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Al Amal Co.
The Professionals Who Make The Difference.
INTRODUCTION Al-Amal Co. is your local specialist for manufacturing of electrical support systems including cable trays, cable trunking, cable ladder and all type of Low Voltage electrical distribution panels including Controls, ATS, PLC and Motor Control Centers. Al-Amal Co. through its up to date modern machinery at its two factories located in the Second Industrial zone in Riyadh and with the association of steel suppliers and major manufacturers of electrical circuit breakers. Al-Amal Co. is a complete solution provider for your needs in cable support and electrical distribution systems. Al-Amal Co. dedication to investing in human resources, gave us a staff that comprises highly trained professionals who make sure that the quality of our products is more than satisfactory. Al-Amal Co. is affiliated to SETRA Group of companies, whose activities range from Computer Site Preparation and system integration in the Low Current field (Fire alarm, Security systems) Power systems (UPS, Batteries and Generators), Industrial Control systems, Audio/Video Systems, Specialized cables and all types of Data Networking systems.
TABLE OF CONTENTS CABLE TRAY SYSTEM Cable Tray Ordering Charts Cable Tray Ordering Guide Cable Tray Covers Cable Tray Accessories S-150 SUPPORT SYSTEM CABLE LADDER SYSTEM Cable Ladder Ordering Charts Cable Ladder Ordering Guide Cable Ladder Fittings Cable Ladder Covers Cable Ladder Accessories TELE-COMMUNICATION SUPPORT PRODUCTS TRUNKING SYSTEM Under Floor Trunking In-Cavity Trunking Underscreed Trunking Flush Screed Trunking & Accessories Fittings CHANNELS Metal Framing Channel Cantilever Arms 7 10 12 20 21 27 31 34 36 38 39 41 45 55 59 62 65 66 68 69 70 73
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AL-AMAL Other Products Communication and Wiring Cabinets Patch Panels Batteries Cabinets Wall Mounting Cabinets Electrical Panels Street Lighting Panels Pillar and Feeder Panels Switchboards Automatic Transfer Switch Circuit Breaker Enclosures Communication Support Product Security System Console
AL-AMAL CO. BUSINESS PARTNERS 1- Housing Projects 2- Hospitals Projects 3- Universities and Technical Colleges 4- Airports 5- Shopping Malls 6- Industrial Projects 7- Military Projects 8- Banks 9- Palaces 10-All Areas Needing Electrical and communication Networking and Cables Support System
ADDRESS Al-Amal Co. P.O. Box: 56986 Riyadh 11564 Kingdom of Saudi Arabia Tel: ++966 1 4980220 ++966 1 4982783 Fax: ++966 1 4983664 E-mail: info@alamal.com.sa
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T R A Y S
Mild Steel to ASTM A - 123/ NEMA VE 1 BS - 729 and EN ISO 1461 Zinc Coating ranging from 49 - 70Microns Depending on the thickness of the Sheet
Aluminum
Extra Protection also available for a special application and environment in Colored Coating of Epoxy Resins or Polyester Powder (RAL)
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*These different types of Cable Trays are only a guide. You may specify your own sizes and application.
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* These different types of cable trays are only a guide. You may specify your own sizes and application.
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Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
UNEQUAL TEE
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R) and width (W1)
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45 o OUTSIDE RISER
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
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90 o OUTSIDE RISER
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
90 o INSIDE RISER
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
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Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
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STRAIGHT REDUCER
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90 o HORIZONTAL ELBOW
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
Dimension in Millimeter Abbreviation: W Width H Height R Radius When ordering, material, finish and sizes as straight cable tray please also indicate radius (R)
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TAKE-OF TRAY
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Application
M6 x 16 HEXNUT 8 Washer
Dimension in Millimeter When ordering please indicate straight cable tray Width.
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Application
Cup Head Sq Neck Screw M6 x 16 With Hex Nut and Flat Washer Total 4 Sets per connection
7 x 20
Hex Screw MB x 16 With Hex Nut and Flat Washer Total 1 Set per connection
10 H
Part Reference Components Ref VAC VAC VAC VAC 50 75 100 150 Steel Perforated Tray Height 50 75 100 150 H 34 59 84 134 Finish Hot Dip Galvanised
Dimension in Millimeter When ordering please indicate Type, Finish and Sizes as in straight cable tray.
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Application
Mushroom Head Sq Neck Screw M6 x 16 With Hex Nut and Flat Washer Total 4 Sets per connection
End Cap and Fixture Part Reference TBE1 TBE2 TBE3 TBE4
Abbreviation: W Width
H 46 71 96 146
50 75 100 150
Dimension in millimeter When ordering please indicate Type, Finish and Sizes as in straight cable tray.
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Application
Mushroom Head Sq Neck Screw M6 x 16 With Hex Nut and Flat Washer Total 2 Sets per connection
7 x 100
H 90
8 x 18
H 34 59 84 134
Dimension in millimeter When ordering please indicate type, finish and sizes as in straight cable tray.
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S -1 5 0
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LADDERS
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CABLE LADDERS
HOT DIP GALVANIZED AFTER FABRICATION (HDGAF) MILD STEEL TO ASTM A - 123/NEMA VE 1 BS - 729 AND EN ISO 1461 ZINC COATING RANGING FROM 49 - 70 MICRONS DEPENDING ON THE THIKNESS OF THE SHEET ALUMINIUM ALLOY 5754 (NFA 50-451)
ALUMINIUM
Extra Protection also available for a special application and environment in Colored Coating of Epoxy Resins or Polyester Powder (RAL)
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* These different types of Ladders are only a Guide, You may specify your own sizes and application.
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SECTION VIEW
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** These different type of Ladder are only a guide, you may specify your own sizes and application.
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TELE - COMMUNICATION
MILL GALVANIZED (MI) HOT-DEEP MILL GALVANIZED. BS 2989, ASTM A 525, E 10 - 142 ISO 3575. ZINC COATING ZINC COAT = 18 MICRONS OR 275 G/M2 MILD STEEL TO ASTM A - 123/NEMA VE 1 BS - 729 AND EN ISO 1461 ZINC COATING RANGING FROM 49 - 70 MICRONS DEPENDING ON THE THIKNESS OF THE SHEET ALUMINIUM ALLOY 5754 (NFA 50-451)
ALUMINIUM
Extra Protection also available for a special application and environment in Colored Coating of Epoxy Resins or Polyester Powder (RAL)
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THIS EASY FIX EASY INSTALLATION, SELF LOCKING COVER, MAKE YOUR INSTALLATION EASY AND FAST. STANDARD LENGHT IS 2.44 METER, WIDTH AND HEIGHT AS PER YOUR NEEDS, FITTINGS AND ACCESSORIES ARE AVAILABLE ON REQUEST. FINISHES: HOT-DIP GALVANIZED AFTER FABRICATION (HDAF) BS EN ISO 1461 STANDARDS MILL GALVANIZED BS 2989, ASTM A525 STANDARDS
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Cable Trays
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- Cable Ladder inside communication shetter. - Company; Motorolla - Mideast Data Systems (Oman). - Site: Saudi Arabia.
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TRUNKING
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CABLE TRUNKING
MILL GALVANIZED (MI) HOT-DIP GALVANIZED. BS 2989, ASTM A 525, E 10 - 142 ISO 3575. ZINC COATING ZINC COAT = 18 MICRONS OR 275 G/M2 MILD STEEL TO ASTM A - 123/NEMA VE 1 BS - 729 AND EN ISO 1461 ZINC COATING RANGING FROM 49 - 70 MICRONS DEPENDING ON THE THIKNESS OF THE SHEET ALUMINIUM ALLOY 5754 (NFA 50-451)
ALUMINIUM
Extra Protection also available for a special application and environment in Colored Coating of Epoxy Resins or Polyester Powder (RAL) Al-Amal Co. Cable Trunking Comply and meet ANSI / NFPA 70 National Electrical Code. Recommended Practice for Electrical Equipment Maintenance.
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IN-CAVITY TRUNKING
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IN-CAVITY TRUNKING
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THIS EASY FIX EASY INSTALLATION, SELF LOCKING COVER, MAKE YOUR INSTALLATION EASY AND FAST. STANDARD LENGHT IS 2.44 METER, WIDTH AND HEIGHT AS PER YOUR NEEDS, FITTINGS AND ACCESSORIES ARE AVAILABLE ON REQUEST. FINISHES: HOT-DIP GALVANIZED AFTER FABRICATION (HDAF) BS EN ISO 1461 STANDARDS MILL GALVANIZED BS 2989, ASTM A525 STANDARDS
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CHANNELS
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Embedded Channel The ultimate Solution where space is very limited. It can be placed during forming, no drilling or anchoring is required and you can utilize it in wall, ceiling slab and floor with this installation you can achieve a higher strenght than any anchoring method. Embedded Channels are available in two sizes 41 x 41 and 41 x 21 thickness 2mm at any length. Finishes: Hot Dip Galvanized After Fabrication (HDGAF) BS 729, ISO 1461 Standard Mill Galvanized (GI) ASTM A 525 / G90, ISO 3575 Standard
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Note: These data were obtain from Al-Amal Co. Own lab-test with safety factor of 1.5. designer engineer must use oppropriate sizes for the exact load. - Al-Amal Co. assume no responsibility for any misused or underestimated sizes.
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Note: These data were obtain from Al-Amal Co. own Lab-Test with safety factor of 1.5. - Designer Engineer must use appropriate sizes for the exact load. - Al-Amal Co. assume no responsibility for any misused or underestimated sizes.
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FITTING ACCESSORIES
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HARDWARE
THREADED RODS
Carbon Steel & Mild Steel (Galvanized. GR - 4.6, Black. GR - 8.8,) Brass& Stainless Steel. 304 & 316
Nominal Diameter mm M6
Root Area
In2 0.043
mm2 28.2
M8
0.058
39.4
430
1.9
M10
0.068
43.9
610
2.77
M12
0.126
81.3
1.130
5.0
M16
0.202
130.3
1.810
8.0
M20
0.302
194.8
2.710
12.0
CARRIAGE BOLTS
Carbon Steel & Mild Steel (Galvanized)
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SPRING NUTS
Size (mm)
M5
M6
M8
M10
M12
Size (Inch)
1/4
5/16
3/8
1/2
FLAT WASHER
Outer Dia 7 9 10 12 16 20 24 28 30 34 37
SPRING NUTS
* The spring Nut is the key to the Strut system * Insert spring Nut anywhere along the length of the channel and attach the fitting to combine another channel a 90 turn. * Easy to use, save time and work.
Spring
Application
Item Code
SPNTN -06 SPNTN -08 SPNTN- 10 SPNTN- 12 SPNTN- 16
Without Spring
SN-06 SN-08 SN-10 SN-12 SN-16
Thread Size
M6 M8 M10 M12 M16
Width
19.0 19.0 19.0 19.0 19.0
Thickness
6.0 6.0 (8) 10.0 10.0 (12) 12.0
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DROP IN ANCHORS
* Perfect expansion and specially designed built-in plug ensure full expansion of anchor. * The test values listed beneath were obtained using 200-250kgs/cm2 Concrete (not aggregated). A safe working load should not exceed 25% of stated values.
Item Code
DROAN-06
Thread Size
M6 (W1/4)
Anchor Length
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DROAN-08
M8 (W5/16)
10.0
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30
1350
DROAN-10
M10 (W3/8)
12.0
15
40
1950
DROAN-12
M12 (W1/2)
16.0
20
50
2900
DROAN-16
M16 (W5/8)
20.0
25
65
4850
DROAN-20
M20 (W3/4)
25.0
35
80
5900
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ASTM. SAE AND ISO GRADE MARKINGS AND MECHANICAL PROPERTIES FOR STEEL FASTENERS
Identification Fastener Grade Mark Specification Description Material Medium Carbon Alloy or SAE 1 041 Modified Elevated Temperature Drawn Steel Alloy Steel, Quenched and Tempered Nominal Size Range (in.) Mechanical Properties Proof Load (psi) Yield Strength Min (psi) Tensile Strength Min (psi)
No Grade Mark
Studs
120,000
130,000
150,000
A490
120,000
130,000
ISO R898 Class 4.6 No Grade Mark ISO R898 Class 5.8 No Grade Mark 8.8 ISO R898 Class 8.8 Low or Medium Carbon Steel
33,000
36,000
60,000
55,000
57,000
74,000
or
85,000
92,000
120,000
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10.9 ISO R898 Class 10.9 Alloy Steel, Quenched and Tempered
or
120,000
130,000
150,000
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NOTES: 1. ASTM Specifications A 196_Alloy-Steel Bolting Materials for HighTemperature Service A 307_Low-Carbon Steel Externally and Internally Threaded Standard Fasteners A 320_Alloy-Steel Bolting Materials for LowTemperature Service A 325_High-Strength Bolts for Structural Steel Joints. including Suitable Nuts and Plain Hardened Washers A 354_Quenched and Tempered Alloy Steel Bolts and Studs with Suitable Nuts A 449_Quenched and Tempered Steel Bolts and Studs A 490_Quenched and Tempered Alloy Bolts for Structural Steel Joints 2. SAE Specifications: J429_Mechanical and Quality Requirements for Externally Threaded Fasteners 3. ISO Recommendations: No. R898_Mechanical Properties of Fasteners_ Part 1 _Bolts, Screws and Studs 4. Grade 7 Bolts and screws are roll threaded after heat treatment.
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Protection
Cable tray fabrication shall be made from a pre galvanized corrosion resistant sheet, Hot Dip Galvanized After Fabrication (HDGAF) and Aluminum alloys.
Processing Methods
Pre galvanized (Mill Galvanized) Source reference EN 10 - 142 Metal manufacturers immerse the Mild Steel rolls with fast and continuous motion in a molten zinc bath at a temperature 450 - 460C. The diffusion between Steel and Zinc forms a stable iron / Zinc alloy with pure zinc on the surface. The zinc coating (formation) have a thickness of 18 Microns per face or 275 g/m2 per double face (Flowered Pattern Finish) Contrary to a conventional belief, no corrosion is possible in sections of the metal when a galvanized sheet is sheared or punched. The protection of Iron is protected by the cell effect produced by the IRON ZINC ELECTROLYTIC SYSTEM or what is known as the Battery Phenomenon.
Cleaning Stage
The mild steel after fabrication to its last shape or form (cable tray, trunking and ladder) must be cleaned and free of any oils or greases, to achieve this, the first stage is to immerse the steel into a degreaser detergent bath then sprayed with a high pressure fresh water, then a gigh pressure air to drive all excess water out. A conventional oven is used to dry the steel and to have it free of water.
Painting Stage
In order to achieve a very high rust - preventing coating a primer must be applied to the steel. Using a two- component polyamide-cured primer containing zinc Phosphate as corrosion inhibiting pigment (Red Color), A minimum coating thickness of 40 microns when drying must be achieved despite whether you are using a Spray Gun, Brush or Roller. When the primer dried and fully cured the epoxy paint can be diluted with a thinner (10% volume) then sprayed onto the surfaces evenly. Drying time is approximately 5 - 7 hours at 20 C. A fully cured in 7 days. Minimum coating thickness ranges between 100- 125 microns) thickness may vary to a higher microns depending on the application method).
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GB - BS 1449 Sec.1.1 to 1.15 (Formely BS 1449 Part 1) USA - ASTM A36 - A569 EEC - EN 10025 K S A - SABIC
GB - BS 2989/GC Z 275 Zinc Coating USA - ASTM A525 / G90 EEC - EN 10 - 142 K S A - SABIC / ISO 3575
GB - BS 729 USA - ASTM 123 A 286 / NEMA VE 1 International - EN ISO 1461 Brief Description of some of the reference Code ----- ASTM A 123 American Society for testing Materials Specification for Zinc (Hot - Galvanized) coatings on Products Fabricated from Rolled, Pressed and Forged Steel Shapes, Plates, Bars and Strips.
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----- ASTM A 525, A 653 SQ American Society for Testing Materials Specification for Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip Process. ----- NEMA VE 1. National Electrical Manufacturers Association Metal Cable Tray Syatems for materials, sizes and configurations. ---- NEPA 70 National Fire Prevention Association. Recommended Practice for Electrical Equipment Maintenance Pertaining to installation of Cable Trunking (Channel System).
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The Following Loading graph, illustrate the Performance of the cable ladder (Size 300 and 600 width) under certain Uniform distributed load at different length of span and different sizes of side Rail.
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