Compression Joints & Lugs

Compression Mid Span Joints - Full Tension

for Hexagonal Compression Dies in accordance with AS1154

AF

Conductor type AAC

AAC Full Tension Midspan Joints, are manufactured from an Aluminium extrusion, equivalent in strength to the conductor onto which the fitting is applied. Each fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. Each fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. All design parameters for the items in this section are in accordance with AS1154. Cat. No. AAC Conductor Nom. Overall Dimensions mm Code Name Stranding Cond. Dia. A/F L Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 6.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 11.0 14.0 14.0 18.0 22.0 22.0 28.5 28.5 34.5 40.0 40.0 44.5 47.5 240 240 280 320 360 360 400 440 480 560 560 640 780 Die 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL

Compression Joints & Lugs

3-2

HM603 HM604 HM606 HM608 HM611 HM612 HM615 HM616 HM618 HM620 HM621 HM623 HM624

www.dulmison.com.au

Compression Joints & Lugs

Compression Mid Span Joints - Full Tension

for Hexagonal Compression Dies in accordance with AS1154

AF

Conductor type AAAC/6201 & AAAC/1120

AAAC Full Tension Compression Midspan Joints, are manufactured from an Aluminium extrusion, equivalent in strength to the conductor onto which the fitting is applied. Each fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. Each fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. All design parameters for the items in this section are in accordance with AS1154.

Cat. No. AAAC/6201 AAAC/1120 Conductor Nom. Overall Dimensions mm Code Name Code Name Stranding Cond. Dia. A/F L HM702 HM703 HM704 HM705 HM706 HM707 HM708 HM709 HM710 HM711 HM712 HM713 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 14.0 14.0 18.0 22.0 22.0 28.5 30.0 34.5 40.0 40.0 44.5 47.5 240 280 320 360 360 400 440 480 560 560 640 780

Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-300AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL

www.dulmison.com.au

3-3

Compression Joints & Lugs

Compression Joints & Lugs

Compression Mid Span Joints - Full Tension

for Hexagonal Compression Dies in accordance with AS1154

L1 AF1 CA CA AF2

L2

*6 Knurl

Conductor type ACSR

ACSR Full Tension Compression Midspan Joints, are manufactured from an Aluminium outer extrusion, and an inner steel tubular core. The two piece design ensures a design strength equivalent to the conductor onto which the fitting is applied. Each fitting is manufactured with internal and external tapers, to eliminate stresses associated with compression, and reduce corona discharge. Each fitting is clearly marked with the compression length, the applicable conductor stranding, and the appropriate compression die size. All design parameters for the items in this section are in accordance with AS1154.

Compression Joints & Lugs

ACSR Cat. No. HM507 HM512 HM516 HM521 HM525 HM530 HM532 HM535 HM536 HM538 Code Name Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive Conductor Stranding 6/1/2.50 6/1/3.00 6/1/3.75 6/4.75+7/1.60 30/7/2.50 30/7/3.00 30/7/3.50 54/7/3.00 54/7/3.25 54/7/3.50

Nom. Overall Cond. A/F1 Dia. 7.50 9.00 11.25 14.30 17.50 21.00 24.50 27.00 29.25 31.50 14.0 14.0 18.0 22.0 28.5 34.5 40.0 40.0 44.5 47.5

Aluminium Die 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL Dimensions L1 CA A/F2 Nom. 400 400 440 480 600 640 680 720 720 760 100 100 120 140 180 180 200 220 220 240

Steel Die L2 Nom. 160 160 160 160 200 240 240 240 240 240

6.8 38-68ST14 6.8 38-68ST14 9.5 38-95ST 9.5 38-95ST 16.0 38-160ST 17.0 40-170ST 19.0 40-190ST 17.0 40-170ST 19.0 40-190ST 19.0 40-190ST

3-4

www.dulmison.com.au

Compression Joints & Lugs

Compression Mid Span Joints - Non Tension

for Hexagonal compression Dies in accordance with AS1154
L AF

Conductor type AAC

Non Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion. As these joints are installed at low tension values, one fitting can be used for all cable types of the same size (OD).

Cat. No. HN603 HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624

AAC Conductor Nom. Overall Dimensions mm Code Name Stranding Cond. Dia. A/F L Jupiter Leo Libra Mars Mercury Moon Neptune Pluto Saturn Taurus Triton Uranus Venus 7/2.25 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 6.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 11.0 14.0 14.0 18.0 22.0 22.0 28.5 28.5 34.5 40.0 40.0 44.5 47.5 160 180 180 220 240 260 260 260 280 280 300 320 380

Die 38-110AL 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL

www.dulmison.com.au

3-5

Compression Joints & Lugs

Compression Joints & Lugs

Compression Mid Span Joints - Non Tension

for Hexagonal Compression Dies in accordance with AS1154

L AF

Conductor type - AAAC/6201 & AAAC/1120

Cat. No. AAAC/6201 AAAC/1120 Conductor Nom. Overall Dimensions mm Code Name Code Name Stranding Cond. Dia. A/F L HN604 HN606 HN608 HN611 HN612 HN615 HN616 HN618 HN620 HN621 HN623 HN624 Diamond Emerald Garnet Jade Jasper Opal Pearl Ruby Rutile Sapphire Spinel Topaz Chlorine Fluorine Helium Hydrogen Iodine Krypton Neon Nitrogen Oxygen Phosphorous Selenium Sulphur 7/2.50 7/3.00 7/3.75 7/4.50 7/4.75 19/3.25 19/3.75 37/3.00 19/4.75 37/3.75 61/3.25 61/3.75 7.50 9.00 11.25 13.50 14.25 16.25 18.75 21.00 23.75 26.25 29.25 33.75 14.0 14.0 18.0 22.0 22.0 28.5 28.5 34.5 40.0 40.0 44.5 47.5 180 180 220 240 260 260 260 280 280 300 320 380 Die 38-140AL 38-140AL 38-180AL 38-220AL 38-220AL 40-285AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL

Compression Joints & Lugs

Conductor type - ACSR

Cat. No. HN604 HN606 HN608 HN521 HN634 HN618 HN532 HN631 HN623 HN635 ACSR Code Name Almond Apple Banana Cherry Grape Lemon Lime Mango Orange Olive Conductor Stranding 6/1/2.50 6/1/3.00 6/1/3.75 6/4.75+7/1.60 30/7/2.50 30/7/3.00 30/7/3.50 54/7/3.00 54/7/3.25 54/7/3.50 Nom. Overall Dimensions mm Cond. Dia. A/F L Nom. 7.50 9.00 11.25 14.30 17.50 21.00 24.50 27.00 29.25 31.50 14.0 14.0 18.0 22.0 28.5 34.5 40.0 40.0 44.5 47.5 180 180 220 260 260 280 300 320 320 350 Die 38-140AL 38-140AL 38-180AL 38-220AL 40-285AL 40-345AL 40-400AL 40-400AL 40-445AL 40-475AL

3-6

www.dulmison.com.au

Compression Joints & Lugs

Compression Jumper Lugs

Type HL for AAC, AAAC & ACSR Conductors

Manufactured to Australian Standard AS 1154 (with palms to AS 2395) Material: High electrical conductivity grade aluminium alloy with terminal palms produced by forging or welding process, enabling required palm types to meet Australian Standard &/or customer requirements, irrespective of the size of the barrel section. Enquiries and orders should specify the following: a. Conductor Code - as per table on page 3-9 b. Hole details - number of holes, diameter and spacing c. Bend details - palm angle and orientation d. Preferred standard palm orientations & configurations

Centre Palm

Offset Palm

300

450

30 Palm bent on edge

45 Palm bent on flat

Refer Information Sheet on page 14

www.dulmison.com.au 3-7

Compression Joints & Lugs

Compression Joints & Lugs

Compression Jumper Lugs

Type HL for AAC, AAAC & ACSR Conductors Nomenclature for lug part numbers

HL624SC1U
Hexagonal Lug Conductor Code Palm Configuration Hole Configuration/Palm Size Palm Orientation Character 1) H 2) L 3) Conductor Code 4) Palm Orientation: The preferred code for use is the AAC over the AAAC or ACSR codes. If the lug is required for an ACSR or AAAC conductor and a suitable AAC design is unavailable, only then use the ACSR or AAAC code.

S
3 4 6 9

Straight 30 45 60 90 Edge Bent Flat Bent Straight Centre Straight Offset

(Only used in conjunction with the below C or O palm configuration) (Only used in conjunction with the below E or F palm configuration)

Compression Joints & Lugs

5) Palm Configuration: E F

(Only centre squashed. Only used in conjunction with the above angled lugs) (Only used in conjunction with above S palm orientation for straight lugs)

C O
6/7) Hole code:

1 1U 2 2U 3 3U 4 4U 5 5U 6 6U 7 7U 8 8U 9 9U X XU

1 x 14mm hole palm 323mm wide x 35mm min long x 6mm min thick undrilled palm per type 1 above. 1 x 14mm hole palm 403mm wide x 45mm min long x 6mm min thick undrilled palm per type 2 above. 2 x 14mm hole 50mm crs palm 403mm wide x 105mm min long x 12mm min thick undrilled palm per type 3 above. 2 x 14mm hole 50mm crs palm 505mm wide x 105mm min long x 12mm min thick undrilled palm per type 4 above. 4 x 14mm hole 50mm crs palm 1005mm wide x 105mm min long x 12mm min thick undrilled palm per type 5 above. 2 x 14mm hole 50mm crs palm 461mm wide x 105mm min long x 12mm min thick undrilled palm per type 6 above. 2 x 18mm hole 60mm crs palm 661mm wide x 135mm min long x 20mm min thick undrilled palm per type 7 above. 4 x 18mm hole 60mm crs palm 1305mm wide x 135mm min long x 20mm min thick undrilled palm per type 8 above. 2 x 18mm hole 60mm crs palm 561mm wide x 135mm min long x 20mm min thick undrilled palm per type 9 above. Non standard palm or hole configuration undrilled palm per type X above.

8) Variations: 3-8

If variations on the standard compression lugs are required, please contact Dulmison. www.dulmison.com.au

Compression Joints & Lugs

Compression Jumper Lugs

Type HL for AAC, AAAC & ACSR Conductors

40-285AL 40-285AL 40-285AL 40-300AL 40-300AL 40-345AL

40-400AL 40-400AL 40-400AL 40-400AL 40-445AL 40-475AL 40-475AL

www.dulmison.com.au

3-9

Compression Joints & Lugs

Cond. AAC & AAAC Conductor ACSR Conductor Conductor Dimensions mm Code Conductors Stranding Conductors Stranding Dia. mm A/F CA Std Bolt Jupiter 603 Amethyst 7/2.25 6.75 11.0 60 2 x M10 Boron Leo 604 Diamond 7/2.50 Almond 6/1/2.50 7.50 14.0 60 2 x M10 Chlorine Libra 605 Emerald 7/3.00 Apple 9.00 6/1/3.00 14.0 70 2 x M10 Fluorine Mars 608 Garnet 7/3.75 Banana 6/1/3.75 11.25 18.0 80 2 x M10 Helium Mercury 611 Jade 7/4.50 13.50 22.0 80 2 x M12 Hydrogen Moon 612 Jasper 7/4.75 Cherry 6/4.75+7/1.60 14.30 22.0 80 2 x M12 Iodine Neptune 615 Opal 19/3.25 16.25 28.5 80 2 x M12 Krypton 525 Grape 30/7/2.50 17.50 28.5 85 2 x M12 Pluto 28.5 616 Pearl 19/3.75 18.75 30.0 90 2 x M12 Neon 30.0 Saturn 618 Ruby 37/3.00 Lemon 30/7/3.00 21.00 34.5 90 2 x M12 Nitrogen Taurus 620 Rutile 19/4.75 23.75 40.0 100 2 x M12 Oxygen 532 Lime 30/7/3.50 24.50 40.0 100 2 x M12 Triton 621 Sapphire 37/3.75 26.25 40.0 100 4 x M12 Phosphorus 535 Mango 54/7/3.00 27.00 40.0 100 4 x M12 Uranus 623 Spinel 61/3.25 Orange 54/7/3.25 29.30 44.5 110 4 x M12 Selenium 538 Olive 54/7/3.50 31.50 47.5 110 4 x M12 Venus 624 Topaz 61/3.75 Paw Paw 54/3.75+19/2.25 33.80 47.5 120 4 x M12 Sulphur

Die Cat. No. 38-110AL

38-140AL

38-140AL

38-180AL

38-220AL

38-220AL

Compression Joints & Lugs

Aluminium Compression Lug

One hole palm - forged
H

B F

C
A

All lugs are partly filled with oxide inhibitor and sealed with a plastic plug. Conductor Size mm2 Stud Size Dimensions mm A B 22 26 30 36 46 C 5 8 10 11 12 F 32 32 32 30 41 H 10.5 14 15 18 25 Hex Die Cat. No. 38-90AL 38-132AL 38-173AL 40-172AL 38-220AL 40-220AL 38-284AL 40-283AL No. Of Crimps 1 1 1 1 1 1 1 1 2 1

Cat. No.

Compression Joints & Lugs

10 H15114 25 65 10 H15119 35 10 H15124 50 73 10 H15129 70 10 H15134 95 80 10 H15138 120 10 H15142 150 90 12 H15147 185 12 H15153 240 115 12 H15159 300 NOTE: Blank palms are also available.

Terminal Lugs - Type SL

Extruded aluminium tube Pre-filled with jointing compound Designed for compression by hexagonal or indent type tools. Conductor Range O.D. 6-8 8 - 10 10 - 12 12 - 13.5 13 - 14.5 14 - 16 16.5 - 19.5 Dimensions mm A 81.0 90.0 92.1 101.6 104.8 131.5 125.4 B 22.2 27.0 27.6 31.8 34.9 34.9 41.3 C 7.4 9.0 7.9 7.5 9.9 8.4 9.9 D 38.1 38.1 38.1 38.1 38.1 38.1 38.1

Cat. No. SL36 SL44 SL50 SL58 SL61 SL68 SL80

Stud Size M10 M10 M12 M12 M12 M12 M12

D A B C

3-10

www.dulmison.com.au

Compression Joints & Lugs

Aluminium Compression Lug

Two hole palm
F

C A

Die cast in high electrical conductivity grade aluminium. Barrel partly filled with oxide inhibitor and sealed with a plastic plug. Conductor Size Stud mm2 Size 95 120 150 240 300 M10 M10 M10 M10 M10 Dimensions mm A 122 122 118 159 159 B 32 32 37 38 38 C 9 9 10 11 11 F 43 43 33 69 69 H 14 14 15 16 16 J 31 32 32 32 32 Hex Die Cat. No. 38-173AL 38-173AL 38-220AL 38-284AL 40-283AL

Cat. No. AHC095M2 AHC120M2 AHC150M2 AHC240M2 AHC300M2

www.dulmison.com.au

3-11

Compression Joints & Lugs

Compression Joints & Lugs

4 Core Sector Aluminium Compression Lug

Type AHCS

The Dulmison 4 core sector lug is for use on stranded and solid sector cables, and compacted round conductors. The lug design offers many advantages, especially when working in confined spaces such as URD turrets, pits or compact switchgear.

Compression Joints & Lugs

Dulmison 4 core sector lugs allow 90 sector shaped cable to be inserted in any of the four possible orientations. The assembly then requires a twist of no more than 45 for proper alignment. With conventional sector lugs, a twist of up to 180 may be required and this is often difficult to achieve in a confined space. The lug features a unique square shape inside the barrel to accommodate solid sector shapes, and eliminates the need for pre-rounding of stranded sectors.

The lugs are compressed onto the cables using standard hexagonal dies ensuring that the barrel of the lug and the cable sector are properly formed together. Comprehensive tests have been performed to ensure that optimum electrical contact and mechanical properties have been achieved.

Before compression A

After compression

Cat. No. AHCS1212 AHCS1812 AHCS240

3-12

Conductor Size mm2 120 185 240

Dimensions mm A 35 38 38 B 32 38 34 D 93 105 121

Hole Dia. 13.5 14 13.5

Hex Die Cat. No. 38-200AL 38-250AL 38-284AL

www.dulmison.com.au

Compression Joints & Lugs

Hexagonal Compression Dies

For Aluminium Crimp Lugs, Sleeves & Bi-metal Lugs

Cable Size mm2 25 35 50 70 95 120 150 185 240 300 400 500 630 Die Cat. No. 38-90AL 38-132AL 38-173AL 38-220AL 40-285AL 40-390AL 40-432A Crimp Dimensions Hydraulic Tool A/F W Cat. No. 9.00 13.20 17.30 22.00 28.40 39.00 43.20 25 25 22 18 18 50 50 60 Tonne #40B 12 Tonne #38A

Other tools are available please refer Dulmison or Utilux catalogue.

www.dulmison.com.au

3-13

Compression Joints & Lugs

Compression Joints & Lugs

Order/Inquiry Information Sheet

All to be supplied to AS1154 and AS2395 standard dimensions unless specified otherwise
Conductor Stranding Conductor Diameter Conductor Code Name Quantity Required Please copy this sheet, fill in the relevant details & forward to the Dulmison sales office in your region. Company:.............................................

Contact Name:..................................... Jumper Terminals (Clearly circle or mark as appropriate) Phone No:............................................ Palm Style Fax/email:............................................

(Palm angle for offset = 0o)

Centre (C) Palm Type and Angle

Offset (O)

Compression Joints & Lugs

0o 30o 45o 60o 90o Edge (E) No. of Holes A B Flat (F)

A Spacing of Holes: A = Diameter of Holes (to suit bolt diameter) B=

X Y

Palm Dimensions (if not standard to AS2395): X =

3-14 www.dulmison.com.au

Y=

Z=