kept as low and close
sponse.
to the motorcycle as possible. Se-
Loading ● This vehicle is not designed to
curely pack your heaviest items
Adding accessories or cargo to your pull a trailer or to be attached
as close to the center of the vehi-
motorcycle can adversely affect stabil- to a sidecar.
cle as possible and make sure to
ity and handling if the weight distribu-
distribute the weight as evenly as
tion of the motorcycle is changed. To Genuine Yamaha Accessories
possible on both sides of the mo-
avoid the possibility of an accident, Choosing accessories for your vehicle
torcycle to minimize imbalance or
use extreme caution when adding car- is an important decision. Genuine
instability.
go or accessories to your motorcycle. Yamaha accessories, which are avail-
● Shifting weights can create a sud-
Use extra care when riding a motorcy- able only from a Yamaha dealer, have
den imbalance. Make sure that
cle that has added cargo or accesso- been designed, tested, and approved
accessories and cargo are se-
ries. Here, along with the information by Yamaha for use on your vehicle.
curely attached to the motorcycle
about accessories below, are some
2-3
SAFETY INFORMATION
Many companies with no connection or death. You are responsible for inju- namic effects. Wind may at-
to Yamaha manufacture parts and ac- ries related to changes in the vehicle. tempt to lift the motorcycle, or
cessories or offer other modifications Keep the following guidelines in mind, the motorcycle may become
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- unstable in cross winds. These
a position to test the products that ing” when mounting accessories. accessories may also cause in-
2 these aftermarket companies pro- ● Never install accessories or carry stability when passing or being
duce. Therefore, Yamaha can neither cargo that would impair the perfor- passed by large vehicles.
endorse nor recommend the use of mance of your motorcycle. Care- • Certain accessories can dis-
accessories not sold by Yamaha or fully inspect the accessory before place the operator from his or
modifications not specifically recom- using it to make sure that it does her normal riding position. This
mended by Yamaha, even if sold and not in any way reduce ground improper position limits the
installed by a Yamaha dealer. clearance or cornering clearance, freedom of movement of the
limit suspension travel, steering operator and may limit control
Aftermarket Parts, Accessories, and travel or control operation, or ob- ability, therefore, such acces-
Modifications scure lights or reflectors. sories are not recommended.
While you may find aftermarket prod- • Accessories fitted to the han- ● Use caution when adding electri-
ucts similar in design and quality to dlebar or the front fork area can cal accessories. If electrical ac-
genuine Yamaha accessories, recog- create instability due to improp- cessories exceed the capacity of
nize that some aftermarket accesso- er weight distribution or aerody- the motorcycle’s electrical sys-
ries or modifications are not suitable namic changes. If accessories tem, an electric failure could re-
because of potential safety hazards to are added to the handlebar or sult, which could cause a
you or others. Installing aftermarket front fork area, they must be as dangerous loss of lights or engine
products or having other modifications lightweight as possible and power.
performed to your vehicle that change should be kept to a minimum.
any of the vehicle’s design or opera- • Bulky or large accessories may
tion characteristics can put you and seriously affect the stability of
others at greater risk of serious injury the motorcycle due to aerody-
2-4
SAFETY INFORMATION
Aftermarket Tires and Rims EAU10372
● The brake pads could get wet
The tires and rims that came with your Further safe-riding points when you wash the scooter. After
● Be sure to signal clearly when
motorcycle were designed to match washing the scooter, check the
the performance capabilities and to making turns. brakes before riding.
● Braking can be extremely difficult
provide the best combination of han- ● Always wear a helmet, gloves,
dling, braking, and comfort. Other on a wet road. Avoid hard brak- trousers (tapered around the cuff 2
tires, rims, sizes, and combinations ing, because the scooter could and ankle so they do not flap),
may not be appropriate. Refer to page slide. Apply the brakes slowly and a bright colored jacket.
7-17 for tire specifications and more when stopping on a wet surface. ● Do not carry too much luggage on
● Slow down as you approach a
information on replacing your tires. the scooter. An overloaded scoot-
corner or turn. Once you have er is unstable. Use a strong cord
completed a turn, accelerate to secure any luggage to the car-
slowly. rier (if equipped). A loose load will
● Be careful when passing parked affect the stability of the scooter
cars. A driver might not see you and could divert your attention
and open a door in your path. from the road. (See page 2-3.)
● Railroad crossings, streetcar
rails, iron plates on road construc-
tion sites, and manhole covers
become extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter
upright, otherwise it could slide
out from under you.
2-5
SAFETY INFORMATION
EAUU0030
Types of helmets and their usage
Helmets ● Half-type: use only for riding at
Operating this vehicle without an ap- low speeds
proved motorcycle helmet increases
your chances of a severe head injury
2 or death in the event of an accident.
The majority of fatalities from motorcy-
cle or scooter accidents are the result
of head injuries. The use of a safety ZAUU0003
ZAUU0004
helmet is the single most critical factor

Correctly helmet wearing ● Full-type: use only for riding at
in the prevention or reduction of head
injuries. low to mid-range speeds
Always select an approved

motorcycle helmet
Pay attention to the following when
choosing a motorcycle helmet.
● The helmet must meet the safety
ZAUU0005
standard “TIS”. ● Full-face-type: use for riding at

● The helmet size must match the ZAUU0007 mid-range to high speeds
size of the rider’s head. Incorrectly helmet wearing
● Never subject a helmet to heavy
shocks. Wearing the helmet correctly
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the ZAUU0006
chin strap is connected.

2-6
DESCRIPTION
1-DESCRIPTION
EAU10410
Left view
1, 2 3 4 5 6 7, 8
ZAUU0106
11 10 9
1. Headlight (page 7-30) 9. Kickstarter (page 4-8)

2. Front turn signal lights (page 7-31) 10. Engine oil drain bolt A (page 7-9)
3. Luggage hook (page 4-10) 11. Engine oil drain bolt B (page 7-9)
4. Throttle stop screw (page 7-15)
5. Owner’s tool kit (page 7-1)
6. Seat lock (page 4-8)
7. Rear turn signal lights (page 7-31)
8. Tail/brake light (page 7-31)
3-1
DESCRIPTION
EAU10420
Right view
1 2 3 4 5 6
ZAUU0107
7
1. Fuel tank cap (page 4-5)

2. Air filter element (page 7-12)
3. Dry battery (page 7-27)
4. Fuse (page 7-29)
5. Helmet holder (page 4-8)
6. Front brake fluid reservoir (page 7-22)
7. Engine oil filler cap (page 7-9)
3-2
DESCRIPTION
EAU10430
Controls and instruments
1 2 3 4 5 6 7
3
ZAUU0108
1. Rear brake lever (page 4-4)

2. Starter (choke) lever (page 4-7)
3. Left handlebar switches (page 4-3)
4. Speedometer unit (page 4-3)
5. Right handlebar switches (page 4-3)
6. Throttle grip (page 7-16)
7. Front brake lever (page 4-4)
8. Main switch (page 4-1)
3-3
INSTRUMENT AND CONTROL FUNCTIONS

1-INSTRUMENT AND CONTROL FUNCTIONS
EAUU0061
TIP To lock the steering
Main switch _
The headlight, auxiliary lights, meter

lighting and taillight come on automat-
ically when the engine is started.
_
EAU10661
OFF
All electrical systems are off. The key
can be removed.
EWA10061 ZAUU0013
4 ZAUU0109
WARNING 1. Turn the handlebars all the way to
_
The main switch controls the ignition Never turn the key to “OFF” or the left.
and lighting systems. The various main “LOCK” while the vehicle is moving. 2. Push the key in from the “OFF”
switch positions are described below. Otherwise the electrical systems will position, release it, and then turn
be switched off, which may result in it to “LOCK”.
TIP loss of control or an accident.
_
3. Remove the key.

The main switch is equipped with a _
keyhole cover. (See page 4-2.)

_
EAU10701
LOCK
EAU37441
The steering is locked, and all electri-
ON
cal systems are off. The key can be re-
All electrical circuits are supplied with
moved.
power, and the engine can be started.
The key cannot be removed.
4-1

To unlock the steering EAUU0070
To close the keyhole cover
Keyhole cover
ZAUU0017
ZAUU0014
ZAUU0015 4
Insert the key head into the keyhole
Insert the key and turn it to “OFF”.
1. Ignition key cover receptacle as shown, and then
2. Safety key turn the key to the right to close the
cover.
To open the keyhole cover
ZAUU0016
Insert the key head into the keyhole

cover receptacle as shown, and then
turn the key to the left to open the cov-
er.
4-2

EAU10980 EAUU0080 EAU12347
Indicator lights Speedometer unit Handlebar switches

Left
4 ZAUU0110 ZAUU0111
ZAUU0112
1. Turn signal indicator light “ ” 1. Speedometer
2. High beam indicator light “ ” 2. Odometer 1. Dimmer switch “ / ”
3. Fuel meter 2. Turn signal switch “ / ”
EAU11020
3. Horn switch “ ”
Turn signal indicator light “ ” The speedometer unit is equipped
This indicator light flashes when the with a speedometer, an odometer and Right
turn signal switch is pushed to the left a fuel meter. The speedometer shows
or right. riding speed. The odometer shows the
total distance traveled. The fuel meter
EAU11080 indicates the amount of fuel in the fuel
High beam indicator light “ ”
tank.
This indicator light comes on when the
high beam of the headlight is switched
on.
ZAUU0113
1. Start switch “ ”
4-3

EAU12400 EAU12900 EAU12950
Dimmer switch “ / ” Front brake lever Rear brake lever

Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12460
Turn signal switch “ / ”

To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the cen- 4
ZAUU0114 ZAUU0160
ter position. To cancel the turn signal
lights, push the switch in after it has 1. Front brake lever 1. Rear brake lever
returned to the center position. The front brake lever is located on the The rear brake lever is located on the
right handlebar grip. To apply the front left handlebar grip. To apply the rear
EAU12500
Horn switch “ ” brake, pull this lever toward the han- brake, pull this lever toward the han-
Press this switch to sound the horn. dlebar grip. dlebar grip.
EAUM1132
Start switch “ ”
Push this switch while applying the
front or rear brake to crank the engine
with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
gine.
4-4

EAU37471 EAU13212
Fuel tank cap Fuel
ZAUU0025
ZAUU0026
4 ZAUU0024 1. Fuel tank filler tube

To install the fuel tank cap
2. Fuel level
1. Fuel tank cap 1. Insert the fuel tank cap into the
a. Open. tank opening and turn it clockwise Make sure there is sufficient gasoline
b. Close. until the “ ” marks on the cap in the tank.
EWA10881
and tank are aligned.
To remove the fuel tank cap 2. Close the seat. _
WARNING
1. Open the seat. (See page 4-8.) EWA11091 Gasoline and gasoline vapors are
2. Turn the fuel tank cap counter- WARNING extremely flammable. To avoid fires
_
clockwise and pull it off. Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
Leaking fuel is a fire hazard. these instructions.
_
_
1. Before refueling, turn off the en-

gine and be sure that no one is
sitting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
4-5

other sources of ignition such as doctor immediately. If gasoline ever, When fill gasohol maybe some
the pilot lights of water heaters spills on your skin, wash with soap effective to the starting efficiency in
and clothes dryers. and water. If gasoline spills on your the cold engine. So please you do fol-
2. Do not overfill the fuel tank. Stop clothing, change your clothes. low the engine starting in cold condi-
filling when the fuel reaches the _
tion topic.
bottom of the filler tube. Because EAUU0040
ECAU0010
fuel expands when it heats up, NOTICE

heat from the engine or the sun Recommended fuel: Using gasohol may cause engine
Regular unleaded gasoline only
can cause fuel to spill out of the trouble depending on the engine. If
Fuel tank capacity:
fuel tank. 4.1 L (1.08 US gal) (0.90 Imp.gal) gasohol is used and engine trouble 4
3. Wipe up any spilled fuel immedi- occurs, contact your Yamaha deal-
ECA11400
ately. NOTICE: Immediately er as soon as possible.
wipe off spilled fuel with a NOTICE
_
clean, dry, soft cloth, since fuel Use only unleaded gasoline. The
may deteriorate painted surfac- use of leaded gasoline will cause
es or plastic parts. [ECA10071] severe damage to internal engine
4. Be sure to securely close the fuel parts, such as the valves and pis-
tank cap. ton rings, as well as to the exhaust
EWA15151 system.
WARNING
_
Gasoline is poisonous and can Gasohol fuel

cause injury or death. Handle gaso- Gasohol is mixture of unleaded gaso-
line with care. Never siphon gasoline and ethanol. Now in the gasohol it
line by mouth. If you should had 90% gasoline and 10% for etha-
swallow some gasoline or inhale a nol we call E10.
lot of gasoline vapor, or get some YAMAHA production can be use gas-
gasoline in your eyes, see your ohol [E10] Octane 91 or higher. How-
4-6

EAU13433 ECA10701 EAU13590
Catalytic converter NOTICE Starter (choke) lever “ ”

This model is equipped with a catalytic
_
Use only unleaded gasoline. The

converter in the exhaust system. use of leaded gasoline will cause
EWA10862
unrepairable damage to the catalyt-
WARNING
_ ic converter.
The exhaust system is hot after op- _
eration. To prevent a fire hazard or

burns:
● Do not park the vehicle near
4 possible fire hazards such as ZAUU0116
grass or other materials that 1. Starter (choke) lever “ ”

easily burn.
Starting a cold engine requires a rich-
● Park the vehicle in a place
er air-fuel mixture, which is supplied
where pedestrians or children
are not likely to touch the hot by the starter (choke).
Move the lever in direction (a) to turn
exhaust system.
on the starter (choke).
● Make sure that the exhaust
system has cooled down be- Move the lever in direction (b) to turn
off the starter (choke).
fore doing any maintenance
work.
● Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
_
4-7

EAU37650 EAU13891 EAU37481
Kickstarter Seat Helmet holders
To open the seat

1. Insert the key in the lock, and
then turn it as shown.
2. Fold the seat up.
ZAUU0117 ZAUU0119 4
1. Seat lock
1. Kickstarter
2. Helmet holders
If the engine fails to start by pushing
the start switch, try to start it by using The helmet holders are located under
the seat.
the kickstarter. To start the engine, ZAUU0118
fold out the kickstarter lever, move it To secure a helmet to a helmet
1. Seat lock
down lightly with your foot until the holder
2. Seat
gears engage, and then push it down 1. Open the seat. (See page 4-8.)
smoothly but forcefully. To close the seat 2. Attach a helmet to a helmet hold-
1. Fold the seat down, and then er, and then securely close the
push it down to lock it in place. seat. WARNING! Never ride
2. Remove the key. with a helmet attached to the
helmet holder, since the helmet
TIP
_
Make sure that the seat is properly se- may hit objects, causing loss
of control and possibly an acci-
cured before riding.
_ dent. [EWA10161]
4-8

To release a helmet from a helmet EAU14530 ECA10080
holder Storage compartment NOTICE

_
Open the seat, remove the helmet Keep the following points in mind
from the helmet holder, and then close when using the storage compart-
the seat. ment.
● Since the storage compartment
accumulates heat when ex-
posed to the sun, do not store
anything susceptible to heat in-
side it.
4 ZAUU0031 ● To avoid humidity from spread-
1. Storage compartment ing through the storage com-

partment, wrap wet articles in a
There is a storage compartment under plastic bag before storing them
the seat. in the compartment.
EWA10960
● Since the storage compartment
_
WARNING may get wet while the scooter
● Do not exceed the load limit of is being washed, wrap any arti-
1 kg (2.2 lb) for the storage cles stored in the compartment
compartment. in a plastic bag.
● Do not exceed the maximum ● Do not keep anything valuable
load of 163 kg (359 lb) for the or breakable in the storage
vehicle. compartment.
_ _
TIP
_
Do not leave your scooter unattended

with the seat open.
_
4-9

EAUT1072
Luggage hook
ZAUU0120
4
1. Luggage hook
EWAT1031
_
WARNING
● Do not exceed the load limit of
1 kg (2.2 lb) for the luggage
hook.
● Do not exceed the maximum
load of 163 kg (359 lb) for the
vehicle.
_
4-10
FOR YOUR SAFETY – PRE-OPERATION CHECKS

1F
- OR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspec-
tion and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
_
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
_
Before using this vehicle, check the following points:

ITEM CHECKS PAGE
• Check fuel level in fuel tank.
5 Fuel • Refuel if necessary. 4-5
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-9
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-11
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Rear brake 7-20, 7-21
• Check lever free play.
• Adjust if necessary.
5-1
FOR YOUR SAFETY – PRE-OPERATION CHECKS

ITEM CHECKS PAGE
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 7-16, 7-24
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip
housing.
Control cables 7-23
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-19
• Check air pressure.
• Correct if necessary.
Brake levers 7-20
• Lubricate lever pivoting points if necessary.
Centerstand, sidestand 7-25
• Lubricate pivots if necessary.
5
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals and • Check operation.
—
switches • Correct if necessary.
5-2
OPERATION AND IMPORTANT RIDING POINTS

1-O PERATION AND IMPORTANT RIDING POINTS
EAU15951 EAUU0202
Read the Owner’s Manual carefully to Starting and warming up a

become familiar with all controls. If cold engine
there is a control or function you do
not understand, ask your Yamaha
dealer.
EWA10271
_
WARNING
Failure to familiarize yourself with ZAUU0122
the controls can lead to loss of con-
2. Start switch “ ”
trol, which could cause an accident
or injury. 3. Start the engine by pushing the
ZAUU0121
_
start switch, while applying the
1. Starter (choke) lever “ ” front or rear brake or by pushing
ECA10250 the kickstarter lever down.
6
NOTICE If the engine fails to start, release
_
See page 6-4 for engine break-in in- the start switch, wait a few sec-
structions prior to operating the ve- onds, and then try again. Each
hicle for the first time. starting attempt should be as
_
short as possible to preserve the
1. Turn the key to “ON”.
battery. Do not crank the engine
2. Turn on the starter (choke) and
more than 5 seconds on any one
completely close the throttle grip.
attempt. If the engine does not
(See page 4-7.)
start with the starter motor, try us-
ing the kickstarter with the motor-
cycle on the centerstand.
6-1

4. After starting the engine, move EAU16640 EAU16761
the starter (choke) back halfway. Starting a warm engine Starting off
NOTICE: For maximum engine Follow the same procedure as for
starting a cold engine with the excep- TIP
_
life, never accelerate hard Before starting off, allow the engine to
when the engine is cold! [ECA11041] tion that the starter (choke) is not re-
warm up.
5. When the engine is warm, turn quired when the engine is warm. _
1. While pulling the rear brake lever

the starter (choke) off.
with your left hand and holding
the grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and 6
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
6-2

EAU16780 EAU16793
● Railroad crossings, streetcar
Acceleration and Braking rails, iron plates on road con-
deceleration struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching such
areas and cross them with cau-
tion.
● Keep in mind that braking on a
wet road is much more difficult.
ZAUU0124
● Ride slowly down a hill, as
ZAUU0123
braking downhill can be very
The speed can be adjusted by open- difficult.
_
ing and closing the throttle. To in- 1. Close the throttle completely.
6
crease the speed, turn the throttle grip 2. Apply both front and rear brakes
in direction (a). To reduce the speed, simultaneously while gradually in-
turn the throttle grip in direction (b). creasing the pressure.
ZAUU0125
EWA10300
_
WARNING
● Avoid braking hard or sudden-
ly (especially when leaning
over to one side), otherwise the
scooter may skid or overturn.
6-3

EAU16820 EAU16830 EAU37792
Tips for reducing fuel Engine break-in 0–150 km (0–90 mi)

consumption There is never a more important peri-
Fuel consumption depends largely on od in the life of your engine than the
your riding style. Consider the follow- period between 0 and 1000 km (600
ing tips to reduce fuel consumption: mi). For this reason, you should read
● Avoid high engine speeds during the following material carefully.
acceleration. Since the engine is brand new, do not
● Avoid high engine speeds with no put an excessive load on it for the first
load on the engine. 1000 km (600 mi). The various parts in
● Turn the engine off instead of let- the engine wear and polish them-
ting it idle for an extended length selves to the correct operating clear- Avoid prolonged operation above 1/3
of time (e.g., in traffic jams, at traf- ances. During this period, prolonged throttle.
fic lights or at railroad crossings). full-throttle operation or any condition After every hour of operation, stop the
that might result in engine overheating engine, and then let it cool for five to 6
must be avoided. ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.
6-4

150–500 km (90–300 mi) 500–1000 km (300–600 mi) operation, the engine oil must be
changed, the oil filter cartridge or
element replaced, and the oil strain-
er cleaned. If any engine trouble
should occur during the engine
break-in period, immediately have a
Yamaha dealer check the vehicle.
[ECA10362]
Avoid prolonged operation above 1/2 Avoid prolonged operation above 3/4
throttle. throttle.
Rev the engine freely through the
gears, but do not use full throttle at 1000 km (600 mi) and beyond
6
any time.
Avoid prolonged full-throttle operation.

Vary the engine speed occasionally.
NOTICE: After 1000 km (600 mi) of
6-5

EAU17213
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
_
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on
soft ground, otherwise the ve-
hicle may overturn, increasing 6
the risk of a fuel leak and fire.
● Do not park near grass or other
flammable materials which
might catch fire.
_
6-6

EAU37601
General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts

(piston, piston ring, cylinder, etc.)
100% With maintenance
Perfect operative
condition
Without
maintenance
6
Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
6-7
3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
Customer’s running cost

(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance 6
Distance covered (km)
6-8
PERIODIC MAINTENANCE AND ADJUSTMENT

1-PERIODIC MAINTENANCE AND ADJUSTMENT
EAU17241
service, have a Yamaha dealer per- EAU17542
form service. Owner’s tool kit

Periodic inspection, adjustment, and _
EWA15121
lubrication will keep your vehicle in the
safest and most efficient condition _
WARNING
possible. Safety is an obligation of the Turn off the engine when perform-
vehicle owner/operator. The most im- ing maintenance unless otherwise
portant points of vehicle inspection, specified.
adjustment, and lubrication are ex- ● A running engine has moving
plained on the following pages. parts that can catch on body
The intervals given in the periodic parts or clothing and electrical ZAUU0126
maintenance and lubrication chart parts that can cause shocks or

1. Owner’s tool kit
should be simply considered as a gen- fires.
eral guide under normal riding condi- ● Running the engine while ser- The owner’s tool kit is located under
tions. However, depending on the vicing can lead to eye injury, the passenger seat. (See page 4-8.)
weather, terrain, geographical location, burns, fire, or carbon monox- The service information included in this
and individual use, the maintenance in- ide poisoning – possibly lead- manual and the tools provided in the
7
tervals may need to be shortened. ing to death. See page 2-2 for owner’s tool kit are intended to assist
EWA10321 more information about carbon you in the performance of preventive
WARNING monoxide. maintenance and minor repairs. How-
_
Failure to properly maintain the ve-

_
ever, additional tools such as a torque
hicle or performing maintenance wrench may be necessary to perform
activities incorrectly may increase certain maintenance work correctly.
your risk of injury or death during
TIP
service or while using the vehicle. If _
If you do not have the tools or experi-

you are not familiar with vehicle ence required for a particular job, have
a Yamaha dealer perform it for you.
_
7-1

EAU46880
TIP
_
● The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
● From 16000 km, repeat the maintenance intervals starting from 4000 km
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
_
EAU46930
Periodic maintenance chart for the emission control system
ODOMETER READING (km) ANNUAL

NO. ITEM CHECK OR MAINTENANCE JOB
1000 4000 7000 10000 13000 CHECK
1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
2 Spark plug • Check condition.
√ √
• Clean and regap.
• Replace. √ √ 7
3 * Valves • Check valve clearance.
√ √ √ √
• Adjust.
4 * Carburetor • Adjust engine idling speed. √ √ √ √ √
5 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage.
√ √ √ √ √
• Replace any damaged parts if necessary.
7-2

EAUU0091
General maintenance and lubrication chart

1000 4000 7000 10000 13000 CHECK
1 Air filter element • Check condition.

√ √ √ √ √
• Replace.
2 V-belt case air filter
• Clean. √ √ √ √
element
3 * Battery • Check battery voltage.
√ √ √ √ √
• Change battery if necessary.
4 * Front brake • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
5 * Rear brake • Check operation and adjust brake lever free play. √ √ √ √ √ √
• Replace brake shoes. Whenever worn to the limit
6 * Brake hose • Check for cracks or damage. √ √ √ √ √
• Replace. Every 4 years
7
7 * Wheels • Check runout and for damage. √ √ √ √
8 * Wheels • Check runout, spoke tightness and for damage.
√ √ √ √
• Tighten spokes if necessary.
9 * Tires • Check tread depth and for damage.
• Replace if necessary.
√ √ √ √ √
• Check air pressure.
• Correct if necessary.
10 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
11 * Swingarm • Check operation and for excessive play. √ √ √ √
• Lubricate with lithium-soap-based grease. Every 13000 km (8000 mi)
7-3

1000 4000 7000 10000 13000 CHECK
12 * Steering bearings • Check bearing play and steering for roughness. √ √ √ √ √

• Lubricate with lithium-soap-based grease. Every 13000 km (8000 mi)
13 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly tight-
√ √ √ √ √
ened.
14 Sidestand, • Check operation.
√ √ √ √ √
centerstand • Lubricate.
15 * Front fork • Check operation and for oil leakage. √ √ √ √
16 * Shock absorber • Check operation and shock absorber for oil leakage.
√ √ √ √
assembly
17 Engine oil • Change. Every 3000 km
√ √
• Check oil level and vehicle for oil leakage. (1800 mi)
18 Engine oil filter element • Clean. √ √
19 Final transmission oil • Check vehicle for oil leakage. √ √ √ √ √
• Change. √ Every 10000 km (6000 mi)
20 * V-belt • Check for damage and wear. √ √ √
7
• Replace. Every 25000 km (16000 mi)
21 * Front and rear brake • Check operation.
√ √ √ √ √ √
switches
22 Moving parts and cables • Lubricate. √ √ √ √ √
23 * Throttle grip housing • Check operation and free play.
and cable • Adjust the throttle cable free play if necessary. √ √ √ √ √
• Lubricate the throttle grip housing and cable.
24 * Lights, signals and • Check operation.
√ √ √ √ √ √
switches • Adjust headlight beam.
7-4

EAU18660
TIP
_
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
_
7-5

EAU18712 EAUU0270
Removing and installing Cowlings A

cowlings and panels
To remove the cowling
2 1
ZAUU0131
1. Screws (x 8)
2. Cowling B
ZAUU0262
ZAUU0127
2. Pull cowling A off as show.
1. Screws (x 4)
1. Panel A
2. Cowling A
2. Cowling A
3. Cowling B 1. Remove the screws on cowling A
and B. 7
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each
time a cowling or panel needs to be re- ZAUU0132
moved and installed.

TIP
_When removing cowling *, pull out on the areas shown form top to bottom.
When removing cowling A, pull out on

the areas shown from top to bottom.
7-6

To install the cowling EAUT1835
1. Align the tab in cowling A with the Checking the spark plug
slots of cowling B, and then push
cowling A into the original posi-
tion.
2. Install the screws on cowling A
and B.
ZAUU0128
1. Panel A
ZAUU0134
2. Screws (x 5)
1. Spark plug
To install the panel
The spark plug is an important engine
Place the panel in the original position,
component, which is easy to check.
and then install the screws.
Since heat and deposits will cause
ZAUU0133
any spark plug to slowly erode, the
7
TIP spark plug should be removed and
_When install cowling *, push in the areas shown form bottom to top.
When install cowling A, push in the checked in accordance with the peri-
areas shown from buttom to top. odic maintenance and lubrication
chart. In addition, the condition of the
EAU19481 spark plug can reveal the condition of
Panel A the engine.
ZAUU0129
To remove the panel To remove the spark plug
1. Open the seat. (See page 4-8.) 1. Place the vehicle on the center-
2. Remove the screws, and then pull stand.
the panel off as shown.
7-7

2. Remove panel A. (See page 7-7.) TIP
_
If the spark plug shows a distinctly dif-

ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
_
2. Check the spark plug for elec-

trode erosion and excessive car-
ZAUU0135
bon or other deposits, and 1. Spark plug gap
1. Spark plug wrench replace it if necessary.
Spark plug gap:
3. Remove the spark plug cap. 0.6–0.7 mm (0.031–0.035 in)
4. Remove the spark plug as shown, Specified spark plug:
C7HSA (NGK) 2. Clean the surface of the spark
with the spark plug wrench includ-
ed in the owner’s tool kit. plug gasket and its mating sur-
To install the spark plug face, and then wipe off any grime
7
To check the spark plug 1. Measure the spark plug gap with from the spark plug threads.
1. Check that the porcelain insulator a wire thickness gauge and, if 3. Install the spark plug with the
around the center electrode of the necessary, adjust the gap to spark plug wrench, and then tight-
spark plug is a medium-to-light specification. en it to the specified torque.
tan (the ideal color when the vehi-
cle is ridden normally). Tightening torque:
Spark plug:
15 Nm (1.5 m·kgf, 11 ft·lbf)
7-8

TIP EAUU0341
3. Wait a few minutes until the oil
_
If a torque wrench is not available when Engine oil and oil strainer settles, remove the oil filler cap,
installing a spark plug, a good estimate The engine oil level should be wipe the dipstick clean, insert it
of the correct torque is 1/4–1/2 turn checked before each ride. In addition, back into the oil filler hole (without
past finger tight. However, the spark the oil must be changed and the oil screwing it in), and then remove it
plug should be tightened to the speci- strainer cleaned at the intervals speci- again to check the oil level.
fied torque as soon as possible. fied in the periodic maintenance and
_
lubrication chart.
4. Install the spark plug cap.
5. Install the panel. To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it ZAUU0054
off.
1. Dipstick
7 2. Maximum level mark
3. Minimum level mark
TIP
_
The engine oil should be between the

minimum and maximum level marks.
_
4. If the engine oil is at or below the

minimum level mark, add suffi-
ZAUU0053
cient oil of the recommended type
1. Oil filler cap to raise it to the correct level.
7-9

5. Insert the dipstick into the oil filler drain bolt, the O-ring, compres- 5. Check the O-ring for damage and
hole, and then tighten the oil filler sion spring, and oil strainer will replace it if necessary.
cap. fall out. Take care not to lose 6. Install the engine oil strainer,
these parts. [ECA11001] compression spring, O-ring and
To change the engine oil and clean engine oil drain bolt, and then
the oil strainer tighten the drain bolt to the speci-
1. Start the engine, warm it up for fied torque.
several minutes, and then turn it
off. TIP
_
Make sure that the O-ring is properly

2. Place an oil pan under the engine
seated.
to collect the used oil. _
ZAUU0056 Tightening torque:

Engine oil drain bolt A:
1. Oil strainer 20 Nm (2.0 m·kgf, 14 ft·lbf)
2. Compression spring Engine oil drain bolt B:
3. O-ring 20 Nm (2.0 m·kgf, 14 ft·lbf)
7
TIP
_ 7. Refill with the specified amount of
When only changing the engine oil, re- the recommended engine oil, and
ZAUU0055 move drain bolt A. When changing the then install and tighten the oil filler
engine oil and cleaning the engine oil cap.
1. Engine oil drain bolt A
strainer, remove drain bolt B also.
2. Engine oil drain bolt B _
4. Clean the engine oil strainer with Recommended engine oil:

3. Remove the engine oil filler cap See page 9-1.
solvent, and then check it for
and drain bolt A to drain the oil Oil quantity:
damage and replace it if neces- 0.80 L (0.85 US qt) (0.70 Imp.qt)
from the crankcase. NOTICE:
sary.
When removing the engine oil
7-10

EAU20064
TIP
_
Be sure to wipe off spilled oil on any Final transmission oil

parts after the engine and exhaust
system have cooled down.
_
ECA11620
NOTICE
_
● In order to prevent clutch slip-

page (since the engine oil also
ZAUU0058
lubricates the clutch), do not
mix any chemical additives. Do ZAUU0057
1. Final transmission oil drain bolt
not use oils with a diesel speci- 3. Place an oil pan under the final
1. Final transmission oil filler cap
fication of “CD” or oils of a transmission case to collect the
higher quality than specified. In The final transmission case must be used oil.
addition, do not use oils la- checked for oil leakage before each 4. Remove the final transmission oil
beled “ENERGY CONSERVING ride. If any leakage is found, have a filler cap and final transmission
II” or higher. Yamaha dealer check and repair the drain bolt to drain the oil from the
7
● Make sure that no foreign ma- scooter. In addition, the final transmis- final transmission case.
terial enters the crankcase. sion oil must be changed as follows at 5. Install the final transmission oil
_
the intervals specified in the periodic drain bolt, and then tighten it to
8. Start the engine, and then let it
maintenance and lubrication chart. the specified torque.
idle for several minutes while
1. Start the engine, warm up the fi-
checking it for oil leakage. If oil is
nal transmission oil by riding the Tightening torque:
leaking, immediately turn the en- Final transmission oil drain bolt:
scooter for several minutes, and
gine off and check for the cause. 22 Nm (2.2 m·kgf, 16 ft·lbf)
then stop the engine.
9. Turn the engine off, and then
2. Place the scooter on the center-
check the oil level and correct it if
stand.
necessary.
7-11

6. Refill with the specified amount of EAUU0331
2. Remove the air filter case cover
the recommended final transmis- Air filter and V-belt case air by removing the screws.
sion oil, and then install and tight- filter elements 3. Remove the air filter element by
en the oil filler cap. WARNING! The air filter element should be pulling it out.
Make sure that no foreign ma- checked and replace if necessary and
terial enters the final transmis- the V-belt case air filter element should
sion case. Make sure that no oil be cleaned at the intervals specified in
gets on the tire or wheel. [EWA11311] the periodic maintenance and lubrica-
tion chart. Service the air filter elements
Recommended final transmission more frequently if you are riding in un-
oil: usually wet or dusty areas.
See page 9-1.
Oil quantity: Checking and replacing the air filter ZAUU0068
0.12 L (0.13 US qt, 0.11 Imp.qt)
element
1. Air filter element (Wet type)
7. Check the final transmission case 1. Place the vehicle on the center-
stand. 4. Check the air filter element for ex-
for oil leakage. If oil is leaking,
cessive dirt or damage and re- 7
check for the cause.
place it if necessary.
5. Place the air filter element in its
original position.
6. Install the air filter case cover by
installing the screws.
Cleaning the V-belt case air filter

ZAUU0067 element
1. Place the vehicle on the center-
1. Air filter case cover
stand.
2. Screws (x 4)
7-12

2. Remove the V-belt air filter case 6. Check the element for damage
assembly by removing the bolts and replace it if necessary.
and loosening the screw clamp. 7. Apply oil of the recommended
type to the entire surface of the el-
ement, and then squeeze the ex-
cess oil out. WARNING! Use
only a dedicated parts cleaning
solvent. To avoid the risk of fire
ZAUU0070
or explosion, do not use gaso-
1. V-belt case air filter inner cover line or solvents with a low flash
2. Bolts (x 4) point. [EWA10431] NOTICE: To avoid
ZAUU0136
4. Remove the element by pulling it damaging the air filter element,
1. V-belt case air filter case cover out. handle it gently and carefully,
2. Bolts (x 2) and do not twist it. [ECA10521]
3. Clamp
3. Remove the V-belt air filter case

7
cover by removing the bolts.
ZAUU0071
ZAUU0072
1. V-belt air filter element
5. Clean the element with solvent,

and then squeeze the remaining
solvent out.
7-13

TIP
_
Cleaning the air filter check hose 2. If dirt or water is visible, remove
The element should be wet but not and caps the cap or hose, clean it, and then
dripping. 1. Check each cap at the bottom left install it.
side of the air filter case and the
_
Recommended oil: hose at the bottom of the V-belt

Yamaha foam air filter oil or other case for accumulated dirt or water.
quality foam air filter oil
8. Install the element into the filter

case.
9. Place the air filter case cover in its
original position, and then install
the bolts and tighten the screw
clamp. NOTICE: Make sure that
each filter element is properly ZAUU0073
seated in its case. The engine
1. Air filter check hose
should never be operated with- 7
out the filter elements installed,
otherwise the piston(s) and/or
cylinder(s) may become exces-
sively worn. [ECA10531]
ZAUU0074
1. Check hose
7-14

EAU21280 EAUU0320
5. Remove the rubber cap and in-
Adjusting the carburetor Adjusting the engine idling sert a Phillips screwdriver into the
The carburetor is an important part of speed throttle stop screw hole.
the engine and requires very sophisti- The engine idling speed must be
cated adjustment. Therefore, most checked and, if necessary, adjusted
carburetor adjustments should be left as follows at the intervals specified in
to a Yamaha dealer, who has the nec- the periodic maintenance and lubrica-
essary professional knowledge and tion chart.
experience. The adjustment described The engine should be warm before
in the following section, however, may making this adjustment.
be serviced by the owner as part of
routine maintenance. TIP
_
ZAUU0075
ECA10550 ● The engine is warm when it quick-
ly responds to the throttle. 1. Rubber cap
NOTICE
●
_
The carburetor has been set and A diagnostic tachometer is need- 6. To increase the engine idling
extensively tested at the Yamaha ed to make this adjustment. speed, turn the screw in direction
_
7 factory. Changing these settings 1. Open the seat. (See page 4-8 for (a). To decrease the engine idling
without sufficient technical knowl- seat opening and closing proce- speed, turn the screw in direction
edge may result in poor perfor- dures.) (b).
mance of or damage to the engine. 2. Remove panel A. (See page 7-7
_
for panel removal and installation

procedures.)
3. Attach the tachometer to the
spark plug lead.
4. Check the engine idling speed
and, if necessary, adjust it to
specification as follows.
7-15

EAU21370
1. Loosen the locknut.
Adjusting the throttle cable 2. To increase the throttle cable free
free play play, turn the adjusting nut in di-
rection (a). To decrease the throt-
tle cable free play, turn the
adjusting nut in direction (b).
3. Tighten the locknut.
ZAUU0076
1. Throttle stop screw
Engine idling speed: ZAUU0137
1400–1600 r/min
1. Throttle cable free play adjusting nut
2. Locknut
TIP
_
3. Cable cover
If the specified idling speed cannot be
c. Throttle cable free play
obtained as described above, have a
The throttle cable free play should 7
Yamaha dealer make the adjustment.
_
measure 3.0–7.0 mm (0.12–0.28 in) at
7. Install the panel and close the
the throttle grip. Periodically check the
seat.
throttle cable free play and, if neces-
sary, adjust it as follows.
TIP
_
The engine idling speed must be cor-

rectly adjusted before checking and
adjusting the throttle cable free play.
_
7-16

EAU21401 EAU21572
total weight of rider, passen-
Valve clearance Tires ger, cargo, and accessories ap-
The valve clearance changes with To maximize the performance, dura- proved for this model.
use, resulting in improper air-fuel mix- bility, and safe operation of your mo- _
ture and/or engine noise. To prevent torcycle, note the following points
Tire air pressure (measured on cold
this from occurring, the valve clear- regarding the specified tires. tires):
ance must be adjusted by a Yamaha Up to 90 kg (198 lb):
dealer at the intervals specified in the Tire air pressure Front:
periodic maintenance and lubrication The tire air pressure should be 200 kPa (2.00 kgf/cm2, 29 psi)
chart. checked and, if necessary, adjusted Rear:
before each ride. 225 kPa (2.25 kgf/cm2, 33 psi)
EWA10501
90 kg (198 lb) to maximum load:
Front:
_
WARNING 200 kPa (2.00 kgf/cm2, 29 psi)
Operation of this vehicle with im- Rear:
proper tire pressure may cause se- 225 kPa (2.25 kgf/cm2, 33 psi)
vere injury or death from loss of Maximum load*:
control. 163 kg (359 lb)
7 * Total weight of rider, passenger, car-
● The tire air pressure must be
go and accessories
checked and adjusted on cold
tires (i.e., when the tempera- EWA10511
ture of the tires equals the am- _

WARNING
bient temperature). Never overload your vehicle. Oper-
● The tire air pressure must be ation of an overloaded vehicle
adjusted in accordance with could cause an accident.
the riding speed and with the
_
7-17

Tire inspection TIP
_
Front tire:
The tire tread depth limits may differ
Size:
from country to country. Always com- 70/90-14M/C 34P
ply with the local regulations. Manufacturer/model:
IRC/NF59
_
Rear tire:
Tire information
Size:
This motorcycle is equipped with tube 80/90-14M/C 40P
tires. Manufacturer/model:
EWA10461
IRC/NR76
_
WARNING
EWA10560
1. Tire sidewall The front and rear tires should be of
the same make and design, other- WARNING
2. Tire wear indicator _
● It is dangerous to ride with a

3. Tire tread depth wise the handling characteristics of
the vehicle may be different, which worn-out tire. When a tire tread
The tires must be checked before begins to show crosswise
each ride. If the tire shows crosswise could lead to an accident.
_ lines, have a Yamaha dealer re-
lines (minimum tread depth), if the tire After extensive tests, only the tires list- place the tire immediately. 7
has a nail or glass fragments in it, or if ed below have been approved for this ● The replacement of all wheel-
the sidewall is cracked, have a model by Yamaha Motor Co., Ltd. and brake-related parts, includ-
Yamaha dealer replace the tire imme- ing the tires, should be left to a
diately. Yamaha dealer, who has the
necessary professional knowl-
Minimum tire tread depth (front and
edge and experience.
rear):
● It is not recommended to patch
0.8 mm (0.03 in)
a punctured tube. If unavoid-
able, however, patch the tube
7-18

very carefully and replace it as EAUU0290
● Ride at moderate speeds after
soon as possible with a high- Wheels changing a tire since the tire sur-
quality product. To maximize the performance, dura- face must first be “broken in” for it
_ bility, and safe operation of your mo- to develop its optimal characteris-
torcycle, note the following points tics.
regarding the specified wheels.
● The wheel rims should be
checked for cracks, bends or
warpage, and the spokes for
looseness (for spoke wheel mod-
el) or damage before each ride. If
any damage is found, have a
Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
7 replaced.
● The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
7-19

EAU37912
mance, which may result in loss of EAU22170
Checking the front brake control and an accident. Adjusting the rear brake lever
lever free play _
free play
ZAUU0138 ZAUU0141
There should be no free play at the 1. Rear brake lever free play
brake lever end. If there is free play, The brake lever free play should mea-
have a Yamaha dealer inspect the sure 10–20 mm (0.39–0.47 in) as
brake system. shown. Periodically check the brake
EWA14211 7
lever free play and, if necessary, ad-
WARNING
_
just it as follows.
A soft or spongy feeling in the
brake lever can indicate the pres-
ence of air in the hydraulic system.
If there is air in the hydraulic sys-
tem, have a Yamaha dealer bleed
the system before operating the ve-
hicle. Air in the hydraulic system
will diminish the braking perfor-
7-20

EAU22380
wear indicator grooves have almost
Checking the front brake disappeared, have a Yamaha dealer
pads and rear brake shoes replace the brake pads as a set.
The front brake pads and the rear
brake shoes must be checked for wear EAU22540
Rear brake shoes

at the intervals specified in the periodic
maintenance and lubrication chart.
EAU22430
ZAUU0082
Front brake pads
1. Rear brake lever free play adjusting nut
To increase the brake lever free play,
turn the adjusting nut at the brake
shoe plate in direction (a). To de-
crease the brake lever free play, turn ZAUU0161
the adjusting nut in direction (b). 1. Brake shoe wear indicator

EWA10650
2. Brake shoe wear limit line
7 WARNING
_
If proper adjustment cannot be ob- ZAUU0083 The rear brake is provided with a wear
indicator, which allows you to check
tained as described, have a 1. Brake pad wear indicator groove (x 2) the brake shoe wear without having to
Yamaha dealer make this adjust-
Each front brake pad is provided with disassemble the brake. To check the
ment. brake shoe wear, check the position of
_
wear indicator grooves, which allow
you to check the brake pad wear with- the wear indicator while applying the
out having to disassemble the brake. brake. If a brake shoe has worn to the
To check the brake pad wear, check point that the wear indicator reaches
the wear indicator grooves. If a brake the wear limit line, have a Yamaha
pad has worn to the point that the dealer replace the brake shoes as a
set.
7-21

EAU32344
● When checking the fluid level, ● As the brake pads wear, it is nor-
Checking the brake fluid level make sure that the top of the mal for the brake fluid level to
master cylinder is level by turning gradually go down. However, if
the handlebars. the brake fluid level goes down
● Use only the recommended qual- suddenly, have a Yamaha dealer
ity brake fluid, otherwise the rub- check the cause.
ber seals may deteriorate,
causing leakage and poor braking
performance.
ZAUU0142
Recommended brake fluid:
1. Minimum level mark DOT 4
Insufficient brake fluid may allow air to ● Refill with the same type of brake
enter the brake system, possibly caus- fluid. Mixing fluids may result in a
ing it to become ineffective. harmful chemical reaction and
Before riding, check that the brake flu- lead to poor braking performance. 7
id is above the minimum level mark ● Be careful that water does not en-
and replenish if necessary. A low ter the master cylinder when refill-
brake fluid level may indicate worn ing. Water will significantly lower
brake pads and/or brake system leak- the boiling point of the fluid and
age. If the brake fluid level is low, be may result in vapor lock.
sure to check the brake pads for wear ● Brake fluid may deteriorate paint-
and the brake system for leakage. ed surfaces or plastic parts. Al-
Observe these precautions: ways clean up spilled fluid
immediately.
7-22

EAU22721 EAUU0310 EAU23101
Changing the brake fluid Checking the V-belt Checking and lubricating the
Have a Yamaha dealer change the The V-belt must be checked and re- cables
brake fluid at the intervals specified in placed by a Yamaha dealer at the in- The operation of all control cables and
the TIP after the periodic maintenance tervals specified in the periodic the condition of the cables should be
and lubrication chart. In addition, have maintenance and lubrication chart. checked before each ride, and the ca-
the oil seals of the brake master cylin- bles and cable ends should be lubri-
der and caliper as well as the brake cated if necessary. If a cable is
hose replaced at the intervals listed damaged or does not move smoothly,
below or whenever they are damaged have a Yamaha dealer check or re-
or leaking. place it. WARNING! Damage to the
● Oil seals: Replace every two outer sheath may interfere with
years. proper cable operation and will
● Brake hose: Replace every four cause the inner cable to rust. Re-
years. place a damaged cable as soon as
possible to prevent unsafe condi-
7 tions. [EWA10721]
Recommended lubricant:
Engine oil
7-23

EAU23111 EAU43641
The pivoting points of the front and
Checking and lubricating the Lubricating the front and rear rear brake levers must be lubricated at
throttle grip and cable brake levers the intervals specified in the periodic
The operation of the throttle grip maintenance and lubrication chart.
should be checked before each ride. Front
In addition, the cable should be lubri- Recommended lubricants:
cated at the intervals specified in the Front brake lever:
periodic maintenance chart. Silicone grease
Rear brake lever:
Lithium-soap-based grease
ZAUU0143
Rear
7
ZAUU0144
7-24

EAU23213
operator, resulting in a possible EAU23272
Checking and lubricating the loss of control. Checking the front fork
centerstand and sidestand _ The condition and operation of the
front fork must be checked as follows
Recommended lubricant:
Lithium-soap-based grease
at the intervals specified in the period-
ic maintenance and lubrication chart.
To check the condition

Check the inner tubes for scratches,
damage and excessive oil leakage.
ZAUU0089 To check the operation

1. Place the vehicle on a level sur-
The operation of the centerstand and
face and hold it in an upright posi-
sidestand should be checked before
tion. WARNING! To avoid
each ride, and the pivots and metal-to-
injury, securely support the ve-
metal contact surfaces should be lu-
7 hicle so there is no danger of it
bricated if necessary.
EWA10741
falling over. [EWA10751]
2. While applying the front brake,
WARNING
_
push down hard on the handle-
If the centerstand or sidestand
bars several times to check if the
does not move up and down
front fork compresses and re-
smoothly, have a Yamaha dealer
bounds smoothly.
check or repair it. Otherwise, the
centerstand or sidestand could
contact the ground and distract the
7-25

EAU23283
2. Hold the lower ends of the front
Checking the steering fork legs and try to move them
Worn or loose steering bearings may forward and backward. If any free
cause danger. Therefore, the opera- play can be felt, have a Yamaha
tion of the steering must be checked dealer check or repair the steer-
as follows at the intervals specified in ing.
the periodic maintenance and lubrica-
tion chart.
ZAUU0145 1. Place a stand under the engine to
ECA10590 raise the front wheel off the
NOTICE ground. (See page 7-25 for more
_
If any damage is found or the front information.) WARNING! To

fork does not operate smoothly, avoid injury, securely support
have a Yamaha dealer check or re- the vehicle so there is no dan-
pair it. ger of it falling over. [EWA10751]
_
ZAUU0146
7-26

EAU23290 EAU23374 ECA10620
Checking the wheel bearings Battery NOTICE

The front and rear wheel bearings This model is equipped with a VRLA
_
Never attempt to remove the bat-

must be checked at the intervals spec- (Valve Regulated Lead Acid) battery. tery cell seals, as this would perma-
ified in the periodic maintenance and There is no need to check the electro- nently damage the battery.
lubrication chart. If there is play in the lyte or to add distilled water. However, _
EWA10760
wheel hub or if the wheel does not turn the battery lead connections need to
WARNING
smoothly, have a Yamaha dealer be checked and, if necessary, tight- _
● Electrolyte is poisonous and

check the wheel bearings. ened.
dangerous since it contains
sulfuric acid, which causes se-
vere burns. Avoid any contact
with skin, eyes or clothing and
always shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
7
ZAUU0147 • EXTERNAL: Flush with plen-
ty of water.
1. Negative battery lead
• INTERNAL: Drink large quan-
2. Battery band
tities of water or milk and im-
3. Positive battery lead
4. Battery cover
mediately call a physician.
• EYES: Flush with water for
15 minutes and seek prompt
medical attention.
7-27

● Batteries produce explosive to a constant-voltage battery charg- ECA16530
hydrogen gas. Therefore, keep er, have a Yamaha dealer charge NOTICE
_
sparks, flames, cigarettes, etc., your battery. Always keep the battery charged.
away from the battery and pro- _
Storing a discharged battery can

vide sufficient ventilation when To store the battery cause permanent battery damage.
charging it in an enclosed
_
1. If the vehicle will not be used for

space. more than one month, remove the
● KEEP THIS AND ALL BATTER- battery, fully charge it, and then
IES OUT OF THE REACH OF place it in a cool, dry place. NO-
CHILDREN. TICE: When removing the bat-
_
tery, be sure the key is turned

To charge the battery to “OFF”, then disconnect the
Have a Yamaha dealer charge the negative lead before discon-
battery as soon as possible if it seems necting the positive lead. [ECA16302]
to have discharged. Keep in mind that 2. If the battery will be stored for
the battery tends to discharge more more than two months, check it at
7
quickly if the vehicle is equipped with least once a month and fully
optional electrical accessories. charge it if necessary.
ECA16520
3. Fully charge the battery before in-
NOTICE stallation.
_
To charge a VRLA (Valve Regulated 4. After installation, make sure that

Lead Acid) battery, a special (con- the battery leads are properly
stant-voltage) battery charger is re- connected to the battery termi-
quired. Using a conventional nals.
battery charger will damage the
battery. If you do not have access
7-28

EAU23482
4. If the fuse immediately blows
Replacing the fuse again, have a Yamaha dealer
check the electrical system.
ZAUU0149
1. Fuse
ZAUU0148
2. Remove the blown fuse, and then
1. Spare fuse install a new fuse of the specified
The fuse holder is located under the amperage. WARNING! Do not
seat. (See page 4-8.) use a fuse of a higher amper-
If the fuse is blown, replace it as fol- age rating than recommended
lows. to avoid causing extensive
7
1. Turn the key to “OFF” and turn off damage to the electrical sys-
all electrical circuits. tem and possibly a fire. [EWA15131]
Specified fuse:
10 A
3. Turn the key to “ON” and turn on

the electrical circuits to check if
the devices operate.
7-29

EAU37671
3. Place a new bulb into position,
Replacing a headlight bulb and then secure it with the bulb
If a headlight bulb burns out, replace it holder.
as follows.
1
1
ZAUU0258
1. Cowling A
1. Remove cowling A. (See page
ZAUU0260
7-6.)
1. Headlight bulb holder
1. Do not touch the glass part of the bulb.
1 4. Install the cowling.
ECA10660
5. Have a Yamaha dealer adjust the
NOTICE
_ headlight beam if necessary. 7
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the
bulb, and the bulb life will be ad- ZAUU0259
versely affected. Thoroughly clean
1. Headlight bulb cover
off any dirt and fingerprints on the
headlight bulb using a cloth moist- 2. Remove the headlight bulb holder
ened with alcohol or thinner. by pushing it inward and turning it
_
counterclockwise, and then re-
move the burnt out bulb.
7-30

EAUU0590
5. Insert a new bulb into the socket EAUU0301
Replacing a front turn signal by pushing it in until it stops. Replacing the tail/brake light
light bulb 6. Install the socket (together with bulb or a rear turn signal light
ECA10670
the bulb) by turning it clockwise. bulb
NOTICE 7. Install the cowling. Place the vehicle on the centerstand.
_
It is advisable to have a Yamaha

dealer perform this job. Tail/brake light bulb
_
1. Place the scooter on the center- 1. Open the seat. (See page 4-8 for
stand. seat opening and closing proce-
2. Remove cowling A. (See page dures.)
7-6.)
ZAUU0154
1
ZAUU0261 1. Tail/brake light bulb socket
1. Front turn signal light bulb socket 2. Remove the tail/brake light bulb
3. Remove the socket (together with socket by turning it counterclock-
the bulb) by turning it counter- wise.
clockwise.
4. Remove the burnt out bulb by
pulling it out of the socket.
7-31

5. Install the socket into its original
position, and then securely close
the seat.
ZAUU0155 ZAUU0156
1. Tail/brake light bulb 1. Rear turn signal light bulb socket (x 2)

3. Remove the burnt out bulb from 2. Remove the turn signal light bulb
the socket by pushing it in and socket by turning it counterclock-
turning it counterclockwise. wise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise unit it stops.
5. Install the socket into its original 7
position, and then securely close
the seat.
Turn signal light bulb

1. Open the seat. (See page 4-8 for ZAUU0157
seat opening and closing proce- 1. Rear turn signal light bulb
dures.)
3. Remove the burnt out bulb from
the socket by pulling it out.
4. Insert a new bulb into the socket.
7-32

EAU25851
no open flames or sparks in the ar-
Troubleshooting ea, including pilot lights from water
Although Yamaha motorcycles re- heaters or furnaces. Gasoline or
ceive a thorough inspection before gasoline vapors can ignite or ex-
shipment from the factory, trouble may plode, causing severe injury or
occur during operation. Any problem property damage.
in the fuel, compression, or ignition _
systems, for example, can cause poor

starting and loss of power.
The following troubleshooting chart
represents a quick and easy proce-
dure for checking these vital systems
yourself. However, should your motor-
cycle require any repair, take it to a
Yamaha dealer, whose skilled techni-
cians have the necessary tools, expe-
7 rience, and know-how to service the
motorcycle properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
_
WARNING
When checking the fuel system, do
not smoke, and make sure there are
7-33

EAU25902
Troubleshooting chart
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
7
4. Battery The engine turns over
The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
7-34
MOTORCYCLE CARE AND STORAGE

1-M OTORCYCLE CARE AND STORAGE
EAUU0403
3. Remove extremely stubborn dirt, a soft, clean cloth or sponge
Care like oil burnt onto the crankcase, with water to clean plastic.
While the open design of a motorcycle with a degreasing agent and a However, if the plastic parts
reveals the attractiveness of the tech- brush, but never apply such prod- cannot be thoroughly cleaned
nology, it also makes it more vulnera- ucts onto seals, gaskets and with water, diluted mild deter-
ble. Rust and corrosion can develop wheel axles. Always rinse the dirt gent with water may be used.
even if high-quality components are and degreaser off with water. Be sure to rinse off any deter-
used. A rusty exhaust pipe may go un- gent residue using plenty of
noticed on a car, however, it detracts Cleaning water, as it is harmful to plastic
from the overall appearance of a mo- ECA10782
parts.
torcycle. Frequent and proper care NOTICE ● Do not use any harsh chemical
_
does not only comply with the terms of ● Avoid using strong acidic products on plastic parts. Be
the warranty, but it will also keep your wheel cleaners, especially on sure to avoid using cloths or
motorcycle looking good, extend its spoked wheels. If such prod- sponges which have been in
life and optimize its performance. ucts are used on hard-to-re- contact with strong or abrasive
move dirt, do not leave the cleaning products, solvent or
Before cleaning cleaner on the affected area thinner, fuel (gasoline), rust re-
1. Cover the muffler outlet with a any longer than instructed. Al- movers or inhibitors, brake flu-
8 plastic bag after the engine has so, thoroughly rinse the area id, antifreeze or electrolyte.
cooled down. off with water, immediately dry ● Do not use high-pressure
2. Make sure that all caps and cov- it, and then apply a corrosion washers or steam-jet cleaners
ers as well as all electrical cou- protection spray. since they cause water seep-
plers and connectors, including ● Improper cleaning can damage age and deterioration in the fol-
the spark plug cap, are tightly in- plastic parts (such as cowl- lowing areas: seals (of wheel
stalled. ings, panels, windshields, and swingarm bearings, fork
headlight lenses, meter lenses, and brakes), electric compo-
etc.) and the mufflers. Use only nents (couplers, connectors,
8-1

instruments, switches and the area is covered with a wet cloth for duced discoloring of stainless-
lights), breather hoses and a few minutes before cleaning. steel exhaust systems can be re-
vents. moved through polishing.)
● For scooters equipped with a After riding in the rain or near the sea 3. To prevent corrosion, it is recom-
windshield: Do not use strong ince sea salt is extremely corrosive mended to apply a corrosion pro-
cleaners or hard sponges as carry out the following steps after each tection spray on all metal,
they will cause dulling or ride in the rain or near the sea. including chrome- and nickel-plat-
scratching. Some cleaning 1. Clean the motorcycle with cold ed, surfaces.
compounds for plastic may water and a mild detergent after 4. Use spray oil as a universal
leave scratches on the wind- the engine has cooled down. NO- cleaner to remove any remaining
shield. Test the product on a TICE: Do not use warm water dirt.
small hidden part of the wind- since it increases the corrosive 5. Touch up minor paint damage
shield to make sure that it does action of the salt. [ECA10791] caused by stones, etc.
not leave any marks. If the 2. Apply a corrosion protection 6. Wax all painted surfaces.
windshield is scratched, use a spray on all metal, including 7. Let the motorcycle dry completely
quality plastic polishing com- chrome- and nickel-plated, sur- before storing or covering it.
pound after washing. faces to prevent corrosion. EWA10941
_
WARNING
After normal use After cleaning Contaminants on the brakes or 8
Remove dirt with warm water, a mild 1. Dry the motorcycle with a cham- tires can cause loss of control.
detergent, and a soft, clean sponge, ois or an absorbing cloth. ● Make sure that there is no oil or
and then rinse thoroughly with clean 2. Use a chrome polish to shine wax on the brakes or tires. If
water. Use a toothbrush or bottlebrush chrome, aluminum and stainless- necessary, clean the brake
for hard-to-reach areas. Stubborn dirt steel parts, including the exhaust discs and brake linings with a
and insects will come off more easily if system. (Even the thermally in- regular brake disc cleaner or
8-2

acetone, and wash the tires on for a short period of time will EAU26301
with warm water and a mild de- help remove the moisture from Storage
tergent. the lens.
Short-term
● Before operating the scooter
_
test its braking performance Always store your scooter in a cool,

dry place and, if necessary, protect it
and cornering behavior.
_ against dust with a porous cover.
ECAU0020
ECA10820
NOTICE NOTICE
_
_
● Apply spray oil and wax spar- ● Storing the scooter in a poorly
ingly and make sure to wipe off ventilated room or covering it
any excess. with a tarp, while it is still wet,
● Never apply oil or wax to any will allow water and humidity to
rubber parts, plastic parts or seep in and cause rust.
headlight, taillight and meter ● To prevent corrosion, avoid
lenses, but treat them with a damp cellars, stables (because
suitable care product. of the presence of ammonia)
● Avoid using abrasive polishing and areas where strong chemi-
compounds as they will wear cals are stored.
8
away the paint. _
Long-term
TIP
_
Before storing your scooter for several
● Consult a Yamaha dealer for ad-
months:
vice on what products to use.
1. Follow all the instructions in the
● Washing, rainy weather or humid
“Care” section of this chapter.
climates can cause the headlight
lens to fog. Turning the headlight
8-3

2. Drain the carburetor float cham- make sure to ground the cessively cold or warm place [less
ber by loosening the drain bolt; spark plug electrodes while than 0 °C (30 °F) or more than
this will prevent fuel deposits from turning the engine over. 30 °C (90 °F)]. For more informa-
building up. Pour the drained fuel [EWA10951] tion on storing the battery, see
into the fuel tank. e. Remove the spark plug cap page 7-27.
3. Fill up the fuel tank and add fuel from the spark plug, and then
stabilizer (if available) to prevent install the spark plug and the TIP
_
Make any necessary repairs before

the fuel tank from rusting and the spark plug cap.
storing the scooter.
fuel from deteriorating. 5. Lubricate all control cables and _
4. Perform the following steps to the pivoting points of all levers

protect the cylinder, piston rings, and pedals as well as of the side-
etc. from corrosion. stand/centerstand.
a. Remove the spark plug cap 6. Check and, if necessary, correct
and spark plug. the tire air pressure, and then lift
b. Pour a teaspoonful of engine the scooter so that both of its
oil into the spark plug bore. wheels are off the ground. Alter-
c. Install the spark plug cap onto natively, turn the wheels a little
the spark plug, and then place every month in order to prevent
the spark plug on the cylinder the tires from becoming degraded 8
head so that the electrodes in one spot.
are grounded. (This will limit 7. Cover the muffler outlet with a
sparking during the next step.) plastic bag to prevent moisture
d. Turn the engine over several from entering it.
times with the starter. (This will 8. Remove the battery and fully
coat the cylinder wall with oil.) charge it. Store it in a cool, dry
WARNING! To prevent dam- place and charge it once a month.
age or injury from sparking, Do not store the battery in an ex-
8-4
SPECIFICATIONS
1-SPECIFICATIONS
Dimensions: Engine oil: Clutch:

Overall length: Type: Clutch type:
1820 mm SAE 10W-30, SAE 10W-40, SAE 20W-40 Dry, centrifugal automatic
Overall width: or SAE 20W-50 Transmission:
675 mm Recommended engine oil grade: Primary reduction system:
Overall height: API service SE, SF, SG type or higher Helical gear
1050 mm Engine oil quantity: Primary reduction ratio:
Seat height: Periodic oil change: 47/15 (3.133)
745 mm 0.80 L Secondary reduction system:
Wheelbase: Final gear oil: Spur gear
1240 mm Type: Secondary reduction ratio:
Ground clearance: YAMALUBE 4 or SAE 10W-40 type SE 42/13 (3.231)
125 mm motor oil Transmission type:
Minimum turning radius: Quantity: V-belt automatic
1800 mm 0.12 L Operation:
Weight: Air filter: Centrifugal automatic type
With oil and fuel: Air filter element: Chassis:
AL115C 94.5 kg Wet element Frame type:
AL115S 95.5 kg Fuel: Steel tube underbone
Engine: Recommended fuel: Caster angle:
Engine type: Regular gasoline 26.50 °
Forced air cooled 4-stroke, SOHC Fuel tank capacity: Trail:
Cylinder arrangement: 4.1 L 100.0 mm
Forward-inclined single cylinder Carburetor: Front tire:
Displacement: Manufacturer: Type:
113.7 cm3 With tube
KEIHIN
9 Bore × stroke: Type × quantity: Size:
50.0 × 57.9 mm NCV24 × 1 70/90-14M/C 34P
Compression ratio: Manufacturer/model:
Spark plug (s):
8.80 :1 IRC/NF59
Manufacturer/model:
Starting system: VEE RUBBER/V282F
NGK/C7HSA
Electric starter and kickstarter
Spark plug gap:
Lubrication system:
0.6-0.7 mm
Wet sump
9-1
SPECIFICATIONS
Rear tire: Recommended fluid: Bulb voltage, wattage × quantity:
Type: DOT 3 or 4 Headlight:
With tube Rear brake: 12 V, 25 W/25 W × 2
Size: Type: Tail/brake light:
80/90-14M/C 40P Drum brake 12 V, 5.0 W/21.0 W × 1
Manufacturer/model: Operation: Front turn signal light:
IRC/NR76 Left hand operation 12 V, 10.0 W × 2
VEE RUBBER/V282R Front suspension: Rear turn signal light:
Maximum load: Type: 12 V, 10.0 W × 2
163 kg Telescopic fork Meter lighting:
Tire air pressure (measured on cold Spring/shock absorber type: 12 V, 1.7 W × 2
tires): Coil spring/oil damper High beam indicator light:
Front: Wheel travel: 12 V, 1.7 W × 1
200 kPa 90.0 mm Turn signal indicator light:
Rear: Rear suspension: 12 V, 1.7 W × 1
225 kPa Type: Fuses:
Front wheel: Unit swing Main fuse:
Wheel type: Spring/shock absorber type: 10.0 A
AL115C Cast wheel Coil spring/oil damper
AL115S Spoke wheel Wheel travel:
Rim size: 80.0 mm
14×1.40 Electrical system:
Rear wheel: Ignition system:
Wheel type: DC. CDI
AL115C Cast wheel Charging system:
AL115S Spoke wheel AC magneto
Rim size: Battery: 9
14×1.60 Model:
Front brake: GTZ5S
Type: Voltage, capacity:
Single disc brake 12 V, 3.5 Ah
Operation: Headlight:
Right hand operation Bulb type:
Krypton bulb
9-2
CONSUMER INFORMATION
1C
- ONSUMER INFORMATION
EAU26360 EAU26390 EAU26410
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and en-
gine serial number in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the ve-
hicle is stolen.
KEY IDENTIFICATION NUMBER:
ZAUU0103 ZAUU0158
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key. Record this stamped into the frame.
VEHICLE IDENTIFICATION NUM- number in the space provided and use
it for reference when ordering a new TIP
BER: _
The vehicle identification number is

key.
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.
ENGINE SERIAL NUMBER:
_
10
10-1
CONSUMER INFORMATION
EAU26450
Engine serial number
ZAUU0105
1. Engine serial number
The engine serial number is stamped

into the final gear case.
10
10-2
1C
- ONSUMER INFORMATION
PRINTED IN THAILAND

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E_4C9E1.

book Page 1 Thursday, January 15, 2009 3:03 PM

Read this manual carefully before operating this vehicle.

Welcome to the Yamaha world of motorcycling!

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

A WARNING indicates a hazardous situation which, if not avoided, could result in

TIP A TIP provides key information to make procedures easier or clearer.

IMPORTANT MANUAL INFORMATION

MOTORCYCLE CARE AND

LOCATION OF IMPORTANT LABELS

helmet is the single most critical factor

Always select an approved

standard “TIS”. ● Full-face-type: use for riding at

chin strap is connected.

1. Headlight (page 7-30) 9. Kickstarter (page 4-8)

1. Fuel tank cap (page 4-5)

Controls and instruments

1. Rear brake lever (page 4-4)

INSTRUMENT AND CONTROL FUNCTIONS

The headlight, auxiliary lights, meter

3. Remove the key.

keyhole cover. (See page 4-2.)

INSTRUMENT AND CONTROL FUNCTIONS

Insert the key head into the keyhole

INSTRUMENT AND CONTROL FUNCTIONS

Indicator lights Speedometer unit Handlebar switches

INSTRUMENT AND CONTROL FUNCTIONS

Dimmer switch “ / ” Front brake lever Rear brake lever

Turn signal switch “ / ”

INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank cap Fuel

4 ZAUU0024 1. Fuel tank filler tube

1. Before refueling, turn off the en-

INSTRUMENT AND CONTROL FUNCTIONS

fuel expands when it heats up, NOTICE

Gasoline is poisonous and can Gasohol fuel

INSTRUMENT AND CONTROL FUNCTIONS

Catalytic converter NOTICE Starter (choke) lever “ ”

Use only unleaded gasoline. The

eration. To prevent a fire hazard or

grass or other materials that 1. Starter (choke) lever “ ”

INSTRUMENT AND CONTROL FUNCTIONS

Kickstarter Seat Helmet holders

To open the seat

INSTRUMENT AND CONTROL FUNCTIONS

holder Storage compartment NOTICE

1. Storage compartment ing through the storage com-

Do not leave your scooter unattended

INSTRUMENT AND CONTROL FUNCTIONS

FOR YOUR SAFETY – PRE-OPERATION CHECKS

Before using this vehicle, check the following points:

FOR YOUR SAFETY – PRE-OPERATION CHECKS

OPERATION AND IMPORTANT RIDING POINTS

Read the Owner’s Manual carefully to Starting and warming up a

OPERATION AND IMPORTANT RIDING POINTS

1. While pulling the rear brake lever

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS

Tips for reducing fuel Engine break-in 0–150 km (0–90 mi)

OPERATION AND IMPORTANT RIDING POINTS

Avoid prolonged full-throttle operation.

OPERATION AND IMPORTANT RIDING POINTS

OPERATION AND IMPORTANT RIDING POINTS