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Operation Breakdown Shirt
Operation Breakdown Shirt
Buyer: Style No: Standard No Of Workstations Standard No Of Operators in Line Standard No Of Helpers in Line Standard No Of Ironers in Line Standard No Of Chekar in Line Expected Average Efficiency = Targeted Peak Efficiency = MAN POWER UTILISATION % SL NO Operation Description 50% 65% 88% Freq PETER ENGLAND BASIC 39.00 33.00 3.00 1.00 2.00 Order Qty: Created By: TOTAL SMV SAM @ 65%
Collar run with trim Collar turn Collar top Band hem Band se t Band top Collar notch &trim Collar content lbl
SNEC CTM SNUBT SNUBT SNUBT SNUBT SNEC SNUBT SNUBT SNUBT SNUBT SNUBT SNEC CTM SNUBT KANSAI SNUBT Pressing Table SNUBT SNUBT Helper table SNUBT SNUBT SNUBT
0.50 0.24 0.45 0.50 1.05 0.25 0.20 0.40 0.450 0.258 1.100 0.450 0.600 0.240 0.550 0.60 0.45 0.55 0.400 0.650 0.350 0.55 0.60 0.50
Sml plkt att Sleevetack Sleeve box sew Cuff hem Run stitch Cuff turn Top stitch
Front plkt Btn plkt sew
Pkt iron PKT hem PKT att Front insp & pair
Yoke lbl att Sew pleat at back Yoke set
Sew w/c lbl Shoulder joint Collar attach Collar finish Slv match (helper) Slv set Slv top Side seam Cuff att Bottom Hem Frnt btn hole and cuff small b/h frnt btn marking Front butn sew-7 & cuff small b/s Trimming n checking
0.25 0.50 0.60 0.75 0.75 0.85 0.70 0.70 0.85 0.55 0.58 0.35 0.45 0.62 0.32 2.00 22.71
Helper table
SNUBT SNUBT FOA SNUBT SNUBT Btn hole m/c Btn hole m/c
Helper table
Btn att m/c Btn att m/c Checking table
TOTAL
MACHINES
SNUBT DNLS SNEC 3TO/L kansai SNCS DNCS CTM FOA 3N FOA AUTOJIG Btk m/c Btn hole m/c Btn att m/c 3T F/L 5T F/L ZIG ZAG M/C
NO'S
24.5 0.0 2.5 0.0 1.0 0.0 0.0 1.0 1.0 0.0 0.0 0.0 1.5 1.5 0.0 0.0 0.0
SMV
13.66 0.00 1.30 0.00 0.60 0.00 0.00 0.48 0.70 0.00 0.00 0.00 0.93 0.94 0.00 0.00 0.00
TOTAL
33.0
18.6
rd Workstations
824 412 536 No Of W/s ACTUAL LAY OUT
M/C 0.68 0.33 0.61 0.68 1.42 0.34 0.27 0.54 0.61 0.35 1.49 0.00 0.61 0.81 0.32 0.74 0.81 0.61 0.74 0.54 0.88 0.47 0.74 0.81 0.68 0.75 0.36 0.68 0.75 1.58 0.38 0.30 0.60 0.68 0.39 1.66 0.68 0.90 0.36 0.83 0.90 0.68 0.83 0.60 0.98 0.53 0.83 0.90 0.75
1 0.5 1 1 1 1 0.5 1 0.5 0.5 2 1 1 0.5 1
1 1
Hlp
Chekar
Iron
1.00
1 1
1.00 1.00
1 1
0.34 0.68 0.81 1.01 1.01 1.15 0.95 0.95 1.15 0.74 0.78 0.47 0.61 0.84 0.43 2.70
30.66
0.38 0.75 0.90 1.13 1.13 1.28 1.05 1.05 1.28 0.83 0.87 0.53 0.68 0.93 0.48 3.01
34.22
0.5 1 1 1
1.00
1 1 1 2 1 1 0.5
1.00
1 0.5
2.00
33.00 3.00 2.00 1.00
MANUAL
Helper table Checking table Pressing table
NO'S
3.00 2.00 1.00
SMV
1.55 2.00 0.55
TOTAL
6.0
4.1
Collar run with trim Collar turn Collar top Band hem Band se t Band top Collar notch &trim Collar content lbl Front plkt Btn plkt sew
SNEC CTM SNUBT SNUBT SNUBT SNUBT SNEC SNUBT KANSAI SNUBT Pressing Table SNUBT SNUBT Helper table SNUBT SNUBT SNUBT SNUBT SNUBT SNUBT SNUBT
0.50 0.24 0.45 0.50 1.05 0.25 0.20 0.40 0.60 0.45 0.55 0.400 0.650 0.350 0.55 0.60 0.50 0.25 0.50 0.60 0.75 0.75 0.85 0.70 0.70
Pkt iron PKT hem PKT att Front insp & pair
Yoke lbl att Sew pleat at back Yoke set Sew w/c lbl Shoulder joint Collar attach Collar finish Slv match (helper) Slv set Slv top Side seam
Helper table
SNUBT SNUBT FOA
sleeve hem Bottom Hem Frnt btn hole frnt btn marking Front butn sew-7 Trimming n checking
Helper table
Btn att m/c Checking table
TOTAL
MACHINES
SNUBT DNLS SNEC 3TO/L kansai SNCS DNCS CTM FOA 3N FOA AUTOJIG Btk m/c Btn hole m/c Btn att m/c 3T F/L 5T F/L ZIG ZAG M/C
NO'S
19.5 0.0 1.5 0.0 1.0 0.0 0.0 0.5 1.0 0.0 0.0 0.0 1.0 1.0 0.0 0.0 0.0
SMV
10.85 0.00 0.70 0.00 0.60 0.00 0.00 0.24 0.70 0.00 0.00 0.00 0.58 0.62 0.00 0.00 0.00
TOTAL
25.5
14.3
rd Workstations
822 411 534 No Of W/s ACTUAL LAY OUT
M/C 0.68 0.33 0.61 0.68 1.42 0.34 0.27 0.54 0.81 0.61 0.74 0.54 0.88 0.47 0.74 0.81 0.68 0.34 0.68 0.81 1.01 1.01 1.15 0.95 0.95 0.75 0.36 0.68 0.75 1.58 0.38 0.30 0.60 0.90 0.68 0.83 0.60 0.98 0.53 0.83 0.90 0.75 0.38 0.75 0.90 1.13 1.13 1.28 1.05 1.05
1 0.5 1 1 1 1 0.5 1
1 1
Hlp
Chekar
Iron
1.00
1 1
1.00 1.00
1 1 0.5 1 1 1
1.00
1 1 1
2 1 1
1.00
1
2.00
25.50 3.00 2.00 1.00
MANUAL
Helper table Checking table Pressing table
NO'S
3.00 2.00 1.00
SMV
1.55 2.00 0.55
TOTAL
6.0
4.1