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look For:
Endurance Technology features are designed for maximum durability to provide extended service life. This endurance technology symbol indicates our durability design features.
contents
What is the IMA? ...................... 2 IMA Applications....................... 3 IMA Features ............................ 4 IMA Specs & Performance ..... 6-10 IMA Dimensions ................ 11-14 Application Data Worksheet ... 15 Selection Guidelines ............... 16
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Fluid Dispensing
Repeatable Force Smooth Velocity
spot welding
More applications: Aerospace Animation Assembly Automated assembly Automatic tool changers Automotive Clamping Converting Conveyors Cycle testing Fillers
Formers Hydraulic replacement Laser positioning Machine tools Material handling systems Medical equipment Military Molding Motion simulators Open / close doors Packaging equipment
Parts clamping Patient lifts Pick & place Pneumatic replacement Precision grinders Product test simulations Riveting / fastening / joining Robot manipulator arms Sawmill equipment
Semiconductor Stamping Table positioning Tension control Test stands Tube bending Volumetric pumps Water jet control Wave generation Web guidance Welding Wire winding
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MAXIMUM DURABILITY
YoU cAn choose fRoM:
Connector choice and wiring emulates popular motor manufacturers for compatibility: - Tolomatic Standard - Bosch Rexroth MSK Series - Emerson FM & NT Series - Lenze MCA Series - more to come...
ConneCtoRS
The IMA is a compact, durable, high force rod-style actuator. The IMA integrates a servo motor into a ball or roller screw-driven actuator to provide efficient high force in a compact lightweight design envelope. Our patent-pending design allows for easy re-lubrication without disassembly for extremely long service life. Builtto-order in stroke lengths up to 18 inches with your choice of screw technology.
Ball nuts offer efficiency at a cost effective price Roller nuts provide the highest thrust and life ratings available
STAggERED CoNNECToRS for convenient installation 270 Rotatable & Box mount options available
Bumpers protect the screw and nut assembly from damage at end of stroke
inteRnAL bumpeRS
Digital encoder Multi-turn absolute encoder Resolver Provides complete support of screw and protects the feedback device from linear forces YOU CAN CHOOSE: 230V or 460V rated windings potted directly into actuator housing Skewed motor windings provide minimal torque ripple for smooth linear motion Integral thermal switch for over temperature protection 1 stack motor (MV21-230V & MV41-460V) available for the IMA33, allows strokes between 3 and 6" providing the thrust needed for many applications in a more compact, lighter weight package
Patent pending screw relubrication system provides extended screw service life Convenient lubrication without disassembly Four metric threaded holes on front face are available for direct mounting or addition of customized options
gReASe poRt
integRAL mounting
Zinc plated alloy steel construction for corrosion resistance Provides a common interface to multiple rod end options Steel thrust tube supports extremely high force capabilities Salt bath nitride treatment provides excellent corrosion resistance, surface hardness and is very resistant to adherence of weld slag, water and other potential contaminants
opTIons
MoUnTIng
Rear Clevis Front Flange Trunnion, Rear or Front
FrontFace-Standard
thRuSt tube
Modifications: Contact Tolomatic for white epoxy, stainless steel, food grade or mil-spec versions of the IMA
RoD enD
InternalThread-Standard
External Threads
Clevis
Spherical Eye
BRAke cABLes
24V Spring held / electronically released Signal Cable (6m) Power Cable (6m)
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Alignment Coupler
NUt/Screw Screw leAd dyNAMIc loAd rAtINg (1 mil revs) Screw leAd AccUrAcy BAcklASh coNt. thrUSt PeAk thrUSt MAx. VelocIty **BASe weIght weIght Per UNIt oF Stroke **BASe INertIA
35,017 30,270 0.0004 0.0102 0.0012 0.0012 0.03 350 1,557 1,050 4,671 12 305 0.03 175 778 525 2,335 24 610
35,017 30,270 15,100 15,000 47,521 40,968 29,865 33,255 0.0004 0.0102 0.0012 0.0012 0.03 850 3,781 1,700 7,562 11.5 292 0.03 425 1,891 850 3,781 23 584 0.002 0.051 0.005 0.13 1,750 7,784 2,000 8,896 11.5 292 0.005 0.13 875 3,892 1,750 7,784 23 584 28.6 13 1.1035 0.0197 0.0004 0.0102 0.0012 0.0012 0.03 1,650 7,340 3,300 14,679 11.5 292 0.03 825 3,670 1,650 7,340 23 584 0.002 0.051 0.005 0.13 2,950 13,128 3,000 7.9 201 54.5 24.8 2.1115 0.03771 0.005 0.13 1,475 6,564 2,950 15.7 399
0.002 0.051 0.004 0.004 0.1 183 814 549 2,442 24 610 11.4 5.2
0.002 0.051 0.004 0.1 900 4,003 1,000 4,448 11.5 292 0.004 0.1 450 2,002 900 4,003 23 584 14.1 6.4 0.6603 0.0118
13,350 13,128
lb-in2 0.9305 0.9349 0.9310 0.9370 1.6485 1.6530 1.6508 1.6567 3.3107 3.3205 3.2851 3.2969 25.711 25.745 kg-cm2 2.7216 2.7346 2.7231 2.7406 4.8220 4.8349 4.8284 4.8459 9.6838 9.7126 9.6090 9.6434 75.2409 75.3404
INertIA lb-in2/in 0.0027 0.0031 0.0036 0.0041 0.0027 0.0031 0.0036 0.0041 0.0181 0.0187 0.0098 0.0106 0.153 0.154 Per UNIt oF 2 Stroke kg-cm /mm 0.0003 0.0004 0.0004 0.0005 0.0003 0.0004 0.0004 0.0005 0.0021 0.0022 0.0011 0.0012 0.0176 0.0177 BreAkAwAy torqUe BAck drIVe Force* teMP rANge IP rAtINg rel. hUMIdIty
(NoN-coNdeNSINg)
50 to 122 10 to 50 Standard IP65, Optional IP67 (Static) 5 to 90% 20g peak, 6 msec duration 2.5g 30....2,000 Hz
Shock VIBrAtIoN
*In vertical applications an unpowered IMA will require a brake to maintain position if the load on the actuator exceeds this value **Value given is for a zero stroke actuator
Performance data was validated using an aluminum face mount plate: IMA33 (8.25" x 7.0" x 0.7"); IMA44 (9.0" x 9.0" x 0.7"); IMA55 (9.0" x 9.0" x 1.0")
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N-m/A 0.61 Peak V/Krpm Peak in-lb N-m Arms in-lb N-m Arms Ohms 81
78.1 153.1 74 8.4 9.7 148 16.7 19.4 0.58 2.75 75 8.5 5 150 16.9 10 2.32 11.5
mH 13.6
3750
2400
Performance data was validated using an aluminum face mount plate: IMA33 (8.25" x 7.0" x 0.7"); IMA44 (9.0" x 9.0" x 0.7"); IMA55 (9.0" x 9.0" x 1.0")
brake consIderatIons
An unpowered IMA will require a brake to maintain its position if the force on the actuator exceeds Back Drive Force listed in the table on page ima_6. A brake can be used with the actuator to keep it from backdriving, typically in vertical applications. A brake may be used for safety reasons or for energy savings allowing the actuator to hold position when unpowered. See page ima_19 for ordering information. NOTE: The optional SpringApplied / Electronically-Released Brake requires 24V power. Input current rating: IMA33 - 0.43 Amps; IMA44 - 0.67 Amps; IMA55 - 0.66 Amps.
brake specifications:
serIes rotor InertIa current holdIng torque engage tIMe dIsengage tIMe Voltage oz-in gm-cm
2 2
"P"
See "P" dimension, pg. 11
Loads must be guided and supported. Loads should be aligned with the line of motion of the thrust rod. Side loading will affect the life of the actuator.
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VELOCITY (mm/sec)
635
BALL SCREW
1,100 1,000 900 800 700 600 500 400 0 127
254
381
508
635
RN05
LEGEND Roller Nut Region RN05 RN10 OPERATING RMS SEVERE DUTY
BN05 RN05
LEGEND Ball Nut Region BN05 BN10 OPERATING RMS SEVERE DUTY
THRUST (lbf)
VELOCITY (in/sec)
20
25
IMA33-MV23/43
1,800 0 1,600 1,400 1,200
VELOCITY (mm/sec)
305 457
LEGEND Roller Nut Region RN05 RN10 OPERATING RMS SEVERE DUTY
ROLLER SCREW
152
BALL SCREW
152
305
457
RN05
LEGEND Ball Nut Region BN05 BN10 OPERATING RMS SEVERE DUTY
THRUST (lbf)
12
18
VELOCITY (in/sec)
24
12
18
24
OPERATING REGION is the maximum performance capabilities of the actuator system. Higher peak thrusts are achievable by servo motor actuator systems, so please consult Tolomatic before exceeding catalog rating. ELECTROMATE SEVERE DUTY REGION is defined as the RMS thrust and velocity limit that is derived from the thermal limits of the actuator system SERVO98 Toll Free Phone (877) to achieve the dynamic load rating of the screw. (Example: Extend and retract under force 100% of the time with no dwells.) Fax (877) SERV099 Toll Free
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THRUST (N)
BN05 RN05
THRUST (N)
10 10 B RN
10 R RN
B RN
RN RN 10
10 10
VELOCITY (mm/sec)
305 457
LEGEND Roller Nut Region RN05 RN10 OPERATING RMS SEVERE DUTY
IMA55-MV23/43
152 305 305 457
LEGEND LEGEND Nut Roller Nut Ball Region BN10 RN05 RN10 Region BN05 14,234 OPERATING OPERATING RMS SEVERE DUTY RMS SEVERE DUTY
ROLLER SCREW
152
BALL SCREW
VELOCITY (mm/sec)
305 457 610 16,014 14,234 12,455 10,676 9,341 8,007 5,338 3,559 1,779 0 24
LEGEND Ball Nut Region BN05 BN10 OPERATING RMS SEVERE DUTY
152
RN05
RN05
THRUST (lbf)
THRUST (lbf)
THRUST (N)
RN
1,200
10
RN
5,338
800 400 0
10
3,559 1,779 0 18 24
12
18
VELOCITY (in/sec)
24
12
12 18
24
VELOCITY (in/sec)
12
18
Ball Screw
STep 1: STep 2. STep 3: STep 4:
TRMS = vRMS =
Where: TRMS = RMS Thrust vRMS = RMS Velocity Ti = Thrust during interval i vi = Velocity during interval i ti = Time interval i
pIMA= vRMS x TRMS x 0.113 (watts) Select the appropriate actuator power level pc 33 pc Pc 105 KP = p IMA tl = 1000 (hours) = KP < 1 tl = 9000 (hours) = KP > 1
44 185
55 240
Re-lubricate with Mobilith SHC220 Grease #2744-1016 (Quantity: IMA33: 3.0 g; IMA44: 5.0 g; IMA55: 7.0 g) into the grease zerk located on the rod end.
roller Screw
STep 1: STep 2: STep 3:
( TP ) - 0.15
PEAK e
tL= tBL x KT
(hours)
KCo
Re-lubricate with Tolomatic Grease #2744-9099 (Quantity: IMA33: 3.0 g; IMA44: 5.0 g) into the grease zerk located on the rod end.
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THRUST (N)
BN RN05
0 0 B RN1
BN RN 1 10
IMA44
400
457
300 25
IMA55
300 25 400
457
SPEED (in/sec)
d
Ba
SPEED (mm/sec)
mm
10 mm lead
44
15,000 12,500
lea
20
Bal
Roll
3,000
20
Ro
ll
Ball
2,500 2,000
1,700
lle
r
l
18
15 5mm lead 10 5
15
400 300
10,000
Rolle
12
Bal
Bal
Rolle
10 5
5mm lead
12
Ball
18
1,500 1,000
700 12
33
7,500 5,000 15
18
r
18
200
15
12
15
15
lIFe
BALL SCREW
10,000 12,500 15,000 17,500 20,000 22,500 25,000 27,500 10,000 12,500 15,000 17,500
LOAD (N)
2,500
ROLLER SCREW
LOAD (N)
2,500 7,500 5,000 100,000 7,500 0
100,000
5,000
10
a lea d
100
100
1
10 m m le ad
10
5 5m m m e llea d d
10
10
IMA33
10 m
5mm
10 mm le
m le ad
lead
IMA44
0.1
ad
IMA55 IMA44
5mm le ad
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
500
1,000
1,500
2,000
2,500
3,000
3,500
NOTE: The l10 expected life of a ball The underlying formula and roller screw linear actuator is that defines this value is: expressed as the linear travel distance c 3 that 90% of properly maintained ball l10 = F l and roller screws manufactured are expected to meet or exceed. This is not Travel life in millions of inches, where: a guarantee and this graph should be c = Dynamic load rating (lbf) used for estimation purposes only. F = Equivalent load (lbf) l = Screw lead (in/rev)
( )
Use the "equivalent load" calculation below, when the load is not constant throughout the entire stroke. In cases where there is only minor variation in loading, use greatest load for life calculations. 3 3 3 3 3 Where:
P= e
P = Equivalent load (lbs) e P = Each increment at different load (lbs) n %n = Percentage of stroke at load increment
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4,000
0.1
IMA33
5mm
0.01 0.1
lead
ELECTROMATE
LIFE (m in millions)
1,000
1,000
10 mm
LOAD (N)
er
LOAD (lbf)
5m m m e lea d d
m mm llea d d
all sizes
Y A
GREASE ZERK (SHOWN W/ CAP)
X U V(4)
45
ROD DIAMETER
B
PILOT DIAMETER
.0000 C + .0018 + 0.000 - 0.046
S T
M + STROKE
IMa33 3.18 80.8 2.33 59.2 3.96 100.6 3.29 83.6 1.9685 50.000 4.81 122.2 4.81 122.2 4.81 122.2 4.81 122.2 4.81 122.2 3.29 83.6 M8 x 1.25 0.65 16.5 0.66 16.8 0.66 16.8 1.20 30.4 2.88 73.1 IMa44 3.15 80.0 2.33 59.2 3.90 99.1 4.35 110.5 2.9528 75.000 5.89 149.6 5.89 149.6 5.89 149.6 5.89 149.6 5.50 139.7 4.35 110.5 M8 x 1.25 0.65 16.5 0.88 22.2 0.88 22.2 1.20 30.4 3.07 77.9 IMa55 3.81 96.8 2.66 67.5 4.39 111.5 5.66 143.6 3.937 100.000 7.16 181.9 7.16 181.9 7.16 181.9 7.16 181.9 6.82 173.3 5.66 143.6 M12 x 1.75 0.80 20.5 0.88 22.2 0.88 22.2 1.35 34.4 3.42 86.9
N P
R +0.000
-0.038
+.0000 -.0015
A mm B mm C mm D mm E mm F mm G mm H mm J mm K mm L mm M mm N mm P1 mm P2 mm P3 mm P4 mm P5 mm P1 = P2 = P3 = P4 = P5 =
IMa33 1.186 30.13 1.11 28.3 2.3622 60.000 2.717 69.00 M8 x 1.25 0.57 14.5 1.417 36.00 M8 x 1.25 0.88 22.2 0.06 1.5 0.68 17.3 6.05 153.7 0.06 1.5 1.74 44.2 3.18 80.8 1.98 50.3 3.68 93.5 1.74 44.2
IMa44 1.499 38.08 1.27 32.3 2.8346 72.000 3.346 85.00 M8 x 1.25 0.68 17.1 2.165 55.00 M20 x 1.5 1.02 25.9 0.06 1.5 0.66 16.8 7.88 200.0 1.74 44.2 3.15 80.0 1.98 50.3 3.50 89.0 1.74 44.2
IMa55 2.249 57.13 1.65 41.9 3.937 100.000 4.331 100.00 M12 x 1.75 0.89 22.5 2.559 65.00 M27 x 2.0 1.50 38.1 0.06 1.5 0.95 24.1 10.48 266.2 0.06 1.5 1.90 48.2 3.81 96.8 2.14 54.3 3.81 96.8 2.36 59.9
P6 mm P7 mm P8 mm Q mm R mm S1 mm S2 mm S3 mm S4 mm S5 mm T mm U mm V mm W mm X mm Y mm Z mm
IMa33
MV23 MV43
3-Stack Motor
MV21 MV41
1-Stack Motor
Digital Encoder Digital Encoder with Brake Digital Encoder (Emerson NT) Digital Encoder with Brake (Emerson NT) Resolver
P6 = P7 = P8 = S1 = S2 =
Resolver with Brake Absolute Encoder Absolute Encoder w/ Brake Tolomatic Standard Bosch MSK Motor Series
S3 = Emerson FM Series& Serviced By: Sold S4 = Lenze MCS Motor Series ELECTROMATE S5 = Emerson NT Series* Toll Free Phone (877) SERVO98
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AxB
J K H
FG D
D C
RCL)
N J K
E
mm 16.00 M 2.8358 10 FG mm 72.00 JAM NUT H D N 0.83 Q T P D M R mm S 21.0 P 0.59 mm ALIGNMENT COUPLER ALIGNMENT COUPLER 15.0 ALIGNMENT ALIGNMENT FEMALE (ALC) FEMALE (ALC) Q COUPLER (ALCCOUPLER (ALC + MET) + MET) 0.32 mm 8.0 R 2.99 mm 76.0 S 1.26 N mm 32.0 V V T JAM NUT J JAM NUT W W J mm M16 x 1.5 T Q Q K K ALIGNMENT COUPLER X Y X Y FEMALE (ALC) ALC + MET) U 1.61 8 8 8 841.0 10 mm V JAM NUT JAM NUT JAM NUT JAM NUT Q Q Q Q mm T SU T UD P D DS D R R R R W mm V X JAM NUT W J mm Q K X Y Y 8 8 mm
J K
J K
IMA44 IMA55 M20 x 1.5 M27 x 2.0 1.63 1.80 41.4 38.1 N 1.75 2.00 44.5 50.8 0.66 0.95 16.8 24.1 10 0.787 1.181 20.00 30.00 P D 0.79 1.18 20.0 30.0 1.57 2.17 ALIGNMENT COUPLE 40.0 55.0 FEMALE (ALC) 3.543 4.86 90.00 123.5 0.96 0.40 24.5 10.1 0.12 0.20 3.0 5.1 V W 0.787 1.181 X 20.00 30.00 3.425 4.86 87.00 123.5 JAM NUT 0.98 1.46 Q U D R 25.0 37.0 0.71 0.94 18.0 25.0 0.39 0.53 10.0 13.5 3.23 3.66 82.0 93.0 1.57 2.16 40.0 54.0 M20 x 1.5 M27 x 2.0 1.65 2.17 42.0 55.0 0.43 0.43 11.0 11.0 0.16 0.09 4.1 2.4 M20 x 1.5 M27 x 1.75 1.65Sold & Serviced By: 2.13 42.0 54.0
ALIGNM COUPLE
ELECTROMATE
JAM NUT
JAM NUT
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Mounting options
FRONT TRUNNION MOUNT (TRF)
A mm B mm C mm D mm E mm F mm G mm H mm J mm K mm L mm M mm N mm IMa33 0.59 15.0 3.43 87.0 4.961 126.00 5.91 150.0 2.480 63.00 0.48 12.3 0.629 15.98 0.628 15.95 0.63 16.0 3.54 90.0 0.76 REAR 19.2 3.29 83.6 0.59 15.0 IMa44 IMa55 0.63 0.70 16.0 17.0 4.35 5.91 110.5 150.0 5.906 9.055 150.00 130.00 6.693 10.24 170.00 260.0 2.953 4.528 75.00 115.00 0.58 0.66 14.7 16.7 0.787 0.984 19.99 24.99 0.786 0.983 19.96 24.97 0.79 0.98 20.1 24.9 4.84 6.30 123.0 160.0 1.04 1.30 TRUNNION MOUNT 26.3 33.1 4.35 5.66 110.5 143.6 0.83 1.10 21.0 28.0
F THRU (4)
B A C D
G H
REAR
IMa33 IMa44 A 1.260 1.9685 mm 32.00 50.000 B 2.362 3.5433 mm 60.00 90.000 C 0.4724 0.6299 mm 12.000 16.000 D 0.945 1.417 36.00 mm 24.00 E 0.630 0.866 22.00 mm 16.00 G 0.629 0.787 19.99 mm 15.98 H 0.628 0.786 19.96 mm 15.95 J 0.63 0.79 16.0 20.1 mm K 3.54 4.84 90.0 123.0 mm L 0.76 1.04 CLEVIS mm 19.2 MOUNT (PCD)26.3 M 3.29 4.35 83.6 110.5 mm N 0.79 0.98 20.0 25.0 mm *
IMa55 2.3622 60.000 4.3307* 110.000* 0.7874** 20.000** 1.575 40.00 1.063 27.00 0.984 24.99 0.983 24.97 0.98 24.9 6.30 160.0 1.30 33.1 5.66 143.6 1.26 32.0
(TRR)
C +0.043
-0.000
+.0017 -.0000
D
-.024 B +0.00 -0.61 +.000
P SEE PAGE 11
G H
C +0.043
-0.000
+.0017 -.0000
D B
+.000 -.024 +0.00 -0.61
ELECTROMATE
P SEE PAGE 11
G H
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options
MOUNTING PLATES (MP2)
NOTE: THREADED HOLES ON 3 SIDES (2 SIDES AND BOTTOM)
IMa44 5.63 143.0 0.98 25.0 1.969 50.00 0.68 17.1 5.63 143.0 0.98 25.0 5.118 130.00 6.10 155.0 0.50 12.7 1.50 38.1 0.75 19.1 0.42 10.7
IMa55 7.53 191.2 1.18 30.0 3.346 85.00 0.89 22.5 7.53 1.18 30.0 6.693 170.00 7.87 200.0 0.79 20.0 1.97 50.0 0.98 0.5 0.59 15.1
D E (12) C A + STROKE
MOUNTING PLATES (MP2)
M 44.00
M8 x 1.25 14.5 0.57H J 3.97 100.7 0.83 21.0 4.016 102.00 4.92 125.0 0.50 12.7 1.50 38.1 0.75 19.1 0.42 10.7
F + STROKE
F G
mm mm H mm J mm K
191.2
D E (12) C C
N THRU (4)
L M
mm L mm M mm N
H J
F + STROKE
mm
NOTE: When ARO is used together with FFG, stroke is reduced by dimension below IMa33 IMa44 IMa55 in 0.45 0.51 0.44 mm 11.4 13.0 11.2
J D E
B C
F + STROKE
A mm B mm C mm D mm E mm F mm G mm H mm J mm K mm
IMa33 0.63 15.9 22.5 57.0 2.75 69.7 1.50 38.1 2.47 62.7 4.14 105.2 0.50 12.7 3.50 89.0 0.63 16.1 2.85 72.3
IMa44 IMa55 0.78 1.25 19.8 31.8 2.78 3.74 70.5 95.1 3.28 4.32 83.2 109.7 1.81 2.69 45.9 68.2 2.47 4.20 62.7 106.7 4.27 5.60 108.5 142.5 0.50 0.75 12.7 19.1 3.66 4.55 93.0 115.6 0.61& Serviced By: 0.90 Sold 15.5 22.8 ELECTROMATE 3.38 4.66 Toll Free Phone (877) SERVO98 85.7 118.3 Toll Free Fax (877) SERV099
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millimeters (SM )
NOTE: If load or force changes during cycle use the highest numbers for calculations
oPeratIng enVIronMent
retract
lb.
(Metric)
kg.
(U.S. Standard)
lb.
(Metric)
kg.
lb.
(Metric)
kg.
(U.S. Standard)
lb.
(Metric)
kg.
hold PosItIon?
After Move
Graph your most demanding cycle, including accel/decel, velocity and dwell times. You may also want to indicate load variations and I/O changes during the cycle. Label axes with proper scale and units.
contact InForMatIon
Name, Phone, Email Co. Name, Etc.
use the toloMatIc sIzIng and selectIon soFtware aVaIlable on-lIne at www.tolomatic.com or... call toloMatIc at 1-800-328-2174. We will provide anyELECTROMATE
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FaX 1-763-478-8080
eMaIl help@tolomatic.com
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An unpowered IMA will require a brake to mainCalculate the application required operating (peak) tain its position if the force on the actuator exceeds thrust and speed and compare to graphs on pages ima_8-9. The calculated thrust and speed must fall within the operating Back Drive Force listed in the table on page ima_6. region of the actuator. A brake can be used with the actuator to keep it from backdriving, typically in vertical applications. A brake may be used for coMPare seVere duty (contInuous) safety reasons or for energy savings allowing the actuator to thrust and sPeed to seVere duty regIon hold position when unpowered. See page ima_19 for ordering Calculate the RMS thrust and speed required and compare information. to graphs on pages ima_8-9. The calculated thrust and speed NOTE: The optional Spring-Applied / Electronically-Released must fall within the severe duty region. See complete instructions Brake requires 24V power. Input current rating: IMA33 - 0.43 on ima_page 9 for help calculating continuous force. Amps; IMA44 - 0.67 Amps; IMA55 - 0.66 Amps.
1 2 3 4 5 6 7
8 9
perature does not fit within this range. NOTE: Temperature of Using the application stroke length, desired cycle time the actuator's body can approach 180F (82C) in aggressive applications. Adequate clearance to ensure actuator's ambiand loads establish the motion profile details. ent conditions do not rise drastically should be allowed.
10
11
brake consIderatIons
tRMS =
sum (t i2 x t i) sum (t i)
VRMS =
sum (V i2 x t i) sum (t i)
Choose roller nuts for its longer life (see Life graph on page ima_10) and higher peak loads (see graphs on pages ima_8 & 9). Ball nuts are cost competitive and more efficient (see table on page ima_8).
screw accuracy Roller Nut 0.0004"/ft. 0.0102mm/300mm Ball Nut 0.002"/ft. 0.051mm/300mm
Connector choice and wiring emulates popular motor manufacturers for compatibility. Current connector choices include: Bosch Rexroth MSK Series Emerson FM & NT Series Lenze MCA Series Current feedback choices include: Digital Encoder Absolute Encoder Resolver Contact Tolomatic for additional motor connectors, feedback combinations and motor files for third party drives.
Verify that the applications peak linear velocity does not exceed the critical speed value for the size and lead of the screw selected.
Examine mounting options dimensional drawings on page ima_11-16. Standard mounting on the IMA are VerIFy aXIal bucklIng strength oF 4 tapped holes on the front rod end face of the actuator. The the screw (roller Screw) Side Mount option (MST) includes 12 tapped holes, 4 on each Verify that the peak thrust does not exceed the critical side and 4 on the bottom of the actuator. Other fixed mounting buckling force for the size of the screw selected (see graph options are the Front Flange Mount (FFG) and Mounting Plates on page ima_10). (MP2). Pivoting mount options are Front Trunnion (TRF), Rear Trunnion (TRR) and Rear Clevis Mount (PCD). Motor wIndIngs & Voltages
12
Choose motor windings optimized for 230 Vac and 460 Vac voltage busses. The 1 stack motor (MV21-230V & MV41-460V), available for the IMA33, allows strokes between 3 and 6" providing the thrust needed for many applications in a more compact, lighter weight package
Rod End Options include: External Threaded Rod End (MET), Clevis Rod End (RCL), Spherical Rod Eye (SRE) and Alignment Coupler (ALC). NOTE: Regardless of the mounting option chosen, care must be taken to ensure that the load is guided and in-line with the thrust rod's line of motion. Misalignment of the thrust rod's line of motion will cause degradation in the actuator's expected life.
See page ima_9 for an overview and IMA Users Guide (#2700-4001) for complete instructions to calculate lubrication interval.
teMPerature
The IMA is intended to operate in an environment with an ambient temperature between 50-122F, (10-50C). Performance should be de-rated if the ambient temperature is above 77F (25C). Contact the factory if the ambient tem-
The environmental rating for a standard IMA is IP65, choose IP67 for protection against water and dust ingress. ELECTROMATE Choose the Anti-Rotate Option (ARO) if required. Call Tolomatic Toll (877) at 1-800-328-2174 for help in determining the best Free Phone(877) SERV099 actuator SERVO98 Toll Free Fax www.electromate.com for your application. sales@electromate.com
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The standard production IMA is a highly capable actuator with an environmental rating of IP65. Yet the world of industrial automation places actuators in increasingly challenging environments. The IMA can support the following modifications. Contact Tolomatic with your requirements.
Purge Port: Through this port air is added into the Tolomatic electric actuator. Positive air pressure exhausts air out through the small entry points, minimizing the potential of particulate ingress into the actuator. gasket kit: Tolomatic actuators with this option have gaskets inserted between all metal to metal seams.
Food grade greases provide the lubrication actuators require and comply with international food/health & safety regulations. They are nontoxic, inert, tasteless and odorless. Contact Tolomatic for specific grease options and availability for your application. stainless steel or nickel Plated Fasteners for all external assembly and mounting on these Tolomatic actuators. Nickel plated steel is used when greater torque strength is required than can be obtained with stainless steel fasteners. stainless steel exterior components provide corrosion resistance and may change the overall shape and external design of the Tolomatic actuator. Contact Tolomatic to determine the type of stainless steel to be used based on the application environment. electroless nickel exterior provides corrosion resistance. (NOTE: This option is not available on pneumatic actuators.) Food-grade white epoxy Paint applied to all external components for corrosion resistance. Contact Tolomatic for the best corrosion resistant option for the application environment.
IP 67 IP 69K
IP67: INGRESS PROTECTION: FIRST DIGIT = Solids, 6 = Dust Tight (No ingress of dust; complete protection against contact) SECOND DIGIT = Liquids, 7 = Immersion up to 1 m (Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time up to 1 m of submersion). IP69k: INGRESS PROTECTION: German standard DIN 40050-9 extends the IEC 60529 rating system described above with an IP69K rating for highpressure, high-temperature wash-down applications.[4] Such enclosures Sold Serviced By: must not only be dust tight (IP6X), but also able to withstand&high-pressure and steam cleaning. ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
ordering
Model
IMa Integrated Motor Actuator dt1 db1 de1 de2** dl1
Motor connectors
Tolomatic Standard Motor Bosch Rexroth MSK Motor Emerson FM Motor series Emerson NT Motor series Lenze MCS Motor series
sIze
33 44 55 33 Series Actuator 44 Series Actuator 55 Series Actuator
nut / screw
bn05 bn10 rn05 rn10 Ball Nut, 5 mm lead Ball Nut, 10 mm lead Roller Nut, 5 mm lead Roller Nut, 10 mm lead
some feedback devices are not compatible with some connectors Contact Tolomatic for complete motor connector & feedback combination information
MountIng oPtIons
MP2 FFg trF trr Pcd Standard Face Mount Mounting Plates - 2 req. Front Flange Mount Trunnion Mount, Front Trunnion Mount, Rear Clevis Mount, Rear Mst Side Mount (tapped holes on 3 sides)
Feedback deVIce
a1 d1 r1 Stegmann Hiperface Multi-turn ABS MT Digital Quadrature 2000 Line Encoder Resolver, BRX
stroke length
brake oPtIon
NO Brake Brake
other oPtIons
IP67 Ingress Protection Rating aro Anti Rotate
MV21* 230 Vac, Motor Voltage, 1 Stack Winding MV41* 460 Vac, Motor Voltage, 1 Stack Winding MV23 230 Vac, Motor Voltage, 3 Stack Winding MV43 460 Vac, Motor Voltage, 3 Stack Winding
*NOTE: 33 size actuator only
Motor Voltage
cables
cr6 tolomatic standard 6m flying lead cables, power and feedback Not all codes listed are compatible with all options.
call Tolomatic 1-800-328-2174 to determine available options and accessories based on your application requirements.
ca6 allen bradley 6m flying lead cables, power and DB15 feedback cable
For custom cable lengths please contact Tolomatic. Lead times will vary.
NOTE: only use these cable options with DT1 motor connector, use cables from drive manufacturer for all others.
ELECTROMATE
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
tHe tOLOmatiC DiFFereNCe What you expect from the industry leader:
eXCeLLeNt CuStOmer SerViCe & teCHNiCaL SuPPOrt iNDuStrY LeaDiNG DeLiVerieS
Standard catalog products are built to order and ready-to-ship in 5 days or less. Modified and custom products ship weeks ahead of the competition. Our people make the difference! Expect prompt, courteous replies to all of your application and product questions.
iNNOVatiVe PrODuCtS
From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging applications.
ELECTRIC PRODUCTS
ROD & GUIDED ROD STYLE ACTUATORS, HIGH THRUST ACTUATORS, SCREW & BELT DRIVE RODLESS ACTUATORS, MOTORS, DRIVES AND CONTROLLERS FOLDOUT BROCHURE #9900-9074 PRODUCTS BROCHURE #9900-4016
toll-Free: 1-800-328-2174 email: help@tolomatic.com http://www.tolomatic.com ELECTROMATE All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. 3800 County road 116 Hamel, mN 55340 u.S.a. Phone: (763) 478-8000 Fax: (763) 478-8080
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However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.
Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com