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My friends think I’m lucky. The cruisers I meet think I’m lucky. My family
thinks I’m lucky. They all point a finger and say “You’ve got the best job in the
world!” I admit, spending every summer living aboard my trawler moored at Block
Island is a great lifestyle, and being the TowBOAT/US captain stationed over there
means I’m lucky enough to meet many people and enjoy more than my fair share of
incredible sunsets. My luck, however, is fueled by the misfortunes of those unlucky
enough to suffer some sort of boating calamity within range of my rescue boat, and
few situations are as tense for my customers as the sudden discovery of water rising
in the bilges.
Over the past four or five years, I have responded to a surprising number of
assistance calls from sinking boats where the subsequent cause of the flooding is
determined to be the failure of a dripless shaft seal (DSS). The use of these devices
has become widespread in the past decade, and unlike traditional stuffing boxes,
when a DSS fails, the resultant flooding is at least alarming and sometimes
catastrophic. My goal here is a review of the ways DSSs may fail, and some
suggestions at to how to prevent failure in the future.
There are a number of manufacturers of dripless shaft seals, and therefore
there exists a variety of designs. The subject of this article is limited to two very
popular units in use today: the PYI Inc.’s “PSS Shaftseal”, and the Lasdrop “Original
Bellows” model. Both of those DSSs use a flexible bellows attached to the stern tube
(or stuffing box collar) to press a fixed carbon/graphite flange against a rotating
stainless steal rotor that spins with the prop shaft, creating a seal between the rotor
and flange. Dripless seals have become quite popular for two main reasons: they
don’t require any adjustment after installation, and they continue to keep the seawater
out even if the drive train is out of alignment.
Before I go any farther, it’s important to mention that both companies make a
fine product, and if used in strict accordance with the manufacturer’s instruction, both
DSS’s should perform as advertised, and none of the failures I describe here can be
attributed to poor design or manufacturing defects. The two brands that appear in this
article not because they are somehow especially problematic, but because together
they represent the huge majority of DSSs used in the recreational market, and
therefore they are the ones I see most often. Indeed, I have one of these devices on
my own boat, and it has given me a trouble free, drip free alternative to the constant
hassles I had with my old dripping stuffing box.
With one exception, all the examples below are from my own personal
experiences as a rescue captain.
The old packing glands and stuffing boxes were a pain in the neck to maintain,
but they sure were easy to jury rig an emergency repair. If all the packing somehow
fell out or disappeared, you could use an old rag, some greasy rope or pages ripped
from Chapman’s to re-pack the gland and slow the flow of water to a manageable
rate. You could stand on it, whack it with a pipe wrench, paint it, spray WD-40 on it,
curse and throw bricks at it, and it would still only drip a little bit. The modern DSS is
much more vulnerable, and the bellows in particular is very difficult to patch or
repair, especially when cold seawater is squirting out of it. To date, I have not boarded
a single boat with a damaged bellows that had a spare on board. Changing the bellows
with the boat in the water would not be a simple matter, but could be accomplished
after plugging the cutlass bearing from underwater. It would mean someone has to get
wet, but if the bellows needs replacing, everyone is already getting wet.
To continue to get drip free performance from your DSS, consider the
following recommendations:
• Inspect the bellows every six months or before spring commissioning.
• Allow the bellows to relax whenever you haul the boat.
• Place a safety hose clamp in front of the rotor on the prop shaft.
• Carry a spare bellows.
• Protect the bellows from accidental damage.
• Remember that the water injection hose is really a through hull fitting with
no seacock, and install it with that in mind.
• Replace the bellows every six years, no matter what condition its in. (keep
the old one as your emergency spare)
• Read and follow the manufacturer’s instructions. Read them a second
time.
A brand new dripless shaft seal, properly installed, will do exactly what they
claim – provide a vibration tolerant, drip free stuffing box. But lets face it, many of
these seals are installed in very hard to reach places. In fact, that is one of the great
benefits of having one: to avoid squeezing into a tight lazurette or bilge on a regular
basis to slow a nagging drip. DSSs have a disadvantage though: a failure of a
component does not cause a nagging drip like traditional packing gland, but instead
opens up a little floodgate. As I have demonstrated in the above examples, almost any
failure of a DSS will result in a considerable amount of water entering the boat.
Probably not a catastrophic amount, but certainly more than a drip, and usually
enough water to create a very tense situation for the average recreational boater. So
you have to ask yourself – do you feel lucky?
Photo #1: Somehow, the rotor was forced forward on this shaft, and is now about
two inches away from the flange. The rotor is up against the back of the coupling.
Not bubbling sea water rushing in.
Photo #2: After replacing the rotor back against the flange, the bilge is dry again.
Just behind the white arrow is the water injection hose. Also, note the plywood
shelf directly above the DSS, and the problem that presents in photo #3.
Photo #3: This picture was taken before the rotor was moved back in place. The
bellows is completely hidden under the battery shelf that supports a large 8D
battery, preventing any visual inspection without first removing the battery and
shelf, and creating a real challenge to anyone needing to make emergency
repairs.