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ESTIMATES FOR COST ELEMENTS

Part No. 321534625132


Material=Staht EN 10088-3-1.4305
Qty=42000 per year
Order Qty=42000
Weight per metre= Kg
Raw Material Cost
Raw material length per piece= mm
Raw material Weight for 1 piece= 0.000 Kg. Finished Component weight=
Rate /Kg= Rs.

Cost per piece Rs.


Add 5% Rejection(due to geometrical Tolerances)= Rs.
Total Cost of material per piece= 0.00 Rs.

CUTTING TOOLS
Est.Life no.of
S.No Description Usage Rate Cost pcs.
no. Rs. Rs. No.
1 SDJCR 2020 K-11 1 5446 3812.2 50000
2 DCMT 11T304- SM IC907 1 346 242.2 500
3 DGTL 20B-2D-35 1 7288 5101.6 50000
4 DGN 2002 IC908 1 840 588 700
5 SER 2020K16(HOL) 1 7198 5038.6 50000
6 16ER 1.00 ISO (STEEL GRADE) 1 981 686.7 750
Total

GAUGES & MEASURING INSTRUMENTS


1 THREAD RING GAUGE M6X0.75 1 0
2 SHARP GAUGE FOR OD DIA 4.8+ 0.0,-0.18 1 0
3 SPL.SLIP GAUGE FOR GROOVE WITH 1.9 +0,-0.1
1 0

General Consumable
1 Cutting oil
2 Hydraulic oil
3 Lubricating oil
4 Bar feeder oil
5 Packing Paper 1
6 Anti corrosion Oil 1
7 Cartons 450x320x240 1
8 Wooden Box 1
9 Other packing materials
10 Cotton waste

Amortise at
Minutes Man hr rate no.of pieces
Production Estimates Rs
Deburring time

Power Cost (M/C power 21 KVA)=

Lighting general(monthly bill=10000)

Inspection

Production cost=
Add 5% Rejection=
Total cost of production=

Cleaning/Oiling

Packing individual parts

Final packing

Dispatch

Cargo Charges+Insurance
mponent weight=

Cost /piece
Rs.
0.08
0.48
0.10
0.84
0.10
0.92
2.52

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0.00
ESTIMATES FOR COST ELEMENTS
Part No. 313166 624101
Material
Qty= per year
Order Qty=10000
Weight per metre= Kg
Raw Material Cost
Raw material length per piece= mm
Raw material Weight for 1 piece= 0.000 Kg. Finished Component weight=
Rate /Kg= Rs.

Cost per piece Rs.


Add 5% Rejection(due to geometrical
Tolerances)= Rs.
Total Cost of material per piece= 0.00 Rs.

CUTTING TOOLS
Est.Life no.of
S.No Description Usage Rate Cost pcs. Cost /piece
no. Rs. Rs. No. Rs.
1 MTJNL 2020 K16(HOL.) 1 5446 3812.2 50000 0.08
2 TNMG 160404 (IC 908) 1 294 205.8 400 0.51
3 DGTL 20B-2D-35 1 7288 5101.6 50000 0.10
4 DGN 2002C IC908 1 840 588 750 0.78
5 C. D. 5*12.5 1 485 339.5 500 0.68
6 MINI COLET CHUCK ST20*80 1 7282 5097.4 50000 0.10
7 ER-20 COLLET 12-13 1 1623 1136.1 50000 0.02
8 DRILL DIA 8.6 (CARBIDE) L/D=3 1 0 500 0.00
9 MINI COLET CHUCK ST20*100 1 7282 5097.4 50000 0.10
10 ER-20 COLLET 8-9 1 1623 1136.1 50000 0.02
11 TAP M10 (SPIRAL FLUTE STEEL GRADE) 1 0 500 0.00
12 GTI ER 20 ST 20X80 1 26384 18468.8 50000 0.37
13 ER-20 COLLET 8-9 1 1623 1136.1 50000 0.02
Total 2.80

Total 2.26

GAUGES & MEASURING INSTRUMENTS


1 THREAD PLUG GAUGE M10 1 6500 6500 #DIV/0!
#DIV/0!

General Consumable
1 Cutting oil
2 Hydraulic oil
3 Lubricating oil
4 Bar feeder oil
5 Packing Paper 1
6 Anti corrosion Oil 1
7 Cartons 450x320x240 1
8 Wooden Box 1
9 Other packing materials
10 Cotton waste

0.00
Amortise at
Minutes Man hr rate no.of pieces
Production Estimates Rs

Deburring time

Power Cost (M/C power 21 KVA)=

Lighting general(monthly bill=10000)

Inspection

Production cost=
Add 5% Rejection=
Total cost of production=

Cleaning/Oiling

Packing individual parts

Final packing

Dispatch

Cargo Charges+Insurance
ESTIMATES FOR COST ELEMENTS
Part No. 305 270 625 101
Material
Qty= per year
Order Qty=58000
Weight per metre= Kg
Raw Material Cost
Raw material length per piece= mm
Raw material Weight for 1 piece= 0.000 Kg. Finished Component weight=
Rate /Kg= Rs.

Cost per piece Rs.


Add 5% Rejection(due to geometrical
Tolerances)= Rs.
Total Cost of material per piece= 0.00 Rs.

CUTTING TOOLS
Est.Life no.of
S.No Description Usage Rate Cost pcs. Cost /piece
no. Rs. Rs. No. Rs.
1 PDJNL 2020 K11(HOL.) 1 5719 4003.3 50000 0.08
2 DNMG 110404 (IC908) 1 326 228.2 400 0.57
3 MTJNL 2020 K16(HOL.) 1 5446 3812.2 50000 0.08
4 TNMG 160404 (IC908) 1 294 205.8 750 0.27
5 SER 2020K16(HOL) 1 7198 5038.6 500 10.08
6 16ER 1.50 ISO (STEEL GRADE) 1 981 686.7 50000 0.01
7 C.D. 5*12.5(HSS) 1 492 344.4 50000 0.01
8 ER-20 COLLET 12-13 1 1623 1136.1 500 2.27
9 MINI COLET CHUCK ST20*100 1 7282 5097.4 50000 0.10
10 DCM 160-128-20A-8D 1 18943 13260.1 50000 0.27
11 IDI167-SG IC908 1 4117 2881.9 500 5.76
12 C.D. 5*12.5(HSS) 1 492 344.4 50000 0.01
15 DRILL DIA.6.9(CARBIDE) L/D=4 1 0 500 0.00
17 ER-32 COLLET 6-7 1 2678 1874.6 50000 0.04
18 Tap M8 Spiral Flute (Steel) 1 0 500 0.00
19 GTI ER 20 ST 20X80 1 26384 18468.8 50000 0.37
20 Drill Dia 10.2(Solid Carbide)L/D=4 1 0 600 0.00
22 ER-32 COLLET 10-11 1 2678 1874.6 50000 0.04
Total 19.95

GAUGES & MEASURING INSTRUMENTS


1 THREAD PLUG GAUGE M8 1 6500 6500 #DIV/0!
2 THREAD RING GAUGE M22X1.5 1 0 #DIV/0!
3 THREAD RING GAUGE M30X1.5 1 0 #DIV/0!
4 PLAIN PLUG GAUGE DIA16.7 +0.15-.05 1 600 600 #DIV/0!
5 PLAIN PLUG GAUGE DIA10.2 ±0.05 1 600 600 #DIV/0!
6 SHARP GAUGE FOR OD DIA 30.0+ 0.0,-0.05 1 700 700 #DIV/0!
7 R/G FOR PCD 48.0 ±0.05 1 700 700 #DIV/0!
#DIV/0!
General Consumable
1 Cutting oil
2 Hydraulic oil
3 Lubricating oil
4 Bar feeder oil
5 Packing Paper 1
6 Anti corrosion Oil 1
7 Cartons 450x320x240 1
8 Wooden Box 1
9 Other packing materials
10 Cotton waste

0.00
Amortise at
Minutes Man hr rate no.of pieces
Production Estimates Rs

Deburring time

Power Cost (M/C power 21 KVA)=

Lighting general(monthly bill=10000)

Inspection

Production cost=
Add 5% Rejection=
Total cost of production=

Cleaning/Oiling

Packing individual parts

Final packing

Dispatch

Cargo Charges+Insurance

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