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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

XC125
4P9-F8199-E5

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EAU46090
Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is
sold.

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INTRODUCTION
EAU10113

Welcome to the Yamaha world of motorcycling!

As the owner of the XC125, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XC125. The Owner's Manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself
and others from trouble and injury.

In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your scooter and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12411

WARNING
Please read this manual carefully and completely before operating this scooter.

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IMPORTANT MANUAL INFORMATION
EAU10133

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
Q hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING
death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE
vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

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IMPORTANT MANUAL INFORMATION

EAUT1390

XC125
OWNER’S MANUAL
©2011 by Yamaha Motor Taiwan Co., Ltd.
1st edition, October 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Taiwan Co., Ltd.
is expressly prohibited.
Printed in Taiwan.

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TABLE OF CONTENTS
SAFETY INFORMATION .................... 1-1 OPERATION AND IMPORTANT RIDING Adjusting the rear brake lever free
Further safe-riding points ................. 1-5 POINTS ............................................... 5-1 play ............................................. 6-18
Starting the engine ........................... 5-1 Checking the front brake pads and
DESCRIPTION .................................... 2-1 Starting off ........................................ 5-2 rear brake shoes ......................... 6-19
Left view ........................................... 2-1 Acceleration and deceleration .......... 5-2 Checking the brake fluid level ........ 6-19
Right view......................................... 2-2 Braking ............................................. 5-2 Changing the brake fluid ................ 6-20
Controls and instruments ................. 2-3 Tips for reducing fuel consumption .. 5-3 Checking and lubricating the
Engine break-in ................................ 5-3 cables ......................................... 6-21
INSTRUMENT AND CONTROL FUNC- Parking ............................................. 5-4 Checking and lubricating the throttle grip
TIONS.................................................. 3-1 and cable .................................... 6-21
Main switch/steering lock ................. 3-1 PERIODIC MAINTENANCE AND AD- Lubricating the front and rear brake
Keyhole cover .................................. 3-2 JUSTMENT ......................................... 6-1 levers .......................................... 6-21
Indicator and warning lights ............. 3-2 Owner’s tool kit................................. 6-2 Checking and lubricating the
Speedometer.................................... 3-3 Periodic maintenance chart for the centerstand and sidestand.......... 6-22
Multi-function display........................ 3-3 emission control system ............... 6-3 Checking the front fork ................... 6-23
Handlebar switches .......................... 3-5 General maintenance and lubrication Checking the steering .................... 6-23
Front brake lever .............................. 3-6 chart .............................................. 6-4 Checking the wheel bearings ......... 6-24
Rear brake lever............................... 3-6 Removing and installing panels ....... 6-7 Battery ............................................ 6-24
Fuel tank cap.................................... 3-7 Checking the spark plug................... 6-8 Replacing the fuses........................ 6-26
Fuel .................................................. 3-7 Engine oil and oil strainer ............... 6-10 Replacing the headlight bulb .......... 6-27
Catalytic converters.......................... 3-9 Final transmission oil...................... 6-12 Replacing a front turn signal light
Kickstarter ........................................ 3-9 Air filter and V-belt case air filter bulb ............................................. 6-28
Seat ................................................ 3-10 elements ..................................... 6-13 Replacing the tail/brake light bulb or a
Storage compartments ................... 3-10 Checking the throttle grip free rear turn signal light bulb ............ 6-28
Sidestand ....................................... 3-11 play ............................................. 6-15 Replacing an auxiliary light bulb..... 6-29
Ignition circuit cut-off system .......... 3-12 Valve clearance.............................. 6-15 Troubleshooting ............................. 6-29
Tires ............................................... 6-16 Troubleshooting chart .................... 6-31
FOR YOUR SAFETY - PRE-OPERATION Cast wheels.................................... 6-17
CHECKS ............................................. 4-1 Checking the brake lever free SCOOTER CARE AND STORAGE .... 7-1
play ............................................. 6-18 Matte color caution ........................... 7-1
Care ................................................. 7-1

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TABLE OF CONTENTS
Storage............................................. 7-4

SPECIFICATIONS .............................. 8-1

CONSUMER INFORMATION ............. 9-1


Identification numbers ...................... 9-1

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Q SAFETY INFORMATION
EAU10269
sure it is in safe operating condition. • Ride where other motorists can
Be a Responsible Owner
Failure to inspect or maintain the ve- see you. Avoid riding in another
As the vehicle’s owner, you are re-
hicle properly increases the possibility motorist’s blind spot.
sponsible for the safe and proper op-
of an accident or equipment damage. ● Many accidents involve inexpe-
1 eration of your scooter.
See page 4-2 for a list of pre-opera- rienced operators. In fact, many
Scooters are single-track vehicles.
tion checks. operators who have been in-
Their safe use and operation are de-
2 ● This scooter is designed to carry volved in accidents do not even
pendent upon the use of proper riding
the operator and a passenger. have a current driver’s license.
techniques as well as the expertise of
● The failure of motorists to detect • Make sure that you are quali-
3 the operator. Every operator should
and recognize scooters in traf- fied and that you only lend your
know the following requirements be-
fic is the predominating cause scooter to other qualified op-
4 fore riding this scooter.
of automobile/scooter accidents. erators.
He or she should:
Many accidents have been • Know your skills and limits.
● Obtain thorough instructions from
5 caused by an automobile driver Staying within your limits may
a competent source on all as-
who did not see the scooter. Mak- help you to avoid an accident.
pects of scooter operation.
ing yourself conspicuous appears • We recommend that you prac-
6 ● Observe the warnings and main-
to be very effective in reducing tice riding your scooter where
tenance requirements in this
the chance of this type of acci- there is no traffic until you have
7
Owner’s Manual.
dent. become thoroughly familiar
● Obtain qualified training in safe
with the scooter and all of its
and proper riding techniques.
8 Therefore: controls.
● Obtain professional technical ser-
• Wear a brightly colored jacket. ● Many accidents have been
vice as indicated in this Owner’s
• Use extra caution when you caused by error of the scooter
9 Manual and/or when made nec-
are approaching and passing operator. A typical error made by
essary by mechanical conditions.
through intersections, since in- the operator is veering wide on
tersections are the most likely a turn due to excessive speed or
Safe Riding
places for scooter accidents to undercornering (insufficient lean
Perform the pre-operation checks
occur. angle for the speed).
each time you use the vehicle to make
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Q SAFETY INFORMATION
• Always obey the speed limit off-road use. ● A passenger should also observe
and never travel faster than the above precautions.
warranted by road and traffic Protective Apparel
conditions. The majority of fatalities from scooter Avoid Carbon Monoxide Poisoning
• Always signal before turning or accidents are the result of head inju- All engine exhaust contains carbon 1
changing lanes. Make sure that ries. The use of a safety helmet is the monoxide, a deadly gas. Breathing
other motorists can see you. single most critical factor in the pre- carbon monoxide can cause head- 2
● The posture of the operator and vention or reduction of head injuries. aches, dizziness, drowsiness, nausea,
passenger is important for proper ● Always wear an approved helmet. confusion, and eventually death. 3
control. ● Wear a face shield or goggles. Carbon Monoxide is a colorless,
• The operator should keep both Wind in your unprotected eyes odorless, tasteless gas which may
hands on the handlebar and could contribute to an impairment be present even if you do not see or 4
both feet on the operator foot- of vision that could delay seeing a smell any engine exhaust. Deadly
rests during operation to main- hazard. levels of carbon monoxide can collect 5
tain control of the scooter. ● The use of a jacket, substantial rapidly and you can quickly be over-
• The passenger should always shoes, trousers, gloves, etc., is come and unable to save yourself.
6
hold onto the operator, the seat effective in preventing or reducing Also, deadly levels of carbon mon-
strap or grab bar, if equipped, abrasions or lacerations. oxide can linger for hours or days in
with both hands and keep both ● Never wear loose-fitting clothes, enclosed or poorly ventilated areas. 7
feet on the passenger foot- otherwise they could catch on If you experience any symptoms of
rests. Never carry a passenger the control levers or wheels and carbon monoxide poisoning, leave the 8
unless he or she can firmly cause injury or an accident. area immediately, get fresh air, and
place both feet on the passen- ● Always wear protective clothing SEEK MEDICAL TREATMENT.
ger footrests. that covers your legs, ankles, ● Do not run engine indoors. Even
9
● Never ride under the influence of and feet. The engine or exhaust if you try to ventilate engine ex-
alcohol or other drugs. system become very hot during haust with fans or open windows
● This scooter is designed for on- or after operation and can cause and doors, carbon monoxide can
road use only. It is not suitable for burns. rapidly reach dangerous levels.

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Q SAFETY INFORMATION
● Do not run engine in poorly ven- heavy items to the handlebar,
tilated or partially enclosed areas Maximum load: front fork, or front fender. Such
such as barns, garages, or car- 157 kg (346 lb) items can create unstable
ports. handling or a slow steering re-
1 ● Do not run engine outdoors When loading within this weight limit, sponse.
where engine exhaust can be keep the following in mind: ● This vehicle is not designed to
● Cargo and accessory weight
2 drawn into a building through pull a trailer or to be attached
openings such as windows and should be kept as low and close to a sidecar.
doors. to the scooter as possible. Se-
3 curely pack your heaviest items Genuine Yamaha Accessories
Loading as close to the center of the ve- Choosing accessories for your vehicle
4 Adding accessories or cargo to your hicle as possible and make sure is an important decision. Genuine
scooter can adversely affect stability to distribute the weight as evenly Yamaha accessories, which are avail-
and handling if the weight distribution as possible on both sides of the able only from a Yamaha dealer, have
5
of the scooter is changed. To avoid scooter to minimize imbalance or been designed, tested, and approved
the possibility of an accident, use ex- instability. by Yamaha for use on your vehicle.
6 ● Shifting weights can create a
treme caution when adding cargo or Many companies with no connection
accessories to your scooter. Use extra sudden imbalance. Make sure to Yamaha manufacture parts and ac-
7 care when riding a scooter that has that accessories and cargo are cessories or offer other modifications
added cargo or accessories. Here, securely attached to the scooter for Yamaha vehicles. Yamaha is not
along with the information about ac- before riding. Check accessory in a position to test the products that
8
cessories below, are some general mounts and cargo restraints fre- these aftermarket companies pro-
guidelines to follow if loading cargo to quently. duce. Therefore, Yamaha can neither
9 your scooter: • Properly adjust the suspen- endorse nor recommend the use of
The total weight of the operator, sion for your load (suspension- accessories not sold by Yamaha or
passenger, accessories and cargo adjustable models only), and modifications not specifically recom-
must not exceed the maximum load check the condition and pres- mended by Yamaha, even if sold and
limit. Operation of an overloaded sure of your tires. installed by a Yamaha dealer.
vehicle could cause an accident. • Never attach any large or
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Q SAFETY INFORMATION
Aftermarket Parts, Accessories, travel or control operation, or ob- sories are not recommended.
and Modifications scure lights or reflectors. ● Use caution when adding electri-
While you may find aftermarket prod- • Accessories fitted to the han- cal accessories. If electrical ac-
ucts similar in design and quality to dlebar or the front fork area can cessories exceed the capacity of
genuine Yamaha accessories, recog- create instability due to improp- the scooter’s electrical system, an 1
nize that some aftermarket accesso- er weight distribution or aerody- electric failure could result, which
ries or modifications are not suitable namic changes. If accessories could cause a dangerous loss of 2
because of potential safety hazards are added to the handlebar or lights or engine power.
to you or others. Installing aftermarket front fork area, they must be 3
products or having other modifications as lightweight as possible and Aftermarket Tires and Rims
performed to your vehicle that change should be kept to a minimum. The tires and rims that came with your
any of the vehicle’s design or opera- • Bulky or large accessories may scooter were designed to match the 4
tion characteristics can put you and seriously affect the stability of performance capabilities and to pro-
others at greater risk of serious injury the scooter due to aerodynamic vide the best combination of handling, 5
or death. You are responsible for inju- effects. Wind may attempt to braking, and comfort. Other tires,
ries related to changes in the vehicle. lift the scooter, or the scooter rims, sizes, and combinations may not
6
Keep the following guidelines in mind, may become unstable in cross be appropriate. Refer to page 6-17 for
as well as those provided under winds. These accessories may tire specifications and more informa-
“Loading” when mounting accesso- also cause instability when tion on replacing your tires. 7
ries. passing or being passed by
● Never install accessories or carry large vehicles. Transporting the Scooter 8
cargo that would impair the per- • Certain accessories can dis- Be sure to observe following instruc-
formance of your scooter. Care- place the operator from his or tions before transporting the scooter
fully inspect the accessory before her normal riding position. This in another vehicle. 9
using it to make sure that it does improper position limits the ● Remove all loose items from the
not in any way reduce ground freedom of movement of the scooter.
clearance or cornering clearance, operator and may limit control ● Point the front wheel straight
limit suspension travel, steering ability, therefore, such acces- ahead on the trailer or in the truck

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Q SAFETY INFORMATION
EAU10373
bed, and choke it in a rail to pre- ● Slow down as you approach
vent movement. Further safe-riding points a corner or turn. Once you have
● Secure the scooter with tie-downs ● Be sure to signal clearly when completed a turn, accelerate
or suitable straps that are at- making turns. slowly.
1 tached to solid parts of the scoot- ● Be careful when passing parked
er, such as the frame or upper cars. A driver might not see you
2 front fork triple clamp (and not, for and open a door in your path.
example, to rubber-mounted han- ● Railroad crossings, streetcar
3
dlebars or turn signals, or parts rails, iron plates on road con-
that could break). Choose the struction sites, and manhole
location for the straps carefully covers become extremely slip-
4 so the straps will not rub against pery when wet. Slow down and
painted surfaces during transport. ZAUM00**
cross them with caution. Keep the
5 ● The suspension should be com- scooter upright, otherwise it could
pressed somewhat by the tie- slide out from under you.
downs, if possible, so that the ● The brake pads could get wet
6
scooter will not bounce exces- when you wash the scooter. After
sively during transport. washing the scooter, check the
7 brakes before riding.
● Always wear a helmet, gloves,
8 trousers (tapered around the cuff
ZAUM00**
and ankle so they do not flap),
and a bright colored jacket.
9 ● Do not carry too much luggage
● Braking can be extremely difficult
on a wet road. Avoid hard brak- on the scooter. An overloaded
ing, because the scooter could scooter is unstable. Use a strong
slide. Apply the brakes slowly cord to secure any luggage to
when stopping on a wet surface. the carrier (if equipped). A loose

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Q SAFETY INFORMATION
load will affect the stability of the
scooter and could divert your at-
tention from the road. (See page
1-1.)
1

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EAU10401

DESCRIPTION
EAU10410

Left view

2
2 3 4

1
4

6
6
7

8 5

9
1. Fuel tank cap (page 3-7)
2. Rear storage compartment (page 3-10)
3. Rear turn signal light (page 6-28)
4. Tail/brake light (page 6-28)
5. Kickstarter (page 3-9)
6. Air filter (page 6-13)

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EAU10401

DESCRIPTION
EAU10420

Right view

2
2
1 3

3 4

4
5

5 6

9
1. Battery (page 6-24)
2. Front turn signal light (page 6-28)
3. Auxiliary light bulb (page 6-29)
4. Headlight (page 6-27)
5. Centerstand (page 6-22)

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EAU10401

DESCRIPTION
EAU10430

Controls and instruments

2 2 3 4

4 1 5
6
5

7
7

9
1. Rear brake lever (page 3-6)
2. Left handlebar switches (page 3-5)
3. Speedometer (page 3-3)
4. Multi-function display (page 3-3)
5. Front brake lever (page 3-6)
6. Right handlebar switch (page 3-5)
7. Main switch/steering lock (page 3-1)
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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAU45440 EAU10683
TIP LOCK
Main switch/steering lock
The headlight comes on automatically The steering is locked, and all electri-
when the engine is started and stays cal systems are off. The key can be
ON on until the key is turned to “OFF” or removed. 1
OFF the sidestand is moved down.
To lock the steering
EAU10661
2
LOCK
OFF
All electrical systems are off. The key 1 3
ZAUM00**
can be removed.
EWA10061

The main switch/steering lock controls WARNING 4


the ignition and lighting systems, and
Never turn the key to “OFF” or
is used to lock the steering. The vari- “LOCK” while the vehicle is mov- 5
ous positions are described below. ing. Otherwise the electrical sys- ZAUM00**

tems will be switched off, which 1. Push. 6


TIP may result in loss of control or an
The main switch/steering lock is accident.
1. Turn the handlebars all the way
7
equipped with a keyhole cover. (See to the left.
page 3-2.) 2. Push the key in from the “OFF”
position, and then turn it to 8
EAUT1971
“LOCK” while still pushing it.
ON
3. Remove the key. 9
All electrical circuits are supplied with
power; the meter lighting, taillight, and
auxiliary lights come on, and the en-
gine can be started. The key cannot
be removed.

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAUT2111 EAU11006
To unlock the steering
Keyhole cover Indicator and warning lights
1 2 3
1
1 2
RESET

SELECT
2

3
ZAUM00**
1
1. Turn. ZAUM00**
ZAUM00**

4 2. Release. 1. Keyhole cover lever 1. High beam indicator light “&”


2. Turn signal indicator light “5”
Push the key in, and then turn it to To open the keyhole cover 3. Engine trouble warning light “ ”
5 “OFF” while still pushing it. Insert the key bow into the keyhole EAU11020
cover receptacle as shown, and then Turn signal indicator light “5”
6 turn the key to the right to open the This indicator light flashes when the
cover. turn signal switch is pushed to the left
7 or right.
To close the keyhole cover EAU11080
Push the keyhole cover lever inward High beam indicator light “&”
8 and the keyhole cover will close.
This indicator light comes on when the
high beam of the headlight is switched
9 on.
EAUT1934

Engine trouble warning light “ ”


This warning light flashes or stays on
if an electrical circuit monitoring the
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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAU11601 EAUT1957
engine is not working correctly. If this
occurs, have a Yamaha dealer check Speedometer Multi-function display
EWA14431
the self-diagnosis system. 1
WARNING
The electrical circuit of the warning
light can be checked by turning the Be sure to stop the vehicle before 1
key to “ON”. The warning light should
RESET
making any setting changes to the
multi-function display. Changing
come on for a few seconds, and then SELECT
2
settings while riding can distract
go off. the operator and increase the risk
If the warning light does not come of an accident. 3
on initially when the key is turned to
“ON”, or if the warning light remains ZAUM00**

4 5
1 3 4
on, have a Yamaha dealer check the 1. Speedometer
electrical circuit.
The speedometer shows the riding RESET
5
speed.
When the key is turned to “ON”, the SELECT

speedometer needle will sweep once


6 6
across the speed range and then re- 2
turn to zero in order to test the electri- 7
cal circuit. ZAUM00**

1. Oil change indicator “7”


2. Odometer 8
3. Fuel meter
4. “RESET” button
5. “SELECT” button 9
6. Clock

The multi-function display is equipped


with the following:
● an odometer

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


● a tripmeter (which shows the dis- “OIL CHANGE TRIP” in the following ton until “OIL CHANGE TRIP” is dis-
tance traveled since it was last order: played, and then push the “RESET”
set to zero) button at least 3 seconds.
● an oil change tripmeter (which ODO → TRIP → OIL CHANGE TRIP Push the “SELECT” button again to
1 shows the distance traveled since → ODO start the oil change tripmeter; the dis-
the last engine oil change) play changes to the ODO mode.
2 ● an oil change indicator (which Odometer
flashes when the engine oil Oil change indicator “7”
3
should be changed) TIP This indicator flashes at the initial
● a clock 1000 km (600 mi), then at every 3000
If the odometer indicates “-----”, have
● a fuel meter km (1800 mi) thereafter to indicate
4 a Yamaha dealer check the multi-
that the engine oil should be changed.
function display, as it may be faulty.
TIP After changing the engine oil, reset
5 the oil change tripmeter.
● When the key is turned to “ON”, Tripmeter
If the engine oil is changed before
all segments of the display come To reset the tripmeter, select it by
the oil change indicator flashes (i.e.
6 on for a few seconds. During this pushing the “SELECT” button until
before the periodic oil change interval
time, the multi-function display is “TRIP” is displayed, and then push the
has been reached), the oil change
performing a self-test. “RESET” button at least 1 second.
7 tripmeter must be reset after the
● Be sure to turn the key to “ON”
oil change for the next periodic oil
before using the “SELECT” and TIP
8 change to be indicated at the correct
“RESET” buttons. If the tripmeter indicates “-----”, have time.
a Yamaha dealer check the multi-
9 Odometer, tripmeter and oil change function display, as it may be faulty. TIP
tripmeter modes
Pushing the “SELECT” button switch- ● If the oil change tripmeter is reset
Oil change tripmeter
es the display among the odom- before the initial 1000 km (600
To reset the oil change tripmeter, se-
eter mode “ODO”, the tripmeter mode mi), the next periodic oil change
lect it by pushing the “SELECT” but-
“TRIP” and the oil change tripmeter
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12349
interval will be at every 3000 km Fuel meter
(1800 mi) thereafter. The fuel meter indicates the amount Handlebar switches
● If the oil change tripmeter in- of fuel in the fuel tank. The display Left
dicates “-----”, have a Yamaha segments of the fuel meter disappear
dealer check the multi-function towards “E” (Empty) as the fuel level 1
2
display, as it may be faulty. decreases. When “ ” starts flashing,
refuel as soon as possible. When the 1 2
Clock key is turned to “ON”, all of the display
To set the clock: segments of the fuel meter will appear 3
1. Push the “SELECT” button and for a few seconds, and then shown 3
“RESET” button together for at actual fuel level.
least two seconds. ZAUM00** 4
2. When the hour digits start flash- 1. Dimmer switch “%/&”
2. Turn signal switch “4/6”
ing, push the “SELECT” button to 3. Horn switch “*” 5
set the hours.
3. Push the “RESET” button, and Right
6
the first minute digit will start
flashing.
4. Push the “SELECT” button to set 7
the first minute digit.
5. Push the “RESET” button and 8
the second minute digit will start
flashing. 1
6. Push the “SELECT” button to set 9
the second minute digit. ZAUM00**

7. Push the “RESET” button and 1. Start switch “,”


then release it to start the clock.

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAU12400 EAU12900 EAU12950

Dimmer switch “&/%” Front brake lever Rear brake lever


Set this switch to “&” for the high 1 1
beam and to “%” for the low beam.
1
EAU12460

Turn signal switch “4/6”


2 To signal a right-hand turn, push this
switch to “6”. To signal a left-hand
3 turn, push this switch to “4”. When
released, the switch returns to the
ZAUM00**
center position. To cancel the turn ZAUM00**

4 1. Front brake lever 1. Rear brake lever


signal lights, push the switch in after it
has returned to the center position. The front brake lever is located on The rear brake lever is located on the
5
EAU12500
the right handlebar grip. To apply the left handlebar grip. To apply the rear
Horn switch “*” front brake, pull this lever toward the brake, pull this lever toward the han-
6
Press this switch to sound the horn. handlebar grip. dlebar grip.

EAU12721
7
Start switch “,”
With the sidestand up, push this
8 switch while applying the front or rear
brake to crank the engine with the
9 starter. See page 5-1 for starting in-
structions prior to starting the engine.

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAU13074 EAU13221
TIP
Fuel tank cap Fuel
The fuel tank cap cannot be closed
unless the key is in the lock. In addi-
1
To open the fuel tank cap
Open the fuel tank cap lock cover, tion, the key cannot be removed if the 1
insert the key into the lock, and then cap is not properly closed and locked.
turn it 1/4 turn clockwise. The lock will EWA11091
2 2
be released and the fuel tank cap can WARNING
be opened.
Make sure that the fuel tank cap 3
is properly closed after filling fuel.
1 Leaking fuel is a fire hazard.
ZAUM00**

1. Fuel tank filler tube 4


2. Fuel level

Make sure there is sufficient gasoline 5


in the tank.
EWA10881
6
ZAUM00**
WARNING
1. Fuel tank cap lock cover Gasoline and gasoline vapors are 7

To close the fuel tank cap extremely flammable. To avoid fires


and explosions and to reduce the 8
1. Push the fuel tank cap into posi-
risk of injury when refueling, follow
tion with the key inserted in the these instructions.
lock. 9
2. Turn the key counterclockwise to 1. Before refueling, turn off the en-
the original position, remove it, gine and be sure that no one is
and then close the lock cover. sitting on the vehicle. Never re-
fuel while smoking, or while in the

3-7

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


vicinity of sparks, open flames, or lot of gasoline vapor, or get some of unleaded fuel will extend spark plug
other sources of ignition such as gasoline in your eyes, see your life and reduce maintenance costs.
the pilot lights of water heaters doctor immediately. If gasoline
and clothes dryers. spills on your skin, wash with soap
1 2. Do not overfill the fuel tank. When and water. If gasoline spills on your
clothing, change your clothes.
refueling, be sure to insert the
2 pump nozzle into the fuel tank fill- EAU33520

er hole. Stop filling when the fuel


reaches the bottom of the filler Recommended fuel:
3 REGULAR UNLEADED GASO-
tube. Because fuel expands when
LINE ONLY
it heats up, heat from the engine
4 Fuel tank capacity:
or the sun can cause fuel to spill 7.4 L (1.96 US gal) (1.63 Imp.gal)
out of the fuel tank.
5 3. Wipe up any spilled fuel im- ECA11400

mediately. NOTICE: Immedi- NOTICE


ately wipe off spilled fuel with a Use only unleaded gasoline. The
6
clean, dry, soft cloth, since fuel use of leaded gasoline will cause
may deteriorate painted sur- severe damage to internal engine
7 faces or plastic parts.[ECA10071] parts, such as the valves and pis-
4. Be sure to securely close the fuel ton rings, as well as to the exhaust
tank cap. system.
8 EWA15151

WARNING Your Yamaha engine has been de-


9 Gasoline is poisonous and can signed to use regular unleaded gaso-
cause injury or death. Handle line with a research octane number of
gasoline with care. Never siphon 91 or higher. If knocking (or pinging)
gasoline by mouth. If you should occurs, use a gasoline of a different
swallow some gasoline or inhale a brand or premium unleaded fuel. Use

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAU13445 ECA10701 EAU13680

Catalytic converters NOTICE Kickstarter


This vehicle is equipped with catalytic Use only unleaded gasoline. The
converters in the exhaust system. use of leaded gasoline will cause
EWA10862
unrepairable damage to the cata- 1
WARNING lytic converter.
The exhaust system is hot after op- 2
eration. To prevent a fire hazard or
burns:
● Do not park the vehicle near 1 3
possible fire hazards such as ZAUM00**

grass or other materials that 1. Kickstarter


4
easily burn.
To start the engine, fold out the kick-
● Park the vehicle in a place
starter lever, move it down lightly with 5
where pedestrians or children
your foot until the gears engage, and
are not likely to touch the hot
then push it down smoothly but force-
exhaust system. 6
fully.
● Make sure that the exhaust
system has cooled down be- 7
fore doing any maintenance
work.
● Do not allow the engine to idle 8
more than a few minutes. Long
idling can cause a build-up of 9
heat.

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EAUT1503 EAUT1713
3. Fold the seat up.
Seat Storage compartments
To close the seat
To open the seat 1. Fold the seat down, and then Front storage compartment
1 1. Place the scooter on the center- push it down to lock it in place.
stand. 2. Remove the key from the main
2 2. Insert the key into the main switch if the scooter will be left
switch, and then turn it coun- unattended.
terclockwise to the first “OPEN”
3 1
position. If the main switch is in TIP
the “LOCK” position, turn the key
4 counterclockwise to the second Make sure that the seat is properly se-
“OPEN” position. cured before riding. ZAUM00**

1. Front storage compartment


5
EWA11191

WARNING
6
● Do not exceed the load limit of
1.5 kg (3.3 lb) for the front stor-
7
age compartment.
● Do not exceed the maximum
8
ZAUM00**
load of 157 kg (346 lb) for the
vehicle.
9 TIP
Do not push inward when turning the
key from “OFF” to “OPEN” or from
“LOCK” to “OPEN”.

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INSTRUMENT AND CONTROL FUNCTIONS


EAU15305
Rear storage compartment ● To avoid humidity from spread-
ing through the rear storage Sidestand
compartment, wrap wet articles
1
in a plastic bag before storing
them in the compartment. 1
● Since the rear storage com-
partment may get wet while the 2
scooter is being washed, wrap
any articles stored in the rear 1 3
ZAUM00**
compartment in a plastic bag.
1. Rear storage compartment ● Do not keep anything valuable ZAUM00**

or breakable in the rear storage 1. Sidestand 4


The rear storage compartment is compartment.
located under the seat. (See page The sidestand is located on the left
side of the frame. Raise the sidestand 5
3-10.) EWAT1051

WARNING or lower it with your foot while holding


ECAT1031 the vehicle upright. 6
● Do not exceed the load limit of
NOTICE
5 kg (11 lb) for the rear storage
Keep the following points in mind compartment. TIP 7
when using the rear storage com- The built-in sidestand switch is part
● Do not exceed the maximum
partment.
load of 157 kg (346 lb) for the of the ignition circuit cut-off system,
● Since the rear storage com- 8
vehicle. which cuts the ignition in certain situa-
partment accumulates heat
tions. (See the following section for an
when exposed to the sun and/ 9
explanation of the ignition circuit cut-
or the engine heat, do not store
off system.)
anything susceptible to heat,
consumables or flammable
items inside it.

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EAU1044E

INSTRUMENT AND CONTROL FUNCTIONS


EWA10241 EAUT1095
a Yamaha dealer check the
WARNING Ignition circuit cut-off system system before riding.
The vehicle must not be ridden with Check the operation of the sidestand
the sidestand down, or if the sid- switch according to the following pro-
1 estand cannot be properly moved cedure.
up (or does not stay up), otherwise
Turn the key on.
the sidestand could contact the
2
ground and distract the operator,
resulting in a possible loss of con-
Put the sidestand up.
3 trol. Yamaha’s ignition circuit cut-
off system has been designed to
assist the operator in fulfilling the
4 Push the start switch while applying
responsibility of raising the sides-
either of the brake levers. The engine will
tand before starting off. Therefore,
start.
5 check this system regularly and
have a Yamaha dealer repair it if it
does not function properly. Put the sidestand down.
6

7 If the engine stalls:

8 The sidestand switch is OK.

9 WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.
● If a malfunction is noted, have

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EAU15582

FOR YOUR SAFETY - PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the in-
spection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151

WARNING
1
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dam-
age. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer. 2

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EAU15582

FOR YOUR SAFETY - PRE-OPERATION CHECKS


Before using this vehicle, check the following points:
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-7
1 • Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-10
2
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 6-12
3 • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
4 Front brake • Replace if necessary. 6-18~6-20
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
5 • Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
6 Rear brake 6-18, 6-19
• Check lever free play.
• Adjust if necessary.
7 • Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 6-15, 6-21
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate
8 cable and grip housing.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-16, 6-17
9 • Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 6-21
• Lubricate lever pivoting points if necessary.

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EAU15582

FOR YOUR SAFETY - PRE-OPERATION CHECKS


ITEM CHECKS PAGE
• Make sure that operation is smooth.
Centerstand, sidestand 6-22
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners - 1
• Tighten if necessary.
Instruments, lights, signals • Check operation.
3-2~3-5
and switches • Correct if necessary. 2
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-11
• If system is not working correctly, have Yamaha dealer check vehicle.
3

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EAU15943

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAUT1864 ECA11042

Read the Owner’s Manual carefully Starting the engine NOTICE


to become familiar with all controls. ECA10250
For maximum engine life, never ac-
If there is a control or function you NOTICE celerate hard when the engine is
1 do not understand, ask your Yamaha See page 5-3 for engine break-in cold!
dealer. instructions prior to operating the
EWA10271
vehicle for the first time.
2 WARNING
Failure to familiarize yourself with In order for the ignition circuit cut-off
3 the controls can lead to loss of system to enable starting, the sides-
control, which could cause an ac- tand must be up.
cident or injury. See page 3-12 for more information.
4
EAU45310
1. Turn the key to “ON”.
TIP 2. Close the throttle completely.
5 3. Start the engine by pushing the
This model is equipped with a lean
start switch while applying the
angle sensor to stop the engine in
6 front or rear brake.
case of a turnover. To start the en-
If the engine does not start, re-
gine after a turnover, be sure to turn
lease the start switch, wait a few
7 the main switch to “OFF” and then to
seconds, and then try again.
“ON”. Failing to do so will prevent the
Each starting attempt should be
8 engine from starting even though the
as short as possible to preserve
engine will crank when pushing the
the battery. Do not crank the en-
start switch.
9 gine more than 5 seconds on any
one attempt. If the engine does
not start with the starter motor, try
using the kickstarter.

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EAU15943

OPERATION AND IMPORTANT RIDING POINTS


EAU16761 EAU16780 EAU16793

Starting off Acceleration and decelera- Braking


tion EWA10300

TIP WARNING
● Avoid braking hard or sud- 1
Before starting off, allow the engine to
denly (especially when leaning
warm up. (b)
over to one side), otherwise the 2
scooter may skid or overturn.
1. While pulling the rear brake lever
● Railroad crossings, streetcar
with your left hand and holding 3
rails, iron plates on road con-
the grab bar with your right hand,
(a) struction sites, and manhole
push the scooter off the center-
covers become extremely slip- 4
stand.
The speed can be adjusted by open- pery when wet. Therefore, slow
2. Sit astride the seat, and then ad-
ing and closing the throttle. To in- down when approaching such
just the rear view mirrors. 5
crease the speed, turn the throttle grip areas and cross them with cau-
3. Switch the turn signals on.
in direction (a). To reduce the speed, tion.
4. Check for oncoming traffic, and 6
● Keep in mind that braking on
then slowly turn the throttle grip turn the throttle grip in direction (b).
a wet road is much more diffi-
(on the right) in order to take off.
cult. 7
5. Switch the turn signals off.
● Ride slowly down a hill, as
braking downhill can be very
8
difficult.

1. Close the throttle completely. 9


2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.

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OPERATION AND IMPORTANT RIDING POINTS


EAU16820 EAU16830
150 ~ 500 km (90 ~ 300 mi)
Tips for reducing fuel con- Engine break-in Avoid prolonged operation above 1/2
sumption There is never a more important pe- throttle.
Fuel consumption depends largely on riod in the life of your engine than the Rev the engine freely through the
1 your riding style. Consider the follow- period between 0 and 1000 km (600 gears, but do not use full throttle at
ing tips to reduce fuel consumption: mi). For this reason, you should read any time.
2 ● Avoid high engine speeds during the following material carefully.
acceleration. Since the engine is brand new, do not 500 ~ 1000 km (300 ~ 600 mi)
● Avoid high engine speeds with no put an excessive load on it for the first Avoid prolonged operation above
3
load on the engine. 1000 km (600 mi). The various parts 3/4 throttle. NOTICE: After 1000 km
● Turn the engine off instead of let- in the engine wear and polish them- (600 mi) of operation, the engine oil
4 ting it idle for an extended length selves to the correct operating clear- must be changed and the oil strain-
of time (e.g., in traffic jams, at ances. During this period, prolonged er cleaned.[ECA10351]
5 traffic lights or at railroad cross- full-throttle operation or any condition
ings). that might result in engine overheating 1000 km (600 mi) and beyond
must be avoided. Avoid prolonged full-throttle operation.
6
Vary the speed occasionally.
EAU16951
ECA10270
0 ~ 150 km (0 ~ 90 mi)
7 NOTICE
Avoid prolonged operation above 1/3
throttle. If any engine trouble should occur
8 After every hour of operation, stop the during the engine break-in period,
engine, and then let it cool for five to immediately have a Yamaha dealer
ten minutes. check the vehicle.
9
Vary the engine speed from time to
time. Do not operate the engine at
one set throttle position.

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EAU15943

OPERATION AND IMPORTANT RIDING POINTS


EAU17213

Parking
When parking, stop the engine, and
then remove the key from the main
switch. 1
EWA10311

WARNING
2
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri- 3
ans or children are not likely to
touch them and be burned. 4
● Do not park on a slope or on
soft ground, otherwise the ve-
5
hicle may overturn, increasing
the risk of a fuel leak and fire.
● Do not park near grass or other 6
flammable materials which
might catch fire. 7

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUS1823 EWA15122
maintenance intervals.
Periodic inspection, adjustment, and WARNING
lubrication will keep your vehicle in EWA15460
Turn off the engine when perform-
the safest and most efficient condition ing maintenance unless otherwise WARNING
1 possible. Safety is an obligation of specified. Brake discs, calipers, drums, and
the vehicle owner/operator. The most ● A running engine has moving linings can become very hot dur-
important points of vehicle inspection, parts that can catch on body ing use. To avoid possible burns,
2
adjustment, and lubrication are ex- parts or clothing and electrical let brake components cool before
plained on the following pages. parts that can cause shocks or touching them.
3 The intervals given in the periodic fires. EAU17302
maintenance charts should be simply ● Running the engine while ser- Emission controls not only function
4 considered as a general guide under vicing can lead to eye injury, to ensure cleaner air, but are also
normal riding conditions. However, burns, fire, or carbon monox- vital to proper engine operation and
depending on the weather, terrain, ide poisoning - possibly lead-
5 maximum performance. In the follow-
geographical location, and individual ing to death. See page 1-2 for ing periodic maintenance charts, the
use, the maintenance intervals may more information about carbon services related to emissions control
6 need to be shortened. monoxide. are grouped separately. These serv-
EWA10321
ices require specialized data, knowl-
EWA10330
7 WARNING edge, and equipment. Maintenance,
WARNING
replacement, or repair of the emission
Failure to properly maintain the This scooter is designed for use control devices and systems may be
8 vehicle or performing maintenance on paved roads only. If this scooter
activities incorrectly may increase performed by any repair establishment
is operated in abnormally dusty, or individual that is certified (if applica-
your risk of injury or death during muddy or wet conditions, the air
9 ble). Yamaha dealers are trained and
service or while using the vehicle. filter element should be cleaned or
If you are not familiar with vehicle replaced more frequently, other- equipped to perform these particular
service, have a Yamaha dealer per- wise rapid engine wear may result. services.
form service. Consult a Yamaha dealer for proper

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17521
have a Yamaha dealer perform it for
Owner’s tool kit you.

1 2

3
ZAUM00**

1. Owner’s tool kit 4

The owner’s tool kit is located inside


the storage compartment under the 5
seat. (See page 3-10.)
The service information included in 6
this manual and the tools provided in
the owner’s tool kit are intended to as-
7
sist you in the performance of preven-
tive maintenance and minor repairs.
However, additional tools such as a 8
torque wrench may be necessary to
perform certain maintenance work 9
correctly.

TIP
If you do not have the tools or expe-
rience required for a particular job,
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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46871

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
1 ● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
2 technical skills.

EAU46920
3
Periodic maintenance chart for the emission control system
ODOMETER READING
4 ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
5 1 * Fuel line • Check fuel hoses for cracks or damage. √ √ √ √ √
• Check
√ √
6 2 Spark plug • Clean and regap.
• Replace. √ √
• Check valve clearance.
7 3 * Valves √ √ √ √
• Adjust.
4 * Fuel injection • Check engine idele speed. √ √ √ √ √ √
8 • Check the air cut-off valve, reed valve, and hose for
5 * Air induction system damage. √ √ √ √ √
• Replace any damaged parts if necessary.
9

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17717

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) 1
1 Air filter element • Replace. √ √ √ √
V-belt case air filter el- • Clean. 2
2 √ √ √ √
ement • Replace if necessary.
• Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √
3 * Front brake 3
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake lever free play. √ √ √ √ √ √
4 * Rear brake 4
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage.
√ √ √ √ √ 5
5 * Brake hose • Check for correct routing and clamping.
• Replace. Every 4 years
6 * Wheels • Check runout and for damage. √ √ √ √ 6
• Check tread depth and for damage.
• Replace if necessary.
7 * Tires √ √ √ √ √ 7
• Check air pressure.
• Correct if necessary.
8 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √ 8
• Check bearing assemblies for looseness.
Re- Re-
9 * Steering bearings • Moderately repack with lithium-soap-based grease every √ √ √ √
pack pack 9
12000 km (7000 mi) or 24 months.
• Make sure that all nuts, bolts and screws are properly
10 * Chassis fasteners √ √ √ √ √
tightened.
Front brake lever pivot
11 • Lubricate with silicone grease. √ √ √ √ √
shaft

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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
Rear brake lever pivot
1 12 • Lubricate with lithium-soap-based grease. √ √ √ √ √
shaft
• Check operation.
13 Sidestand, centerstand √ √ √ √ √
2 • Lubricate with lithium-soap-based grease.

14 * Sidestand switch • Check operation. √ √ √ √ √ √


3
15 * Front fork • Check operation and for oil leakage. √ √ √ √

Shock absorber as-


4 16 * • Check operation and shock absorber for oil leakage. √ √ √ √
sembly
• Change. (See page 6-10.)
17 Engine oil √ Every 3000 km (1800 mi)
5 • Check oil level and vehicle for oil leakage.

18 Engine oil strainer • Clean. √ Every 6000 km (3500 mi)


6 • Check vehicle for oil leakage.
19 Final transmission oil √ √ √ √ √ √
• Change.

7 20 * V-belt • Replace. Every 18000 km (10500 mi)

Front and rear brake


21 * • Check operation. √ √ √ √ √ √
8 switches
Moving parts and ca-
22 • Lubricate. √ √ √ √ √
bles
9 • Check operation.
23 * Throttle grip • Check throttle grip free play, and adjust if necessary. √ √ √ √ √
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
24 * √ √ √ √ √ √
switches • Adjust headlight beam.

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT2710

TIP
● Air filter and V-belt filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it. 1
• The air filter element needs to be replaced and V-belt filter needs to be serviced more frequently when riding in
unusually wet or dusty areas. 2
● Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake
3
fluid level and fill the reservoir as required.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid. 4
• Replace the brake hose every four years and if cracked or damaged.
5

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18771 EAUT1882
Panel B
Removing and installing pan- Panel A To remove the panel
els To remove the panel
Remove the screws, and then take
Remove the screws, and then take
The panels shown need to be re- the panel off.
1 the panel off.
moved to perform some of the mainte-
nance jobs described in this chapter. 1 1
2 Refer to this section each time a panel
2✕(2)
needs to be removed and installed.
2✕(8)
3
1
4 4
2 ZAUM00**

ZAUM00**

5 1. Panel B
1. Panel A 2. Screw
2. Screw
6 3 To install the panel
ZAUM00** To install the panel
Place the panel in the original posi-
1. Panel A Place the panel in the original posi-
2. Panel B tion, and then install the screws.
7 tion, and then install the screws.
3. Panel C
4. Panel D
8

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EAUT1835
Panel C Panel D
To remove the panel To remove the panel Checking the spark plug
Remove the screws, and then take 1. Open the seat. (See page 3-10.) The spark plug is an important engine
the panel off. 1 component, which is easy to check.
Since heat and deposits will cause 1
1 any spark plug to slowly erode, the
2(✕4) spark plug should be removed and
2 2
checked in accordance with the pe-
riodic maintenance and lubrication
3
chart. In addition, the condition of the
spark plug can reveal the condition of
ZAUM00** the engine. 4
ZAUM00** 1. Panel D
1. Panel C 2. Screw To remove the spark plug 5
2. Screw 1. Place the vehicle on the center-
2. Remove the quick fasteners by
stand.
To install the panel pushing in the center pin, and 6
2. Remove panel C. (See page 6-8.)
Place the panel in the original posi- then take the panel off.
3. Remove the spark plug cap.
tion, and then install the screws.
4. R e m o v e t h e s p a r k p l u g a s 7
To install the panel
shown, with the spark plug
Place the panel in the original posi-
wrench included in the owner’s
tion, and then install quick fasteners. 8
tool kit.

6-8

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carbon or other deposits, and re- from the spark plug threads.
place it if necessary. 3. Install the spark plug with the
spark plug wrench, and then
Specified spark plug: tighten it to the specified torque.
1 CR7E (NGK)
1 Tightening torque:
2 To install the spark plug Spark plug:
1. Measure the spark plug gap with 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
ZAUM00**
a wire thickness gauge and, if
3 necessary, adjust the gap to TIP
1. Spark plug wrench
specification. If a torque wrench is not available
4 To check the spark plug when installing a spark plug, a good
1. Check that the porcelain insula- estimate of the correct torque is 1/4 ~
tor around the center electrode 1/2 turn past finger tight. However, the
5
of the spark plug is a medium-to- spark plug should be tightened to the
light tan (the ideal color when the specified torque as soon as possible.
6 vehicle is ridden normally).
4. Install the spark plug cap.
TIP 1
7 5. Install the panel.
ZAUM00**
If the spark plug shows a distinctly
1. Spark plug gap
8 different color, the engine could be
operating improperly. Do not attempt
to diagnose such problems yourself. Spark plug gap:
9 Instead, have a Yamaha dealer check 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
the vehicle.
2. Clean the surface of the spark
2. Check the spark plug for elec- plug gasket and its mating sur-
trode erosion and excessive face, and then wipe off any grime

6-9

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EAUT1352
TIP off.
Engine oil and oil strainer 2. Place an oil pan under the engine
The engine oil level should be The engine oil should be between the
minimum and maximum level marks. to collect the used oil.
checked before each ride. In addition, 3. Remove the engine oil filler cap
the oil must be changed and the oil and drain bolts to drain the oil 1
strainer cleaned at the intervals speci- from the crankcase. NOTICE:
fied in the periodic maintenance and When removing the engine oil 2
lubrication chart. The engine oil must drain bolt, the O-ring, spring,
also be changed at the initial 1000 km and oil strainer will fall out. 3
(600 mi) and when the oil change indi- Take care not to lose these
cator flashes. The oil change tripmeter parts.[ECA10411]
must be reset after the initial 1000 km 1 4
(600 mi). (See page 3-3 for reset pro- 2
ZAUM00**

cedures.) 5
1. Maximum level mark
2. Minimum level mark
To check the engine oil level
1. Place the vehicle on the center- 4. If the engine oil is below the mini- 6
1
stand. A slight tilt to the side can mum level mark, add sufficient oil
result in a false reading. of the recommended type to raise 7
2. Start the engine, warm it up for it to the correct level. ZAUM00**

several minutes, and then turn it 5. Insert the dipstick into the oil filler 1. Oil filler cap 8
off. hole, and then tighten the oil filler
3. Wait a few minutes until the oil cap.
settles, remove the oil filler cap, 9
wipe the dipstick clean, insert it To change the engine oil and clean
back into the oil filler hole (without the oil strainer
screwing it in), and then remove it 1. Start the engine, warm it up for
again to check the oil level. several minutes, and then turn it

6-10

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and then tighten the drain bolts to beled “ENERGY CONSERVING
the specified torque. II” or higher.
● Be sure no foreign material en-
Tightening torque: ters the crankcase.
1 Engine oil drain bolt A:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
8. Start the engine, and then let
Engine oil drain bolt B:
2 1 20 Nm (2.0 m·kgf, 14.5 ft·lbf) it idle for several minutes while
checking it for oil leakage. If oil is
3
ZAUM00**
TIP leaking, immediately turn the en-
1. Engine oil drain bolt A gine off and check for the cause.
Make sure that the O-ring is properly 9. Turn the engine off, and then
4 seated. check the oil level and correct it if
necessary.
7. Refill with the specified amount of 10.Reset the oil change tripmeter.
5
the recommended engine oil, and (See page 3-3 for reset proce-
then install and tighten the engine dures.)
6 oil filler cap.

Recommended engine oil:


TIP
7 1 See page 8-1. If the engine oil is changed before
ZAUM00**

Oil change quantity: the oil change indicator flashes (i.e.


1. Engine oil drain bolt B
8 0.9 L (0.95 US qt, 0.79 Imp.qt)
before the periodic oil change interval
4. Clean the oil strainer with solvent, ECA11670 has been reached), the oil change
9
and then check it for damage and NOTICE tripmeter must be reset after the
replace it if necessary. oil change for the next periodic oil
● Do not use oils with a diesel
5. Check the O-ring for damage and change to be indicated at the correct
replace it if necessary. specification of “CD” or oils of
time.
6. Install the oil strainer, spring, a higher quality than specified.
O-ring and engine oil drain bolts, In addition, do not use oils la-

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EAU20065

Final transmission oil


1
The final transmission case must be
checked for oil leakage before each 1
ride. If any leakage is found, have a 1
Yamaha dealer check and repair the
scooter. In addition, the final transmis- 2
sion oil must be changed as follows at
the intervals specified in the periodic ZAUM00** ZAUM00**

3
maintenance and lubrication chart. 1. Final transmission oil filler cap 1. Final transmission oil drain bolt
1. Start the engine, warm up the fi-
nal transmission oil by riding the 4. Remove the final transmission oil 6. Install the final transmission oil 4
scooter for several minutes, and filler cap and its O-ring from the drain bolt and its new gasket, and
then stop the engine. final transmission case. then tighten the bolt to the speci-
5
2. Place the scooter on the center- 5. Remove the final transmission oil fied torque.
stand. drain bolt and its gasket to drain
3. Place an oil pan under the final the oil from the final transmission Tightening torque: 6
case. Final transmission oil drain bolt:
transmission case to collect the 23 Nm (2.3 m·kgf, 16.6 ft·lbf)
used oil. 7
7. Refill with the specified amount of
the recommended final transmis- 8
sion oil. WARNING! Make sure
that no foreign material enters
9
the final transmission case.
Make sure that no oil gets on
the tire or wheel.[EWA11311]

6-12

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EAUT3120
2. Remove the air filter case cover
Recommended final transmission Air filter and V-belt case air by removing the screws.
oil: filter elements 1 2(✕6)
See page 8-1.
The air filter and V-belt case air filter
1 Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt) elements should be cleaned at the in-
tervals specified in the periodic main-
2 8. Install the final transmission oil tenance and lubrication chart. Check
filler cap and its new O-ring, and both filter elements more frequently
then tighten the oil filler cap. if you are riding in unusually wet or
3
9. Check the final transmission case dusty areas. The air filter check hoses
for oil leakage. If oil is leaking, must be frequently checked and ZAUM00**

4 cleaned if necessary. 1. Air filter case cover


check for the cause.
2. Screw

5 Replacing the air filter element 3. Pull the air filter element out.
1. Place the scooter on the center- 4. Insert a new air filter element into
stand. the air filter case. NOTICE: Make
6
sure that the air filter element
is properly seated in the air
7
filter case. The engine should
never be operated without
8 the air filter element installed,
otherwise the piston(s) and/or
9 cylinder(s) may become exces-
sively worn.[ECA10481]
5. Install the air filter case cover by
installing the screws.

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Cleaning the air filter check hoses Cleaning the V-belt case air filter 3. Pull the air filter element out, and
1. Check the hoses on the front and element then clean it with solvent. After
rear side of the air filter case for 1. Remove the V-belt air filter case cleaning, remove the remain-
accumulated dirt or water. cover by removing the screws. ing solvent by squeezing the
element. WARNING! Use only a 1
dedicated parts cleaning sol-
vent. To avoid the risk of fire or 2
1 1 explosion, do not use gasoline
or solvents with a low flash 3
1 point.[EWA10431] NOTICE: To avoid
damaging the air filter element,
handle it gently and carefully, 4
ZAUM00** ZAUM00**
and do not twist it.[ECA10521]
1. Air filter check hose 1. V-belt air filter case cover 5
2. If dirt or water is visible, remove 2. Remove the filter element holder
the hoses, clean them, and then by removing the screw. 6
install them.
7

1 8
ZAUM00**

1. V-belt case air filter element


9
4. Apply oil of the recommended
ZAUM00**
1 type to the entire surface of
1. Air filter element holder the sponge material, and then
squeeze the excess oil out.

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EAU21384 EAU21401
TIP
Checking the throttle grip Valve clearance
The air filter element should be wet free play The valve clearance changes with
but not dripping. use, resulting in improper air-fuel mix-
The throttle grip free play should mea-
1 sure 3 ~ 5 mm (0.12 ~ 0.20 in) at the ture and/or engine noise. To prevent
inner edge of the throttle grip. Periodi- this from occurring, the valve clear-
Recommended oil:
2 Yamaha foam air filter oil or other cally check the throttle grip free play ance must be adjusted by a Yamaha
quality foam air filter oil and, if necessary, have a Yamaha dealer at the intervals specified in the
dealer adjust it. periodic maintenance and lubrication
3
5. Insert the element into the air fil- chart.
ter case.
4 6. Install the filter element holder by
installing the screw.
5 7. Install the V-belt air filter case
cover by installing the screws. 1
6
ZAUM00**

7 1. Throttle cable free play

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EAUT2142
proved for this model. Tire inspection
Tires
To maximize the performance, dura- 1
bility, and safe operation of your ve- Tire air pressure (measured on cold
hicle, note the following points regard- tires): 1
ing the specified tires. Up to 90 kg (198 lb):
Front:
175 kPa (1.75 kgf/cm2, 25 psi) 2 2
Tire air pressure Rear:
The tire air pressure should be 200 kPa (2.00 kgf/cm2, 29 psi)
3
checked and, if necessary, adjusted 90 kg (198 lb) to maximum load: ZAUM00**

before each ride. Front: 1. Tire tread depth


200 kPa (2.00 kgf/cm2, 29 psi) 2. Tire sidewall 4
EWA10503 Rear:
225 kPa (2.25 kgf/cm2, 33 psi) The tires must be checked before
WARNING
Maximum load*: 5
Operation of this vehicle with im- 157 kg (346 lb)
each ride. If the center tread depth
proper tire pressure may cause *Total weight of rider, passenger, reaches the specified limit, if the tire
severe injury or death from loss of cargo and accessories has a nail or glass fragments in it, or if 6
control. the sidewall is cracked, have a Yama-
● The tire air pressure must be EWA10511 ha dealer replace the tire immediately.
WARNING 7
checked and adjusted on cold
tires (i.e., when the tempera- Never overload your vehicle. Op- Minimum tire tread depth (front and
ture of the tires equals the am- eration of an overloaded vehicle rear): 8
could cause an accident. 0.8 mm (0.03 in)
bient temperature).
● The tire air pressure must be 9
TIP
adjusted in accordance with
the riding speed and with the The tire tread depth limits may differ
total weight of rider, passen- from country to country. Always com-
ger, cargo, and accessories ap- ply with the local regulations.

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EAU21962
Tire information necessary professional knowl-
This model is equipped with tubeless edge and experience. Cast wheels
tires. To maximize the performance, dura-
After extensive tests, only the tires bility, and safe operation of your ve-
1 listed below have been approved for hicle, note the following points regard-
this model by Yamaha Motor Co., Ltd. ing the specified wheels.
2 ● The wheel rims should be
Front tire: checked for cracks, bends, warp-
Size: age or other damage before each
3 110/70-12 47L ride. If any damage is found,
Manufacturer/model:
have a Yamaha dealer replace
CHENG SHIN/C-922N
4 Rear tire: the wheel. Do not attempt even
Size: the smallest repair to the wheel.
5
120/70-12 58L A deformed or cracked wheel
Manufacturer/model: must be replaced.
CHENG SHIN/C-6007
● The wheel should be balanced
6 whenever either the tire or wheel
EWA10470

WARNING has been changed or replaced.


7 An unbalanced wheel can result
● Have a Yamaha dealer replace
in poor performance, adverse
excessively worn tires. Besides
handling characteristics, and a
8 being illegal, operating the
shortened tire life.
vehicle with excessively worn
9
tires decreases riding stability
and can lead to loss of control.
● The replacement of all wheel
and brake related parts, includ-
ing the tires, should be left to
a Yamaha dealer, who has the
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EAU37913 EAU22170

Checking the brake lever free Adjusting the rear brake lever
play free play
There should be no free play at the
brake lever end. If there is free play, 1 1
have a Yamaha dealer inspect the (b)
brake system. 2
1
EWA14211
ZAUM00**
(a)
WARNING 3
1. Adjusting nut
A soft or spongy feeling in the EWA10650
brake lever can indicate the pres- ZAUM00** 4
WARNING
ence of air in the hydraulic system. 1. Rear brake lever free play
If there is air in the hydraulic sys- If proper adjustment cannot be ob-
tained as described, have a Yama- 5
tem, have a Yamaha dealer bleed The brake lever free play should mea-
the system before operating the sure 10 ~ 20 mm (0.039 ~ 0.079 in) as ha dealer make this adjustment.
vehicle. Air in the hydraulic system shown. Periodically check the brake 6
will diminish the braking perfor- lever free play and, if necessary, ad-
mance, which may result in loss of just it as follows.
control and an accident. 7
To increase the brake lever free play,
turn the adjusting nut at the brake
shoe plate in direction (a). To de- 8
crease the brake lever free play, turn
the adjusting nut in direction (b). 9

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EAU22380 EAU32345
disappeared, have a Yamaha dealer
Checking the front brake replace the brake pads as a set. Checking the brake fluid level
pads and rear brake shoes EAU22540

The front brake pads and the rear Rear brake shoes 1
1 brake shoes must be checked for
wear at the intervals specified in the
2 periodic maintenance and lubrication
chart.
EAU22420
3 Front brake pads
1 2
ZAUM00**

4 1. Minimum level mark


ZAUM00**

Before riding, check that the brake


5 1. Wear indicator
2. Wear limit line fluid is above the minimum level mark.
Check the brake fluid level with the
6 The rear brake is provided with a wear top of the reservoir level. Replenish
indicator, which allows you to check the brake fluid if necessary.
ZAUM00** 1 the brake shoe wear without having to
7
1. Brake pad wear indicator groove disassemble the brake. To check the Specified brake fluid:
brake shoe wear, check the position DOT 4
8 Each front brake pad is provided with of the wear indicator while applying EWA15990
a wear indicator groove, which al- the brake. If a brake shoe has worn
lows you to check the brake pad wear WARNING
9 to the point that the wear indicator
without having to disassemble the reaches the wear limit line, have a Improper maintenance can result
brake. To check the brake pad wear, in loss of braking ability. Observe
Yamaha dealer replace the brake
check the wear indicator groove. If a these precautions:
shoes as a set. ● Insufficient brake fluid may al-
brake pad has worn to the point that
the wear indicator groove has almost low air to enter the brake sys-

6-19

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EAU22721
tem, reducing braking perfor- go down. A low brake fluid level may
mance. indicate worn brake pads and/or brake Changing the brake fluid
● Clean the filler cap before re- system leakage; therefore, be sure to Have a Yamaha dealer change the
moving. Use only DOT 4 brake check the brake pads for wear and the brake fluid at the intervals specified in
fluid from a sealed container. brake system for leakage. If the brake the TIP after the periodic maintenance 1
● Use only the specified brake fluid level goes down suddenly, have and lubrication chart. In addition, have
fluid; otherwise, the rubber a Yamaha dealer check the cause be- the oil seals of the brake master cyl- 2
seals may deteriorate, causing fore further riding. inder and caliper as well as the brake
leakage. hose replaced at the intervals listed
3
● Refill with the same type of below or whenever they are damaged
brake fluid. Adding a brake flu- or leaking.
id other than DOT 4 may result ● Oil seals: Replace every two 4
in a harmful chemical reaction. years.
● Be careful that water does not ● Brake hose: Replace every four
5
enter the brake fluid reser- years.
voir when refilling. Water will
6
significantly lower the boiling
point of the fluid and may re-
sult in vapor lock. 7

ECA17640
8
NOTICE
Brake fluid may damage painted
surfaces or plastic parts. Always 9
clean up spilled fluid immediately.

As the brake pads wear, it is normal


for the brake fluid level to gradually

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EAU23095 EAU23114 EAU43641

Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables The operation of the throttle grip
1 and the condition of the cables should should be checked before each ride.
be checked before each ride, and In addition, the cable should be lubri-
2 the cables and cable ends should be cated by a Yamaha dealer at the inter-
lubricated if necessary. If a cable is vals specified in the periodic mainte-
damaged or does not move smoothly, nance chart.
3
have a Yamaha dealer check or re- The throttle cable is equipped with a
place it. rubber cover. Make sure that the cov-
4 WARNING! Damage to the outer er is securely installed. Even though ZAUM00**

housing of cables may result in the cover is installed correctly, it does


5 internal rusting and cause inter- not completely protect the cable from
ference with cable movement. water entry. Therefore, use care not to
Replace damaged cables as soon pour water directly onto the cover or
6
as possible to prevent unsafe cable when washing the vehicle. If the
conditions.[EWA10711] cable or cover becomes dirty, wipe
7 clean with a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or ZAUM00**
8 engine oil
The pivoting points of the front and
rear brake levers must be lubricated
9 at the intervals specified in the period-
ic maintenance and lubrication chart.

6-21

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EAU23213

Recommended lubricants: Checking and lubricating the Recommended lubricant:


Front brake lever: centerstand and sidestand Lithium-soap-based grease
Silicone grease
Rear brake lever: 1
Lithium-soap-based grease

ZAUM00** 4
The operation of the centerstand and
sidestand should be checked before 5
each ride, and the pivots and metal-
to-metal contact surfaces should be
6
lubricated if necessary.
EWA10741

WARNING 7
If the centerstand or sidestand
does not move up and down 8
smoothly, have a Yamaha dealer
check or repair it. Otherwise, the
centerstand or sidestand could 9
contact the ground and distract the
operator, resulting in a possible
loss of control.

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EAU23272 EAU45511

Checking the front fork Checking the steering


The condition and operation of the Worn or loose steering bearings may
front fork must be checked as follows cause danger. Therefore, the opera-
1 at the intervals specified in the period- tion of the steering must be checked
ic maintenance and lubrication chart. as follows at the intervals specified in
2 the periodic maintenance and lubrica-
To check the condition tion chart.
Check the inner tubes for scratches, ZAUM00** 1. Place the vehicle on the cen-
3
damage and excessive oil leakage. ECA10590 terstand. WARNING! To avoid
NOTICE injury, securely support the ve-
4 To check the operation If any damage is found or the front hicle so there is no danger of it
1. Place the vehicle on a level sur- fork does not operate smoothly, falling over.[EWA10751]
5 face and hold it in an upright have a Yamaha dealer check or re- 2. Hold the lower ends of the front
position. WARNING! To avoid pair it. fork legs and try to move them
injury, securely support the ve- forward and backward. If any free
6 hicle so there is no danger of it play can be felt, have a Yamaha
falling over.[EWA10751] dealer check or repair the steer-
7 2. While applying the front brake, ing.
push down hard on the handle-
bars several times to check if the
8
front fork compresses and re-
bounds smoothly.
9

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EAU23291 EAUT1858

Checking the wheel bearings Battery


The front and rear wheel bearings
must be checked at the intervals
specified in the periodic maintenance 1
and lubrication chart. If there is play in
the wheel hub or if the wheel does not 1 2
turn smoothly, have a Yamaha dealer
ZAUM00** check the wheel bearings.
3
ZAUM00**

1. Battery 4

This model is equipped with a VRLA


(Valve Regulated Lead Acid) battery. 5
There is no need to check the electro-
lyte or to add distilled water. However, 6
the battery lead connections need to
be checked and, if necessary, tight-
7
ened.

TIP 8

The battery is located behind panel D.


(See page 6-8.) 9

EWA10760

WARNING
● Electrolyte is poisonous and

6-24

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dangerous since it contains To charge the battery more than two months, check it
sulfuric acid, which causes se- Have a Yamaha dealer charge the at least once a month and fully
vere burns. Avoid any contact battery as soon as possible if it seems charge it if necessary.
with skin, eyes or clothing and to have discharged. Keep in mind that 3. Fully charge the battery before
1 always shield your eyes when the battery tends to discharge more installation. NOTICE: When in-
working near batteries. In case quickly if the vehicle is equipped with stalling the battery, be sure the
2 of contact, administer the fol- optional electrical accessories. key is turned to “OFF”, then
lowing FIRST AID. connect the positive lead be-
ECA16521
3
• EXTERNAL: Flush with plen- fore connecting the negative
ty of water. NOTICE lead.[ECA16840]
• INTERNAL: Drink large quan- To charge a VRLA (Valve Regu- 4. Before installation, make sure
4 tities of water or milk and im- lated Lead Acid) battery, a special that the battery leads are properly
mediately call a physician. (constant-voltage) battery charger connected to the battery termi-
• EYES: Flush with water for is required. Using a conventional nals.
5
15 minutes and seek prompt battery charger will damage the ECAT1053

battery. NOTICE
medical attention.
6
● Batteries produce explosive ● Always keep the battery
To store the battery
hydrogen gas. Therefore, keep charged. Storing a discharged
1. If the vehicle will not be used for
7 sparks, flames, cigarettes, etc., battery can cause permanent
more than one month, remove
away from the battery and pro- battery damage.
the battery, fully charge it, and
vide sufficient ventilation when ● After installing the battery, be
8 then place it in a cool, dry place.
charging it in an enclosed sure to turn the main switch
NOTICE: When removing the
space. from “ON” to “OFF” three
9 battery, be sure the key is
● KEEP THIS AND ALL BATTER- times in 3 seconds intervals to
turned to “OFF”, then discon-
IES OUT OF THE REACH OF initialize the idle speed control
nect the negative lead before
CHILDREN. system.
disconnecting the positive
lead.[ECA16302]
2. If the battery will be stored for
6-25

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT1915
1 sure to turn the main switch
Replacing the fuses from “ON” to “OFF” three
The main fuse box is located above times in 3 seconds intervals to
the battery. 2 initialize the idle speed control
system.[ECAT1062] 1

3 Specified fuses: 2
1 4 6 Main fuse:
5 20 A
ZAUM00**

Headlight fuse: 3
1. Lid 15 A
2. Backup fuse
3. Ignition fuse
Signaling system fuse:
15 A 4
4. Signaling system fuse
ZAUM00**
5. Taillight fuse Ignition fuse:
1. Main fuse 6. Headlight fuse 7.5 A
Backup fuse: 5
The fuse box, which contains the fus- If a fuse is blown, replace it as follows. 7.5 A
es for the individual circuits, is located 1. Turn the key to “OFF” and turn off Taillight fuse:
6
the electrical circuit in question. 7.5 A
in the storage compartment. (See
page 3-10.) 2. Remove the blown fuse, and then
3. Turn the key to “ON” and turn on 7
install a new fuse of the specified
amperage. WARNING! Do not the electrical circuit in question to
use a fuse of a higher amper- check if the device operates. 8
age rating than recommended 4. If the fuse immediately blows
to avoid causing extensive again, have a Yamaha dealer
check the electrical system. 9
damage to the electrical sys-
tem and possibly a fire.[EWA15131]
NOTICE: After removing and
installing the main fuse, be

6-26

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT2134
1. Place the vehicle on the center-
Replacing the headlight bulb stand.
This model is equipped with a halogen 2. Remove panel B. (See page 6-7.) 1
bulb headlight. If the headlight bulb 3. Disconnect the headlight coupler,
1 burns out, replace it as follows. and then remove the bulb cover.
ECA10650
2
NOTICE
Take care not to damage the follow-
3 1 ZAUM00**

ing parts: 1. Headlight bulb holder


● Headlight bulb
4 Do not touch the glass part of the 5. Place a new headlight bulb into
headlight bulb to keep it free from position, and then secure it with
oil, otherwise the transparency the bulb holder.
5 of the glass, the luminosity of the
ZAUM00**

1. Bulb cover
6. Install the headlight bulb cover,
bulb, and the bulb life will be ad- and then connect the coupler.
6
versely affected. Thoroughly clean
4. Unhook the headlight bulb holder, 7. Install the panel.
off any dirt and fingerprints on the
headlight bulb using a cloth moist- and then remove the burnt-out 8. Have a Yamaha dealer adjust the
7 ened with alcohol or thinner. bulb. headlight beam if necessary.
● Headlight lens

8
• Do not affix any type of
tinted film or stickers to the
headlight lens.
9 • Do not use a headlight bulb
of a wattage higher than
specified.

6-27

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT1892 EAUT1923
5. Insert a new bulb into the socket,
Replacing a front turn signal push it in, and then turn it clock- Replacing the tail/brake light
light bulb wise until it stops. bulb or a rear turn signal light
ECA10670
6. Install the socket (together with bulb
NOTICE the bulb) by turning it clockwise. 1
It is advisable to have a Yamaha
4
7. Install the panel. 2
dealer perform this job. 1 2

1. Place the scooter on the center-


stand. 3 3
2. Remove panel A. (See page 6-7.)
3. Remove the socket (together with 4
the bulb) by turning it counter- ZAUM00**

clockwise. 1. Tail/brake light lens 5


4. Remove the burnt out bulb by 2. Turn signal light lens
pushing it in and turning it coun- 3. Rear turn signal light bulb
4. Tail/brake light bulb 6
terclockwise.
1 2 Tail/brake light bulb
1. Remove the tail/brake light lens 7
by removing the screws.
2. Remove the burnt out bulb by 8
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, 9
push it in, and then turn it clock-
ZAUM00**
wise until it stops.
1. Turn signal light bulb 4. Install the lens by installing the
2. Socket
screws.

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT1963 EAU25861
Rear turn signal light bulb
1. Remove the tail/brake light lens Replacing an auxiliary light Troubleshooting
by removing the screws. bulb Although Yamaha scooters receive a
2. Remove the turn signal light lens thorough inspection before shipment
1 1 from the factory, trouble may occur
by removing the screws.
3. Remove the burnt out bulb by during operation. Any problem in the
2 pushing it in and turning it coun- 2 fuel, compression, or ignition systems,
terclockwise. for example, can cause poor starting
4. Insert a new bulb into the socket, and loss of power.
3
push it in, and then turn it clock- The following troubleshooting chart
wise until it stops. represents a quick and easy pro-
4 5. Install the turn signal light lens by ZAUM00** cedure for checking these vital sys-
installing the screws. 1. Auxiliary light bulb tems yourself. However, should your
6. Install the tail/brake light lens 2. Socket scooter require any repair, take it to a
5
by installing the screws. NO- Yamaha dealer, whose skilled techni-
This model is equipped with two aux-
TICE: Do not overtighten the cians have the necessary tools, expe-
6 iliary lights. If an auxiliary light bulb
screws, otherwise the lens may rience, and know-how to service the
burns out, replace it as follows.
break.[ECA10681] scooter properly.
1. Remove panel B. (See page 6-7.)
7 Use only genuine Yamaha replace-
2. Remove the auxiliary light socket
ment parts. Imitation parts may look
(together with the bulb) by turning
like Yamaha parts, but they are often
8 it counterclockwise.
inferior, have a shorter service life and
3. Remove the burnt out bulb by
can lead to expensive repair bills.
9 pulling it out. EWA15141

4. Insert a new bulb into the socket. WARNING


5. Install the auxiliary light socket When checking the fuel system, do
(together with the bulb) by turning not smoke, and make sure there
it clockwise. are no open flames or sparks in
6. Install the panel.
6-29

4P9-F8199-E5_CS.indd 6-29 2011/09/06 14:18:41


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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


the area, including pilot lights from
water heaters or furnaces. Gasoline
or gasoline vapors can ignite or
explode, causing severe injury or
property damage. 1

6-30

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT


EAUT1982

Troubleshooting chart

1. Fuel
1 There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
2 There is no fuel. Supply fuel.
Check the compression.

3 2. Compression
There is compression. Check the ignition.
Operate the electric starter.
4 There is no compression.
Have a Yamaha dealer
check the vehicle.

5
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
6 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
7
4. Battery The engine turns over
The battery is good.
8 quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
9

6-31

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EAU25991

SCOOTER CARE AND STORAGE


EAU37833 EAU26094
a brush, but never apply such
Matte color caution Care products onto seals, gaskets and
ECA15192
While the open design of a scooter wheel axles. Always rinse the dirt
NOTICE reveals the attractiveness of the tech- and degreaser off with water.
Some models are equipped with nology, it also makes it more vulner- 1
matte colored finished parts. Be able. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10783
2
advice on what products to use be- used. A rusty exhaust pipe may go NOTICE
fore cleaning the vehicle. unnoticed on a car, however, it de- ● Avoid using strong acidic
Using a brush, harsh chemical 3
tracts from the overall appearance of wheel cleaners, especially
products or cleaning compounds
when cleaning these parts will a scooter. Frequent and proper care on spoked wheels. If such
scratch or damage their surface. does not only comply with the terms of products are used on hard-to- 4
Wax also should not be applied to the warranty, but it will also keep your remove dirt, do not leave the
any matte colored finished parts. scooter looking good, extend its life cleaner on the affected area 5
and optimize its performance. any longer than instructed.
Also, thoroughly rinse the area
Before cleaning 6
off with water, immediately dry
1. Cover the muffler outlet with a it, and then apply a corrosion
plastic bag after the engine has protection spray. 7
cooled down. ● Improper cleaning can dam-
2. Make sure that all caps and cov- age plastic parts (such as 8
ers as well as all electrical cou- cowlings, panels, windshields,
plers and connectors, including headlight lenses, meter lenses,
the spark plug cap, are tightly etc.) and the mufflers. Use only 9
installed. a soft, clean cloth or sponge
3. Remove extremely stubborn dirt, with water to clean plastic.
like oil burnt onto the crankcase, However, if the plastic parts
with a degreasing agent and cannot be thoroughly cleaned

7-1

4P9-F8199-E5_CS.indd 7-1 2011/09/06 14:18:41


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EAU25991

SCOOTER CARE AND STORAGE


with water, diluted mild deter- cleaners or hard sponges rosive in combination with water, carry
gent with water may be used. as they will cause dulling or out the following steps after each ride
Be sure to rinse off any deter- scratching. Some cleaning in the rain, near the sea or on salt-
gent residue using plenty of compounds for plastic may sprayed roads.
1 water, as it is harmful to plastic leave scratches on the wind-
parts. shield. Test the product on a TIP
2 ● Do not use any harsh chemical small hidden part of the wind-
Salt sprayed on roads in the winter
products on plastic parts. Be shield to make sure that it does
may remain well into spring.
3
sure to avoid using cloths or not leave any marks. If the
sponges which have been in windshield is scratched, use a
1. Clean the scooter with cold water
contact with strong or abrasive quality plastic polishing com-
4 and a mild detergent after the en-
cleaning products, solvent or pound after washing.
gine has cooled down. NOTICE:
thinner, fuel (gasoline), rust Do not use warm water since it
5 removers or inhibitors, brake increases the corrosive action
fluid, antifreeze or electrolyte. After normal use
of the salt.[ECA10791]
● Do not use high-pressure Remove dirt with warm water, a mild
6 2. Apply a corrosion protection
washers or steam-jet cleaners detergent, and a soft, clean sponge,
spray on all metal, including
since they cause water seep- and then rinse thoroughly with clean
chrome- and nickel-plated, sur-
7 age and deterioration in the water. Use a toothbrush or bottlebrush
faces to prevent corrosion.
following areas: seals (of wheel for hard-to-reach areas. Stubborn dirt
8 and swingarm bearings, fork and insects will come off more easily
After cleaning
and brakes), electric compo- if the area is covered with a wet cloth
1. Dry the scooter with a chamois or
nents (couplers, connectors, for a few minutes before cleaning.
9 an absorbing cloth.
instruments, switches and 2. Use a chrome polish to shine
lights), breather hoses and After riding in the rain, near the sea or
chrome, aluminum and stainless-
vents. on salt-sprayed roads
steel parts, including the exhaust
● For vehicles equipped with a Since sea salt or salt sprayed on the
system. (Even the thermally in-
windshield: Do not use strong roads during winter are extremely cor-

7-2

4P9-F8199-E5_CS.indd 7-2 2011/09/06 14:18:41


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EAU25991

SCOOTER CARE AND STORAGE


duced discoloring of stainless- ● Before operating the vehicle, the lens.
steel exhaust systems can be test its braking performance
removed through polishing.) and cornering behavior.
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro- ECA10800 1
tection spray on all metal, includ- NOTICE
ing chrome- and nickel-plated, ● Apply spray oil and wax spar- 2
surfaces. ingly and make sure to wipe off
4. Use spray oil as a universal any excess.
3
cleaner to remove any remaining ● Never apply oil or wax to any
dirt. rubber and plastic parts, but
5. Touch up minor paint damage treat them with a suitable care 4
caused by stones, etc. product.
6. Wax all painted surfaces. ● Avoid using abrasive polishing 5
7. Let the scooter dry completely compounds as they will wear
before storing or covering it. away the paint.
EWA10942 6
WARNING
Contaminants on the brakes or TIP 7
tires can cause loss of control.
● Consult a Yamaha dealer for ad-
● Make sure that there is no oil
vice on what products to use. 8
or wax on the brakes or tires.
● Washing, rainy weather or humid
If necessary, clean the brake
climates can cause the headlight 9
discs and brake linings with a
lens to fog. Turning the headlight
regular brake disc cleaner or
on for a short period of time will
acetone, and wash the tires
help remove the moisture from
with warm water and a mild de-
tergent.

7-3

4P9-F8199-E5_CS.indd 7-3 2011/09/06 14:18:41


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EAU25991

SCOOTER CARE AND STORAGE


EAU36563
2. Fill up the fuel tank and add fuel gine over.[EWA10951]
Storage stabilizer (if available) to prevent 4. Lubricate all control cables and
Short-term the fuel tank from rusting and the the pivoting points of all levers
Always store your scooter in a cool, fuel from deteriorating. and pedals as well as of the
1 dry place and, if necessary, protect 3. Perform the following steps to sidestand/centerstand.
it against dust with a porous cover. protect the cylinder, piston rings, 5. Check and, if necessary, correct
2 Be sure the engine and the exhaust etc. from corrosion. the tire air pressure, and then
system are cool before covering the a. Remove the spark plug cap lift the scooter so that both of its
scooter. and spark plug. wheels are off the ground. Alter-
3 ECA10820
b. Pour a teaspoonful of engine natively, turn the wheels a little
NOTICE
oil into the spark plug bore. every month in order to prevent
4 ● Storing the scooter in a poorly c. Install the spark plug cap onto the tires from becoming degraded
ventilated room or covering it the spark plug, and then place in one spot.
with a tarp, while it is still wet, the spark plug on the cylinder 6. Cover the muffler outlet with a
5
will allow water and humidity to head so that the electrodes are plastic bag to prevent moisture
seep in and cause rust. grounded. (This will limit spark- from entering it.
6 ● To prevent corrosion, avoid ing during the next step.) 7. Remove the battery and fully
damp cellars, stables (because d. Turn the engine over several charge it. Store it in a cool,
7 of the presence of ammonia) times with the starter. (This will dry place and charge it once a
and areas where strong chemi- coat the cylinder wall with oil.) month. Do not store the battery
cals are stored. e. Remove the spark plug cap in an excessively cold or warm
8
from the spark plug, and then place [less than 0 °C (30 °F) or
Long-term install the spark plug and the more than 30 °C (90 °F)]. For
9 Before storing your scooter for several spark plug cap. WARNING! more information on storing the
months: To prevent damage or injury battery, see page 6-24.
1. Follow all the instructions in the from sparking, make sure to
“Care” section of this chapter. ground the spark plug elec-
trodes while turning the en-

7-4

4P9-F8199-E5_CS.indd 7-4 2011/09/06 14:18:41


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EAU25991

SCOOTER CARE AND STORAGE


TIP
Make any necessary repairs before
storing the scooter.
1

7-5

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SPECIFICATIONS
EAU50915 Engine oil Fuel tank capacity
Dimensions Recommended brand 7.4 L (1.96 US gal, 1.63 Imp.gal)
Overall length YAMALUBE Throttle body
1855 mm (73.0 in) Type ID mark
Overall width SAE 10W-30, 10W-40, 10W-50, 15W-40, 4P91 00
1
685 mm (27.0 in) 20W-40 or 20W-50 Manufacturer
Overall height 0 10 30 50 70 90 110 130 ˚F MIKUNI
2 1130 mm (44.5 in) Spark plug(s)
SAE 10W-30
Seat height Manufacturer/model
785 mm (30.9 in) SAE 10W-40 NGK/CR7E
3 Wheelbase SAE 10W-50 Spark plug gap
1295 mm (51.0 in) SAE 15W-40 0.7-0.8 mm (0.028-0.031 in)
Ground clearance Clutch
4 113 mm (4.45 in) SAE 20W-40
Clutch type
Minimum turning radius SAE 20W-50 Dry, centrifugal automatic
1900 mm (74.8 in) –20 –10 0 10 20 30 40 50 ˚C Transmission
5 Weight Recommended engine oil grade Primary reduction ratio
Curb weight API service SG type or higher, JASO 1.000
120 kg (265 lb) standard MA Secondary reduction ratio
6
Engine Engine oil quantity 9.744 (38/13 × 40/12)
Engine type Periodic oil change Final drive
7 Air cooled 4-stroke, SOHC 0.90 L (0.95 US qt, 0.79 Imp.qt) Gear
Cylinder arrangement Transmission type
Final transmission oil
Single cylinder V-belt automatic
Type
8 Displacement Chassis
SAE 10W-30 type SE motor oil
125 cm3 Frame type
Quantity
Bore x stroke Backbone
0.11 L (0.12 US qt, 0.10 Imp.qt)
9 52.4 x 57.9 mm (2.06 x 2.28 in) Caster angle
Compression ratio
Air filter
Air filter element 27.00 degree
10.00 :1 Trail
Wet element
Starting system 90 mm (3.5 in)
Electric starter and kickstarter Fuel
Recommended fuel Front tire
Lubrication system
Regular unleaded gasoline only Type
Wet sump Tubeless
8-1

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SPECIFICATIONS
Size Rear wheel Charging system
110/70-12 47L Wheel type AC magneto
Manufacturer/model Cast wheel Battery
CHENG SHIN / C-992N Rim size Model
Rear tire J12 X MT3.00 MF (YT7B-BS)
1
Type Front brake Voltage, capacity
Tubeless Type 12 V, 6.5 Ah
Size Single disc brake Headlight 2
120/70-12 58L Operation Bulb type
Manufacturer/model Right hand operation Halogen bulb
CHENG SHIN / C-6007 Recommended fluid Bulb voltage, wattage x quantity 3
Loading DOT 4 Headlight
Maximum load Rear brake 12 V, 60 W/55 W x 1
157 kg (346 lb) Type Tail/brake light 4
Tire air pressure (measured on cold Drum brake 12 V, 5.0 W/21.0 W x 1
tires) Operation Front turn signal light
Left hand operation 12 V, 10.0 W x 2 5
Loading condition
0-90 kg (0-198 lb) Front suspension Rear turn signal light
Front Type 12 V, 10.0 W x 2
6
175 kPa (1.75 kgf/cm2, 25 psi, 1.75 bar) Telescopic fork Auxiliary light
Rear Spring/shock absorber type 12 V, 5.0 W x 2
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar) Coil spring/oil damper Meter lighting 7
Loading condition Wheel travel LED x 2
90 kg - maximum load 78.0 mm (3.07 in) High beam indicator light
Front Rear suspension LED x 1 8
200 kPa (2.00 kgf/cm2, 29 psi, 2.00 bar) Type Turn signal indicator light
Rear Unit swing LED x 1
225 kPa (2.25 kgf/cm2, 33 psi, 2.25 bar) Spring/shock absorber type Fuses 9
Front wheel Coil spring/oil damper Main fuse
Wheel type Wheel travel 20.0 A
Cast wheel 95.5 mm (3.76 in) Headlight fuse
Rim size Electrical system 15.0 A
J12 X MT2.75 Ignition system Taillight fuse
TCI 7.5 A
8-2

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SPECIFICATIONS
Signaling system fuse
15.0 A
Ignition fuse
7.5 A
Backup fuse
1
7.5 A
Spare fuse
2 20.0 A x 1
Spare fuse
7.5 A x 1
3 Spare fuse
15.0 A x 1

8-3

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EAU26343

CONSUMER INFORMATION
EAU48612 EAU26410 EAUT1440

Identification numbers Vehicle identification number Model label


Record the vehicle identification num- 1
ber and model label information in 1
the spaces provided below for assis- 1
tance when ordering spare parts from
a Yamaha dealer or for reference in 2
case the vehicle is stolen.
3
VEHICLE IDENTIFICATION NUM-
BER: ZAUM00** ZAUM00**

1. Vehicle identification number 1. Model label 4


The vehicle identification number is The model label is affixed to the inside
stamped into the frame. of the storage compartment. (See 5
page 3-10.) Record the information
MODEL LABEL INFORMATION: TIP on this label in the space provided. 6
This information will be needed when
The vehicle identification number is
ordering spare parts from a Yamaha
used to identify your motorcycle and 7
dealer.
may be used to register your motorcy-
cle with the licensing authority in your
8
area.

9-1

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INDEX
A H Starting the engine .................................... 5-1
Acceleration and deceleration................... 5-2 Handlebar switches................................... 3-5 Start switch ............................................... 3-6
Air filter and V-belt case air filter Headlight bulb, replacing ........................ 6-27 Steering, checking .................................. 6-23
elements ............................................... 6-13 High beam indicator light .......................... 3-2 Storage ..................................................... 7-4
Auxiliary light bulb, replacing .................. 6-29 Horn switch ............................................... 3-6 Storage compartments............................ 3-10
B I T
Battery..................................................... 6-24 Identification numbers ............................... 9-1 Tail/brake light bulb or rear turn signal light
Brake fluid, changing .............................. 6-20 Ignition circuit cut-off system................... 3-12 bulb, replacing ...................................... 6-28
Brake fluid level, checking ...................... 6-19 Indicator and warning lights ...................... 3-2 Throttle grip and cable, checking and
Brake lever, front....................................... 3-6 K lubricating ............................................. 6-21
Brake lever, rear ....................................... 3-6 Keyhole cover ........................................... 3-2 Throttle grip free play, checking .............. 6-15
Brake levers, lubricating.......................... 6-21 Kickstarter ................................................. 3-9 Tires ........................................................ 6-16
Brake lever free play, checking ............... 6-18 M Tool kit ...................................................... 6-2
Brake pads and shoes, checking ............ 6-19 Maintenance, emission control system ..... 6-3 Troubleshooting ...................................... 6-29
Braking ...................................................... 5-2 Maintenance and lubrication, periodic ...... 6-4 Troubleshooting chart ............................. 6-31
C Main switch/steering lock .......................... 3-1 Turn signal indicator light .......................... 3-2
Cables, checking and lubricating ............ 6-21 Matte color, caution................................... 7-1 Turn signal light bulb (front), replacing.... 6-28
Care .......................................................... 7-1 Model label................................................ 9-1 Turn signal switch ..................................... 3-6
Catalytic converters .................................. 3-9 Multi-function display ................................ 3-3 V
Centerstand and sidestand, checking and P Valve clearance ...................................... 6-15
lubricating ............................................. 6-22 Panels, removing and installing ................ 6-7 Vehicle identification number .................... 9-1
D Parking ...................................................... 5-4 W
Dimmer switch .......................................... 3-6 Part locations ............................................ 2-1 Wheels .................................................... 6-17
E R Wheel bearings, checking ....................... 6-24
Engine break-in ......................................... 5-3 Rear brake lever free play, adjusting ...... 6-18
Engine oil and oil strainer........................ 6-10 S
Engine trouble warning light...................... 3-2 Safe-riding points ...................................... 1-5
F Safety information ..................................... 1-1
Final transmission oil .............................. 6-12 Seat......................................................... 3-10
Front fork, checking ................................ 6-23 Sidestand ................................................ 3-11
Fuel ........................................................... 3-7 Spark plug, checking................................. 6-8
Fuel consumption, tips for reducing .......... 5-3 Specifications ............................................ 8-1
Fuel tank cap ............................................ 3-7 Speedometer ............................................ 3-3
Fuses, replacing...................................... 6-26 Starting off................................................. 5-2

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INDEX

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INDEX

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INDEX

4P9-F8199-E5_CS.indd 9-5 2011/09/06 14:18:42


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PRINTED IN TAIWAN
2011.10-0.8 × 1 !
(E)

4P9-F8199-E5_CS.indd 9-6 2011/09/06 14:31:04

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