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Heat Exchangers Design
Heat Exchangers Design
Shell and tube heat exchangers are one of the most common equipment found in all plants
How it works?
Heat Exchanger
Both sides single phase and process stream
One stream process fluid and the other cooling water or air
Cooler
Heater
One stream condensing vapor and the other cooling water or air
Condenser Reboiler
One stream bottom stream from a distillation column and the other a hot utility or process stream
Code
Standard
Specifications
Contractor or Owner specifications
1234567-
Channel Cover Channel Channel Flange Pass Partition Stationary Tubesheet Shell Flange Tube
8- Shell 9- Baffles 10- Floating Head backing Device 11- Floating Tubesheet 12- Floating Head 13- Floating Head Flange 14 Shell Cover
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A - Type
B - Type
C - Type
Shell Type
E - Type
F - Type
J - Type
K - Type
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M - Type
Fixed Tubesheet
S - Type
Floating Head
T - Type
Pull-Through Floating Head
U-Tube Heat Exchanger Fixed Tubesheet Heat Exchanger Floating Tubesheet Heat exchanger
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AES
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AKT
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Terminology
Design data Material selection Codes overview Sample calculations Hydrostatic test Sample drawing
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ASME TEMA API MAWP MDMT PWHT NPS DN NB NPT Sch - BWG
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Strength
Cost
&
Availability
Material
Selection
Corrosion Resistance
Fabricability
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A Yield Strength
B Tensile Strength
C Rupture point
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Creep Strength a slow plastic strain increased by time and temperature (time and temperature dependant) for stressed materials
Fatigue Strength The term fatigue refers to the situation where a specimen breaks under a load that it has previously withstood for a length of time Toughness The materials capacity to absorb energy, which, is dependant upon strength as well as ductility
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Sec. V Non Destructive Examination Sec. VI Operation of heating boilers Sec. VII Operation of power boilers Sec. VIII Pressure vessels Sec. IX Welding and Brazing Sec. X Fiber-Reinforced plastic PV Sec. XI Inspection of nuclear power plant Sec. XII Transport tanks
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Division 1 :
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TEMA classes:
Class R: Generally severe requirements for petroleum and related processing applications Class C: Generally moderate requirements of commercial and general processing applications Class B: Chemical Process service
TEMA subsections
10 subsection
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Sample Calculations
t=
PR . + CA + UT SE 0.6 P
t : Min. Required Shell Thickness P : Design Pressure of Shell Side S: Max. Allowable Stress of Shell Material R: Shell Inside Radius (corroded conditions) E : Joint Efficiency CA: Corrosion Allowance UT: Under Tolerance (if applicable)
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Sample Calculations
t=
PR . + CA + UT SE 0.6 P
t : Min. Required Channel Thickness P : Design Pressure of Tube Side S: Max. Allowable Stress of Channel Material R: Channel Inside Radius (corroded conditions) E : Joint Efficiency CA: Corrosion Allowance UT: Under Tolerance (if applicable)
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Sample Calculations
Body Flanges:
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Sample Calculations
Body Flanges:
No. of bolts and size Bolt circle diameter Inside and outside diameters Check min. and max. bolt spacing Detailed analysis of the flange
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Sample Calculations
Pairs of flanges Bolt holes shall straddle center line Corrosion Allowance Cladding Bolts shall be multiple of 4 Bolting shall be allowed to be removed from either side Calculated thickness not include the RF
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Sample Calculations
Nozzles and standard flanges:
Sample
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Sample Calculations
Tubesheet:
Tubesheet is the principal barrier between shell side and tube side
Made from around flat piece of metal with holes drilled for the tubes
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Sample Calculations
Tubesheet:
Tubesheet thickness for bending
T: Effective tubesheet thickness S: Allowable stress P: Design pressure corrected for vacuum if applicable at the other side
: Ligament efficiency
G: Gasket effective diameter F: Factor For Square pattern For Triangular pattern
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Sample Calculations
Tubesheet:
Tubesheet thickness for Shear:
T: Effective tubesheet thickness DL: Effective diameter of the tube center parameter C: Perimeter of the tube layout A: Total area enclosed by the Perimeter C P: Design pressure DL=4A/C
S: Allowable stress
do: Outside tube diameter
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Tube-to-Tubesheet joint
Expanded
Strength welded Seal welded
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Hydrostatic Test
Test pressure : 1.3 X MAWP Test Procedure Gasket change
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Sample drawing
Construction drawing is the design output
Sample drawing 1
Sample drawing 2
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Baher EL Shaikh
baherfm@yahoo.com
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