Professional Documents
Culture Documents
OWNER’S MANUAL
MWS150-C
MWS150-A
BE2-F8199-EY
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction
EAU60580
WARNING
Please read this manual carefully and completely before operating this vehicle.
UBE2EYE0.book Page 1 Monday, July 17, 2017 2:03 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU37432
MWS150-C / MWS150-A
OWNER’S MANUAL
©2017 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
UBE2EYE0.book Page 1 Monday, July 17, 2017 2:03 PM
Table of contents
Location of important labels........... 1-1 Sidestand ......................................4-19 Final transmission oil .................... 7-14
Ignition circuit cut-off system .......4-20 Coolant ......................................... 7-15
Safety information............................ 2-1 Auxiliary DC jack ..........................4-22 Air filter and V-belt case air filter
Further safe-riding points ............... 2-5 Auxiliary DC connector .................4-22 elements.................................... 7-16
Helmets .......................................... 2-6 Checking the throttle grip free
For your safety – pre-operation play............................................ 7-19
Description ....................................... 3-1 checks ...............................................5-1 Valve clearance............................. 7-19
Left view ......................................... 3-1 Tires .............................................. 7-20
Right view....................................... 3-2 Operation and important riding Cast wheels .................................. 7-21
Controls and instruments ............... 3-3 points .................................................6-1 Checking the front brake lever
Starting the engine..........................6-1 free play..................................... 7-22
Instrument and control functions... 4-1 Starting off ......................................6-2 Checking the rear brake lever
Remote control unit ....................... 4-1 Acceleration and deceleration ........6-3 free play..................................... 7-22
Main switch/steering lock............... 4-3 Braking............................................6-3 Checking the front and rear
Keyhole shutter .............................. 4-4 Tips for reducing fuel brake pads ................................ 7-23
Indicator lights and warning consumption................................6-3 Checking the brake fluid level ...... 7-23
lights............................................ 4-4 Engine break-in ...............................6-4 Changing the brake fluid .............. 7-25
Multi-function meter unit ................ 4-6 Parking ............................................6-4 Checking the V-belt ...................... 7-25
Handlebar switches...................... 4-10 Checking and lubricating the
Front brake lever .......................... 4-11 Periodic maintenance and cables........................................ 7-25
Rear brake lever ........................... 4-11 adjustment ........................................7-1 Checking and lubricating the
ABS (for ABS models) .................. 4-12 Owner’s tool kit ...............................7-2 throttle grip and cable ............... 7-26
Fuel tank cap ................................ 4-13 Periodic maintenance chart for the Lubricating the front and rear
Fuel............................................... 4-14 emission control system..............7-3 brake levers............................... 7-26
Fuel tank overflow hose ............... 4-15 General maintenance and Checking and lubricating the
Catalytic converter ....................... 4-15 lubrication chart...........................7-5 centerstand and sidestand........ 7-27
Seat .............................................. 4-16 Removing and installing the Checking the front fork................. 7-27
Passenger footrest ....................... 4-17 panel ..........................................7-10 Checking the steering................... 7-28
Storage compartment .................. 4-17 Checking the spark plug ...............7-10 Checking the wheel bearings ....... 7-28
Accessory box.............................. 4-18 Canister.........................................7-12 Checking the steering tie rod ....... 7-29
Luggage hook............................... 4-19 Engine oil and oil strainer..............7-12 Checking the leaning system ....... 7-29
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Table of contents
Battery ...........................................7-29
Replacing the fuses.......................7-31
Headlight .......................................7-32
Auxiliary lights ...............................7-33
Brake/tail light ...............................7-33
Turn signal light bulb .....................7-33
Replacing the license plate light
bulb ............................................7-34
Troubleshooting ............................7-34
Troubleshooting charts .................7-36
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2
1-1
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1 2
200, 29 225, 33
2BL-F1668-00
1-2
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Safety information
EAU60750
Never operate a vehicle without appears to be very effective in re-
proper training or instruction. Take ducing the chance of this type of
a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact a • Wear a brightly colored jacket.
sponsible for the safe and proper oper- Yamaha dealer to find out about • Use extra caution when you are
ation of your vehicle. the training courses nearest you. approaching and passing
This is a leaning multi-wheel vehicle. through intersections, since in-
The safe use and operation of this ve- Safe Riding tersections are the most likely
hicle is dependent upon the use of Perform the pre-operation checks places for such smaller vehicle
proper riding techniques as well as the each time you use the vehicle to make accidents to occur.
expertise of the operator. Every opera- sure it is in safe operating condition. • Ride where other motorists can
tor should know the following require- Failure to inspect or maintain the vehi- see you. Avoid riding in another
ments before riding this vehicle. cle properly increases the possibility of motorist’s blind spot.
He or she should: an accident or equipment damage. • Never maintain a vehicle with-
Obtain thorough instructions from See page 5-1 for a list of pre-operation out proper knowledge. Contact
a competent source on all aspects checks. a Yamaha dealer to inform you
of this vehicle’s operation. This vehicle is designed to carry on basic vehicle maintenance.
Observe the warnings and mainte- the operator and a passenger. Certain maintenance can only
nance requirements in this Own- The failure of motorists to detect be carried out by certified staff.
er’s Manual. and recognize scooters and mo- Many accidents involve inexperi-
Obtain qualified training in safe torcycles in traffic is the predomi- enced operators. In fact, many op-
and proper riding techniques. nating cause of automobile and erators who have been involved in
Obtain professional technical ser- such smaller vehicle accidents. accidents do not even have a cur-
vice as indicated in this Owner’s Many accidents have been rent driver’s license.
Manual and/or when made neces- caused by an automobile driver • Make sure that you are qualified
sary by mechanical conditions. who did not see the smaller vehi- and that you only lend your ve-
cle. Making yourself conspicuous hicle to other qualified opera-
tors.
2-1
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Safety information
• Know your skills and limits. The posture of the operator and Always wear an approved helmet.
Staying within your limits may passenger is important for proper Wear a face shield or goggles.
help you to avoid an accident. control. Wind in your unprotected eyes
• We recommend that you prac- • The operator should keep both could contribute to an impairment 2
tice riding your vehicle where hands on the handlebar and of vision that could delay seeing a
there is no traffic until you have both feet on the operator foot- hazard.
become thoroughly familiar with rests during operation to main- The use of a jacket, substantial
the vehicle and all of its con- tain control of the vehicle. shoes, trousers, gloves, etc., is ef-
trols. • The passenger should always fective in preventing or reducing
Many accidents have been hold onto the operator, the seat abrasions or lacerations.
caused by error of the vehicle op- strap or grab bar, if equipped, Never wear loose-fitting clothes,
erator. A typical error made by the with both hands and keep both otherwise they could catch on the
operator is veering wide on a turn feet on the passenger footrests. control levers or wheels and cause
due to excessive speed or under- Never carry a passenger unless injury or an accident.
cornering (insufficient lean angle he or she can firmly place both Always wear protective clothing
for the speed). feet on the passenger footrests. that covers your legs, ankles, and
• Always obey the speed limit and Never ride under the influence of feet. The engine or exhaust sys-
never travel faster than warrant- alcohol or other drugs. tem become very hot during or af-
ed by road and traffic condi- This vehicle is designed for on- ter operation and can cause
tions. road use only. It is not suitable for burns.
• Always signal before turning or off-road use. A passenger should also observe
changing lanes. Make sure that the above precautions.
other motorists can see you. Protective Apparel
The majority of fatalities from scooter Avoid Carbon Monoxide Poisoning
and motorcycle accidents are the re- All engine exhaust contains carbon
sult of head injuries. The use of a safety monoxide, a deadly gas. Breathing
helmet is the single most critical factor carbon monoxide can cause head-
in the prevention or reduction of head aches, dizziness, drowsiness, nausea,
injuries. confusion, and eventually death.
2-2
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Safety information
Carbon Monoxide is a colorless, odor- Loading sible and make sure to distribute
less, tasteless gas which may be pres- Adding accessories or cargo to your the weight as evenly as possible
ent even if you do not see or smell any vehicle can adversely affect stability on both sides of the vehicle to
2 engine exhaust. Deadly levels of car- and handling if the weight distribution minimize imbalance or instability.
bon monoxide can collect rapidly and of the vehicle is changed. To avoid the Shifting weights can create a sud-
you can quickly be overcome and un- possibility of an accident, use extreme den imbalance. Make sure that
able to save yourself. Also, deadly lev- caution when adding cargo or acces- accessories and cargo are se-
els of carbon monoxide can linger for sories to your vehicle. Use extra care curely attached to the vehicle be-
hours or days in enclosed or poorly when riding a vehicle that has added fore riding. Check accessory
ventilated areas. If you experience any cargo or accessories. Here, along with mounts and cargo restraints fre-
symptoms of carbon monoxide poi- the information about accessories be- quently.
soning, leave the area immediately, get low, are some general guidelines to fol- • Properly adjust the suspension
fresh air, and SEEK MEDICAL TREAT- low if loading cargo to your vehicle: for your load (suspension-ad-
MENT. The total weight of the operator, pas- justable models only), and
Do not run engine indoors. Even if senger, accessories and cargo must check the condition and pres-
you try to ventilate engine exhaust not exceed the maximum load limit. sure of your tires.
with fans or open windows and Operation of an overloaded vehicle • Never attach any large or heavy
doors, carbon monoxide can rap- could cause an accident. items to the handlebar, front
idly reach dangerous levels. fork, or front fender. Such items
Do not run engine in poorly venti- Maximum load: can create unstable handling or
lated or partially enclosed areas 167 kg (368 lb) a slow steering response.
such as barns, garages, or car- This vehicle is not designed to
When loading within this weight limit,
ports. pull a trailer or to be attached to
keep the following in mind:
Do not run engine outdoors where a sidecar.
Cargo and accessory weight
engine exhaust can be drawn into
should be kept as low and close to
a building through openings such Genuine Yamaha Accessories
the vehicle as possible. Securely
as windows and doors. Choosing accessories for your vehicle
pack your heaviest items as close
is an important decision. Genuine
to the center of the vehicle as pos-
Yamaha accessories, which are avail-
2-3
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Safety information
able only from a Yamaha dealer, have at greater risk of serious injury or the vehicle, or the vehicle may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when 2
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your vehicle. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob- Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the vehicle’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as Aftermarket Tires and Rims
because of potential safety hazards to lightweight as possible and The tires and rims that came with your
you or others. Installing aftermarket should be kept to a minimum. vehicle were designed to match the
products or having other modifications • Bulky or large accessories may performance capabilities and to pro-
performed to your vehicle that change seriously affect the stability of vide the best combination of handling,
any of the vehicle’s design or operation the vehicle due to aerodynamic braking, and comfort. Other tires, rims,
characteristics can put you and others effects. Wind may attempt to lift sizes, and combinations may not be
2-4
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Safety information
appropriate. Refer to page 7-20 for tire The suspension should be com- EAU60590
specifications and more information on pressed somewhat by the tie- Further safe-riding points
replacing your tires. downs, if possible, so that the ve- Be sure to signal clearly when
2 hicle will not bounce excessively making turns.
Transporting the Vehicle during transport. Braking can be extremely difficult
Be sure to observe the following in- on a wet road. Avoid hard braking,
structions before transporting the vehi- because the vehicle could slide.
cle in another vehicle. Apply the brakes slowly when
Remove all loose items from the stopping on a wet surface.
vehicle. Slow down as you approach a
Point the front wheels straight corner or turn. Once you have
ahead on the trailer or in the truck completed a turn, accelerate
bed, and choke it in a rail to pre- slowly.
vent movement. Be careful when passing parked
Secure the vehicle with tie-downs cars. A driver might not see you
or suitable straps that are at- and open a door in your path.
tached to solid parts of the vehi- Railroad crossings, streetcar rails,
cle, such as the frame or upper iron plates on road construction
front fork triple clamp (and not, for sites, and manhole covers be-
example, to rubber-mounted han- come extremely slippery when
dlebars or turn signals, or parts wet. Slow down and cross them
that could break). Choose the lo- with caution. Keep the vehicle up-
cation for the straps carefully so right, otherwise it could slide out
the straps will not rub against from under you.
painted surfaces during transport. The brake pads or linings could
get wet when you wash the vehi-
cle. After washing the vehicle,
check the brakes before riding.
2-5
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Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the vehicle. An overloaded vehicle death in the event of an accident. The
is unstable. Use a strong cord to majority of fatalities from motorcycle or
secure any luggage to the carrier scooter accidents are the result of
(if equipped). A loose load will af- head injuries. The use of a safety hel-
fect the stability of the vehicle and met is the single most critical factor in ZAUU0003
could divert your attention from the prevention or reduction of head in-
juries. Wrong usage
the road. (See page 2-3.)
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
1 2 3 4
9 8 7 6 5
1. Luggage hook (page 4-19) 9. Engine oil drain bolt B (page 7-12)
2. Passenger footrest (page 4-17)
3. Storage compartment (page 4-17)
4. Air filter element (page 7-16)
5. Final transmission oil filler cap (page 7-14)
6. Final transmission oil drain bolt (page 7-14)
7. V-belt case air filter element (page 7-16)
8. Engine oil drain bolt A (page 7-12)
3-1
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Description
EAU10421
Right view
1 2 3 4 5,6
10 9 8 7
1. Passenger footrest (page 4-17) 9. Coolant reservoir (page 7-15)
2. Fuel tank cap (page 4-13) 10.Engine oil filler cap (page 7-12)
3. Owner’s tool kit (page 7-2)
4. Fuse box (page 7-31)
5. Accessory box (page 4-18)
6. Auxiliary DC jack (page 4-22)
7. Battery (page 7-29)
8. Spark plug (page 7-10)
3-2
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Description
EAU10431
9
1. Rear brake lever (page 4-11) 9. Main switch/steering lock (page 4-3)
2. Left handlebar switches (page 4-10)
3. Rear brake fluid reservoir (page 7-23)
4. Multi-function meter unit (page 4-6)
5. Front brake fluid reservoir (page 7-23)
6. Right handlebar switch (page 4-10)
7. Front brake lever (page 4-11)
8. Throttle grip (page 7-19)
3-3
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4-1
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1 4
1 1. Key battery
6. Install the screw.
4. Install a new key battery. NOTICE:
Make sure that the positive (+)
1. Key cover
and negative (-) sides of the bat-
tery are facing in the correct di-
rections. [ECA21240]
Specified battery:
CR1632
4-2
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4-3
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4-4
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vehicle is stopped.
models)
Do not continue to operate the en-
TIP In normal operation, the ABS warning
gine if it is overheating.
Consider the following tips to reduce light comes on when the key is turned
fuel consumption: to “ON”, and goes off after traveling at
TIP
Avoid high engine speeds during a speed of 10 km/h (6 mi/h) or higher.
If the engine overheats, see page 7-37
acceleration. If the ABS warning light:
for further instructions.
Travel at a constant speed. does not come on when the key is
EAU73171
turned to “ON”
EAU67440
Engine trouble warning light “ ” comes on or flashes while riding
Coolant temperature warning does not go off after traveling at a
This warning light comes on if a prob-
light “ ” speed of 10 km/h (6 mi/h) or high-
lem is detected in the engine or other
This warning light comes on if the en- er
vehicle control system. If this occurs,
gine overheats. If this occurs, stop the The ABS may not work correctly. If any
have a Yamaha dealer check the on-
engine immediately and allow the en- of the above occurs, have a Yamaha
board diagnostic system.
gine to cool. dealer check the system as soon as
possible. (See page 4-12 for an expla-
nation of the ABS.)
4-5
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WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function meter unit. Changing
4-6
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4-7
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4-8
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4-11
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4 2
1. Front wheel sensor 2
2. Front wheel sensor rotor
1. Fuel tank cap
2. “ ” mark
2 1
To remove the fuel tank cap
1. Open the seat. (See page 4-16.)
2. Turn the fuel tank cap counter-
clockwise and pull it off.
4-13
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WARNING
EAUU0045
can cause damage to the fuel system Fuel tank overflow hose Catalytic converter
or vehicle performance problems. This model is equipped with a catalytic
converter in the exhaust system.
EWA10863
WARNING
The exhaust system is hot after op-
eration. To prevent a fire hazard or
4 burns:
Do not park the vehicle near
1 possible fire hazards such as
1. Fuel tank overflow hose grass or other materials that
easily burn.
Before operating the vehicle: Park the vehicle in a place
Check the fuel tank overflow hose where pedestrians or children
connection and routing. are not likely to touch the hot
Check the fuel tank overflow hose exhaust system.
for cracks or damage, and replace Make sure that the exhaust sys-
it if necessary. tem has cooled down before
Make sure that the fuel tank over- doing any maintenance work.
flow hose is not blocked, and Do not allow the engine to idle
clean it if necessary. more than a few minutes. Long
idling can cause a build-up of
heat.
4-15
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1. Open.
TIP
Do not push inward when turning the
key.
3. Fold the seat up.
4-16
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4-17
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3
1 4
1. Accessory box button
2. Accessory box
3. Accessory box lid
WARNING
Do not exceed the load limit of
0.15 kg (0.33 lb) for the accesso-
ry box.
4-18
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WARNING TIP
The built-in sidestand switch is part of
4 Do not exceed the load limit of
the ignition circuit cut-off system,
1.0 kg (2.2 lb) for the luggage
which cuts the ignition in certain situa-
hook.
tions. (See the following section for an
Do not exceed the maximum
explanation of the ignition circuit cut-
load of 167 kg (368 lb) for the ve-
off system.)
hicle.
EWA10242
WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
1 and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
1. Luggage hook system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
4-19
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4-20
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4
• The vehicle must be placed on the center-
Put the sidestand up. stand during this inspection.
• If a malfunction is noted, have a Yamaha
dealer check the system before riding.
Push the start switch while applying
either of the brake levers. The engine will
start.
4-21
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE
5-1
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• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-23, 7-23
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-19, 7-26
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
5
• Make sure that operation is smooth.
Control cables 7-25
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-20, 7-21
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake levers 7-26
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-27
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-19
• If system is not working correctly, have Yamaha dealer check vehicle.
5-2
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NOTICE
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-
dicator light remains on, see page
4-4 for the corresponding warning
and indicator light circuit check.
6-1
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6-2
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6-3
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6-4
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WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 2-2 for more in- individual that is certified (if applicable).
7 graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1
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7-2
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU1294
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13 * Steering system
• Lubricate with lithium-soap-
Every 24000 km (14000 mi) 7
based grease.
• Check steering tie rod, and re-
√ √ √ √ √
place if necessary.
14 * Leaning system • Check bearing play. √ √ √ √ √
• Make sure that all nuts, bolts and
15 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Front brake lever
16 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft
Rear brake lever
17 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft
• Lubricate link pivots and moving
√ √ √ √ √
Unified brake sys- parts with silicone grease.
18 *
tem • Lubricate cable end with lithium-
√ √ √ √ √
soap-based grease.
7-6
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• Check operation.
Sidestand, center-
19 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
20 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
21 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
22 * √ √ √ √
semblies sorbers for oil leakage.
• Change.
23 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
7 24 Engine oil strainer • Clean. √ √
• Check coolant level and vehicle
√ √ √ √ √
for coolant leakage.
25 * Cooling system
• Change with Yamaha genuine
Every 3 years
coolant.
Final transmission • Check vehicle for oil leakage. √ √ Every 8000 km (5000 mi)
26
oil • Change. √ Every 12000 km (7500 mi)
• Check for damage and wear. √ √ √ √
27 * V-belt
• Replace. Every 20000 km (12500 mi)
Front and rear
28 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
29 • Lubricate. √ √ √ √ √
cables
7-7
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• Check operation.
• Check throttle grip free play, and
30 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
31 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU60771
TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- 7
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or excessive wear is found. The V-belt needs to be replaced every 20000 km (12500 mi) even
if there is no wear or damage.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. After dissembling the brake master cylinders and cal-
ipers, always change the brake fluid.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
7-8
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1. Panel A
EAU56942
Panel A
1
To remove the panel
1. Open the seat. (See page 4-16.)
2. Remove the screws, and pull the 1. Spark plug cap
panel off while closing the seat
slightly as shown. 3. Remove the spark plug as shown,
2. Close the seat.
with a spark plug wrench available
at a Yamaha dealer.
7-10
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seated. NOTICE
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
7-13
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7-14
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If water has been used instead the radiator cap when the engine is Air filter and V-belt case air fil-
of coolant, replace it with cool- hot. [EWA10382] ter elements
ant as soon as possible, other- The air filter element should be re-
wise the cooling system will not placed and the V-belt case air filter el-
be protected against frost and ement should be cleaned at the
corrosion. If water has been intervals specified in the periodic main-
added to the coolant, have a tenance and lubrication chart. Service
Yamaha dealer check the anti- the air filter elements more frequently if
freeze content of the coolant as you are riding in unusually wet or dusty
soon as possible, otherwise the areas. The air filter check hose and V-
effectiveness of the coolant will belt case air filter check hose must be
be reduced. [ECA10473] frequently checked and cleaned if nec-
essary.
Recommended coolant:
YAMAHA GENUINE COOLANT Cleaning the air filter check hose 7
Coolant reservoir capacity (up to
the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
EAU33032
Changing the coolant 1
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
1. Air filter check hose
Yamaha dealer change the coolant.
7-16
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Checking the front brake lever sult in loss of control and an acci- Checking the rear brake lever
free play dent. free play
1
1
There should be no free play at the Measure the rear brake lever free play
brake lever end. If there is free play, as shown. Periodically check the brake 7
have a Yamaha dealer inspect the lever free play and, if the free play is 20
brake system. mm (0.79 in) or more, have a Yamaha
EWA14212
dealer check and adjust the brake sys-
WARNING tem.
EWA10642
A soft or spongy feeling in the brake
lever can indicate the presence of WARNING
air in the hydraulic system. If there is An incorrect brake lever free play in-
air in the hydraulic system, have a dicates a hazardous condition in the
Yamaha dealer bleed the system be- brake system. Do not operate the
fore operating the vehicle. Air in the vehicle until the brake system has
hydraulic system will diminish the been checked or repaired by a
Yamaha dealer.
7-22
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Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU22461 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU22432
Front brake
Front brake pads
1 1
1. Brake pad wear indicator groove check the brake pad wear without hav-
ing to disassemble the brake. To check
Each front brake pad is provided with the brake pad wear, check the position
wear indicator grooves, which allow of the wear indicator while applying the
you to check the brake pad wear with- brake. If a brake pad has worn to the
out having to disassemble the brake. point that the wear indicator almost
To check the brake pad wear, check touches the brake disc, have a
the wear indicator grooves. If a brake Yamaha dealer replace the brake pads
pad has worn to the point that the wear as a set.
7-23
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Changing the brake fluid Checking the V-belt Checking and lubricating the
Have a Yamaha dealer change the The V-belt must be checked and re- cables
brake fluid at the intervals specified in placed by a Yamaha dealer at the inter- The operation of all control cables and
the periodic maintenance and lubrica- vals specified in the periodic the condition of the cables should be
tion chart. In addition, have the oil seals maintenance and lubrication chart. checked before each ride, and the ca-
of the master cylinders and calipers as bles and cable ends should be lubri-
well as the brake hoses replaced at the cated if necessary. If a cable is
intervals listed below or whenever they damaged or does not move smoothly,
are damaged or leaking. have a Yamaha dealer check or re-
Oil seals: Replace every two place it. WARNING! Damage to the
years. outer housing of cables may result
Brake hoses: Replace every four in internal rusting and cause inter-
years. ference with cable movement. Re-
place damaged cables as soon as
7 possible to prevent unsafe condi-
tions. [EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
7-25
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Checking and lubricating the Lubricating the front and rear Recommended lubricant:
Silicone grease
throttle grip and cable brake levers
The operation of the throttle grip
Front brake lever
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
7-26
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Checking and lubricating the Recommended lubricant: Checking the front fork
Lithium-soap-based grease
centerstand and sidestand The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
7-27
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7-28
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Checking the steering tie rod Checking the leaning system Battery
The leaning system must be checked
by a Yamaha dealer at the intervals
specified in the periodic maintenance 1 2
and lubrication chart.
WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
7-29
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1
5 7
1. Main fuse 2 1. Main fuse 2
2. Main fuse 2. ABS solenoid fuse
2
3. Signaling system fuse 3. Main fuse
1. Fuse box 4. Terminal fuse 1 (for auxiliary DC jack) 4. ABS control unit fuse
2. ABS motor fuse (for ABS models) 5. Spare fuse 5. Signaling system fuse
7 6. Terminal fuse 1 (for auxiliary DC jack)
7. Spare fuse
7-31
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7-32
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1. Auxiliary light
7-33
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-34
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7-35
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
7-36
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-37
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sure to consult a Yamaha dealer for even if high-quality components are NOTICE
advice on what products to use be- used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel
fore cleaning the vehicle. Using a noticed on a car, however, it detracts cleaners, especially on spoke
brush, harsh chemical products or from the overall appearance of this ve- wheels. If such products are
cleaning compounds when cleaning hicle. Frequent and proper care does used on hard-to-remove dirt, do
these parts will scratch or damage not only comply with the terms of the not leave the cleaner on the af-
their surface. Wax also should not warranty, but it will also keep your ve- fected area any longer than in-
be applied to any matte colored fin- hicle looking good, extend its life and structed. Also, thoroughly rinse
ished parts. optimize its performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a Improper cleaning can damage 8
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and
ers as well as all electrical cou- the mufflers. Use only a soft,
plers and connectors, including clean cloth or sponge with wa-
the spark plug cap, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
8-1
UBE2EYE0.book Page 2 Monday, July 17, 2017 2:03 PM
WARNING TIP
visibility and which cannot be easily
Consult a Yamaha dealer for ad-
recognized. Contaminants on the brakes or tires
vice on what products to use.
can cause loss of control.
Washing, rainy weather or humid
After cleaning Make sure that there is no oil or
climates can cause the headlight
1. Dry the vehicle with a chamois or wax on the brakes or tires. If
lens to fog. Turning the headlight
an absorbing cloth. necessary, clean the brake
on for a short period of time will
2. Use a chrome polish to shine discs and brake linings with a
help remove the moisture from the
chrome, aluminum, and stainless- regular brake disc cleaner or
lens.
steel parts, including the exhaust acetone, and wash the tires with
system. (Even the thermally in- warm water and a mild deter-
duced discoloring of stainless- gent.
steel exhaust systems can be re- Before operating the vehicle
moved through polishing.) test its braking performance
3. To prevent corrosion, it is recom- and cornering behavior.
mended to apply a corrosion pro- ECAU0022
tection spray on all metal, NOTICE
including chrome- and nickel-plat- 8
Apply spray oil and wax spar-
ed surfaces.
ingly and make sure to wipe off
4. Use spray oil as a universal clean-
any excess.
er to remove any remaining dirt.
Never apply oil or wax to any
5. Touch up minor paint damage
rubber parts, plastic parts or
caused by stones, etc.
headlight, taillight and meter
6. Wax all painted surfaces.
lenses, but treat them with a
7. Let the vehicle dry completely be-
suitable care product.
fore storing or covering it.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
8-3
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Specifications
Dimensions: Starting system: Fuel tank capacity:
Overall length: Electric starter 7.2 L (1.9 US gal, 1.6 Imp.gal)
1980 mm (78.0 in) Lubrication system: Fuel injection:
Overall width: Wet sump Throttle body:
750 mm (29.5 in) Engine oil: ID mark:
Overall height: Recommended brand: BB81 00
1210 mm (47.6 in) YAMALUBE Spark plug(s):
Seat height: SAE viscosity grades: Manufacturer/model:
780 mm (30.7 in) 10W-40 NGK/CPR8EA-9
Wheelbase: Recommended engine oil grade: Spark plug gap:
1350 mm (53.1 in) API service SG type or higher, JASO 0.8–0.9 mm (0.031–0.035 in)
Ground clearance: standard MA or MB Clutch:
125 mm (4.92 in) Engine oil quantity: Clutch type:
Minimum turning radius: Oil change: Dry, centrifugal, shoe
2.5 m (8.20 ft) 0.90 L (0.95 US qt, 0.79 Imp.qt) Drivetrain:
Weight: Final transmission oil: Primary reduction ratio:
Curb weight: Type: 1.000
159 kg (351 lb) (MWS150-C) Motor oil SAE 10W-30 type SE or higher or Final drive:
164 kg (362 lb) (MWS150-A) Gear oil SAE 85W GL-3 Gear
Engine: Quantity: Secondary reduction ratio:
Combustion cycle: 0.15 L (0.16 US qt, 0.13 Imp.qt) 10.208 (56/16 x 35/12)
4-stroke Coolant quantity: Transmission type:
Cooling system: Coolant reservoir (up to the maximum level V-belt automatic
Liquid cooled mark): Chassis: 9
Valve train: 0.25 L (0.26 US qt, 0.22 Imp.qt) Frame type:
SOHC Radiator (including all routes): Underbone
Number of cylinders: 0.46 L (0.49 US qt, 0.40 Imp.qt) Caster angle:
Single cylinder Air filter: 20.0 °
Displacement: Air filter element: Trail:
155 cm3 Oil-coated paper element 67 mm (2.6 in)
Bore × stroke: Fuel: Track:
58.0 × 58.7 mm (2.28 × 2.31 in) Recommended fuel: 385 mm (15.2 in)
Compression ratio: Regular unleaded gasoline (Gasohol [E10]
10.5 : 1 acceptable)
9-1
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Specifications
Front tire: Rim size: Shock absorber:
Type: 14M/C x MT2.15 Hydraulic damper
Tubeless Rear wheel: Wheel travel:
Size: Wheel type: 90 mm (3.5 in)
90/80-14M/C 43P Cast wheel Electrical system:
Manufacturer/model: Rim size: System voltage:
IRC/SCT-003 13M/C x MT3.50 12 V
Rear tire: Unified brake system: Ignition system:
Type: Operation: TCI
Tubeless Activated by rear brake Charging system:
Size: Front brake: AC magneto
130/70-13M/C 63P Type: Battery:
Manufacturer/model: Hydraulic disc brake Model:
IRC/SCT-003 Specified brake fluid: YTZ7V
Loading: DOT 4 Voltage, capacity:
Maximum load: Rear brake: 12 V, 6.0 Ah (10 HR)
167 kg (368 lb) Type: Bulb wattage × quantity:
(Total weight of rider, passenger, cargo Hydraulic disc brake Headlight:
and accessories) Specified brake fluid: LED
Tire air pressure (measured on cold DOT 4 Brake/tail light:
tires): Front suspension: LED
1 person: Type: Front turn signal light:
Front: Telescopic fork 10.0 W × 2
9 200 kPa (2.00 kgf/cm2, 29 psi) Spring: Rear turn signal light:
Rear: Coil spring 10.0 W × 2
225 kPa (2.25 kgf/cm2, 33 psi) Shock absorber: Auxiliary light:
2 persons: Hydraulic damper LED
Front: Wheel travel: License plate light:
200 kPa (2.00 kgf/cm2, 29 psi) 90 mm (3.5 in) 5.0 W × 1
Rear: Rear suspension: Meter lighting:
225 kPa (2.25 kgf/cm2, 33 psi) Type: LED
Front wheel: Unit swing High beam indicator light:
Wheel type: Spring: LED
Cast wheel Coil spring
9-2
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Specifications
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED (MWS150-A)
ECO indicator light:
LED
Fuse(s):
Main fuse:
15.0 A
Main fuse 2:
7.5 A
Terminal fuse 1:
2.0 A
Signaling system fuse:
7.5 A
ABS control unit fuse:
7.5 A (MWS150-A)
ABS motor fuse:
30.0 A (MWS150-A)
ABS solenoid fuse: 9
30.0 A (MWS150-A)
9-3
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Consumer information
EAU26364 EAU26411 EAUU1221
10
10-1
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Consumer information
EAU69910 EAU74701
Index
A Engine break-in ...................................... 6-4 Maintenance, emission control
ABS (for ABS models)...........................4-12 Engine oil and oil strainer ..................... 7-12 system ..................................................7-3
ABS warning light (for ABS models) .......4-5 Engine serial number............................ 10-1 Matte color, caution ................................8-1
Acceleration and deceleration ................6-3 Engine trouble warning light................... 4-5 Multi-function meter unit.........................4-6
Accessory box ......................................4-18 F P
Air filter and V-belt case air filter Final transmission oil ............................ 7-14 Panel, removing and installing ..............7-10
elements .............................................7-16 Front and rear brake pads, checking ... 7-23 Parking ....................................................6-4
Auxiliary DC connector .........................4-22 Front brake lever free play, checking ... 7-22 Part locations ..........................................3-1
Auxiliary DC jack...................................4-22 Front fork, checking ............................. 7-27 Passenger footrest................................4-17
Auxiliary lights.......................................7-33 Fuel....................................................... 4-14 R
B Fuel consumption, tips for reducing ...... 6-3 Rear brake lever free play, checking.....7-22
Battery ..................................................7-29 Fuel tank cap........................................ 4-13 Remote control unit ................................4-1
Brake fluid, changing ............................7-25 Fuel tank overflow hose ....................... 4-15 S
Brake fluid level, checking ....................7-23 Fuses, replacing ................................... 7-31 Safe-riding points....................................2-5
Brake lever, front ..................................4-11 H Safety information...................................2-1
Brake lever, rear....................................4-11 Handlebar switches.............................. 4-10 Seat.......................................................4-16
Brake levers, lubricating .......................7-26 Headlight .............................................. 7-32 Sidestand ..............................................4-19
Brake/tail light .......................................7-33 Helmets .................................................. 2-6 Spark plug, checking ............................7-10
Braking....................................................6-3 High beam indicator light ....................... 4-5 Specifications .........................................9-1
C Horn switch .......................................... 4-11 Starting off ..............................................6-2
Cables, checking and lubricating .........7-25 I Starting the engine..................................6-1
Canister.................................................7-12 Identification numbers.......................... 10-1 Start switch ...........................................4-11
Care ........................................................8-1 Ignition circuit cut-off system............... 4-20 Steering, checking ................................7-28
Catalytic converter................................4-15 Indicator lights and warning lights ......... 4-4 Steering tie rod, checking .....................7-29
Centerstand and sidestand, checking K Storage ...................................................8-4
and lubricating....................................7-27 Keyhole shutter ...................................... 4-4 Storage compartment ...........................4-17
Coolant .................................................7-15 L T
Coolant temperature warning light .........4-5 Labels, location ...................................... 1-1 Throttle grip and cable, checking and
D Leaning system, checking.................... 7-29 lubricating ...........................................7-26
11 Data recording, vehicle .........................10-2 License plate light bulb, replacing........ 7-34 Throttle grip free play, checking ...........7-19
Diagnostic connector............................10-2 Luggage hook ...................................... 4-19 Tires ......................................................7-20
Dimmer switch ......................................4-11 M Tool kit ....................................................7-2
E Main switch/steering lock....................... 4-3 Troubleshooting ....................................7-34
Eco indicator light ...................................4-5 Maintenance and lubrication, periodic ... 7-5 Troubleshooting charts .........................7-36
11-1
UBE2EYE0.book Page 2 Monday, July 17, 2017 2:03 PM
Index
Turn signal indicator lights ..................... 4-4
Turn signal light bulb ............................ 7-33
Turn signal switch................................. 4-11
V
Valve clearance .................................... 7-19
V-belt, checking.................................... 7-25
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-28
Wheels.................................................. 7-21
11
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PRINTED IN THAILAND
2017.07 (E)
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