Helical Fittings

MOFORMED

modern malleables

Armour grip suspension

Armour rods
Line guards
Distribution tie
Side tie
Spool tie
Distribution grip
Guy grip
Service grip
Conductor splice
Spiral vibration damper
Lashing rod
T - Connector

modern malleables
ARMOUR - GRIP Suspension
for use on ACSR, AAC, AAAC, ACAR, AACSR conductors

AGS unit under fatigue and conductor stress

analysis test at our laboratory span which
simulates line conditions.

TOTAL LENGTH

CONDUCTOR RANGE
INCH
CM
0.482-0.542
1.224-1.378
0.543-0.645
1.379-1.639
0.646-0.750
1.640-1.906
0.751-0.907
1.907-2.305
0.908-1.005
2.306-2.554
2.555-3.069
3.070-3.443
3.444-3.955

CM
1.667
1.826
1.905
2.223
2.223

INCH
113/16
127/32
17/8
2
2

CM
4.604
4.682
4.763
5.080
5.080

INCH
131/32
115/16
25/32
211/32
217/32

13/16
13/16
13/8

3.016
3.016
3.493

21/8
23/8
21/4

5.398
6.033
5.715

245/64
35/32
231/32

UTS(Lbs)

CM
5.001
4.921
5.477
5.953

INCH
5/8
5/8
5/8
5/8

CM
1.588
1.588
1.588
1.588

10.000
10.000
15.000
20.000

6.429
6.866
8.017
7.541

5/8
5/8
3/4
3/4

1.588
1.588
1.905
1.905

20.000
25.000
25.000
25.000

Aluminium Alloy
Cover
P.A. Rods

CATALOGUE
NUMBER

10

MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS
MAGS

500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526

DIAMETER RANGE
INCH
CM
MIN
MAX
MIN
0.482
0.512
1.22
0.513
0.542
1.31
0.543
0.555
1.39
0.556
0.573
1.41
0.574
0.594
1.46
0.595
0.619
1.51
0.620
0.645
1.57
0.646
0.673
1.64
0.674
0.690
1.71
0.691
0.710
1.76
0.711
0.731
1.81
0.732
0.750
1.87
0.751
0.768
1.92
0.769
0.795
1.96
0.796
0.824
2.03
0.825
0.870
2.10
0.871
0.907
2.22
0.908
0.937
2.31
0.938
0.962
2.39
0.963
0.986
2.45
0.987
1.005
2.51
1.006
1.022
2.56
1.023
1.074
2.60
1.075
1.208
2.73
1.209
1.259
3.07
1.260
1.394
3.20
1.395
1.557
3.55

MAX
1.30
1.38
1.40
1.45
1.50
1.56
1.63
1.70
1.75
1.80
1.86
1.91
1.95
2.02
2.09
2.21
2.30
2.38
2.44
2.50
2.55
2.59
2.72
3.06
3.19
3.54
3.95

AGS RODS
LENGTH
ROD DIAMETER
INCH
CM
INCH
CM
40
102
0.167
0.424
41
104
0.167
0.424
44
112
0.182
0.462
44
112
0.182
0.462
45
114
0.182
0.462
46
117
0.182
0.462
50
127
0.182
0.462
54
137
0.204
0.518
54
137
0.204
0.518
54
137
0.204
0.518
55
140
0.204
0.518
56
142
0.204
0.518
60
152
0.250
0.635
60
152
0.250
0.635
61
155
0.250
0.635
64
163
0.250
0.635
65
165
0.250
0.635
66
168
0.250
0.635
67
170
0.250
0.635
68
173
0.250
0.635
69
175
0.250
0.635
80
203
0.310
0.787
82
208
0.310
0.787
82
208
0.310
0.787
88
224
0.365
0.927
88
224
0.365
0.927
88
224
0.365
0.927

RODS PER SET

NOS.
10
11
10
11
11
11
12
11
11
12
12
12
10
11
11
11
12
12
12
13
13
11
11
12
11
12
13

ARMOUR-GRIP SUSPENSION UNIT is used as an alternative to

These units can be used to repair fatigue damaged conductors also

suspension clamps, used alone or with Armour Rods, on support

and can be applied over existing Armour Rod to extend life of

locations.These units are superior to its other alternatives owing to

conductors.They can be used normally upto 300 line angle and for

better protection from bending strains, compressive stress and

upto 600 angles double units should be used.These units develop slip

abrasion.

strength of 10% to 20% of UTS of conductor.

In this case strands are

clamped tightly, thereby
leaving concentrated
compressive forces that
cause extremely high
stresses, a leading
factor in conductor
fatigue.

Neoprene
Cushion
Aluminium Alloy
Reinforcement
Conductor

ARMOUR GRIP SUSPENSION

CONFIGURATION

modern malleables

1.006-1.208
1.209-1.355
1.356-1.557

D
INCH
21/32
23/32
3/4
7/8
7/8

CONVENTIONAL
SUSPENSION CLAMP
CONFIGURATION

Advantages
over
conventional
Suspension
Clamps

Maximum bending stresses occur at suspension points where the

super-position of other stresses makes the conductor especially vulnerable
to fatigue. AGS provides benefits which aid the line performance as
compared to conventional suspension clamp. These benefits are :
AGS with the reinforced neoprene cushion eliminates concentrated
compressive stress that occurs in conventional clamps with bolt
tightening.They eliminate metal-to-metal contact and also lower dynamic
stresses from vibration and galloping conductor.
Strut effects of bird cage cover of PA Rods over neoprene cushion, absorb
alternating impacts of vibrating conductor motion.
Better RIV & Corona values.
No loose parts in assembly.
Lower magnetic losses.

11

modern malleables
ARMOUR RODS

LINE GUARDS

for use on ACSR, AAC, AAAC, AWAC conductor

for use on ACSR, AAC, AAAC, AWAC, ACAR conductor

DIAMETER RANGE
CAT. NO.

ROD LENGTH
INCH
CM

CM

MIN

MAX

MIN

MAX

0.194

0.207

0.493

0.527

0.208

0.219

0.528

0.557

0.220

0.228

0.558

0.580

0.229

0.243

0.581

0.618

0.244

0.259

0.619

0.659

0.260

0.273

0.660

0.694

0.274

0.289

0.695

0.735

0.290
0.309

0.308
0.326

0.736
0.784

0.783
0.829

0.327

0.346

0.830

0.880

0.347

0.366

0.881

0.931

0.367

0.389

0.932

0.989

0.390

0.413

0.990

1.050

0.414

0.436

1.051

1.108

0.437

0.463

1.109

1.177

0.464

0.490

1.178

1.246

0.491

0.521

1.247

1.324

0.522

0.551

1.325

1.401

0.552

0.585

1.402

1.487

0.586

0.606

1.488

1.540

0.607

0.630

1.541

1.601

0.631

0.665

1.602

1.665

0.656

0.679

1.666

1.726

0.680

0.703

1.727

1.787

0.704

0.740

1.788

1.881

0.741
0.783
0.815
0.846
0.908
0.930
0.977
1.017
1.036
1.065
1.099
1.140
1.162
1.209
1.270
1.328
1.391
1.441
1.509
1.579
1.652
1.729
1.810

0.782
0.814
0.845
0.907
0.929
0.976
1.016
1.035
1.064
1.098
1.139
1.161
1.208
1.269
1.327
1.390
1.440
1.508
1.578
1.651
1.728
1.809
1.898

1.882
1.988
2.070
2.148
2.306
2.362
2.481
2.583
2.631
2.705
2.791
2.895
2.951
3.070
3.225
3.373
3.533
3.660
3.832
4.010
4.196
4.391
4.600

1.987
2.069
2.147
2.305
2.361
2.480
2.582
2.630
2.704
2.790
2.894
2.950
3.069
3.224
3.372
3.532
3.659
3.831
4.009
4.195
4.390
4.596
4.820

40(S)
52(D)
40(S)
52(D)
40(S)
52(D)
40(S)
52(D)
40(S)
52(D)
42(S)
54(D)
42(S)
54(D)
42(S)
54(D)
449S)
56(D)
46(S)
58(D)
48(S)
60(D)
50(S)
62(D)
52(S)
64(D)
52(S)
64(D)
54(S)
66(D)
54(S)
66(D)
56(S)
68(D)
58(S)
70(D)
60(S)
72(D)
62(S)
74(D)
64(S)
76(D)
64(S)
76(D)
66(S)
78(D)
68(S)
80(D)
72(S)
84(D)
72
76
76
78
80
88
92
94
96
96
100
100
100
100
100
100
100
100
100
100
100
100
100

102
132
102
132
102
132
102
132
102
132
107
137
107
137
107
137
112
142
117
147
122
152
127
157
132
162
132
162
137
167
137
167
142
173
147
178
152
183
157
188
163
193
163
193
168
198
173
203
183
213
183
193
193
198
203
224
234
239
244
244
254
254
254
254
254
254
254
254
254
254
254
254
254

ROD DIAMETER
INCH
CM

RODS
PER SET

COLOUR
CODE

0.121

0.307

Blue

0.121

0.307

Black

0.121

0.307

White

0.121

0.307

Brown

0.146

0.371

Orange

0.146

0.371

Green

0.146

0.371

Yellow

0.146
0.136

0.371
0.345

8
9

Purple
Red

0.146

0.371

Blue

0.146

0.371

Green

0.146

0.371

10

Black

0.167

0.424

Yellow

0.146

0.371

10

Brown

0.167

0.424

10

Blue

0.167

0.424

10

Green

0.167

0.424

11

Orange

0.167

0.424

11

Black

0.182

0.462

11

Red

0.182

0.462

12

Black

0.182

0.462

12

Purple

0.182

0.462

12

Yellow

0.182

0.462

13

Brown

0.204

0.518

12

Blue

0.204

0.518

12

Green

0.204
0.250
0.250
0.250
0.250
0.250
0.310
0.310
0.310
0.310
0.310
0.310
0.310
0.365
0.365
0.365
0.436
0.436
0.436
0.436
0.436
0.436
0.436

0.518
0.635
0.635
0.635
0.635
0.635
0.787
0.787
0.787
0.787
0.787
0.787
0.787
0.927
0.927
0.927
1.107
1.107
1.107
1.107
1.107
1.107
1.107

13
11
11
12
13
13
11
12
12
12
12
13
13
12
12
13
11
12
12
13
13
14
14

Orange
Purple
Red
Blue
Green
White
Yellow
Brown
Blue
Green
Orange
Purple
Red
Black
White
Yellow
Brown
Blue
Green
Orange
Purple
Red
Black

HELICAL ARMOUR RODS are used to protect conductor against bending, compression, abrasion, and arc - over.They are also used to repair damages over conductor.
These armour rods are minimum needed protection for suspension locations.They are usually supplied ball ended but for EHV applications anti corona end treatment called "parrot
bill ends" is used.
Armour Rods of specially treated aluminium alloy, are used over aluminium based conductors. For use on alumoweld, copper, copperweld, bronze and galvanised steel cables, armour
rods of compatible materials are produced at our factory.

CAT. NO.

DIAMETER RANGE
INCH

MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG
MLG

400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479

CM

INCH

MIN

MAX

MIN

MAX

0.182

0.193

0.462

0.491

0.194

0.207

0.492

0.527

0.220

0.228

0.559

0.580

0.229

0.243

0.581

0.618

0.244

0.259

0.619

0.659

0.260

0.273

0.660

0.694

0.274

0.289

0.695

0.735

0.290

0.308

0.736

0.783

0.309

0.326

0.784

0.829

0.327

0.346

0.830

0.880

0.347

0.366

0.881

0.931

0.367

0.389

0.932

0.989

0.390

0.413

0.990

1.050

0.414

0.436

1.051

1.108

0.437

0.463

1.109

1.177

0.464

0.490

1.178

1.246

0.491

0.521

1.247

1.324

0.522

0.551

1.325

1.401

0.552

0.585

1.402

1.486

0.586

0.606

1.487

1.540

0.607

0.630

1.541

1.601

0.631

0.655

1.602

1.665

0.656

0.679

1.666

1.726

0.680

0.703

1.727

1.787

0.704

0.740

1.788

1.881

0.741

0.792

1.882

2.013

0.793

0.840

2.014

2.135

0.841

0.898

2.136

2.282

0.899

0.954

2.283

2.424

0.955

0.986

2.425

2.505

0.987

1.016

2.506

2.582

1.017

1.064

2.583

2.704

1.065

1.098

2.705

2.790

1.099

1.153

2.791

2.930

1.154

1.208

2.931

3.069

1.209

1.268

3.070

3.222

1.269

1.327

3.223

3.372

1.328

1.390

3.373

3.532

1.391

1.440

3.533

3.659

1.441

1.508

3.660

3.830

ROD LENGTH
CM

17(S)
29(D)
17(S)
29(D)
17(S)
29(D)
19(S)
31(D)
19(S)
31(D
19(S)
31(D
21(S)
33(D)
21(S)
33(D)
21(S)
33(D)
21(S)
33(D)
23(S)
35(D)
23(S)
35(S)
25(S)
37(D)
25(S)
37(D)
27(S)
39(D)
27(S)
39(D)
29(S)
41(D)
29(S)
41(D)
31(S)
43(D)
31(S)
43(D)
33(S)
45(D)
33(S)
45(D)
35(S)
47(D)
35(S)
47(D)
37(S)
49(D)
39(S)
51(D)
39(S)
51(D)
41(S)
53(D)
43(S)
55(D)
45(S)
57(D)
45(S)
57(D)
47(S)
59(D)
49(S)
61(D)
49(S)
61(D)
51(S)
63(D)
53(S)
65(D)
53(S)
65(D)
55(S)
67(D)
57(S)
69(D)
59(S)
71(D)

43
74
43
74
43
74
48
79
48
79
48
79
53
84
53
84
53
84
53
84
58
89
58
89
64
94
64
94
69
99
69
99
74
104
74
104
79
109
79
109
84
114
84
114
89
119
89
119
94
124
99
130
99
130
104
135
109
140
114
145
114
145
119
150
124
155
124
155
130
160
135
165
135
165
140
175
145
175
150
180

ROD DIAMETER
INCH
CM

RODS
PER SET

COLOUR
CODE
Purple

0.102

0.259

0.102

0.259

Blue

0.121

0.307

White

0.121

0.307

Brown

0.121

0.307

Orange

0.121

0.307

Green

0.121

0.307

Yellow

0.121

0.307

Purple

0.121

0.307

Red

0.121

0.307

10

Blue

0.121

0.307

10

Green

0.121

0.307

11

Black

0.121

0.307

11

Yellow

0.121

0.307

12

Brown

0.121

0.307

13

Blue

0.121

0.307

13

Green

0.121

0.307

14

Orange

0.121

0.307

14

Black

0.121

0.307

15

Red

0.146

0.371

14

Black

0.146

0.371

14

White

0.146

0.371

14

Yellow

0.146

0.371

15

Brown

0.146

0.371

15

Blue

0.146

0.371

16

Green

0.146

0.371

17

Orange

0.146

0.371

18

Purple

0.146

0.371

19

Blue

0.167

0.424

18

Green

0.182

0.452

17

White

0.182

0.462

18

Yellow

0.182

0.462

18

Brown

0.204

0.518

17

Green

0.250

0.635

15

Orange

0.250

0.635

15

Purple

0.250

0.635

16

Black

0.250

0.635

17

White

0.250

0.635

17

Yellow

0.310

0.787

15

Brown

0.310

0.787

16

Blue

LINE GUARDS are designed to protect against bending, compression, abrasion and arc-over as also to provide easy repair. Line Guards are recommended for hand tied spans of less
than 300 feet and used with pin insulators for single or double structural support. Material for line guards is specially prepared with aluminium alloy wire of high electrical and
mechanical properties. For alumoweld, copper, copperweld, bronze and galvanised steel cables, line guards of suitable & compatible material are factory produced. For further details on
these contact us.

modern malleables

12

MPAR 400
MPAR 401
MPAR 402
MEAR 403
MPAR 404
MPAR 405
MPAR 406
MPAR 407
MPAR 408
MPAR 409
MPAR 410
MPAR 411
MPAR 412
MPAR 413
MPAR 414
MPAR 415
MPAR 416
MPAR 417
MPAR 418
MPAR 419
MPAR 420
MPAR 421
MPAR 422
MPAR 423
MPAR 424
MPAR 425
MPAR 426
MPAR 427
MPAR 428
MPAR 429
MPAR 430
MPAR 431
MPAR 432
MPAR 433
MPAR 434
MPAR 435
MPAR 436
MPAR 437
MPAR 438
MPAR 439
MPAR 440
MPAR 441
MPAR 442
MPAR 443
MPAR 444
MPAR 445
MPAR 446
MPAR 447
MPAR 448
MPAR 449
MPAR 450
MPAR 451
MPAR 452
MPAR 453
MPAR 454
MPAR 455
MPAR 456
MPAR 457
MPAR 458
MPAR 459
MPAR 460
MPAR 461
MPAR 462
MPAR 463
MPAR 464
MPAR 465
MPAR 466
MPAR 467
MPAR 468
MPAR 469
MPAR 470
MPAR 471
MPAR 472

INCH

13

modern malleables
DISTRIBUTION TIE
FAMILY OF TIES
MML offers line of ties to secure conductors to insulators
under all conditions the distribution line is likely to face. Helical
forming creates a uniform and permanent radial spring tension.
An elastomeric pad protects the conductor against abrasion
from insulators and the tie itself.

for use on ACSR, AAC, AAAC, AWAC, covered conductors

These ties secure the line conductor

with the top groove of the pin
insulator and provide an predetermined
human error free tie application.
CATALOGUE
NUMBER

TWIN GRIP TIE

for use on ACSR, AACSR, AAAC, AWAC, Overhead Galvanised steel strands
CATALOGUE
NUMBER

DIAMETER RANGE
INCH

500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525

COLOUR CODE

MM

MIN

MAX

MIN

MAX

INCH

MM

0.237
0.248
0.259
0.270
0.281
0.292
0.303
0.314
0.326
0.337
0.350
0.365
0.380
0.394
0.410
0.427
0.443
0.460
0.475
0.495
0.516
0.537
0.556
0.571
0.592
0.613

0.247
0.258
0.269
0.280
0.291
0.302
0.313
0.325
0.336
0.349
0.364
0.379
0.393
0.409
0.426
0.442
0.459
0.474
0.494
0.515
0.536
0.555
0.570
0.591
0.612
0.635

6.02
6.29
6.56
6.84
7.14
7.40
7.68
7.97
8.26
8.54
8.87
9.25
9.63
10.00
10.39
10.83
11.23
11.66
12.04
12.55
13.09
13.62
14.10
14.48
15.02
15.55

6.28
6.55
6.83
7.13
7.39
7.67
7.95
8.25
8.53
8.86
9.24
9.62
9.99
10.38
10.82
11.22
11.65
12.03
12.54
13.08
13.61
14.09
14.47
15.01
15.54
16.13

39
39
39
40
40
40
40
41
41
41
52
52
53
53
53
53
54
54
72
72
72
73
73
74
74
74

991
991
991
1016
1016
1016
1016
1041
1041
1041
1321
1321
1346
1346
1346
1346
1372
1372
1829
1829
1829
1854
1854
1880
1880
1880

WRAPLOCK TIES
The WRAPLOCK Ties are improved ties with
elastomer material adherence and achieve a
degree of protection to conductors
unmatched even today in rural areas, on long
spans and where high stringing tensions and
aeolian vibrations are faced.

Yellow
Brown
White
Black
Red
Blue
Green
White
Brown
Purple
Red
Blue
Orange
Yellow
Black
Green
Black
Broen
Red
Blue
Green
White
Blue
Brown
Yellow
Red

500
501
502
503
504
505
506
507
508
509
510
511
512
513
514

MIN
0.190
0.216
0.245
0.278
0.316
0.358
0.406
0.460
0.521
0.589
0.668
0.756
0.856
0.969
1.097

APPLIED LENGTH

COLOUR CODE

CM
MAX
0.215
0.244
0.277
0.315
0.357
0.405
0.459
0.520
0.588
0.667
0.755
0.855
0.968
1.096
1.240

MIN
0.483
0.547
0.620
0.704
0.801
0.908
1.029
1.167
1.322
1.495
1.695
1.918
2.173
2.460
2.785

MAX
0.546
0.619
0.703
0.800
0.907
1.028
1.166
1.321
1.494
1.694
1.917
2.172
2.459
2.784
3.150

INCH
24
25
26
26
28
30
25
25
28
30
31
32
34
37
40

CM
61
64
66
66
71
76
64
64
71
76
79
81
86
94
102

Blue
Brown
Orange
Purple
Red
Yellow
Blue
Orange
Red
Purple
Brown
Red
Blue
Green
Yellow

OTHER ADVANTAGES
Installation without any
special tools
Use for line angle upto 100
Will relieve the load in
broken wire conditions,
providing protection to
poles structural components
Ease of application
Protection of insulator glaze
Free from probable human
error applications

modern malleables

14

MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT
MTDT

APPLIED LENGTH

MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT
MDT

DIAMETER RANGE
INCH

15

modern malleables
SIDE TIE
DOUBLE SIDE TIE

for use on ACSR, AAC, AAAC, AWAC,

covered conductors

for use on ACSR, AAC, AAAC, AWAC,

covered conductors
SIDE TIEs are used in the side groove of the insulators
and are an improved method to secure conductors on
insulators.They are ideal replacement to hand made ties
which are dependent on human factor and skills.

DOUBLE SIDE TIEs provide superior abrasion

protection to the conductor under sway
oscillation and high frequency aeolian vibrations.

Side Ties with pad provide abrasion protection to the

conductors under vibrations.

The tubular pads used with these ties provide a

safety factor to the fatigue life of the conductor
and protect also the core on the insulator glaze.

CAT. NO.

16

CAT. NO.

DIAMETER RANGE
INCH

These Ties are used to secure conductor at the

side grooves of double arm pin type insulators
and are recommended for line angle upto 300.

CM

APPLIED LENGTH

DIAMETER RANGE
INCH

COLOUR CODE

APPLIED LENGTH

CM

COLOUR CODE

MIN

MAX

MIN

MAX

INCH

CM

MDST 500

0.245

0.277

0.62

0.70

16

41

Orange

MDST 501

0.278

0.315

0.70

0.80

16

41

Purple

MDST 502

0.316

0.357

0.80

0.90

17

43

Red

Red

MDST 503

0.358

0.405

0.90

1.0

16

41

Yellow

66

Yellow

MDST 504

0.406

0.459

1.0

1.1

18

46

Blue

28

71

Blue

MDST 505

0.466

0.520

1.1

1.3

19

48

Orange

1.321

31

78

Orange

MDST 506

0.521

0.588

1.3

1.4

19

48

Red

1.322

1.494

32

81

Red
MDST 507

0.589

0.667

1.4

1.7

20

51

Purple

0.667

1.495

1.694

23

58

Purple

0.668

0.755

1.695

1.917

25

63

Brown

MDST 508

0.668

0.755

1.7

1.9

20

51

Brown

MHST 511

0.756

0.855

1.918

2.172

26

66

Red

MDST 509

0.756

0.855

1.9

2.1

20

51

Red

MHST 512

0.856

0.968

2.173

2.459

28

71

Blue

MDST 510

0.856

0.968

2.1

2.4

22

56

Blue

MHST 513

0.969

1.096

2.460

2.784

29

74

Green

MDST 511

0.969

1.096

2.4

2.7

24

61

Green

MHST 514

1.097

1.240

2.785

3.150

33

84

Yellow

MDST 512

1.097

1.240

2.7

3.1

24

61

Yellow

MIN

MAX

MIN

MAX

INCH

CM

MHST 500

0.190

0.215

0.483

0.546

16

41

Blue

MHST 501

0.216

0.244

0.547

0.619

17

43

Brown

MHST 502

0.245

0.277

0.620

0.703

19

48

Orange

MHST 503

0.278

0.315

0.704

0.800

21

53

Purple

MHST 504

0.316

0.357

0.801

0.907

24

61

MHST 505

0.358

0.405

0.908

1.028

26

MHST 506

0.406

0.459

1.027

1.166

MHST 507

0.460

0.520

1.167

MHST 508

0.521

0.588

MHST 509

0.589

MHST 510

Other sizes on request

modern malleables

Side Ties are usually sufficient to contain broken-wire

conditions to a single span and will relieve load before any
damage is passed over to the poles-structure.

17

Other sizes on request

modern malleables
DOUBLE SUPPORT TIE

for use on ACSR, AAC, AAAC, AWAC

Plastic jacketed conductors

for use on ACSR, AAC, AAAC, AWAC

Plastic jacketed conductors

Length

SPOOL TIE

INCH

18

MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP
MSTP

500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532

MIN
0.190
0.199
0.208
0.218
0.228
0.238
0.248
0.260
0.270
0.281
0.292
0.304
0.315
0.328
0.341
0.354
0.368
0.382
0.395
0.412
0.438
0.464
0.493
0.523
0.555
0.595
0.631
0.667
0.706
0.748
0.796
0.842
0.891

Other sizes on request

DOUBLE SUPPORT TIEs provide superior

abrasion protection to the conductor
under sway oscillation and high frequency
aeolian vibrations.

Spool ties are supplied with or without pad and are

recommended for line angles upto 200 on vertically
mounted insulators or upto 150 on horizontally
mounted insulators.

The tubular pads used with these ties

provide a safety factor to the fatigue life of
the conductor and protect also the core
on the insulator glaze.

Spool ties are used with spool or shackle insulators

and are resilient enough to protect structural
components of poles under broken wire conditions.

These Ties are used to secure conductor

at the top grooves of double arm pin type
insulators and are recommended for line
angles upto 100.

DIAMETER RANGE
CM
MAX
MIN
MAX
0.198
0.48
0.50
0.207
0.50
0.52
0.217
0.52
0.55
0.227
0.55
0.57
0.237
0.58
0.60
0.247
0.60
0.62
0.259
0.63
0.65
0.269
0.66
0.68
0.280
0.68
0.71
0.291
0.71
0.73
0.303
0.74
0.76
0.314
0.77
0.79
0.327
0.80
0.83
0.340
0.83
0.86
0.353
0.86
0.89
0.367
0.90
0.93
0.381
0.93
0.96
0.394
0.97
1.0
0.411
1.03
1.04
0.437
1.04
1.11
0.463
1.11
1.17
0.492
1.17
1.25
0.522
1.25
1.32
0.554
1.33
1.41
0.594
1.41
1.51
0.630
1.51
1.60
0.666
1.60
1.69
0.705
1.69
1.79
0.747
1.79
1.89
0.795
1.90
2.02
0.841
2.02
2.13
0.890
2.14
2.26
0.922
2.26
2.34

CAT. NO.
APPLIED LENGTH
INCH
CM
14
35
14
35
14
35
14
35
14
35
14
35
19
48
19
48
19
48
19
48
19
48
19
48
19
48
19
48
19
48
22
56
22
56
22
56
22
56
22
56
22
56
22
56
22
56
23
58
23
58
23
58
23
58
22
56
22
56
23
58
23
58
24
61
25
64

INCH

COLOUR CODE
MIN
Blue
Green
Black
White
Brown
Red
Orange
Green
Yellow
White
Purple
Brown
Red
Blue
Orange
Green
Black
White
Yellow
Brown
Blue
Green
Orange
Black
Red
Purple
Yellow
Brown
Green
Orange
Red
Blue
Green

DIAMETER RANGE
CM
MAX
MIN
MAX

APPLIED LENGTH
INCH

CM
32
32
32
32
33
33
33
34

Orange
Green
Yellow
White
Purple
Brown
Red
Blue

34
34
34
34
36
36
37
39
39
41
42
43
44
46
47
50
51
52

Orange
Green
Black
White
Yellow
Brown
Blue
Green
Orange
Black
Red
Purple
Yellow
Brown
Green
Orange
Purple
Blue

MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS

500
501
502
503
504
505
506
507
508

0.248
0.260
0.270
0.281
0.292
0.304
0.315
0.328
0.341

0.259
0.269
0.280
0.291
0.303
0.314
0.327
0.340
0.353

0.62
0.65
0.68
0.71
0.73
0.76
0.79
0.83
0.86

0.65
0.68
0.71
0.73
0.76
0.79
0.83
0.86
0.89

121/2
121/2
121/2
121/2
13
13
13
131/2
131/2

MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS
MDSS

509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525

0.354
0.368
0.382
0.395
0.412
0.438
0.464
0.493
0.523
0.555
0.595
0.631
0.665
0.706
0.748
0.796
0.847

0.367
0.381
0.394
0.411
0.437
0.463
0.492
0.522
0.554
0.594
0.630
0.664
0.705
0.747
0.795
0.846
0.900

0.89
0.93
0.96
1.0
1.0
1.1
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1

0.93
0.96
1.0
1.0
1.1
1.2
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.3

131/2
131/2
131/2
14
14
141/2
151/2
151/2
16
161/2
17
171/2
18
181/2
191/2
20
201/2

Other sizes on request

COLOUR CODE

modern malleables

CAT. NO.

SPOOL TIEs provide an improved method of securing

conductor compared to hand ties over armour rods
and provide protection against abrasion.

19

modern malleables
FAMILY OF DEAD-ENDS

GUY GRIP - dead end

The dead end grips and guy grip dead ends form the main family of dead ends in addition to the service grips.

for use on galvanised steel, alumoweld, aluminised,

copperweld. stainless steel wire strands

Distribution grip dead end is a replacement of bolted or compression type dead end clamps and is manufactured out of galvanised steel
for PVC covered conductors and of Aluminium Alloy or Aluminium coated steel for Aluminium based Conductors.
They give following advantages :
Very easy to apply
No concentrated compressive stress as inherent in bolted clamps
Radial pressure over large length and over complete circumference of the conductor
Develop 95% of UTS of conductor for monometalic and most of ACSRs
They require no special skill or tools for application

SHORT LEG
LONG LEG

DISTRIBUTION GRIP - dead end

GRITTED LEG

for use on ACSR, AAC, AAAC, ACAR, AACSR conductors

CATALOGUE
NUMBER

LONG LEG

CAT. NO.

MADE
MADE
MADE
MADE
MADE
MADE
MADE
MADE
MADE
MADE

500
501
502
503
504
505
506
507
508
509

DIAMETER RANGE
INCH
MIN.
MAX
0.213
0.263
0.264
0.288
0.289
0.316
0.317
0.355
0.356
0.398
0.399
0.447
0.448
0.502
0.503
0.563
0.564
0.653
0.654
0.739

LENGTH
CM
MIN.
0.541
0.670
0.734
0.805
0.904
1.013
1.136
1.276
1.432
1.660

MAX.
0.668
0.732
0.804
0.903
1.012
1.135
1.275
1.431
1.659
1.877

INCH
16
17
24
26
26
28
32
34
35
39

CM
41
43
61
66
66
71
81
86
89
99

COLOUR
CODE
Blue
Orange
Red
Green
Yellow
Blue
Orange
Red
Black
Green

MGDE
MGDE
MGDE
MGDE
MGDE
MGDE
MGDE
MGDE
MGDE
MGDE

500
501
502
503
504
505
506
507
508
509

3/16"
7/32"
1 / 4"
9/32"
5/16"
3 /8"
7/16"
1 /2"
9/16"
5 /8"

STRAND

7W
7W
3-7w
7W
3-7W
3-7W
7W
7-19W
7-19W
7-19W

MEAN DIA
INCH
0.195
0.216
0.259
0.285
0.327
0.360
0.435
0.495
0.564
0.621

CM
0.495
0.549
0.658
0.724
0.831
0.914
1.105
1.257
1.433
1.577

GALVANISED
INCH
CM
20
51
24
61
25
64
28
71
31
79
35
89
38
97
45
114
55
140
64
163

LENGTH
ALUMINISED
INCH
CM
18
46
23
58
24
61
27
69
32
81
34
86
-

STAINLESS
INCH
CM
22
56
26
66
27
69
31
79
37
94
43
109
-

COLOUR
CODE
Red
Green
Yellow
Blue
Black
Orange
Green
Blue
Yellow
Black

ACCEPTABLE FITTINGS
ANCHOR RODS

THIMBLE EYE BOLTS,

EYE NUTS & EYES

POLE FITTINGS

GUY STRAIN
INSULATORS

THIMBLE
GROOVE
DIAM.

20

modern malleables

SHORT LEG

SIZE

21

ACCEPTABLE FITTINGS
Socket
Thimble

Pressed
Steel

Thimble
Clevis

Cast
Thimble

Spool
Insulator

Strain
Insulator

Drop
Forged

Dimensions to suit needs

Thimble
Groove
Diam.

Guy grips are used on poles associated with distribution network.They have the same lay
as the strand on which they are fitted and accord following characteristics
They develop full tension of the strand
They can be fitted to thimbles, thimble-eye rods and various other combinations
They are made of same material as the strand to which they grip

Dimensions to suit needs

modern malleables
HELICAL ROD SPACER

SERVICE GRIP - dead end

for use on ACSR, AAC, AAAC conductors

for use on ACSR, AAC, AAAC, ACAR,

AACSR conductors

CATALOGUE
NUMBER

DIAMETER RANGE
INCH
MIN
MAX

22

NOMINAL CONDUCTOR SIZE

LENGTH

COLOUR CODE

APPROX. APPLIED
LENGTH

CM
MIN

MAX

AWG or MCM

INCH

CM

RODS
PER SET

MHRS 500

0.800

0.835

2.03

2.11

397.5 MCM 30/7

35

89

MHRS 501

0.836

0.868

2.12

2.20

477, 26/7

35

89

MHRS 502

0.869

0.910

2.21

2.30

477 MCM 30/7

35

89

MHRS 503

0.911

0.950

2.31

2.41

556.5, 26/7

44

112

MHRS 504

0.951

0.994

2.42

2.52

715.5, 37-61 All Alum.

44

112

MHRS 505

0.995

1.038

2.53

2.63

666.6 MCM 24/7

45

114

ACSR

ALL ALLUM

ALLUM ALLOY

INCH

CM

MSD 500

# 6, 6/1

# 6, 7W

# 6, 7W

11

28

Blue

MSD 501

# 5, 6/1

# 4 SOLID

#5, 7W

12

30

White

MHRS 506

1.039

1.088

2.64

2.76

795,45/7

45

114

MSD 502

# 4, 6/1, 7/1

# 4, 7W

# 4, 7W

13

33

Orange

MHRS 507

1.089

1.140

2.77

2.89

795, 26/7

45

114

MSD 503

# 3, 6/1

# 2 SOLID

#3, 7W

14

36

Black

MHRS 508

1.141

1.196

2.90

3.03

954, 54/7

46

117

MHRS 509

1.197

1.250

3.04

3.17

1113, 61W All Alum.

46

117

MSD 504

# 2, 6/1, 7/1

# 2, 7W

# 2, 7W

15

38

Red

MHRS 510

1.251

1.305

3.18

3.31

1272, 61W All Alum.

46

117

MSD 505

# 1, 6/1

# 1, 7W

# 1, 7W

17

43

Green

MHRS 511

1.306

1.365

3.32

3.46

1272, 45/7

48

122

MSD 506

1/0, 6/1

1/0, 7W

1/0, 7W

19

48

Yellow

MHRS 512

1.366

1.425

3.47

3.61

1272, 54/19

48

122

MSD 507

2/0, 6/1

2/0 7W

2/0, 7W

21

53

Blue

MHRS 513

1.426

1.492

3.62

3.78

1431, 54/19

49

124

MSD 508

3/0, 6/1

3/0, 7W

3/0, 7W

23

58

Orange

MHRS 514

1.493

1.562

3.79

3.96

1590, 54/19

49

124

MHRS 515

1.563

1.619

3.97

4.10

1780, 84/19

50

127

MSD 509

4/0, 6/1, 18/1

4/0, 7W

4/0, 7W

26

66

Red

MHRS 516

1.620

1.678

4.11

4.25

2000, 72/7

50

127

MHRS 517

1.679

1.731

4.26

4.39

2250, 91W All Alum.

50

127

MHRS 518

1.732

1.795

4.40

4.55

2156, 84/19

50

127

MHRS 519

1.796

1.855

4.56

4.70

2500, 91W All Alum.

50

127

MHRS 520

1.856

1.923

4.71

4.88

2750, 91W All Alum.

50

127

Service Grip dead end is used for service drops upto 150 feet and is used with bare neutral-messengers of self
supporting cables. For longer spans, distribution Grip Dead Ends should be used.
Service Grip dead ends are designed for use with spool or shackle insulators, wire holders, triplex separator and have
suitably manufactured loops to suit the same.
Rated holding strength of these Grips is usually in the range of 50% for ACSR, 80% for aluminium alloy and around
90% for all aluminium conductor.
Greatest advantage of these Grips lies in their economy, neatness and high holding strength.
They can be also used in multiple installations from a single support.

These spacers are used to provide uniform spacing of the subconductors to insure consistent electrical Characteristics & protection to
wind induced aeolian vibrations or oscillations.These spacers are used of material which is compatible with the conductor.

modern malleables

CATALOGUE
NUMBER.

TYPICAL CONDUCTOR
SIZE

23

modern malleables
SPLICE F.T.

for use on AAC, AAAC, ACAR conductor

for use on ACSR, AACSR

full tension

CATALOGUE
NOMINAL CONDUCTOR
NUMBER
SIZE
MCS 500
# 6, 7W ALL ALUM
MCS 501
# 6, 6/1, 7W AL ALLOY
MCS 502
# 4, 7W, ALL ALUM
MCS 503
# 4, 6/1, 7W AL ALLOY
MCS 504
#3, 7W ALL ALUM
MCS 505
#3, 7W ALL ALUM
MCS 506
#2, 7W ALL ALUM
MCS 507
#2, AWAC 6/1
MCS 508
# 2,6/1,7W AL ALLOY
MCS 509
# 1, 7W ALL ALUM
MCS 510
#1, AWAC 6/1
MCS 511
#1, 6/1, 7W AL ALLOY
MCS 512
# 1, AWAC 5/2, 1/0, 7W
MCS 513
1/0, AWAC, 6/1, 7W AL ALUM
MCS 514
2/0, 7W ALL ALUM
MCS 515
2/0, 6/1, 7W ALUM ALLOY
MCS 516
3/0, 7W ALL ALUM
MCS 517
3/0, 6/1, 7W ALUM ALLOY
MCS 518
3/0, AWAC 5/2, 4/0 7W
MCS 519
4/0, 6/1 7W ALUM ALLOY
MCS 520
4/0, AWAC 15/4, 266.8 37W
MCS 521
266.8 18/1
MCS 522
266.8, 26/7, 300, 37W
MCS 523
300, 18/1, 336.4, 37W
MCS 524
300,30/7,350, 37W
MCS 525
336.4, 26/7, 400, 37W
MCS 526
336.4, 30/7, 397.5, 18/1
MCS 527
397.5, 26/7,450, 37W
MCS 528
477, 36/1, 500, 37W
MCS 529
477, 26/7, 556.5, 37W
MCS 530
605, 36/1, 636, 61W
MCS 531
636, 666.6, 36/1
MCS 532
666.6, 54/75, 715.5, 36/1
MCS 533
795, 36/1, 61W ALL ALUM
MCS 534
874.5, 36/1, 61W ALL ALUM
MCS 535
795, 54/7, 954, 61W
MCS 536
954, 45/7, 1033.5, 61W
MCS 537
1033.5, 45/7, 1113, 61W
MCS 538
1272, 45/7, 61W ALL ALUM

LENGTH
INCH
CM
21
53
22
56
24
61
26
66
26
66
27
69
28
71
30
76
31
79
31
79
33
84
34
86
38
97
38
97
40
102
42
107
46
117
46
117
51
130
52
132
61
155
63
160
67
170
69
175
70
178
77
196
79
201
83
211
84
213
99
251
105
267
108
274
111
282
121
307
127
323
137
348
141
358
143
363
165
419

ROD DIAMETERNO
INCH
CM
0.086
0.218
0.086
0.218
0.086
0.218
0.094
0.239
0.094
0.239
0.094
0.239
0.094
0.239
0.102
0.259
0.102
0.259
0.102
0.259
0.102
0.259
0.102
0.259
0.121
0.307
0.121
0.307
0.121
0.307
0.136
0.345
0.136
0.345
0.146
0.371
0.167
0.424
0.167
0.424
0.182
0.462
0.182
0.462
0.182
0.462
0.204
0.518
0.204
0.518
0.250
0.635
0.250
0.635
0.250
0.635
0.250
0.635
0.250
0.635
0.310
0.787
0.310
0.787
0.310
0.787
0.310
0.787
0.310
0.787
0.365
0.927
0.365
0.927
0.365
0.927
0.436
1.082

NO OF
SUB SET
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
4
4
4
4

COLOUR
CODE
Purple
Blue
Brown
Orange
Green
Yellow
Purple
Brown
Red
Blue
Orange
Green
Black
Yellow
Brown
Blue
Green
Orange
Black
Red
Blue
Purple
Yellow
Brown
Orange
Green
Black
Purple
Red
Orange
Orange
Brown
Yellow
Green
Black
Purple
Red
Blue
Yellow

Conductor splices on monotallic conductors are single component outer layer assembly with rated holding strength of
95% of UTS of all aluminium and aluminium alloy conductor.
Splices restore full conductance and can also be used for conductor repair on damages confined to aluminium strands.
The advantages they offer are :
Ease of application
No need of compression tools
No special skill is needed to apply
Highly reliable in worst environmental conditions and have strong performance which prevent any fatigue
failures of conductor strands at joints

CATALOGUE

ACSR

NUMBER

CONDUCTOR

OUTER SPLICE
LENGTH

NO. OF

ROD DIAMETER

COLOUR CODES

SIZE

INCH

CM

SUB SETS

INCH

CM

CORE

FILLER

OUTER

MSFT 500

# 4, 6/1

35

89

0.094

0.238

Black

None

Orange

MSFT 501

#4, 7/1

35

89

0.094

0.238

Black

None

Orang

MSFT 502

#2, 6/1

44

112

0.102

0.259

Black

None

Red

MSFT 503

#2, 7/1

45

114

0.102

0.259

Black

None

Red

MSFT 504

1/0,6/1

52

132

0.121

0.307

Black

Black

Yellow

MSFT 505

2/0, 6/1

55

140

0.136

0.345

Black

Black

Blue

MSFT 506

3/0, 6/1

59

150

0.146

0.371

Black

Black

Orange

MSFT 507

4/0, 6/1

67

170

0.167

0.424

Black

Black

Red

MSFT 508

101.8, 12/7

65

165

0.136

0.345

Black

None

Blue

MSFT 509

110.8, 12/7

69

175

0.136

0.345

Black

None

Green

MSFT 510

134.6, 12/7

75

191

0.167

0.424

Black

None

Purple

MSFT 511

266.8, 26/7

91

231

0.182

0.462

Black

Black

Yellow

MSFT 512

336.4, 18/1

87

221

0.204

0.518

Black

Black

Blue

MSFT 513

336.4, 26/7

103

262

0.250

0.635

Black

Black

Green

MSFT 514

336.4, 30/7

108

274

0.250

0.635

Black

Black

Orange

MSFT 515

397.5, 26/7

110

279

0.250

0.635

Black

Black

Purple

MSFT 516

477, 24/7

113

287

0.250

0.635

Black

Black

Blue

MSFT 517

477, 26/7

120

305

0.250

0.635

Black

Black

Blue

MSFT 518

556.5, 26/7

129

328

0.310

0.787

Black

Black

Green

MSFT 519

636, 24/7

132

335

0.310

0.787

Black

Black

Yellow

MSFT 520

636, 26/7

134

340

0.310

0.787

Black

Black

Yellow

MSFT 521

795, 45/7

153

389

0.310

0.787

Black

Black

Blue

MSFT 522

795, 26/7

158

401

0.365

0.927

Black

Black

Orange

MSFT 523

1,272, 45/7

203

516

0.436

1.107

Black

Black

Yellow

Core splice
application
Filler rod over
core splice
outer splice is
identical to
conductor splice

Full Tension Splice is a multi component product with core and filler
applications on ACSR. It develops 100% of the breaking strength of
ACSR and so also restores full conductance.
The advantages they offer are :
Ease of application
No need of compression tools
No special skill is needed to apply
Highly reliable in worst environmental conditions and have strong
performance which prevent any fatigue failures of conductor
strands at joints

modern malleables

24

CONDUCTOR SPLICE

25

modern malleables
LASHING ROD
for use on galvanised steel, alumoweld, copperweld
and stainless steel messengered cable

SPIRAL VIBRATION DAMPER

for use on all types of distribution line
conductors, bare & covered including
OFC, ADSS cables

LENGTH

MATERIAL
IDENTIFICATION MARK

BALL ENDED
LENGTH
GRIPPING SECTION

DAMPING SECTION

DIAMETER RANGE
INCH
CM
MIN
MAX
MIN
MAX

CAT. NO.

CATALOGUE
NUMBER

MPVD 501

MPVD 503

MPVD 504

MPVD 505

DIAMETER RANGE
INCH
MIN
MAX

0.174

0.250

0.327

0.462

0.564

0.249

0.326

0.461

0.563

0.760

26

NOMINAL CONDUCTOR SIZE

LENGTH

CM
MIN

MAX

0.441

0.634

0.635

0.830

1.171

1.432

0.829

1.17

1.430

1.930

AWG
# 6,
# 4,
# 4,
# 4,
8A,

or MCM
6/1
7W ALL-ALUM
6/1 COMP
7W CU
CW/CU

#
#
#
#
#
#

6/1, 7/1
7W ALUM. ALLOY
AWAC, 5/2
6/1, 7/1
7W ALL-ALUM
7W CU

4,
4,
4,
2,
2,
2,

1, 6/1
1/0, 6/1
1/0, 7W - 19W ALL-ALUM
1/0, AWAC, 4/3
1/0, 7W - 19W CU
2/0, 6/1, 7/1
2/0, 7W - 19W ALL-ALUM
101.8 M, 12/7
3/0,
3/0,
3/0,
4/0,
4/0,
4/0,
134.6

6/1
7W - 19W
7W - 19W
6/1
7W - 19W
7W - 19W
M, 12/7

266.8
266.8
336.4
336.4
397.5
397.5

M,
M,
M,
M,
M,
M,

INCH

CM

46

117

49

124

51

130

53

135

MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL
MRL

500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524

0.400
0.440
0.490
0.540
0.600
0.670
0.750
0.840
0.940
1.050
1.170
1.310
1.460
1.630
1.820
2.040
2.280
2.540
2.840
3.180
3.560
4.000
4.480
5.000
5.600

0.439
0.489
0.539
0.599
0.669
0.749
0.839
0.939
1.049
1.169
1.309
1.459
1.629
1.819
2.039
2.279
2.539
2.839
3.179
3.559
3.999
4.479
4.999
5.599
6.299

1.016
1.116
1.243
1.370
1.522
1.700
1.903
2.132
2.386
2.665
2.970
3.325
3.706
4.138
4.621
5.180
5.789
6.450
7.212
8.075
9.040
10.16
11.37
12.70
14.22

1.115
1.242
1.369
1.521
1.699
1.902
2.131
2.385
2.664
2.969
3.324
3.705
4.137
4.620
5.179
5.788
6.449
7.211
8.074
9.039
10.15
11.37
12.69
14.22
15.99

LENGTH
FT
M

GALV.
INCH
CM

5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6

0.086
0.086
0.086
0.086
0.100
0.100
0.100
0.100
0.100
0.119
0.119
0.119
0.138
0.138
0.138
0.159
0.159
0.159
0.159
0.172
0.172
0.172
0.172
0.172
0.172

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8

0.218
0.218
0.218
0.218
0.254
.254
0.254
0.254
0.254
0.302
0.302
0.302
0.350
0.350
0.350
0.403
0.403
0.403
0.403
0.436
0.436
0.436
0.436
0.436
0.436

ROD DIAMETER
ALUMO.
COPPER
INCH
CM
INCH
CM
0.102
0.102
0.102
0.102
0. 114
0.114
0.114
0.114
0.114
0.128
0.128
0.128
0.144
0.144
0.144
0.162
0.162
0.162
0.162
0.182
0.182
0.182
0.182
0.182
0.182

0.259
0.259
0.259
0.259
0.289
0.289
0.289
0.289
0.289
0.325
0.325
0.325
0.365
0.365
0.365
0.411
0.411
0.411
0.411
0.462
0.462
0.462
0.462
0.462
0.462

0.102
0.102
0.102
0.102
0.114
0.114
0.114
0.114
0.114
0.128
0.128
0.128
0.144
0.144
0.144
0.162
0.162
0.162
0.162
0.182
0.182
0.182
0.182
0.182
0.182

0.23
0.23
0.23
0.23
0.29
0.29
0.29
0.29
0.29
0.33
0.33
0.33
0.365
0.365
0.365
0.411
0.411
0.411
0.411
0.462
0.462
0.462
0.462
0.462
0.462

STAIN
INCH
CM

COLOUR
CODE

0.085
0.085
0.085
0.085
0.101
0.101
0.101
0.101
0.101
0.120
0.120
0.120
0.139
0.139
0.139
0.161
0.161
0.161
0.161
0.175
0.175
0.175
0.175
0.175
0.175

Red
White
Orange
Green
Yellow
White
Red
White
Orange
Green
Yellow
White
Red
White
Orange
Green
Yellow
White
Red
White
Orange
Green
Yellow
White
Red

0.215
0.215
0.215
0.215
0.256
0.256
0.256
0.256
0.256
0.305
0.305
0.305
0.353
0.353
0.353
0.409
0.409
0.409
0.409
0.445
0.445
0.445
0.445
0.445
0.445

ALL-ALUM
CU
ALL-ALUM
CU

18/1
7W - 19W ALL-ALUM
18/1, 36/1
19W - 37W ALL-ALUM
18/1, 36/1
19W

modern malleables

MPVD 502

ROD DIAMETER

LASHING RODS are used for lashing of the bearer wire with any sort of PVC covered cable.These are made with material compatible to the
messenger. For cable messenger assembly weight in excess of 8 lbs per foot, two lashing rods 1800 apart should be applied. Diameters shown in
chart above should be arrived by totalling the diameters of the messenger and the cable.
They provide neat & tidy system & prevent any sagging or disengagement as always possible with manual cleating system.

61

155

SPIRAL VIBRATION DAMPERS are used for conductor protection in areas where heavy vibration is experienced.These devices are
considered only supplemented to distribution ties, side ties, spool ties, armour rods, line guards or any other hardware at tangent
supports.
For spans exceeding 800 feet two numbers should be placed approximately 18 apart.

SIZE SELECTION : in selecting the proper size lashing rod it is

necessary to determine the smallest circumscribing circle that will
enclose the messenger and cables.
For grouping only one cable with a messenger, add the diameters and
multiply by a factor of 0.850.

27
C = D x 2.155

m = D x 0.483

For grouping three equal diameter cables; multiply the diameter of one
cable times 2.155. Then to find the diameter of the maximum
messenger that will fit in the intersticies of the cables multiply the
diameter of one cable times .483.

C = (D + m) x 0.850

Gripping section has smaller helix.

They are made from special ultraviolet and temperature resistant PVC of high surface hardness.

Spiral Vibration dampers have very specialised

application for installation on Aerial Optical Fibre
Cables and ADSS.They provide the best remedy for
the protection of OFC under vibrating condition and
prevent any fatigue damages on the cable itself or
any decay in their attenuation levels

For grouping two equal diameter cables; multiply the diameter of one
cable times 2.00. then find the diameter of the maximum messenger
that will fit in the interstices of the cables multiply the diameter of
one cable times 0.666.

C = D x 2.00

m = D x 0.666

C = D x 2.414

m = D x 0.414

For grouping four equal diameter cables; multiply the diameter of one
cable times 2.414.Then to find the diameter of the maximum
messenger that will fit in the intersticies of the cables multiply the
diameter of one cable times 0.414.

modern malleables
T-CONNECTOR : REDUCER

Pole line Hardwares

for use on ACSR, AAC, AAAC conductors

NO.

28

INCH

modern malleables

DIAMETER RANGE
CAT.

DIAMETER RANGTE

CM

COLOUR

CAT.

CODE

NO.

MIN

MAX

MIN

MAX

MTC 500

0.229

0.239

0.581

0.607

Brown

MTC 501

0.240

0.246

0.608

0.624

Red

MTC 502

0.247

0.257

0.625

MTC 503

0.258

0.270

MTC 504

0.271

MTC 505

INCH

COLOUR

CM

CODE

MIN

MAX

MIN

MAX

MTC 520

0.504

0.521

1.278

1.323

Black

MTC 521

0.522

0.544

1.324

1.381

Yellow

0.652 Orange

MTC 522

0.545

0.567

1.382

1.440

Red

0.653

0.685

Green

MTC 523

0.568

0.594

1.441

1.508

Blue

0.280

0.686

0.711

Yellow

MTC 524

0.595

0.618

1.509

1.569

Purple

0.281

0.289

0.712

0.734

White

MTC 525

0.619

0.644

1.570

1.635

Yellow

MTC 506

0.290

0.298

0.735

0.756

Purple

MTC 526

0.645

0.671

1.636

1.704

Brown

MTC 507

0.299

0.310

0.757

0.787

Brown

MTC 527

0.672

0.700

1.705

1.778

Orange

MTC 508

0.311

0.325

0.788

0.825

Red

MTC 528

0.701

0.729

1.779

1.851

Green

MTC 509

0.326

0.340

0.826

0.863

Blue

MTC 529

0.730

0.760

1.852

1.930

Black

MTC 510

0.341

0.351

0.864

0.891 Orange

MTC 530

0.761

0.792

1.931

2.011

Purple

MTC 511

0.352

0.367

0.892

0.932

Green

MTC 531

0.793

0.825

2.012

2.095

Red

MTC 512

0.368

0.380

0.933

0.965

Black

MTC 532

0.826

0.850

2.096

2.150

Blue

MTC 513

0.381

0.398

0.966

1.010

Yellow

MTC 533

0.851

0.886

2.161

2.250

Orange

MTC 514

0.399

0.413

1.011

1.049

Purple

MTC 534

0.887

0.929

2.251

2.360

Black

MTC 515

0.414

0.425

1.050

1.079

Brown

MTC 535

0.930

0.968

2.361

2.460

Brown

MTC 516

0.426

0.443

1.080

1.125

Red

MTC 536

0.969

1.008

2.461

2.560

Yellow

MTC 517

0.444

0.462

1.126

1.173

Blue

MTC 537

1.009

1.050

2.561

2.670

Green

MTC 518

0.463

0.481

1.174

1.221

Green

MTC 538

1.051

1.091

2.671

2.771

Black

MTC 519

0.482

0.503

1.222

1.277 Orange

MTC 539

1.092

1.136

2.772

2.890

Purple

T-CONNECTORS are generally used to connect similar conductors at right angles. Reducing type T-Connectors are available for
conductors of unequal diameters.Tap angle should not exceed 30 0 usually.
T-Connectors develop 25% of the rated breaking strength and 100% of conductance of the similar conductor.
Installation should proceed with scratch brushing until bright and clean surfaces are seen

Machine bolts
Insulator pins
Eye nuts & Eyelets
Nuts & Washers
Guy clamps & Hooks
Turn buckle & Extension links
Plates & Clevises
Cross arms & Braces
Earth rods & Clamps
Oval & Thimble eye bolts
Anchor rods

modern malleables
POLE LINE HARDWARE

POLE LINE HARDWARE

56

31
1

32

33

34

57

35

7
58

36

14

37

38

39

10

11

12

16

13

40

41

42

43
59

44
18

19

22

21

20

23

45

47

46

24
49

48

17

30

50

31

52

51

53

60

54
55

25
26
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

MACHINE BOLT
CARRIAGE BOLT
DOUBLE ARMING BOLT
POLE TOP PIN
INSULATOR PIN
LAG SCREW
CROSS ARM BRACE
STAPLE
THIMBLE EYENUT
TWIN EYENUT

27

28
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

STRAIGHT THIMBLEYELET
OVAL EYENUT
ANGLE THIMBLE-EYELET
ALLEY ARM BRACE
GROUND ROD
SPOOL BOLT
DOUBLE ARMING EYEBOLT
OVAL EYE BOLT
STRAIGHT THIMBLE-EYE BOLT
ANGLE THIMBLE-EYE BOLT

29
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.

modern malleables

15

GUY ATTACHMENT
GUY ATTACHMENT
GUY HOOK
TRANSFORMER TRAINER BRACKET
STAY ROD TUBULAR TYPE
BOW TYPE STAY ROD & PLATE
ANGLE SUSPENSION CLAMP
INSULATED SECONDARY CLEVIS
INSULATED SWINGING CLEVIS
INSULATED SWINGING CLEVIS

30
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.

SQUARE NUT
LOCK NUT
LOCK NUT
LOCK NUT
FLANGE NUT
SQUARE WASHER
SQUARE CURVED WASHER
ROUND WASHER
SPRING WASHER
GUY CLAMPS

41.
42.
43.
44.
45.
46.
47.
48.
49.
50.

GUY CLAMP
GUY CLAMP
GUY CLAMP
HOOK
HOOK
HOOK
HOOK
EXTENSION LINK
EXTENSION LINK
EXTENSION LINK

51.
52.
53.
54.
55.
56.
57.
58.
59.
60.

EXTENSION LINK
SERVICE WEDGE CLAMP
ANCHOR ROD Single
ANCHOR ROD Twin
ANCHOR ROD Triple
STEEL ANGLE CROSS ARM
STEEL CHANNEL CROSS ARM
CROSS ARM BRACE
GROUND ROD CLAMP
SCREW ANCHOR

modern malleables
POLE LINE HARDWARE
POLE TOP PINS

MACHINE BOLTS (SQ. HEAD )

Cat. No.
A
B
3/8 Inch Dia U.T.S. 4250 lbs
(1930 Kg.)
M8601
M8601-1/2
M8602
M8603
M8604
M8604-1/2
M8605
M8605-1/2
M8606
M8607
M8608
M86010

1
1-1/2
2
3
4
4-1/2
5
5-1/2
6
7
8
10

29/32
1-1/4
1-3/4
2-3/4
3
3
3
3
3
4
4
4

Cat. No.
A
B
1/2 Inch Dia U.T.S. 7800 lbs
(3540 Kg.)

Cat. No.
A
B
5/8 Inch Dia U.T.S. 12,400lbs
(5626 Kg.)

Cat. No.

M8701
M8701-1/2
M8702
M8702-1/2
M8703
M8704
M8704-1/2
M8705
M8706
M8707
M8708
M8709
M8710
M8712
M8714
M8716

M8801-1/2
M8802
M8802-1/2
M8803
M8804
M8805
M8806
M8807
M8808
M8809
M8810
M8812
M8814
M8816
M8818
M8820
M8822
M8824
M8826
M8828

M8906
M8908
M8910
M8912
M8914
M8916
M8918
M8920
M8922
M8924
M8926
M8928

1
1-1/2
2
2-1/2
3
4
4-1/2
5
6
7
8
9
10
12
14
16

29/32
1-1/4
1-3/4
2-1/4
2-3/4
3
3
3
3
4
4
4
6
6
6
6

1-1/2
2
2-1/2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28

1-1/4
1-3/4
2-1/4
2-3/4
3
3
3
4
4
4
6
6
6
6
6
6
6
6
6
6

6
8
10
12
14
16
18
20
22
24
26
28

12-1/2
13-1/2
14-1/2
16-1/2
18-1/2
14
15
16
18

Cat. No. A

Cat. No.

5/8 Inch Dia U.T.S. 12,400 lbs

(5626 Kg.)
M8860
M8862
M8864
M8866
M8868
M8870

10
12
14
16
18
20

Cat. No. A

M8872
M8874
M8876
M8877
M8878
M8879

22
24
26
28
30
32

Cat. No.

5/8 Inch Dia U.T.S. 18,350 lbs

(8326 Kg.)
M8882
M8884
M8886
M8888
M8890
M8892

12
14
16
18
20
22

All dimensions are in inches

Thread
Length

M8894
M8896
M8897
M8898
M8899

M9062
M9064
M9066
M9068
M9070
M9072
M9074
M9076

M
M
M
M
M
M

12
14
16
18
20
22
24
26

6
6
6
6
6
6
6
6

715
1266
1368
740
744
720

Cat. No.

1/2 Inch Dia U.T.S. 7,800 lbs

(3540 Kg.)
M8644-1/2
M8645
M8645-1/2
M8646
M8647
M8648

4
4
4
6
6

3
3
3
3
4
4

M8666

M
M
M
M
M
M
M

8721-1/2
8722
8722-1/2
8723
8724
8732-1/2
8733

M8633
M8634
M8634-1/2
M8635
M8635-1/2
M8636
M8637
M8638
M8639
M8640
M8642

3
4
4-1/2
5
5-1/2
6
7
8
9
10
12

2
3
3
3
3
3
2-1/2
3
2-1/2
2-1/2
2-1/2

Fetter Drive

Fetter Drive

Twist Drive

Point

Reg. Point

Drive Point

Drive Point

M 8784

8742-1/2
8743
8744
8753
8753-1/2
8754
8754-1/2
8755
8765

15
16
18
20
24
20

Dimensions
S

Lead
Thread

5
5
5
3
5
8

(2- holes)
(2-holes)
3
5
3
(2-holes)

9
10
9
11
15
11

1
1
1
1
1
1-3/8

Hole
Dia. for
Bolt

Slot
Hole

5/8
5/8
5/8
5/8
5/8
5/8

11/16x1-1/4
11/16x1-1/4
11/16x1-1/4
11/16x1-1/4
11/16x1-1/4
11/16x1-1/4

S
Shank
Dia.

A
Height
Above
Arm

C
Height
Of
Thread

D
Thread
Length

E
Stalk
Dia.

F
Base
Dia.

647
648
607 A
608

5/8
5/8
3/4
3/4

7
8
7
8

2-1/8
2-1/8
2-1/8
2-1/8

1
1
1
1

3
3
3
3

3-1/2
3-1/2
3-1/2
3-1/2

A
ALLEY ARM BRACES
Cat.
No.

Angle
Size

M
M
M
M
M

1-1/2x1-1/2x3/16
1-3/4x1-3/4x3/16
1-1/2x1-1/2x3/16
1-3/4x1-3/4x3/16
2 x 2 x 1 /4

1521
1522
1523
1526
1526

Length
(Feet)
5
5
6
7
10

A
Step
Distance

B
Brace Mfg.
Hole Dia.

30
30
30
30
50

9/16
9/16
9/16
11/16
11/16

FLAT CROSSARM BRACES

Cat. No.
Fetter Drive
Drive Point

Twist Drive
Drive Point

M 8652
M 8657-1/2

M
M
M
M
M
M
M
M
M

9
9
9
7
7
7

M
M
M
M

LAG SCREWS

M 8773
24
26
28
30
32

Gimlet

Fetter Drive
Reg. Point

Length

For Insulators with Standard 1-3/8 Inch Threaded Pin Hole

3/8 Inch Dia U.T.S. 4250 lbs

(1930 Kg.)

4-1/2
5
5-1/2
6
7
8

Cat. No.

Gimlet
Point

Steel
Gauge
B.W.

Cat.
No.

Cat. No.

4
4
4
6

DOUBLE ARMING
BOLTS
32

Cat.
No.

INSULATOR PINS

5/8 Inch Dia U.T.S. 12,400 lbs

(5626 Kg.)

8
9
10
12

modern malleables

Double Upset
M 2394
M 2395
M 2396
M 2398

8
9
10
12
14

4
4
6
6
6
6
6
6
6
6
6
6

7/8 Inch Dia U.T.S.

25,400lbs (11,525 Kg.)

CARRIAGE BOLTS

Shank Overall
Length Length

Single Upset
M 2342-1/2
M 2343-1/2
M 2344-1/2
M 2346-1/2
M M 2348-1/2

Cat. No.

3/4 Inch Dia U.T.S.

18,350lbs (8326 Kg.)

SPOOL BOLTS
Cat.
No.

POLE LINE HARDWARE

M
M
M
M
M
M
M

8743 P
8744 P
8753 P
8753-1/2P
8754 P
8754-1/2P
8755 P

M 8754 TP
M 8755 TP

Size
1/4x1-1/2
1/4x2
1/4x2-1/2
1/4x3
1/4x4
5/16x2-1/2
5/16x3
3/8x2-1/2
3/8x3
3/8 X 4
1/2X3
1/2X3-1/2
1/2X4
1/2X4-1/2
1/2X5
5/8X5

Minimum
Thread
Length
1-1/4
1-1/2
1-3/4
2
2
1-3/4
2
1-3/4
2
2-1/2
2
2-1/4
2-1/2
2-3/4
3
3

Cat.
No.

M.H.C.
Length

Distance

33

9/16" hole

1-1/4" x 1 /4" Size

1"

M 7126

26

24

M 7128

28

26

M 7130

30

28

M 7132

32

30

M 7014

14

12

M 7020

20

18

M 7022

22

20

M 7026

26

24

M 7028

28

26

M 7030

30

28

1-7/32" x 7/32" Size

1"
9/16" hole

All dimensions are in inches

modern malleables
POLE LINE HARDWARE

POLE LINE HARDWARE

STAPLES
Cat.

SQUARE NUTS
Length

No.

Spread at

Wire

Point

Cat.

Shoulder

Diameter

Style

No.

Ground Wire

Length

Spread at

Wire

Point

Shoulder

Diameter

Style

Molding

M 126

3/8

0.125

Rolled

M 127

1-1/16

3/16

Rolled

M 1672

1-1/2

1/4

0.148

Slash

M 128

1-1/16

1 /4

Rolled

M 172

1-1/2

3/8

0.148

Rolled

M 142

1-1/2

1 /4

Rolled

M 1673

1-3/4

1/4

0.148

Slash

M 143

3-1/2

1-3/4

1 /4

Rolled

M 173

1-3/4

3/8

0.148

Rolled

M 156

1/2

0.162

Rolled

M 157

1/2

0.162

Slash

Cat.
No.

Nominal Size
and T.P.I.

Regular
M 8561
M 8562
M 8563
M 8564
M 8564-1/2
M 8565

3/8-16
1 /2"-13
5/8"-11
3/4-10
7/8"-9
1"-8

Cat.
No.

Nominal Size
and T.P.I.

Heavy
M 8562-1
M 8563-1
M 8564-1
M 8565-1
M 8566

1/2-13
5/8"-11
3 4"-10
1" - 8
1-1/4"-7

LOCK NUTS
EYENUTS
Cat.
No.

For Bolt
Diameter

Maximum
Strand Size

1/2
5/8
3 /4
1

1/2
1/2
1/2
5/8

Twin Eyenuts
M 6515
M 6516

5/8
3/4

5/8
5/8

Oval Eyenuts
M 1091
M 1092
M 1093

1/2
5/8
3/ 4

Thimble Eyenut

Twin Eyenut

Oval Eyenut

Cat.

For Bolt

Maximum

No.

Diameter

Strand Size

Straight Thimble Eyelets

M 6550 C

5/8

5/8

M 6551

3/4

5/8

Angle Thimble Eyelets

M 6500

5/8

1/2

M 6501

3/4

1/ 2

34

GUY
HOOKS

Flat

Hole

No.

Size

Diameter

M1019

2 x 1/8

11/16

M 6506

2 x 14

13/16

Cat.

Bolt Hole

Maximum

No.

Size

Diameter

M 6555

11/16

1 /2

M 6556

13/16

9/16

TRANSFORMER TRAINER BRACKET

Cat.

All dimensions are in inches

Square Type
M 8581
M 8582
M 8583
M 8584
M 8584-1/2
M 8585
M 8586

3/8
1/ 2
5/8
3/4
7/8
1
1-1/4

Hex Type.
M 8581 H
M 8582 H
M 8583 H
M 8584 H
M 8584-1/2H
M 8585 H
M 8586H

3/8
1 /2
5/8
3/4
7/8
1
1-1/4

Machine Bolt

No.

size

M 6765

1/2x5-1/2

M 6765A

1/2x4-1/2

For Bolt
Diameter

Hex Type
M 9561 H
M 9562 H
M 9563 H
M 9564 H
M 9564-1/2 H
M 9565 H
M 9566 H

3/8
1 /2
5/8
3 /4
7/8
1
1-1/4

Square Washers

Square Washers
M 1073
M 1074
M 1075
M 1076
M 1078
M 1079
M 1080
M 1082
M 1473
M 1081
M 1083
Square Curved
Washers
M 6821
M 6822
M 113
M 6823
M 133
M 6828
M 6829

Square Curved
Washers

FLANGE NUTS

Cat.
No.

Cat.
No.

One-Bolt Formed Steel Type

M 6502

For Bolt
Diameter

WASHERS
ANGLE SUSPENSION CLAMPS

Cat.

Cat.
No.

LOCK NUTS

EYELETS

GUY ATTACHMENTS

For Bolt
Diameter

modern malleables

Thimble Eyenuts
M 6509
M 6510
M 6511
M 6512

Cat.
No.

Size

Cat.
No.

For Bolt
Diameter

Hex Type.
M 9581 H
M 9582 H
M 9583 H
M 9584 H
M 9584-1/2 H
M 9585 H

3/8
1 /2
5/8
3 /4
7/8
1

Hole
Diameter

For Bolt
Diameter

2x2x1/8
2x2x1/8
2-1/4x2-1/4x3/16
2-1/4x2-1/4x3/16
3x3x3/16
3x3x1/4
4x4x3/16
4x4x1/4
4x4x1/2
4x4x1/2
6x6x3/8

9/16
11/16
11/16
13/16
7/8
7/8
7/8
7/8
7/8
1-1/8
1-1/8

1 /2
5/8
5/8
3 /4
3 /4
3/4
3/4
3/4
3/4
7/8 & 1
7/8 & 1

Cat.
No.

Outside
Diameter

Thickness
Gauge BW

Hole
Diameter

For Bolt
Diameter

Round Washers
M 1084
M 1085
M 1086
M 1088
M 1089

1
1-1/4
1-3/8
1-3/4
2

14
14
12
10
9

7/16
9/16 sq.
9/16
11/16
13/16

3/ 8
3 /8
1 /2
5/8
3 /4

2-1/4x2-1/4x3/16
2-1/2x2-1/2x3/16
3x3x1/4
3x3x1/4
3-1/4x3-1/4x1/4
3-1/2x3-1/2x3/8
4x4x1/4

11/16
11/16
11/16
13/16
13/16
7/8
15/16

5/8
5/8
5/8
3/ 4
3/ 4
3/ 4
3/4 & 7/8

Cat.
No.

Round Washers

35

Spring Lock Washers

Spring Lock Washers

M 134
M 138
M 139
M 140

Section

For Bolt
Diameter

0.141x0.094
0.171x0.125
0.203 x 0.156
0.234x0.188

3/ 8
1 /2
5/8
3 /4

All dimensions are in inches

modern malleables
POLE LINE HARDWARE

POLE LINE HARDWARE

GROUND RODS
Cat.

Rod Size

Cat.

Rod Size

Free Wire

No.

Diameter x Length (Ft.)

No.

Diameter x Length(Ft.)

Length

Plain

3-Bolt

Offset

GUY CLAMPS
Number
of Bolts

Bolt
Diameter

Clamp
Length

Clamp
Width

For Strand
Diameter

1-1/2
3-3/8
4

1-9/16
1-9/16
1-9/16

3/16 to 3/8
3/16 to 3/8
3/16 to 7/16

M 930
M 931

3
3

1 /2
5/8

6
6

1-9/16
1-21/32

3/16 to 7/16
5/16 to 1/2

Offset Style
M 926
M 927

2
2

1 /2
5/8

3-1/4
3-15/16

1-9/16
1-21/32

3/16 to 5/16
5/16 to 1/2

Cat. No.
M 3316P
M 3317

Size
7/16x4-3/4 F.D.
5/16x4 G.P.

M3316P
Cat.No.
M3318
M8245

M3317
Size
5/16x3-1/2 F.D
1/2 x 5-3/4

M3318

M8245

EXTENSION LINKS
Type

Hole
Spacing

M 2520
M 2522
M2525

Flat
Flat
Twisted 900

Hole
Size

6
12

13/16
13/16

13/16

DOUBLE ARMING PLATES

36

Cat.
No.

Flat
Size

M 1600
M 1607

4x1/2x24
4x1/4x17

INSULATED SECONDARY &

DEADEND CLEVIS

M1300

INSULATED
SWINGING CLEVIS

M0322

INSULATED
SWINGING CLEVIS

M1626
All dimensions are in inches

18

M 1098

1/2x5

M 5316

1/ 2x 6

M 1099

1/2x6

M 5318

1/ 2x 8

M 5326

5/8X 6

M 5328

5/8x 8

5/8x8

48

M 5330

5/8x10

M 5338

3/4x 8

M 5340

3/4x10

M 5350

1 x 10

Length

M 5228

DOUBLE ARMING EYEBOLTS

Eye I.D.
Width x Length

UTS
Pounds

Cat.
No.

1 /2
5/8
3 /4

1-1/8x 1-5/8
1-1/2x2
1-1/2x2

7,700
12,400
18,300

5/8 Inch Diameter

M 9614
M 9616
M 9618
M 9620
M 9622
M 9624
M 9626
3/4 Inch Diameter
M 9636
M 9638
M 9640
M 9642
M 9644
M 9646

EYE DIMENSIONS

Thread.
Length

1/2 Inch Diameter

M 9305
5
M 9306
6
M 9308
8
M 9310
10
M 9312
12
M 9314
14

4
4
4
6
6
6

5/8 Inch Diameter

M 9405
5
M 9406
6
M 9408
8
M 9409
9
M 9410
10
M 9412
12
M 9414
14
M 9416
16
M 9418
18
M 9420
20
M 9422
22
M 9424
24

4
4
4
4
6
6
6
6
6
6
6
6

3 /4" Inch Diameter

M 9506
6
M 9508
8
M 9510
10
M 9512
12
M 9514
14
M 9516
16
M 9518
18

Electrobrazed Pigtail

Bolt
Dia.

OVAL EYEBOLTS
Cat
No.

Cat.
No.

Electrobrazed Pigtail

1 /2
1 /2
1 /2

3/8 x 5

1/ 2x 5

4
4
6
6
6
6
6

Length

Thread
Length

14
16
18
20
22
24
26

12
14
16
18
20
22
24

16
18
20
22
24
26

14
16
18
20
22
24

modern malleables

1
2
3

Soldered Pigtail

HOOKS

Regular Style
M 1061
M 1030
M 929

Plain

Cat.
No.

M 5305 W

M 5315

THIMBLE EYE BOLTS

Straight Type

Angle Type Bolt

Bolt

Thread

Cat. No.

Cat. No.

Dia

Length

Length

M 8050

M 8150

5/8

M 8051

M 8151

5/8

10

M 8052

M 8152

5/8

12

M 8053

M 8153

5/8

14

M 8054

M 8154

5/8

16

M 8161

3 /4

10

M 8062

M 8162

3 /4

12

M 8063

M 8163

3 /4

14

37
Angle Type

2-Bolt

3/8 x 5

Straight Type

1-Bolt

Soldered Pigtail

M 5305

All dimensions are in inches

modern malleables
POLE LINE HARDWARE

Insulator Fittings

ANCHOR RODS
Ultimate
Strength
Rating
Lbs.

1 /2

10,000

5/8

16,000

3 /4

23,000

36,000

1-1/4

58,000

Length
in ft

Single Eye

5
6
7
5
6
7
8

M 7405
M 7406
M7407
M 7415
M7416
M7417
M7418

7
8
9
10
8
10
10

M 7427
M 7428
M7429
M7430
M 7438
M 7440
M7450

Cat. No. Thimble

Twin Eye
Triple Eye

modern malleables

Rod
Diameter

Thread
Length

M 7516
M 7517
M7518
M 7527
M 7528
M7529
M7530
M 7538
M 7540

M7327
M7328
M7329

3-1/2

M7338
M7340
M7350

SCREW ANCHORS
Cat. Nol.
Thimble eye
38

Helix

Rod

Rod

Triple eye

Diameter

Diameter

Length

M 6524
M6526
M6528
M6530
M6550
M6585

4
6
8
10
10
15

3/4
3/4
1
1-1/4
1-1/4
1-1/4

4-1/2
5-1/2
5-1/2
5-1/2
8
8

M6526W-CA
M6528W-CA
M6530W-CA
M6550W-CA
M6585W-CA

6
8
10
10
15

3/4
1
1-1/4
1-1/4
1-1/4

5-1/2
5-1/2
5-1/2
8
8

Forged Helix
M 6524-1
M6526-1
M6528-1

Welded cam action helix

M 6526W-1CA
M 6528W-1CA

All dimensions are in inches

Tension clamps
Suspension clamps
Grading rings
Arcing horns
Yoke & sag plates
Extension Links
Insulator fittings
Hooks & shackles
Clevises & eyes

modern malleables
INSULATOR FITTINGS

INSULATOR FITTINGS

BALL HOOK

SUSPENSION ASSEMBLIES EHV LINE

Type A

CAT. NO.

TYPE

BALL SIZE

H-3
H-6

B
A

86
100

22
22

16
20

Type B

UTS KG
7000/9000
9000/12000

HORN HOLDER BALL HOOK

CAT. NO.

TYPE

BALL SIZE

H-7
H-4

A
B

152
152

22
22

54
54

16
16

UTS KG
7000/9000
7000/9000
Type A

Type B

HORN HOLDER BALL LINK

CAT. NO.

ALTERNATIVE SINGLE SUSPENSION ASSEMBLY FOR TWIN

BUNDLE CONDUCTOR with neoprene cushioned Armour Grip
which eliminates radial, compressive, flexural, torsional & longitudinal
stresses over the conductor and also eliminates metal to metal
contacts at high stress points.These clamps increase radius of
curvature which reduces static bending over the support point and
results in lower dynamic stresses from vibration and gallopping.

Type B

BALL SIZE

UTS KG

G-7

156

16

54

16

7000/9000

G-6
G-8
G-5
G-5A

B
A
B
Double Hole

156
171
171
171

16
19
19
19

54
64
64
64

16
20
20
20

7000/9000
11500/16500
11500/16500
11500/16500

Type A

BALL LINK
CAT. NO.

G-4
G-2

102
110

BALL SIZE

16
19

16
20

UTS KG
7000/9000
11500/16500

BALL CLEVIS

A typical V suspension string for twin-bundle conductor.

CAT. NO.

BALL SIZE

E-4
E-2
E-24

76
100
100

19
22
23

16
20
22

16
20
20

A typical suspension string for

quad-bundle conductor.

40

7000/9000
11500/16500
16500
B

'Y' CLEVIS EYE & 'Y' BALL CLEVIS

TENSION ASSEMBLIES EHV LINE

UTS KG

CAT. NO.

SIZE

UTS KG

Y-J3
Y-E3

52
84

22
20

32
-

16

11500
11500

BALL EYE

41

HORN HOLDER BALL EYE

CROSS ARM STRAP

14

300
A DOUBLE TENSION ASSEMBLY for TWIN-BUNDLE
CONDUCTOR with compression type deadend clamp and jumper,
adjustable sag plates and with C.C. Rings.

A TYPICAL ARRANGEMENT OF TENSION ASSEMBLY for

quad-bundle conductor with compression type dead-end clamp.

All items are of hot dip galvanised forged steel

Items also available as per customers specification
Higher UTS on request.

modern malleables

SINGLE SUSPENSION ASSEMBLY upto 500 kv for twin

bundle conductor with highly articulating all directional
movement type clamps of permanent mould aluminium alloy.
These clamps can be used with or without Armour Rods.

TYPE

G-54S (F)
16 & 20 mm
201
All dimensions are in mm

modern malleables
INSULATOR FITTINGS

CLEVIS EYE
CAT. NO.

TYPE

UTS KG

J-12
J-13A
J-13B
J-124F
J-124T
J-13C

B
A
A
B
B
A

76
76
76
135
90
90

16
16
16
20
22
20

22
22
22
23
23
22

7000/9000
7000/9000
7000/9000
11500
16500
11500

INSULATOR FITTINGS
HORN HOLDER SOCKET EYE

Type A

Type B

CLEVIS CLEVIS
CAT. NO.

TYPE

UTS KG

CC-9F
CC-10F
CC-11
CC-12

A
A
B
B

76
76
76
76

16
20
16
20

21
23
21
23

9000
11500
9000
11500

CC-13
CC-14

B
A

90
100

22
22

23
23

18000
24000

CAT. NO.

TYPE

5302
5303
5303
5303
5303
C-2
C-2F
C-3
5303

A
A
B
A
B
A
B
A
B

129
78
78
78
78
78
78
129
100

18
18
18
18
18
22
22
22
18

A
AF
B
BF

BALL SIZE
16
16
16
16
16
20
20
20
16

UTS KG
7000/9000
7000/9000
9000/11500
7000/9000
9000/11500
11500
11500/16500
11500
7000/9000

A
76
89
110
115

B
22
22
26
40

C
16
19
25
38

D
16
20
24
40

UTS KG
7000/9000
11500/16500
33000
73000

TYPE-A

CAT. NO.

TYPE

C-5
C-5F
C-5A
C-5 AF
C-6
C-6F
C-5(900)

A
B
A
B
A
B

129
100
129
100
140/100
100

18
18
18
18
22
22

16
16
16
16
20
20

7000/9000
9000/11500
7000/9000
9000/11500
11500
11500/16500

B
B

100
100

18
22

16
20

7000/9000
16500

C-6(900)

TYPE-B

BALL SIZE

UTS KG

SOCKET CLEVIS
TWISTED SHACKLE
CAT. NO.

UTS KG

TS-4
TS-5

82
76

22
22

19
16

20
16

11500
9000

CAT. NO.

BALL SIZE

D-4
D-4F
D-2
D-24
D-24F
D-3YF

49
49
68
68
68
59

19
19
22
23
23
38

16
16
20
22
22
22

16
16
20
20
20
20

UTS KG
7000/9000
9000/11500
11500
16500
16500
16500

modern malleables

ANCHOR SHACKLE
CAT. NO.
Q-4
Q-5
Q-6
Q-7

TYPE-B

HORN HOLDER SOCKET EYE

Type B

Type A

TYPE-A

D-3YF Y Type

LINK

42

CAT. NO.

UTS KG

P-1

60

25

16

7000/9000

P-2

89

25

19

11500/16500

P-3

100

35

26

33000

HORN HOLDER SOCKET CLEVIS

SOCKET EYE
CAT. NO.

TYPE-A

302
302
302
302
302
302

TYPE

A
B
A
B
A
B

51
51
51
51
51
51

18
18
18
18
18
18

F
A
AF
B
BF

All items are of hot dip galvanised forged steel

Items also available as per customers specification
Higher UTS on request.

BALL
16
16
16
16
16
16

UTS KG
4500
7000
7000/9000
9000/11500
7000/9000
9000/11500

TYPE-B

CAT. NO. TYPE

BALL SIZE

5303C
5303CF
5303C
C-2A
C-2AF
C-6A
C-6AF

95
95
120
100
100
100
100

20
20
21
21
21
22
22

16
16
16
20
20
20
22

16
16
16
20
20
20
20

A
B
B
A
B
A
B

43

UTS KG
7000/9000
9000/11500
7000/9000
11500
11500/16500
11500/16500
16500

TYPE-B are socket clevises with 90 rotated clevis configuration

TYPE-A

TYPE-B

All dimensions are in mm

All items are of hot dip galvanised forged steel/mci

Items also available as per customers specification
Higher UTS on request.

All dimensions are in mm

modern malleables
INSULATOR FITTINGS

YOKE PLATES
CAT. NO.

THICK

UTS KG

L-1
L-1
L-2
L-2
L-44TT
L-45TT

330
330
330
330
450
450

41
48
48
76
95
127

18
22
22
22
24
26

16
16
20
20
20
20

9000
11500
16500
16500
23000
33000

CAT. NO.

L-45TT

610

150

L-55TT

610

150

THICK

32(top)
20
24(bottom)
42(top)
32
32(bottom)

INSULATOR FITTINGS
SAG ADJUSTMENT PLATES
ADJUSTMENT RANGE OF TYPE-A

36500

306
291
276
261
246
231
216
153

73000

CAT NO.

UTS KG

SAP-6

153

20

63

12

24

16500

UTS KG

TYPE-A

THICK

UTS KG

L - 1N

330

41

18

16

9000

L - 1N

330

48

22

16

11500

L - 2N

330

65

22

20

16500

CAT. NO.

THICK

UTS KG

L 24SL

450

60

22

20

11500

CAT. NO.

THICK

UTS KG

L - 54LT
L- 46TT

450
450

50
60

22
24

20
20

23000
33000

CAT. NO.

THICK

UTS KG

L -56LT

610

457

60

24

20

36500

276
261
246
231
216
201
186
123

261
246
231
216
201
186
171
108

246
231
216
201
186
171
156
93

231
216
201
186
171
156
141
78

216
201
186
171
156
141
126
63

ADJUSTMENT RANGE OF TYPE-B

472
466
460
454
448
442

TYPE-B

442
436
430
424
418
412

410
404
398
392
386
380

377
371
365
359
353
347

343
337
331
325
319
313

310
304
298
292
286
280

CAT. NO.

UTS KG

SAP-6B

142

300

20

12

24

16500

CAT NO. RANGE-A

UTS KG

ESL-1

38
38
50
50
60
60

16
16
20
20
20
20

18
18
21
21
24
24

152
152
212
212
294
294

11500
11500
16500
16500
16500
Or higher

ESL-2
ESL-3

155-227
228-300
215-314
390-490
295-445
445-495

modern malleables

CAT. NO.

291
276
261
246
231
216
201
138

TYPE-C
44

CAT. NO.

THICK

UTS KG

L -54LT

610

457

60

24

20

36500

45

EXTENSION LINK

CAT. NO.

THICK

UTS KG

L -57

472

457

457

24

18

457

90

16

24000

Various combination of Extension Links are available as per needs of the customers.
All yoke plates are of hot dip galvanised steel
Speciality plates are designed for specific needs
Plates have arrangements for fixing Arcing-horns or
Grading-rings.

All dimensions are in mm

All plates in hot dip galvanised steel

Single plate arrangement can be provided if so desired
Sag adjustment range can also be provided as per speciality requirement of customer

All dimensions are in mm

modern malleables
ARCING HORNS

For 138 KV Class

INSULATOR FITTINGS

ARCING HORNS

For 161 KV Class

For 230 KV Class

Double Suspension

modern malleables

Single Tension

Double Tension

For 69 KV Class

INSULATOR FITTINGS

46

47
K

Single Suspension

All dimensions are in mm

All dimensions are in mm

modern malleables
INSULATOR FITTINGS

INSULATOR FITTINGS

SUSPENSION CLAMPS
Suspension Clamps are made out of gravity die cast aluminium alloy to reduce hysteresis and eddy current losses.Types 3, 4, 5 are highly
articulating type clamps with movements in all directions.Type 2 clamps are bottom bolted free centre types.Type 1 clamps are envelope type
and the simplest type.. Slip strength upto 25% of rated conductor strength can be achieved at recommended torques.

Type -1
CAT. NO.

Dimensions mm

Min

max

3.0
7.6
7.6
10.2
22.8
35.5

15.0
18.0
17.8
21.6
35.5
51.8

146
146
181
190
222
270

UTS

kg

54
54
57
64
71
92

19
19
22
23
37
54

16
16
16
16
16
16

4500
4500
7000
7000
7000
8200

CAT. NO.

Cond. Range mm

B-60
B-50
B-40
B-30
B-20

Dimensions mm

UTS

Min

max

7
19
19
35
46

18
29
35
45
52

146
190
216
270
320

145
145
145
145
195

24
24
24
24
24

16
16
16
16
19

B-18*
B-18
B-15
B-16
B-17
B17A

Cond. Range mm

Dimensions mm

Min

max

7.0
7.0
14.0
26.1
35.1
35.1

18.0
18.0
26.0
35.0
51.0
46.0

146
146
190
222
254
350

7000
7000
8200
8200
11500

Type - 5
CAT. NO.

Type -2
CAT. NO.

kg

Cond. Range mm

Dimensions mm

UTS

Min

max

kg

B-23

18

146

102

24

16

7000

B-22
B-21
B-19A
B-19

19
26
35
46

29
35
45
52

190
216
241
254

102
102
102
114

33
35
48
54

16
16
16
19

7000
8200- 5
Type
8200
11500

UTS

kg

75
75
75
100
125
125

24
24
24
34
47
47

16
16
16
16
16
16

7000
7000
7000
7000
8200
8200

STRAIGHT LINE TENSION CLAMP

CAT. NO.

COND. DIA
MIN
MAX

Dimensions mm
B
C

UTS
KG

SL-1

12

160

24

18

16

2000

SL-2

10

15

210

24

19

16

4200

SNAIL TYPE TENSION CLAMP

Type - 3
CAT. NO.
48
BTS-18*
BTS-18
BTS-15
BTS-16
BTS-18

Cond. Range mm

Dimensions mm

Min

max

7.0
7.0
14.0
26.1
35.1

18.0
18.0
26.0
35.0
51.0

146
146
190
222
254

UTS

kg

215
215
215
215
215

24
24
24
24
24

16
16
16
16
16

7000
7000
7000
8200
8200

CAT. NO.
A-1
140

CLEVIS THIMBLE

Notes:
1. Asterisk (*) mark denotes items also available in malleable iron. Other items are in high strengths aluminium alloy, die cast.
2. Higher mechanical strength ratings are available on request.
3. Clamps for other sizes are also available on request.
4. Ferrous parts are hot dip galvanised.
All dimensions are in mm

modern malleables

B-11*
B-11
B-12*
B-12
B-13
B-14

Cond. Range mm

Type - 4

CT

CAT.
NO.

UTS
kg

CT - 1

100

42

17

16

3000

CT - 2

113

45

18

16

4500

SC - 2

65

33

19

16

3000

SC - 1

97

50

25

16

4500

COND. DIA
MIN
MAX

UTS KG

6.33
6.33

3000/4500
3000/4500

Pressed steel clevis thimbles of higher UTS

are supplied as per requirements

12.27
12.05

SOCKET THIMBLE

SC
All dimensions are in mm

49

modern malleables
INSULATOR FITTINGS
TENSION CLAMPS

TYPE-A
TYPE-B

CAT. NO.
105
105
105A
A-43*
A-43A
A-43B
A-43C
A-6
A-6A
A-15
A-15A
A-16
A-16
A-17
A6B
A6C

TYPE
A
A
B
A
B
B
A
A
B
A
A
A
B
A
B
B

MIN
7.6
7.6
5.1
7.6
5.1
12.7
19.0
14.2
9.1
22.0
22.0
22.0
12.7
25.0
14.2
14.2

CONDUCTOR
MAX
A
15.2
145
15.2
145
14.2
125
17.5
200
16.5
187
21.0
187
33.0
220
22.0
330
21.8
275
33.0
330
33.0
330
33.0
380
24.9
330
33.0
540
22.0
250
22.0
275

B
100
100
90
100
203
203
100
152
292
167
167
167
327
225
220
275

C
19
19
17
22
19
24
35
25
25
35
43
35
29
35
25
25

D
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

No. of
Bolts
2
2
2
3
3
3
3
4
4
4
4
5
5
6
4
4

modern malleables

Bolted type tension clamps are made out of high strength aluminium alloy, permanent mould cast to reduce hysteresis & eddy current losses.
They develop slip strength of 95% of the rated conductor strength at recommended torques.

Compression Fittings & all

Connectors

UTS
Kg.
7000
4500
4500
7000
7000
7000
7000
7000
7000
7000
7000
7000
11500
12000
7000
7000

THE SEAT PRINCIPLE IN BOLTED TYPE TENSION CLAMPS

50

CONDUCTOR GRIP
Study of the cross section view of a tension
clamp will reveal that the clamp seat
consists of a series of waves whose
progressive radii vary logarithmically.This
seat of spiral shape effectively supplements
the clamping action of the
U-bolts and keeperpiece. It enhances the
grip strength without damages to the
clamped conductor.

(1) Approximate spiral

on which the clamp
principle is based

(3) Alternate sections

are inverted to fall
into a straight line.

(2) The spiral is

cut apart in
sections.

(4) These sections are

joined up into a
logarithmic wave
which imparts a spiral
snubbing action to a
linear zone of cable
anchorage.

All dimensions are in mm

Compression deadend
Compression joint
Repair sleeves
T- connectors
Parallel grove clamps
Service Connectors
Compression Connectors
Earthwire fittings

modern malleables
COMPRESSION
DEADEND

CONNECTORS

AMERICAN STANDARD ACSR

CATALOGUE
NO.

ALUMINIUM

Dead ends are also supplied without plugs but with sealed
ends and compound filled scratch brushed inner
aluminium surfaces

NO.
MMCP-500

52

CODE

DIMENSIONS mm

NAME

DOG

394

241

BEFORE COMP.
Alum D
30

Steel d
12.1

AFTER COMP

NO. OF

Alum D1 Steel d1 BOLTS

25.0

10.1

BOLT
SIZE
12

501

HYENA

394

241

30

12.1

25.0

10.1

12

502

LEOPARD

394

241

30

12.1

25.0

10.1

12

503

COYOTE

394

241

30

12.1

25.0

10.1

12

504

TIGER

419

257

30

15.2

25.0

12.7

12

505

WOLF

419

257

30

15.2

25.0

12.7

12

506

LYNX

457

298

33

18.0

28.0

15.1

12

507

PANTHER

457

298

38

18.0

32.0

15.1

16

508

BEAR

508

298

38

19.2

32.0

16.1

16

509

LION

508

298

38

18.0

32.0

15.1

16

510

GOAT

508

316

43

19.2

36.0

16.1

16

511

ANTELOPE

508

316

43

19.2

36.0

16.1

16

512

SHEEP

559

332

48

20.8

40.0

17.5

16

513

ZEBRA

559

316

48

19.2

40.0

16.1

16

514

CAMEL

597

332

48

20.8

40.0

17.5

16

515

DEER

597

332

48

24.0

40.0

20.2

16

516

ELK

597

332

48

24.0

40.0

20.2

16

517

MOOSE

597

332

54

20.8

46.0

17.5

16

MMCP-518

BERSIMIS

748

350

58.4

20.8

48.5

17.5

16

All dimensions are in mm

DIMENSIONS mm

AFTER COMP

BOLT

BOLTS

SIZE

Alum D

Steel d

394

241

30

12.1

25.0

10.1

12

602

WAXWING

394

241

30

12.1

25.0

10.1

12

603

OWL

394

241

30

12.1

25.0

10.1

12

604

PARTRIDGE

394

241

30

12.1

25.0

10.1

12

605

OSTRICH

419

257

30

15.2

25.0

12.7

12

606

MERLIN

419

257

30

12.1

25.0

10.1

12

607

LINNET

419

257

30

15.2

25.0

12.7

12

608

ORIOLE

419

257

30

15.2

25.0

12.7

12

609

CHICKADEE

457

257

33

12.1

28.0

10.1

12

610

IBIS

457

257

33

15.2

28.0

12.7

16

611

LARK

457

257

38

18.0

32.0

15.1

16

612

PELICAN

457

257

38

12.1

32.0

10.1

16

613

FLICKER

457

257

38

15.2

32.0

12.7

16

614

HAWK

457

257

38

18.0

32.0

15.1

16

615

HEN

508

257

38

19.2

32.0

16.1

16

616

OSPREY

508

257

38

12.1

32.0

10.1

16

617

PARAKEET

508

298

38

18.0

32.0

15.1

16

618

DOVE

508

298

38

18.0

32.0

15.1

16

619

EAGLE

508

316

43

20.8

36.0

17.5

16

620

PEACOCK

508

316

43

18.0

36.0

15.1

16

621

SQUAB

508

316

43

18.0

36.0

15.1

16

622

DUCK

508

316

43

18.0

36.0

15.1

16

623

TEAL

508

316

43

20.8

36.0

17.5

16

624

SWIFT

508

316

43

12.1

36.0

10.1

16

625

ROOK

508

316

43

18.0

36.0

15.1

16

626

GROSBEAK

508

316

43

19.2

36.0

16.1

16

627

EGRET

559

316

43

20.8

36.0

17.5

16

628

FLAMINGO

559

316

43

18.0

36.0

15.1

16

629

CROW

559

316

43

18.0

36.0

15.1

16

630

STARLING

559

316

43

19.2

36.0

16.1

16

631

REDWING

559

316

48

24.0

40.0

20.2

16

632

COOT

559

316

48

12.1

40.0

10.1

16

633

TERN

559

316

48

15.2

40.0

12.7

16

634

CONDOR

559

316

48

19.2

40.0

16.1

16

635

DRAKE

559

316

48

20.8

40.0

17.5

16

636

MALLARD

559

316

48

24.0

40.0

20.2

16

637

CRANE

559

316

48

20.8

40.0

17.5

16

638

CANARY

559

316

48

20.8

40.0

17.5

16

639

RAIL

559

316

48

18.0

40.0

15.1

16

640

CARDINAL

597

316

54

20.8

46.0

17.5

16

641

ORTOLAN

597

332

54

18.0

46.0

15.1

16

642

CURLEW

597

332

54

20.8

46.0

17.5

16

643

Alum D1 Steel d1

NO. OF

NAME

MMCP-644

BEFORE COMP.

BLUEJAY

597

332

54

18.0

46.0

15.1

16

FINCH

597

332

54

24.0

46.0

20.2

16

All dimensions are in mm

modern malleables

Compression clamp, jumper are made of extruded

aluminium and sleeves are in galvanised forged steel.
These clamps have conductivity equivalent to that of the
conductor. All dead end clamps develop slip strength
usually upto 100% of the rated conductor strength

COMPRESSION DEADEND

STEEL

CODE
PENGUIN

MMCP-601

BRITISH STANDARD ACSR

CATALOGUE

CONNECTORS

53

modern malleables
CONNECTORS

CONNECTORS
FOR ALUMINIUM STRANDED CONDUCTOR (BRITISH SIZES)
CAT. NO.

BRITISH SIZES FOR 6/1 ACSR

CAT. NO.
MDNJ-3.04
-4.03
-4.05
-5.03
-5.04
-5.05
-6.04
-6.06
-6.08
-6.07
-7.03
-7.02
MDNJ-7.02

CODE NAME

STRANDING

SQUIRREL
GOPHER
WEASEL
FOX
FERRET
RABBIT
MINK
BEAVER
RACCOON
OTTER
CAT
HARE
DOG

6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/7

X
X
X
X
X
X
X
X
X
X
X
X
X

2.10
2.36
2.59
2.79
2.99
3.35
3.65
3.98
4.08
4.21
4.49
4.72
4.72

DIMENSIONS mm
A
B
241
76
241
76
241
83
254
83
286
83
286
83
292
89
305
102
318
102
318
102
333
102
333
102
333
102

DIE NO.
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-7

FOR ALPAC ACSR AND CONDUCTOR SIZE 6/1 (CANADIAN SIZES)

CAT. NO.
MDCJ-3.04
MDCJ-4.03
-4.05
-5.05
-5.06
-6.05
-6.07
-7.02
-7.10
-7.04
-7.11
-3.04
-4.03
-5.03
-5.05
-6.03
-6.05
-7.01
-4.02
-5.01
-5.02
-6.02
-6.03
-4.02
-5.01
-5.02
MDCJ-6.02

CODE NAME
SWAN
SWALLOW
SPARROW
ROBIN
RAVEN
QUAIL
PIGEON
PENGUIN
WAXWING
OWL
MERLIN
CHUB
CARP
SHAD
SOLE
HAKE
CUSK
SCUP
POLLOCK
WHITING
HADDOCK
LAMPREY
SCULPIN
GOLD EYE
FLOUNDER
GRAYLING
PICKEREL

SIZE
AWG or MCM
4
3
2
1
1/0
2/0
3/0
4/0
266.8
266.8
336.4
3
2
1
1/0
2/0
3/0
4/0
4
3
2
1
1/0
5
4
3
2

DIMENSIONS mm
A
B
241
76
241
83
241
83
286
89
292
89
298
102
318
102
331
102
337
144
356
114
337
114
241
76
241
83
254
83
286
89
281
89
298
102
308
102
241
76
279
76
305
83
318
83
289
89
241
76
279
76
305
83
318
83

DIE NO.
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-7
MCDA-7
MCDA-3
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-4
MCDA-5
MCDA-5
MCDA-6
All dimensions are in mm

COMPRESSION DEADEND

Clevis
arrangement

MAAD-7.01
-7.01
-7.03
-7.05
-7.05
-7.06
-8.05
-8.06
-9.03
-9.05
-10.03
-11.02
-11.04
-12.02
-12.05
MAAD-13.05

CONDUCTOR
CODE NAME STRANDING
DIA
WASP
7
13.18
BEETLE
19
13.33
BEE
7
14.70
CRICKET
7
16.07
HORNET
19
16.25
CATERPILLAR
19
17.65
CHAFER
19
18.92
SPIDER
19
19.93
COCKROACH
19
21.08
BUTTEREFLY
19
23.24
MOTH
19
25.01
LOCUST
19
26.79
MAYBUG
37
28.62
SCORPION
37
29.71
CICADA
37
32.53
TARANTULA
37
36.62

DIMENSIONS mm
A
B
394
248
394
248
394
248
394
248
394
248
394
248
406
260
406
260
438
305
438
305
527
337
572
349
572
349
597
337
597
337
629
357

DIE. NO.
MDA-7
MDA-7
MDA-7
MDA-7
MDA-7
MDA-7
MDA-8
MDA-8
MDA-9
MDA-9
MDA-10
MDA-11
MDA-11
MDA-12
MDA-12
MDA-13

FOR ALUMINIUM STRANDED CONDUCTOR (CANADIAN SIZES)

CAT. NO.
MAAD-7.03
-7.04
-7.11
-8.04
-8.07
-9.02
-9.04
-9.05
-10.06
-10.03
-11.01
-11.03
-11.04
-12.02
-12.03
-12.04
-12.07
-13.02
-13.03
-13.05
MAAD-14.01

CONDUCTOR
CIR. MILS
DIA
266.800
14.88
300.000
15.97
336.400
16.91
397.500
18.36
477.000
20.11
500.000
20.59
556.500
21.74
636.000
23.31
715.500
24.73
750.500
25.32
795.000
26.06
874.500
27.33
954.000
28.54
1,033.500
29.71
1,113.000
30.88
1,192.500
31.95
1,272.000
33.02
1,351.500
34.01
1,431.000
35.02
1,510.500
35.99
1,590.000
36.90

DIMENSIONS mm
A
B
394
248
394
248
394
248
406
260
406
260
438
305
438
305
438
305
527
337
527
337
572
349
572
349
572
349
597
337
597
337
597
337
597
337
622
357
622
357
622
357
660
368

DIE. NO.
MDA-7
MDA-7
MDA-7
MDA-8
MDA-8
MDA-9
MDA-9
MDA-9
MDA-10
MDA-10
MDA-11
MDA-11
MDA-11
MDA-12
MDA-12
MDA-12
MDA-12
MDA-13
MDA-13
MDA-13
MDA-14

FOR ALUMINIUM ALLOY CONDUCTOR (CANADIAN SIZES OF ARVIDAL)

CAT. NO.
MCJAC-3.03
-3.04
-4.03
-4.05
-5.05
-5.06
-6.05
-6.07
-7.02
-7.02
-85.01

CONDUCTOR
AWG or MCM STRANDING
5
7 X 1.85
4
7 X 2.10
3
7 X 2.35
2
7 X 2.64
1
7 X 2.96
1/0
7 X 3.33
2/0
7 X 3.74
3/0
7 X 4.20
4/0
7 X 4.72
4/0
19 X 2.86
266.8
19 X 3.21

DIA
5.59
6.27
7.06
7.92
8.89
9.98
11.22
12.59
14.14
14.32
16.07

DIMENSIONS
A
152
152
165
165
171
171
197
197
203
203
267

mm
B
76
76
76
76
76
76
83
83
102
102
102

DIE. NO.
MCDA-3
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-85
All dimensions are in mm

modern malleables

54

COMPRESSION DEADEND

Eye
arrangement

55

modern malleables
CONNECTORS

ASSEMBLY

AMERICAN STANDARD ACSR

Compression Type Mid Span Joints for ACSR are supplied with extruded aluminium sleeve and
galvanised steel joint.They develop full electrical conductivity and mechanical ratings of the
conductor.They are also supplied without plugs but with sealed ends and compound filled, scratch
brushed inner aluminium surfaces.
BRITISH STANDARD ACSR
DIMENSIONS mm
CATALOGUE
NO.

CODE NAME
Length

Outside dia

St.length

Steel dia

AFTER COMP.
FLAT TO FLAT
Alum.
Steel

MTCJ-200

DOG

508

30

159

12.1

25.0

10.1

MTCJ-201

HYENA

508

30

159

12.1

25.0

10.1

-202

LEOPARD

508

30

159

12.1

25.0

10.1

-203

COYOTE

508

30

159

12.1

25.0

10.1

-210

TIGER

559

30

178

15.2

25.0

12.7

-211

WOLF

559

30

178

15.2

25.0

12.7

-220

LYNX

610

33

203

18.0

26.7

15.1

-221

PANTHER

610

38

203

18.0

32.0

15.1

-222

LION

610

38

203

18.0

32.0

15.1

-230

BEAR

686

38

228

19.2

32.0

16.1

-231

GOAT

686

43

241

19.2

36.0

16.1

-232

ANTELOPE

686

43

228

19.2

36.0

16.1

-240

SHEEP

711

48

248

20.8

40.0

17.5

-241

ZEBRA

711

48

241

19.2

40.0

16.1

-242

CAMEL

711

48

248

20.8

40.0

17.5

-250

DEER

737

48

248

24.0

40.0

20.2

-251

APPLICATION

MTCJ-252

ELK

737

48

248

24.0

40.0

20.2

MOOSE

737

54

248

20.8

46.0

17.5

Steel Compressed

Then Aluminium Compressed

All dimensions are in mm

MID-SPAN COMPRESSION JOINTS

CATALOGUE CODE NAME

NO.

DIMENSIONS mm
Length

MTCJ-600
MTCJ-601
602
603
604
605
606
607
608
609
610
MTCJ-611
612
613
614
615
616
617
618
619
620
MTCJ-621
622
623
624
625
626
627
628
629
630
MTCJ-631
632
633
634
635
636
637
638
639
640
MTCJ-641
MTCJ-642
MTCJ-643

PENGUIN
WAXWING
OWL
PARTRIDGE
OSTRICH
MERLIN
LINNET
ORIOLE
CHICKADEE
IBIS
LARK
PELICAN
FLICKER
HAWK
HEN
OSPREY
PARAKEET
DOVE
EAGLE
PEACOCK
SQUAB
DUCK
TEAL
SWIFT
ROOK
GROSBEAK
EGRET
FLAMINGO
CROW
STARLING
REDWING
COOT
TERN
CONDOR
DRAKE
MALLARD
CRANE
CANARY
RAIL
CARDINAL
ORTOLAN
CURLEW
BLUEJAY
FINCH

508
508
508
508
559
559
559
559
559
559
610
610
610
610
610
610
610
610
686
686
686
686
686
686
686
686
686
686
686
686
711
711
711
711
711
711
711
711
711
737
737
737
737
737

Outside dia
30
30
30
30
30
30
30
30
33
33
38
38
38
38
38
38
38
38
43
43
43
43
43
43
43
43
43
43
43
43
48
48
48
48
48
48
48
48
48
54
54
54
54
54

AFTER COMP.
FLAT TO FLAT

St.length

Steel dia

Alum.

Steel

159
159
159
159
178
178
178
178
178
178
203
203
203
203
203
203
203
203
241
241
241
241
241
241
241
241
241
241
241
241
248
248
248
248
248
248
248
248
248
248
248
248
248
248

12.1
12.1
12.1
12.1
15.2
12.1
15.2
15.2
12.1
15.2
18.0
12.1
15.2
18.0
19.2
12.1
18.0
18.0
20.8
18.0
18.0
18.0
20.8
12.1
18.0
19.2
20.8
18.0
19.2
19.2
24.0
12.1
15.2
19.2
20.8
24.0
20.8
20.8
18.0
20.8
18.0
20.8
18.0
24.0

25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
26.7
26.7
32.0
32.0
32.0
32.0
32.0
32.0
32.0
32.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
36.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
46.0
46.0
46.0
46.0
46.0

10.1
10.1
10.1
10.1
12.7
10.1
12.7
12.7
10.1
12.7
15.1
10.1
12.7
15.1
16.1
10.1
15.1
15.1
17.5
15.1
15.1
15.1
17.5
10.1
15.1
16.1
17.5
15.1
16.1
16.1
20.2
10.1
12.7
16.1
17.5
20.2
17.5
17.5
15.1
17.5
15.1
17.5
15.1
20.2

All dimensions are in mm

modern malleables

56

MID-SPAN COMPRESSION JOINTS

CONNECTORS

57

modern malleables
CONNECTORS

CAT. NO.

FOR ALUMINIUM STRANDED CONDUCOR (CANADIAN SIZES)

PEACHBELL
ROSE
LILY
IRIS
PANSY
POPPY
ASTER
PHLOX
OXLIP
VALERIAN
DAISY
PEONY
TULIP
CANNA
COSMOS

SIZE
AWG or MCM
6
4
3
2
1
1/0
2/0
3/0
4/0
250.000
266.800
300.000
336.400
397.500
477.000

LENGTH
A mm
95
95
114
114
114
165
190
216
241
254
254
305
305
356
406

DIE NO.
MCDA-1
MCDA-2
MCDA-3
MCDA-3
MCDA-3
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-7
MCDA-85

FOR ALUMINIUM STRANDED CONDUCTOR (BRITISH SIZES)

CAT. NO.
MAAJ-2.01
-2.03
-2.03
-3.03
-3.02
-3.04
-4.01
-4.02
-5.02
-5.03
-5.04
-5.05
-6.07
-6.07
-6.01
MAAJ-6.03

CODE NAME
MIDGE
GNAT
APHIS
WEEVIL
MOSQUITO
LADYBIRD
ANT
FLY
BLUEBOTTLE
EARWIG
GRASSHOPPER
CLEGG
WASP
BEETLE
BEE
CRICKET

STRANDING
7 X 2.0
7 X 2.2
3 X 3.3
3 X 3.6
7 X 2.5
7 X 2.7
7 X 3.0
7 X 3.4
7 X 3.6
7 X 3.7
7 X 3.9
7 X 4.1
7 X 4.3
19 X 2.6
7 X 4.9
7 X 5.3

LENGTH
A mm
89
89
114
114
114
114
165
165
190
216
216
241
254
254
254
280

DIE NO.
MCDA-2
MCDA-2
MCDA-2
MCDA-3
MCDA-3
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-6
MCDA-6

FOR ACSR (BRITISH SIZES)

CAT. NO.
MJ-1.03
-3.04
-4.03
-4.05
-5.03
-5.04
-5.06
-6.04
-6.06
-6.08
-6.07
-7.03
-7.02
MJ-7.02

CONDUCTOR
CODE NAME
STRANDING
MOLE
6/1 X 1.49
SQUIRREL
6/1 X 2.10
GOPHER
6/1 X 2.36
WEASEL
6/1 X 2.59
FOX
6/1 X 2.79
FERRET
6/1 X 2.99
RABBIT
6/1 X 3.35
MINK
6/1 X 3.65
BEAVER
6/1 X 3.98
RACCOON
6/1 X 4.08
OTTER
6/1 X 4.21
CAT
6/1 X 4.49
HARE
6/1 X 4.72
DOG
6/7 X 4.72

LENGTH
A mm
254
356
356
356
356
432
445
432
457
483
483
508
508
508

DIE NOS.
MCDA-1
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-7

MA-1
MA-3
MA-4
MA-4
MA-5
MA-5
MA-5
-

All dimensions are in mm

COMPRESSION JOINT

MAAJ-1.04
-2.01
-3.05
-3.01
-3.04
-4.01
-5.01
-5.04
-6.09
-6.01
-6.02
-7.04
-7.11
-7.07
MAAJ-85.09

CODE NAME

MJ-1.02
- 1.03
-2.03
-3.03
-3.04
-4.03
-4.05
-5.04
-5.06
-6.05
-6.07
-7.02
-1.01
-1.02
-2.02
-3.02
-3.03
-3.04
-4.04
-5.03
-5.05
-6.03
-6.05
-7.01
-7.01
-2.02
-3.02
-3.03
-4.02
-5.01
-5.02
-6.01
-6.03
-3.01
-3.02
-4.01
-4.02
-5.01
MJ-5-02
MJ-6.02

CONDUCTOR
CODE NAME
SIZE (AWG)
WREN
8
WARBLER
7
TURKEY
6
THRUSH
5
SWAN
4
SWALLOW
3
SPARROW
2
ROBIN
1
RAVEN
1/0
QUAIL
2/0
PIGEON
3/0
PENGUIN
4/0
COD
8
RAY
7
BASS
6
TUNA
5
PIKE
4
CHUB
3
CARP
2
SHAD
1
SOLE
1/0
HAKE
2/0
CUSK
3/0
SCUP
4/0
MINNOW
8
CISCO
7
MULLET
6
DARTER
5
POLLOCK
4
WHITTING
3
HADDOCK
2
LAMPREY
1
SCULPIN
1/0
SARDINE
8
HALIBUT
7
HERRING
6
GOLDEYE
5
FLOUNDER
4
GRAYLING
3
PICKEREL
2

STRANDING
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
6/1
100
100
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
200
200
200
200
200
200
200

ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC
ALPAC

LENGTH mm

DIE NO.

229
254
292
330
356
356
356
432
445
457
483
508
152
152
178
216
229
267
305
330
381
419
445
457
229
254
254
305
330
356
368
419
419
267
254
305
330
432
457
483

MCDA-1
MCDA-1
MCDA-2
MCDA-3
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-1
MCDA-1
MCDA-2
MCDA-3
MCDA-3
MCDA-3
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-2
MCDA-2
MCDA-3
MCDA-3
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-3
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-6

modern malleables

58

COMPRESSION JOINT

CAT. NO.

CONNECTORS

FOR ALPAC ACSR & CANADIAN 6/1 SIZES

FOR ALUMINIUM ALLOY CONDUCTOR (CANADIAN SIZES OF ARVIDAL)

CAT. NO.
MJAC-1.02
1.03
2.03
3.03
3.04
4.03
4.05
5.05
5.06
6.05
6.07
7.02
7.02
85.01
85.02
85.03
10.01
10.03

CONDUCTOR
AWG or MCM Strading
8
7
6
5
4
3
2
1
1/0
2/0
3/0
4/0
4/0
266.8
300
336.4
397.5
477

7 x 1.31
7 x 1.47
7 x 1.66
7 x 1.86
7 x 2.10
7 x 2.35
7 x 2.64
7 x 2.96
7 x 3.32
7 x 3.73
7 x 4.20
7 x 4.71
19 x 2.86
19 x 3.20
19 x 3.40
19 x 3.60
19 x 3.92
19 x 4.29

Dia mm

Length
A mm

3.9
4.4
4.9
5.5
6.2
7.0
7,9
8.8
9.9
11.2
12.5
14.1
14.3
16.0
17.0
18.0
19.6
21.4

114
114
127
140
140
172
172
190
190
229
229
279
279
368
368
368
400
400

DIE NO.
MCDA-1
MCDA-1
MCDA-2
MCDA-3
MCDA-3
MCDA-4
MCDA-4
MCDA-5
MCDA-5
MCDA-6
MCDA-6
MCDA-7
MCDA-7
MCDA-85
MCDA-85
MCDA-85

MJDA-6
MJDA-6
MJDA-7
MJDA-7
MJDA-85
MJDA- 85
MJDA-85
MJDA-10
MJDA-10

MDA-7
MDA-7
MDA-85
MDA-85
MDA-85
MDA-10
MDA-10

All dimensions are in mm

59

modern malleables

MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC
MTC

500
501
502
503
504
505
506
507
508
509
510
511
512
513

COND. RANGE
MIN.
MAX.
11.7
14.8
15.4
17.6
16.5
18.8
18.8
20.1
19.5
21.7
22.2
23.5
23.5
25.0
25.0
26.7
25.8
27.9
28.1
30.1
28.9
31.8
31.9
33.9
34.0
37.2
35.9
39.2

DIMENSION mm
A
B
C
203
30
25.0
216
30
25.0
229
33
28.0
229
33
28.0
241
38
32.0
241
38
32.0
254
43
36.0
254
43
36.0
279
48
40.0
279
48
40.0
305
54
46.0
305
54
46.0
330
59
48.0
330
64
54.0

Compression type aluminium repair sleeves develop full conductivity and

mechanical rating of the conductor.
They are supplied also with sealed ends scratch brushed inner surfaces.

COMPRESSION TYPE
CAT. NO.

COND. RANGE
MIN
MAX
13.71
15.41
15.42
17.65
16.53
18.83
18.84
20.14
19.56
22.21
22.22
23.5
23.47
25.4
25.15
26.75
25.88
28.13
28.14
30.17
28.96
31.94
31.95
34.05
34.06
37.21
36.93
39.24

431
431
508
508
558
558
609
609
659
659
711
711
767
809

30
30
33
33
38
38
43
43
48
48
54
54
59
64

25.0
25.0
28.0
28.0
32.0
32.0
36.0
36.0
40.0
40.0
46.0
46.0
48.0
54.0

295
295
313
313
358
358
397
397
414
414
400
400
424
435

TYPE A
CAT.NO.

COND. DIA.
MAX.

BOLTS

MPG-79
MPG-80
MPG-81
MPG-82
MPG-83
MPG-84
MPG-85
MPG-86
MPG-87
MPG-88
MPG-89

9.00
10.11
14.45
17.60
20.78
23.95
27.13
30.38
34.23
38.25
42.87

65
79
95
127
140
152
171
197
225
240
286

16
22
30
36
42
47
52
59
66
73
82

45
48
57
65
76
86
92
105
114
117
133

10
12
12
12
16
16
16
16
16
18
18

2
2
2
3
3
3
3
3
4
4
5

TYPE B
CAT.NO.

COND. DIA
MIN.
MAX.

NO. OF
BOLTS

MUPG-60
MUPG-60T
MUPG-62
MUPG-62T

3.66
3.66
6.35
6.35

38
38
48
48

36
36
46
46

10
10
10
10

1
1
1
1

10.21
10.21
14.30
14.30

LOOP DEAD END

CAT. NO.
MLD-11
MLD-12
MLD-13

AFTER
COMPRESSION

COND. RANGE
MIN.
MAX.
5.0
6.3
8.0

6.5
8.3
10.5

60
70
86

41
54
64

10
10
12

176

CAT. NO.

T connector for Aluminium conductors can be supplied with

welded jumpers on request.

300
176

MCA
MCA
MCA
MCA

CONDUCTOR DIA.
MIN.
MAX.

500
507
513
517

7.89
11.67
20.85
30.00

11.66
21.20
31.00
40.00

LENGTH NO. OF
C
BOLTS
375
549
641
692

CAT No.

BB

No. OF BOLTS

TC-1

89

89

174

79

TC-2

82

82

150

68

TC-3

70

70

136

60

TC-4

47

47

119

58

SADDLE
TYPE
TYPE-B

Various other sizes can be supplied as per customers specification. Type-A

connectors are for use upto 800 kv and are for better corona and RIV
performance

All dimensions are in mm

COME ALONG CLAMP

4
5
6
7

61

COMPRESSION CONNECTORS

TYPE-A

BOLTED TYPE

SPLIT BOLT
TYPE

H - TYPE

modern malleables

60

T- C O N N E C TO R

AFTER
COMPRESSION

CATALOGUE
NO
MTRS 7.1
MTRS 7
MTRS 8.1
MTRS 8
MTRS 9.1
MTRS 9
MTRS 10.1
MTRS 10
MTRS 11.1
MTRS 11
MTRS 12.1
MTRS 12
MTRS 13
MTRS 14

CONNECTORS
PARALLEL GROOVE CLAMPS

REPAIR
SLEEVES

CONNECTORS

C - TYPES

E - TYPE

All clamp body are made of high strength aluminium alloy cast out of permanent mould or made out of
extruded aluminium with bolts of galvanised steel/stainless steel
P.G. clamps have grooves conforming to conductor sizes which ensure sufficient surface contact and low
electrical resistance
P G Clamps of bimetallic type are available as per requirements
All dimensions are in mm

modern malleables
CONNECTORS
TENSION ASSEMBLY

CAT.
NO.

WIRE DIA.
MIN. MAX.

105

100

22

145

5.0

12.0

A-43

100

22

220

12.0

18.0

Ty-A

215

15

180

5.6

8.0

Ty-B

260

15

200

10.6

12.0

CONDUCTOR REFERENCE DATA

modern malleables

62

EARTHWIRE ACCESSORIES

BOLTED TENSION CLAMP

FORGED TENSION CLAMP

Typical tension assembly on
tower with bolted clamp.

WIRE DIA.
MIN.
MAX.

CAT. NO.

SCF-1

167

70

3.0

6.0

SCF-2

270

150

6.0

9.5

SCF-3

355

200

9.5

12.5

SCF-4

355

200

12.5

15.5

COMPRESSION DEADEND CLAMP

Typical tension assembly on

tower with compression clamp.

WIRE DIA.
MIN.
MAX.

CAT. NO.

MGSS-8

22

285

12.0

MGSS-9

22

285

10.0

12.0

MGSS-10

22

260

8.0

10.0

MGSS-12

22

235

6.5

8.0

MGSS-14

22

175

3.5

6.5

14.5

SUSPENSION ASSEMBLY
SUSPENSION FITTINGS
WIRE DIA.
MIN.
MAX.

CAT. NO.

B-11S

146

54

3.0

15.0

B-12S

181

57

7.6

17.8

B-18S

146

75

3.0

15.0

B-15S

190

75

7.0

18.0

Typical suspension assembly

on tower.

Steel cored Aluminium Conductor -

ACSR/SCA

Steel cored Aluminium Alloy Conductor - AACSR

EARTH BOND
B-15 / B-18

GROUND ROD CLAMPS

CAT. NO.

AREA
SQ. MM.

LENGTH
L

HOLE
D

BOLT
DIA.

EB-1

34

457

14

16

EB-2

64

508

14

16

EB-3

75

750

14

16

Compression dead ends develop full strength and Conductivity of the conductor / earthwire.These are
also available in non-magnetic stainless steel on request.
Suspension and tension clamps are made of hot dip galvanised malleable iron
Earth Bonds are usually made of stranded Tinned Copper Wires with crimped cable Sockets
Other arrangements for suspension & tension assembly on request
All dimensions are in mm

All Aluminium Conductor - AAC

All Aluminium Alloy Conductor - AAAC
Galvanised Steel Stranded Conductor - GW
Copper Stranded Conductor - COPPER

modern malleables
CONDUCTOR DATA

Size
circular
mils or codeword
A.W.G.

WREN
MOLE
WARBLER

TURKEY

COLIBRI
THRIUSH

SQUIRREL
4

SWAN
RONDINE

GOPHER
SWALLOW

WEASEL
SPARROW
FOX

FRINGUELLO
FERRET
ROBIN

RABBIT
1/0

steel

Area

aluminium

Theoritical

total
mm2

Total
Kg/Km

Aluminium
Kg/Km

Steel
Kg/Km

9.76
12.32
12.25
14.07
15.52
15.89
17.78
18.61
19.58
19.81
21.98
24.47
24.56
24.68
27.86
29.59
30.38
30.69
31.11
34.37
36.88
39.23
39.97
42.88
43.12
46.23
49.35
49.49
54.6
56.65
59.69
61.78
62.09

340
415
420
435
530
491
550
630
660
605
670
739
780
830
848
965
926
980
1015
1048
1154
1260
1222
1343
1314
1470
1575
1575
1600
1624
3250
1862
1890

34
43
42
49
54
55
61
64
68
69
76
85
85
85
96
102
105
106
108
119
127
136
138
148
149
160
170
171
189
196
278
214
215

23
29
28
32
37
37
41
43
46
47
51
58
57
57
65
69
71
72
73
80
86
92
93
100
101
108
115
116
128
133
105
145
145

11
14
14
17
17
18
20
21
22
22
25
27
28
28
31
33
34
34
35
39
41
44
45
48
48
52
55
55
61
63
173
69
70

steel

mm

mm

mm

mm

3.99
4.49
4.48
4.80
5.04
5.10
5.40
5.52
5.67
5.70
6.00
6.30
6.33
6.36
6.75
6.96
7.05
7.08
7.14
7.50
7.77
8.01
8.10
8.38
8.40
8.70
8.99
9.00
9.45
9.60
10.00
10.05
10.08

1.33
1.498
1.496
1.60
1.68
1.70
1.80
1.84
1.89
1.90
2.00
2.10
2.11
2.12
2.25
2.32
2.35
2.36
2.38
2.50
2.59
2.67
2.70
2.79
2.80
2.90
2.997
3.002
3.15
3.20
6.00
3.35
3.36

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
12
6
6

1.33
1.498
1.496
1.60
1.68
1.70
1.80
1.84
1.89
1.90
2.00
2.10
2.11
2.12
2.25
2.32
2.35
2.36
2.38
2.50
2.59
2.67
2.70
2.79
2.80
2.90
2.997
3.002
3.15
3.20
2.00
3.35
3.36

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
1

1.33
1.498
1.496
1.60
1.68
1.70
1.80
1.84
1.89
1.90
2.00
2.10
2.11
2.12
2.25
2.32
2.35
2.36
2.38
2.50
2.59
2.67
2.70
2.79
2.80
2.90
2.997
3.002
3.15
3.20
2.00
3.35
3.36

aluminium
mm2
8.37
10.56
10.50
12.06
13.30
13.62
15.24
15.95
16.77
16.98
18.84
20.97
21.06
22.15
23.88
25.36
26.04
26.32
26.67
29.46
31.61
33.63
34.26
36.77
36.96
39.63
42.30
42.42
46.80
48.60
37.70
52.97
53.22

steel
mm2
1.39
1.76
1.75
2.10
2.22
2.27
2.54
2.66
2.81
2.83
3.14
3.50
3.51
3.53
3.98
4.23
4.34
4.37
4.44
4.91
5.27
5.60
5.71
6.11
6.16
6.61
7.05
7.07
7.80
8.05
21.99
8.81
8.87

Weight

rated
breaking
strength
Kg

RAVEN

10.11

3.37

3.37

3.37

53.48

8.92

62.40

1925

216

146

70

CORVO

10.32

3.44

3.44

3.44

55.76

9.29

65.05

2005

225

152

73

GUFO

10.44
10.50
10.60
10.65
10.75
10.78
10.95
10.98
11.20
11.34
11.40
11.50
11.55
11.70
11.70
11.80
11.90
11.90
11.97
12.00
12.00
12.2
12.27
12.33
12.33
12.47

3.84
4.50
6.36
3.55
6.75
4.62
3.65
3.66
4.80
3.78
4.20
6.90
4.35
5.40
7.02
7.08
7.14
5.10
3.99
4.00
7.50
7.32
4.09
4.11
4.11
4.59

26
30
12
6
13
30
6
6
30
6
26
12
26
8
12
12
12
30
6
6
13
12
6
6
6
26

1.65
1.50
2.12
3.55
2.00
1.54
3.65
3.66
1.60
3.78
1.80
2.30
1.80
3.15
2.34
2.36
2.38
1.70
3.99
4.00
2.25
2.44
4.09
4.11
4.11
1.97

7
7
7
1
7
7
1
1
7
1
7
7
7
7
7
7
7
7
1
1
7
7
1
1
7
7

1.28
1.50
2.12
3.55
2.25
1.54
3.65
3.66
1.60
3.78
1.40
2.30
1.45
1.80
2.34
2.36
2.38
1.70
3.99
4.00
2.50
2.44
4.09
4.11
1.37
1.53

55.60
53.01
42.36
59.40
40.84
55.74
62.82
63.03
60.32
67.43
66.16
49.86
66.16
62.30
51.61
52.49
53.38
68.09
74.97
75.30
51.70
56.14
78.77
79.60
79.59
79.17

9.03 64.72
12.37 65.38
24.71 67.07
9.90 69.30
27.83 68.67
13.01 68.75
10.47 73.29
10.52 73.55
14.07 74.39
11.22 78.65
10.78 76.94
29.09 78.95
11.56 77.72
17.80 80.10
30.10 81.71
30.61 83.10
31.14 84.52
15.89 83.98
12.50 87.47
12.55 87.85
34.40 86.10
32.76
88.90
13.14
91.91
13.27
92.86
10.29
89.88
12.87
92.04

2114
2416
3770
2040
3700
2608
2216
2216
2619
2400
2456
4290
2578
2880
4472
4750
4535
3104
2601
2530
4550
4867
2737
2820
2503
2971

226
245
311
240
335
258
254
255
278
272
269
367
277
314
380
386
392
314
303
304
419
413
318
321
300
323

155
148
117
162
117
156
172
172
168
184
184
139
186
174
144
146
148
189
205
205
149
156
215
217
219
222

71
97
194
78
218
102
82
83
110
88
85
228
91
140
236
240
244
125
98
99
270
257
103
104
81
101

12.60
12.60

6.30
5.40

9
30

3.15
1.80

7
7

2.10
1.80

70.10
76.34

24.2
17.81

3680
3315

386
353

196
213

190
140

SAVO

MERLO
MINK
2/0

overall

stranding

QUAIL

101.800 PETREL

BEAVER

110.800 MINORCA
RACCOON
QUAGLIA
FAGIANO
COLOMBO

94.30
94.15

Size
circular
mils or codeword
A.W.G.
110.800

OTTER

3/0

PIGEON
CINCIA
SKUNK

134.600 LEGHORN
CAT
HORSE

DOG
HARE
4/0

PENGUIN

HEYNA
CANARIO
159.000 GUINEA

203.000 AUK
CIVETTA
176.900 DOTTERREL
266.800 WAXWING

PORJUS
LEOPARD
COYOTE
90.800 DORKING
266.800 OWL

266.800 PARTRIDGE

TIGER

266.800 JUNCO
211.300 COCHIN

diameter

stranding

overall

steel

aluminium

mm

mm

12.60
12.60
12.65
12.66
12.68
12.75
12.75
12.81
12.88
12.95
13.00
13.30
13.32
13.45
13.50
13.50
13.60
13.95
14.00
14.00
14.15
14.16
14.21
14.31
14.50
14.50
14.57
14.58
14.58
14.60
14.60
14.70
14.85
15.00
15.19
15.40
15.46
15.65
15.75
15.75
15.81
15.85
15.87
15.89
16.00
16.08
16.10
16.10
16.28
16.40
16.45
16.52
16.66
16.68
16.73
16.80
16.80
16.85
17.10

7.56
8.40
7.59
4.22
4.68
4.24
4.25
5.49
5.52
7.77
7.80
5.70
4.92
8.07
9.00
4.50
5.01
8.37
10.00
6.00
4.72
4.72
6.09
4.77
8.70
5.34
5.79
4.86
4.86
8.76
5.40
6.30
6.75
9.00
6.51
9.24
3.09
5.85
11.25
6.75
5.25
5.85
5.71
6.81
9.60
5.36
6.90
11.50
6.00
6.00
7.05
7.08
7.14
6.12
4.89
7.20
12.00
10.11
6.30

12
15
12
6
26
6
6
30
30
12
12
30
26
12
15
6
26
12
18
30
6
6
30
6
12
26
7
6
6
12
26
30
8
12
30
12
18
26
18
30
6
26
26
30
12
6
30
18
26
26
30
30
30
26
22
30
18
12
26

mm
2.52
2.10
2.53
4.22
2.00
4.24
4.25
1.83
1.84
2.59
2.60
1.90
2.10
2.69
2.25
4.50
2.15
2.79
2.00
2.00
4.72
4.72
2.03
4.77
2.90
2.29
4.39
4.86
4.86
2.92
2.30
2.10
4.05
3.00
2.17
3.08
3.09
2.45
2.25
2.25
5.28
2.50
2.54
2.27
3.20
5.36
2.30
2.30
2.57
2.60
2.35
2.36
2.38
2.64
2.96
2.40
2.40
3.37
2.70

Area

Theoritical

aluminium
mm2

steel
mm2

total
mm2

rated
breaking
strength
Kg

59.85
51.90
60.32
83.81
81.68
85.00
85.03
78.91
79.74
63.12
63.71
85.06
90.05
68.20
59.60
95.40
94.39
73.29
56.50
94.25
105.20
105.20
97.10
107.20
79.29
107.06
106.20
111.25
111.30
80.56
107.90
103.90
102.86
84.82
110.90
89.80
135.20
122.60
71.60
119.20
131.60
127.60
131.74
121.41
96.68
135.20
124.60
74.78
135.20
138.00
130.11
131.42
133.44
142.20
151.38
135.70
81.43
107.06
148.90

34.91
42.1
35.19
13.99
13.38
14.16
14.19
18.41
18.61
36.82
37.16
19.85
14.79
39.80
48.30
15.90
15.33
42.9
59.7
21.99
13.57
17.50
22.66
17.87
46.24
17.41
20.51
14.45
18.55
46.98
17.78
24.25
27.78
49.48
25.88
52.13
7.44
20.9
75.54
27.82
16.83
20.91
20.00
28.33
56.41
17.50
29.10
78.94
22.00
21.99
30.36
30.64
31.13
22.82
14.60
31.66
85.95
62.48
24.20

94.76
94.00
95.51
97.80
95.06
99.16
99.22
97.32
98.35
99.94
100.87
104.91
104.84
108.00
107.90
111.30
109.72
116.20
116.20
116.24
118.77
122.70
119.76
125.10
125.50
124.47
126.71
125.70
129.85
127.54
125.68
128.15
130.64
134.30
136.78
141.93
142.64
143.50
147.10
147.02
148.43
148.51
151.73
149.74
153.90
152.70
153.70
153.72
157.20
159.99
160.47
162.06
164.57
165.02
165.88
167.36
167.38
169.54
173.10

5320
5300
6100
2910
2879
3000
3000
3505
3694
5280
5510
3836
3314
5860
6050
3275
3570
6100
7300
4046
3311
3815
4265
3760
6820
4250
4152
3504
3550
6894
3600
4589
5035
7090
4890
7457
3220
4716
9100
5445
4144
4630
4835
5335
8042
4374
5161
10432
5100
4810
5747
5761
5920
5140
4270
5600
12360
8908
5700

steel
n
7
19
7
1
7
1
1
7
7
7
7
7
7
7
19
1
7
7
19
7
7
1
7
1
7
7
7
7
1
7
7
7
7
7
7
7
1
7
19
7
7
7
7
7
7
7
7
19
7
7
7
7
7
7
7
7
19
7
7

mm
2.52
1.68
2.53
4.22
1.56
4.24
4.25
1.83
1.84
2.59
2.60
1.90
1.64
2.69
1.80
4.50
1.67
2.79
2.00
2.00
1.57
4.72
2.03
4.77
2.90
1.78
1.93
1.62
4.86
2.92
1.80
2.10
2.25
3.00
2.17
3.08
3.09
1.95
2.25
2.25
1.75
1.95
1.90
2.27
3.20
1.79
2.30
2.30
2.00
2.00
2.35
2.36
2.38
2.04
1.63
2.40
2.40
3.37
2.10

Weight

Total
Kg/Km

Aluminium
Kg/Km

Steel
Kg/Km

440
480
444
339
333
343
343
364
368
460
468
393
368
501
539
385
383
539
634
435
392
424
448
433
482
435
452
418
448
592
441
480
508
624
512
658
431
508
802
552
494
520
522
560
715
509
576
838
549
558
600
607
616
577
555
627
913
787
605

166
150
168
229
228
232
232
219
222
171
176
237
252
189
160
260
263
202
165
262
285
287
270
293
119
298
291
305
302
223
301
290
290
236
309
249
373
344
209
334
362
356
365
338
272
372
348
218
376
385
362
366
372
398
440
378
238
297
415

274
330
276
110
105
111
111
145
146
289
292
156
116
312
379
125
120
337
469
173
107
137
178
140
363
137
161
113
146
369
140
190
218
388
203
409
58
164
593
218
132
164
157
222
443
137
228
620
173
173
238
241
244
179
115
249
675
490
190

modern malleables

64

ALUMINIUM AND ALUMINIUM ALLOY CONDUCTORS WITH STEEL REINFORCEMENT

diameter

CONDUCTOR DATA

ACSR/AACSR

ALUMINIUM AND ALUMINIUM ALLOY CONDUCTORS WITH STEEL REINFORCEMENT

ACSR/AACSR

65

modern malleables
CONDUCTOR DATA

Size
circular
mils or codeword
A.W.G.

steel

Area

aluminium

Theoritical

steel
mm2

total
mm2

rated
breaking
strength
Kg

steel

mm

mm

mm

mm

211.300 STRUZZO

17.24
17.25

6.36
6.45

26
26

2.72
2.70

7
7

2.12
2.15

151.14
148.90

24.74
25.41

175.88
174.30

5348
5580

615
617

421
418

194
199

300.000 OSTRICH

17.28

6.36

26

2.73

2.12

152.00

24.77

176.77

5737

619

425

194

17.37
17.50
17.50
17.50
17.54
17.60
17.60
17.64
GRU
17.71
17.74
PIPER
17.78
BRAHMA
18.12
WOLF
18.13
18.20
18.27
LINNET
18.31
18.35
18.80
ORIOLE
18.83
18.90
18.90
18.99
19.02
19.20
19.20
19.24
19.35
ZIGOLO
19.38
LYNX
19.56
19.60
19.60
19.74
IBIS
19.88
GHIANDAIA 19.95
20.02
20.09
20.09
20.25
20.27
20.30
20.30
LARK
20.44
20.45
20.55
20.70
20.90
PANTHER
21.00
21.00
FLICKER
21.48
21.52
21.60
RIGOGOLO 21.66
21.70
HAWK
21.80
GRONINGEN 21.80
22.05

3.47
7.50
7.50
10.50
12.00
6.60
10.56
7.56
7.59
6.54
7.62
12.40
7.77
7.80
13.05
6.75
6.75
7.20
8.07
8.10
6.30
14.77
7.02
7.20
11.50
10.35
10.75
7.14
8.38
8.40
8.40
15.00
7.32
8.55
8.58
8.61
8.61
6.75
7.47
7.50
8.70
8.76
7.65
8.19
6.90
10.60
9.00
15.00
7.16
7.92
16.80
7.98
8.10
8.04
6.12
9.45

18
30
30
12
16
26
12
30
30
26
30
16
30
30
18
26
26
26
30
30
54
24
26
26
12
10
42
26
30
30
30
22
26
30
30
30
30
54
26
26
30
30
26
28
54
36
30
18
24
26
24
26
26
26
48
30

3.47
2.50
2.50
3.50
2.77
2.75
3.52
2.52
2.53
2.80
2.54
2.86
2.59
2.60
2.61
2.89
2.90
2.90
2.69
2.70
2.10
2.11
3.00
3.00
3.85
4.44
2.15
3.06
2.79
2.80
2.80
2.37
3.14
2.85
2.86
2.87
2.87
2.25
3.20
3.20
2.90
2.92
3.20
3.09
2.30
2.56
3.00
3.00
3.58
3.40
2.40
3.42
3.40
3.44
2.62
3.15

1
7
7
7
19
7
7
7
7
7
7
19
7
7
19
7
7
7
7
7
7
37
7
7
19
7
19
7
7
7
7
19
7
7
7
7
7
7
7
7
7
7
7
7
7
12
7
19
7
7
37
7
7
7
7
7

3.47
2.50
2.50
3.50
2.40
2.20
3.52
2.52
2.53
2.18
2.54
2.48
2.59
2.60
2.61
2.25
2.25
2.40
2.69
2.70
2.10
2.11
2.34
2.40
2.30
3.45
2.15
2.38
2.79
2.80
2.80
3.00
2.44
2.85
2.86
2.87
2.87
2.25
2.49
2.50
2.90
2.92
2.55
2.73
2.30
2.56
3.00
3.00
2.38
2.64
2.40
2.66
2.70
2.68
2.04
3.15

170.50
147.25
147.25
115.50
96.50
154.42
116.77
149.63
150.77
160.10
152.00
102.96
158.13
159.28
96.30
170.45
171.74
171.74
170.50
171.80
187.00
83.90
183.80
183.80
139.69
154.83
152.46
191.23
183.93
184.70
184.70
101.17
201.40
191.42
192.72
194.08
194.08
214.71
209.10
209.10
198.20
201.40
209.10
211.30
224.40
185.40
211.74
127.20
241.68
236.06
108.57
238.70
236.06
241.68
258.76
233.80

9.43
34.35
35.35
67.35
86.30
26.60
68.12
34.91
35.18
26.13
35.50
91.87
36.90
37.16
101.65
27.74
27.83
31.70
39.80
40.10
24.25
129.30
30.10
31.70
78.94
65.44
68.97
31.16
42.90
43.10
43.10
134.29
32.80
44.66
44.97
45.28
45.28
27.83
34.09
34.36
46.24
47.00
35.75
41.60
29.08
61.80
49.42
134.20
31.03
38.32
167.38
38.88
40.08
39.35
22.87
54.55

179.93
181.60
181.60
182.85
182.80
181.03
184.89
184.54
185.95
186.23
187.50
194.83
195.03
196.44
197.95
198.19
199.57
203.44
210.30
211.90
211.25
213.20
213.90
215.50
218.63
220.27
221.43
222.39
226.84
227.80
227.80
235.46
234.20
236.08
237.69
239.36
239.36
242.54
243.19
243.46
244.44
248.40
244.85
252.90
253.50
247.20
261.16
261.40
272.71
274.38
275.95
277.58
276.14
281.03
281.65
288.35

4060
5960
9680
5990
12500
5900
8600
6575
6563
5633
6895
12475
6880
6838
15800
6373
6020
6500
7729
6959
5842
16000
6460
6926
11300
10050
11400
6677
7951
7360
12170
20500
7343
8255
7690
8530
11415
6757
7331
7240
8620
9063
7845
7200
7008
9520
9165
17500
7801
8051
26000
8474
8822
8813
7330
9220

544
680
680
849
945
642
859
690
697
651
702
1008
730
735
1080
695
697
732
788
793
708
1270
748
762
1015
950
970
777
850
854
854
1350
811
885
891
896
896
813
852
855
916
928
865
895
850
1015
974
1425
915
960
1645
970
975
985
900
1078

470
410
403
320
268
433
324
416
421
446
423
287
440
443
282
447
479
483
476
478
518
255
512
513
395
436
429
532
513
516
516
296
555
534
538
541
541
595
584
585
553
559
584
568
622
530
586
372
671
659
331
665
660
676
720
650

74
270
277
529
677
209
535
274
276
205
279
721
290
292
798
218
218
249
312
315
190
1015
236
249
620
514
541
245
337
338
338
1054
256
351
353
355
355
218
268
270
363
369
281
327
228
485
388
1053
244
301
1314
305
315
309
180
428

300.000
203.200

336.400

336.400

397.500

397.500

477.000

477.000

Size
circular
mils or codeword
A.W.G.

Weight

Total
Kg/Km

Aluminium
Kg/Km

Steel
Kg/Km

477.000
LION
FANELLO
477.000 HEN

500.000 HERON
556.500 PARAKEET
BEAR
556.500 DOVE
PICCHIO

RAWANG
ALLODOLA

605.000 PEACOCK
605.000 DUCK
556.500 EAGLE

605.000 SQUAB
USIGNOLO
636.000 ROOK
636.000 GOOSE

636.000 GROSBEAK

605.000 TEAL
666.600 GULL
666.600 FLAMINGO

636.000 EGRET
GOAT

715.500 CROW

715.500 STARLING

diameter

stranding

overall

steel

aluminium

mm

mm

22.10
22.20
22.22
22.26
22.40
22.45
22.50
22.50
22.50
22.54
22.70
22.80
22.96
23.10
23.21
23.40
23.45
23.54
23.55
23.67
23.70
23.80
23.91
24.08
24.13
24.14
24.20
24.20
24.21
24.21
24.22
24.30
24.40
24.50
24.53
24.71
24.80
24.84
24.85
25.04
25.11
25.15
25.20
25.20
25.24
25.30
25.38
25.40
25.40
19.80
25.80
25.90
25.90
25.97
26.01
26.10
26.10
26.20
26.28
26.40
26.58
26.60
26.68

8.10
11.30
9.52
9.54
9.60
11.25
12.50
7.50
7.50
9.66
11.50
8.40
9.84
9.90
7.73
7.80
10.06
10.10
8.67
7.89
12.03
10.20
5.19
8.88
6.75
5.03
8.07
9.00
8.07
13.45
10.38
8.10
9.00
10.50
9.04
10.59
8.27
8.28
10.65
9.24
13.95
9.27
10.80
8.40
10.82
9.30
8.46
8.46
14.10
15.40
11.00
11.10
11.10
11.12
5.61
8.70
8.70
14.55
8.76
12.00
13.20
9.80
9.84

26
36
30
30
30
36
42
54
54
30
36
26
30
30
24
54
30
30
26
54
36
30
42
26
48
18
24
26
54
42
30
54
26
30
26
30
24
54
30
26
42
26
30
54
30
26
54
24
42
24
30
30
30
30
42
54
54
42
54
32
78
26
26

mm
3.50
2.72
3.17
3.18
3.20
2.80
2.50
2.50
2.50
3.22
2.80
3.60
3.28
3.30
3.87
2.60
3.35
3.36
3.72
2.63
2.90
3.40
3.12
3.80
2.90
4.77
4.03
3.80
2.69
2.69
3.46
2.70
3.85
3.50
3.87
3.53
4.13
2.76
3.55
3.95
2.79
3.97
3.60
2.80
3.60
4.00
2.82
4.23
2.82
2.80
3.70
3.70
3.70
3.71
3.40
2.90
2.90
2.91
2.92
3.60
2.23
4.20
4.21

Area

Theoritical

total
mm2

Total
Kg/Km

Aluminium
Kg/Km

Steel
Kg/Km

290.18
278.90
293.35
293.85
298.06
297.00
298.90
299.43
299.43
301.30
300.61
307.70
312.40
316.50
318.58
323.87
326.58
326.90
327.90
330.97
316.88
334.47
337.55
343.03
343.89
336.99
346.32
344.38
346.32
346.32
347.80
349.26
351.03
355.95
355.61
362.12
364.06
364.00
366.22
370.75
382.92
374.70
374.98
375.61
374.95
379.64
381.54
381.54
381.50
385.80
394.80
397.82
395.60
399.61
400.12
402.92
402.92
405.65
409.50
411.67
405.20
417.54
421.60

8590
10800
10215
10206
10570
13600
18200
8430
12195
10625
14000
9148
11045
10000
9003
8826
11326
11200
10160
9267
12200
11265
7340
10170
8932
6986
9752
10950
10160
18000
12338
9731
10088
12170
10931
12501
10251
10615
11700
10830
18600
11340
12630
10290
13607
10930
11110
10750
18500
27000
12750
12500
14288
13780
8200
10981
16410
20350
11929
15500
15789
11982
12745

1010
1194
1095
1100
1112
1211
1310
1005
1005
1130
1225
1075
1172
1187
1068
1085
1220
1230
1150
1138
1297
1260
1100
1200
1100
1100
1161
1213
1160
1520
1305
1170
1220
1332
1248
1358
1221
1219
1370
1297
1680
1310
1377
1258
1377
1326
1278
1280
1675
1800
1449
1490
1455
1500
1308
1350
1350
1780
1371
1585
1668
1450
1472

695
647
656
664
669
622
579
735
735
683
605
737
708
717
781
793
735
752
790
840
675
773
971
822
881
980
849
825
848
673
788
855
840
803
857
820
893
891
826
888
768
899
830
930
831
911
934
936
742
696
882
899
880
906
1157
987
987
788
1002
910
882
1000
1008

315
547
439
436
443
589
731
270
270
447
620
338
464
470
287
292
485
478
360
298
622
487
129
378
219
120
312
388
312
847
517
315
380
529
391
538
328
328
544
409
912
411
547
338
546
415
344
344
933
1104
567
591
575
594
151
363
363
992
369
675
786
450
464

steel
n
7
12
7
7
7
19
19
7
7
7
19
7
7
7
7
7
7
19
7
7
12
19
7
7
7
7
7
7
7
19
7
7
19
7
7
7
7
7
7
7
19
7
19
7
19
7
7
7
19
37
19
7
19
7
7
7
7
19
7
19
18
19
7

mm
2.70
2.72
3.17
3.18
3.20
2.25
2.50
2.50
2.50
3.22
2.30
2.80
3.28
3.30
2.58
2.60
3.35
2.02
2.89
2.63
2.90
2.04
1.73
2.96
2.25
1.67
2.69
3.00
2.69
2.69
3.46
2.70
1.80
3.50
3.01
3.53
2.75
2.76
3.55
3.08
2.79
3.09
2.16
2.80
2.16
3.10
2.82
2.82
2.82
2.20
2.20
3.70
2.22
3.71
1.87
2.90
2.90
2.91
2.92
2.40
2.57
1.96
3.28

aluminium
mm2
250.10
209.20
237.42
238.26
241.68
222.00
205.80
265.07
265.07
244.30
221.67
264.60
253.30
256.60
282.00
286.70
264.77
266.01
282.00
292.99
237.66
272.38
321.10
294.89
315.97
321.66
306.58
294.90
306.58
238.46
282.00
309.18
302.68
288.60
305.81
293.61
322.25
322.23
296.94
318.60
256.77
322.30
305.36
332.50
305.34
326.80
337.74
337.74
264.70
245.16
322.60
322.56
322.30
323.99
380.94
356.68
356.68
279.30
362.50
325.72
305.00
360.21
362.50

steel
mm2
40.08
69.70
55.93
55.59
56.38
75.00
93.10
34.36
34.36
57.00
78.94
43.10
59.10
59.90
36.58
37.17
61.80
60.89
45.90
37.98
79.22
62.09
16.45
48.14
27.92
15.33
39.74
49.48
39.74
107.86
65.80
40.08
48.35
67.35
49.80
68.51
41.81
41.81
69.28
52.15
116.15
52.40
69.62
43.11
69.61
52.84
43.80
43.80
118.80
140.64
72.20
75.26
73.30
75.61
19.18
46.24
46.24
126.35
47.00
85.95
100.07
57.33
59.10

Weight

rated
breaking
strength
Kg

modern malleables

ALUMINIUM AND ALUMINIUM ALLOY CONDUCTORS WITH STEEL REINFORCEMENT

overall

stranding

aluminium
mm2

336.400 MERLIN

66

diameter

CONDUCTOR DATA

ACSR/AACSR

ALUMINIUM AND ALUMINIUM ALLOY CONDUCTORS WITH STEEL REINFORCEMENT

ACSR/AACSR

67

modern malleables
CONDUCTOR DATA
diameter
codeword

stranding

Area

Theoretical

overall

steel

aluminium

mm

mm

mm

mm

aluminium
mm2

steel
mm2

total
mm2

rated
breaking
strength
Kg

7.47
8.91
5.82
11.50
8.99
6.75
9.00
10.08
11.75
9.24
11.90
9.30
11.96
7.82
12.00
13.90
10.35
12.05
10.50
10.50
9.54
9.60
12.40
8.10
9.69
12.50
12.30
9.84
7.40
12.81
10.05
10.05
10.00
10.14
13.85
10.20
7.70
13.48
13.50
10.50
10.50
10.50
17.50
13.44
10.56
13.30
13.30
10.59
6.96
7.99
13.30
17.85
12.10
13.25
13.25
10.95
8.27
7.37
11.33
8.55
11.40
11.50
11.60
11.70
8.78
9.96
12.00
12.05
12.06

48
54
42
30
54
45
54
26
30
54
30
54
30
48
30
78
26
30
26
26
54
54
30
38
54
30
66
54
45
30
54
54
54
54
72
54
45
30
30
54
54
54
42
42
54
42
64
54
42
45
50
42
60
42
20
54
45
42
54
45
54
54
54
54
45
48
54
54
54

3.20
2.97
3.49
3.85
3.00
3.37
3.00
4.32
3.92
3.08
3.98
3.10
3.99
3.35
4.00
2.36
4.44
4.02
4.50
4.50
3.18
3.20
4.14
3.48
3.23
4.20
2.85
3.28
3.70
4.27
3.35
3.35
3.37
3.38
2.77
3.40
3.85
4.49
4.50
3.50
3.50
3.50
3.50
2.70
3.52
2.70
2.50
3.53
4.14
3.99
2.10
3.57
3.35
2.65
4.22
3.65
4.13
4.42
3.77
4.27
3.80
3.85
3.87
3.90
4.40
4.27
4.00
4.02
4.02

7
7
7
19
7
7
7
7
19
7
19
7
7
7
19
18
7
19
7
19
7
7
19
7
7
19
19
7
7
7
7
7
19
7
19
7
7
7
19
7
19
19
19
37
7
37
37
7
7
7
37
37
19
19
19
19
7
7
19
7
7
19
19
19
7
7
19
19
7

2.49
2.97
1.94
2.30
3.00
2.25
3.00
3.36
2.35
3.08
2.38
3.10
3.99
2.60
2.40
2.70
3.45
2.41
3.50
2.10
3.18
3.20
2.48
2.70
3.23
2.50
2.46
3.28
2.47
4.27
3.35
3.35
2.00
3.38
2.77
3.40
2.57
4.49
2.70
3.50
2.10
2.10
2.10
1.92
3.52
1.90
1.90
3.53
2.32
2.66
1.90
2.55
2.42
2.65
2.65
2.19
2.75
2.46
2.26
2.85
3.80
2.30
2.32
2.34
2.93
3.32
2.40
2.41
4.02

386.00
374.84
401.50
349.25
381.09
401.35
381.48
381.11
362.50
402.80
373.20
407.60
374.84
422.88
377.00
341.20
402.80
380.90
413.40
413.50
427.48
434.30
402.80
456.55
443.10
415.60
421.04
456.00
483.41
429.09
475.96
476.58
431.70
483.41
434.00
490.30
523.67
476.32
477.13
519.53
519.53
519.53
404.04
480.82
523.67
489.72
487.33
528.38
565.37
563.93
487.33
420.41
528.84
511.02
511.02
563.93
604.25
644.44
604.25
644.51
612.40
628.64
634.76
644.51
685.15
686.40
678.80
684.83
684.83

34.10
48.45
20.65
78.94
49.42
27.83
49.45
62.10
82.41
52.30
84.36
52.84
87.48
37.16
86.30
110.60
65.60
86.67
67.35
65.81
55.42
56.30
91.90
40.07
57.50
93.26
90.30
59.10
33.42
100.13
61.63
61.80
59.70
62.60
114.50
63.60
36.19
111.16
108.80
67.32
65.81
65.81
181.18
106.93
67.87
104.90
104.90
68.45
28.59
39.03
104.90
188.96
87.38
104.69
104.69
71.48
41.55
33.26
76.51
44.51
79.38
78.94
80.29
81.68
47.10
60.50
85.96
86.71
89.39

420.10
423.29
422.10
428.19
430.51
429.18
430.93
443.21
445.10
455.10
457.56
460.44
462.32
460.04
463.30
451.80
468.40
467.57
480.75
479.31
482.90
490.60
494.70
496.62
500.60
508.87
511.34
515.10
516.84
529.22
537.59
538.38
491.40
546.01
548.50
553.90
559.86
587.48
585.93
586.85
585.34
585.34
585.22
587.75
591.54
594.62
592.23
596.83
594.96
602.96
592.23
609.37
616.22
615.71
615.71
635.41
645.80
677.70
680.76
689.02
691.78
707.58
715.05
726.19
732.25
746.90
764.76
771.54
774.22

10480
12192
9548
14632
11800
10387
11916
13109
15694
12925
16000
12270
15690
11810
15000
17582
14152
15907
13890
13919
13267
12950
17418
12675
14242
17137
17480
14651
12201
18193
14724
14764
15400
15512
20000
16000
13108
20193
20160
15600
16570
20090
31250
24600
16828
22000
22000
16465
12400
14016
22700
29200
20000
22590
29850
18234
15029
14750
19549
16057
18150
18492
19241
20320
17055
18414
20310
21591
21100

26.70
ANTELOPE
26.74
26.79
26.90
BISON
26.97
795.000 TERN
27.00
GAZZA
27.00
FALCONE
27.36
715.500 REDWING
27.43
795.000 CONDOR
27.72
27.82
27.90
SHEEP
27.91
27.94
28.00
28.06
795.000 DRAKE
28.11
AIRONE
28.13
28.50
28.50
ZEBRA
28.62
28.80
795.000 MALLARD
28.96
28.98
874.500 CRANE
29.07
29.30
29.40
900.000 CANARY
29.52
954.000 RAIL
29.58
DEER
29.89
STORNO
30.15
CAMEL
30.17
30.20
954.000 CARDINAL
30.42
30.50
30.60
1033.500 ORTOLAN
30.80
ELK
31.47
31.50
31.50
31.50
31.50
31.50
31.54
1033.500 CURLEW
31.68
31.70
31.70
MOOSE
31.77
31.80
1113.000 BLUEJAY
31.96
32.10
32.13
32.20
32.29
32.29
1113.000 FINCH
32.85
1192.500 BUNTING
33.07
1272.000
33.90
1192.500 GRACKLE
33.96
1272.000 BITTERN
34.16
34.20
34.60
BECCACCIA 34.82
1272.000 PHEASANT 35.10
1351.500 DIPPER
35.20
35.56
36.00
1351.500 MARTIN
36.17
36.18

steel

Weight

Total
Kg/Km

Aluminium
Kg/Km

Steel
Kg/Km

1345
1418
1380
1575
1441
1335
1442
1550
1638
1490
1680
1541
1730
1470
1704
1862
1638
1720
1680
1668
1621
1642
1820
1590
1678
1870
1872
1727
1605
1980
1800
1805
1645
1828
2120
1857
1738
2195
2153
1965
1960
1960
2565
2186
1980
2185
2170
2000
1945
1878
2170
2670
2155
2245
2245
2130
2010
2215
2280
2147
2315
2370
2400
2435
2280
2370
2565
2583
2593

1077
1038
1218
955
1053
1117
1054
1063
991
1079
1018
1126
1043
1178
1027
994
1123
1040
1151
1151
1186
1200
1099
1275
1227
1138
1163
1263
1343
1194
1316
1320
1176
1337
1221
1358
1454
1322
1299
1437
1443
1443
1143
1347
1447
1362
1347
1463
1721
1572
1347
1187
1469
1423
1423
1569
1684
1954
1679
1798
1692
1750
1770
1794
1910
1895
1890
1902
1891

268
380
162
620
388
218
388
487
647
411
662
415
687
292
677
868
515
680
529
517
435
442
721
315
451
732
709
464
262
786
484
485
469
491
899
499
284
873
854
528
517
517
1422
839
533
823
823
537
224
306
823
1483
686
822
822
561
326
261
601
349
623
620
630
641
370
475
675
681
702

Size
circular
mils or
A.W.G.

Code word

ROSE

MIDGE

CONOPS
LILY
GNAT

APHIS
IRIS

MOSQUITO
WEEVIL

1/0

PANSY
LABYBIRD

ANT
POPPY

FLY

2/0

ASTER
BLUEBOTTLE

EARWIG
GRASSHOPPER

3/0

PHLOX

4/0

WASP
OXLIP

diameter
mm

stranding
n
mm

area
mm2

rated
breaking
strength
kg

theoritical
weight
kg/km

4.05
4.50
4.50
4.80
4.84

7
3
7
7
3

1.35
2.10
1.50
1.60
2.25

10.01
10.39
12.37
14.07
11.92

173
180
214
243
202

27
29
34
39
33

4.95
5.00
5.05
5.10
5.37

3
19
3
7
3

2.30
1.00
2.35
1.70
2.50

12.44
14.92
13.01
15.90
14.72

215
252
225
287
250

34
41
36
44
40

5.40
5.60
5.70
5.88
6.00

7
3
7
7
7

1.80
2.60
1.90
1.96
2.00

17.81
15.93
19.85
21.15
21.99

308
268
339
410
369

49
44
55
58
50

6.00
6.02
6.17
6.25
6.30

19
3
7
3
7

1.20
2.80
2.06
2.90
2.10

21.48
18.47
23.22
19.82
24.25

364
314
428
333
415

59
51
64
55
67

6.45
6.60
6.63
6.75
6.75

3
7
7
7
19

3.00
2.20
2.21
2.25
1.35

21.16
26.67
26.83
27.82
27.19

362
503
485
467
460

58
73
74
77
75

6.90
7.05
7.20
7.21
7.44

3
7
7
3
7

2.20
2.35
2.40
3.35
2.48

24.13
30.36
31.67
26.48
33.63

394
510
542
444
621

66
83
87
73
93

7.50 7
7.77 7
7.89 3
8.00 19
8.10 7
8.34 7
8.38 7
9.00 7
9.00 19
9.30 7
9.36 7
9.45 7
9.60 7
10.00 19
10.21 7

2.50
2.59
3.66
1.60
2.70
2.78
2.79
3.00
1.80
3.10
3.12
3.15
3.20
2.00
3.40

34.40
36.90
31.52
38.20
40.08
42.41
42.92
49.48
48.35
52.79
53.48
54.60
56.41
56.69
63.68

576
648
520
646
666
760
740
799
874
890
939
863
919
982
1050

95
102
87
105
113
117
118
136
133
146
147
150
153
153
175

10.50 19
10.53 7
10.65 7
10.97 7
11.20 37

2.10
3.51
3.55
3.66
1.60

65.82
67.73
69.30
73.55
74.39

1102
1157
1100
1200
1205

181
187
191
203
206

11.25 19
11.35 7
11.50 19
11.73 7
11.75 19

2.25
3.78
2.30
3.91
2.35

75.54
78.74
78.94
84.12
82.41

1243
1275
1321
1355
1366

208
217
218
232
226

11.79
12.50
12.51
12.60
13.00
13.18
13.26
13.30
13.32
13.50

3.93
2.50
4.17
1.80
2.60
4.39
4.42
1.90
4.44
2.70

85.03
93.20
95.39
94.15
100.87
106.20
107.20
104.90
103.36
108.78

1429
1577
1520
1525
1642
1680
1764
1697
1830
1790

234
256
262
260
275
292
295
290
285
300

7
19
7
37
19
7
7
37
7
19

Size
Circular
mils or
A.W.G

Code word

diameter
mm

stranding
n
mm

area
mm2

rated
breaking
strength
kg

theoritical
weight
kg/km

14.00
14.00
14.50
14.70
14.70

19
37
19
7
37

2.80
2.00
2.90
4.90
2.10

117.00
116.24
125.50
132.10
128.15

1995
1831
2042
2060
2018

322
320
346
364
353

14.88
15.00
15.75
15.75
15.95

7
19
37
19
19

4.96
3.00
2.25
3.15
3.19

135.20
134.30
147.11
148.10
157.00

2195
2120
2317
2270
2658

372
370
405
408
433

TULIP

16.00
16.08
16.25
16.45
16.90

19
7
19
37
19

3.20
5.36
3.25
2.35
3.38

152.81
157.90
157.74
160.50
170.50

2442
2450
2576
2600
2948

428
434
434
442
470

CANNA

17.50
17.50
17.65
18.20
18.40

19
37
19
37
19

3.50
2.50
3.53
2.60
3.68

182.80
181.60
186.00
196.40
201.40

2800
3071
2985
3094
3425

502
500
512
541
555

CHAFER

18.90
18.90
18.90
19.60
19.95

19
37
61
37
19

3.78
2.70
2.10
2.80
3.99

213.70
211.84
211.28
227.83
237.30

3890
3337
3328
3588
3730

586
583
581
626
652

477.000

COSMOS

500.000

ZINNIA

20.15
20.25
20.30
20.60
21.00

19
61
37
19
37

4.03
2.25
2.90
4.12
3.00

241.70
242.54
244.40
253.30
261.53

4023
3820
3849
4218
4000

665
670
672
698
720

21.10
21.15
21.75
22.05
22.40
22.50
23.25
23.31
23.40
24.30
24.71
24.85
25.00
25.34
26.04

19
61
19
37
37
61
19
37
61
61
37
37
19
37
37

4.22
2.35
4.35
3.15
3.20
2.50
4.65
3.33
2.60
2.70
3.53
3.55
5.00
3.62
3.72

265.30
264.58
282.00
288.00
297.57
299.43
322.40
322.30
323.90
349.26
362.50
366.00
373.60
380.00
402.80

4135
4167
4649
4310
4553
5063
4945
5579
5101
5501
6192
5470
5700
6464
6826

732
730
775
795
821
825
887
887
893
963
1000
1010
1030
1050
1110

26.10
26.80
27.00
27.37
28.35

61
19
61
37
61

2.90
5.36
3.00
3.91
3.15

402.90
428.60
431.16
443.10
475.00

6346
6515
6791
7439
6860

1110
1180
1190
1220
1310

28.56
28.63
28.80
29.75
29.89

37
37
61
37
37

4.08
4.09
3.20
4.25
4.27

483.40
485.90
490.60
523.70
529.10

8051
7290
7506
8686
7870

1335
1340
1355
1442
1460

30.87
31.95
32.55
33.03
34.02
34.60
35.01
36.00
36.61
36.90

61
61
37
61
61
91
61
61
37
61

3.43
3.55
4.65
3.67
3.78
3.15
3.89
4.00
5.23
4.10

564.00
604.20
627.80
644.50
684.80
709.00
725.10
765.40
795.60
805.70

9707
10319
9215
10954
11544
10245
12179
12791
11575
13426

1527
1670
1730
1780
1890
1955
2000
2110
2190
2220

BEE

266.800

DAISY

300.000

PEONY

HORNET
336.400

397.500

COCKROACH
556.600

DAHLIA

636.000

BUTTERFLY
ORCHID

715.500

VIOLET

750.000
795.000

PETUNIA
ARBUTUS

874.500

ANEMONE

954.000

MANGNOLIA
MAYBUG

1,003.500 BLUEBELL
SCORPION
1,113.000 MARIGOLD
1,192.500 HAWTHORN
CICADA
1,272.000 NARCISSUS
1,351.500 COLUMBINE
1,431.00
1,590.00

CARNATION
GLADIOLUS

1,590.00

COREOPSIS

modern malleables

68

ALUMINIUM AND ALUMINIUM ALLOY CONDUCTORS WITH STEEL REINFORCEMENT

Size
circular
mils or
A.W.G.

CONDUCTOR DATA

AAC

ALL ALUMINIUM CONDUCTORS

ACSR/AACSR

69

modern malleables
CONDUCTOR DATA
AAAC

70

diameter

stranding

area

strength

weight

mm

mm

mm2

kg

kg/km

3.22

1.50

5.30

159

14

3.44

1.60

6.03

181

17

3.45

1.15

7.27

218

20

3.60

1.20

7.92

237

3.65

1.70

6.81

209

ACACIA

ALMOND

strength

weight

mm2

kg

kg/km
247

mm
4.04

89.67

2603

2.50

93.27

2798

257

12.57

4.19

96.77

2803

266

22

12.60

37

1.80

94.15

2825

259

19

13.00

19

2.60

100.90

3002

275

1.80

7.63

229

21

1.35

10.02

301

28

4.30

2.00

9.42

282

26

4.50

2.10

10.39

319

29

4.50

1.50

12.37

371

34

4.80

1.60

14.07

422

39

4.84

2.25

11.93

358

33

4.95

2.30

12.46

383

5.00

19

1.00

14.92

5.05

2.35

13.01

WILLOW

area

15.89

mm

stranding

19

1.70

diameter

theoretical

12.50

4.05

Codeword

breaking

12.11

3.87

5.10

LILAC

theoretical

JACARNDA

13.30

37

1.90

104.91

3232

288

LABURNUM

13.33

4.44

108.38

3152

298

13.50

19

2.70

108.78

3264

299

OAK

13.94

4.65

118.71

3447

327

14.00

37

2.00

116.24

3487

320

14.10

19

2.82

118.71

3370

327

14.50

19

2.90

125.50

3735

345

34

14.70

37

2.10

128.15

3845

352

448

41

15.75

37

2.25

147.11

4413

404

400

36

15.87

19

3.17

150.32

4272

414

505

MAPLE

MULBERRY

44

5.37

2.50

14.73

442

40

5.40

1.80

17.81

534

49

5.60

2.60

15.93

489

5.70

1.90

19.85

603

16.00

19

3.20

152.81

4584

420

16.45

37

2.35

160.50

4622

17.40

19

3.48

180.64

5125

497

44

17.50

37

2.50

181.62

5449

500

55

18.20

37

2.60

196.40

5658

540

ASH

442

6.00

2.00

21.99

660

60

ELM

18.80

19

3.76

210.96

5987

580

6.00

19

1.20

21.49

645

59

PALM

18.84

37

2.69

210.96

5715

580

6.02

2.80

18.47

554

51

18.90

37

2.70

211.85

6355

583

6.07

2.82

18.77

548

52

18.90

61

2.10

211.28

6022

580

6.25

2.90

19.82

609

55

19.60

37

2.80

227.83

6835

625

6.25

2.08

23.87

694

66

20.09

37

2.87

239.35

6531

658

6.30

2.10

24.25

737

67

20.25

61

2.25

242.51

6912

667

6.45

3.00

21.21

636

58

20.30

37

2.90

244.40

7038

673

6.75

2.25

27.83

835

77

6.75

19

1.35

27.20

816

75

6.90

3.20

24.13

741

66

POPLAR

ROWAN

21.15

61

2.35

264.58

7541

728

21.34

37

3.05

269.67

7348

742

21.80

19

4.36

283.67

8260

780

diameter

stranding

rated

breaking

theoretical

breaking

area

strength

weight

diameter

stranding

area

strength

theoretical
weight

mm

mm

mm2

kg

kg/km

mm

mm

mm2

kg

kg/km

4.19

4.19

13.78

1.920

108

10.50

19

2.10

65.14

9.072

521

4.87

1.62

14.42

1.980

115

10.56

3.52

68.10

9.130

544

5.10

1.70

15.88

2.280

127

10.80

3.60

71.19

10.310

570

5.40

1.80

17.78

2.490

142

10.97

3.66

73.64

9.850

589

5.58

2.60

15.92

2.220

127

11.00

19

2.20

72.20

9.967

577

6.00

2.00

22.00

3.065

176

11.04

3.68

74.41

10.380

595

6.09

2.03

22.61

3.150

181

11.50

19

2.30

78.94

10.893

631

6.30

2.10

24.22

3.378

194

11.68

19

2.34

81.70

11.300

654

6.36

2.12

24.70

3.310

197

11.81

19

2.36

83.11

11.450

665

6.50

2.17

25.83

3.600

206

12.00

19

2.40

85.88

11.862

686

7.00

2.33

29.82

4.150

249

12.18

4.06

90.62

12.650

725

7.08

2.36

30.62

4.260

245

12.34

4.13

93.77

12.700

750

7.50

2.50

34.35

4.791

275

12.50

19

2.50

93.27

12.871

745

7.77

2.59

36.87

5.120

295

12.57

4.19

96.46

13.320

771

7.80

2.60

37.20

5.185

299

12.70

19

2.54

96.27

13.300

770

7.92

2.64

38.29

5.341

306

13.00

19

2.60

100.00

14.730

800

8.00

19

1.60

38.20

5.272

305

13.20

19

2.64

104.00

14.350

832

8.04

2.68

39.50

5.290

316

13.40

19

2.68

107.00

14.360

856

8.07

2.69

39.76

5.546

318

13.53

27

2.20

102.60

14.158

820

8.40

2.80

43.10

6.013

344

14.00

19

2.80

116.85

15.400

934

8.76

2.92

46.87

6.650

375

14.25

19

2.85

120.00

17.670

960

8.84

2.95

47.84

6.800

383

14.36

19

2.87

122.91

18.080

984

9.00

19

1.80

48.30

6.672

387

14.40

37

2.05

122.10

17.920

978

9.00

3.00

49.48

6.902

395

14.50

9.15

3.05

51.14

7.100

409

14.75

19

2.95

130.00

19.140

1039

7.01

2.34

30.00

870

82

22.40

37

3.20

297.57

8927

818

7.20

2.40

31.67

963

87

22.50

61

2.50

299.43

8534

825

7.50

2.50

34.36

1031

95

22.58

37

3.22

302.58

8210

832

CEDAR

7.62

2.54

35.48

1029

98

23.40

61

2.60

323.90

9327

890

9.24

3.08

52.20

6.990

417

15.00

19

3.00

134.29

18.532

1073

CHESTNUT

7.72

3.58

30.19

884

83

24.30

61

2.70

349.26

9954

960

9.30

3.10

52.83

7.150

422

15.57

5.19

148.08

20.700

1185

8.00

19

1.60

38.20

1146

105

24.71

37

3.53

361.93

9842

995

9.51

3.17

55.23

7.704

442

15.75

19

3.15

148.10

21.810

1185

9.54

3.18

55.58

7.753

445

16.30

19

3.26

158.59

22.200

1270

SYCAMORE

UPAS

8.10

2.70

40.08

1218

110

24.85

37

3.55

366.22

10600

1005

DEODAR

8.22

2.74

41.35

1202

113

26.10

61

2.90

402.90

11604

1110

BIRCH

8.38

3.88

35.61

1043

98

26.67

37

3.81

421.93

11475

1160

8.40

2.80

43.10

1293

118

27.00

61

3.00

431.18

12889

1185

9.60

3.20

56.28

7.851

450

16.80

19

3.36

168.80

23.500

1350

FIR

8.84

2.95

47.74

1383

131

27.36

61

3.04

442.73

12700

1218

9.69

3.23

57.35

8.000

459

18.32

19

3.66

199.89

28.000

1600

9.00

3.00

49.48

1504

136

28.14

37

4.02

469.61

13000

1290

9.00

19

1.80

48.35

1450

133

28.44

37

4.06

480.00

13063

1320

9.75

3.25

58.07

8.100

465

19.05

19

3.81

216.61

30.200

1732

10.00

19

2.00

59.70

8.237

477

20.57

19

4.11

250.07

35.000

2003

WALNUT

YEW

9.60

3.20

56.30

1689

155

28.80

61

3.20

490.60

14128

1349

BEECH

9.75

4.52

48.19

1411

132

30.47

91

2.77

548.40

15630

1510

HAZEL

9.90

3.30

59.93

1741

165

31.05

61

3.45

570.24

16930

1570

10.00

19

2.00

56.69

1791

156

32.31

61

3.59

617.30

17500

1700

10.50

19

2.10

65.82

1959

181

33.00

91

3.00

643.20

18330

1770

10.82

3.61

71.61

2077

197

35.73

61

3.97

763.00

22300

2100

39.24

61

4.36

912.00

27000

2508

11.20

37

1.60

74.39

2232

205

11.25

19

2.25

75.55

2266

208

11.50

19

2.30

78.94

2349

217

11.73

3.91

83.87

2440

230

11.75

19

2.35

82.41

2472

227

PINE

HOLLY

ALUMINIUM CLAD STEEL APPLICATION - AS

Use of AS is gainning momentum for its better corrosion resistance & higher
electrical properties.
AS can be used as an ulternative to Galvanised Steel strands core of Aluminium based
Conductors ACSR & AACSR and so also for all galvanised Ground wires/Earthwire applications.

AS Stranded wire
Aluminium
(EC grade)

Steel wire

modern malleables

ALL ALUMINIUM ALLOY CONDUCTORS

Codeword

rated

rated

breaking

GALVANISED STEEL GROUND WIRES-STAY WIRES

rated

CONDUCTOR DATA

GS/GW

71

modern malleables
CONDUCTOR DATA
COPPER CONDUCTORS

72

stranding

theoretical
weight
kg/km

diameter
mm

stranding
n
mm

area
mm2

rated
breaking
strength
kg

theoretical
weight
kg/km

mm

area
mm2

3.30
3.60
3.70
4.05
4.50

7
7
7
7
7

1.10
1.20
1.23
1.35
1.50

6.65
7.91
8.36
10.02
12.37

266
316
375
362
447

61
72
76
91
103

14.75
15.00
15.24
15.40
15.75

19
19
12
37
37

2.95
3.00
3.66
2.20
2.25

129.77
134.31
126.70
140.60
147.10

5170
4335
5048
4555
5031

1185
1225
1155
1282
1340

4.65
5.00
5.10
5.25
5.37

7
19
7
7
3

1.55
1.00
1.70
1.75
2.50

13.30
14.92
15.89
16.77
14.73

558
570
574
699
477

121
136
145
153
135

15.95
16.00
16.10
16.45
16.50

19
19
37
37
19

3.19
3.20
2.30
2.35
3.30

152.00
152.76
153.70
160.50
162.45

6123
5000
4975
5488
8500

1385
1392
1402
1463
1485

5.50

19

1.10

18.05

580

164

16.68

12

4.01

151.99

5974

1388

5.70
5.88
6.00
6.30

7
7
19
7

1.90
1.96
1.20
2.10

19.85
21.15
21.50
24.25

716
880
690
875

181
193
197
221

16.80
17.25
17.50
18.03

37
19
37
12

2.40
3.45
2.50
4.33

167.35
177.30
181.60
177.35

5430
7076
6212
6867

1525
1618
1655
1620

6.50
6.60
7.00
7.20
7.41

19
7
19
7
7

1.30
2.20
1.40
2.40
2.47

25.21
26.67
29.24
31.67
33.63

820
1104
945
1143
1381

230
244
267
290
307

18.20
18.45
18.90
19.55
19.60

37
19
37
19
37

2.60
3.69
2.70
3.91
2.80

196.40
202.70
211.85
227.99
228.00

6718
7960
6860
8958
9276

1790
1845
1930
2080
2080

7.50
7.50
7.70
7.80
8.00

19
7
37
7
19

1.50
2.50
1.10
2.60
1.60

33.57
34.40
35.15
37.16
38.20

1085
1372
1140
1205
1240

306
314
321
339
349

20.25
20.30
20.60
20.65
20.70

61
37
19
37
49

2.25
2.90
4.12
2.95
2.30

243.00
244.40
253.35
253.40
203.59

6696
8358
9956
10206
6600

2219
2225
2310
2310
1860

8.10
8.34
8.40
8.40
8.50

7
7
37
7
19

2.70
2.78
1.20
2.80
1.70

40.08
42.41
41.81
43.10
43.13

1447
1726
1355
1395
1395

365
387
382
393
395

21.00
21.60
21.70
22.40
22.50

37
49
37
37
61

3.00
2.40
3.10
3.20
2.50

261.52
221.67
278.70
297.60
299.00

8460
7190
11249
10177
11956

2385
2020
2540
2710
2725

8.70
9.00
9.00
9.10
9.36

7
19
7
37
7

2.90
1.80
3.00
1.30
3.12

41.23
48.35
49.48
49.10
53.48

1335
1709
1786
1590
2155

376
441
451
448
488

22.61
22.68
23.58
24.46
24.48

37
61
61
37
61

3.23
2.52
2.62
3.50
2.72

304.00
303.99
329.40
354.70
354.70

12247
12487
13517
14138
14424

2775
2775
3000
3235
3235

9.50
9.80
10.00
10.20
10.50
10.50
10.50
10.50
11.00
11.20

19
37
19
7
37
7
19
37
19
37

1.90
1.40
2.00
3.40
1.50
3.50
2.10
1.50
2.20
1.60

53.86
56.94
59.69
63.55
65.38
67.43
65.81
65.38
72.20
74.39

1745
1845
1930
2294
2610
2688
2326
2105
2340
2405

491
520
545
580
597
615
601
597
658
678

25.20
25.32
25.38
25.65
26.13
26.19
27.00
27.73
27.81
28.53

61
37
61
61
37
61
61
37
61
61

2.80
3.62
2.82
2.85
3.73
2.91
3.00
3.96
3.09
3.17

375.60
379.99
380.00
389.14
405.35
405.40
430.70
456.06
456.00
481.40

15000
15150
15467
15550
15930
16329
17372
17921
18370
19414

3420
3470
3470
3550
3700
3700
3930
4160
4160
4395

11.50
11.79
11.90
12.00
12.50

19
7
37
19
19

2.30
3.93
1.70
2.40
2.50

78.94
85.03
83.99
85.94
93.20

2790
3341
2710
2785
3724

720
775
767
784
850

29.23
29.25
32.71
32.74
35.83

37
61
61
91
61

4.17
3.25
3.63
2.98
3.98

506.70
506.70
633.35
633.35
759.99

19880
20412
25251
25528
29864

4620
4620
5775
5775
6940

12.60
13.00
13.26
13.30
13.50

37
19
7
37
19

1.80
2.60
4.42
1.90
2.70

94.15
100.90
107.22
104.91
108.78

3025
3565
4150
3400
3515

860
913
978
960
995

35.86
38.76
38.76
41.40
41.45

91
91
127
91
127

3.26
3.52
2.98
3.76
3.19

759.99
886.44
886.44
1013.54
1013.54

30635
35348
35743
39820
40845

6940
8090
8090
9250
9250

14.00
14.00
14.50
14.55
14.70

19
37
19
19
37

2.80
2.00
2.90
2.91
2.10

117.00
116.24
125.50
126.70
128.20

4135
3780
4050
5103
4383

1068
1060
1145
1155
1170

modern malleables

diameter
mm

rated
breaking
strength
kg

Dampers, Spacers
OFC, OPGW & ABC Fittings

Dampers
Rigid spacers
Flexible spacers
Helical spacers
Spacers dampers
Aerial OFC fittings
OPGW fittings
ABC cable fittings

modern malleables
DAMPERS & SPACERS
VIBRATION DAMPERS are used to reduce dynamic stresses on a vibrating conductor, which contribute to conductor
and structural damages arising out of the phenomenon of aeolian vibration and gallopping encountered on almost all
tranmission lines.The chosen two eccentric weights of the dampers allow maximum dissipation of mechanical energy of
the vibrating conductor through the specially configured messenger wire which attaches the damper weights.

DAMPERS & SPACERS

VIBRATION DAMPERS
MML make Dampers
are tested for fatigue
life of 10 million cycles
at the imparted
frequencies and
amplitude.

Damper clamps are made out of aluminium alloy and the weights out of cast iron masses galvanised.The messenger wire
is made of high tensile galvanised steel strands specially configured and preformed.

CAT.

FOR SPANS OVER 370 M UPTO 670 M

74

MIN

MAX

WEIGHT Kg

4R-2M

7.00

22.00

411

64

2.4

4R-3M

18.00

28.00

510

78

4.5

4R-5M

23.00

30.00

560

87

6.6

4R-5M

30.00

36.00

580

87

6.7

CONDUCTOR
mm
MIN
11.05
12.24
13.41
14.58
16.18
17.80
19.33
21.11
22.86
24.66
26.82
28.96
31.11

DIA
MAX
12.22
13.38
14.55
16.15
17.78
19.30
21.08
22.83
24.64
26.80
28.96
31.09
33.10

DAMPER SPACING
METRES
P
Q
0.68
1.37
0.76
1.52
0.84
1.68
0.91
1.83
0.99
1.98
1.07
2.13
1.14
2.29
1.22
2.44
1.29
2.59
1.37
2.74
1.45
2.89
1.52
3.05
1.60
3.20

Typical damping behaviour

Fig-1

NO.

Damper analysis on computer programmes

ELECTRO DYNAMIC SHAKER USED AT MML

FOR DAMPER ANALYSIS AND FATIGUE TEST
FOR SPAN UP TO 370M

ASSEMBLY

75

Fig-2

CALCULATION FOR DAMPER PLACEMENT POSITION

Select the damper size according to the table and then fix the mounting position of the damper. Spans up to 370 m require
one damper at each end of the span at a distance P from the point of support. Spans from 370 m to 670 m require two
dampers at each end of the span, at distances P and Q=2P from the point of support.
The dimension P is measured from the point of support, which is calculated as :
a) for suspension strings the mouth of the clamp.
b) for tension strings
the mouth of the conductor clamp.
c) for support strings
the edge of the cap.
when armour rods are used, dimension P to the first damper only should be reduced by 10%.The second damper, when
required, should be placed at dimension P from the first damper.
If the first damper position is on the armour rod, please consult us.

modern malleables

Vibration dampers
manufactured at MML are
analysed for its damping efficiency in
reducing the micro strains on the strands of
a vibrating conductor. MML vibration laboratory
can analyse line data and provide the choice of
most effective damper and also predict its behaviour
on a vibrating conductor with and without dampers.

COND. DIA mm

A properly placed
damper on the
conductor reduces
wind-induced aeolian
vibrations and
significantly increases
conductor life.

modern malleables
DAMPERS & SPACERS

SPACERS & SPACER DAMPERS

DAMPERS & SPACERS

HELICAL SPACERS
Helical Spacers are fully flexible type and
designed to maintain and restore conductor
spacing between the bundle of conductors under
all operating conditions. Formed retaining rods
are used on all arms of MOFORMED Spacers in
twin, triple, quad or higher bundle configuration.

Twin Spacer

MML make spacer is under short circuit test

at CESI laboratory in Italy

Type - A

Conductor grip
neoprene cushions are
Aluminium Alloy insert
reinforced
Helical Quad Spacer

Triple Spacer

All types of spacer with helical retaining rods

provide excellent cushion to line conductors
and avoid metal to metal contract.They also
have no loose parts in the assembly and offer
no power loss due to absence of any ferrous
components.

Spacer dampers of non-helical configuration as shown in

Type-A are constructed with robust centre framebody of high
strength aluminium alloy body which offer excellent corrosion
resistance and impact strength.These spacer dampers have
galvanised iron counter weight which add to the damping
efficiency of the equipment.

RIGID & FLEXIBLE SPACERS

The elastomer bushings are used for high fatigue life and are
moulded on metal inserts.The compounded rubber elastomer
provides good damping, fatigue, mechanical, electrical and
environmental properties.

Type - A are rigid type spacers

Type - B are semi flexible type spacers
Type - C are cushioned fully flexible spacers which can be also used as
rigid spacers

L is the Conductor Spacing

maintainable as per
customers specification
Retaining rod sizes will also
differ depending upon
conductor sizes

76

modern malleables

Spacer Dampers are meant to maintain the spacing between bundle conductors under all
normal operating conditions and to effectively control aeolian vibrations as well as subspan
oscillations.They restore conductor spacing after release of external extraordinary load due
to wind or electrostatic forces including the specified short circuit ratings, without permanent
deformation or damage either to bundle conductos or to the spacer damper itself.They are
available in both helical and non-helical configurations

Retaining Rods

MML laboratories provide all facilities to

carry out necessary fatigue life tests
under the multidirectional movements.
The 40 metre span at MML is used to
analyse conductor behaviours under
vibrating conditions.

77
Type - A

Helical mode configuration of spacer dampers as

shown in Type-B have conductor holding arms
made out of compounded speciality rubber, which
are fitted to the line conductor with the support of
formed aluminium alloy helical retaining rods and
provide boltless attachment.
Centre frames are attached to the arms with the
aid of specially designed metal cushion
compounded with special rubber.
Complete spacer flexilibities are achieved in this
design and they provide needed fatigue life,
damping efficiency and abilities to withstand
required mechanical and electrical loads.

Type - A

Type -B

Type -C

Type - B

Quad bundle spacer

Please contact us with particulars of line parameters for specific quotes.

modern malleables
OFC ACCESSORIES

OFC ACCESSORIES

FAMILY OF TERMINATION/DEADEND ACCESSORIES

OFC CABLE FITTINGS FOR AERIAL APPLICATION

Deadend Grip

The application of optical Fibres housed in cable and anchored to

power line towers and poles line network, street light poles and
telephone poles, is becoming significantly popular replacing
conventional telecommunication system of copper wires/cables. In order
to maintain intrinsic characteristics of optical Fibre for voice and data
transmission through light waves, the OFC is required to be supported
with highly reliable accessories made of Helical designs.
Accessories for OFC will utilise the great advantages of the helical
designs to reduce static & dynamic stresses & provide protections to
the vibrating cable.
The common fittings used for OFC applications are :
Helical suspension fittings, AGS type
Thimble supported helical grip deadends
Spiral Vibration dampers
Other line hardwares viz.Turn buckles, Extension links,
Pole clamps,Twisted link etc., as required under governing conditions

Protective Helix

OFC

Termination / Deadend assembly over protective Helix wrapped on OFC

Anchored location consists of various accessories comprising of helically formed Deadend grip, also called Terminating helix;
Protective helix, Clevis Thimble needed to hold the Deadend grip.Turn-buckle, Pole clamps or Hooks are needed to attach
the fittings to the pole. Extension links and jumper clamps are used to hold the OFC in a pre-designated location.The helix
design of the accessories protects the OFC from any potential damages to its surface and/or the attenuation levels.
PROTECTIVE HELIX
TURN-BUCKLE

AERIAL OFC INSTALLED WITH

MML SUPENSION ACCESSORIES

CAT.
No.

OFC
dia.1.6

Helix No. of Wires

Length Sets Per set

Wire
dia

1000

3.20.1

MOFC-12 11.1

1000

2.360.1

FAMILY OF SUSPENSION ACCESSORIES

Aerial OFC is installed to the pole with the help of an
armour grip suspension spiral unit. A twisted eye or clevis
is used to mount the AGS fitting on the pole
AGS fittings relieve bending stress on OFC and eliminate
any chance of localised stress concentration at the
support locations of the OFC.
Spiral damper is also used at support point to eliminate
effects of any induced vibration due to laminar and steady
flow of air. The SVD will not spin or ride even on down hill
construction and will be put at appropriate distances from
the support.

EXTENSION LINK
CAT.
No.

OFC
dia.1.6

Length
AGS rod
Clamp Insert AGS Helix
dia

Colour
Code

MOFC-01 14.4

115

200

800

4.250.1

MOFC-02 11.1

89

130

800

4.250.1 Orange

Twisted link

for Rail Poles or

Rectangular concrete
poles

Brown

AGS rods
Protective Helix
OFC

POLE CLAMP
TERMINATION HELIX
Termination Helix / Deadends are made out of aluminium alloy or
special coated steels.They are used to grip the OFC to full tensile
strength.They are only applied over the protective helix to avoid
direct contact with OFC.
These grips are used along with clevis thimble which allow the loop
of the helical grip to set in its contour.

PROTECTIVE HELIX
Protective Helix are made out of high strength heat treated
aluminium alloy wires and are used as a first protective cover layer
over OFC.The AGS and the deadend grip is installed over them only,
so that any tension of the grip will first pass over the circumference
of the protective helix cover and then only grip the OFC.These
helixes are with rounded ball ends to avoid sharp edges.

SPIRAL VIBRATION DAMPER

OFC

79

CAT.
No.

dia.1.6

Total
Length

GL

DL

Wire
dia

MOFC-15

14.4

1346

446

900

121

CAT.
No.

MOFC-16

11.1

1295

446

849

121

MOFC-13 14.4

1000

2.200.1 Brown

MOFC-14 11.1

1000

2.110.1 Orange

LENGTH
GRIPPING SECTION

CAT.
No.

OFC
dia.1.6

Helix No. of Wires

Length Sets Per set

DAMPING SECTION

Wire
dia

MOFC-09 14.4

1400

3.20.1

MOFC-10 11.1

1400

2.360.1

for Tubular Poles

JUMPER CLAMP

Used for OFC

jumpering & fitted
dirctly onto the pole

Armour Grip Suspension Assembly over Protective Helix wrapped on OFC

78

Diametre of Pole

modern malleables

MOFC-11 14.4

Spiral Vibration Damper for OFC

OFC
dia.1.6

Length Wires
( L ) Per set

Wire
dia

Colour
Code

CLEVIS THIMBLE
CAT.
NO.

UTS
kg

MOFC-08 102 18 3000

AERIAL OFC INSTALLED WITH MML HELICAL

DEADEND ACCESSORIES

MML is also ISO 9002 accredited for all its OFC accessories

modern malleables
OPGW ACCESSORIES

OPGW FITTINGS

The application of OPGW, optical fibre composite overhead ground wire is gaining momentum in power transmission
system as it replaces overhead ground wire and serves dual purposes :
- For protection to phase conductor from lightning damages and short circuit conditions on the transmisson lines
- For communication applications
The configuration of OPGW houses the optical fibres in a cavity which exists within the central core of the OPGW.This
core provides the protection to the delicate optical fibres.The outer surface of OPGW is built of strands of aluminium
alloy and/or aluminium coverd steel wires.

ABC CABLE ACCESSORIES

AERIAL BUNCH CABLE / INSULATED CABLE FITTINGS
Insulated cables more preferably the Aerial Bunch Cables, referred to as ABC, find its increasing usage in power
distribution especially in urban dwelling areas thereby replacing the conventional overhead Copper / Aluminium stranded
conductor for low voltage distribution network on pole lines. ABC Cable is also vandalism protected ensuring unauthorised
tapping of electric supply.
A range of ABC cable fittings manufactured at MML are shown below :

Major advantages derived while using OPGW on electrical power lines are :
OPGW is a replacement of conventional earth wire on transmision line and is easily planned with new TL lines
Towers do not require special reinforcements for OPGW installations, since the diameter and weight of OPGW
is almost equal to the conventional earth wire

DEADEND FITTINGS

OPGW is compact in size and light in weight

OPGW provides high quality long distance, high speed transmission
AGS Suspension Assembly Unit
AGS rods

OPGW is a high revenue earning model for power utilities

Protective
Helix
OPGW

Typical OPGW configuration

Protective Helix/ Rods

PIERCING CONNECTOR
TENSION HOOKS ASSEMBLY

modern malleables

OPGW provides large volume data communication with least losses

OPGW is a line engineers dream, since the application does
not require fresh plans on corridors

Stock bridge vibration

damper

Thimble (pressed steel)

80

Deadend Grips

Protective Helix

81

OPGW

Tension / Deadend Assembly with pressed steel thimble

Accessories used for OPGW

Protective Helix/Rods

Offers on request with detail of configuration of OPGW used

Armour Grip Suspension helix unit

Terminating/Deadend helix unit
Protective helix
Clevis Thimbles
Stock bridge vibration dampers

SUPPORT LOCATION APPLICATION WITH HELICAL FITTING

Refer to us with conductor sizes and

line parameters for detailed quotes
on items referred on page No.
78,79,80 & 81

SUSPENSION FITTINGS