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Use integrated type Traveling Cable according to configuration of STEP control box.
B: TR≥80m
1) Assemble Cable Hanger at position which is 1.0m ~ 1.5m away from hoistway ceiling, and fix
Traveling Cable.
2) Adopt Hilit gun to fix U channel steel (Channel) on wall face in 5.2 ~ 5.6m internal.
3) U channel steel clamp (Clamp) fixes Traveling Cable. (fix on guide rail side)
4) Fix Cable Hanger on wall face of middle position of hoistway (Travel Height / 2).
Hoistway
Hoistway
4) Conduct Traveling Cable wiring work at car side face, adopt Cable Cleat (2 pcs) to fix upper part and
lower part. (At this point, it should be prevented that Traveling Cable looses at car side face)
5) If Traveling Cable is superabundant, when conduct Cable Hanger wiring work at lower part of car,
adjust its length.
Before conduct wiring work of control box, please take care to check armor.
1) Determine whether Traveling Cable in figure is composed of Wago Mic which is same with object.
2) Separate Earth wires, and conduct wiring with Earth Plate of control box.
Control box wiring DEA3017716 Upper wiring of car
Note) in car Junction box part in item 4.4, conduct description on wiring of car side.
Before conducting wiring work, hang coaxial Cable on hoistway Cable Hanger about 1 day.
1) Prepare power wire 2mm, Cable Tie 200mm. Conduct wiring for coaxial Cable from hoistway
Cable Hanger.
2) Use power wire 2mm, 2~3mm space should be kept
around coaxial Cable, wind up for 2~2,5 times.
3) After item B) is finished, wind Traveling Cable for 3~4
times, and crimple it toward side face; adopt 2 Cable Ties
to seize it in diagonal way.
4) Keep Binding clearance within 1000~1500mm.
Coaxial cable
Power wire 2mm Tie Wind for 2~2.5 times
Make HA, HB cable asy from machine room ceiling down to pit.
After determining foundation pit wiring, connect HA, HB housing on field panel.
1211
6 5
9 8
3 2
Name Function
HC Connector of Field panel
LDS Landing door switch
(front)
RLDS Landing door switch (back)
Name Function
HD Connector of Field panel
JP1 Used for indicating lamp
or sound clock outside
hall
CAN Communication wire
3 2 1
6 5 4
1) From entrance side, after conducting hoistway wiring work in the order of IND/Button, Pit Light
and Pit S/W, final switch of lower part, adopt Cable Lock to fix U-Channel.
At this point, if traveling Cable is 50C, adopt U-Channel Clamp to fix it.
2) When conduct wire tying work on branch wire separated from the bus, clearance between branch
wires should be kept within 400~500mm.
-.The hoistway has one Hall net cable only; figure at right side is relevant figure about fixing mode for
hall net cable.
3) Fix other floors‟ IND & Button branch position at Landing Door Operator + 150mm position of this
floor.
4) If the lowest floor car is at level of the lowest floor, conduct branching from 1200~1300mm position
of upper part of the car, therefore, it is convenient to implement maintenance and inspection.
Connecting of car side.
Ceiling
[The 1st Pit Switch is E.Stop (Push Lock Turn Return Type) and Light On/Off Switch,
The 2nd Pit Switch is composed of E.Stop Switch and Socket Outlet, use the 1st Pit
Switch and the2nd Pit Switch under state of the voltage is less than 300V. Adopt CVV
Cable to conduct connecting.]
Structure
Connecting cable
(assemble to ex-works)
The lowest
floor Level
1) If speed is 90, 105 m/min, apply Oil Buffer on the Pit; at this point, Oil Buffer Switch
Cable should be adopted to conduct wiring.
2) Determine position and length of hose supplied by the factory according to Pit Size, and cut it.
3) Insert Cable into cut hose, and pass through Pit ground, and conduct wiring on wall face of hoistway
cable.
Switch position should be set at position which is little lower than normal deceleration distance.
[Upperlimit
[상부 partswitch 형상도]
limit switch image figure] [Lower part limit
[하부 limit 형상도]
switchswitch image figure]
1) Utilize tool box to conduct wiring for Manhole SW(ESS) Cable, Light Cable, Fan Cable on
upper part of the Car.
2) When conduct wiring, it should be prevented that workers or inspectors trample; and adopt
Cable Tie to conduct fastening.
[Car upper part’s circuit board used for connecting (SM.09CWA, DEA3016166)]
PE1 4
JP101 4
EMPU Emergency Power Unit Emergency Power Unit 5
PHOTO Photovoltaic device 5
SCS Safety Catch Switch Safety Catch Switch 2
TOC4 4
TOC2 6
JP1 6
COP1 6
CDS Car Door Switch Car Door Switch 2
CDSR 2
CCA 21
CCB 9
CCC 9
CCD 6
CP1 6
4.5.2. Assemble TOCI (Top of Car Inspection) Box at upper part of the Car
1) Dismantle brackets used for TOCI Box assembly, and conduct reassembly on TOCI Box
(used for assembly)
2) Adopt nuts (M12*45, 2 pcs) to assemble TOCI Box on Cross Head.
Back Front
Mount implantation device at lower part of car, and assemble Magnet lower part of hoistway sill.
A
[Table] A-TYPE RPD Sensor specification
B
Door Type A B C D
C
ADS CO 50.3 29.5 50 262
SAV1 2S 70.3 17 50 262
SBD1 CO 70.3 31 50 262 RPD Sensor
<Center open>
<Side open>
*) For detailed assembly methods, please refer to PRS(Low Rise) assembly instruction(OEIS-P5-102-024).
4.5.4. (Car) lower part Safety Gear Catch Switch Cable wiring, wire connecting
Details
Details
Action state
Basically, IRIS1 IC machine type should adopt PTM and Weighing Device.
Assemble PTM & WD at lower part of car, and conduct wiring/wire connecting.
1) Adopt nuts (M8*15, 2*4 pcs) to assemble Safety Shoe on car door temporarily.
2) Taking Car door as standard, adjust inclination of Safety shoe within 0±1mm,
mutual length difference should be adjusted to be within 0±0.5mm, fastened with nuts.
Double-face Safety Bulge distance: 15mm, trip: 35mm for left side and right side respectively,
shoe Safety shoe mutual distance:5mm
Opening state
When the
door is
Opening state of
opened
single-face
structure
Opening state of double-face structure
1) If there is 1 groove, assemble it at the position which is 995mm away from lower end of door;
and if there are 2 grooves, assemble it at the position which is 195mm away from lower end of door.
2) Adjust mutual levelness of left-right side of light-transmitting and light-absorbing parts to be
within 0±2mm, and fasten the device.
3) If door is opened, determine whether photovoltaic device acts in the overall area.
3liners at least
1) Lower COP1, COP2 EVV cable from junction box on upper part of car down to lower part of car.
2) Lower COP C wire from COP down to lower part of car, and conduct wiring.
3) When car is running, fasten Cable to prevent it from loosening.
4) Determine wire connecting Mic position of Cable, and conduct wiring on its correct position.
[Junction box]
[SM.02/I PCB]
-. Fix on tool box, signals for driving of output door, input CLS/OLS, PTM, Chime and safety shoe etc.
signals.
MIC Function description Remark
name
CAN communication and power supply
JP1 4P
(1:24V,2:GND,3:CANH,4:CANL)
Add Board used for connecting (connecting used for
JP2 14P
expanding)
JP3 Floor bell 5P
[SM.02/G PCB]
-. Fix on COP, realize CAN communication with main board, Open/Close Button input and Lamp output,
Input of switch signals of ATT part.
MIC Function description Remark
name
CAN communication and power supply
JP1 4P
(1:24V,2:GND,3:CANH,4:CANL)
Add Board used for connect (connecting for
JP2 14P
command)
Add Board used for connecting (connecting used for
JP3 14P
extending)
JP4
JP5 Input of switch signals of ATT part 5P
JP6 Open Button used for connecting 4P
JP7 Close Button used for connecting 4P
Used for instructing, erecting and connecting of
DB1 9P
procedure
[SM.03 PCB]
-. Fix on COP to connect with SM-02/G PCB to realize input and output of floor button.
MIC
SM-03PCB#1 SM-03PCB#2 SM-03PCB#3~7 SM-03PCB#8 Remark
name
1st floor car 9th floor car 57th floor car
JP1 ~ 4P
BTN BTN BTN
2nd floor car 10th floor car 58th floor car
JP2 ~ 4P
BTN BTN BTN
3rd floor car 11th floor car 59th floor car
JP3 ~ 4P
BTN BTN BTN
4th floor car 12th floor car 60th floor car
JP4 ~ 4P
BTN BTN BTN
5th floor car 13th floor car 61st floor car
JP5 ~ 4P
BTN BTN BTN
6th floor car 14th floor car 62nd floor car
JP6 ~ 4P
BTN BTN BTN
7th floor car 15th floor car 63rd floor car
JP7 ~ 4P
BTN BTN BTN
8th floor car 16th floor car 64th floor car
JP8 ~ 4P
BTN BTN BTN
JP9/JP
Connector used for expansion 14P
10
[COP1 cable]
[COP2 cable]
MC
Test S F Opened M2
ON
TR2 Close Speed M3
0V OFF S F Closed
1 2 3 4 Autoadjustment M4
XC TR3 Hold Torque
+ - M5
X1
Obstruction M6
X2 TR4 Obstruction Torque
+ - M7
X3
Ready/Error
X4 M8
+24V
Encoder
POWER
AC1
U
V
AC2
W
No. Function
1 Resonance changing
2 Automatic operating mode
3 Inspect door or magnetic field
4 Enabled/ disenabled mode
[SW function description]
1. When set dip switch of door control panel, the work must be conducted after cutting off the
power of tool box.
(after cutting off the power, 2 times of sound for relay closing will be emitted after several seconds)
2. When door learns, please keep door opening for about 10~20mm state.
1. Initialization
1) Adjust SW2 to OFF state. ON
OFF
2) Press Test key. 1 2 3 4
3) After pressing auto-adjustment key (auto-adjustment) for 2 seconds, opening, closing and fault LED
will flash for 3 tims.
Note) if starting signal (LED) is on, parameters can not be initialized. If the condition can not be
avoided, for an instant of cutting off power supply, press testing and inspecting keys.
2. Door learning (initial learning about electric motor machine)
1) Cut off power supply of door driver.
2) Under the state of that there is no landing door, make car door open in state of opening for 10~20mm.
3) Set dip switch according to following figure.
ON
OFF
1 2 3 4
SW2-ON SW3-OFF
4) Recovery power supply of door from tool box.
5) Press auto-adjustment button (auto-adjustment/No.32).
6) Waiting for 10 seconds, in this period, it opens for about 10~20mm, and close again.
ON
OFF
1 2 3 4
SW2-ON SW3-ON
3) Recovery power supply of Door driver.
4) Press auto-adjustment button (32).
5) Electric motor drives door machine. After opening the door, it will be stopped temporarily at opening
terminal; after closing the door, output will stop automatically. After that, door width is adjusted
completely.
6) Observe result of Auto-adjustment and utilize SVT to adjust door width to be P2.01, deformation
amount of tape is adjusted to be P2.05.
4. Testing
1) After beforehand learning is successful, press TEST button (31), door will open and close for 1 time
automatically.
(Firstly press TEST key, door will close, the closing LED will be on.)
If door opens, the turn-off LED will be on which indicating the direction is set wrong.
2) If the direction is wrong, SW1 could be used to change opening and closing direction of the door.
(if SW1 is opened, set SW1 to be OFF; if SW1 is closed, set SW1 to be ON)
3) When test operating mode and after utilizing SVT to set parameter P1.08 to be 1, press test key, and
door driver enters into test mode.
4) Determine parameter P1.02 and observe opening-closing times of the door.
5. Set Time
1) When door opens, utilize door acceleration time TR1 (33) to conduct setting.
2) When door closes, utilize door acceleration time TR2 (34) to conduct setting.
6. Set alarm
1) When close, utilize TR4 (36) or P5.03 to adjust stopping induction value.