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10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
Safety of Adhesives
Many adhesives and sealants are toxic (e.g. containing isocyanates) and are readily absorbed through the skin. Many also give off toxic solvent vapours during setting. COSHH regulations require that for all materials used on sites the safety sheet is obtained. Always consult this sheet before using these materials. Note that some materials which are relatively harmless in domestic applications/quantities (e.g. epoxies) represent a considerable hazard in large quantities.
10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
TYPES OF ADHESIVE
Mechanical adhesives. All of the original animal glues were of this type. They only work on porous materials the adhesive penetrates into the pores and on hardening it forms a mechanical key. Solvent adhesives. These are used on materials which dissolve in solvents (e.g. plastics). The surfaces to be joined are softened in the solvent which subsequently evaporates to leave a continuous joint. Surface adhesives. These will adhere to surfaces which are neither porous nor soluble (e.g. glass). Modern adhesives such as epoxies are of this type. They work by bonding in the same way as the bonds within a material
10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
Surface Preparation
In order to adhere to a surface the adhesive must wet it (i.e. not form into droplets). Scoring of surfaces (a method often used on timber by joiners) is detrimental to a joint made with modern surface adhesives because it causes stress concentrations and air inclusions. It is only beneficial if traditional mechanical adhesives are used. Water will prevent the bond of many adhesives but some will work well underwater (e.g. some polyurethanes). Many treatments (e.g. impregnated wood preservatives) will prevent some adhesives from working and reduce the performance of others
10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
Durability of Adhesives
10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
Contact Joint
Types of joint
Contact Joint
Fillet
Contact Joints
For the contact joint most adhesives are suitable. The clamping force must be sufficient to ensure contact but not so high that the adhesive is forced out. The adhesive should not have a higher modulus than the substrates because this will cause stress concentrations at the ends of the joint which may cause progressive failure. Joining materials with different moduli is difficult.
10.1 Adhesives
Safety Types of Adhesive Surface Preparation Setting Processes Types of Joint Modes of Failure
10.2 Sealants
Types of Sealant Joint Details
Traditional Sealants
Putties: These are the traditional materials for sealing to glass. They harden by surface oxidation and subsequent slow loss of solvent (typically linseed oil). Mastics: These generally do not harden. They are sufficiently viscous to prevent sagging but offer little mechanical strength. They are often poured into joints.
Elastomeric Sealants:
These set to a tough but elastic condition by a number of different processes. Two pack types must be mixed on site but one pack systems are more convenient because they are supplied in cartridges ready for use. Polyurethane sealants have very strong adhesive properties as well as sealing. Silicones and polysulphides are the more common, and cheaper, materials.
10.2 Sealants
Types of Sealant Joint Details
Joint Details
Incorrect
Correct