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EAU57142

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL
SPARK
T115FL/FLS/FLSE/FLSEC
1FP-F8199-E5

DIC183
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EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the T115FL/FLS/FLSE/FLSEC, you are benefiting from Yamaha’s vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your T115FL/FLS/FLSE/FLSEC. The
Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to
safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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Important manual information

EAU37432

T115FL/FLS/FLSE/FLSEC
OWNER’S MANUAL
©2017 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
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Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-15
checks ...............................................5-1 Wheels .......................................... 7-16
Safety information............................ 2-1 Checking the brake lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-17
Helmets .......................................... 2-6 points .................................................6-1 Adjusting the brake pedal
Starting and warming up free play..................................... 7-18
Description ....................................... 3-1 a cold engine ...............................6-1 Brake light switches ..................... 7-18
Left view ......................................... 3-1 Shifting ............................................6-2 Checking the front and rear
Right view....................................... 3-2 Tips for reducing fuel brake shoes (T115FL)................ 7-19
Controls and instruments ............... 3-3 consumption................................6-3 Checking the front brake pads
Engine break-in ...............................6-3 and rear brake shoes
Instrument and control functions... 4-1 Parking ............................................6-4 (T115FLS/FLSE/FLSEC)............ 7-19
Main switch/steering lock............... 4-1 Checking the brake fluid level
Keyhole cover................................. 4-2 Periodic maintenance and (T115FLS/FLSE/FLSEC)............ 7-20
Indicator lights and warning light ... 4-3 adjustment ........................................7-1 Changing the brake fluid
Speedometer unit........................... 4-3 Owner’s tool kit ...............................7-1 (T115FLS/FLSE/FLSEC)............ 7-21
Fuel gauge...................................... 4-4 Periodic maintenance chart for Drive chain slack........................... 7-21
Handlebar switches........................ 4-4 the emission control system........7-2 Cleaning and lubricating the
Shift pedal ...................................... 4-5 General maintenance and drive chain................................. 7-23
Brake lever...................................... 4-5 lubrication chart...........................7-3 Checking and lubricating the
Brake pedal .................................... 4-5 Removing and installing the cables........................................ 7-23
Fuel tank cap.................................. 4-6 cowlings and panel......................7-7 Checking and lubricating the
Fuel................................................. 4-6 Checking the spark plug .................7-8 throttle grip and cable end........ 7-24
Catalytic converter ......................... 4-8 Engine oil and oil filter element .......7-9 Checking and lubricating the
Kickstarter ...................................... 4-8 Replacing the air filter element brake lever................................. 7-24
Seat ................................................ 4-9 and cleaning the check hoses ...7-12 Checking and lubricating the
Helmet holders ............................... 4-9 Adjusting the engine idling brake pedal ............................... 7-24
Storage compartment .................. 4-10 speed.........................................7-13 Checking and lubricating the
Sidestand ..................................... 4-10 Adjusting the throttle grip centerstand and sidestand........ 7-25
free play .....................................7-14 Lubricating the swingarm
Valve clearance .............................7-14 pivots......................................... 7-25
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Table of contents
Checking the front fork..................7-26
Checking the steering ...................7-26
Checking the wheel bearings ........7-27
Battery ...........................................7-27
Replacing the fuse.........................7-28
Replacing the headlight bulb.........7-29
Tail/brake light...............................7-30
Replacing a front turn signal
light bulb ....................................7-30
Rear turn signal light bulb .............7-31
Front wheel....................................7-31
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting chart ...................7-37

Motorcycle care and storage ..........8-1


Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1

Index ................................................11-1
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Location of important labels


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2 3 4

ZAUV0644

1-1
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Location of important labels


1 2 1

100kPa=1bar kPa, psi kPa, psi


200, 29 225, 33

200, 29 280, 41
2VP-F1668-00

1-2
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Safety information
EAUU1072
Safe Riding pears to be very effective in reduc-
Perform the pre-operation checks ing the chance of this type of
each time you use the vehicle to make accident.
2 Be a Responsible Owner sure it is in safe operating condition. Therefore:
As the vehicle’s owner, you are re- Failure to inspect or maintain the vehi- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- cle properly increases the possibility of • Use extra caution when you are
ation of your motorcycle. an accident or equipment damage. approaching and passing
Motorcycles are single-track vehicles. See page 5-1 for a list of pre-operation through intersections, since in-
Their safe use and operation are de- checks. tersections are the most likely
pendent upon the use of proper riding  This motorcycle is designed to places for motorcycle accidents
techniques as well as the expertise of carry the operator and a passen- to occur.
the operator. Every operator should ger. • Ride where other motorists can
know the following requirements be- see you. Avoid riding in another
fore riding this motorcycle. TIP
motorist’s blind spot.
He or she should: Although this motorcycle is designed
 Many accidents involve inexperi-
 Obtain thorough instructions from to carry a passenger, always comply
enced operators. In fact, many op-
a competent source on all aspects with the local regulations.
erators who have been involved in
of motorcycle operation.  The failure of motorists to detect accidents do not even have a cur-
 Observe the warnings and mainte- and recognize motorcycles in traf- rent driver’s license.
nance requirements in this Own- fic is the predominating cause of • Make sure that you are qualified
er’s Manual. automobile/motorcycle accidents. and that you only lend your mo-
 Obtain qualified training in safe Many accidents have been torcycle to other qualified oper-
and proper riding techniques. caused by an automobile driver ators.
 Obtain professional technical ser- who did not see the motorcycle. • Know your skills and limits.
vice as indicated in this Owner’s Making yourself conspicuous ap- Staying within your limits may
Manual and/or when made neces- help you to avoid an accident.
sary by mechanical conditions. • We recommend that you prac-
tice riding your motorcycle
where there is no traffic until you
2-1
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Safety information
have become thoroughly famil- feet on the passenger footrests.  Never wear loose-fitting clothes,
iar with the motorcycle and all of Never carry a passenger unless otherwise they could catch on the
its controls. he or she can firmly place both control levers or wheels and cause
 Many accidents have been feet on the passenger footrests. injury or an accident. 2
caused by error of the motorcycle  Never ride under the influence of  Always wear protective clothing
operator. A typical error made by alcohol or other drugs. that covers your legs, ankles, and
the operator is veering wide on a  This motorcycle is designed for feet. The engine or exhaust sys-
turn due to excessive speed or un- on-road use only. It is not suitable tem become very hot during or af-
dercornering (insufficient lean an- for off-road use. ter operation and can cause
gle for the speed). burns.
• Always obey the speed limit and Protective Apparel  A passenger should also observe
never travel faster than warrant- The majority of fatalities from motorcy- the above precautions.
ed by road and traffic condi- cle accidents are the result of head in-
tions. juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
• Always signal before turning or single most critical factor in the pre- All engine exhaust contains carbon
changing lanes. Make sure that vention or reduction of head injuries. monoxide, a deadly gas. Breathing
other motorists can see you.  Always wear an approved helmet. carbon monoxide can cause head-
 The posture of the operator and  Wear a face shield or goggles. aches, dizziness, drowsiness, nausea,
passenger is important for proper Wind in your unprotected eyes confusion, and eventually death.
control. could contribute to an impairment Carbon Monoxide is a colorless, odor-
• The operator should keep both of vision that could delay seeing a less, tasteless gas which may be
hands on the handlebar and hazard. present even if you do not see or smell
both feet on the operator foot-  The use of a jacket, substantial any engine exhaust. Deadly levels of
rests during operation to main- shoes, trousers, gloves, etc., is ef- carbon monoxide can collect rapidly
tain control of the motorcycle. fective in preventing or reducing and you can quickly be overcome and
• The passenger should always abrasions or lacerations. unable to save yourself. Also, deadly
hold onto the operator, the seat levels of carbon monoxide can linger
strap or grab bar, if equipped, for hours or days in enclosed or poorly
with both hands and keep both ventilated areas. If you experience any
2-2
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Safety information
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
2 MENT. The total weight of the operator, pas- • Properly adjust the suspension
 Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
 Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 153 kg (337 lb) fork, or front fender. Such items
such as barns, garages, or car- can create unstable handling or
When loading within this weight limit,
ports. a slow steering response.
keep the following in mind:
 Do not run engine outdoors where  This vehicle is not designed to
 Cargo and accessory weight
engine exhaust can be drawn into pull a trailer or to be attached to
should be kept as low and close to
a building through openings such a sidecar.
the motorcycle as possible. Se-
as windows and doors.
curely pack your heaviest items as
Genuine Yamaha Accessories
close to the center of the vehicle
Loading Choosing accessories for your vehicle
as possible and make sure to dis-
Adding accessories or cargo to your is an important decision. Genuine
tribute the weight as evenly as
motorcycle can adversely affect stabil- Yamaha accessories, which are avail-
possible on both sides of the mo-
ity and handling if the weight distribu- able only from a Yamaha dealer, have
torcycle to minimize imbalance or
tion of the motorcycle is changed. To been designed, tested, and approved
instability.
avoid the possibility of an accident, use by Yamaha for use on your vehicle.
 Shifting weights can create a sud-
extreme caution when adding cargo or Many companies with no connection
den imbalance. Make sure that
accessories to your motorcycle. Use to Yamaha manufacture parts and ac-
accessories and cargo are se-
extra care when riding a motorcycle cessories or offer other modifications
curely attached to the motorcycle
that has added cargo or accessories. for Yamaha vehicles. Yamaha is not in
Here, along with the information about a position to test the products that
2-3
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Safety information
these aftermarket companies produce.  Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis- 2
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
Aftermarket Parts, Accessories, and steering travel or control opera- operator and may limit control
Modifications tion, or obscure lights or reflec- ability, therefore, such accesso-
While you may find aftermarket prod- tors. ries are not recommended.
ucts similar in design and quality to • Accessories fitted to the han-  Use caution when adding electri-
genuine Yamaha accessories, recog- dlebar or the front fork area can cal accessories. If electrical ac-
nize that some aftermarket accesso- create instability due to improp- cessories exceed the capacity of
ries or modifications are not suitable er weight distribution or aerody- the motorcycle’s electrical sys-
because of potential safety hazards to namic changes. If accessories tem, an electric failure could re-
you or others. Installing aftermarket are added to the handlebar or sult, which could cause a
products or having other modifications front fork area, they must be as dangerous loss of lights or engine
performed to your vehicle that change lightweight as possible and power.
any of the vehicle’s design or operation should be kept to a minimum.
characteristics can put you and others • Bulky or large accessories may Aftermarket Tires and Rims
at greater risk of serious injury or seriously affect the stability of The tires and rims that came with your
death. You are responsible for injuries the motorcycle due to aerody- motorcycle were designed to match
related to changes in the vehicle. namic effects. Wind may at- the performance capabilities and to
Keep the following guidelines in mind, tempt to lift the motorcycle, or provide the best combination of han-
as well as those provided under “Load- the motorcycle may become dling, braking, and comfort. Other
ing” when mounting accessories. unstable in cross winds. These tires, rims, sizes, and combinations

2-4
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Safety information
may not be appropriate. Refer to page  The suspension should be com- EAU57610

7-15 for tire specifications and more in- pressed somewhat by the tie- Further safe-riding points
formation on replacing your tires. downs, if possible, so that the mo-  Be sure to signal clearly when
2 torcycle will not bounce exces- making turns.
Transporting the Motorcycle sively during transport.  Braking can be extremely difficult
Be sure to observe following instruc- on a wet road. Avoid hard braking,
tions before transporting the motorcy- because the motorcycle could
cle in another vehicle. slide. Apply the brakes slowly
 Remove all loose items from the when stopping on a wet surface.
motorcycle.  Slow down as you approach a
 Point the front wheel straight corner or turn. Once you have
ahead on the trailer or in the truck completed a turn, accelerate
bed, and choke it in a rail to pre- slowly.
vent movement.  Be careful when passing parked
 Secure the motorcycle with tie- cars. A driver might not see you
downs or suitable straps that are and open a door in your path.
attached to solid parts of the mo-  Railroad crossings, streetcar rails,
torcycle, such as the frame or up- iron plates on road construction
per front fork triple clamp (and not, sites, and manhole covers be-
for example, to rubber-mounted come extremely slippery when
handlebars or turn signals, or wet. Slow down and cross them
parts that could break). Choose with caution. Keep the motorcycle
the location for the straps carefully upright, otherwise it could slide
so the straps will not rub against out from under you.
painted surfaces during transport.  The brake pads or linings could
get wet when you wash the motor-
cycle. After washing the motorcy-
cle, check the brakes before
riding.
2-5
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Safety information
 Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
 Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
 The helmet must meet the safety
standard “TIS”.
 The helmet size must match the
size of the rider’s head. ZAUU0007

 Never subject a helmet to heavy


shocks. Types of helmets and their usage
 Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-6
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Safety information

ZAUU0004 ZAUU0006

 Full-type: use only for riding at low


to mid-range speeds

ZAUU0005

 Full-face-type: use for riding at


mid-range to high speeds

2-7
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Description
EAU10411

Left view

1 2 3 4 5
3

ZAUV0646 67

1. Front turn signal light (page 7-30)


2. Headlight (page 7-29)
3. Helmet holder (page 4-9)
4. Owner’s tool kit (page 7-1)
5. Tail/brake light (page 7-30)
6. Shift pedal (page 4-5)
7. Engine oil drain bolt (page 7-9)

3-1
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Description
EAU10421

Right view

3 1 2 3 4 5

6 7 8 9

1. Fuel tank cap (page 4-6) 9. Engine oil filter element (page 7-9)
2. Battery (page 7-27)
3. Rear brake light switch (page 7-18)
4. Front brake fluid reservoir (page 7-20)
5. Air filter (page 7-12)
6. Engine oil filler cap (page 7-9)
7. Kickstarter (page 4-8)
8. Brake pedal (page 4-5)

3-2
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Description
EAU10431

Controls and instruments

1 2 3 4 3

20
40
60 80

Km/h
100

120

140
F
4
3
2
5
0 1
160 E

1. Left handlebar switches (page 4-4)


2. Speedometer (page 4-3)
3. Fuel gauge (page 4-4)
4. Right handlebar switch (page 4-4)
5. Throttle grip (page 7-14)
6. Main switch/steering lock (page 4-1)

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Instrument and control functions


EAUU0351
To lock the steering
Main switch/steering lock TIP
The headlight, meter lighting and tail-
light come on automatically when the
engine is started.

EAU10662
OFF
All electrical systems are off. The key
4
can be removed.
EWA10062

ZAUV0233 WARNING
Never turn the key to “OFF” or 1. Turn the handlebars all the way to
The main switch/steering lock controls the left.
the ignition and lighting systems, and is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 2. Push the key in from the “OFF”
used to lock the steering, and is used position, and then turn it to
to open the seat also. The various main be switched off, which may result in
loss of control or an accident. “LOCK” while still pushing it.
switch positions are described below. 3. Remove the key.
TIP EAUU1043
TIP
The main switch is equipped with a LOCK
If the steering will not lock, try turning
keyhole cover. (See page 4-2 for key- The steering is locked, and all electrical
the handlebars back to the right slight-
hole cover opening and closing proce- systems are off. The key can be re-
ly.
dures.) moved.

EAU10641
ON
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.

4-1
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Instrument and control functions


To unlock the steering EAUU0822
To close the keyhole cover
Keyhole cover

1 2 1

ZAUV0304
ZAUV0280
1. “PUSH SHUT” button
Push the key in, and then turn it to 1. Shutter key
“OFF” while still pushing it. 2. Ignition key Press the “PUSH SHUT” button to
EWAU0042
close the keyhole cover.
WARNING To open the keyhole cover
 Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving; otherwise, the electri-
cal systems will be switched off,
which may result in loss of con-
trol or an accident.
 If the vehicle turns over, and af-
ter placing it upright, ensure
that there is no fuel leakage. If ZAUV0281
fuel is leaking, have a Yamaha
dealer check the vehicle. Insert the key head into the keyhole
cover receptacle as shown, and then
turn the key to the right to open the
cover.
4-2
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Instrument and control functions


EAU1100B EAU37612 EAUT1822

Indicator lights and warning Gear position indicator lights “1” “2” Speedometer unit
light “3”, and “4”
The respective indicator light comes
on when the transmission is in the 1st,
6 2nd, 3rd or 4th gear position. 1
EAU11081
High beam indicator light “ ”
4 This indicator light comes on when the
2
high beam of the headlight is switched
5 on. ZAUV0235

ZAUV0234 123 4 1. Speedometer


1. Left turn signal indicator light “ ”
EAUE0261 2. Odometer
Engine trouble warning light “ ”
2. Engine trouble warning light “ ”
This warning light comes on or flashes The speedometer unit is equipped with
3. High beam indicator light “ ”
if a problem is detected in the electrical a speedometer and an odometer. The
4. Right turn signal indicator light “ ”
5. Neutral indicator light “ ” circuit monitoring the engine. If this oc- speedometer shows the riding speed.
6. Gear position indicator light “1” “2” “3” “4” curs, have a Yamaha dealer check the The odometer shows the total distance
self-diagnosis system. traveled.
EAU11032 The electrical circuit of the warning
Turn signal indicator lights “ ” light can be checked by turning the key
and “ ” to “ON”. The warning light should
Each indicator light will flash when its come on for a few seconds, and then
corresponding turn signal lights are go off.
flashing. If the warning light does not come on
initially when the key is turned to “ON”,
EAU11061
Neutral indicator light “ ” or if the warning light remains on, have
This indicator light comes on when the a Yamaha dealer check the electrical
transmission is in the neutral position. circuit.

4-3
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Instrument and control functions


EAU37053 EAU1234H EAU12401

Fuel gauge Handlebar switches Dimmer switch “ / ”


Set this switch to “ ” for the high
Left beam and to “ ” for the low beam.

3 EAU12461
Turn signal switch “ / ”
1 To signal a right-hand turn, push this
2 switch to “ ”. To signal a left-hand
2 turn, push this switch to “ ”. When 4
1 released, the switch returns to the cen-
ZAUV0236 ter position. To cancel the turn signal
1. Fuel gauge ZAUV0237 lights, push the switch in after it has re-
2. Red zone 1. Horn switch “ ” turned to the center position.
2. Turn signal switch “ / ”
The fuel gauge indicates the amount of EAU12501
3. Dimmer switch “ / ”
fuel in the fuel tank. The needle moves Horn switch “ ”
towards “E” (Empty) as the fuel level Right Press this switch to sound the horn.
decreases. When the needle reaches
the red zone, approximately remain in EAU12713
Start switch “ ” (T115FLSE)
the fuel tank. If this occurs, refuel as
Push this switch to crank the engine
soon as possible.
with the starter. See page 6-1 for start-
TIP ing instructions prior to starting the en-
The main switch must be turned to 1 gine.
“ON” for the fuel gauge to display an
accurate fuel level reading.
ZAUV0238
1. Start switch

4-4
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Instrument and control functions


EAU37462 EAU12892 EAU12944

Shift pedal Brake lever Brake pedal

1 1

ZAUV0239 ZAUV0240 ZAUV0282 1


1. Shift pedal 1. Brake lever 1. Brake pedal

The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right
side of the motorcycle. This motorcy- side of the handlebar. To apply the side of the motorcycle. To apply the
cle is equipped with a constant-mesh 4 front brake, pull the lever toward the rear brake, press down on the brake
speed transmission. throttle grip. pedal.
TIP
Use your toes to shift up and your heel
to shift down.

4-5
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Instrument and control functions


EAU37473 EWA11092 EAU13233

Fuel tank cap WARNING Fuel


Make sure that the fuel tank cap is Make sure there is sufficient gasoline in
properly closed after filling fuel. the tank.
EWA10882
Leaking fuel is a fire hazard.
WARNING
2 Gasoline and gasoline vapors are
extremely flammable. To avoid fires
1 and explosions and to reduce the 4
risk of injury when refueling, follow
ZAUV0382 these instructions.
1. Fuel tank cap 1. Before refueling, turn off the en-
2. “ ” mark gine and be sure that no one is sit-
ting on the vehicle. Never refuel
To remove the fuel tank cap while smoking, or while in the vi-
1. Open the seat. (See page 4-9.) cinity of sparks, open flames, or
2. Turn the fuel tank cap counter- other sources of ignition such as
clockwise and pull it off. the pilot lights of water heaters
and clothes dryers.
To install the fuel tank cap 2. Do not overfill the fuel tank.
1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the “ ” marks on the cap
and tank are aligned.
2. Close the seat.

4-6
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Instrument and control functions


ately. If gasoline spills on your skin, ternal engine parts, such as the
2 wash with soap and water. If gaso- valves and piston rings, as well
1
line spills on your clothing, change as to the exhaust system.
your clothes.  When refueling with a different
type of fuel than is in the fuel
EAUU1930 tank, the Flex Fuel system
needs time to recognize the
new fuel. Ride with caution for
4 Recommended fuel:
Regular unleaded gasoline, gaso- the first several minutes after
1. Fuel tank filler tube hol (up to E85 acceptable) switching fuels because the en-
2. Maximum fuel level Fuel tank capacity: gine may hesitate.
4.0 L (1.1 US gal, 0.9 Imp.gal)
3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately TIP
wipe off spilled fuel with a clean,  This model is equipped with the
dry, soft cloth, since fuel may Flex Fuel technology. It is possible
deteriorate painted surfaces or to blend gasoline and gasohol (up
plastic parts. [ECA10072] to E85) in any proportion.
4. Be sure to securely close the fuel  When the vehicle will be used in
tank cap. ambient temperatures under 15
EWA15152

WARNING °C, use gasoline or gasohol of E20


or less to promote better engine
Gasoline is poisonous and can starts.
cause injury or death. Handle gaso-
ECAT1300
line with care. Never siphon gasoline
by mouth. If you should swallow NOTICE
some gasoline or inhale a lot of gas-  Use only the recommended fu-
oline vapor, or get some gasoline in el. The use of leaded gasoline
your eyes, see your doctor immedi- will cause severe damage to in-
4-7
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Instrument and control functions


EAU13434 ECA10702 EAU37651

Catalytic converter NOTICE Kickstarter


This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863

WARNING pairable damage to the catalytic


converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns: 1 4
 Do not park the vehicle near
possible fire hazards such as ZAUV0315
grass or other materials that 1. Kickstarter
easily burn.
 Park the vehicle in a place If the engine fails to start by pushing
where pedestrians or children the start switch, try to start it by using
are not likely to touch the hot the kickstarter. To start the engine, fold
exhaust system. out the kickstarter lever, move it down
 Make sure that the exhaust sys- lightly with your foot until the gears en-
tem has cooled down before gage, and then push it down smoothly
doing any maintenance work. but forcefully.
 Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

4-8
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Instrument and control functions


EAUU0371
To close the seat EAU37482

Seat 1. Fold the seat down, and then push Helmet holders
it down to lock it in place.
To open the seat 2. Remove the key from the main
1. Place the motorcycle on the cen- switch if the motorcycle will be left
terstand. unattended.
2. Insert the key into the main switch,
and then turn it counterclockwise TIP 1
4 to “OPEN”. Make sure that the seat is properly se-
cured before riding.
ZAUV0317
1. Helmet holder

2 The helmet holders are located under


1 the seat.

To secure a helmet to a helmet hold-


er
ZAUV0242
1. Open the seat. (See page 4-9.)
1. Seat lock
2. Seat
2. Attach a helmet to a helmet hold-
er, and then securely close the
TIP seat. WARNING! Never ride with
a helmet attached to the helmet
Do not push inward when turning the
holder, since the helmet may hit
key.
objects, causing loss of control
3. Fold the seat up. and possibly an accident. [EWA10162]

4-9
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Instrument and control functions


To release a helmet from a helmet EAU37892 EAU37491

holder Storage compartment Sidestand


Open the seat, remove the helmet from The sidestand is located on the left
the helmet holder, and then close the side of the frame. Raise the sidestand
seat. 1 or lower it with your foot while holding
the vehicle upright.
EWA14191

WARNING
The vehicle must not be ridden with 4
the sidestand down, or if the side-
ZAUV0318
stand cannot be properly moved up
1. Storage compartment (or does not stay up), otherwise the
sidestand could contact the ground
The storage compartment is located and distract the operator, resulting
under the seat. (See page 4-9.) in a possible loss of control.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.

4-10
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For your safety – pre-operation checks


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 4-6
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-9
• Check vehicle for oil leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-19, 7-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Rear brake • Check pedal free play. 7-18, 7-19, 7-19
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-14, 7-24
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.

5-1
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that operation is smooth.


Control cables 7-23
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-21, 7-23
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-15, 7-16
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth. 5
Brake pedal 7-24
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake lever 7-24
• Lubricate lever pivoting point if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-25
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.

5-2
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Operation and important riding points


EAU15952 EAU58351 EAUV0441

Starting and warming up a


Read the Owner’s Manual carefully to ECAN0072
cold engine
become familiar with all controls. If NOTICE 1. Turn the key to “ON”.
there is a control or function you do not Do not ride through deep water, oth- 2. Shift the transmission into the
understand, ask your Yamaha dealer. erwise the engine may be damaged. neutral position. (See page 6-2.)
EWA10272
Avoid puddles because they may be The neutral indicator light should
WARNING deeper than expected. come on. If not, ask a Yamaha
Failure to familiarize yourself with dealer to check the electrical cir-
the controls can lead to loss of con- TIP cuit.
trol, which could cause an accident The engine cannot be started if the bat- 3. Place the vehicle on the center-
or injury. tery voltage is less than 11.50 volts or stand.
the battery is not installed. EWA14201

6 WARNING
Before starting the engine, make
sure the transmission is in neutral
and that the vehicle is placed on the
centerstand.
4. Start the engine by pushing the
start switch or by pushing the
kickstarter lever down.
5. If the engine fails to start by push-
ing the start switch, try again with
the throttle grip open 1/4 turn (10
mm). Each starting attempt should
be as short as possible to pre-
serve the battery. Do not crank the
engine more than 5 seconds on

6-1
U1FPE5E0.book Page 2 Friday, July 14, 2017 2:28 PM

Operation and important riding points


any one attempt. If the engine EAU37551
 Be sure to fully close the throttle
does not start with the starter mo- Shifting grip when shifting.
tor, try using the kickstarter.  Make sure the neutral indicator
4 light comes on when the trans-
1/4 turn mission is in the neutral posi-
3
(10 mm) 2 tion.
1
N

1
2
ZAUV0243
1. Shift pedal
ZAUV0319
2. Neutral position
ECA11043 6
NOTICE Shifting gears lets you control the
For maximum engine life, never ac- amount of engine power available for
celerate hard when the engine is starting off, accelerating, climbing hills,
cold! etc. When shifting gears, fully return
the throttle grip. The use of the shift
pedal is shown in the illustration.
TIP
The transmission cannot be shifted
from 4th gear to neutral when the en-
gine is running.
ECA15181

NOTICE
 Make sure that the transmission
is completely shifted into gear.

6-2
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Operation and important riding points


EAU16811 EAU16831
150–500 km (90–300 mi)
Tips for reducing fuel con- Engine break-in Avoid prolonged operation above 1/2
sumption There is never a more important period throttle.
Fuel consumption depends largely on in the life of your engine than the period Rev the engine freely through the
your riding style. Consider the follow- between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any
ing tips to reduce fuel consumption: this reason, you should read the fol- time.
 Shift up swiftly, and avoid high en- lowing material carefully. 500–1000 km (300–600 mi)
gine speeds during acceleration. Since the engine is brand new, do not Avoid prolonged operation above 3/4
 Do not rev the engine while shift- put an excessive load on it for the first throttle.
ing down, and avoid high engine 1000 km (600 mi). The various parts in 1000 km (600 mi) and beyond
speeds with no load on the en- the engine wear and polish themselves Avoid prolonged full-throttle operation.
gine. to the correct operating clearances. Vary the engine speed occasionally.
 Turn the engine off instead of let- During this period, prolonged full-throt- NOTICE: After 1000 km (600 mi) of
6 tle operation or any condition that
ting it idle for an extended length operation, the engine oil must be
of time (e.g., in traffic jams, at traf- might result in engine overheating changed, the oil filter cartridge or el-
fic lights or at railroad crossings). must be avoided. ement replaced, and the oil strainer
EAU37793
cleaned. If any engine trouble
should occur during the engine
0–150 km (0–90 mi) break-in period, immediately have a
Avoid prolonged operation above 1/3 Yamaha dealer check the vehicle.
throttle. [ECA10363]

After every hour of operation, stop the


engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

6-3
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Operation and important riding points


EAU17214

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312

WARNING
 Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
 Do not park on a slope or on soft
ground, otherwise the vehicle 6
may overturn, increasing the
risk of a fuel leak and fire.
 Do not park near grass or other
flammable materials which
might catch fire.

6-4
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Periodic maintenance and adjustment


EAU17246 EWA15123 EAU17382

WARNING Owner’s tool kit


Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the  A running engine has moving
vehicle owner/operator. The most im-
1
parts that can catch on body
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic  Running the engine while ser- ZAUV0244
maintenance charts should be simply vicing can lead to eye injury, 1. Owner’s tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The owner’s tool kit is located under
poisoning – possibly leading to
pending on the weather, terrain, geo- the seat. (See page 4-9.)
death. See page 2-2 for more in-
7 graphical location, and individual use, The service information included in this
formation about carbon monox-
the maintenance intervals may need to manual and the tools provided in the
ide.
be shortened. owner’s tool kit are intended to assist
EWA10322 EWA15461
you in the performance of preventive
WARNING WARNING maintenance and minor repairs. How-
Failure to properly maintain the vehi- Brake discs, calipers, drums, and ever, additional tools such as a torque
cle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them.
If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.

7-1
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Periodic maintenance and adjustment


EAUU0621

TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
 From 20000 km, repeat the maintenance intervals starting from 4000 km.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAU55561

Periodic maintenance chart for the emission control system


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months
7
• Check fuel hoses for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
• Replace if necessary.
• Check condition.
√ √ √ √
3 Spark plug • Clean and regap.
• Replace. Every 10000 km (6000 mi)
• Check valve clearance.
4 * Valves √ √
• Adjust if necessary.
5 * Fuel injection • Check engine idle speed. √ √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.

7-2
U1FPE5E0.book Page 3 Friday, July 14, 2017 2:28 PM

Periodic maintenance and adjustment


EAU55575

General maintenance and lubrication chart


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

1 Air filter element • Replace. Every 16000 km (10000 mi)


2 Air filter check hose • Clean. √ √ √ √ √
• Check voltage.
3 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation, fluid level and
Front brake (disc √ √ √ √ √ √
* vehicle for fluid leakage.
brake)
• Replace brake pads. Whenever worn to the limit
4
• Check operation and adjust brake
Front brake (drum √ √ √ √ √ √
* lever free play.
7 brake)
• Replace brake shoes. Whenever worn to the limit
• Check operation and adjust brake
√ √ √ √ √ √
5 * Rear brake pedal free play.
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage.
Brake hose (disc • Check for correct routing and √ √ √ √ √
6 * clamping.
brake)
• Replace. Every 4 years
Brake fluid (disc
7 * • Change. Every 2 years
brake)
* Wheels (cast) • Check runout and for damage. √ √ √ √

8 • Check runout, spoke tightness


* Wheels (spoke) and for damage. √ √ √ √ √
• Tighten spokes if necessary.
7-3
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check tread depth and for dam-


age.
9 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for looseness or
10 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
sive play.
11 * Swingarm
• Lubricate with lithium-soap-
Every 12000 km (7500 mi)
based grease.
• Check chain slack, alignment and
condition. Every 500 km (300 mi) and after washing the motorcycle, riding in the rain or 7
12 Drive chain
• Adjust and thoroughly lubricate riding in wet areas
chain with engine oil.
• Check bearing play and steering
√ √ √ √ √
for roughness.
13 * Steering bearings
• Lubricate with lithium-soap-
Every 12000 km (7500 mi)
based grease.
• Make sure that all nuts, bolts and
14 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
• Lubricate with silicone grease. √ √ √ √ √
shaft (disc brake)
15
Brake lever pivot • Lubricate with lithium-soap-
√ √ √ √ √
shaft (drum brake) based grease.
Brake pedal pivot • Lubricate with lithium-soap-
16 √ √ √ √ √
shaft based grease.
7-4
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check operation.
Sidestand, center-
17 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
• Check operation and for oil leak-
√ √ √ √
18 * Front fork age.
• Change the front fork oil. Every 20000 km (12000 mi)
Shock absorber as- • Check operation and shock ab-
19 * √ √ √ √
semblies sorbers for oil leakage.
• Change.
20 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
7 21
Engine oil filter ele-
• Replace. √ √ √
ment
Front and rear
22 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
23 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
24 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
25 * √ √ √ √ √ √
switches • Adjust headlight beam.

7-5
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Periodic maintenance and adjustment


EAU18681

TIP
 Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

7-6
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Periodic maintenance and adjustment


EAU18732

Removing and installing the 2 1


cowlings and panel 2

3 2 1
1

ZAUV0659 ZAUV0247
1. Screw 1. Cowling B
2. Cowling A 2. Screw
ZAUV0658
1. Cowling A To install a cowling EAU19211

2. Cowling B Panel A
Place the cowling in the original posi-
3. Panel A tion, and then install the screws.
7 To remove the panel
The cowlings and panel shown need to Remove the screws, and then take the
be removed to perform some of the panel off.
maintenance jobs described in this 1 2
chapter. Refer to this section each time
a cowling or panel needs to be re- 1
moved and installed. 2

EAU18983
Cowlings A and B
ZAUV0660
1. Screw
To remove a cowling
2. Rear cowling
Remove the cowling screws, and then ZAUV0649
pull the cowling off as shown. 1. Panel A
2. Screw
7-7
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Periodic maintenance and adjustment


To install the panel EAU19605
To check the spark plug
Place the panel in the original position, Checking the spark plug 1. Check that the porcelain insulator
and then install the screws. The spark plug is an important engine around the center electrode of the
component, which is easy to check. spark plug is a medium-to-light
Since heat and deposits will cause any tan (the ideal color when the vehi-
spark plug to slowly erode, the spark cle is ridden normally).
plug should be removed and checked
in accordance with the periodic main- TIP
tenance and lubrication chart. In addi- If the spark plug shows a distinctly dif-
tion, the condition of the spark plug ferent color, the engine could be oper-
can reveal the condition of the engine. ating improperly. Do not attempt to
diagnose such problems yourself. In-
To remove the spark plug stead, have a Yamaha dealer check
1. Remove the spark plug cap. the vehicle.
2. Remove the spark plug as shown, 2. Check the spark plug for electrode
with the spark plug wrench includ- erosion and excessive carbon or 7
ed in the owner’s tool kit. other deposits, and replace it if
necessary.

Specified spark plug:


NGK/CR6HSA

1 3. Measure the spark plug gap with a


wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation.
ZAUV0287
1. Spark plug cap

7-8
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Periodic maintenance and adjustment


EAUV0455
TIP Engine oil and oil filter ele-
If a torque wrench is not available ment
when installing a spark plug, a good The engine oil level should be checked
estimate of the correct torque is 1/4– before each ride. In addition, the oil
1/2 turn past finger tight. However, the must be changed and the oil filter ele-
spark plug should be tightened to the ment replaced at the intervals specified
specified torque as soon as possible. in the periodic maintenance and lubri-
3. Install the spark plug cap. cation chart.
1. Spark plug gap
To check the engine oil level
Spark plug gap: 1. Place the vehicle on a level sur-
0.6–0.7 mm (0.024–0.028 in) face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
To install the spark plug
7 2. Start the engine, warm it up for
1. Clean the surface of the spark
several minutes, and then turn it
plug gasket and its mating sur-
off.
face, and then wipe off any grime
3. Wait a few minutes until the oil set-
from the spark plug threads.
tles.
2. Install the spark plug with the
4. Remove the oil filler cap and wipe
spark plug wrench, and then tight-
the dipstick clean, insert it back
en it to the specified torque.
into the oil filler hole (without
Tightening torque: screwing it in), and then remove it
Spark plug: again to check the oil level.
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) WARNING! Never remove the
engine oil filler cap after high-
speed operation, otherwise hot
engine oil could spout out and
7-9
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Periodic maintenance and adjustment


cause damage or injury. Always 3. Remove the engine oil filler cap,
let the engine oil cool down suf- the engine oil drain bolt and its
ficiently before removing the oil gasket to drain the oil from the
filler cap. [EWA17640] NOTICE: Do not 1 crankcase.
operate the vehicle until you
know that the engine oil level is
sufficient. [ECA10012] 2
3
ZAUV0289
1. Dipstick
2. Maximum level mark
1 3. Minimum level mark
1
ZAUV0249
5. If the engine oil is below the mini-
1. Engine oil drain bolt
mum level mark, add sufficient oil
of the recommended type to raise 7
ZAUV0288
it to the correct level. TIP
1. Engine oil filler cap
6. Install the oil filler cap. Skip steps 4–6 if the oil filter element is
not being replaced.
TIP To change the engine oil (with or 4. Remove the oil filter element cover
The engine oil should be between the without oil filter element replace- by removing the bolts.
minimum and maximum level marks. ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the engine
to collect the used oil.

7-10
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Periodic maintenance and adjustment


6. Install the oil filter element cover Recommended engine oil:
by installing the bolts, then tight- See page 9-1.
2 ening them to the specified Oil quantity:
1 torque. Oil change:
0.80 L (0.85 US qt, 0.70 Imp.qt)
Tightening torque: With oil filter removal:
Oil filter element cover bolt: 0.85 L (0.90 US qt, 0.75 Imp.qt)
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
ZAUV0290
TIP Be sure to wipe off spilled oil on any
1. Bolt
Make sure that the O-rings are properly parts after the engine and exhaust sys-
2. Oil filter element cover
seated. tem have cooled down.
5. Remove and replace the oil filter ECAW0033
7. Install the engine oil drain bolt and
element and O-rings.
its new gasket, and then tighten NOTICE
1 the bolt to the specified torque.  In order to prevent clutch slip-
7
page (since the engine oil also
Tightening torque: lubricates the clutch), do not
Engine oil drain bolt: mix any chemical additives. Do
20 Nm (2.0 m·kgf, 14 ft·lbf) not use oils with a diesel speci-
2 fication of “CD”. Make sure that
8. Refill with the specified amount of
the engine oil doesn’t contain
the recommended engine oil, and
friction-reducing additives.
then install and tighten the oil filler
ZAUV0291  Make sure that no foreign mate-
cap.
1. Oil filter element rial enters the crankcase.
2. O-ring

7-11
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Periodic maintenance and adjustment


ECA10441 EAUB1282
2. Pull the air filter element out.
NOTICE Replacing the air filter ele- 3. Insert a new air filter element into
After changing the engine oil, be ment and cleaning the check the air filter case as shown.
sure to check the oil pressure as de- hoses NOTICE: Make sure that the air
scribed below. The air filter element should be re- filter element is properly seated
placed at the intervals specified in the in the air filter case. The engine
9. Remove the bleed bolt, start the
periodic maintenance and lubrication should never be operated with-
engine and keep it idling until oil
chart. Replace the air filter element out the air filter element in-
flows out. If no oil comes out after
more frequently if you are riding in un- stalled, otherwise the piston(s)
several minutes, turn the engine
usually wet or dusty areas. In addition, and/or cylinder(s) may become
off immediately and consult a
the air filter check hoses must be fre- excessively worn. [ECA10482]
Yamaha dealer for inspection.
quently checked and cleaned if neces-
10. After checking the oil pressure,
sary.
tighten the bleed bolt with the
specified torque.
To replace the air filter element
1. Remove the air filter case cover by 7
Tightening torque:
Bleed bolt: removing the screws.
7 Nm (0.7 m·kgf, 5.2 ft·lbf)

11. Start the engine, and then let it idle


ZAUV0252
for several minutes while checking 2
it for oil leakage. If oil is leaking, 4. Install the air filter case cover by
immediately turn the engine off installing the screws.
and check for the cause.
12. Turn the engine off, check the oil 1 To clean the air filter check hoses
level and correct it if necessary. 1. Check the hoses shown for accu-
ZAUV0250
mulated dirt, water or oil.
1. Air filter case cover
2. Air filter element

7-12
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Periodic maintenance and adjustment


EAU21341

Adjusting the engine idling


speed
The engine idling speed must be
checked and, if necessary, adjusted as
1 follows at the intervals specified in the a b
periodic maintenance and lubrication
chart. 1
The engine should be warm before
making this adjustment.
1. Air filter check hose 1. Idle adjusting screw
TIP
2. If dirt, water or oil is visible, re-
 The engine is warm when it quick- Engine idling speed:
move the hose, clean it, and then 1400–1600 r/min
ly responds to the throttle.
install it in its original position.
 A diagnostic tachometer is need-
ed to make this adjustment. TIP
7
If the specified idling speed cannot be
1. Attach the tachometer to the
obtained as described above, have a
spark plug lead.
Yamaha dealer make the adjustment.
2. Check the engine idling speed
and, if necessary, adjust it to
specification by turning the throt-
tle stop screw. To increase the en-
gine idling speed, turn the screw in
direction (a). To decrease the en-
gine idling speed, turn the screw in
direction (b).

7-13
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Periodic maintenance and adjustment


EAU48433
3. To increase the throttle grip free EAU21402

Adjusting the throttle grip free play, turn the adjusting nut in di- Valve clearance
play rection (a). To decrease the throt- The valve clearance changes with use,
tle grip free play, turn the adjusting resulting in improper air-fuel mixture
nut in direction (b). and/or engine noise. To prevent this
4. Tighten the locknut and then slide from occurring, the valve clearance
the rubber cover to its original po- must be adjusted by a Yamaha dealer
3
sition. at the intervals specified in the periodic
(b) maintenance and lubrication chart.

(a)
ZAUV0403 2 1
1. Locknut
2. Adjusting nut
3. Throttle grip free play
7
The throttle grip free play should mea-
sure 3.0–7.0 mm (0.12–0.28 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover back.
2. Loosen the locknut.

7-14
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Periodic maintenance and adjustment


EAU70051
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good 1 person:
condition at all times and replace them Front:
at the appropriate time with the speci- 200 kPa (2.00 kgf/cm2, 29 psi)
Rear:
fied tires. 225 kPa (2.25 kgf/cm2, 33 psi)
2 persons:
1. Tire sidewall
Tire air pressure Front:
200 kPa (2.00 kgf/cm2, 29 psi) 2. Tire wear indicator
The tire air pressure should be
Rear: 3. Tire tread depth
checked and, if necessary, adjusted
280 kPa (2.80 kgf/cm2, 41 psi)
before each ride. Maximum load*: The tires must be checked before each
7 EWA10504
153 kg (337 lb) ride. If the tire shows crosswise lines
WARNING * Total weight of rider, passenger, (minimum tread depth), if the tire has a
Operation of this vehicle with im- cargo and accessories nail or glass fragments in it, or if the
proper tire pressure may cause se- EWA10512
sidewall is cracked, have a Yamaha
vere injury or death from loss of WARNING dealer replace the tire immediately.
control.
 The tire air pressure must be Never overload your vehicle. Opera- Minimum tire tread depth (front and
checked and adjusted on cold tion of an overloaded vehicle could rear):
cause an accident. 1.0 mm (0.04 in)
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-15
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Periodic maintenance and adjustment


EWA10563
Tires age, even if they have not been EAUU0292

WARNING used or have only been used occasion- Wheels


 It is dangerous to ride with a ally. Cracking of the tread and sidewall To maximize the performance, durabil-
worn-out tire. When a tire tread rubber, sometimes accompanied by ity, and safe operation of your motor-
begins to show crosswise lines, carcass deformation, is an evidence of cycle, note the following points
have a Yamaha dealer replace ageing. Old and aged tires shall be regarding the specified wheels.
the tire immediately. checked by tire specialists to ascertain  The wheel rims should be
 The replacement of all wheel their suitability for further use. checked for cracks, bends or
and brake-related parts, includ- EWA10462 warpage, and the spokes for
ing the tires, should be left to a WARNING looseness (for spoke wheel mod-
Yamaha dealer, who has the The front and rear tires should be of el) or damage before each ride. If
necessary professional knowl- the same make and design, other- any damage is found, have a
edge and experience. wise the handling characteristics of Yamaha dealer replace the wheel.
 It is not recommended to patch the vehicle may be different, which Do not attempt even the smallest
a punctured tube. If unavoid- could lead to an accident. repair to the wheel. A deformed or
able, however, patch the tube cracked wheel must be replaced. 7
After extensive tests, only the tires list-  The wheel should be balanced
very carefully and replace it as
ed below have been approved for this whenever either the tire or wheel
soon as possible with a high-
model by Yamaha. has been changed or replaced. An
quality product.
 Ride at moderate speeds after unbalanced wheel can result in
Front tire: poor performance, adverse han-
changing a tire since the tire Size:
surface must first be “broken 70/90-17 M/C 38P dling characteristics, and a short-
in” for it to develop its optimal Manufacturer/model: ened tire life.
characteristics. MAXXIS/M6230
Rear tire:
Size:
Tire information 80/90-17 M/C 50P
This model is equipped with tube tires. Manufacturer/model:
MAXXIS/M6230

7-16
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Periodic maintenance and adjustment


EAU58371
(a). To decrease the brake lever free T115FLS/FLSE/FLSEC
Checking the brake lever free play, turn the adjusting nut in direction
play (b). 1
Measure the brake lever free play as
shown.

T115FL 1

(b)
1 ZAUV0256
1. No brake lever free play
ZAUV0385 (a)
There should be no free play at the
1. Brake lever free play adjusting nut
brake lever end. If there is free play,
EWA10651
have a Yamaha dealer inspect the
7 WARNING brake system.
ZAUV0255
EWA14212
1. Brake lever free play If proper adjustment cannot be ob-
tained as described, have a Yamaha WARNING
Brake lever free play: dealer make this adjustment. A soft or spongy feeling in the brake
10.0–20.0 mm (0.39–0.79 in) lever can indicate the presence of
air in the hydraulic system. If there is
Periodically check the brake lever free air in the hydraulic system, have a
play and, if necessary, adjust it as fol- Yamaha dealer bleed the system be-
lows. fore operating the vehicle. Air in the
To increase the brake lever free play, hydraulic system will diminish the
turn the brake lever free play adjusting braking performance, which may re-
nut at the brake shoe plate in direction sult in loss of control and an acci-
dent.

7-17
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Periodic maintenance and adjustment


EAU39815 EAU22274

Adjusting the brake pedal free Brake light switches


play
Measure the brake pedal free play at 1
the brake pedal end as shown. (b) (a)

(a) 1 2
ZAUV0257
(b)
1. Brake pedal free play adjusting nut
1 ZAUV0293
EWA10681
1. Rear brake light switch
WARNING 2. Rear brake light switch adjusting nut
ZAUV0292  After adjusting the drive chain
The brake light, which is activated by
1. Brake pedal free play slack or removing and installing
the brake pedal and brake lever, 7
the rear wheel, always check
should come on just before braking
Brake pedal free play: the brake pedal free play.
takes effect. If necessary, adjust the
20.0–30.0 mm (0.79–1.18 in)  If proper adjustment cannot be
rear brake light switch as follows, but
obtained as described, have a
Periodically check the brake pedal free the front brake light switch should be
Yamaha dealer make this ad-
play and, if necessary, adjust it as fol- adjusted by a Yamaha dealer.
justment.
lows. Turn the rear brake light switch adjust-
 After adjusting the brake pedal
To increase the brake pedal free play, ing nut while holding the rear brake
free play, check the operation of
turn the brake pedal free play adjusting light switch in place. To make the
the brake light.
nut at the brake rod in direction (a). To brake light come on earlier, turn the ad-
decrease the brake pedal free play, justing nut in direction (a). To make the
turn the adjusting nut in direction (b). brake light come on later, turn the ad-
justing nut in direction (b).

7-18
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Periodic maintenance and adjustment


EAUU1423
The front and rear brake shoes must be EAU22382

Checking the front and rear checked for wear at the intervals spec- Checking the front brake pads
brake shoes (T115FL) ified in the periodic maintenance and and rear brake shoes
lubrication chart. The front and rear (T115FLS/FLSE/FLSEC)
1 2 brakes are provided with a wear indi- The front brake pads and the rear
cator, which allows you to check the brake shoes must be checked for wear
brake shoe wear without having to dis- at the intervals specified in the periodic
assemble the brake. To check the maintenance and lubrication chart.
brake shoe wear, check the position of
the wear indicator while applying the EAU22432
Front brake pads
brake. If a brake shoe has worn to the
ZAUV0260 point that the wear indicator reaches
1. Brake shoe wear limit line the wear limit line, have a Yamaha
2. Brake shoe wear indicator dealer replace the brake shoes as a
set. 1
7 1
1
2

ZAUV0258
9
1. Brake pad wear indicator groove

Each front brake pad is provided with


wear indicator grooves, which allow
ZAUV0259
you to check the brake pad wear with-
1. Brake shoe wear limit line
out having to disassemble the brake.
2. Brake shoe wear indicator
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear

7-19
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Periodic maintenance and adjustment


indicator grooves have almost disap- EAU37004
 Insufficient brake fluid may al-
peared, have a Yamaha dealer replace Checking the brake fluid level low air to enter the brake sys-
the brake pads as a set. (T115FLS/FLSE/FLSEC) tem, reducing braking
Before riding, check that the brake fluid performance.
EAU22541 is above the minimum level mark.  Clean the filler cap before re-
Rear brake shoes Check the brake fluid level with the top moving. Use only DOT 3 or DOT
of the reservoir level. Replenish the 4 brake fluid from a sealed con-
1 brake fluid if necessary. tainer.
2  Use only the specified brake flu-
id; otherwise, the rubber seals
1 may deteriorate, causing leak-
9

age.
 Refill with the same type of
brake fluid. Adding a brake fluid
ZAUV0259 other than DOT 3 or DOT 4 may
1. Brake shoe wear limit line result in a harmful chemical re- 7
2. Brake shoe wear indicator action.
ZAUV0661

The rear brake is provided with a wear 1. Minimum level mark  Be careful that water does not
indicator, which allows you to check enter the brake fluid reservoir
the brake shoe wear without having to Specified brake fluid: when refilling. Water will signifi-
DOT 3 or DOT 4 cantly lower the boiling point of
disassemble the brake. To check the
brake shoe wear, check the position of EWA15981
the fluid and may result in vapor
the wear indicator while applying the lock.
WARNING
brake. If a brake shoe has worn to the ECA17641
Improper maintenance can result in
point that the wear indicator reaches NOTICE
loss of braking ability. Observe
the wear limit line, have a Yamaha Brake fluid may damage painted
these precautions:
dealer replace the brake shoes as a surfaces or plastic parts. Always
set. clean up spilled fluid immediately.

7-20
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Periodic maintenance and adjustment


As the brake pads wear, it is normal for EAU22724 EAU22762

the brake fluid level to gradually go Changing the brake fluid Drive chain slack
down. A low brake fluid level may indi- (T115FLS/FLSE/FLSEC) The drive chain slack should be
cate worn brake pads and/or brake Have a Yamaha dealer change the checked before each ride and adjusted
system leakage; therefore, be sure to brake fluid at the intervals specified in if necessary.
check the brake pads for wear and the the periodic maintenance and lubrica-
EAU49263
brake system for leakage. If the brake tion chart. In addition, have the oil seals To check the drive chain slack
fluid level goes down suddenly, have a of the brake master cylinder and cali- 1. Place the motorcycle on the side-
Yamaha dealer check the cause before per as well as the brake hose replaced stand.
further riding. at the intervals listed below or whenev-
er they are damaged or leaking. TIP
 Oil seals: Replace every two When checking and adjusting the drive
years. chain slack, there should be no weight
 Brake hose: Replace every four on the motorcycle.
years. 2. Shift the transmission into the
7 neutral position.
3. Remove the drive chain slack
check hole cap.
4. Measure the drive chain slack as
shown.

7-21
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Periodic maintenance and adjustment


TIP
12 3 4 Using the alignment marks on each
side of the swingarm, make sure that
a
both drive chain pullers are in the same
position for proper wheel alignment.
b
1 2
3 1
ZAUV0262 ZAUV0263

1. Drive chain slack 1. Locknut (a)


2. Drive chain slack adjusting nut
Drive chain slack: 3. Alignment marks
30.0–40.0 mm (1.18–1.57 in) 4. Axle nut
(b)
5. If the drive chain slack is correct, 3. To tighten the drive chain, turn the
ZAUV0264
install the check hole cap. If the drive chain slack adjusting nut at 7
each end of the swingarm in direc- 1. Locknut
drive chain slack is incorrect, ad- 2. Drive chain slack adjusting nut
just it as follows. tion (a). To loosen the drive chain,
3. Alignment marks
turn the adjusting nut at each end
EAUV0461 of the swingarm in direction (b), 4. Tighten both locknuts, and then
To adjust the drive chain slack and then push the rear wheel for- tighten the axle nut and brake
Consult a Yamaha dealer before ad- ward. NOTICE: Improper drive torque rod nut to their specified
justing the drive chain slack. chain slack will overload the en- torques.
1. Loosen the brake pedal free play gine as well as other vital parts
adjusting nut and the brake torque of the motorcycle and can lead
rod nut. to chain slippage or breakage.
2. Loosen the axle nut, then loosen To prevent this from occurring,
the locknut at each end of the keep the drive chain slack with-
swingarm. in the specified limits. [ECA10572]
7-22
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Periodic maintenance and adjustment


EAU23018 EAU23098
Tightening torques: Cleaning and lubricating the Checking and lubricating the
Locknut:
7 Nm (0.7 m·kgf, 5.2 ft·lbf) drive chain cables
Axle nut: The drive chain must be cleaned and The operation of all control cables and
60 Nm (6.0 m·kgf, 43 ft·lbf) lubricated at the intervals specified in the condition of the cables should be
Brake torque rod nut: the periodic maintenance and lubrica- checked before each ride, and the ca-
19 Nm (1.9 m·kgf, 14 ft·lbf)
tion chart, otherwise it will quickly wear bles and cable ends should be lubri-
out, especially when riding in dusty or cated if necessary. If a cable is
TIP wet areas. Service the drive chain as damaged or does not move smoothly,
When tightening the axle nut, hold the follows. have a Yamaha dealer check or re-
wheel axle with a wrench to keep it ECA10584
place it. WARNING! Damage to the
from turning. NOTICE outer housing of cables may result
5. Adjust the brake pedal free play. The drive chain must be lubricated in internal rusting and cause inter-
(See page 7-18.) WARNING! After after washing the motorcycle, riding ference with cable movement. Re-
adjusting the brake pedal free in the rain or riding in wet areas. place damaged cables as soon as
7 play, check the operation of the possible to prevent unsafe condi-
1. Remove all dirt and mud from the
brake light. [EWA16081] tions. [EWA10712]
drive chain with a brush or cloth.
6. Make sure that the drive chain
TIP Recommended lubricant:
pullers are in the same position, Yamaha cable lubricant or other
the drive chain slack is correct, For a thorough cleaning, have a
suitable cable lubricant
and the drive chain moves Yamaha dealer remove the drive chain
smoothly. and soak it in solvent.
7. Install the drive chain slack check 2. Spray Yamaha chain lubricant or
hole cap. other suitable chain lubricant on
the entire chain, making sure that
all side plates and rollers have
been sufficiently oiled.

7-23
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Periodic maintenance and adjustment


EAUE1191 EAUV0471 EAU23185

Checking and lubricating the Checking and lubricating the Checking and lubricating the
throttle grip and cable end brake lever brake pedal
The operation of the throttle grip The operation of the brake lever should The operation of the brake pedal
should be checked before each ride. In be checked before each ride, and the should be checked before each ride,
addition, the cable end should be lubri- lever pivot should be lubricated if nec- and the pedal pivot should be lubricat-
cated by a Yamaha dealer at the inter- essary. ed if necessary.
vals specified in the periodic
maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or ZAUV0379
7
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe Recommended lubricant: Recommended lubricant:
clean with a moist cloth. For drum brake models: Lithium-soap-based grease
Lithium-soap-based grease
For disk brake models:
Silicone grease

7-24
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Periodic maintenance and adjustment


EAU23215 EAUM1653

Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots
The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.

Recommended lubricant:
Lithium-soap-based grease

ZAUV0380

The operation of the centerstand and


sidestand should be checked before
7 each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
EWA10742

WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.

7-25
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Periodic maintenance and adjustment


EAU23273 EAU45512

Checking the front fork Checking the steering


The condition and operation of the Worn or loose steering bearings may
front fork must be checked as follows cause danger. Therefore, the operation
at the intervals specified in the periodic of the steering must be checked as fol-
maintenance and lubrication chart. lows at the intervals specified in the
periodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, 1. Place the vehicle on the center-
ZAUV0662
ZAUV0265
damage and excessive oil leakage. stand. WARNING! To avoid inju-
ECA10591 ry, securely support the vehicle
To check the operation NOTICE so there is no danger of it falling
1. Place the vehicle on a level sur- If any damage is found or the front over. [EWA10752]
face and hold it in an upright posi- fork does not operate smoothly, 2. Hold the lower ends of the front
tion. WARNING! To avoid injury, have a Yamaha dealer check or re- fork legs and try to move them for-
securely support the vehicle so pair it. ward and backward. If any free 7
there is no danger of it falling play can be felt, have a Yamaha
over. [EWA10752] dealer check or repair the steer-
2. While applying the front brake, ing.
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

ZAUV0266

7-26
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Periodic maintenance and adjustment


EAU23292 EAU23376
working near batteries. In case
Checking the wheel bearings Battery of contact, administer the fol-
The front and rear wheel bearings must lowing FIRST AID.
be checked at the intervals specified in • EXTERNAL: Flush with plenty
the periodic maintenance and lubrica- of water.
tion chart. If there is play in the wheel • INTERNAL: Drink large quan-
hub or if the wheel does not turn tities of water or milk and im-
smoothly, have a Yamaha dealer mediately call a physician.
check the wheel bearings. 1 • EYES: Flush with water for 15
minutes and seek prompt
ZAUV0376 medical attention.
1. Battery terminals  Batteries produce explosive hy-
drogen gas. Therefore, keep
This model is equipped with a VRLA
sparks, flames, cigarettes, etc.,
(Valve Regulated Lead Acid) battery.
away from the battery and pro-
7 There is no need to check the electro-
vide sufficient ventilation when
lyte or to add distilled water. However,
charging it in an enclosed
the battery lead connections need to
space.
be checked and, if necessary, tight-
 KEEP THIS AND ALL BATTER-
ened.
EWA10761
IES OUT OF THE REACH OF
WARNING CHILDREN.
 Electrolyte is poisonous and ECA10621

dangerous since it contains sul- NOTICE


furic acid, which causes severe Never attempt to remove the battery
burns. Avoid any contact with cell seals, as this would permanently
skin, eyes or clothing and al- damage the battery.
ways shield your eyes when

7-27
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Periodic maintenance and adjustment


To charge the battery 2. If the battery will be stored for EAU23463

Have a Yamaha dealer charge the bat- more than two months, check it at Replacing the fuse
tery as soon as possible if it seems to least once a month and fully 2
have discharged. Keep in mind that the charge it if necessary. 1
battery tends to discharge more quick- 3. Fully charge the battery before in-
ly if the vehicle is equipped with op- stallation. NOTICE: When install-
tional electrical accessories. ing the battery, be sure the key
ECA16522
is turned to “OFF”, then connect
NOTICE the positive lead before con-
To charge a VRLA (Valve Regulated necting the negative lead. [ECA16841]
Lead Acid) battery, a special (con- 4. After installation, make sure that ZAUV0267

stant-voltage) battery charger is re- the battery leads are properly con- 1. Spare fuse
quired. Using a conventional battery nected to the battery terminals. 2. Fuse
ECA16531
charger will damage the battery. The fuse holder is located beside the
NOTICE
battery compartment behind panel A. 7
To store the battery Always keep the battery charged. (See page 7-7.)
1. If the vehicle will not be used for Storing a discharged battery can If the fuse is blown, replace it as fol-
more than one month, remove the cause permanent battery damage. lows.
battery, fully charge it, and then 1. Turn the key to “OFF” and turn off
place it in a cool, dry place. all electrical circuits.
NOTICE: When removing the 2. Remove the blown fuse, and then
battery, be sure the key is install a new fuse of the specified
turned to “OFF”, then discon- amperage. WARNING! Do not
nect the negative lead before use a fuse of a higher amperage
disconnecting the positive lead. rating than recommended to
[ECA16303]
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]

7-28
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Periodic maintenance and adjustment


EAU23855
Specified fuse: Replacing the headlight bulb
15.0 A
This model is equipped with a halogen
3. Turn the key to “ON” and turn on bulb headlight. If the headlight bulb
the electrical circuits to check if burns out, replace it as follows.
ECA10651
the devices operate.
NOTICE
4. If the fuse immediately blows
again, have a Yamaha dealer Take care not to damage the follow-
check the electrical system. ing parts:
 Headlight bulb
1. Do not touch the glass part of the bulb.
Do not touch the glass part of
the headlight bulb to keep it free 1. Remove cowling B together with
from oil, otherwise the transpar- the headlight unit. (See page 7-7.)
ency of the glass, the luminosity 2. Disconnect the headlight coupler,
of the bulb, and the bulb life will and then remove the bulb cover.
7 be adversely affected. Thor-
1 2 3 4
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
 Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
ZAUV0268
Do not use a headlight bulb of a
1. Headlight coupler
wattage higher than specified. 2. Rubber cover
3. Headlight bulb holder
4. Headlight bulb

7-29
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Periodic maintenance and adjustment


3. Unhook the headlight bulb holder, EAU43041 EAUU0174

and then remove the burnt-out Tail/brake light Replacing a front turn signal
bulb. If the tail/brake light does not come on, light bulb
4. Place a new headlight bulb into have a Yamaha dealer check its electri- ECA10671

position, and then secure it with cal circuit or replace the bulb. NOTICE
the bulb holder. It is advisable to have a Yamaha
5. Install the headlight bulb cover, dealer perform this job.
and then connect the coupler. 1. Place the motorcycle on the cen-
6. Install the cowling together with terstand.
the headlight unit. 2. Remove cowlings. (See page 7-7.)
7. Have a Yamaha dealer adjust the 3. Remove the socket (together with
headlight beam if necessary. the bulb) by turning it counter-
clockwise.

1
ZAUV0663
ZAUV0270
1. Turn signal light bulb socket

4. Remove the defective bulb by


pulling it out.

7-30
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Periodic maintenance and adjustment


EAUT1331 EAU24361

Rear turn signal light bulb Front wheel


1 If a rear turn signal light does not come
on, have a Yamaha dealer check the EAU57482

electrical circuit or replace the bulb.


To remove the front wheel
(T115FLS/FLSE/FLSEC)
EWA10822

ZAUV0664
WARNING
1. Turn signal light bulb To avoid injury, securely support the
vehicle so there is no danger of it
5. Insert a new bulb into the socket. falling over.
ECAU0081

NOTICE 1. Place the motorcycle on the cen-


If a turn signal light bulb of different terstand.
7 wattage than recommended is used, 2. Disconnect the speedometer ca-
the turn signal light flashing may be ble from the front wheel.
affected.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the cowlings.

2
ZAUV0377
ZAUV0274
1
1. Speedometer cable
2. Axle nut and washer

7-31
U1FPE5E0.book Page 32 Friday, July 14, 2017 2:28 PM

Periodic maintenance and adjustment


3. Remove the axle nut and the Tightening torque:
TIP
washer. Axle nut:
Make sure that there is enough space
4. Pull the wheel axle out, and then 39 Nm (3.9 m·kgf, 28 ft·lbf)
between the brake pads before insert-
remove the wheel. NOTICE: Do
ing the brake disc and that the retainer
not apply the brake after the TIP
in the speedometer gear unit fits over
wheel and brake disc have been When tightening the axle nut, hold the
the slot on the fork leg.
removed, otherwise the brake wheel axle with a wrench to keep it
pads will be forced shut. [ECA11073] from turning.
To install the front wheel 6. While applying the front brake,
(T115FLS/FLSE/FLSEC) push down hard on the handle-
1. Install the speedometer gear unit bars several times to check if the
into the wheel hub so that the pro- front fork compresses and re-
jection on the wheel hub fits in ei- 2 1 bounds smoothly.
ther slot of the speedometer gear 7. Connect the speedometer cable.
unit. 7
ZAUV0274
To remove the front wheel
1. Retainer
2. Slot
(T115FL)
EWA10822

3. Insert the wheel axle, and then in- WARNING


1 stall the washer and the axle nut. To avoid injury, securely support the
4. Take the motorcycle off the cen- vehicle so there is no danger of it
terstand so that the front wheel is falling over.
on the ground.
1. Place the motorcycle on the cen-
5. Tighten the axle nut to the speci-
ZAUV0272 terstand.
fied torque.
1. Speedometer gear unit 2. Disconnect the brake cable at the
wheel hub by loosening the brake
2. Lift the wheel up between the fork
lever free play adjusting nut, then
legs.
7-32
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Periodic maintenance and adjustment


removing the cable from the brake Tightening torque:
camshaft lever and brake shoe Axle nut:
plate. 39 Nm (3.9 m·kgf, 28 ft·lbf)

8. Adjust the brake lever free play.


(See page 7-17.)
4
9. Slide the rubber cover back to its
3 original position.
ZAUV0381

1 2. Lift the wheel up between the fork


2 legs.
ZAUV0273
1. Front brake lever free play adjusting nut TIP
2. Brake cable Make sure that the slot in the brake
3. Speedometer cable shoe plate fits over the retainer on the
7 4. Axle nut fork leg.
3. Disconnect the speedometer ca- 3. Insert the wheel axle from the right
ble by removing the locking clip. hand side, and then install the axle
4. Remove the cotter pin. nut.
5. Remove the axle nut and washer. 4. Lower the front wheel so that it is
6. Pull the wheel axle out, and then on the ground.
remove the wheel. 5. Connect the brake cable at the
brake shoe plate and then at the
To install the front wheel handlebar lever holder.
(T115FL) 6. Connect the speedometer cable
1. Install the brake shoe plate into and install the clip.
the wheel hub as shown. 7. Tighten the axle nut to the speci-
fied torque.
7-33
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Periodic maintenance and adjustment


EAU25081
3. Loosen the locknut and the drive 8. Remove the axle nut and the
Rear wheel chain slack adjusting nut on both washer, and then pull the wheel
EAU57220
ends of the swingarm. axle out.
4. Loosen the brake torque rod nut at
TIP
the brake shoe plate.
Do not remove the washer on the right
To remove the rear wheel 5. Disconnect the brake torque rod
side of the wheel axle so as to not lose
EWA10822 from the brake shoe plate by re-
it.
WARNING moving the cotter pin, the nut, the
To avoid injury, securely support the washer and the bolt. 9. Push the wheel forward, and then
vehicle so there is no danger of it 6. Place the motorcycle on the cen- remove the drive chain from the
falling over. terstand. rear sprocket.
7. Remove the brake pedal free play
1. Remove the lower drive chain cov- TIP
adjusting nut, and then discon-
er by removing the screw. The drive chain does not need to be
nect the brake rod from the brake
2. Loosen the axle nut. disassembled in order to remove and
camshaft lever.
install the wheel. 7
2 1 5 10. Remove the wheel.
6

3 To install the rear wheel


1 1. Install the drive chain onto the rear
sprocket.
4 4 2. Install the wheel by inserting the
2
wheel axle from the right-hand
ZAUV0276 3 side.
ZAUV0277
1. Axle nut and washer
1. Brake camshaft lever TIP
2. Drive chain slack adjusting nut
2. Brake pedal free play adjusting nut Make sure the washer is installed onto
3. Locknut
3. Brake rod the wheel axle before installing the
4. Brake torque rod bolt and nut
4. Brake torque rod bolt and nut
wheel axle.
5. Axle nut and washer
7-34
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Periodic maintenance and adjustment


3. Install the washer and the axle nut. 9. Adjust the brake pedal free play. EAU25852

4. Install the brake rod onto the (See page 7-18.) Troubleshooting
brake camshaft lever, and then in- EWA10661 Although Yamaha motorcycles receive
stall the brake pedal free play ad- WARNING a thorough inspection before shipment
justing nut onto the brake rod. After adjusting the brake pedal free from the factory, trouble may occur
5. Connect the brake torque rod to play, check the operation of the during operation. Any problem in the
the brake shoe plate by installing brake light. fuel, compression, or ignition systems,
the bolt, the washer and the nut. for example, can cause poor starting
10. Install the drive chain lower cover and loss of power.
6. Adjust the drive chain slack. (See
and tighten the screw. The following troubleshooting chart
page 7-21.)
7. Take the motorcycle off the cen- represents a quick and easy procedure
terstand so that the rear wheel is for checking these vital systems your-
on the ground. self. However, should your motorcycle
8. Tighten the brake torque rod nut require any repair, take it to a Yamaha
and the axle nut to their specified dealer, whose skilled technicians have
7 torques, and then insert a new the necessary tools, experience, and
cotter pin into the axle nut. know-how to service the motorcycle
WARNING! Always use a new properly.
cotter pin for the axle nut. [EWA10702] Use only genuine Yamaha replace-
ment parts. Imitation parts may look
TIP like Yamaha parts, but they are often
When tightening the axle nut, hold the inferior, have a shorter service life and
wheel axle with a wrench to keep it can lead to expensive repair bills.
from turning. EWA15142

WARNING
Tightening torques: When checking the fuel system, do
Brake torque rod nut: not smoke, and make sure there are
19 Nm (1.9 m·kgf, 14 ft·lbf)
Axle nut: no open flames or sparks in the ar-
60 Nm (6.0 m·kgf, 43 ft·lbf) ea, including pilot lights from water
7-35
U1FPE5E0.book Page 36 Friday, July 14, 2017 2:28 PM

Periodic maintenance and adjustment


heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

7-36
U1FPE5E0.book Page 37 Friday, July 14, 2017 2:28 PM

Periodic maintenance and adjustment


EAUT1985

Troubleshooting chart

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
7 Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

7-37
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM

Motorcycle care and storage


EAU26005
ucts onto seals, gaskets, sprock- off any detergent residue using
Care ets, the drive chain and wheel plenty of water, as it is harmful
While the open design of a motorcycle axles. Always rinse the dirt and to plastic parts.
reveals the attractiveness of the tech- degreaser off with water.  Do not use any harsh chemical
nology, it also makes it more vulnera- products on plastic parts. Be
ble. Rust and corrosion can develop Cleaning sure to avoid using cloths or
even if high-quality components are ECA10773
sponges which have been in
used. A rusty exhaust pipe may go un- NOTICE contact with strong or abrasive
noticed on a car, however, it detracts  Avoid using strong acidic wheel cleaning products, solvent or
from the overall appearance of a mo- cleaners, especially on spoked thinner, fuel (gasoline), rust re-
torcycle. Frequent and proper care wheels. If such products are movers or inhibitors, brake fluid,
does not only comply with the terms of used on hard-to-remove dirt, do antifreeze or electrolyte.
the warranty, but it will also keep your not leave the cleaner on the af-  Do not use high-pressure wash-
motorcycle looking good, extend its fected area any longer than in- ers or steam-jet cleaners since
life and optimize its performance. structed. Also, thoroughly rinse they cause water seepage and
the area off with water, immedi- deterioration in the following ar-
Before cleaning ately dry it, and then apply a cor- eas: seals (of wheel and swing-
1. Cover the muffler outlet with a rosion protection spray. arm bearings, fork and brakes), 8
plastic bag after the engine has  Improper cleaning can damage electric components (couplers,
cooled down. plastic parts (such as cowlings, connectors, instruments,
2. Make sure that all caps and cov- panels, windshields, headlight switches and lights), breather
ers as well as all electrical cou- lenses, meter lenses, etc.) and hoses and vents.
plers and connectors, including the mufflers. Use only a soft,  For motorcycles equipped with
the spark plug cap, are tightly in- clean cloth or sponge with wa- a windshield: Do not use strong
stalled. ter to clean plastic. However, if cleaners or hard sponges as
3. Remove extremely stubborn dirt, the plastic parts cannot be thor- they will cause dulling or
like oil burnt onto the crankcase, oughly cleaned with water, di- scratching. Some cleaning
with a degreasing agent and a luted mild detergent with water compounds for plastic may
brush, but never apply such prod- may be used. Be sure to rinse leave scratches on the wind-
8-1
U1FPE5E0.book Page 2 Friday, July 14, 2017 2:28 PM

Motorcycle care and storage


shield. Test the product on a 4. To prevent corrosion, it is recom-
TIP
small hidden part of the wind- mended to apply a corrosion pro-
Salt sprayed on roads in the winter
shield to make sure that it does tection spray on all metal,
may remain well into spring.
not leave any marks. If the wind- including chrome- and nickel-plat-
shield is scratched, use a quality 1. Clean the motorcycle with cold ed, surfaces.
plastic polishing compound af- water and a mild detergent, after 5. Use spray oil as a universal clean-
ter washing. the engine has cooled down. er to remove any remaining dirt.
NOTICE: Do not use warm wa- 6. Touch up minor paint damage
After normal use ter since it increases the corro- caused by stones, etc.
Remove dirt with warm water, a mild sive action of the salt. [ECA10792] 7. Wax all painted surfaces.
detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray 8. Let the motorcycle dry completely
and then rinse thoroughly with clean on all metal, including chrome- before storing or covering it.
water. Use a toothbrush or bottlebrush and nickel-plated, surfaces to pre- EWA11132

for hard-to-reach areas. Stubborn dirt vent corrosion. WARNING


and insects will come off more easily if Contaminants on the brakes or tires
the area is covered with a wet cloth for After cleaning can cause loss of control.
a few minutes before cleaning. 1. Dry the motorcycle with a chamois  Make sure that there is no oil or
8 or an absorbing cloth. wax on the brakes or tires.
After riding in the rain, near the sea or 2. Immediately dry the drive chain  If necessary, clean the brake
on salt-sprayed roads and lubricate it to prevent it from discs and brake linings with a
Since sea salt or salt sprayed on roads rusting. regular brake disc cleaner or
during winter are extremely corrosive 3. Use a chrome polish to shine acetone, and wash the tires with
in combination with water, carry out chrome, aluminum and stainless- warm water and a mild deter-
the following steps after each ride in steel parts, including the exhaust gent. Before riding at higher
the rain, near the sea or on salt- system. (Even the thermally in- speeds, test the motorcycle’s
sprayed roads. duced discoloring of stainless- braking performance and cor-
steel exhaust systems can be re- nering behavior.
moved through polishing.)

8-2
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Motorcycle care and storage


ECA10801 EAUM1903
2. Fill up the fuel tank and add fuel
NOTICE Storage stabilizer (if available) to prevent
 Apply spray oil and wax spar- the fuel tank from rusting and the
ingly and make sure to wipe off Short-term fuel from deteriorating.
any excess. Always store your motorcycle in a cool, 3. Perform the following steps to
 Never apply oil or wax to any dry place and, if necessary, protect it protect the cylinder, piston rings,
rubber and plastic parts, but against dust with a porous cover. Be etc. from corrosion.
treat them with a suitable care sure the engine and the exhaust sys- a. Remove the spark plug cap
product. tem are cool before covering the mo- and spark plug.
 Avoid using abrasive polishing torcycle. b. Pour a teaspoonful of engine
ECA10811
compounds as they will wear oil into the spark plug bore.
NOTICE
away the paint. c. Install the spark plug cap onto
 Storing the motorcycle in a the spark plug, and then place
TIP poorly ventilated room or cover- the spark plug on the cylinder
 Consult a Yamaha dealer for ad- ing it with a tarp, while it is still head so that the electrodes are
vice on what products to use. wet, will allow water and humid- grounded. (This will limit spark-
 Washing, rainy weather or humid ity to seep in and cause rust. ing during the next step.)
climates can cause the headlight  To prevent corrosion, avoid d. Turn the engine over several 8
lens to fog. Turning the headlight damp cellars, stables (because times with the starter. (This will
on for a short period of time will of the presence of ammonia) coat the cylinder wall with oil.)
help remove the moisture from the and areas where strong chemi- e. Remove the spark plug cap
lens. cals are stored. from the spark plug, and then
install the spark plug and the
Long-term spark plug cap. WARNING! To
Before storing your motorcycle for sev- prevent damage or injury
eral months: from sparking, make sure to
1. Follow all the instructions in the ground the spark plug elec-
“Care” section of this chapter. trodes while turning the en-
gine over. [EWA10952]
8-3
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Motorcycle care and storage


4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with
plastic bags to prevent moisture
from entering them.
7. Remove the battery and fully
charge it. Store it in a cool, dry
8 place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
7-27.
TIP
Make any necessary repairs before
storing the motorcycle.

8-4
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM

Specifications
Dimensions: Compression ratio: Spark plug(s):
Overall length: 9.3 : 1 Manufacturer/model:
1940 mm (76.4 in) Starting system: NGK/CR6HSA
Overall width: Electric starter and kickstarter (T115FLSE, Spark plug gap:
710 mm (28.0 in) (T115FL) T115FLSEC) 0.6–0.7 mm (0.024–0.028 in)
715 mm (28.1 in) (T115FLS, T115FLSE, Kickstarter (T115FL, T115FLS) Clutch:
T115FLSEC) Lubrication system: Clutch type:
Overall height: Wet sump Wet, centrifugal, shoe + multiple-disc
1075 mm (42.3 in) Engine oil: Drivetrain:
Seat height: Recommended brand: Primary reduction ratio:
775 mm (30.5 in) YAMALUBE 2.900 (58/20)
Wheelbase: SAE viscosity grades: Final drive:
1235 mm (48.6 in) 10W-40 Chain
Ground clearance: Recommended engine oil grade: Secondary reduction ratio:
155 mm (6.10 in) API service SG type or higher, JASO 2.857 (40/14)
Minimum turning radius: standard MA Transmission type:
1800.0 m (5905.80 ft) Engine oil quantity: Constant mesh 4-speed
Weight: Oil change: Gear ratio:
Curb weight: 0.80 L (0.85 US qt, 0.70 Imp.qt) 1st:
95 kg (209 lb) (T115FL, T115FLS) With oil filter removal: 2.833 (34/12)
97 kg (214 lb) (T115FLSE, T115FLSEC) 0.85 L (0.90 US qt, 0.75 Imp.qt) 2nd:
Engine: Air filter: 1.875 (30/16)
Combustion cycle: Air filter element: 3rd:
4-stroke Oil-coated paper element 1.353 (23/17) 9
Cooling system: Fuel: 4th:
Air cooled Recommended fuel: 1.045 (23/22)
Valve train: Regular unleaded gasoline, gasohol Chassis:
SOHC (up to E85 acceptable) Frame type:
Number of cylinders: Fuel tank capacity: Backbone
Single cylinder 4.0 L (1.1 US gal, 0.9 Imp.gal) Caster angle:
Displacement: Fuel injection: 26.3 °
114 cm3 Throttle body: Trail:
Bore × stroke: ID mark: 73 mm (2.9 in)
50.0 × 57.9 mm (1.97 × 2.28 in) 1FD6 10

9-1
U1FPE5E0.book Page 2 Friday, July 14, 2017 2:28 PM

Specifications
Front tire: Front wheel: Rear suspension:
Type: Wheel type: Type:
With tube Cast wheel (T115FLSEC) Swingarm
Size: Spoke wheel (T115FL, T115FLS, Spring:
70/90-17 M/C 38P T115FLSE) Coil spring
Manufacturer/model: Rim size: Wheel travel:
MAXXIS/M6230 1.40x17 78 mm (3.1 in)
Rear tire: Rear wheel: Electrical system:
Type: Wheel type: System voltage:
With tube Cast wheel (T115FLSEC) 12 V
Size: Spoke wheel (T115FL, T115FLS, Ignition system:
80/90-17 M/C 50P T115FLSE) TCI
Manufacturer/model: Rim size: Charging system:
MAXXIS/M6230 1.60x17 AC magneto
Loading: Front brake: Battery:
Maximum load: Type: Model:
153 kg (337 lb) Hydraulic single disc brake (T115FLS, GTZ4V
(Total weight of rider, passenger, cargo T115FLSE, T115FLSEC) Voltage, capacity:
and accessories) Mechanical leading trailing drum brake 12 V, 3.0 Ah (10 HR)
Tire air pressure (measured on cold (T115FL) Headlight:
tires): Specified brake fluid: Bulb type:
1 person: DOT 3 or 4 (T115FLS, T115FLSE, Halogen bulb
Front: T115FLSEC) Bulb wattage × quantity:
9 200 kPa (2.00 kgf/cm2, 29 psi) Rear brake: Headlight:
Rear: Type: HS1, 35.0 W/35.0 W x 1
225 kPa (2.25 kgf/cm2, 33 psi) Mechanical leading trailing drum brake Brake/tail light:
2 persons: Front suspension: 18.0 W/5.0 W × 1
Front: Type: Front turn signal light:
200 kPa (2.00 kgf/cm2, 29 psi) Telescopic fork 10.0 W × 2
Rear: Spring: Rear turn signal light:
280 kPa (2.80 kgf/cm2, 41 psi) Coil spring 10.0 W × 2
Wheel travel: Meter lighting:
100 mm (3.9 in) 1.7 W × 1

9-2
U1FPE5E0.book Page 3 Friday, July 14, 2017 2:28 PM

Specifications
Neutral indicator light:
1.7 W × 1
Gear position indicator light:
1.7 W × 4
High beam indicator light:
1.7 W × 1
Turn signal indicator light:
1.7 W × 2
Engine trouble warning light:
1.7 W × 1
Fuse(s):
Main fuse:
15.0 A

9-3
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM

Consumer information
EAU26364 EAU26411 EAU26442

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the 1
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.
YAMAHA
VEHICLE IDENTIFICATION NUMBER: 1
ZAUV0278 ZAUV0295
1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the frame. into the crankcase.
ENGINE SERIAL NUMBER:
TIP
The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.

10

10-1
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM

Index
A Engine serial number ........................... 10-1 P
Air filter element and check hoses, Engine trouble warning light .................. 4-3 Parking.................................................... 6-4
replacing and cleaning ....................... 7-12 F Part locations.......................................... 3-1
B Front fork, checking ............................. 7-26 S
Battery .................................................. 7-27 Fuel ........................................................ 4-6 Safe-riding points ................................... 2-5
Brake fluid, changing............................ 7-21 Fuel consumption, tips for reducing ...... 6-3 Safety information................................... 2-1
Brake fluid level, checking.................... 7-20 Fuel gauge ............................................. 4-4 Seat......................................................... 4-9
Brake lever.............................................. 4-5 Fuel tank cap.......................................... 4-6 Shifting.................................................... 6-2
Brake lever, checking and Fuse, replacing..................................... 7-28 Shift pedal............................................... 4-5
lubricating........................................... 7-24 G Sidestand.............................................. 4-10
Brake lever free play, checking ............ 7-17 Gear position indicator lights ................. 4-3 Spark plug, checking.............................. 7-8
Brake light switches ............................. 7-18 H Specifications ......................................... 9-1
Brake pads and shoes, checking ......... 7-19 Handlebar switches ............................... 4-4 Speedometer unit ................................... 4-3
Brake pedal ............................................ 4-5 Headlight bulb, replacing ..................... 7-29 Starting and warming up
Brake pedal, checking and Helmet holders....................................... 4-9 a cold engine ........................................ 6-1
lubricating........................................... 7-24 Helmets .................................................. 2-6 Start switch............................................. 4-4
Brake pedal free play, adjusting........... 7-18 High beam indicator light ....................... 4-3 Steering, checking ................................ 7-26
Brake shoes, checking ......................... 7-19 Horn switch ............................................ 4-4 Storage ................................................... 8-3
C I Storage compartment........................... 4-10
Cables, checking and lubricating ......... 7-23 Identification numbers ......................... 10-1 Swingarm pivots, lubricating ................ 7-25
Care ........................................................ 8-1 Indicator lights and warning light ........... 4-3 T
Catalytic converter ................................. 4-8 K Tail/brake light ...................................... 7-30
Centerstand and sidestand, Keyhole cover ........................................ 4-2 Throttle grip and cable,
checking and lubricating .................... 7-25 Kickstarter .............................................. 4-8 checking and lubricating .................... 7-24
Cowlings and panel, L Throttle grip free play, adjusting ........... 7-14
removing and installing ........................ 7-7 Labels, location ...................................... 1-1 Tires ...................................................... 7-15
D M Tool kit .................................................... 7-1
Dimmer switch........................................ 4-4 Main switch/steering lock ...................... 4-1 Troubleshooting.................................... 7-35
Drive chain, cleaning and lubricating ... 7-23 Troubleshooting chart........................... 7-37
Maintenance and lubrication,
Drive chain slack .................................. 7-21 Turn signal indicator lights...................... 4-3 11
periodic ................................................ 7-3
E Maintenance, emission control Turn signal light bulb (front),
Engine break-in ...................................... 6-3 replacing............................................. 7-30
system ................................................. 7-2
Engine idling speed .............................. 7-13 Turn signal switch................................... 4-4
N
Engine oil and oil filter element............... 7-9 Neutral indicator light............................. 4-3
11-1
U1FPE5E0.book Page 2 Friday, July 14, 2017 2:28 PM

Index
V
Valve clearance.....................................7-14
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-27
Wheel (front)..........................................7-31
Wheel (rear)...........................................7-34
Wheels ..................................................7-16

11

11-2
U1FPE5E0.book Page 3 Friday, July 14, 2017 2:28 PM
PRINTED IN THAILAND
2017.07 (E)

DIC183

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