SIGMA Standard

SIGMA Elevator Company Standards

Standard
name:
IRIS NV elevator maintenance Total pages : N=118

Standard Application Service business

code :
OEMS-P1-111-000 scope: department
Checked by : FOD business minister
Medium
Great
classification :
Work specification classification Elevator
:
Admin.
Drawn by : FE group department:
FE group
Established Confirm
on:
2011.02.25 circle:
2 years

Confirming and modifying content

Modifica Confirm/
tion No. Date Modification clauses and content
modification
1

10

11

12

Standards approval
Drawn by Confirmed by Approved by

2005.12.27. Approval
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 1/N

1. Preface
Specified “IRIS NV Elevator Maintenance” manual is introduced as follows. The manual
is applicable for elevator maintenance work.
The manual is established for pursuing working safety, lowering faults and product
stabilization by realizing IRIS NV maintenance work standardization.
„Notice‟ mark symbol is used in overall text in this modification to improve worker‟s
vigilance on safety to implement safety work.
And, the manual is used for IRIS NV elevator maintenance inspection. Conduct
collecting in the manual as much as possible to reflect information changed up to now.
The manual does not include detailed technology information, for detailed information,
please refer to IRIS NV Elevator Assembly Manual, Test-run Adjust Manual, STEP
Control Box Manual etc. other relevant data.
If you have opinions, issues or proposals etc about working sequence and methods in
this manual, please send them to following E-mail or fax.

E-Mail: bgjung@SIGMA.co.kr
Fax.: 02-6007-3330

2. Symbol description
Symbols used in this manual is as follows.

Notice Safety precautions

Safety precautions relative to power utilization

Electricity danger
especially

Information Available information

2005.12.27. Approval 1
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 2/N

3. Contents
3.0 Overview of precautions and inspection items- - - - -- - - - - - - - - - - - - - - - - - - 3
3.1 Machine room - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
3.2 Control box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
3.3 Car inside - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
3.4 Car upper part - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
3.5 Car door - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74
3.6 Hoistway - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
3.7 Counterweight device- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
3.8 Car lower part - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
3.9 Hoistway ground (pit) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 112
3.10 Hoistway - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 3/N

3.0 Overview of precautions and inspection items

3.0.1 Overview of precautions
Machine room precautions
 Please prevent head from impacting with machine room entrance or ceiling.
 When in/out machine room, please prevent hands or other parts of body are injured
for passage entrance or machine room entrance is closed for wind.
 Please pay attention to machine room ground to prevent tumbling or stumbling.
 If you in/out machine room through ladder, please prevent falling from the ladder;
and it should be prevented that tools etc. fall off from the ladder.
 If entrance of machine room or corridor area is blocked by other matters, you should
ask owner or building administrators to move it over.
 If there are several equipments use the machine room simultaneously, please affix
indicating label on equipment component (traction machine, speed governor, control
box etc.).
Distribution box precautions
 If machinery/electric danger exists, after cutting off main power supply switch and
implementing Lock Out and Tag Out, please conduct work.
 Turn off the switch, and prevent the switch from being opened again accidentally.
 Adopt air blower or wind blower to clean up dust or dead bugs in the distribution box.
 After finishing inspection, please screw up distribution box cap or close it.
Traction motor precautions
 Before contacting with terminal in terminal box, please must switch off main power
supply switch; and after wearing gloves and implementing Lock Out / Tag Out,
conduct work.
 Please screw up the terminal.
 When clean traction machine pulley, please must cut off the power.
 When traction motor runs, please do not put finger into lower part of the motor.
Traction machine precautions
 When clean up traction machine pulley, please must cut off power; after
implementing Lock Out / Tag Out, conduct safety work.
 Please must affix warning label on shield rope cap.
 Please must affix label used for indicating motor rotation direction (UP/DOWN).
 When traction machine rotates, please do not put finger into lower part of the motor.

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 4/N

Brake precautions
 If machinery/electric danger exists, after cutting off main power supply switch and
implementing LOTO, please conduct work.
 When measure surface temperature of apparatus, ambient temperature of sensed
and measured part, put hands on measured part to prevent scalding.
 When replace brake bushing etc. may cause brake force loss, please must put
balance cone on the buffer and conduct work after determining whether car is at
upper part of hoistway.
 If balance cone does not contact with buffer and brake is moved again, injury may
occur, therefore, please pay much attention to safety.
 Please prevent brake arm from falling down to feet part.
Speed governor precautions
 If machinery/electric danger exists, after cutting off main power supply switch and
implementing LOTO, please conduct work.
 Please prevent finger or collar from being clamped in the speed governor.
 Please adopt cap to cover the speed governor to ensure safety.
Control box precautions
 When inspect control box, power should be cut off, and work should be implemented
after implementing Lock Out /Tag Out.
 Please determine whether plastic cap adheres on upper part of main terminal, if the
plastic cap does not adhere on the terminal, please setup the cap.
 If 200V or 400V is adopted, please affix marking label to awake attention.
 When use PCB, please avoid being injured by protruded pin at back etc. matters.
 If INV elevator machine type is used, even though the power supply is cut off,
smoothing capacitor is in charging state; therefore, conduct work after determining
DC voltage on two ends of capacitor.
 DC Link voltage is electrolytic capacitor voltage, thus, please must conduct work
after inspect voltage. (After implementing Lock Out / Tag Out, conduct work)
Car precautions
 When replace fluorescent lamp and disassemble or assemble ceiling plates etc. ,
please do not take handrail or ashtray or garbage etc. in the car as foot plate.
Please use firm chair or ladle.

2005.12.27. Approval 4
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 5/N

 When clean up inside of operation panel, please must cut off power supply.
 When close operation panel cap, please prevent electric wire from being clamped
between cap and operation panel box.
 When conduct inspection, please determine whether cap of operation panel box is
closed tightly. Passengers‟ misoperation may cause that car stops suddenly or
passengers are got stuck etc. conditions.
 After replacing fluorescent lamp or electric lamp, please assemble ceiling board
again.
 When inspect and assemble position indicator on the door or conduct maintenance
work, please use ladder.
Car upper part precautions
 Please take falling-proof measures for area with falling danger.
 When move elevator at car upper part, please must conduct repeat. Such as: when
move car upward or downward, please burst out “UP” or “DOWN”. Other workers
should conduct this in this way.
 Please do not stride across upper parts of near elevators.
 Please do not bend upper body near hoistway.
 When conduct sleeve work to rope, please prevent twisting, pitch relaxation or
winding etc. conditions.
 When use direct fired unit, please prevent fire hazard or fire injury. Please determine
whether there is firelighter around working field, and remove it. Before conducting
work, please prepare fire extinguisher or fire-fighting facilities.
 When inspect implantation device or conduct maintenance work, please conduct
working from up to down. In car moving (especially up-running), please prevent
injury accident caused by shield board etc. matters.
Car door precautions
 When conduct work on car upper part, please must follow “Car upper part in-out
procedure” .
 Please take falling-proof measures for area with falling danger.
Hoistway precautions
 When in/out the hoistway, “Access procedures for upper part of car (WWJSSS)”
must be followed.
 If cracks occur on hoistway wall or concrete block cracks, report to building
administrator and take necessary measures before cracked blocks fall off.

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
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 Please do not put oil drum, tools etc. on internal beam of hoistway.
 Nail, reinforced bar or other objects protruded from hoistway surface will cause
scuffing; therefore, please must take measures to this condition.
 Please do not bend upper body near hoistway.
 Please take falling-proof measures for area with falling danger.
 When wire-jumping should be conducted for door switch, relevant work should be
conducted by professional personnel under approval of management supervisors.
 Please avoid injury caused by door non vision part.
 When inspect implantation device or conduct maintenance work, please conduct
working from up to down. In car moving (especially up-running), please prevent
injury accident caused by shield board etc. matters; therefore, take care please.
Counterweight device precautions
 When in/out the hoistway, “Access procedures for upper part of car (WWJSSS)” mu
st be followed.
 Please take falling-proof measures for area with falling danger.
 Please do not stride across upper parts of near elevators.
 Please do not bend upper body near hoistway.
 Please avoid colliding with balance cone, the collision will cause serious injury accid
ent. Please must take care.
Car lower part precautions
 When in/out the pit, “Access procedures for pit(WWJSSS)” must be followed.
 Please pay much attention to falling matters in hoistway when work in foundation pit.
Pit precautions
 When in/out the pit, “Access procedures for pit(WWJSSS)” must be followed.
 Before working in foundation pit, safety board should be set at entrance.
 Please pay much attention to falling matters in hoistway when work in foundation pit.
 When cleaning the pit, please must wear respirator etc. instruments which used for
protecting respiratory organs.
 If there is water in the pit, please do not enter into the pit.
 In working or going out from the pit, please do not take buffer as foot plate. Buffer is
too slide, and sliding may cause accident. Please must use ladder.
 In running of elevator, please make the elevator keep safety distance with rotation
part (sheave/pulley).

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 7/N

3.0.2 Proper-motion inspection methods

Ready posture and client’s basic responding methods

1. Ready posture

1.1 Make record – please consult to higher-up or predecessor.

1.2 Operation of inspection work is very simple, but it is important for servicing and
maintenance.
1.3 Same work should be researched with doubt all the time.
1.4 It depends on planned work, learning of daily technologies and repeated researching and
practice that whether excellent inspection work could be realize.

2. Decision

2.1 SIGMA inspectors should dress clean and tidy and use solemn expression.
2.2 Should listen relevant items about works described by higher-up or predecessor carefully.
2.3 Record must be made!!! – record indications from higher-up and predecessor and
requirements etc. from clients.
2.4 Inspectors should conduct inspection work with the mind that being inspecting costly and
dear property of clients.
2.5 When you represent the company to visit client, you represent image of the company.

3. After meeting with client……

“I‟m 000 from SIGMA Elevator Company, and I want to help you to inspect your elevator
today”
3.1. Tell client visiting purpose, greet with client and draw key of machine room.
3.2. Learn running state and requirements.
3.3. Running: inquire whether there is abnormal noise or vibration in running, open-close state
of door, and whether level floor is proper etc. conditions. If state is favorable, show your
thanking to client. However, if there is something not normal, please inquire relevant
condition in detail according to 5W1H. If the issue can not be handled by yourself, you
should advise on this issue with your higher-up.
3.4. Requirement: please must record requirements of client, and conduct treatment after
discussing with your higher-up.
3.5. Tell client inspection time.
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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
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3.6. If the elevator (staircase) should be overhauled, you should inform the owner in advance.

4. After finishing inspection work,

4.1. Please must determine real-time work items.

4.2. Conduct up-down automatic running for more than 2 times repeatedly.
- Please determine action state and whether elevator runs normally etc..
- Please conduct determination according to items of each instrument.
- All relevant switches should be recovered to normal state.
4.3. Collating and reorganization
Determine whether used tools are abnormal, collating and reorganizing machine room.
4.4. Establish inspection record
- Please must record implementation content of inspection work.
- If there is improper condition/doubt, please must record it.
- Record data and name.
- According to conditions, format is specified one or more than 2 formats should be
submitted sometimes, therefore, please pay much attention to this.

5. Submit inspection report

5.1 It should be informed that inspection work has been finished clearly.
5.2 There are two copies of inspection reports totally, one copy belongs to the client, and the
other copy is kept in office for 3 years.
5.3 Before conducting inspection, required items should be described. If there is no clear
result, inspection should be required again and understanding from owner should be
gained. If you can not arrive at an agreement with the owner, please report to trading firm
or company.
5.4 If you have sufficient time, please talk with owner to increase friendly relationship.
5.5 Finally, go back after saying “thanks”.

Items should be reported to local director

1. Conditions should be reported in advance

1.1. If additional work occurs out of working time,

▶If Door panel conflicts with jamb, and Door should be adjusted again.
▶If door should be adjusted for corrosion of Hall Door.
▶ If inspector can not handle existing conditions.
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▶ If planned work is delayed and work should be conducted.

1.2. Request personnel supporting

▶ If rope cutting should be adjusted for Governor rope tension.
▶ If Overload should be adjusted again for the pit.

1.3. If building administrator requires work out of inspection standards

▶ If fixing part of Sill falls off, and welding work should be conducted.
▶ If machine room has water leakage issue, and complement work should be
conducted for the client.

1.4. If emergency conditions occur on EL, ES instruments in inspection process,

▶ If drive chain of hands handrail is broken off in ES inspecting process.
▶ If Power stack, Main PCB are damaged after implementing inspection.
▶ If accidents occur in working.

1.5. If fault reason investigation is delayed

▶ If you do not know fault reasons, and need to require supporting from others.
▶ If your can not understand badness of PCB fully.

1.6. When construction unit organizes activity

▶When elevator needs to be in emergency waiting state.

1.7. If inspection schedule is modified

▶ If construction unit requests to modify inspection schedule.
▶ If it can not be moved to periodic inspection field for repairing work delay.

1.8. When replace parts

▶ If parts preparing is delayed (motor is damaged, various imperfect noise of pulley
bearing occurs)
▶ If parts are delivered wrongly.
▶ If parts should be replaced as soon as possible, parts preparing is delayed and parts
needs to be replaced (introduced product stock is not sufficient).

1.9. If emergency condition occurs in operation

▶ Under the condition without in-advance informing, inspection is rejected suddenly.
▶ When receive the contract about modification inspection from the client suddenly.
▶ When understand commercial information of compete counterpart (in construction

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
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process, learn counterpart quotation from client, and negotiate about field
description, bidding etc. commercial information etc..)

1.10. If manufacturer requires to visit

▶ When manufacturer requires inspector conduct visiting for EL etc. issues.
▶ When the other part requires to conduct relevant visiting about contract.
▶ When client requires to sign new/update/OM maintenance contract.

1.11. If claim indemnity issue occurs in maintenance working

▶When client requires to conduct construction
▶ After constructing, because the work is not excellent, the client conduct claim
indemnity or client does not satisfied greatly.

1.12. If danger work is expected or danger work occurs (JHA etc.)

▶ When replace Motor/Sheave, issues exist on safety aspect because the machine
room is too narrow.

1.13. Other items

▶ Moving is delayed or can not be conducted because traffic accident or traffic
increasing by
degrees in moving process.
▶ Emergency cost occurs when console keyman of client party.

2. Items should be reported after the event

2.1. If client party requires consolation allowance

2.2. If modification items of client occur ▶ modify administration director
2.3. If there is pre-contract about fault maintenance
2.4. If commercial data are required ▶ quotation sheet
2.5. If inspection conditions should be changed ▶ week-end inspection, night-time
inspection
2.6. If inspection date can not be confirmed because that principal is absent after inspection
is finished
2.7. If issue occurs after finishing maintenance work.
2.8. Ask for diagnosis to conduct maintenance conveniently.
2.9. If client asks for that inspector conducts treatment and inspector can not handle claim
indemnity

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
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2.10. If inspector can not handle machinery issue in inspecting process.

3. Items which do not need to be reported

3.1. Report is not reported necessarily if you receive call-back arrangement from information
center and move to other field.

4. Sequence and content of proper-motion inspection

No Inspection Inspection sequence Remark
classification
1. Preparation 1. Personal protection equipment (PPE), tools,
and inspection sheet.
before periodic 2. Inform periodic inspection visiting to the client.
inspection 3. Draw key of shield plate and machine room.
4. The shield plate which informs working state is
set at standard floor (F1).
2. Car inside and 1. Call elevator on standard level, determine
button logging, and listen to determine whether
comfortable there is abnormal noise in running.
sensation 2. Utilize open/close button on standard level to
determine running state.
inspecting 3. Set down car inside, and run up to the top floor
to determine action of floor indicator and
interphone.
4. When arrive at the top floor, determine
open/close state of the door.
(if necessary, implement running to the middle floor)
5. Run down up the lowest floor to determine
lighting state inside car and running comfortable
sensation.
6. Determine whether there is abnormal noise
when near to the pit.
7. Determine action state of door safety device
(photo inductor) and run to the top floor.
3. Motor room 1. In moving process, determine state of movable
passage.
movement 2. Determine lighting state of movable passage, if
lighting state is not proper, please require client
to take measures.
3. Determine whether elevator machine room label
is correct.
4. Determine whether machine room entrance
could be opened or closed smoothly.
5. Determine entrance device.
4. Inspect 1. Determine whether there are unnecessary
matters stacked in the machine room.
Machine room 2. Determine whether rain leakage phenomenon
environment exists in the room.
3. Determine whether there is abnormal odor.
4. Determine whether temperature rises up
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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
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excessively.
5. Machine room lighting and state of brake level
floor.

5. Operate 1. Utilize interphone to determine whether there is

passenger in the elevator.
elevator 2. Make operation mode be conversed into
manually inspection mode.
3. Utilize maintenance tools to determine history
faults.
4. When it is in manual operating, determine
braking state of brake.
5. Operate the car manually to determine whether
there is abnormal noise on machinery side and
whether there is noise at speed governor.
6. When it is in manual operating, determine
whether there is abnormal noise on magnetic
contactor.
7. Determine whether there is abnormal odor
(burned taste of elements) inside the control
box.
6. Inspect 1. Cut off power supply. (Implement LOTO)
2. Determine relaxation state of each terminal on
machinery magnetic contactor and relay etc..
and brake 3. Fixing state of nuts of brake device.
4. Determine whether there is abnormal abrasion
on bushing.
1. Determine action and gap of car door switch.
7. Move to car
2. Determine whether there is foreign matter on
upper part and door hanger pulley.
conduct 3. Move the door manually to determine whether
there is foreign matter or abnormal state.
inspection 4. Stand on car upper part and sway the car to
determine whether there is abnormal condition.
5. Determine fixing and damage state of hoistway.
6. If it is guide shoe, complement oil of oil feeder
(if necessary) and determine whether it is fixed
correctly.
7. If there is oil or dirt on car upper part, please
must remove oil and dirt completely.
8. Unnecessary matters should be removed
immediately.

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8. Inspect landing 1. By manual mode, run the elevator floor by floor.

2. Determine whether there is noise or serious
door swaying in operating.
3. Open or close landing door manually to
determine its state.
4. Remove foreign matters on door rail and pit
groove immediately.
5. Determine whether connecting rope of hanger is
relax.
6. Determine whether interlock device of door
conducts correct action.
7. If various nuts/bolts used for fixing are relax,
please fix them.
8. Determine door state of overall floors in turn.
1. Following sequence for entering into pit, before
9. Move to pit
entering into the pit, determine cleaning and
And conduct water-proof state of pit ground at landing door.
inspection 2. Close landing door and determine running state.

10. Test-running 1. Stand inside the car and automatically operate

for 2 times to determine whether there is
abnormal condition.
2. Remove shield board.
11. Record 1. Found issues and measures must be recorded
on the daily record.
inspection date 2. Items which are necessary to be informed to the
client must be record.
1. Tell inspection items to the client and gain
12. Customer confirm
determination.
2. After reporting date for next inspection, move to
other field.

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3.1 Machine room

3.1.1 Machine room environment ----------------------------- 15
3.1.2 Power switch of distribution box on building side- - - - - - - - - - - - - - - - - - 16
3.1.3 Interphone ----------------------------- 17
3.1.4 Traction machine motor ----------------------------- 18
3.1.5 Speed measuring device (Rotary Encoder)- - - - - - - - - - - - - - - - - - - - - - 20
3.1.6 Traction machine ----------------------------- 20
3.1.7 Brake ----------------------------- 24
3.1.8 Speed governor ----------------------------- 27
3.1.9 Connecting state of rope ----------------------------- 29
3.1.10 Control methods for emergency rescue -------------------- - 31

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 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
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3.1 Machine room

The manual mainly introduces content about IRIS NV elevator maintenance

work only. Therefore, the manual does not include detailed technology details,
please refer to IRIS NV elevator assembly manual or test-running adjustment
manual and other ralevent data.

3.1.1 Machine room environment

Notice

 Please avoid head to collide with motor room entrance or ceiling.

 When in/out the motor room, please avoid motor room entrance
is closed for wind pressure, causing the condition that hands or
part of body are clamped in the door seam.
 Please note motor room floor to prevent from sliding or
stumbling.
 If motor machine’s structure the one which could be accessed
with ladder, please avoid that falls off from the ladder. Please
prevent tools from falling off from the ladder.
 If motor room entrance or corridor is blocked up with other
objects, ask owner or building administrator to remove these
objects.
 If several equipments use the motor machine simultaneously,
please must affix label on each equipment component (traction
machine, speed governor, control box etc.).

Inspection
Part Inspection item Tool State/standard
circle
Iron door made of
Naked metal
Locking device of entrance 1 month
eyes materials and locking
Machine
device
room
environment (use illumination
Illuminatio meter
Lighting switch and light ON 1 month
n meter if necessary) 100Lux
above the ground

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Thermome
Application temperature –10 ~ +40℃ 1 month
ter
The structure could
Thermome keep the temperature
Air exchange ter, naked below 40℃ 1 month
eyes Corridor window has
rain-proof function
naked
Cleaning, collating and neatening 1 month
eyes
naked Kept on specific
Handle lever of brake 1 month
eyes position
(1) Determine whether there is factor which could baffle passing machine room and enter
into passage.
(2) If rain filters into air-exchanging window (air conditioner), it will influence the elevator,
record it on inspection record sheet; require construction unit administrator to take
measures. Please must determine whether measures should be taken.
(3) If temperature inside machine room rises up to higher than 40℃, measure the
temperature and record the temperature on inspection record sheet; require construction
unit administrator to take measures.
(4) It is not allowed that machine room environment influences inspection and maintenance
or inspection of government department.

3.1.2 Distribution box of building

Notice

 If machinery/electric danger exists, after cutting off main power

supply switch and implementing Lock Out and Tag Out, please
conduct work.
 Turn off the switch, and prevent the switch from being opened
again accidentally.
 Adopt air blower or wind blower to clean up dust or dead bugs in
the distribution box.
 After finishing inspection, please screw up distribution box cap or
close it.

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Inspection
Part Inspection item Tool State/standard
circle

-15~10%(in starting,
Voltage regulation rate voltage drops, 1 month
Voltmeter including 5% )
Unbalanced voltage between phases ±10% 1 month
Fastening state and wiring of Personal
1 month
terminals tool
Naked
Distribution
Instrument surface heating-up eyes, 1 month
box of
hands
building
Naked
Whether the instrument vibrates 12months
eyes
Inside cleaning Brush 12months
naked
Rated capacity of fuse 1 month
eyes
Personal
Fastening state of earthing Complete fastening 12months
tool

(1) Under the state of being powered, observe whether there is abnormal noise or vibration i
nside distribution box.
(2) Before inspecting circuit and conducting work, please cut off the power and complement
Lock Out / Tag Out.
1) If it is frequency converter, even though the power supply is cut off, smoothing
capacitor is in charging state. Therefore, please conduct work after determining
whether it is discharged completely.
2) Observe whether surface of distribution box (after opening the cap) discolors to
determine whether the temperature is extremely high.
3) Determine whether earthing wire on building side is connected together with earthing
terminals of distribution box.
4) Determine whether earthing wire from distribution box wiring to control is connected
on “E1” of “FG earthing board” at bottom of control box.
5) Maximum permissible current of earhing wire conforms to section area of electric
wire.

2005.12.27. Approval 17
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 18/N

3.1.3 Interphone
Inspection
Part Inspection item Tool State/standard
circle

Calling/communicating between car Favorable

Acoustic
and motor room, car and control communicating 1 month
sensation
room, car and guardian room Clear signal
Interphone Screwed up
Fastening state of terminal Screwdriver 6 months
completely
Higher than
Determine voltage Voltmeter 2 months
DC12[V]
Alarm lamp Action state of alarm lamp Naked eyes 1 month

(1) If talking sensation is weak, utilize sensation adjusting resistance of interphone PCB
inside car to conduct adjusting.
(2) If noise occurs in talking, (“Bi” vibration sound), determine whether DC12[V] voltage is
stable.
(Utilize oscilloscope to determine whether pulsating current and alternating component
are included if necessary).
(3) If talking sensation drops and abnormal noise occurs when more than 2 extension sets
are connected on 1 set of host computer; therefore, please must conduct inspection.
(4) If power supply is DC12[V], determine charging circuit of battery and rest servicing life of
battery (Higher than 13[V] is state very normal).
(5) Please inspect whether calling button inside the car is started normally.
(6) For the place has one interphone, alarm lamp is erected on hoistway of the 1 st
floor additionally. Please inspect state of these alarm lamps.

2005.12.27. Approval 18
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 19/N

3.1.4 Traction machine motor

Notice

 Before contacting with terminals inside terminal box manually,

please must cut off switch of main power supply and wear gloves;
and after implementing Lock Out / Tag Out, conduct safety work.
 Please fasten terminals.
 When clean up traction machine pulley, please cut off the power.
 In operating, please do not put fingers into lower part of the motor.

Inspection
Part Inspection item Tool State/standard
circle
Abnormal sound, noise, vibration,
Naked eyes 1 month
heating-up
Hoisting Earthing: ⓐbetween earthing and Insulation
Higher than 1 ㏁ 12 months
motor each phase ⓑ between phases meter
Terminal fastening, earthing fastening Wrench, Screwed up
1 month
(specific position) screwdriver completely

(1) In operating of motor, determine whether there is abnormal sound occurs (“Bi” “whistle
sound”).
After determining bearing position, starting state of brake, rotary encoder, motor inside
etc. with naked eyes, if there is abnormal condition, please determine noise part
according to following content, and record name, type and amount of relevant
components.
A. Periodic sound, is sound occurs when rotor conflicts with stator.
B. When up to specific rotation number, noise with serious vibration will occur.
(2) If there is something which can not be determined, record content on special item
column on inspection record sheet and professional personnel should be arranged to
take measures.
(3) Determine fastening state of lifting jack with hands.
When measure insulation, please refer to “IRIS NV Elevator Test-Running Adjustment
Manual”.

2005.12.27. Approval 19
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 20/N

(4) Assembly state

Less than 1150 Kg - New BOMCO-W Machine Assembly Drawing (Gearless)

Higher than 1150 Kg - Wan Yuan Machine (Gearless) Double Wrapping

2005.12.27. Approval 20
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 21/N

3.1.5 Speed measuring device (Rotary Encoder)

Inspection
Part Inspection item Tool State/standard
circle

Naked
Temperature: -
Abnormal sound, vibration, heating-up eyes, 1 month
Rotary 10~70℃
hands
Encoder
Screw-up
Determine piping and earthing state 1 month
terminal

(1) Please avoid that rotary type encoder is collided.

(2) Please must use shielded wire; if length is increased, shielded wire must be adopted for
added part.
(3) Shielded wire must be connected with earthing terminals of control box.

3.1.6 Traction machine

Notice

 When clean up traction machine pulley, please must cut off the
power. And conduct safety work after implementing Lock Out / Tag
Out.
 Please must affix alarm label on rope guard.
 Affix label indicates rotation direction (UP/DOWN) of the motor.
 In operating, please must not put fingers under the motor.

Inspection
Part Inspection item Tool State/standard
circle

Traction Bolt relaxation Naked

6 months
machine Bearing heat-up, noise occurs eyes

2005.12.27. Approval 21
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 22/N

Shape of pulley groove and state of rope

(Please refer to WWJSSS Affix B- ⓐ “A” size
7Instruction for Pulley and Rope) Φ10,12: +2.5mm
Ruler 6 months
ⓐ Initial state of assembly ⓑ “B” size
ⓑ Precision inspection (replace worn Φ10,12: -1.5mm
components)
Acoustic
Bearing state 6 months
sensation
Cleaning
Cleaning state 6 months
cloth
Determine compression amount of anti- Naked Compression amount
12 months
vibration rubber eyes is within 20%
Fastening inspection switch of rope Naked
3 months
(SRS) eyes
(1) Horizontal state and vertical state of sheave and pulley
1) Each verticality (“a” ~ “d” position) of sheave and the 1st and the 2nd pulleys should be
within±2mm.
2) Horizontal state of sheave and pulley should be within ±2mm.

<Sheave &D-Pulley inclination inspection> <Sheave &D-Pulley’s mutual inclination inspection>

(2) Sheave
1) Height difference between ropes assembled on sheave should be within 1mm.

2005.12.27. Approval 22
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 23/N

2) Undercut residuary of pulley groove should be higher than 1.5mm.

3) Standard for applicable sheave: sheave diameter
If diameter of sheave and pulley is same, but both screw-rod type strands num and
screw-type shaft shape are different, sheave and pulley can not be used alternatively.
4) If sheave and rope state is over A or B size in the figure, please replace it.
a: A size: top end of rope is +2.5mm more than sheave surface standard.
A
b: B size: top end of rope is -1.5mm B
more than sheave surface standard.

5) Determine sliding state of sheave and rope. (Determine friction ratio)

If the car stops at the top floor with no load, make a mark on rope and sheave; after
making the car run up-down from the lowest floor to the top floor for 1 time (not stop
at middle floors), compare marking position of the top floor and position when car
reaches to the top floor. If the comparison does not accord with standard, please
conduct inspection according to following content and take definite measures.
[Standard]
- if floor height is smaller than 30m: slipping amount is within 20mm
- if floor height is larger than 30m: slipping amount is within 30mm
A. determine balance point between cone and car.
B. determine wear degree of sheave.
C. determine whether there is much more oil affixed on the rope.
D. determine fastening state of rope.
E. determine acceleration speed of elevator. (Acceleration = 0. 6 m/sec2)
F. determine whether there are reasons which cause blank-running of sheave.
(3) Main rope conditions
1) If you feel that oiliness of rope is not sufficient or the rope is damaged, please
replace the rope immediately.
A. Main rope applicable for IRIS NV elevator isΦ10, strands num of main rope should be
selected according to passengers num and speed.
2) Replacement period of wire rope
Abrasion, damage state Standards for usage limit
When fracture number of wire Within 1 pitch of strands in 1 structure, facture
harness is distributed evenly number is less than 4

2005.12.27. Approval 23
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 24/N

When cross-section area of fracture Within 1 pitch of strands in 1 structure, facture

harness is less than 70% or rust number is less than 2
spreads on the harness
When fracture of harness centers at Within the pitch, fracture total number is less
partial or specific pitch than 12on 6 strands of rope, and the one is less
than 16 on 8 strands of rope
Diameter of abraded part of rope Diameter of un-abraded part of rope is higher
than 90%

[Refer to 1] Rope diameter allowance (SIGMA company standard) unit: [mm]

Sort Φ8 Φ10
Maximum 9.52 11.11
Minimum 8.73 10.32
[Refer to 2] Methods for measuring rope diameter
Shown as the right figure, measure protruded part
3) Part with seriously abraded rope or part with much more short ropes is the position
that car contacts with traction machine pulley at the standard level, therefore, this
position should be inspected much more carefully.
(4) Pulley
1) If rope is clamped in the pulley groove, make pulley end is same with the rope;
record it into the report, and arrange professional personnel to take measures.
2) If noise occurs on pulley shaft, after determining whether bearing is lack of grease
and whether the bearing is abnormal, record it in the report and arrange professional
personnel to take measures.
(5) Anti-vibration rubber
1) Maximum compression amount under full-load can not exceed 15% of free length
(natural state).
Eg.) if height of anti-vibration rubber in natural state is 42mm, it is 35.7mm under full-
load.
2) Compression amount on 4 position of anti-vibration rubber should be within 5% (if it
is 42mm, compression amount should be less than 2.1mm).
3) Tearing or distinct deformation on anti-vibration rubber is not allowed.
4) Property of front face (Car side) and back side (CWT side) of anti-vibration rubber of

2005.12.27. Approval 24
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 25/N

traction machine is different, therefore, please pay attention to this point when
conduct work.
방진고무 작업구분
Anti-vibration rubber; work표시방법
classification; ID method

C W T - A
작업
Work 구분
classification
Work position
적용 위치

2005.12.27. Approval 25
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 26/N

3.1.7 Brake

Notice

 If machinery/electric danger exists, after cutting off main power

supply switch and implementing Lock Out and Tag Out, please
conduct work.
 When measure temperature on instrument surface simply, sense
ambient temperature of measured part firstly and then put hands
on measured part.
 If replacing of brake liner etc. causes that brake force loses,
please must put balance cone on buffer, and conduct work after
determining whether car is at upper part of hoistway.
 If conduct moving causes damage when balance cone does not
contact with buffer, please must take care.
 Please note, do not make brake arm fall down to feet.

Inspection
Part Inspection item Tool State/standard
circle
Wrench,
Relaxation of bolts and nuts
naked 1 month
Natural action (doubling action)
eyes
Ruler,
Refer to size of each
Travel [unit: mm] short 6 months
machine
ruler

Temperature of brake coil brake Hands Lower than 80℃ 1 month

Brake
Magnetic drum: remove oil and Cleaning
1 month
foreign matters cloth
Oil,
Conduct oiling if
Operating part: oiling naked 2 months
necessary
eyes
Ruler
Abrasion state of liner WanYuan
(short 3 months
(liner thickness) More than -2.5mm
ruler)

2005.12.27. Approval 26
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 27/N

 WanYuan machinery brake

(1) Please determine whether thickness of brake liner is larger than 2.5 mm.
(2) Temperature of brake surface should be lower than 80℃.
1) Before contacting surface with hands, please sense ambient temperature.
2) Methods used for measuring surface temperature of brake simply
Sensitivity of hands Temperature
Hands could be put on it for long term. 50℃
It is hot, but hands could suffer for 2~10 seconds. 50~60℃
Hands could be put on it for short term. Higher than 70℃
3) If hands can not put on the surface for longer than 5 seconds in simple temperature
measuring methods, its temperature is 60℃; if it can not be touched for longer than
10 seconds, its temperature is 55℃.
(3) If there is oil on the liner, please remove the oil thoroughly. Liner should be replaced if
necessary.
(4) Brake Switch & Spring Setting value, please refer to following sheet.
Rated load 1150kg 1350~1600kg
Core Stroke 1.3mm ± 0.3 1.4mm ± 0.3
Spring Setting 100mm ± 0.5 93mm ± 0.5
Spring free field 115mm 111mm
Coil Resistance 61Ω ± 2 40 Ω ± 2
Pick Voltage 110V
Hold Voltage 77V
Switch Setting Refer to figure 1

0.3~0.4mm
(Brake 개방 상태)
（Brake start state）

[Figure1] Brake Switch Setting

2005.12.27. Approval 27
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 28/N

 Methods for adjusting Core travel of BOMCO1 machinery brake

1) Brake‟s start noise increases.
2) Shock occurs inside the car when start Brake.
3) Brake switch error occurs (if error can not be solved after adjusting Switch contact point)
4) For conflict between Drum and Shoe, vertical vibration occur.

Fixing Bolt Adjust Bolt

Fixing Bolt Adjust Bolt

Encoder side Sheave side

Bolt Bolt
Air gap
(Core stroke)

▷ Core stroke(Air gap) : Max 0.45 ± 0.1 mm (recommended adjustment value: 0.4~0.45mm)
▷ Adjustment methods
- After slightly loosening fixing bolt in counterclockwise, make bolt enable rotate.

- Rotate adjusting bolt in counterclockwise to decrease Air gap; or rotate it in clockwise to

increase Air gap.
- Rotate fixing bolt in clockwise and fix it.
- Rotate adjusting bolt in clockwise and determine whether it contacts with M/C Body.
- Determine whether Air gap accords with standard. Conduct adjustment again if necessary.
- Before adjusting Air gap, conduct work on Sheave side after fixing bolts on Encoder side firs
tly.
(wrench: 16mm, 18mm)

2005.12.27. Approval 28
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 29/N

3.1.8 Speed governor

Notice

 If machinery/electric danger exists, after cutting off main power

supply switch and implementing Lock Out and Tag Out, please
conduct work.
 Please note, do not make fingers or collar be clamped in the speed
governor.
 Please cover the cap on speed governor to ensure its safety.

Inspection
Part Inspection item Tool State/standard
circle

Whether bolts and nut are relax

Wrench,
Natural rotation
naked 6 months
(swaying of vibrating body, abnormal
eyes
noise)
M/C verticality
naked
(determine center of pulley and rope Rope is at center of hole 6 months
eyes
hole)
Whether switch and cam action are
smooth Cleaning
6 months
Remove foreign matters on contact cloth
point
Speed “-
governor ”screwdriv
Clean up speed governor and pulley
er, 6 months
groove
Cleaning
cloth
personal Relaxation is not
Determine groove/catching test 6 months
tool allowed
naked Swaying is not
Relaxation of terminals eyes, allowed
6 months
Fixing state of earthing wire screwdrive Wiring of specific
r position
Determine lubricating state of chain- naked Conduct oiling if
6 months
ring part eyes necessary

2005.12.27. Approval 29
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 30/N

(1) Applicable for

1) Rated speed: less than 105 m/min
2) Adopted rope: larger than Φ8 – 100 mm, less than Φ6 – 100 m
3) Total height (TH): less than 90m
4) Nip force of rope: 100~150kg
5) Applicable safety tongs device: Hatch Device‟s starting force is within 35~45kg.
6) Diameter of speed governor pulley: 240mm(effective diameter)

direction
Center line
Car side

[Figure 2] Gov. assembly (XSQ-115 type)

[Figure 3] Shenling speed governor

2005.12.27. Approval 30
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 31/N

(2) If assembly direction of speed governor is wrong and elevator runs down, action can not
be conducted.
(3) If vibrating body sways to horizontal direction, noise may occur.
(4) When conduct catch test, even though catch rope on M/C, the condition that rope slides
on pulley may occur as well. At this point, please inspect whether oiliness of pulley and
rope is too much, and conduct cleaning.
Please determine whether the weight under pit is normal, and droop is normal
(determine whether rope is blocked on shaft which cause droop)
(5) If speed of elevator is increased abnormally,
1) If speed in each minute does not exceed 1.3 times (elevator 63m/min lower than
rated speed 45m/min) of rated speed range, power of device will be cut off
automatically.
2) If run-down speed of car is over starting speed of device regulated in 1), speed in
each minute should be not more than 1.4 times of rated speed, mechanics action for
restraining run-down of elevator should occur automatically.
3.1.9 Connecting state of rope
Inspection
Part Inspection item Tool State/standard
circle
Naked
Crack and wear of rope end rod eyes, 6 months
collision

Shape of Babbitt metal and rope

naked
curving part (seam between Babbitt 6 months
eyes
metal and rope curving part)

Connecting Collision
Abnormal condition of spring (crack) 6 months
state of rope sound
Adopt double nuts to conduct fixing Wrench Fixed completely 6 months
Naked Opening angle of
Assemble cotter pin 6 months
eyes cotter pin is 60˚
Prevent wire at rope end part from naked Smear grease on
6 months
rusting eyes protruded Wire
Personal No relaxation is
Fixing state of Rope Isolation Block 6 months
tool admitted.

(1) Judge whether there is abnormal condition by sound from knocking rod and spring.
(2) Determine whether Babbitt metal part rusts.

2005.12.27. Approval 31
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 32/N

(3) Determine whether fixing part is firm.

3.1.10 Control methods for emergency rescue

 If WanYuan machine is adopted
(1) If control rescue in interlayer, use declutching hand lever of brake.

(2) If declutching hand lever of brake can not be used to conduct operation, utilize kept
chain.

<Machine assembly state > Gear Box (Chain keeping place)

2005.12.27. Approval 32
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 33/N

<Separate front-part of Sheave cover > <Assemble Chain>

(3) Insert hand lever for manual declutching into Gear Box and conduct operation.

2005.12.27. Approval 33
 Name IRIS NV Elevator Maintenance Rev. Date 2011.02.25
SIGMA Code OEMS-P1-111-000 Rev. No. 0
Standard Application Service Business Dept. Page 34/N

 If BOMCO1 machine is adopted

(1) Brake Release Lever (brake declutch hand lever)
:assemble hand lever at middle position of cases for coils on both sides according
to following figure.
Grasp the hand level and press it down; brake loosens and car moves.
After work is finished, separate hand lever for manual declutching.
(2) Manual Handle (hand lever for manual declutching)
:insert hand lever into Gear Hole as following figure.
Under the state that other workers start declutching hand lever, rotate the hand
lever to move the car.

Brake release lever

Open brake

2005.12.27. Approval 34