161

COOLING COOLING SYSTEM (2AZFE)

COOLING SYSTEM (2AZFE)

1602Y02

ONVEHICLE INSPECTION
1. INSPECT COOLING SYSTEM FOR LEAKS CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (a) Fill the radiator with coolant and attach a radiator cap tester. (b) Warm up the engine. (c) Pump it to 118 kPa (1.2 kgf/cm2, 17.1 psi), and check that A59902 the pressure does not drop. If the pressure drops, check to hoses, radiator or water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head. 2. CHECK ENGINE COOLANT LEVEL AT RESERVOIR (a) The engine coolant level should be between the LOW and FULL lines, when the engine is cold. If low, check for leaks and add Toyota Long Life Coolant or equivalent up to the FULL line. 3. CHECK ENGINE COOLANT QUALITY (a) Remove the radiator cap. CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (b) Check if there is any excessive deposits of rust or scale around the radiator cap and radiator filler hole; the coolant should be free from oil. HINT: If excessively dirty, replace the coolant. (c) Reinstall the radiator cap.

2002 CAMRY REPAIR MANUAL (RM881U)

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Date :

1820

162
COOLING COOLING SYSTEM (2AZFE)
1602Z02

INSPECTION

1.

THERMOSTAT

HINT: The thermostat is numbered with the valve opening temperature.

P13560

Immerse the thermostat in water and gradually heat the water. (b) Check the valve opening temperature. Valve opening temperature: 80 84_C (176 183_F) If the valve opening temperature is not as specified, replace the thermostat.
P00436

(a)

Check the valve lift. Valve lift: 10 mm (0.394 in.) or more at 95_C (203_F) If the valve lift is not as specified, replace the thermostat. (d) Check that the valve is fully closed when the thermostat is at low temperatures (below 77_C (171_F)). If not closed, replace the thermostat.
10mm
A51911

(c)

2.

RADIATOR CAP SUBASSY

NOTICE: S If the reservoir cap has contaminations, always rinse it with water. S Before using a radiator cap tester, wet the relief valve and pressure valve with engine coolant or water.

2002 CAMRY REPAIR MANUAL (RM881U)

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Date :

1821

163
COOLING COOLING SYSTEM (2AZFE)

(a)
Radiator Cap Tester

30_ or more Radiator Cap

A51912

Using a radiator cap tester, slowly pump the tester and check that air is coming from the vacuum valve. Pump speed: 1 push / (3 seconds or more) NOTICE: Push the pump at a constant speed. If air is not coming from the vacuum valve, replace the reservoir cap. (b) Pump the tester and measure the relief valve opening pressure. Pump speed: 1 push within 1 second NOTICE: This pump speed is for the first pump only (in order to close the vacuum valve). After this, the pump speed can be reduced. Standard opening pressure: 93 122 kPa (0.95 1.25 kgf/cm2, 13.4 17.6 psi) Minimum opening pressure: 78 kPa (0.8 kgf/cm2, 11.2 psi) HINT: Use the testers maximum reading as the opening pressure. If the opening pressure is less than minimum, replace the reservoir cap.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1822

164
COOLING COOLING FAN SYSTEM (2AZFE)

COOLING FAN SYSTEM (2AZFE)

1603002

ONVEHICLE INSPECTION
HINT: It is normal that the cooling fan sometime rotates when the ignition switch is turned from ACC to ON. 1. CHECK COOLING FAN OPERATION WITH LOW TEMPERATURE (Below 83_C (181_F)) (a) Turn the ignition switch ON. (b) Check that the cooling fan stops. If not, check the cooling fan relay and water temperature sensor, and check for disconnection of connectors or wire break between the cooling fan relay and water temperature sensor. (c) Disconnect the water temperature sensor connector. (d) Check that the cooling fan rotates. If not, check the fuses, cooling fan relay, engine ECU and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor. (e) Reconnect the water temperature sensor connector. 2. CHECK COOLING FAN OPERATION WITH HIGH TEMPERATURE (Above 98_C (208_F)) (a) Start the engine, and raise coolant temperature to above 98_C (208_F). (b) Check that the cooling fan rotates. If not, replace the water temperature sensor. 3. INSPECT COOLING FAN (a) Disconnect the cooling fan connector. (b) Connect battery and ammeter to the cooling fan connector. (c) Check that the cooling fan rotates smoothly, and check the reading on the ammeter. Standard amperage: 4.9 8.5 A at 20_C (68_F) (d) Reconnect the cooling fan connector.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1823

165
COOLING COOLING FAN SYSTEM (2AZFE)
1609101

INSPECTION

1.

COOLING FAN RELAY COOLING FAN RELAY NO.3

A62969

Inspect the cooling fan relay continuity. (1) Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. (2) Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. (3) Apply battery voltage across terminals 1 and 2. (4) Using an ohmmeter, check that there is continuity between terminals 3 and 5. If there is no continuity, replace the relay. 2. (a) COOLING FAN RELAY NO.2 Inspect the cooling fan relay continuity. (1) Using an ohmmeter, check that there is continuity between terminals 1 and 2. there is no continuity, replace the relay. (2) Using an ohmmeter, check that there is continuity between terminals 3 and 4. there is no continuity, replace the relay. (3) Check that there is no continuity between terminals 3 and 5. there is continuity, replace the relay. (4) Apply battery voltage across terminals 1 and 2. (5) Using an ohmmeter, check that there is continuity between terminals 3 and 5. there is no continuity, replace the relay.

(a)

If

A30519

If

If

If

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1824

166
COOLING COOLANT (2AZFE)

COOLANT (2AZFE)
1603202

REPLACEMENT
1. DRAIN COOLANT CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (a) Remove the radiator cap. (b) Loosen the radiator plug and drain the coolant.

Radiator Cap

Water Drain Plug

Radiator Drain Plug

A52575

2. (a) (b) HINT:

S S S S S

ADD COOLANT Tighten the radiator drain plug. Add the engine coolant into the radiator until it overflows. Capacity: 6.2 liters (6.6 US qts, 5.4 lmp. qts) Press the radiator inlet and outlet hose several times with hard. If the coolant level gets lower, pour coolant. Use of improper coolants may damage engine cooling system. Use Toyota Long Life Coolant or equivalent and mix it with plain water according to the manufacturers directions. Using of coolant with includes more than 50 % (freezing protection down to 35_C (31_F) or 60 % (freezing protection down to 50_C (58_F)) of ethyleneglycol is recommended but not more than 70 %. Pour coolant into the radiator reservoir tank until it reaches full line. Install the radiator cap. (L 1) Start the engine, and stop shortly. (L 2) Remove the radiator cap after 10 seconds. Pour coolant if the coolant level is lower. (L 3) Repeat (L 1), (L 2) and (L 3) until the coolant level remains the same.

(c) (d) (e) (f) (g)

2002 CAMRY REPAIR MANUAL (RM881U)

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Date :

1825

167
COOLING COOLANT (2AZFE)

HINT: Perform the procedures above before the engine is warm up. Warmed up engine causes the thermostat valve to open, and the air inside of the engine circulates between the radiator and the engine. (h) Install the radiator cap. (i) Warm up the engine until the thermostat valve begins to open. HINT: Press the radiator inlet and outlet hose several times with hand during the warming up. (j) Stop the engine and wait until the coolant temp. gets cold. Pour the coolant if the coolant level is lower. (k) Install the radiator cap and check the radiator reservoir tank coolant level. 3. INSPECT CHECK ENGINE COOLANT LEAK (a) Fill the radiator with coolant and attach a radiator cap tester. (b) Pump it to 118 kPa (1.2 kgf/cm2), and check leakage.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1826

168
COOLING WATER PUMP ASSY (2AZFE)

WATER PUMP ASSY (2AZFE)

1602V02

REPLACEMENT
1. 2. DRAIN COOLANT (See page 166) REMOVE FAN AND GENERATOR V BELT (See page 145) SST 0924963010 REMOVE GENERATOR ASSY (See page 1913) 4.
SST

3.

REMOVE WATER PUMP PULLEY Using SST, remove 4 bolts and pump pulley. SST 0996010010 (0996201000, 0996300700) Disconnect the crankshaft position sensor wire harness clamp.

(a) (b)

B11275

5. (a)

REMOVE WATER PUMP ASSY Remove 4 bolts, 2 nuts, bracket and water pump.

B11276

6. (a)

INSTALL WATER PUMP ASSY Remove any old packing(FIPG) material from the contact surface.

(b)

0.5 1.0 mm (0.020 0.039 in.)

B11278

Apply seal packing to the water pump as shown in the illustration . Seal packing: Part No. 0882600080 or equivalent NOTICE: S Remove any oil from the contact surface. S install the water pump within 5 minutes after applying. S Do not put into engine oil within 2 hours after installing.

2002 CAMRY REPAIR MANUAL (RM881U)

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1827

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COOLING WATER PUMP ASSY (2AZFE)

(c) (d)

Install the water pump and bracket with 4 bolts and 2 nuts. Torque: 9.0 Nm (92 kgfcm, 80 in.lbf) Connect the crankshaft position sensor wire harness clamp.

B11276

7.
SST

INSTALL WATER PUMP PULLEY Using SST, install the pump pulley with 4 bolts. SST 0996010010 (0996201000, 0996300700) Torque: 26 Nm (265 kgfcm, 19 ftlbf)

(a)

B11275

8. 9.

10. 11.

INSTALL GENERATOR ASSY (See page 1913) INSTALL FAN AND GENERATOR V BELT (See page 145) SST 0924963010 ADD COOLANT (See page 166) INSPECT CHECK ENGINE COOLANT LEAK (See page 161)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1828

1610
COOLING WATER PUMP ASSY (2AZFE)
1602W02

INSPECTION

1. (a) (b)

INSPECT WATER PUMP ASSY Visually check the drain hole coolant leakage. Turn the pulley, and check that the water pump bearing moves smoothly and quietly.

A36661

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1829

1611
COOLING THERMOSTAT (2AZFE)

THERMOSTAT (2AZFE)
1602X02

REPLACEMENT
1. DRAIN COOLANT (See page 166) 2. (a) REMOVE WATER INLET Remove 2 nuts, and disconnect the water inlet from the cylinder block.

A59903

3.

REMOVE THERMOSTAT

4.
10_ 10_

INSTALL THERMOSTAT

(a) Install a new gasket to the thermostat. (b) Install the thermostat with the jiggle valve upward. HINT: The jiggle valve may be set within 10_ on either side of the prescribed position.
B11281

5. (a) 6. 7.

INSTALL WATER INLET Install the water inlet with 2 nuts. Torque: 9 Nm (92 kgfcm, 80 in.lbf) ADD COOLANT (See page 166) INSPECT CHECK ENGINE COOLANT LEAK (See page 161)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1830

1612
COOLING RADIATOR ASSY (2AZFE)

RADIATOR ASSY (2AZFE)

1609201

Removal & Installation and Disassembly & Reassembly

1. 2. 3. 4. 5. DRAIN COOLANT (See page 166) DISCONNECT RADIATOR HOSE INLET DISCONNECT RADIATOR HOSE OUTLET DISCONNECT OIL COOLER INLET HOSE(A/T TRANSAXLE) DISCONNECT OIL COOLER OUTLET HOSE(A/T TRANSAXLE)

6. (a)

REMOVE AIR CLEANER INLET ASSY Remove the 2 bolts and the air cleaner inlet.

A60824

7. (a)

REMOVE RADIATOR SUPPORT UPPER Disconnect the 2 horn connector.

(b)

Remove the hood lock release lever cover.

Clip
A60497

(c) (d)

Remove the bolt shown in the illustration. Remove the 4 bolts and radiator support upper.

A60480

2002 CAMRY REPAIR MANUAL (RM881U)

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Date :

1831

1613
COOLING RADIATOR ASSY (2AZFE)

8. (a) (b) 9. 10. 11. 12. (a) 13. (a) 14. 15. 16.

REMOVE RADIATOR ASSY Disconnect the fan motor connector. Remove the radiator w/fan. REMOVE RADIATOR SUPPORT CUSHION REMOVE RADIATOR SUPPORT LOWER REMOVE FAN ASSY,W/MOTOR INSTALL FAN ASSY,W/MOTOR Install the fan assy w/motor to the radiator. Torque: 5.0Nm (51 kgfcm, 44 in.lbf) INSTALL RADIATOR SUPPORT UPPER Install the radiator support upper with the 4 bolts. Torque: 14 Nm (142 kgfcm, 10 ftlbf) ADJUST HOOD SUBASSY (See page 166) ADD COOLANT (See page 166) CHECK ENGINE COOLANT LEAK (See page 166)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1832

1614
COOLING COOLING SYSTEM (1MZFE)

COOLING SYSTEM (1MZFE)

1603402

ONVEHICLE INSPECTION
1. INSPECT COOLING SYSTEM FOR LEAKS CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (a) Fill the radiator with coolant and attach a radiator cap tester. (b) Warm up the engine. (c) Pump it to 118 kPa (1.2 kgf/cm2, 17.1 psi), and check that A59519 the pressure does not drop. If the pressure drops, check to hoses, radiator or water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head. 2. CHECK ENGINE COOLANT LEVEL AT RESERVOIR (a) The engine coolant level should be between the LOW and FULL lines, when the engine is cold. If low, check for leaks and add Toyota Long Life Coolant or equivalent up to the FULL line. 3. CHECK ENGINE COOLANT QUALITY (a) Remove the radiator cap. CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (b) Check if there is any excessive deposits of rust or scale around the radiator cap and radiator filler hole; the coolant should be free from oil. HINT: If excessively dirty, replace the coolant. (c) Reinstall the radiator cap.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1833

1615
COOLING COOLING SYSTEM (1MZFE)
1603502

INSPECTION

1.

THERMOSTAT

HINT: The thermostat is numbered with the valve opening temperature.

P13560

Immerse the thermostat in water and gradually heat the water. (b) Check the valve opening temperature. Valve opening temperature: 80 84_C (176 183_F) If the valve opening temperature is not as specified, replace the thermostat.
P00436

(a)

Check the valve lift. Valve lift: 10 mm (0.394 in.) or more at 95_C (203_F) If the valve lift is not as specified, replace the thermostat. (d) Check that the valve is fully closed when the thermostat is at low temperatures (below 77_C (171_F)). If not closed, replace the thermostat.
10mm
A51911

(c)

2.

WATER OUTLET CAP SUBASSY

NOTICE: S If the reservoir cap has contaminations, always rinse it with water. S Before using a radiator cap tester, wet the relief valve and pressure valve with engine coolant or water. S When performing steps (a) and (b) below, keep the tester at an angle of over 30_ above the horizontal.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1834

1616
COOLING COOLING SYSTEM (1MZFE)

(a)
Radiator Cap Tester

30_ or more Radiator Cap

A51912

Using a radiator cap tester, slowly pump the tester and check that air is coming from the vacuum valve. Pump speed: 1 push / (3 seconds or more) NOTICE: Push the pump at a constant speed. If air is not coming from the vacuum valve, replace the reservoir cap. (b) Pump the tester and measure the relief valve opening pressure. Pump speed: 1 push within 1 second NOTICE: This pump speed is for the first pump only (in order to close the vacuum valve). After this, the pump speed can be reduced. Standard opening pressure: 83.4 112.8 kPa (0.85 1.15 kgf/cm2, 12.1 16.4 psi) Minimum opening pressure: 69 kPa (0.7 kgf/cm2, 10.0 psi) HINT: S Use the testers maximum reading as the opening pressure. S If the opening pressure is less than minimum, replace the reservoir cap.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1835

1617
COOLING COOLING FAN SYSTEM (1MZFE)

COOLING FAN SYSTEM (1MZFE)

1603602

ONVEHICLE INSPECTION
HINT: It is normal that the cooling fan sometime rotates when the ignition switch is turned from ACC to ON. 1. CHECK COOLING FAN OPERATION WITH LOW TEMPERATURE (Below 83_C (181_F)) (a) Turn the ignition switch ON. (b) Check that the cooling fan stops. If not, check the cooling fan relay and water temperature switches, and check for disconnection of connectors or wire break between the cooling fan relay and water temperature switches. (c) Disconnect the water temperature switch No.1 connector. (d) Connect terminals on the water temperature switch No.1 connector. (e) Check that the No.1 cooling fan rotates at high speed. If not, check the No.1 cooling fan relay and No.1 cooling fan. (f) Reconnect the water temperature switch No.1 connector. (g) Disconnect the water temperature switch No.2 connector. (h) Ground terminal on the water temperature switch No.2 wire harness side connector. (i) Check that the No.1 and No.2 cooling fans rotate at low speed. If not, check the No.2 cooling fan relay, No.3 cooling fan relay and No.2 cooling fan. (j) Reconnect the water temperature switch No.2 connector 2. INSPECT COOLING FAN (a) Disconnect the cooling fan connector. (b) Connect battery and ammeter to the cooling fan connector. (c) Check that the cooling fan rotates smoothly, and check the reading on the ammeter. Standard amperage: 8.0 12.0 A at 20_C (68_F) (d) Reconnect the cooling fan connector.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1836

1618
COOLING COOLING FAN SYSTEM (1MZFE)
1608X01

INSPECTION

1.

COOLING FAN RELAY COOLING FAN RELAY NO.3

A62969

Inspect the cooling fan relay continuity. (1) Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. (2) Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. (3) Apply battery voltage across terminals 1 and 2. (4) Using an ohmmeter, check that there is continuity between terminals 3 and 5. If there is no continuity, replace the relay. 2. (a) COOLING FAN RELAY NO.2 Inspect the cooling fan relay continuity. (1) Using an ohmmeter, check that there is continuity between terminals 1 and 2. there is no continuity, replace the relay. (2) Using an ohmmeter, check that there is continuity between terminals 3 and 4. there is no continuity, replace the relay. (3) Check that there is no continuity between terminals 3 and 5. there is continuity, replace the relay. (4) Apply battery voltage across terminals 1 and 2. (5) Using an ohmmeter, check that there is continuity between terminals 3 and 5. there is no continuity, replace the relay.

(a)

If

A30519

If

If

If

3. (a)

TEMPERATURE DETECT SWITCH

P01924

Using an ohmmeter, check that there is continuity between the terminals when the coolant temperature is above 98_C (208_F). If there is no continuity, replace the switch. (b) Check that there is no continuity, between terminals when the coolant temperature is below 88_C (190_F). If there is continuity, replace the switch.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1837

1619
COOLING COOLING FAN SYSTEM (1MZFE)

4. (a)

TEMPERATURE DETECT SWITCH NO.2

P06722

Using an ohmmeter, check that there is continuity between the terminals when the coolant temperature is above 93_C (199_F). If there is no continuity, replace the switch. (b) Check that there is no continuity, between terminals when the coolant temperature is below 83_C (181_F). If there is continuity, replace the switch.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1838

1620
COOLING COOLANT (1MZFE)

COOLANT (1MZFE)
1603802

REPLACEMENT
1. DRAIN COOLANT (a) Remove the radiator cap from the water outlet. CAUTION: To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. (b) Loosen the radiator drain plug and drain the coolant.

Water Drain Plug Drain Cock Plug

Radiator Drain Plug

A63439

2. ADD COOLANT (a) Slowly fill the system with coolant. HINT: S Use of improper coolants may damage engine cooling system. S Use Toyota Long Life Coolant or equivalent and mix it with plain water according to the manufacturers directions. S Using of coolant with includes more than 50 % (freezing protection down to 35_C (31_F) or 60 % (freezing protection down to 50_C (58_F)) of ethyleneglycol is recommended but not more than 70 %. NOTICE: S Do not use an alcohol type coolant or plain water alone. S The coolant should be mixed with plain water (preferably demineralized water). Capacity: 9.2 liters (9.7 US qts, 8.1 lmp. qts) 3. CHECK ENGINE COOLANT LEAK (a) Fill the radiator with coolant and attach a radiator cap tester. (b) Pump it to 118 kPa (1.2 kgf/cm2), and check leakage.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1839

1621
COOLING WATER PUMP ASSY (1MZFE)

WATER PUMP ASSY (1MZFE)

1602G02

REPLACEMENT
1. 2. 3. 4. 5. 6. 7. 8. 9. DRAIN COOLANT (See page 1620) REMOVE FRONT WHEEL RH REMOVE FRONT FENDER APRON SEAL RH REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14140) REMOVE VANE PUMP V BELT (See page 14140) REMOVE ENGINE MOVING CONTROL ROD (See page 14155) REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14155) REMOVE GENERATOR BRACKET NO.2 REMOVE CRANKSHAFT PULLEY (See page 14206) SST 0921354015 (9165160855), 0933000021, 0995050013 (0995105010, 0995205010, 0995305010, 0995405030) REMOVE TIMING BELT NO.1 COVER REMOVE TIMING BELT NO.2 COVER (See page 14206) REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET REMOVE TIMING BELT GUIDE NO.2 REMOVE TIMING BELT (See page 14243)

10. 11. 12. 13. 14.

15. (a)

REMOVE TIMING BELT IDLER SUBASSY NO.2 Remove the bolt and timing belt idler sub assembly No. 2.

A05055

16.

17.

REMOVE CAMSHAFT TIMING PULLEY (See page 14212) SST 0996010010 (0996201000, 0996301000), 0924963010 REMOVE TIMING BELT NO.3 COVER

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1840

1622
COOLING WATER PUMP ASSY (1MZFE)

18. (a)

REMOVE WATER PUMP ASSY Remove the 4 bolts, 2 nuts and water pump assembly.

A36739

19. (a) 20. 21.

INSTALL WATER PUMP ASSY Install a new gasket and the water pump with the 4 bolts and 2 nuts. Torque: 8 Nm (82 kgfcm, 71 in.lbf) INSTALL TIMING BELT NO.3 COVER (See page 14212) INSTALL CAMSHAFT TIMING PULLEY (See page 14212) SST 0996201000, 0996301000), 0996010010, 0924963010 INSTALL TIMING BELT IDLER SUBASSY NO.2 Torque: 43 Nm (438 kgfcm, 32 ftlbf) INSPECT TIMING BELT (See page 14206) INSTALL TIMING BELT (See page 14243) SST 0996010010 (0996201000, 0996301000) INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14206) INSTALL TIMING BELT GUIDE NO.2 (See page 14206) INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET Torque: 28 Nm (286 kgfcm, 21 ftlbf) INSTALL TIMING BELT NO.2 COVER (See page 14206) INSTALL TIMING BELT NO.1 COVER (See page 14206) INSTALL CRANKSHAFT PULLEY (See page 14206) SST 0921354015 (9165160855), 0933000021 INSTALL GENERATOR BRACKET NO.2 Torque: 28 Nm (286 kgfcm, 21 ftlbf) INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14155) INSTALL ENGINE MOVING CONTROL ROD (See page 14155) INSTALL VANE PUMP V BELT (See page 14140)
Author : Date : 1841

22.

23. 24.

25. 26. 27.

28. 29. 30.

31.

32. 33. 34.

2002 CAMRY REPAIR MANUAL (RM881U)

1623
COOLING WATER PUMP ASSY (1MZFE)

35. 36. 37. 38. 39.

INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14140) INSPECT DRIVE BELT DEFLECTION AND TENSION(REFERENCE) (See page 14136) ADD COOLANT (See page 1620) CHECK ENGINE COOLANT LEAK (See page 1620) INSTALL FRONT WHEEL RH Torque: 103 Nm (1051 kgfcm, 76 ftlbf)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1842

1624
COOLING WATER PUMP ASSY (1MZFE)
1602H02

INSPECTION

1. (a) (b)

INSPECT WATER PUMP ASSY Visually check the drain hole for coolant leakage. Turn the pulley, and check that the water pump bearing moves smoothly and quietly.

P12487

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1843

1625
COOLING THERMOSTAT (1MZFE)

THERMOSTAT (1MZFE)
1602F02

REPLACEMENT
1. 2. 3. 4. 5. 6. 7. 8. (a) 9. (a) 10. DRAIN COOLANT (See page 1620) REMOVE BATTERY REMOVE AIR CLEANER INLET ASSY REMOVE AIR CLEANER ASSEMBLY WITH HOSE (See page 1012) REMOVE AIR CLEANER BRACKET REMOVE AIR CLEANER INLET NO.1 DISCONNECT RADIATOR HOSE OUTLET REMOVE WATER INLET PIPE Remove the bolt and water inlet pipe. REMOVE WATER INLET Remove the 3 bolts and water inlet. REMOVE THERMOSTAT

15_ 15_

11. (a) (b)

INSTALL THERMOSTAT Install a new gasket to the thermostat. Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

Jiggle Valve

HINT: The jiggle valve may be set within 15_ of either side of the prescribed position.
A51994

12.

INSTALL WATER INLET Torque: 8 Nm (82 kgfcm, 71 in.lbf) INSTALL WATER INLET PIPE Install a new Oring to the water inlet pipe. Apply soapy water to the Oring. Connect the water inlet pipe to the water inlet. Install the bolt holding the water inlet pipe to the cylinder head. Torque: 20 Nm (204 kgfcm, 15 ftlbf) INSTALL AIR CLEANER ASSEMBLY WITH HOSE (See page 1012) CONNECT VACUUM HOSE ADD COOLANT (See page 1620) CHECK ENGINE COOLANT LEAK (See page 1620)

13. (a) (b) (c) (d) 14. 15. 16. 17.

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1844

1626
COOLING RADIATOR ASSY (1MZFE)

RADIATOR ASSY (1MZFE)

1608Y01

Removal & Installation and Disassembly & Reassembly

1. 2. 3. 4. 5. DRAIN COOLANT (See page 1620) DISCONNECT RADIATOR HOSE INLET DISCONNECT RADIATOR HOSE OUTLET DISCONNECT OIL COOLER INLET HOSE DISCONNECT OIL COOLER OUTLET HOSE

6. (a)

REMOVE AIR CLEANER INLET ASSY Remove the 3 bolts, the air cleaner inlet and air cleaner inlet No.1.

A60481

7. (a)

REMOVE RADIATOR SUPPORT UPPER Disconnect the 2 horn connector.

(b)

Remove the hood lock release lever cover.

Clip
A60497

(c) (d)

Remove the bolt shown in the illustration. Remove the 4 bolts and radiator support upper.

A60480

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1845

1627
COOLING RADIATOR ASSY (1MZFE)

8. (a) (b) 9. 10. 11. 12. (a) 13. (a) 14. 15. 16.

REMOVE RADIATOR ASSY Disconnect the fan motor connector. Remove the radiator w/fan. REMOVE RADIATOR SUPPORT CUSHION REMOVE RADIATOR SUPPORT LOWER REMOVE FAN ASSY,W/MOTOR INSTALL FAN ASSY,W/MOTOR Install the fan assy w/motor to the radiator. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) INSTALL RADIATOR SUPPORT UPPER Install the radiator support upper with the 4 bolts. Torque: 14 Nm (142 kgfcm,10 ftlbf) ADJUST HOOD SUBASSY (See page 751) ADD COOLANT (See page 1620) CHECK ENGINE COOLANT LEAK (See page 1620)

2002 CAMRY REPAIR MANUAL (RM881U)

Author :

Date :

1846