187 Excavation & Trenching 2

MMC-GAMUDA JOINT VENTURE
ELECTRIFIED DOUBLE TRACK PROJECT
SIGNIFICANT HAZARD / RISK REGISTER
Department / Area: Safety 2T Project Ref No: DTP-MMCG(HQ)-SHRR-OP-076

Date: 12 August 2008
Risk
Activity / Process Hazards Control Measures Remarks
Score
Mobilization of Personal injury by trip & fall, • 5 & 6 - All personnel involved in the work to attend
MMCGJV HSE Safety Induction & Toolbox Talk 10
OSHA Act 514 1994 Section 24(1 & 2) General Duty Of
Employee at Work
machine, materials, struck by object.
conducted by Site or Safety Supervisors .
equipments & work OSHA Act 514 Section 15 General Duties of Employers & Self
area preparations.
• 5 - Full time supervision by responsible person. Employed Persons to Their employees.
• 6 - Wear appropriate MANDATORY PPE -Safety

helmet, safety shoe, high visibility clothing with
DTP-MMCG(HQ)-SHI-OP-010 Personal Protective Equipment.
reflective marking (orange vest) & other PPE as per

job task requirements e.g., leather gloves, cotton
DTP-MMCG(HQ)-SHI-OP-018. Working Near or On the Track.
gloves, face shield, eyes glass, ear plug, dust mask &
appropriate working attire.
Arahan Teknik JKR (1997), Garis Panduan Kerja trafik LLM
5 - Efficient traffic Management program all to (1997)
Traffic accident - bodily injuries & • comply with site speed limit and all driver & operator
10 DTP-MMCG(HQ)-SHI-OP012 Traffic Management.
damage to properties. must be competent follow correct manual lifting
procedures.
• 5 - Traffic controller to stationed at all junctions to

main road, to guide incoming & outgoing traffic from
work site.
Falling of machineries &

equipments.
• 4 - Ensure proper arrangement and lashing of
machineries, equipments & materials.
10
• 5 - All personnel involved in the work to attend OSHA Act 514 1994 Section 24(1 & 2) General Duty Of
Employee at Work
MMCGJV HSE Safety Induction with additional topic on
Working over, on or Personal injury by trip, struck by
work over, on or near water & Tool Box Talks to cover 10
near water. object and fall on river water . OSHA Act 514 Section 15 General Duties of Employers & Self
water hazards topics before work on or near water
Employed Persons to Their employees.
commence.
2.1. On Boats
helmet, safety shoe, life vest & other PPE as per job
2.2 Barges
task requirements e.g., leather gloves, cotton gloves, DTP-MMCG(HQ)-SHI-OP-018. Working Near or On the Track.
2.3 On Pontoon face shield, eyes glass, ear plug, dust mask &
appropriate working attire.
2.4 On Tug Boats
2.5. Lake Track Bund

• 6 - Mandatory Life vest (orange color with reflective
tape will also serve as high visible vest to work near
2.6. Jetty Area track) be worn & fastened at all time by all personnel
assigned to the marine works.
Man overboard from platform,

during travel by boat, working
near water - drowning.
• 5 - Full time supervision by responsible person.
Tugboat Master for tugboat, Barge Master for barge.
10
4 & 5 - A workboat or fast rescue boat for the purpose

of safety evacuation, man overboard rescue & deal
with oil spill should be made available at all time
during the work period. Such boat to be manned by
personnel trained in marine rescue technique.
• 4, 5 & 6 - Life Saving Appliances, Fire Fighting

Appliances & Safety Equipments to fully comply as
per Approved Safety Plan Drawing - For Pontoon,
Barges & Tugboat.
Injury, damage to property due to • 5 - Management & Person in charge to monitor

weather condition warning by local authorities or
weather condition - rising wind, 10
Weather Prediction Centre, ample notice time to be
rain, fog & tide.
given to all parties. To stop operation on advise.
• 5 - To stop operation in bad weather etc heavy rain &

in excessive or strong winds.
Collation, Grounding or impact on • 5 - To comply to all Safe Navigation or Operation, to

give wide berth to pontoon or barges during
existing shore facilities, KTMB
maneuvering. Tug boat to assist during maneuvering
tracks or bund facilities, 10
near existing facilities. KTMB - 038, KTMB - 039 &
underwater facilities or
KTMB - 040 applicable when working near or on
underground facilities
tracks.
Loading & unloading

Personal injury by trip & fall, • 5 & 6 - All personnel involved in the work to attend
OSHA Act 514 1994 Section 24(1 & 2) General Duty Of
Employee at Work
and all other activities MMCGJV HSE Safety Induction & Toolbox Talk
struck by object, wrong lifting 10
involved in lifting by : - conducted by Site or Safety Supervisors . OSHA Act 514 Section 15 General Duties of Employers & Self
procedure and etc.
2.1 Crane barge - 36' x 80' • 5 - Full time supervision by responsible person.
x 5' 5 - Crane to be inspected & comply with all DOSH &
JV requirements. Signal man, PMA certificate valid &
2.2 Crawler crane 150 ton - Operator Log book. Factory & Machinery Act 139 Regulation 10 - 29
on barge.
Crane topple due to over weight

• 4 - Blocking under outrigger floats shall in such
thickness, width, and length as to completely DTP-MMCG(HQ)-SHI-OP-008 Crane & lifting Operation.
2.3 Crawler crane 150 ton - load, unstable soil , side or front supports the loads, transmit under to the supporting
at jetty lifting, out riggers not fully surface, and prevent shifting, toppling or excessive 10
extended & blocking not settlement under load. Use of blocking only under the
completely support the loads. outer bearing surface of the extended outrigger
beam.
2.4 Crawler crane 35 ton -

4 - Side loading & no loads shall be lifted over the
on barge
• front area, except as specified by the crane
manufacturer.
Damage to over head structure,

underground services & coalition • 5 - To stop operation in bad weather etc heavy rain &
with other machinery in the in excessive or strong winds. Inspecting of work site,
10
vicinity. trained signalman, lighting during night operation &
to work at safe distance from other machinery.
Crane hooks with deformation or

cracks. Sling shackle failure, faulty • 5 - Frequent inspection from daily to monthly interval
to all sling, wire ropes, chain, shackles, spreader
rigging equipments. Deterioration beam, lifting lugs/pad eyes & operators log book etc. 8
or leakage in air or hydraulic
system
• 4 - Crane must be fitted with a load radius indicator,

automatic safe load indicator, reversing alarm &
crane hook with safety latch.
Unauthorized person, workers

under the load. • 3 - Barricade work area 10
Page 1 of 16

Risk
Unauthorized person, workers
under the load. • 3 - Barricade work area Score
10
Page 2 of 16

Risk
Score
Temporary works and
precast planks Personal injury by trip & fall,
• 5 & 6 - All personnel involved in the work to attend • OSHA Act 514 1994Employee
Section 24(1 & 2) General Duty Of
at Work
MMCGJV HSE Safety Induction & Toolbox Talk 10
installation struck by object.
conducted by Site or Safety Supervisors . OSHA Act 514 Section 15 General Duties of Employers & Self
• 5 - Full time supervision by responsible person.
helmet, safety shoe, high visibility clothing with
reflective marking (orange vest) & other PPE as per Factory & Machinery Act 139 Regulation 10 - 29
Bodily injury 10
job task requirements e.g., leather gloves, cotton
gloves, face shield, eyes glass, ear plug, dust mask &
appropriate working attire. DTP-MMCG(HQ)-SHI-OP-008 Crane & lifting Operation.
Struck by load • 4 - Tagline to be used to control the swing and guide

planks into position.
10
Contractor formwork manual shall be referred for further
information's.
Rigging defects & operator view

obstructed • 5 - Experience riggers & signalman. 10
Hit by Crane concrete pouring

bucket
• 4 - Tagline to be used to control the swing and guide
bucket in to positions.
10
• 6 - PPE leather gloves & face shield. Rubber boot with

steel toe. Additional warning sign board
Fall from height • 6 - Safety harness when working at height more than
2 meter or on water.
10 Refer to item no. 3.0 for details Risk Assessment on
lifting works by crane.
Pavement with
asphalts. Expose to extreme temperature.
• 5 - Workers advised to consume plain drinking water.
Sufficient rest (min 8 hours continuously after 16 6
hours of works)
Weld joint (welding) & • 5 & 6 - Hot work permit Supervised by responsible OSHA Act 514 1994 Section 24(1 & 2) General Duty Of
Employee at Work
Gas cutting works (if person & PPE leather gloves, apron, welding/face
Burn injuries & bodily injury. 6
applicable) shield, & standby sufficient fire extinguisher in the
vicinity. Reference : Malaysian Air Ambient Guideline
• 5 - Ensure workers are briefed and aware of the risk

involved - daily toolbox meeting & JSA.
DTP- MMCG(HQ)-SHI-OP- 007 Welding Cutting & Burning.

Struck by rolling or falling
• 5 - All oxy & acetylene cylinder to be in up right
position at all time & stored in engineering build with 6
unsecured cylinders.
SWL tested steel cages.
• 3 - Cylinder shall be located in a well ventilated,

covered, secure area. Empty cylinder shall be
segregated from full ones at storage area.
• 3, 4 & 5 - Cylinder color code : Oxygen black,

Acetylene maroon, Nitrogen French grey, Carbon
dioxide cream color.
Expose to toxic fumes & flame

radiation (eyes injury).
• 4 & 6 - Good ventilation & PPE welding shield. 6
• 5 - Hoses shall be regularly inspected to prove them

to be in good condition.
Electrocutions & fire

• 4 & 5 - No welding in rain or wet ground. Welding
cable ferrous and join insulated with heat resistant 10
tape.
Rebar works - steel bar

Personal injury by trip & fall,
struck by object, wrong lifting
• 5 & 6 - Supervised by responsible person & wear
appropriate PPE and all hazards to be highlighted in 10
cutting, bending,
procedure and etc. toolbox meeting
fabrication of steel cage
& mould. Back injury due to wrong manual
lifting techniques.
• 5 - Ensure workers is briefed and aware of the risk
involved and the correct manual lifting procedure.
8
Housekeeping &
Environment Personal injury by trip & fall
• 5 - Subcontractor to ensure suitable arrangement in
10
DTP-MMCG(HQ)-SHI-OP-001 Housekeeping
place to maintain high standard of housekeeping.
protections.
Government or local Authorities and with full compliances
• 5 - Supervisor to ensure housekeeping is done on a with Department of Environment (DOE) Act & regulations. EQ
Struck by object, falling debris daily basis. Adequate time to be assigned to ensure 6 (Scheduled Waste) Regulations 2009, EQ (Sewage &
that good house keeping in maintained. Industrial Effluents Regulation 1979, Malaysian Air Ambient
Guideline.
• 3 & 5 - Provide designated storage area.
• 3 & 5 - Segregation as per categories Domestic Waste

/ construction waste or Schedule Waste, Engage
separate contractor for disposal of waste material if
necessary.
• 3 & 5 - Special attention to areas reserved for waste

Injury due to Protruding nails in having particular regard to its safe containment,
6
scrap boards, planks and timber. remove and disposal in order to ensure that local
population are not exposed to unnecessary risk.
• 4 & 5 - Immediate clean up equipment & material

such as 200 liter empty drums, absorbents, inert sand
Oil spill 10
or other suitable material must be readily available at
storage area.
• 5 - Any spill to be reported to MMCGJV soonest

possible. All material used to mop up spill shall be
immediately removed to a safe place and stored in
closed container for safe disposal.
Prepared By : Reviewed By : Approved By :
Name: M. Rajamogan Name: Wan Mohd Sobri Name: Yew Yow Boo
Designation: Marine SHO Designation: N6 Safety Section Head Designation: General Manager
Page 3 of 16

Risk
Score
Page 4 of 16
Appendix B to DTP-MMCG(HQ)-OP-OP-026
JOB RISK ASSESSMENT FORM JRA Ref No : DTP/MMCG(TP)/N6/S21/JRA/OP/0187

Project : Electrified Double Track Site Clearing, PVD Installation & Surcharging Works Prepared By: M Rajamogan Revision No. 4
Description of Work : Reviewed
Project Ipoh To Padang Besar At Bagan Serai Halt. Wan Mohd Sobri Date : 24/12/09
By:
Location : Taiping To Padang Rengas Approved By
Type of activities : Routine / Non Routine General
Manager : Yew Yow Boo
Hazard Risk Significan Hierarchy
No Sequence of Basic Job Steps Potential Hazards Current Controls Sev. Pro. New Control Measures By Whom
Groups Level t (Y/N) of control
Mobilization of machine, 1.1.1 MGJV Induction - Mandatory to all 5 2 10 Yes 5 Site Supervisor
1.0 materials, equipments, Personal injury by trip & fall, struck
1 1.1
Construction vehicles & by object.
work area preparations. Mandatory PPE Safety helmet, safety shoes & Proper Site Supervisor & all
1.1.2 6
working attire. Employee
OSHA Act 1994 (Act 514 ) &
Regulations Section 24(1 & 2)
Additional PPE appropriate with the tasks dust mask, Site Supervisor & all
1.1.3 6 General Duty Of Employee a1t
safety glass, hand gloves & e.g. Employee
Work
Drivers (non cons) to wear safety footwear,

1.1.4 construction safety helmets and high visibility vests 5 Drivers - Vendor
(ROW) when coming out of vehicle.
OSHA Act 514 1994 & regulations
Tool Box Briefing by Supervisor, leading hand, team Section 15 General Duties of
1.1.5 5 Site Supervisor
leader of the group daily 5 to 10 minutes daily. Employers & Self Employed
Persons to Their employees.
1.1.6 Supervision by responsible person. 5 Construction Manager
DTP-MMCG(HQ)-SHI-OP-010
1.1.7 Good housekeeping - daily 5 Personal Protective Equipment. Site Supervisor
1.1.8 Waste bin - Domestic & Schedule 5 Site Supervisor

Traffic & train accident & - bodily Arahan Teknik JKR (1997), Garis
Boom gate at main access to KTMB ROW - always in
1.2 injuries. Unauthorized Entry - Work 1.2.1 5 2 10 Yes 5 Panduan Kerja traffic LLM (1997) Construction Manager
1 close position & manned.
Site & KTMB ROW
Comply with site speed limit 15 km /h at KTMB ROW
1.2.2 5 DTP-MMCG(HQ)-SHI-OP012 Traffic Operatos & Drivers
construction site. Management.
Driver & operator must be competent - valid driving
1.2.3 license & DOSH competency training for crane 5 Operatos & Drivers
Factory & Machinery Act, 1967 (Act
operator, folk lift.
139) & Regulations 1970
Do not allow any part of your vehicle or materials to

1.2.4 5 Operatos & Drivers
enter into the delineated track area.
DTP-MMCG(HQ)-SHI-OP-008 Crane
1.2.5 Do not drive into or across the KTMB track area. 5 & lifting Operation Rev. 2 Operatos & Drivers
Comply with construction site (KTMB ROW) vehicle

1.2.6 5 Operatos & Drivers
entry procedures - valid JV vehicle stickers. Important : Mistaken or
unauthorized person(s)
Traffic controller provided with whistle, High visible entry to construction site
1.2.7 vest red flag & green flags to stationed at all 5 shall be escorted off the Construction Manager
junctions to main road.
construction site.
1. Risk Assessment Code (RAC) RAC No. 1 (1-5) Acceptable Low) RAC No II (6-12) Moderate (Medium) Significant Risk = level more than 5 (Medium & High)
2. Risk = Severity rate x Likelihood
Sev Explanation Prob. Explanation
5 Fatality or paralyzed Legend :-Italic Font - Ref., Govt., Legislation, Third Party 5 Almost Certain
4 Permanent disability (including occupational diseases) Requirement & MMCGJV Safe Work Instructions / Safety & 4 Very likely
3 Temporary disablement, Lost Time Accident (LTA)more than 3 days Health Plan - Documents copy can be obtain from JV Safety 3 Likely
2 Minor injury, LTA with up to 3 lost days Dept. 2 Unlikely
1 First aid injury, non LTA 1 Very unlikely
3. Hierarchy of Control 4. Hazard Group & Example
1 Elimination Radiation, noise, struck by object, struck against, extreme temperature, vibration, pressure, fall from
2 Substitution 1 Physical height, fall from same level, poor illumination, electric shock, short circuit, fire, etc.
3 Isolation 2 Chemical Irritant, harmful, corrosive, toxic, very toxic, flammable, explosive.
4 Engineering Controls 3 Biological Blood pathogen, infection, viruses, harm from animal (e.g.. Snake)
Page 5 of 16

By:
5 Administration Controls 4 Mechanical Drawing in, entanglement, punching, crushing, cut, ejection, cutting, etc.
6 Personal Protective Equipment 5 Psychological Stress, time pressure, violence, etc.
7 Others : 6 Ergonomic Manual handling, repetitive movement, awkward posture or movement, poor work station design
Barricade KTMB ROW and sign board '' No Entry
1.2.8 Construction Area" and other appropriate Safety 3, 4 & 5 Construction vehicle operator, Construction Manager
signage's. material supply trailer, beam
launching trailer, & mixer truck
Comply to main road signage's Caution & Warning driver shall insist or request infra
signage's ''AWAS KENDERAAN BERAT KELUAR MASUK assistant on providing banks man,
1.2.9 5 Construction Manager
DIHADAPAN", "AWAS" & "PELAHANKAN KENDERAAN traffic controller & flagman services
ANDA KERJA PEMBINAAN DIHADAPAN". where required.
When reversing trucks or mobile plant use a banks All excavation pit by the access
1.2.10 5 Site Supervisor
man to guide the vehicle safely. road shall be barricaded &
appropriate caution, warning &
safety signage's posted.
Identify soft ground, vehicle shall not progress, stop
1.2.11 5 Operators & Drivers
and seek assistance from site supervisors - INFRA. Damage or unfit for site access
road for heavy transportation shall
Daily to monthly tear & wear inspection by driver & be repaired or closed. Alternative
1.2.12 5 route shall be provided. Operators & Drivers
Supervisors - evidence checklist & log book.
Horn, brake, side mirror, oil leak, bucket alarm, tires, * In the event of any
1.2.13 head light, horn, signals functioning - inspection 4 construction vehicle skidded or Operators & Drivers
record maintained. stuck in drain or soft ground the
Lashing of machineries, equipments, materials & driver shall call infa team for
Falling of machineries & 1.3.1 5 2 10 Yes 5 assistant. At no time drivers Operators & Drivers
1 1.3 loose items during transportations.
equipments. shall make efforts to release
Don’t overload, exceed side, long load & over height their vehicle from the condition
1.3.2 staking - for low loader escort by lead car with 4&5 by their own. Operators & Drivers
beacon light.
2.1.1 MGJV new worker Safety Induction - Mandatory to all 5 Site Supervisor
Workers, general public pedestrian
Excavation and or property damaged due to hit by
2 1 2.1 Mandatory PPE Safety helmet, safety shoes & Proper Scaffolding Site Supervisor & all
backfilling construction vehicles or dump 2.1.2 4 2 8 Yes 5&6
working attire. Employee
trucks.
Local authority (JKR or Majilis Tempatan)

2.1.3 requirements to be fully complied be start of any 5 Construction Manager
excavation - signage's, barriers, permits & etc.
Factory & Machinery Act, 1967 (Act

Additional PPE appropriate with the tasks dust mask, Site Supervisor & all
2.1.4 6 139) & Regulations 1970
safety glass, hand gloves & e.g. Employee
Competent & trained Excavation Supervisor. Qualified

2.1.5 5 Construction Manager
& experience plant operators with valid license.
Tool Box Briefing by Supervisor, leading hand, team
2.1.6 5 Personal Protective Equipment. Excavation Supervisor
leader of the group daily 5 to 10 minutes daily.
Work area barricaded with signage's " Heavy vehicle

2.1.7 3&4 Excavation Supervisor
movement'' ''No Parking Zone". DTP-MMCG(HQ)-SHI-OP-024 Safety
& Health Inspection.
No private vehicle movement or parking close to the
2.1.8 5 Excavation Supervisor
work area.
Page 6 of 16

By:
Hazard DTP-MMCG(HQ)-SHI-OP-024
New Control Measures Safety
Risk Significan Hierarchy
No Sequence of Basic Job Steps Potential Hazards Current Controls Sev. Pro. By Whom
& Health Inspection.
No private vehicle movement or parking close to the
work area.
Proper lighting is required for work at night to fully

2.1.9 comply with - Night Work Permit checklist and 4&5 Excavation Supervisor
night work notification
Reflectors & caution signage's are to be fixed to
2.1.10 4&5 Barricade & Signage's. Excavation Supervisor
caution outsiders & blinking light - night.
2.2 Manual Excavating around energized Always use a lookout! While excavate around
1 cables 2.2.1 Energized Cables, wear insulated boots and 5&6 Excavation Supervisor
appropriate rubber goods for the Voltage involved.
Electrocution - Electric shock due to

If Contact Is Made With Energized Equipment/Cables
contact with energized underground
2.3 2.3.1 While Operating, Jump From Your Equipment (Do Not 5 Plant Operators
utilities during mechanical
Step Off) With Both Feet,
excavation.
Exploratory probe holes shall be hand dug with

2.3.2 insulated tool to a depth exposing the underground 5 Excavation Supervisor
obstacle
Always have a partner standing by. Do not work
alone.
Clear And Secure The Work Zone, Make Contact With
2.3.4 5 Plant Operators
Appropriate Personnel
Do not leave the area unattended until the power

2.3.5 source turn off and plant & machinery removed to 5 Plant Operators
safe area.
No petrol driven machine in excavation more than 1.2

meters. Such equipment must be place out side in a
way exhaust gases / fumes doesn't enter the
excavation.
2.3.7 If restricted air movement use mechanical ventilator. 4 Excavation Supervisor
Plant & machinery in good working order and

4 2.4 Mechanical failure and wear & tear 2.4.1 5 Plant Operators
inspected by safety section.
Inspection from daily to weekly interval to all plant &

2.4.2 machinery by operator and weekly checklist dully 5 Plant Operators
filled and signed as evidence and records.
Mandatory Permit To Excavate - dully filled by

Damage on existing underground Excavation
1 2.5 2.5.1 Excavation Supervisor, all services verified 2 5 10 Yes 5
services. Supervisor
signed with drawing attached by M & E section.
No section or item in the permit to excavate

left blank. All section with Yes, No or Not Excavation
2.5.2 5
Applicable with precise instruction in Supervisor
attachment comment sheet.
Permit to excavate for mechanical & hand

Excavation
2.5.3 digging must be authorized by CM and verified 5
Supervisor
by Safety Officer.
All instruction by M & E respective service P. I. C to be

2.5.4 fully implemented by INFRA before work commence - 4&5 Excavation Supervisor
Piloting, Pegging with color code & joint inspections.
Page 7 of 16

By:
No Sequence of Basic Job Steps Potential Hazards All instruction byCurrent
M & EControls
respective service P. I. C to be Sev. Pro. New Control Measures By Whom
2.5.4 fully implemented by INFRA before work commence - 4&5 Excavation Supervisor
Piloting, Pegging with color code & joint inspections.
Excavation supervisor to seek clarification from SH &

CM on any doubt & ensure requirement are clear.
Complex excavation - Mandatory Joint site visit by

2.5.6 Infra, M & E and Safety Officer to verify the Piloting 5 Excavation Supervisor
Method, Marking with Pegging.
All underground obstacles shall be identified, marked

and updated on applicable drawing
Piloting must expose the service & service must be

protected with sand bag and clearly marked.
Complex excavation - JSA jointly develop by Infra, M

2.5.9 & E and Safety Section. Review weekly & pre work 5 Excavation Supervisor
briefing to all worker on daily basis.
Complex excavation, congested construction area &

near slopes, public road, track & trenches - Full time
banksman with high visibility vest and whistle or air
horn as alerting / signaling method to plant operator.
Ensure the marking as per drawing if applicable
consult 3rd party for verification etc Jabatan bekalan
air, JKR, TNB and KTMB for underground services
status.
Excavation by powered equipment is not allowed
2.5.12 within range of 1.5 meter of underground cables, 5 Excavation Supervisor
pipes or other obstructions.
In the event of damage to any underground facilities

person in charge at MGJV to be notified immediately.
3 Excavation/Trenching 3.1 Obstructions To Trenching Path Such Check excavation path & trenching path before start
1 As Tree Stumps, Abandoned 3.1.1 operations. 3 2 6 Yes 5 Excavation Supervisor
Concrete, Metal, Etc
3.2 Equipment In Unsafe Operating Thoroughly Inspect Equipment Before Use. Make Sure
4 Condition 3.2.1 All Safety Devices And Guards Are Intact And 5 Plant Operators
Operable.
3.3 Toxic Material in ground Be aware of unusual odors and ground color while
2 3.3.1 excavating. 5 Plant Operators
4 Unloading excavating 4.1 Equipment sliding off trailer, trailer Chock wheels, set brake and park on a firm & level
equipment 1 moving while unloading 4.1.1 surface while unloading 3 2 6 Yes 4&5 Plant Operators
5 Operating excavating 5.1 Equipment tipping over, overloading Check the angle limits of the equipment & operate
equipment 1 5.1.1 well below them. Know the limits of the machinery 3 2 6 Yes 5 Plant Operators
and operate well within them.
5.2 Struck by or caught in equipment Watch for swinging buckets, stay clear of trenching
4 5.2.2 blades, make sure the operator is aware of your 5 Plant Operators
presence if on the ground.
Working Inside 6.1 Cave-ins, unstable trench walls

6 Trenches/Excavations 1 Excavation deeper than 1.5 meter shall be shored up
6.1.1 4 2 8 Yes 3&5 Excavation Supervisor
or sloped, according to the characteristics of the soil.
Page 8 of 16

By:
Hazard Excavation deeper thanControls
1.5 meter shall be shored up Risk Significan Hierarchy
No Sequence of Basic Job Steps Potential Hazards 6.1.1 Current Sev.
4 Pro.
2 8 t Yes of3control
&5 New Control Measures By Whom
Excavation Supervisor
Groups or sloped, according to the characteristics of the soil. Level (Y/N)
No load of any type of material, equipment, tools or

6.1.2 removed earth shall be permitted within 0.5 meter of 3 Excavation Supervisor
the excavated trench to mitigate side wall cave-in.
Excavation opening barricade or barrier erected

about 50 mm from edges.
Rigid barricade or hoarding for excavation more than

6.1.4 1.5 meters or with protruding rebar or water filled 3 Excavation Supervisor
hazards.
Excavations and trenches shall be inspected daily and

6.1.5 after every rainfall to determine if they are safe to 5 Excavation Supervisor
continue construction work.
Excavations such as ditches, trenches or holes shall

be sloped sufficiently to prevent cave-ins or slides
Slope protected from erosion with canvas or plastic -

concrete storm drains.
If sloping is impractical, shoring shall be used

6.1.8 whenever the vertical dimension exceeds the limit as 5 Excavation Supervisor
defined in local regulations.
Barricades, handrails, signals, tapes or other

appropriate waning devices shall be provided to
protect personnel, livestock and third parties during
left unattended.
Excavations along public roads shall be illuminated at

6.1.10 night with light and appropriate number of blinking 5 Excavation Supervisor
light.
Fumes from industrial equipment shall not be

exhausted into an excavated trench.
Personnel shall not be allowed in the area during

machine work.
Where vehicles dump materials into an excavation,

6.1.13 stop blocks or other appropriate means shall be 5 Excavation Supervisor
provided to prevent overrunning the edge
Never Enter Any Excavation If You Feel The Dirt Is

6.1.14 Unstable 5 Plant Operators
7 Working platform for plant 7.1 Equipment Tipping Over, Be Sure Capacity Of Equipment Is Adequate, Set Up
& machinery 1 Overloading 7.1.1 On Even Ground, Use steel plate when Required 4&5 Plant Operators
8 General Items Before 8.1 Open Pits/Trenches-Public Or Mandatory Secure All Open Pits And Trenches With
Leaving Job Site 1 Employees Exposed To Falling In 8.1.1 Caution Tape, Plywood Or Barricades Before Leaving 3 3 9 Yes 5 Excavation Supervisor
The Job
8.2 Messy or Unsafe Work Site -Looks Restore Property To Its Original Condition To The Best
1 Bad For Company & Unsafe For 8.2.1 Of Your Ability 3 2 6 Yes 5 Excavation Supervisor
Public
Page 9 of 16

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Clear All Mud And Debris From Equipment And Trailer,

8.2.2 Secure All Material Before Exiting The Job 5 Plant Operators
8.3 Falling From Vehicles Or run down No one will approach equipment in operation unless
1 people or permanent or temporary 8.3.1 the operator gives them positive indication that it’s 5 Excavation Supervisor
structure. okay
8.3.2 Strictly no pillion rider - passenger. 5 Plant Operators

Any equipment observed operating without a valid
8.3.3 inspection will be immediately stopped and sent for 5 Excavation Supervisor
off.
Pedestrian movement near plant to be establish with
8.3.4 predetermined route or separate route. 5 Excavation Supervisor
Reversing near people, trenches, opening must be

8.3.5 assisted by banksman with high visibility vest & 5 Excavation Supervisor
whistle or air horn as signaling / alerting method
Movement of plant near excavation, trenches, water

8.3.6 and on marine / land viaduct deck slab to be provided 5 Excavation supervisor
with stop blocks or vehicle barriers (concrete).
8.3 Injury caused explosion from Stop all activity in the location if any material resable
1 explotion of buried 2nd world war or 8.3.1 boom - Stop, don’t disturb it and get help.Boom can 5 1 5 No 5 Excavation Supervisor
army training unexploded boom / remain as stable as the day they were dropped.
bullet
Initial contact with bucket, you might get away with
it, but don’t disturb it any further. Most accidents Plant & machinery
5
occur when people are curious and mendle with the operator
objects.
Cordone off the location with barricade tape or sand
Plant & machinery
8.3.2 bags and place personal on watch - do not allow 5
operator
anybody to proceed in 50 meters radius.
Remove combustible liquid & m,aterial in the vicinity

to safe area.
8.3.4 Wait for the authority & follow their instructions. 5 Excavation Supervisor
Excavators are mainly 9.1 Load fall or machinery topple during Lifting aye lid on excavator load tested and
used for digging and lifting with excavator causing Injury 9.1.1 manufacturer load chart available. 3 3 9 Yes 4&5 Plant Operators
loading operations but also 1 to personnel & damage to
9
inevitably are utilized for equipments The excavator operator ensure he is familiar with the
lifting in connection with its 9.1.2 type of machine by reading the manual , with regard 5 Plant Operators
excavation works. to the section on lifting.
Lifting works with excavator at excavation vicinity

9.1.3 only & related to excavation only - e.g. lowering 5 Plant Operators
culvert in to the trench.
Lifting with excavator must directly related to the

activity of excavation i.e. lifting pipes or placing and
9.1.4 removing trench support systems 5 Plant Operators
The excavator operator should be fully briefed on the

9.1.5 work being undertaken, including the contents of the 5 Excavation Supervisor
lift plan should any lifting be carried out.
Fitting of quick hitch pins correctly, lifting with in the 4&5

9.1.6 capabilities of their excavator and carrying out daily Excavation Supervisor
checks.
Page 10 of 16

By:
Fitting of quick hitch pins correctly, lifting with in the 4&5
9.1.6 capabilities of their excavator and carrying out daily Excavation Supervisor
checks.
Before an excavator is used for lifting, it is important 5

9.1.7 that the site management team have conducted the Excavation Supervisor
necessary assessments. Thought should be given to:
9.1.8 • The weight of the load 5 Excavation Supervisor
9.1.9 • Pick up/drop off location 5 Excavation Supervisor
9.1.10 • The suitability of the excavator 5 Plant Operators
9.1.11 • The lifting accessories to be used 5 Plant Operators
• Competency of the excavator operator , slingers /

signalers and supervisor
Mandatory - All lifting gear subject to MGJV lifting

gear inspection. Must have load test certificate.
All lifting accessories should be removed when not in

9.1.14 use for lifting. By removing an accessory, you prevent 5 Plant Operators
any potential damage.
Familiarize with the safe use of any additional non

9.1.15 standard items like: Safe Load Indicators, load chart 5 Plant Operators
or quick hitches.
Working with or near, excavators, you may still be at

risk. This has been demonstrated by some previous
safety incidents using excavators, mainly involving
excavators in lifting operations.
Fall from different level into opening Proper access for workers Aluminum ladder SWL
1 9.2 9.2.1 3 2 6 Yes 4&5 Excavation Supervisor
- trip and fall. tested - Engineering Made.
Ladders shall conform to acceptable standards and

shall be fixed where required.
Home made ladder (wooden or tag weld steel) not

allowed
9.2.4 Ladder to secured top & bottom 4 Excavation Supervisor
Horizontal distance between access ladder must not

9.2.5 Excavation Supervisor
exceed 25 meters.
Excavation slope collapse or Excavation deeper than 1.2 meter shall be shored up
1 9.3 9.3.1 4 2 8 Yes 3&5 Excavation Supervisor
machine topple or sloped, according to the characteristics of the soil.
9.3.2 Excavated soil 1 m from edge of excavated pit. 3 Excavation Supervisor
No material shall be staked at the edge (1 meter) of

the slopes.
Rigid barricade or hoarding for excavation more than

1.2 meters or with protruding hazards.
Page 11 of 16

By:
No Sequence of Basic Job Steps Potential Hazards Current
Rigid barricade or Controls
hoarding for excavation more than Sev. Pro. New Control Measures By Whom
Groups 9.3.4 Level t (Y/N) of control
3 Excavation Supervisor
1.2 meters or with protruding hazards.
Excavations and trenches shall be inspected daily and

9.3.5 after every rainfall to determine if they are safe to 5 Excavation Supervisor
continue construction work
Excavations such as ditches, trenches or holes shall

be sloped sufficiently to prevent cave-ins or slides
If sloping is impractical, shoring shall be used

9.3.7 whenever the vertical dimension exceeds the limit as 5 Excavation Supervisor
defined in local regulations
Barricades, handrails, signals, tapes or other

9.3.8 appropriate waning devices shall be provided protect 3 Excavation Supervisor
personnel, livestock and third parties
Ropes, chains and other tripping hazards shall be
9.3.9 sufficiently marked and color coded to be clearly 5 Excavation Supervisor
visible
Excavations along public roads shall be illuminated at

night with appropriate blinking light
All underground obstacles shall be identified, marked

and updated on applicable drawing
No load of any type of material, equipment, tools or

9.3.12 removed earth shall be permitted within 1 meter of 5 Excavation Supervisor
the excavated trench to mitigate side wall cave-in.
Fumes from industrial equipment shall not be

exhausted into an excavated trench.
Personnel shall not be allowed in the area during

machine work.
Where vehicles dump materials into an excavation,

9.3.15 stop blocks or other appropriate means shall be 5 Excavation Supervisor
provided to prevent overrunning the edge
Dump Truck 10.1.1 MGJV Induction - Mandatory to all 5 2 10 Yes 5 Excavation Supervisor
10 Damage to over head structure (TNB
operations.
10.1 power line, Telekom lines & etc.)
1 Mandatory PPE Safety helmet, safety shoes & Proper
Traffic accident & coalition with 10.1.2 6 Excavation Supervisor
working attire.
other machinery in the vicinity.
Additional PPE appropriate with the tasks dust mask,

safety glass, hand gloves & e.g.
1
Drivers (non cons) to wear safety footwear,
10.1.4 construction safety helmets and high visibility vests 5 OSHA Act 514 1994 & regulations Plant Operators
(ROW) when coming out of vehicle. Section 15 General Duties of
Employers & Self Employed
10.1.5 MGJV inspection - valid JV sticker 5 Excavation Supervisor
Page 12 of 16

By:
Manager : Yew Yow
OSHA Act 514 Boo
1994 & regulations
Section 15 General Duties of
Hazard Risk Significan Hierarchy Employers
No Sequence of Basic Job Steps Potential Hazards Current Controls Sev. Pro. New & Self Employed
Control Measures By Whom
10.1.5 MGJV inspection - valid JV sticker 5 Excavation Supervisor
Daily to monthly tear & wear inspection by driver & Personal Protective Equipment.
Supervisors.
Horn, brake, side mirror, oil leak, bucket alarm, tires, Arahan Teknik JKR (1997), Garis
10.1.7 head light, signals functioning - inspection record 4 Panduan Kerja trafik LLM (1997) Plant Operators
maintained.
DTP-MMCG(HQ)-SHI-OP012 Traffic
The maximum speed limit on construction roads is 15
10.1.8 5 Management. Plant Operators
km/hour
10.1.9
Do not drive into or across the KTMB track area,
10.1.10 5 Factory & Machinery Act, 1967 (Act Plant Operators
trains may approach at any time.
139) & Regulations 1970
Do not allow any part of your vehicle or materials to

10.1.11 5 DTP-MMCG(HQ)-SHI-OP-005 Vehicle Plant Operators
enter into the delineated track area.
Safety management.
When reversing trucks or mobile plant use a banks

man to guide the vehicle safely.
Identify path of heavy plant and equipment

operations and other site vehicles.
Identify soft ground, if you have any doubts about the

10.1.14 ground conditions being suitable for vehicle do not 4&5 Plant Operators
progress.
Stop and seek assistance from site supervisors. INFRA

to be consulted for ground treatments.
Do not park vehicle on the access road or obstruct

construction operations.
No personnel are permitted to enter into the KTMB

track area (2m) unless they are authorized and in
possession of a KTMB track safety awareness training
certificate.
To stop operation in bad weather etc heavy rain & in

excessive or strong winds.
Inspecting of work site & identify overhead structure

or utilities hazards,
Inspecting of work site & identify overhead structure

or utilities hazards.
Lighting during night operation - to fully comply night

work procedures
10.1.25 To work at safe distance from other machinery. 3 Plant Operators
Page 13 of 16

By:
Erection of goal post for dump truck bucket lowering

control
10.1.27 Constance watering of temporary access & ingress. 5 2 10 Yes 4 Excavation Supervisor
All construction vehicle MANDATORY use of wash

10.1.28 trough provided in the area or to wash the tires 4 Plant Operators
manually - water hose.
1 Physical
2 Substitution height, fall from same level, poor illumination, electric shock, short circuit, fire, etc.
7 Others :____________________________ 6 Ergonomic Manual handling, repetitive movement, awkward posture or movement, poor work station design
The lorry or other construction vehicles shall keep
their vehicle side window screen open when entering
and working KTMB ROC work sites (Mandatory
requirement).
Vehicles stereo & cassette player must not be

10.1.30 installed in construction vehicles entering KTMB ROC 5 Plant Operators
work site.
All drivers to attend Traffic Management awareness

10.1.31 program to highlight all the "DO" & "DON’T" during 5 Plant Operators
operating in KTMB ROC work sites.
An alarm warning to driver that the dump or bucket

10.1.32 body is in up position before truck moves forward to 4 Plant Operators
be installed on all dump trucks.
Reversing Alarm for all vehicles entering KTMB ROC

work sites.
An instruction & guideline card on driving in KTMB

ROC work sites to be supplied to all drivers during
entrance (by boom gate traffic controller) and shall
be returned on ingress.
Housekeeping &
Subcontractor to ensure suitable arrangement in
11 Environment 1 11.1 Personal injury by trip & fall 11.1.1 5 2 10 Yes 4&5 Excavation Supervisor
place to maintain high standard of housekeeping.
protections.
Supervisor to ensure housekeeping is done on a daily

basis.
Adequate time to be assigned to ensure that good DTP-MMCG(HQ)-SHI-OP-001

house keeping in maintained. Housekeeping
Page 14 of 16

By:
No Sequence of Basic Job Steps Potential Hazards Current
Adequate time to Controlsto ensure that good
be assigned Sev. Pro. New Control Measures
DTP-MMCG(HQ)-SHI-OP-001 By Whom
Groups 11.1.3 Level t (Y/N) of control
5 Excavation Supervisor
house keeping in maintained. Housekeeping
Provide designated storage area for waste & unused

materials. Government or local Authorities
and with full compliances with
Segregation as per categories Domestic Waste / Department of Environment (DOE)
construction waste or Schedule Waste. Act & regulations. EQ (Scheduled
Waste) Regulations 2005, EQ
Engage separate contractor for disposal of waste (Sewage & Industrial Effluents
11.1.6 5 Regulation 1979, Malaysian Air Excavation Supervisor
material if necessary.
Ambient Guideline.
Special attention to areas reserved for waste having
particular regard to its safe containment.
Treatment, storage, transportation,
Remove and disposal in order to ensure that local and disposal must be in accordance
11.1.8 3&5 with applicable federal, Excavation Supervisor
population are not exposed to unnecessary risk.
state/provincial and local
Suitable covered receptacles shall be provided for the regulations. If approved, may be
11.1.9 5 transferred to a land disposal site. Excavation Supervisor
disposal all food wastes.
If the spent grit contains
All container shall be emptied on a regular basis or contaminates at levels above those
whenever create nuisance. specified under DOE, then the
waste is defined as hazardous and
Wastes disposed, covered with plastic or tarpaulin must be managed per federal or
3 11.2 Insects infestation and etc. 11.2.1 3 1 3 No 5 state regulations governing Excavation Supervisor
during transportation.
hazardous waste.
2&3 11.3 Open burning 11.3.1 No open burning allowed at construction site 3 1 3 No 5 Excavation Supervisor
Injury due to Protruding nails in Protruding nails shall be removed, hammered in or

1 11.4 11.4.1 3 2 6 Yes 5 Excavation Supervisor
scrap boards, planks and timber. bent over flush with the wood.
First Aid box provided at all strategic location at site

12.1.1 2 2 4 NO 4&5 OSHA ACT 514 - Regulation Excavation Supervisor
12 First Aid treatment 1 12.1 Minor injury e.g. site office.
Designated person shall ensure standard stock as per Guideline on First Aid Facilities in
12.1.2 no of workers at site is constantly contained in the 5 the Workplace First Aider
kit. Factory & Machinery Act 1967 -
Authorized first aiders to give first aid treatment issue Regulation
the stock.
DTP-MMCG(HQ)-SHI-OP-023 First
All usage of the kit to be recorded in the first aid log
12.1.4 5 Aid Control First Aider
book.
At least one qualified first aider should be available

within the reasonable distance from work front.
2 Substitution 1 Physical
height, fall from same level, poor illumination, electric shock, short circuit, fire, etc.
Page 15 of 16

By:
7 Others :____________________________ 6 Ergonomic Manual handling, repetitive movement, awkward posture or movement, poor work station design
Page 16 of 16

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187 Excavation &amp; Trenching 2

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MMC-GAMUDA JOINT VENTURE

ELECTRIFIED DOUBLE TRACK PROJECT

SIGNIFICANT HAZARD / RISK REGISTER

Department / Area: Safety 2T Project Ref No: DTP-MMCG(HQ)-SHRR-OP-076

• 6 - Wear appropriate MANDATORY PPE -Safety

reflective marking (orange vest) & other PPE as per

• 5 - Traffic controller to stationed at all junctions to

Falling of machineries &

2.5. Lake Track Bund

Man overboard from platform,

4 & 5 - A workboat or fast rescue boat for the purpose

• 4, 5 & 6 - Life Saving Appliances, Fire Fighting

Injury, damage to property due to • 5 - Management & Person in charge to monitor

• 5 - To stop operation in bad weather etc heavy rain &

Collation, Grounding or impact on • 5 - To comply to all Safe Navigation or Operation, to

Loading & unloading

Crane topple due to over weight

2.4 Crawler crane 35 ton -

Damage to over head structure,

Crane hooks with deformation or

• 4 - Crane must be fitted with a load radius indicator,

Unauthorized person, workers

SIGNIFICANT HAZARD / RISK REGISTER

Department / Area: Safety 2T Project Ref No: DTP-MMCG(HQ)-SHRR-OP-076

SIGNIFICANT HAZARD / RISK REGISTER

Department / Area: Safety 2T Project Ref No: DTP-MMCG(HQ)-SHRR-OP-076

Struck by load • 4 - Tagline to be used to control the swing and guide

Rigging defects & operator view

Hit by Crane concrete pouring

• 6 - PPE leather gloves & face shield. Rubber boot with

• 5 - Ensure workers are briefed and aware of the risk

DTP- MMCG(HQ)-SHI-OP- 007 Welding Cutting & Burning.

• 3 - Cylinder shall be located in a well ventilated,

• 3, 4 & 5 - Cylinder color code : Oxygen black,

Expose to toxic fumes & flame

• 5 - Hoses shall be regularly inspected to prove them

Electrocutions & fire

Rebar works - steel bar

• 3 & 5 - Provide designated storage area.

• 3 & 5 - Segregation as per categories Domestic Waste

• 3 & 5 - Special attention to areas reserved for waste

• 4 & 5 - Immediate clean up equipment & material

• 5 - Any spill to be reported to MMCGJV soonest

Prepared By : Reviewed By : Approved By :

SIGNIFICANT HAZARD / RISK REGISTER

Department / Area: Safety 2T Project Ref No: DTP-MMCG(HQ)-SHRR-OP-076

JOB RISK ASSESSMENT FORM JRA Ref No : DTP/MMCG(TP)/N6/S21/JRA/OP/0187

Drivers (non cons) to wear safety footwear,

1.1.8 Waste bin - Domestic & Schedule 5 Site Supervisor

Do not allow any part of your vehicle or materials to

Comply with construction site (KTMB ROW) vehicle

JOB RISK ASSESSMENT FORM JRA Ref No : DTP/MMCG(TP)/N6/S21/JRA/OP/0187

Local authority (JKR or Majilis Tempatan)

Factory & Machinery Act, 1967 (Act

Competent & trained Excavation Supervisor. Qualified

Work area barricaded with signage's " Heavy vehicle

JOB RISK ASSESSMENT FORM JRA Ref No : DTP/MMCG(TP)/N6/S21/JRA/OP/0187

Proper lighting is required for work at night to fully

Electrocution - Electric shock due to

Exploratory probe holes shall be hand dug with

Do not leave the area unattended until the power

No petrol driven machine in excavation more than 1.2

2.3.7 If restricted air movement use mechanical ventilator. 4 Excavation Supervisor

Plant & machinery in good working order and

187 Excavation & Trenching 2

187 Excavation & Trenching 2