Professional Documents
Culture Documents
OWNER’S MANUAL
SPARK
T115FL/FLS/FLSE/FLSEC
1FP-F8199-E5
DIC183
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU37432
T115FL/FLS/FLSE/FLSEC
OWNER’S MANUAL
©2017 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-15
checks ...............................................5-1 Wheels .......................................... 7-16
Safety information............................ 2-1 Checking the brake lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-17
Helmets .......................................... 2-6 points .................................................6-1 Adjusting the brake pedal
Starting and warming up free play..................................... 7-18
Description ....................................... 3-1 a cold engine ...............................6-1 Brake light switches ..................... 7-18
Left view ......................................... 3-1 Shifting ............................................6-2 Checking the front and rear
Right view....................................... 3-2 Tips for reducing fuel brake shoes (T115FL)................ 7-19
Controls and instruments ............... 3-3 consumption................................6-3 Checking the front brake pads
Engine break-in ...............................6-3 and rear brake shoes
Instrument and control functions... 4-1 Parking ............................................6-4 (T115FLS/FLSE/FLSEC)............ 7-19
Main switch/steering lock............... 4-1 Checking the brake fluid level
Keyhole cover................................. 4-2 Periodic maintenance and (T115FLS/FLSE/FLSEC)............ 7-20
Indicator lights and warning light ... 4-3 adjustment ........................................7-1 Changing the brake fluid
Speedometer unit........................... 4-3 Owner’s tool kit ...............................7-1 (T115FLS/FLSE/FLSEC)............ 7-21
Fuel gauge...................................... 4-4 Periodic maintenance chart for Drive chain slack........................... 7-21
Handlebar switches........................ 4-4 the emission control system........7-2 Cleaning and lubricating the
Shift pedal ...................................... 4-5 General maintenance and drive chain................................. 7-23
Brake lever...................................... 4-5 lubrication chart...........................7-3 Checking and lubricating the
Brake pedal .................................... 4-5 Removing and installing the cables........................................ 7-23
Fuel tank cap.................................. 4-6 cowlings and panel......................7-7 Checking and lubricating the
Fuel................................................. 4-6 Checking the spark plug .................7-8 throttle grip and cable end........ 7-24
Catalytic converter ......................... 4-8 Engine oil and oil filter element .......7-9 Checking and lubricating the
Kickstarter ...................................... 4-8 Replacing the air filter element brake lever................................. 7-24
Seat ................................................ 4-9 and cleaning the check hoses ...7-12 Checking and lubricating the
Helmet holders ............................... 4-9 Adjusting the engine idling brake pedal ............................... 7-24
Storage compartment .................. 4-10 speed.........................................7-13 Checking and lubricating the
Sidestand ..................................... 4-10 Adjusting the throttle grip centerstand and sidestand........ 7-25
free play .....................................7-14 Lubricating the swingarm
Valve clearance .............................7-14 pivots......................................... 7-25
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Table of contents
Checking the front fork..................7-26
Checking the steering ...................7-26
Checking the wheel bearings ........7-27
Battery ...........................................7-27
Replacing the fuse.........................7-28
Replacing the headlight bulb.........7-29
Tail/brake light...............................7-30
Replacing a front turn signal
light bulb ....................................7-30
Rear turn signal light bulb .............7-31
Front wheel....................................7-31
Rear wheel.....................................7-34
Troubleshooting ............................7-35
Troubleshooting chart ...................7-37
Specifications....................................9-1
Index ................................................11-1
U1FPE5E0.book Page 1 Friday, July 14, 2017 2:28 PM
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2 3 4
ZAUV0644
1-1
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200, 29 280, 41
2VP-F1668-00
1-2
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Safety information
EAUU1072
Safe Riding pears to be very effective in reduc-
Perform the pre-operation checks ing the chance of this type of
each time you use the vehicle to make accident.
2 Be a Responsible Owner sure it is in safe operating condition. Therefore:
As the vehicle’s owner, you are re- Failure to inspect or maintain the vehi- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- cle properly increases the possibility of • Use extra caution when you are
ation of your motorcycle. an accident or equipment damage. approaching and passing
Motorcycles are single-track vehicles. See page 5-1 for a list of pre-operation through intersections, since in-
Their safe use and operation are de- checks. tersections are the most likely
pendent upon the use of proper riding This motorcycle is designed to places for motorcycle accidents
techniques as well as the expertise of carry the operator and a passen- to occur.
the operator. Every operator should ger. • Ride where other motorists can
know the following requirements be- see you. Avoid riding in another
fore riding this motorcycle. TIP
motorist’s blind spot.
He or she should: Although this motorcycle is designed
Many accidents involve inexperi-
Obtain thorough instructions from to carry a passenger, always comply
enced operators. In fact, many op-
a competent source on all aspects with the local regulations.
erators who have been involved in
of motorcycle operation. The failure of motorists to detect accidents do not even have a cur-
Observe the warnings and mainte- and recognize motorcycles in traf- rent driver’s license.
nance requirements in this Own- fic is the predominating cause of • Make sure that you are qualified
er’s Manual. automobile/motorcycle accidents. and that you only lend your mo-
Obtain qualified training in safe Many accidents have been torcycle to other qualified oper-
and proper riding techniques. caused by an automobile driver ators.
Obtain professional technical ser- who did not see the motorcycle. • Know your skills and limits.
vice as indicated in this Owner’s Making yourself conspicuous ap- Staying within your limits may
Manual and/or when made neces- help you to avoid an accident.
sary by mechanical conditions. • We recommend that you prac-
tice riding your motorcycle
where there is no traffic until you
2-1
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Safety information
have become thoroughly famil- feet on the passenger footrests. Never wear loose-fitting clothes,
iar with the motorcycle and all of Never carry a passenger unless otherwise they could catch on the
its controls. he or she can firmly place both control levers or wheels and cause
Many accidents have been feet on the passenger footrests. injury or an accident. 2
caused by error of the motorcycle Never ride under the influence of Always wear protective clothing
operator. A typical error made by alcohol or other drugs. that covers your legs, ankles, and
the operator is veering wide on a This motorcycle is designed for feet. The engine or exhaust sys-
turn due to excessive speed or un- on-road use only. It is not suitable tem become very hot during or af-
dercornering (insufficient lean an- for off-road use. ter operation and can cause
gle for the speed). burns.
• Always obey the speed limit and Protective Apparel A passenger should also observe
never travel faster than warrant- The majority of fatalities from motorcy- the above precautions.
ed by road and traffic condi- cle accidents are the result of head in-
tions. juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
• Always signal before turning or single most critical factor in the pre- All engine exhaust contains carbon
changing lanes. Make sure that vention or reduction of head injuries. monoxide, a deadly gas. Breathing
other motorists can see you. Always wear an approved helmet. carbon monoxide can cause head-
The posture of the operator and Wear a face shield or goggles. aches, dizziness, drowsiness, nausea,
passenger is important for proper Wind in your unprotected eyes confusion, and eventually death.
control. could contribute to an impairment Carbon Monoxide is a colorless, odor-
• The operator should keep both of vision that could delay seeing a less, tasteless gas which may be
hands on the handlebar and hazard. present even if you do not see or smell
both feet on the operator foot- The use of a jacket, substantial any engine exhaust. Deadly levels of
rests during operation to main- shoes, trousers, gloves, etc., is ef- carbon monoxide can collect rapidly
tain control of the motorcycle. fective in preventing or reducing and you can quickly be overcome and
• The passenger should always abrasions or lacerations. unable to save yourself. Also, deadly
hold onto the operator, the seat levels of carbon monoxide can linger
strap or grab bar, if equipped, for hours or days in enclosed or poorly
with both hands and keep both ventilated areas. If you experience any
2-2
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Safety information
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
2 MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 153 kg (337 lb) fork, or front fender. Such items
such as barns, garages, or car- can create unstable handling or
When loading within this weight limit,
ports. a slow steering response.
keep the following in mind:
Do not run engine outdoors where This vehicle is not designed to
Cargo and accessory weight
engine exhaust can be drawn into pull a trailer or to be attached to
should be kept as low and close to
a building through openings such a sidecar.
the motorcycle as possible. Se-
as windows and doors.
curely pack your heaviest items as
Genuine Yamaha Accessories
close to the center of the vehicle
Loading Choosing accessories for your vehicle
as possible and make sure to dis-
Adding accessories or cargo to your is an important decision. Genuine
tribute the weight as evenly as
motorcycle can adversely affect stabil- Yamaha accessories, which are avail-
possible on both sides of the mo-
ity and handling if the weight distribu- able only from a Yamaha dealer, have
torcycle to minimize imbalance or
tion of the motorcycle is changed. To been designed, tested, and approved
instability.
avoid the possibility of an accident, use by Yamaha for use on your vehicle.
Shifting weights can create a sud-
extreme caution when adding cargo or Many companies with no connection
den imbalance. Make sure that
accessories to your motorcycle. Use to Yamaha manufacture parts and ac-
accessories and cargo are se-
extra care when riding a motorcycle cessories or offer other modifications
curely attached to the motorcycle
that has added cargo or accessories. for Yamaha vehicles. Yamaha is not in
Here, along with the information about a position to test the products that
2-3
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Safety information
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis- 2
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
Aftermarket Parts, Accessories, and steering travel or control opera- operator and may limit control
Modifications tion, or obscure lights or reflec- ability, therefore, such accesso-
While you may find aftermarket prod- tors. ries are not recommended.
ucts similar in design and quality to • Accessories fitted to the han- Use caution when adding electri-
genuine Yamaha accessories, recog- dlebar or the front fork area can cal accessories. If electrical ac-
nize that some aftermarket accesso- create instability due to improp- cessories exceed the capacity of
ries or modifications are not suitable er weight distribution or aerody- the motorcycle’s electrical sys-
because of potential safety hazards to namic changes. If accessories tem, an electric failure could re-
you or others. Installing aftermarket are added to the handlebar or sult, which could cause a
products or having other modifications front fork area, they must be as dangerous loss of lights or engine
performed to your vehicle that change lightweight as possible and power.
any of the vehicle’s design or operation should be kept to a minimum.
characteristics can put you and others • Bulky or large accessories may Aftermarket Tires and Rims
at greater risk of serious injury or seriously affect the stability of The tires and rims that came with your
death. You are responsible for injuries the motorcycle due to aerody- motorcycle were designed to match
related to changes in the vehicle. namic effects. Wind may at- the performance capabilities and to
Keep the following guidelines in mind, tempt to lift the motorcycle, or provide the best combination of han-
as well as those provided under “Load- the motorcycle may become dling, braking, and comfort. Other
ing” when mounting accessories. unstable in cross winds. These tires, rims, sizes, and combinations
2-4
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Safety information
may not be appropriate. Refer to page The suspension should be com- EAU57610
7-15 for tire specifications and more in- pressed somewhat by the tie- Further safe-riding points
formation on replacing your tires. downs, if possible, so that the mo- Be sure to signal clearly when
2 torcycle will not bounce exces- making turns.
Transporting the Motorcycle sively during transport. Braking can be extremely difficult
Be sure to observe following instruc- on a wet road. Avoid hard braking,
tions before transporting the motorcy- because the motorcycle could
cle in another vehicle. slide. Apply the brakes slowly
Remove all loose items from the when stopping on a wet surface.
motorcycle. Slow down as you approach a
Point the front wheel straight corner or turn. Once you have
ahead on the trailer or in the truck completed a turn, accelerate
bed, and choke it in a rail to pre- slowly.
vent movement. Be careful when passing parked
Secure the motorcycle with tie- cars. A driver might not see you
downs or suitable straps that are and open a door in your path.
attached to solid parts of the mo- Railroad crossings, streetcar rails,
torcycle, such as the frame or up- iron plates on road construction
per front fork triple clamp (and not, sites, and manhole covers be-
for example, to rubber-mounted come extremely slippery when
handlebars or turn signals, or wet. Slow down and cross them
parts that could break). Choose with caution. Keep the motorcycle
the location for the straps carefully upright, otherwise it could slide
so the straps will not rub against out from under you.
painted surfaces during transport. The brake pads or linings could
get wet when you wash the motor-
cycle. After washing the motorcy-
cle, check the brakes before
riding.
2-5
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Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
1 2 3 4 5
3
ZAUV0646 67
3-1
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Description
EAU10421
Right view
3 1 2 3 4 5
6 7 8 9
1. Fuel tank cap (page 4-6) 9. Engine oil filter element (page 7-9)
2. Battery (page 7-27)
3. Rear brake light switch (page 7-18)
4. Front brake fluid reservoir (page 7-20)
5. Air filter (page 7-12)
6. Engine oil filler cap (page 7-9)
7. Kickstarter (page 4-8)
8. Brake pedal (page 4-5)
3-2
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Description
EAU10431
1 2 3 4 3
20
40
60 80
Km/h
100
120
140
F
4
3
2
5
0 1
160 E
3-3
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EAU10662
OFF
All electrical systems are off. The key
4
can be removed.
EWA10062
ZAUV0233 WARNING
Never turn the key to “OFF” or 1. Turn the handlebars all the way to
The main switch/steering lock controls the left.
the ignition and lighting systems, and is “LOCK” while the vehicle is moving.
Otherwise the electrical systems will 2. Push the key in from the “OFF”
used to lock the steering, and is used position, and then turn it to
to open the seat also. The various main be switched off, which may result in
loss of control or an accident. “LOCK” while still pushing it.
switch positions are described below. 3. Remove the key.
TIP EAUU1043
TIP
The main switch is equipped with a LOCK
If the steering will not lock, try turning
keyhole cover. (See page 4-2 for key- The steering is locked, and all electrical
the handlebars back to the right slight-
hole cover opening and closing proce- systems are off. The key can be re-
ly.
dures.) moved.
EAU10641
ON
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.
4-1
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1 2 1
ZAUV0304
ZAUV0280
1. “PUSH SHUT” button
Push the key in, and then turn it to 1. Shutter key
“OFF” while still pushing it. 2. Ignition key Press the “PUSH SHUT” button to
EWAU0042
close the keyhole cover.
WARNING To open the keyhole cover
Never turn the key to “OFF” or
“LOCK” while the vehicle is
moving; otherwise, the electri-
cal systems will be switched off,
which may result in loss of con-
trol or an accident.
If the vehicle turns over, and af-
ter placing it upright, ensure
that there is no fuel leakage. If ZAUV0281
fuel is leaking, have a Yamaha
dealer check the vehicle. Insert the key head into the keyhole
cover receptacle as shown, and then
turn the key to the right to open the
cover.
4-2
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Indicator lights and warning Gear position indicator lights “1” “2” Speedometer unit
light “3”, and “4”
The respective indicator light comes
on when the transmission is in the 1st,
6 2nd, 3rd or 4th gear position. 1
EAU11081
High beam indicator light “ ”
4 This indicator light comes on when the
2
high beam of the headlight is switched
5 on. ZAUV0235
4-3
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3 EAU12461
Turn signal switch “ / ”
1 To signal a right-hand turn, push this
2 switch to “ ”. To signal a left-hand
2 turn, push this switch to “ ”. When 4
1 released, the switch returns to the cen-
ZAUV0236 ter position. To cancel the turn signal
1. Fuel gauge ZAUV0237 lights, push the switch in after it has re-
2. Red zone 1. Horn switch “ ” turned to the center position.
2. Turn signal switch “ / ”
The fuel gauge indicates the amount of EAU12501
3. Dimmer switch “ / ”
fuel in the fuel tank. The needle moves Horn switch “ ”
towards “E” (Empty) as the fuel level Right Press this switch to sound the horn.
decreases. When the needle reaches
the red zone, approximately remain in EAU12713
Start switch “ ” (T115FLSE)
the fuel tank. If this occurs, refuel as
Push this switch to crank the engine
soon as possible.
with the starter. See page 6-1 for start-
TIP ing instructions prior to starting the en-
The main switch must be turned to 1 gine.
“ON” for the fuel gauge to display an
accurate fuel level reading.
ZAUV0238
1. Start switch
4-4
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1 1
The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right
side of the motorcycle. This motorcy- side of the handlebar. To apply the side of the motorcycle. To apply the
cle is equipped with a constant-mesh 4 front brake, pull the lever toward the rear brake, press down on the brake
speed transmission. throttle grip. pedal.
TIP
Use your toes to shift up and your heel
to shift down.
4-5
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4-6
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4-8
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Seat 1. Fold the seat down, and then push Helmet holders
it down to lock it in place.
To open the seat 2. Remove the key from the main
1. Place the motorcycle on the cen- switch if the motorcycle will be left
terstand. unattended.
2. Insert the key into the main switch,
and then turn it counterclockwise TIP 1
4 to “OPEN”. Make sure that the seat is properly se-
cured before riding.
ZAUV0317
1. Helmet holder
4-9
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WARNING
The vehicle must not be ridden with 4
the sidestand down, or if the side-
ZAUV0318
stand cannot be properly moved up
1. Storage compartment (or does not stay up), otherwise the
sidestand could contact the ground
The storage compartment is located and distract the operator, resulting
under the seat. (See page 4-9.) in a possible loss of control.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
4-10
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
5-1
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5-2
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6 WARNING
Before starting the engine, make
sure the transmission is in neutral
and that the vehicle is placed on the
centerstand.
4. Start the engine by pushing the
start switch or by pushing the
kickstarter lever down.
5. If the engine fails to start by push-
ing the start switch, try again with
the throttle grip open 1/4 turn (10
mm). Each starting attempt should
be as short as possible to pre-
serve the battery. Do not crank the
engine more than 5 seconds on
6-1
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1
2
ZAUV0243
1. Shift pedal
ZAUV0319
2. Neutral position
ECA11043 6
NOTICE Shifting gears lets you control the
For maximum engine life, never ac- amount of engine power available for
celerate hard when the engine is starting off, accelerating, climbing hills,
cold! etc. When shifting gears, fully return
the throttle grip. The use of the shift
pedal is shown in the illustration.
TIP
The transmission cannot be shifted
from 4th gear to neutral when the en-
gine is running.
ECA15181
NOTICE
Make sure that the transmission
is completely shifted into gear.
6-2
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6-3
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Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle 6
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
6-4
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7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU55561
7-2
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• Check operation.
Sidestand, center-
17 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
• Check operation and for oil leak-
√ √ √ √
18 * Front fork age.
• Change the front fork oil. Every 20000 km (12000 mi)
Shock absorber as- • Check operation and shock ab-
19 * √ √ √ √
semblies sorbers for oil leakage.
• Change.
20 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
7 21
Engine oil filter ele-
• Replace. √ √ √
ment
Front and rear
22 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
23 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
24 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
25 * √ √ √ √ √ √
switches • Adjust headlight beam.
7-5
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TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-6
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3 2 1
1
ZAUV0659 ZAUV0247
1. Screw 1. Cowling B
2. Cowling A 2. Screw
ZAUV0658
1. Cowling A To install a cowling EAU19211
2. Cowling B Panel A
Place the cowling in the original posi-
3. Panel A tion, and then install the screws.
7 To remove the panel
The cowlings and panel shown need to Remove the screws, and then take the
be removed to perform some of the panel off.
maintenance jobs described in this 1 2
chapter. Refer to this section each time
a cowling or panel needs to be re- 1
moved and installed. 2
EAU18983
Cowlings A and B
ZAUV0660
1. Screw
To remove a cowling
2. Rear cowling
Remove the cowling screws, and then ZAUV0649
pull the cowling off as shown. 1. Panel A
2. Screw
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Adjusting the throttle grip free play, turn the adjusting nut in di- Valve clearance
play rection (a). To decrease the throt- The valve clearance changes with use,
tle grip free play, turn the adjusting resulting in improper air-fuel mixture
nut in direction (b). and/or engine noise. To prevent this
4. Tighten the locknut and then slide from occurring, the valve clearance
the rubber cover to its original po- must be adjusted by a Yamaha dealer
3
sition. at the intervals specified in the periodic
(b) maintenance and lubrication chart.
(a)
ZAUV0403 2 1
1. Locknut
2. Adjusting nut
3. Throttle grip free play
7
The throttle grip free play should mea-
sure 3.0–7.0 mm (0.12–0.28 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, adjust it as follows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover back.
2. Loosen the locknut.
7-14
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7-16
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T115FL 1
(b)
1 ZAUV0256
1. No brake lever free play
ZAUV0385 (a)
There should be no free play at the
1. Brake lever free play adjusting nut
brake lever end. If there is free play,
EWA10651
have a Yamaha dealer inspect the
7 WARNING brake system.
ZAUV0255
EWA14212
1. Brake lever free play If proper adjustment cannot be ob-
tained as described, have a Yamaha WARNING
Brake lever free play: dealer make this adjustment. A soft or spongy feeling in the brake
10.0–20.0 mm (0.39–0.79 in) lever can indicate the presence of
air in the hydraulic system. If there is
Periodically check the brake lever free air in the hydraulic system, have a
play and, if necessary, adjust it as fol- Yamaha dealer bleed the system be-
lows. fore operating the vehicle. Air in the
To increase the brake lever free play, hydraulic system will diminish the
turn the brake lever free play adjusting braking performance, which may re-
nut at the brake shoe plate in direction sult in loss of control and an acci-
dent.
7-17
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(a) 1 2
ZAUV0257
(b)
1. Brake pedal free play adjusting nut
1 ZAUV0293
EWA10681
1. Rear brake light switch
WARNING 2. Rear brake light switch adjusting nut
ZAUV0292 After adjusting the drive chain
The brake light, which is activated by
1. Brake pedal free play slack or removing and installing
the brake pedal and brake lever, 7
the rear wheel, always check
should come on just before braking
Brake pedal free play: the brake pedal free play.
takes effect. If necessary, adjust the
20.0–30.0 mm (0.79–1.18 in) If proper adjustment cannot be
rear brake light switch as follows, but
obtained as described, have a
Periodically check the brake pedal free the front brake light switch should be
Yamaha dealer make this ad-
play and, if necessary, adjust it as fol- adjusted by a Yamaha dealer.
justment.
lows. Turn the rear brake light switch adjust-
After adjusting the brake pedal
To increase the brake pedal free play, ing nut while holding the rear brake
free play, check the operation of
turn the brake pedal free play adjusting light switch in place. To make the
the brake light.
nut at the brake rod in direction (a). To brake light come on earlier, turn the ad-
decrease the brake pedal free play, justing nut in direction (a). To make the
turn the adjusting nut in direction (b). brake light come on later, turn the ad-
justing nut in direction (b).
7-18
U1FPE5E0.book Page 19 Friday, July 14, 2017 2:28 PM
Checking the front and rear checked for wear at the intervals spec- Checking the front brake pads
brake shoes (T115FL) ified in the periodic maintenance and and rear brake shoes
lubrication chart. The front and rear (T115FLS/FLSE/FLSEC)
1 2 brakes are provided with a wear indi- The front brake pads and the rear
cator, which allows you to check the brake shoes must be checked for wear
brake shoe wear without having to dis- at the intervals specified in the periodic
assemble the brake. To check the maintenance and lubrication chart.
brake shoe wear, check the position of
the wear indicator while applying the EAU22432
Front brake pads
brake. If a brake shoe has worn to the
ZAUV0260 point that the wear indicator reaches
1. Brake shoe wear limit line the wear limit line, have a Yamaha
2. Brake shoe wear indicator dealer replace the brake shoes as a
set. 1
7 1
1
2
ZAUV0258
9
1. Brake pad wear indicator groove
7-19
U1FPE5E0.book Page 20 Friday, July 14, 2017 2:28 PM
age.
Refill with the same type of
brake fluid. Adding a brake fluid
ZAUV0259 other than DOT 3 or DOT 4 may
1. Brake shoe wear limit line result in a harmful chemical re- 7
2. Brake shoe wear indicator action.
ZAUV0661
The rear brake is provided with a wear 1. Minimum level mark Be careful that water does not
indicator, which allows you to check enter the brake fluid reservoir
the brake shoe wear without having to Specified brake fluid: when refilling. Water will signifi-
DOT 3 or DOT 4 cantly lower the boiling point of
disassemble the brake. To check the
brake shoe wear, check the position of EWA15981
the fluid and may result in vapor
the wear indicator while applying the lock.
WARNING
brake. If a brake shoe has worn to the ECA17641
Improper maintenance can result in
point that the wear indicator reaches NOTICE
loss of braking ability. Observe
the wear limit line, have a Yamaha Brake fluid may damage painted
these precautions:
dealer replace the brake shoes as a surfaces or plastic parts. Always
set. clean up spilled fluid immediately.
7-20
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the brake fluid level to gradually go Changing the brake fluid Drive chain slack
down. A low brake fluid level may indi- (T115FLS/FLSE/FLSEC) The drive chain slack should be
cate worn brake pads and/or brake Have a Yamaha dealer change the checked before each ride and adjusted
system leakage; therefore, be sure to brake fluid at the intervals specified in if necessary.
check the brake pads for wear and the the periodic maintenance and lubrica-
EAU49263
brake system for leakage. If the brake tion chart. In addition, have the oil seals To check the drive chain slack
fluid level goes down suddenly, have a of the brake master cylinder and cali- 1. Place the motorcycle on the side-
Yamaha dealer check the cause before per as well as the brake hose replaced stand.
further riding. at the intervals listed below or whenev-
er they are damaged or leaking. TIP
Oil seals: Replace every two When checking and adjusting the drive
years. chain slack, there should be no weight
Brake hose: Replace every four on the motorcycle.
years. 2. Shift the transmission into the
7 neutral position.
3. Remove the drive chain slack
check hole cap.
4. Measure the drive chain slack as
shown.
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
throttle grip and cable end brake lever brake pedal
The operation of the throttle grip The operation of the brake lever should The operation of the brake pedal
should be checked before each ride. In be checked before each ride, and the should be checked before each ride,
addition, the cable end should be lubri- lever pivot should be lubricated if nec- and the pedal pivot should be lubricat-
cated by a Yamaha dealer at the inter- essary. ed if necessary.
vals specified in the periodic
maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or ZAUV0379
7
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe Recommended lubricant: Recommended lubricant:
clean with a moist cloth. For drum brake models: Lithium-soap-based grease
Lithium-soap-based grease
For disk brake models:
Silicone grease
7-24
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Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots
The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
ZAUV0380
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
7-25
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ZAUV0266
7-26
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Have a Yamaha dealer charge the bat- more than two months, check it at Replacing the fuse
tery as soon as possible if it seems to least once a month and fully 2
have discharged. Keep in mind that the charge it if necessary. 1
battery tends to discharge more quick- 3. Fully charge the battery before in-
ly if the vehicle is equipped with op- stallation. NOTICE: When install-
tional electrical accessories. ing the battery, be sure the key
ECA16522
is turned to “OFF”, then connect
NOTICE the positive lead before con-
To charge a VRLA (Valve Regulated necting the negative lead. [ECA16841]
Lead Acid) battery, a special (con- 4. After installation, make sure that ZAUV0267
stant-voltage) battery charger is re- the battery leads are properly con- 1. Spare fuse
quired. Using a conventional battery nected to the battery terminals. 2. Fuse
ECA16531
charger will damage the battery. The fuse holder is located beside the
NOTICE
battery compartment behind panel A. 7
To store the battery Always keep the battery charged. (See page 7-7.)
1. If the vehicle will not be used for Storing a discharged battery can If the fuse is blown, replace it as fol-
more than one month, remove the cause permanent battery damage. lows.
battery, fully charge it, and then 1. Turn the key to “OFF” and turn off
place it in a cool, dry place. all electrical circuits.
NOTICE: When removing the 2. Remove the blown fuse, and then
battery, be sure the key is install a new fuse of the specified
turned to “OFF”, then discon- amperage. WARNING! Do not
nect the negative lead before use a fuse of a higher amperage
disconnecting the positive lead. rating than recommended to
[ECA16303]
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]
7-28
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and then remove the burnt-out Tail/brake light Replacing a front turn signal
bulb. If the tail/brake light does not come on, light bulb
4. Place a new headlight bulb into have a Yamaha dealer check its electri- ECA10671
position, and then secure it with cal circuit or replace the bulb. NOTICE
the bulb holder. It is advisable to have a Yamaha
5. Install the headlight bulb cover, dealer perform this job.
and then connect the coupler. 1. Place the motorcycle on the cen-
6. Install the cowling together with terstand.
the headlight unit. 2. Remove cowlings. (See page 7-7.)
7. Have a Yamaha dealer adjust the 3. Remove the socket (together with
headlight beam if necessary. the bulb) by turning it counter-
clockwise.
1
ZAUV0663
ZAUV0270
1. Turn signal light bulb socket
7-30
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ZAUV0664
WARNING
1. Turn signal light bulb To avoid injury, securely support the
vehicle so there is no danger of it
5. Insert a new bulb into the socket. falling over.
ECAU0081
2
ZAUV0377
ZAUV0274
1
1. Speedometer cable
2. Axle nut and washer
7-31
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4. Install the brake rod onto the (See page 7-18.) Troubleshooting
brake camshaft lever, and then in- EWA10661 Although Yamaha motorcycles receive
stall the brake pedal free play ad- WARNING a thorough inspection before shipment
justing nut onto the brake rod. After adjusting the brake pedal free from the factory, trouble may occur
5. Connect the brake torque rod to play, check the operation of the during operation. Any problem in the
the brake shoe plate by installing brake light. fuel, compression, or ignition systems,
the bolt, the washer and the nut. for example, can cause poor starting
10. Install the drive chain lower cover and loss of power.
6. Adjust the drive chain slack. (See
and tighten the screw. The following troubleshooting chart
page 7-21.)
7. Take the motorcycle off the cen- represents a quick and easy procedure
terstand so that the rear wheel is for checking these vital systems your-
on the ground. self. However, should your motorcycle
8. Tighten the brake torque rod nut require any repair, take it to a Yamaha
and the axle nut to their specified dealer, whose skilled technicians have
7 torques, and then insert a new the necessary tools, experience, and
cotter pin into the axle nut. know-how to service the motorcycle
WARNING! Always use a new properly.
cotter pin for the axle nut. [EWA10702] Use only genuine Yamaha replace-
ment parts. Imitation parts may look
TIP like Yamaha parts, but they are often
When tightening the axle nut, hold the inferior, have a shorter service life and
wheel axle with a wrench to keep it can lead to expensive repair bills.
from turning. EWA15142
WARNING
Tightening torques: When checking the fuel system, do
Brake torque rod nut: not smoke, and make sure there are
19 Nm (1.9 m·kgf, 14 ft·lbf)
Axle nut: no open flames or sparks in the ar-
60 Nm (6.0 m·kgf, 43 ft·lbf) ea, including pilot lights from water
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-37
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8-2
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8-4
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Specifications
Dimensions: Compression ratio: Spark plug(s):
Overall length: 9.3 : 1 Manufacturer/model:
1940 mm (76.4 in) Starting system: NGK/CR6HSA
Overall width: Electric starter and kickstarter (T115FLSE, Spark plug gap:
710 mm (28.0 in) (T115FL) T115FLSEC) 0.6–0.7 mm (0.024–0.028 in)
715 mm (28.1 in) (T115FLS, T115FLSE, Kickstarter (T115FL, T115FLS) Clutch:
T115FLSEC) Lubrication system: Clutch type:
Overall height: Wet sump Wet, centrifugal, shoe + multiple-disc
1075 mm (42.3 in) Engine oil: Drivetrain:
Seat height: Recommended brand: Primary reduction ratio:
775 mm (30.5 in) YAMALUBE 2.900 (58/20)
Wheelbase: SAE viscosity grades: Final drive:
1235 mm (48.6 in) 10W-40 Chain
Ground clearance: Recommended engine oil grade: Secondary reduction ratio:
155 mm (6.10 in) API service SG type or higher, JASO 2.857 (40/14)
Minimum turning radius: standard MA Transmission type:
1800.0 m (5905.80 ft) Engine oil quantity: Constant mesh 4-speed
Weight: Oil change: Gear ratio:
Curb weight: 0.80 L (0.85 US qt, 0.70 Imp.qt) 1st:
95 kg (209 lb) (T115FL, T115FLS) With oil filter removal: 2.833 (34/12)
97 kg (214 lb) (T115FLSE, T115FLSEC) 0.85 L (0.90 US qt, 0.75 Imp.qt) 2nd:
Engine: Air filter: 1.875 (30/16)
Combustion cycle: Air filter element: 3rd:
4-stroke Oil-coated paper element 1.353 (23/17) 9
Cooling system: Fuel: 4th:
Air cooled Recommended fuel: 1.045 (23/22)
Valve train: Regular unleaded gasoline, gasohol Chassis:
SOHC (up to E85 acceptable) Frame type:
Number of cylinders: Fuel tank capacity: Backbone
Single cylinder 4.0 L (1.1 US gal, 0.9 Imp.gal) Caster angle:
Displacement: Fuel injection: 26.3 °
114 cm3 Throttle body: Trail:
Bore × stroke: ID mark: 73 mm (2.9 in)
50.0 × 57.9 mm (1.97 × 2.28 in) 1FD6 10
9-1
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Specifications
Front tire: Front wheel: Rear suspension:
Type: Wheel type: Type:
With tube Cast wheel (T115FLSEC) Swingarm
Size: Spoke wheel (T115FL, T115FLS, Spring:
70/90-17 M/C 38P T115FLSE) Coil spring
Manufacturer/model: Rim size: Wheel travel:
MAXXIS/M6230 1.40x17 78 mm (3.1 in)
Rear tire: Rear wheel: Electrical system:
Type: Wheel type: System voltage:
With tube Cast wheel (T115FLSEC) 12 V
Size: Spoke wheel (T115FL, T115FLS, Ignition system:
80/90-17 M/C 50P T115FLSE) TCI
Manufacturer/model: Rim size: Charging system:
MAXXIS/M6230 1.60x17 AC magneto
Loading: Front brake: Battery:
Maximum load: Type: Model:
153 kg (337 lb) Hydraulic single disc brake (T115FLS, GTZ4V
(Total weight of rider, passenger, cargo T115FLSE, T115FLSEC) Voltage, capacity:
and accessories) Mechanical leading trailing drum brake 12 V, 3.0 Ah (10 HR)
Tire air pressure (measured on cold (T115FL) Headlight:
tires): Specified brake fluid: Bulb type:
1 person: DOT 3 or 4 (T115FLS, T115FLSE, Halogen bulb
Front: T115FLSEC) Bulb wattage × quantity:
9 200 kPa (2.00 kgf/cm2, 29 psi) Rear brake: Headlight:
Rear: Type: HS1, 35.0 W/35.0 W x 1
225 kPa (2.25 kgf/cm2, 33 psi) Mechanical leading trailing drum brake Brake/tail light:
2 persons: Front suspension: 18.0 W/5.0 W × 1
Front: Type: Front turn signal light:
200 kPa (2.00 kgf/cm2, 29 psi) Telescopic fork 10.0 W × 2
Rear: Spring: Rear turn signal light:
280 kPa (2.80 kgf/cm2, 41 psi) Coil spring 10.0 W × 2
Wheel travel: Meter lighting:
100 mm (3.9 in) 1.7 W × 1
9-2
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Specifications
Neutral indicator light:
1.7 W × 1
Gear position indicator light:
1.7 W × 4
High beam indicator light:
1.7 W × 1
Turn signal indicator light:
1.7 W × 2
Engine trouble warning light:
1.7 W × 1
Fuse(s):
Main fuse:
15.0 A
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Consumer information
EAU26364 EAU26411 EAU26442
10
10-1
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Index
A Engine serial number ........................... 10-1 P
Air filter element and check hoses, Engine trouble warning light .................. 4-3 Parking.................................................... 6-4
replacing and cleaning ....................... 7-12 F Part locations.......................................... 3-1
B Front fork, checking ............................. 7-26 S
Battery .................................................. 7-27 Fuel ........................................................ 4-6 Safe-riding points ................................... 2-5
Brake fluid, changing............................ 7-21 Fuel consumption, tips for reducing ...... 6-3 Safety information................................... 2-1
Brake fluid level, checking.................... 7-20 Fuel gauge ............................................. 4-4 Seat......................................................... 4-9
Brake lever.............................................. 4-5 Fuel tank cap.......................................... 4-6 Shifting.................................................... 6-2
Brake lever, checking and Fuse, replacing..................................... 7-28 Shift pedal............................................... 4-5
lubricating........................................... 7-24 G Sidestand.............................................. 4-10
Brake lever free play, checking ............ 7-17 Gear position indicator lights ................. 4-3 Spark plug, checking.............................. 7-8
Brake light switches ............................. 7-18 H Specifications ......................................... 9-1
Brake pads and shoes, checking ......... 7-19 Handlebar switches ............................... 4-4 Speedometer unit ................................... 4-3
Brake pedal ............................................ 4-5 Headlight bulb, replacing ..................... 7-29 Starting and warming up
Brake pedal, checking and Helmet holders....................................... 4-9 a cold engine ........................................ 6-1
lubricating........................................... 7-24 Helmets .................................................. 2-6 Start switch............................................. 4-4
Brake pedal free play, adjusting........... 7-18 High beam indicator light ....................... 4-3 Steering, checking ................................ 7-26
Brake shoes, checking ......................... 7-19 Horn switch ............................................ 4-4 Storage ................................................... 8-3
C I Storage compartment........................... 4-10
Cables, checking and lubricating ......... 7-23 Identification numbers ......................... 10-1 Swingarm pivots, lubricating ................ 7-25
Care ........................................................ 8-1 Indicator lights and warning light ........... 4-3 T
Catalytic converter ................................. 4-8 K Tail/brake light ...................................... 7-30
Centerstand and sidestand, Keyhole cover ........................................ 4-2 Throttle grip and cable,
checking and lubricating .................... 7-25 Kickstarter .............................................. 4-8 checking and lubricating .................... 7-24
Cowlings and panel, L Throttle grip free play, adjusting ........... 7-14
removing and installing ........................ 7-7 Labels, location ...................................... 1-1 Tires ...................................................... 7-15
D M Tool kit .................................................... 7-1
Dimmer switch........................................ 4-4 Main switch/steering lock ...................... 4-1 Troubleshooting.................................... 7-35
Drive chain, cleaning and lubricating ... 7-23 Troubleshooting chart........................... 7-37
Maintenance and lubrication,
Drive chain slack .................................. 7-21 Turn signal indicator lights...................... 4-3 11
periodic ................................................ 7-3
E Maintenance, emission control Turn signal light bulb (front),
Engine break-in ...................................... 6-3 replacing............................................. 7-30
system ................................................. 7-2
Engine idling speed .............................. 7-13 Turn signal switch................................... 4-4
N
Engine oil and oil filter element............... 7-9 Neutral indicator light............................. 4-3
11-1
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Index
V
Valve clearance.....................................7-14
Vehicle identification number ...............10-1
W
Wheel bearings, checking.....................7-27
Wheel (front)..........................................7-31
Wheel (rear)...........................................7-34
Wheels ..................................................7-16
11
11-2
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PRINTED IN THAILAND
2017.07 (E)
DIC183