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Application Guide

Motor Starting Solutions


Open Type Version In Kit Form

Complete Range of Products and Accessories


to Create all Motor Starter Types
Manual motor starter

Short-Circuit Protection...
Type 1 or 2 coordination guaranteed between contactors and short-circuit
protection devices (manual motor starters or fuses).

Comprehensive Range...
Connection accessories available for each type of wiring diagram or assembly.

Time/Cost Savings...

Connecting link

No cable preparation required and wiring time reduced.

Secure Connection...

Contactor

No risk of fitting or wiring errors.

Simple Construction...
Easy assembly and fitting of products.
Direct-On-Line Starters

Mounting plate
Electronic timer
Manual motor starter
Contactors
and interlock unit

Auxiliary contacts
Connecting link

Contactors
and interlock unit

Connection set
Connection set

Thermal overload relay

Star-delta Starters

Reversing Starters

0/0
1SBC101001C0202

Coil Voltage and Thermal Overload Relay Codes

How to use the selection tables


Starters protected by manual motor starter
The tables page 10 up to 21 show for coordination type 1 and 2, the most usual combinations between MS.. manual motor starters and a.c.
operated A.. contactors according to AC-3 motor powers, for Direct-On-Line and Reversing starters.
Select in the tables the MS.. manual motor starter, contactor and accessory codes necessary to assemble your starter.
To complete the code of the contactors, please see the table below.
Starters protected by thermal overload relay
The tables page 34 up to 39 show the most usual combinations between a.c. operated A.. contactors and TA..DU thermal overload relay according to AC-3 motor powers, for Direct-On-Line, Reversing or Star Delta starters.
Select in the tables the contactor, thermal overload relay and accessory codes necessary to assemble your starter.
For complete coordination tables type 1 and 2, see www.abb.com/lowvoltage and click on Online Product Selection Tools.
To complete the code of the contactors and the selected thermal overload relay, please see the tables below.

a.c. coil voltage code
for completing contactor order codes
Voltage
V - 50Hz

Voltage
V - 60Hz

Setting Range
for completing thermal overload relay order codes

(1) Code

Type
TA 25 DU

Order code

24

24

8 1

0.1 ...

0.16

TA 25 DU 0.16

1SAZ 211 201 R1005

26

28

1 6

0.16 ...

0.25

TA 25 DU 0.25

1SAZ 211 201 R1009

28

32

1 7

0.25 ...

0.4

TA 25 DU 0.4

1SAZ 211 201 R1013

42

42

8 2

0.4 ...

0.63

TA 25 DU 0.63

1SAZ 211 201 R1017

42

48

2 0

0.63 ...

1.0

TA 25 DU 1.0

1SAZ 211 201 R1021

48

48

8 3

1.0 ...

1.4

TA 25 DU 1.4

1SAZ 211 201 R1023

60

60

7 3

1.3 ...

1.8

TA 25 DU 1.8

1SAZ 211 201 R1025

100

100 ... 110

7 4

1.7 ...

2.4

TA 25 DU 2.4

1SAZ 211 201 R1028

105

110 ... 127

110

110 ... 120

Setting range
A

2 6

2.2 ...

3.1

TA 25 DU 3.1

1SAZ 211 201 R1031

8 4

2.8 ...

4.0

TA 25 DU 4.0

1SAZ 211 201 R1033

110 ... 115

115 ... 127

8 9

3.5 ...

5.0

TA 25 DU 5.0

1SAZ 211 201 R1035

120

140

2 9

4.5 ...

6.5

TA 25 DU 6.5

1SAZ 211 201 R1038

125 ... 127

150

3 0

6.0 ...

8.5

TA 25 DU 8.5

1SAZ 211 201 R1040

175

208

3 4

7.5 ... 11

TA 25 DU 11

1SAZ 211 201 R1043

190

220

3 6

10

... 14

TA 25 DU 14

1SAZ 211 201 R1045

210

240

4 0

13

... 19

TA 25 DU 19

1SAZ 211 201 R1047

18

... 25

TA 25 DU 25

1SAZ 211 201 R1051

220 ... 230

230 ... 240

8 0

230 ... 240

240 ... 260

8 8

24

... 32 (1)

TA 25 DU 32

1SAZ 211 201 R1053

4 2

18

... 25

TA 42 DU 25

1SAZ 311 201 R1001

230 ... 240

277

380 ... 400

400 ... 415

8 5

22

... 32

TA 42 DU 32

1SAZ 311 201 R1002

400 ... 415

415 ... 440

8 6

29

... 42

TA 42 DU 42

1SAZ 311 201 R1003

400

440

5 0

18

... 25

TA 75 DU 25

1SAZ 321 201 R1001

400 ... 415

480

5 1

22

... 32

TA 75 DU 32

1SAZ 321 201 R1002

8 7

29

... 42

TA 75 DU 42

1SAZ 321 201 R1003

415 ... 440

440 ... 460

440

500

5 3

36

... 52

TA 75 DU 52

1SAZ 321 201 R1004

500

600

5 5

45

... 63

TA 75 DU 63

1SAZ 321 201 R1005

550

5 6

60

... 80

TA 75 DU 80

1SAZ 321 201 R1006

660 ... 690

5 8

29

... 42

TA 80 DU 42

1SAZ 331 201 R1003

690

5 9

36

... 52

TA 80 DU 52

1SAZ 331 201 R1004

45

... 63

TA 80 DU 63

1SAZ 331 201 R1005

60

... 80

TA 80 DU 80

1SAZ 331 201 R1006

65

... 90

TA 110 DU 90

1SAZ 411 201 R1001

80

... 110

TA 110 DU 110

1SAZ 411 201 R1002

(1) Code in bold for dual frequency coils.

(1) With terminal block DX 25: 1 x 16 mm2

0/1
1SBC101001C0202

General Information for Ordering


Ordering Details (examples)
MS 116-0.25 1SAM 250 000 R1002

When placing an order, give either the Order


Code or Type for all products to create motor starter.
According to the products, these are completed with: coil voltage for the contactors,
setting range for the thermal O/L relays.
This is why the Order codes and Types figuring
in the "Ordering Details" tables have boxes
and
to be completed.

BEA 16/116 1SBN 081 406 R1000

A 9-30-10 24V-50Hz 1SBL 141 001 R8110

Direct-On-Line Starters - Tables for ordering details, pages 12 ... 15

TE5S-120
1SBN 020 010 R1002

PM 26-23 1SBN 091 407 R1000

MS 116-0.40
1SAM 250 000 R1003

A 9-30-10 110V-50Hz
1SBL 141 001 R8410
VE 5-1
1SBN 030 110 R1000

CA 5-10
1SBN 010 010 R1010

BEA 16/116
1SBN 081 406 R1000

A 9-30-10 48V-50Hz
1SBL 141 001 R8310
VE 5-1
1SBN 030 110 R1000

BEY 16V-1
1SBN 081 413 R1001

BER 16V
1SBN 081 411 R1000

TA 25 DU 19
1SAZ 211 201 R1047

Star-Delta Starters
Tables for ordering details, pages 37, 39

Reversing Starters
Tables for ordering details, pages 18 ... 21

0/2
1SBC101001C0202

Motor Starting Solutions


Open Type Version in Kit Form

Contents
General Information
Direct-On-Line Starting of 3-phase Asynchronous Motors .............................................

Star-Delta Starting of 3-phase Asynchronous Motors .....................................................

Motor Rated Operational Powers and Currents................................................................

Utilization Categories........................................................................................................

Coordination with Short-Circuit Protection Devices.........................................................

Starters Protected by Manual Motor Starter


Direct-On-Line Starters ....................................................................................................

10

Reversing Starters ............................................................................................................

16

Wiring Diagrams ...............................................................................................................

22

Dimensions . .....................................................................................................................

24

Starters Protected by Manual Motor Starter with Bus-bar System "smissline-S"


Direct-On-Line and Reversing Starters up to 11 kW .......................................................

32

Starters Protected by Thermal Overload Relay


Direct-On-Line Starters ....................................................................................................

34

Reversing Starters ............................................................................................................

34

Star-Delta Starters without interlock unit..........................................................................

36

Star-Delta Starters with interlock unit...............................................................................

38

Wiring Diagrams ...............................................................................................................

40

Dimensions . .....................................................................................................................

46

Accessories
Main Accessories .............................................................................................................

57

Connecting Links, Connection Sets and Mounting Plates for


Direct-On-Line and Reversing Starters.............................................................................

58

Connection Sets for Star-Delta Starters . .........................................................................

59

1
1SBC101001C0202

Motor Starting Solutions

Protection by
Manual Motor Starter

Direct-On-Line Starters

Rated Power - 400 V AC-3

0.06 kW ... 51 kW

Manual Motor Starters

MS 116 ... MS 495

Reversing Starters

0.06 kW ... 51 kW
MS 116 ... MS 495

Contactors

a.c. Operated Contactors A 9 ... A 110

Connection Links

BEA 16/.. ... BEA 110/495

BEA 16/.. ... BEA 110/495

Connection Sets

BER 16.. ... BEM 110/30

Protection by
Thermal Overload Relay

Direct-On-Line Starters

Rated Power - 400 V AC-3

4 kW ... 55 kW

Contactors

a.c. Operated Contactors A 9 ... A 110

Thermal Overload Relays

TA 25 DU ... TA 110 DU

Connection Sets

a.c. Operated Contactors A 9 ... A 110

Reversing Starters

4 kW ... 55 kW
a.c. Operated Contactors A 9 ... A 110
TA 25 DU ... TA 110 DU

BER 16.. ... BEM 110/30

2
1SBC101001C0202

Open Type Version in Kit Form


Direct-On-Line and Reversing Starters with Smissline System

Rated Power - 400 V AC-3

0.06 kW ... 11 kW

Manual Motor Starters

MS 116 ... MS 325

Contactors

a.c. Operated Contactors A 9 ... A 26

Connection Accessories

BEA 16/.. ... BEA 26/.., BER 16.. ... BER 40..

Smissline Components

Combi-modul and Accessories

Star-Delta Starters

Rated Power - 400 V AC-3

7.5 kW ... 90 kW

Contactors

a.c. Operated Contactors A 9 ... A 110

Thermal Overload Relays

TA 25 DU ... TA 110 DU

Connection Sets

BEY 16 ... BED 110


3
1SBC101001C0202

General Information
Direct-On-Line Starting
of Three-Phase Asynchonous Motors
General
A combination starter performs the following functions:
circuit isolation and short-circuit protection,
motor "ON" - "OFF" control,
overload protection.
The isolation and short-circuit protection functions must be performed by a fuse isolator switch, a fuse switch or a circuit-breaker.
Fuse ratings recommended in the coordination tables should be used. (A complete data base of coordination tables is available on the ABB Website.)

The ON - OFF control and overload protection functions are performed by a contactor and thermal overload relay combination.
Full voltage Direct-On-Line starting is a simple, economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque)
and a starting current 5.5 to 7 times nominal current.
I

/I

/C

7
I = current;

In

C = torque;

Cn = nominal torque

= nominal current

I
5

C
Nominal values
A1011DG

10

4
1SBC101001C0202

30

60

80

100
Motor speed (%)

General Information
Star-Delta Starting
of Three-Phase Asynchonous Motors
General
Star-delta starting is the most common method to reduce the starting current of a motor. This system can be used on all the squirrel cage motors,
which are normally used in delta connection.
In this type of starting, it is recommended to choose motors having high starting torque i.e. much higher than the resistive torque in order to reach
sufficient high speed when the motor is connected in star.

Star-Delta Starting
I

/I

/T

7
I = current;

In

T = torque;

Tn = nominal torque

Technical Data

= nominal current

When starting:
inrush current is reduced to a third of direct starting current,
motor torque is reduced to a third or even less of direct starting torque.

6
I (delta)

Transient current is generated when switching from star to delta connection.

Utilization

( m ot

or

I (sta

r)
E0899DG

1
T (motor)
Tr (resistive torque)
0

20

40

60

80

During the initial starting phase (star connection), the resistive torque
of the driven load must remain, irrespective of speed, less than the star
motor torque until star-delta switching occurs.
This starting mode is therefore ideal for machines having low starting
torque such as:
pumps,
centrifugal compressors,
wood-working machines, etc.
In order to prevent a high current peak, at least 85 % of nominal speed
must be reached before switching from star to delta.

100
Motor speed (%)

Precautions
Motor nominal voltage in delta connection must be equal to that of the mains.
Example: A motor for 400 V star-delta starting must be designed for 400 V in delta connection. Its usual designation is 400 V / 690 V motor.
The motor must be constructed with 6 terminal windings.

Sequence
Starting is a three-stage process:
1st stage - Star connection - Press the On button on the control circuit to close the KM2 star contactor. The KM1 line contactor then
closes and the motor starts. Countdown of programmed starting time (normally 6 to 10 s) then begins.
2nd stage - Star to Delta switching - When the programmed starting time is over, the KM2 star contactor opens.
3rd stage - Delta connection - A transition time (or dwelling time) of 50 ms is fixed between opening of the star contactor and closing of
the delta contactor by the use of TE5S timer. This prevents short circuit between star and delta.

(Switching frequency/hour, according to acceleration time and load factor).


Respect of the following conditions enables utilization of the starter without excessive
overheating of the connections or nuisance tripping of the thermal O/L relay.
Example:
Switching frequency = 15 starts/hr
Acceleration time "ta" = 7s (use 8 s curve)
Maximum load factor = 50 %
This corresponds to a 4-minute operating cycle
2 minutes operation and 2 minutes rest.

55
50

30
20
15

(15 starts/hr)

with 7 seconds acceleration,

10

ta

40

s.

ta =
8s
.
ta =
10 s
.
ta =
12 s
.
ta = 1
5
ta = 2 s.
0 s.

20

E1142DG

Maximum duty as per the chart on side.

Number of starts / hour

Note:
When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a dwelling time (or transition time) e.g. TE5S is not recommended. A timer set for the starting duration in star
connection is enough.
An electrical interlock between star and delta is mandatory such as VE 5 or through auxiliary contacts.
Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation speed is acceptable during the starting phase.

40 50

60

80
100
Load factor (%)

5
1SBC101001C0202

General Information
Motor Rated Operational Powers and Currents
The currents given below concern standard three-phase four-pole cage motors (1500 r.p.m. at 50 Hz. 1800 r.p.m. at 60 Hz).
These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles.

Motor nominal current: standardized values in red colour


(according to IEC 60947-4-1 Annex G)

UL /
CSA

Motor nominal current: standardized values


(according to IEC 60947-4-1 Annex G and UL 508)

Motor
power
kW

220 V 230 V 240 V 380V 400 V 415 V 440 V 500 V 660 V 690 V
A
A
A
A
A
A
A
A
A
A

Motor
power
hp

208 V
A

220-240 V 380-415 V 440-480 V 550-600 V


A
A
A
A

0.06

0.37 0.35 0.34 0.21 0.2

0.19 0.18 0.16 0.13 0.12

1/2

2.4

2.2

1.3

1.1

0.9

0.09

0.54 0.52 0.50 0.32 0.3

0.29 0.26 0.24 0.18 0.17

3/4

3.5

3.2

1.8

1.6

1.3

0.12

0.73 0.7

0.67 0.46 0.44 0.42 0.39 0.32 0.24 0.23

4.6

4.2

2.3

2.1

1.7

0.18

0.63 0.6

1-1/2

6.6

3.3

2.4

0.25

1.6

1.5

1.4

0.9

0.85 0.82 0.74 0.68 0.51 0.49

7.5

6.8

4.3

3.4

2.7

0.37

2.0

1.9

1.8

1.2

1.1

1.1

1.0

0.88 0.67 0.64

10.6

9.6

6.1

4.8

3.9

0.55

2.7

2.6

2.5

1.6

1.5

1.4

1.3

1.2

0.91 0.87

16.7

15.2

9.7

7.6

6.1

0.75

3.5

3.3

3.2

2.0

1.9

1.8

1.7

1.5

1.15 1.1

7-1/2

24.2

22

14

11

1.1

4.9

4.7

4.5

2.8

2.7

2.6

2.4

2.2

1.7

1.6

10

30.8

28

18

14

11

1.5

6.6

6.3

6.0

3.8

3.6

3.5

3.2

2.9

2.2

2.1

15

46.2

42

27

21

17

2.2

8.9

8.5

8.1

5.2

4.9

4.7

4.3

3.9

2.9

2.8

20

59.4

54

34

27

22

11.8 11.3 10.8 6.8

6.5

6.3

5.7

5.2

4.0

3.8

25

74.8

68

44

34

27

15.7 15

14.4 8.9

8.5

8.2

7.4

6.8

5.1

4.9

30

88

80

51

40

32

5.5

20.9 20

19.2 12.1 11.5 11.1 10.1 9.2

7.0

6.7

40

114

104

66

52

41

7.5

28.2 27

25.9 16.3 15.5 14.9 13.6 12.4 9.3

8.9

50

143

130

83

65

52

11

39.7 38

36.4 23.2 22

21.2 19.3 17.6 13.4 12.8

60

169

154

103

77

62

15

53.3 51

48.9 30.5 29

28.0 25.4 23

17.8 17

75

211

192

128

96

77

18.5

63.8 61

58.5 36.8 35

33.7 30.7 28

22.0 21

100

273

248

165

124

99

22

75.3 72

69

43.2 41

39.5 35.9 33

25.1 24

125

343

312

208

156

125

30

100

96

92

57.9 55

53

48.2 44

33.5 32

150

396

360

240

180

144

37

120

115

110

69

66

64

58

53

40.8 39

200

528

480

320

240

192

45

146

140

134

84

80

77

70

64

49.1 47

250

604

403

302

242

55

177

169

162

102

97

93

85

78

59.6 57

300

722

482

361

289

75

240

230

220

139

132

127

116

106

81

77

350

828

560

414

336

90

291

278

266

168

160

154

140

128

97

93

400

954

636

477

382

110

355

340

326

205

195

188

171

156

118

113

450

1030

515

412

132

418

400

383

242

230

222

202

184

140

134

500

1180

786

590

472

160

509

487

467

295

280

270

245

224

169

162

200

637

609

584

368

350

337

307

280

212

203

250

782

748

717

453

430

414

377

344

261

250

315

983

940

901

568

540

520

473

432

327

313

355

1109 1061 1017 642

610

588

535

488

370

354

400

1255 1200 1150 726

690

665

605

552

418

400

500

1545 1478 1416 895

850

819

745

680

515

493

560

1727 1652 1583 1000 950

916

832

760

576

551

630

1928 1844 1767 1116 1060 1022 929

848

643

615

710

2164 2070 1984 1253 1190 1147 1043 952

721

690

800

2446 2340 2243 1417 1346 1297 1179 1076 815

780

900

2760 2640 2530 1598 1518 1463 1330 1214 920

880

1000

3042 2910 2789 1761 1673 1613 1466 1339 1014 970

IEC

6
1SBC101001C0202

0.58 0.53 0.48 0.37 0.35

General Information
Utilization Categories

I (A)

I (A)
AC-3

AC-1

Id

In

In

Starting

t (s)

E0517DF

t (s)

Id

E0515D

Utilization categories

AC-4

Inching

t (s)

E0517DF

I (A)

A contactor's duty is characterised by the utilization category together with the rated operational voltage and current indicated.
Utilization categories for contactors according to IEC 60947-4-1:
Alternating current
AC-1

Non-inductive or slightly inductive loads, resistance furnaces.

AC-2

Slip-ring motors: starting, switching off.

AC-3

Cage motors: starting, switching off running motors.

AC-4

Cage motors: starting, plugging, inching.

Making and Breaking Conditions for Utilization Categories


Utilization category
Durability test conditions

Making conditions


I/Ie
U/Ue

Occasional operation
Making and Breaking Capacities - 50 operating cycles

Breaking conditions
Cos.
I/Ie
U/Ue
or
L/R (ms)

Making conditions
Cos.
Ic /Ie
Ur/Ue
or
L/R (ms)

Breaking conditions
Cos.
Ic/Ie
Ur/Ue
or
L/R (ms)

Cos.
or
L/R (ms)

AC-1

0.95

0.95

1.5

1.05

0.8

1.5

1.05

0.8

AC-2

2.5

0.65

2.5

0.65

1.05

0.65

1.05

0.65

AC-3
Ie < 17 A

17 < Ie < 100 A

Ie > 100 A

6
6
6

1
1
1

0.65
0.35
0.35

1
1
1

0.17
0.17
0.17

0.65
0.35
0.35

10
10
10

1.05
1.05
1.05

0.45
0.45
0.35

8
8
8

1.05
1.05
1.05

0.45
0.45
0.35

AC-4
Ie < 17 A

17 < Ie < 100 A

Ie > 100 A

6
6
6

1
1
1

0.65
0.35
0.35

6
6
6

1
1
1

0.65
0.35
0.35

12
12
12

1.05
1.05
1.05

0.45
0.45
0.35

10
10
10

1.05
1.05
1.05

0.45
0.45
0.35

Key:
U (I) = applied voltage (current)
= recovery voltage
Ur
L/R = test circuit time constant
Ue (Ie) = rated operational voltage (current)
Ic
= making and breaking current expressed in d.c. or in a.c. like the r.m.s. value of the symmetrical components

7
1SBC101001C0202

General Information
Coordination with Short-circuit Protection Devices
In compliance with standards IEC 60947-4-1 and EN 60947-4-1, we define for the contactors and starters the type, rating and characteristics of
the short-circuit protection devices SCPD which allow selective protection against overloads and ensure protection against short circuits.

Basic Functions
Any starter is designed to:
start motors,
ensure continuous functioning of motors,
disconnect motors from the supply line,
guarantee protection of motors against overloads.
The starter is typically made up of a switching device (contactor) and an overload protection device (thermal overload relay TOR or electronic
overload relay EOR).
These two devices MUST be coordinated with equipment capable of providing protection against short circuit (SCPD: short-circuit protective
device): typically a circuit breaker with magnetic release only or a switch fuse. These are not necessarily part of the starter.

Applicable Standards
IEC 60947-4-1 (EN 60947-4-1) precisely defines the different points to be considered in order to carry out correct coordination.
Complete coordination for a combination includes the following points:
Selectivity test between the overload relay and the short-circuit protection device SCPD.
Short-circuit condition tests:
l

at prospective "r" currents - These currents depend on the rated operational current of the starter (Ie AC-3) and are given by the standard
(Table 11). For example:

r = 1kA for Ie AC-3 < 16 A


r = 3 kA for 16 A < Ie AC-3 < 63 A
r = 5 kA for 63 A < Ie AC-3 < 125 A etc.
l

at the rated prospective short-circuit current "Iq" - This is the maximum current that the combination can withstand, for example 50 kA.

Types of Coordination
IEC 60947-4-1 (EN 60947-4-1) defines two types of coordination according to the expected level of service continuity. Acceptable extreme damage for the switchgear is divided into two types.
Type 1: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will not be able to then operate without
being repaired or having parts replaced.
Type 2: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will be able to operate afterwards. The
risk of contacts light welding is acceptable.

The Complete ABB Offer


ABB has acquired years of experience with respect to problems of coordination and is able to make a complete offer based on tests performed
in its qualified laboratories. This offer includes 400 V, 500 V, 690 V networks.
A complete data base of coordination tables, according to IEC 60947-4-1 (EN 60947-4-1), is available on the ABB Website.
In the coordination tables, the following short-circuit protection devices are recommended:
Moulded case circuit-breakers (MCCBs)
Miniature circuit-breakers (MCBs)
l Switch-disconnector-fuses (aM, gG and BS)
l Manual Motor Starters (M.M.S.)
l
l

General Remarks Applicable to all Tables


l Each

table is defined for a maximum ambient temperature of 40 C. For higher temperatures, apply a derating factor according to the following

rules:
Fuses: factor of 0.8 applied to In for an ambient temperature of 70 C.
MCCBs and MCBs: factor of 0.8 applied to In for an ambient temperature of 60 C.
The starter derating factor depends on the operating conditions of thermal overload relays:
Factor of 0.9 applied to In for an ambient temperature of 70 C.
l Each

table is defined for motor currents: 3-phase motors, 4-pole.

starting means a starting time < 2 s. - Difficult starting means an accelerating time 10 s < ts < 30 s.
Tripping classes of thermal O/L relays according to IEC 60947-4-1 (EN 60947-4-1): 10 A and 10 for DU types and 30 for SU types.

l Normal

the tables with MCCBs, these are fitted with the magnetic relay alone. Setting is always carried out at > 12.3 Ie AC-3 so that the transient
current peak occurring during starting does not lead to tripping.

l In

8
1SBC101001C0202

General Information
Coordination with Short-circuit Protection Devices
A motor starter is typically made up of a switching device (contactor) and an overload protection device (see opposite page "Basic Functions").
These two devices MUST be coordinated with an equipment capable of providing protection against short-circuit (SCPD: Short-Circuit
Protection Device).
A complete data base of coordination tables, according to IEC 60947-4-1 (EN 60947-4-1), is available on the ABB Website:
see www.abb.com/lowvoltage then go to the right menu: "Support", select: "Online Product Selection Tools".

Online Selected Optimized Coordination Tables


Introduction
Instructions
F.A.Q.
Troubleshooting

Short-Circuit
Protection Device
(SCPD) selection

Selection
Switch-disconnector-fuses (aM and gG)
Miniature Circuit-Breakers (MCBs)
Moulded Case Circuit-Breakers (MCCBs)
Manual Motor Starters (MMS)

Complete coordination tables are available for the Short-Circuit Protection Device (SCPD), the Contactor and the Overload Protection Device
according to the Rated Operational Voltage Ue, the Rated Short-circuit Current Iq, the Coordination Type (type 1 or 2) and the Motor Power.

www.abb.com/lowvoltage Online Selected Optimized Coordination Tables



9
1SBC101001C0202

Direct-On-Line Starters
Open Type Version, in Kit Form

I>

Protected by Manual Motor Starter

MS...

MS...

BEA...

BEA...

A9 ... A26
A30 ... A110

Selection Table
Manual motor starters
MS 116

MS 325

MS 450

MS 495

3-pole a.c. operated contactors


A9

A12 A16 A26

A9

A12 A16 A26 A30 A40 A30

A40

A50

A63

A75

A95

A110

Connecting links
BEA 16/116

BEA 26/116 BEA 16/325

BEA 26/325

PM 26-13

PM 26-13

Mounting plate
Not required

10
1SBC101001C0202

Not required

BEA 40/450 BEA 50/450 BEA 75/495

BEA 110/495

Direct-On-Line Starters
Open Type Version, in Kit Form

I>

Protected by Manual Motor Starter


Application
Direct-on-line starters for controlling three-phase asynchronous motors:
up to an operational voltage of 415V - 50 or 60 Hz
for a starting time of 1.5 s max.
and a switching frequency of < 15 starts an hour with a load factor of 80%

< 30 starts an hour with a load factor of 50%
with an ambient temperature near the devices < 50C
type 1 or type 2 coordination, complying with IEC 60947-4-1 / EN 60947-4-1

1SBC5 8294 5F0301

Coordination

MS 116
+ BEA 16/116
+ A 9-30-10

In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic stresses, proportional to short-current time.
The capacity to withstand these high stresses depands upon the perfect coordination of the devices which
make up the starter.
The contactor and the manual motor starter control and protect motors against overload and short-circuits according to coordination types 1 and 2 defining the anticipated level of service continuity (Standard
EN 60947-4-1 / IEC 60947-4-1).
The tables overleaf show, for each of the two coordination types, the most usual combination between the
MS manual motor starters and the contactors, according to AC-3 currents and motor powers for:
coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 kA
coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 kA.

Mounting and Connection Accessory Description


The BEA.. insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the
MS.. manual motor starter and the A... serie contactor.
This accessory eliminates the potential risk of wiring errors, reduces the time required to install, to test and
to maintain a Direct-On-Line starter.
The PM26-13 mounting plate facilitates:
- the mounting and the dismounting of a A 26-30-.. up to A 40-30-.. contactor and its associated manual
motor starter with the use of a BEA26/.. connecting link
- the simple snap fitting of the starter onto standard 35 mm rails within the control panel, or screw fitting
onto the mounting plate.

11
1SBC101001C0202

Direct-On-Line Starters
Protected by Manual Motor Starter

I>

Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 16 kA, 50/60 Hz
IEC

Manual Motor Starter

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

Contactor

Current
setting
range
A

Type state coil voltage


Order Code

Magnetic
tripping
current
A

state coil voltage code

Unit piece

0.06 0.22

MS116-0.25
0.16 - 0.25 2.44
1SAM 250 000 R1002

A9-30-10

1SBL 141 001 R

10

0.09 0.34

MS116-0.40
0.25 - 0.40 3.9
1SAM 250 000 R1003

A9-30-10

1SBL 141 001 R

10

0.12 0.44

MS116-0.63
0.40 - 0.63 6.14
1SAM 250 000 R1004

A9-30-10

1SBL 141 001 R

10

0.18

0.72

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.25

0.83

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.37

1.12

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.55

1.45

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.75 1.9

MS116-2.50
1.60 - 2.50 28.75
1SAM 250 000 R1007

A9-30-10

1SBL 141 001 R

10

1.1

2.59

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A9-30-10

1SBL 141 001 R

10

1.5

3.45

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A9-30-10

1SBL 141 001 R

10

2.2

4.8

MS116-6.30
4.00 - 6.30 78.75
1SAM 250 000 R1009

A9-30-10

1SBL 141 001 R

10

6.48

MS116-10.0
6.30 - 10.0 150
1SAM 250 000 R1010

A12-30-10

1SBL 161 001 R

10

8.6

MS116-10.0
6.30 - 10.0 150
1SAM 250 000 R1010

A12-30-10

1SBL 161 001 R

10

5.5

11.1

MS116-12.0
8.00 - 12.0 180
1SAM 250 000 R1012

A12-30-10

1SBL 161 001 R

10

7.5

14.8

MS116-16.0
10.0 - 16.0 240
1SAM 250 000 R1011

A16-30-10

1SBL 181 001 R

10

Accessories

Allowed
Setting
current
A

Type
Fixing
Connecting link
between MS..
and contactor

0.25

BEA 16/116

on rail (1)

0.4

BEA 16/116

on rail (1)

0.63

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

2.5

BEA 16/116

onrail(1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

6.3

BEA 16/116

on rail (1)

10

BEA 16/116

on rail (1)

10

BEA 16/116

on rail (1)

12

BEA 16/116

on rail (1)

16

BEA 16/116

on rail (1)

(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.

Ordering Details - Main Accessories


Description
Type

Order Code

Packing
pieces

Weight
kg

Connecting links

BEA 16/116

1SBN 081 406 R1000

10

0.020

BEA 16/325

1SBN 081 406 R1001

10

0.031

BEA 26/325

1SBN 082 406 R1001

10

0.031

BEA 40/450

1SBN 083 206 R1000

0.061

BEA 50/450

1SBN 083 506 R1000

0.062

BEA 75/495

1SBN 084 106 R1000

0.120

BEA 110/495

1SBN 084 506 R1000

0.124

Mounting plate

PM 26-13

1SBN 092 406 R1000

0.160

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

12
1SBC101001C0202

Direct-On-Line Starters
Protected by Manual Motor Starter

I>

Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 50 kA, 50/60 Hz
IEC

Manual Motor Starter

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

Contactor

Current
setting
range
A

Type state coil voltage


Order Code

Magnetic
tripping
current
A

state coil voltage code

Unit piece

0.06 0.22

MS116-0.25
0.16 - 0.25 2.44
1SAM 250 000 R1002

A9-30-10

1SBL 141 001 R

10

0.09 0.34

MS116-0.40
0.25 - 0.40 3.9
1SAM 250 000 R1003

A9-30-10

1SBL 141 001 R

10

0.12 0.44

MS116-0.63
0.40 - 0.63 6.14
1SAM 250 000 R1004

A9-30-10

1SBL 141 001 R

10

0.18

0.72

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.25

0.83

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.37

1.12

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.55

1.45

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.75

1.9

MS116-2.50
1.60 - 2.50 28.75
1SAM 250 000 R1007

A9-30-10

1SBL 141 001 R

10

1.1

2.59

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A9-30-10

1SBL 141 001 R

10

1.5

3.45

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A9-30-10

1SBL 141 001 R

10

2.2

4.8

MS116-6.30
4.00 - 6.30 78.75
1SAM 250 000 R1009

A9-30-10

1SBL 141 001 R

10

3
6.6

MS325-9.00
6.30 - 9.00 135
1SAM 150 000 R1010

A9-30-10

1SBL 141 001 R

10

4
8.5

MS325-9.00
6.30 - 9.00 135
1SAM 150 000 R1010

A9-30-10

1SBL 141 001 R

10

5.5
11.5

MS325-12.5
9.00 - 12.5 187.5
1SAM 150 000 R1011

A12-30-10

1SBL 161 001 R

10

7.5
15.5

MS325-16.0
12.5 - 16.0 240
1SAM 150 000 R1012

A16-30-10

1SBL 181 001 R

10

9
18.3

MS325-20.0
16.0 - 20.0 300
1SAM 150 000 R1013

A26-30-10

1SBL 241 001 R

10

11
22

MS325-25.0
20.0 - 25.0 375
1SAM 150 000 R1014

A26-30-10

1SBL 241 001 R

10

15
30

MS450-32.0
22.0 - 32.0 384
1SAM 450 000 R1004

A30-30-10

1SBL 281 001 R

10

18.5 37

MS450-40.0
28.0 - 40.0 480
1SAM 450 000 R1005

A40-30-10

1SBL 321 001 R

10

22
44

MS450-50.0
40.0 - 50.0 600
1SAM 450 000 R1007

A50-30-00

1SBL 351 001 R

00

30
60

MS495-63.0
45.0 - 63.0 756
1SAM 550 000 R1007

A63-30-00

1SBL 371 001 R

00

37
72

MS495-75.0
57.0 - 75.0 900
1SAM 550 000 R1008

A75-30-00

1SBL 411 001 R

00

45
85

MS495-90.0
70.0 - 90.0 1080
1SAM 550 000 R1009

A95-30-00

1SFL 431 001 R

00

51
94

MS495-100
80.0 - 100
1200
1SAM 550 000 R1010

A95-30-00

1SFL 431 001 R

00

Accessories

Allowed
Setting
current
A

Type
Fixing
Connecting link
between MS..
and contactor

0.25

BEA 16/116

on rail (1)

0.4

BEA 16/116

on rail (1)

0.63

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

2.5

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

6.3

BEA 16/116

on rail (1)

BEA 16/325

on rail (1)

BEA 16/325

on rail (1)

12

BEA 16/325

on rail (1)

16

BEA 16/325

on rail (1)

20

BEA 26/325

PM 26-13

25

BEA 26/325

PM 26-13

30

BEA 40/450

38

BEA 40/450

47.5

BEA 50/450

60

BEA 75/495

72.5

BEA 75/495

85

BEA 110/495

96

BEA 110/495

(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

13
1SBC101001C0202

Direct-On-Line Starters
Protected by Manual Motor Starter

I>

Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 16 kA, 50/60 Hz
IEC

Manual Motor Starter

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

Contactor

Current
setting
range
A

Type state coil voltage


Order Code

Magnetic
tripping
current
A

state coil voltage code

Unit piece

0.06 0.22

MS116-0.25
0.16 - 0.25 2.44
1SAM 250 000 R1002

A9-30-10

1SBL 141 001 R

10

0.09 0.34

MS116-0.40
0.25 - 0.40 3.9
1SAM 250 000 R1003

A9-30-10

1SBL 141 001 R

10

0.12 0.44

MS116-0.63
0.40 - 0.63 6.14
1SAM 250 000 R1004

A9-30-10

1SBL 141 001 R

10

0.18

0.72

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.25

0.83

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.37

1.12

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.55

1.45

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.75

1.9

MS116-2.50
1.60 - 2.50 28.75
1SAM 250 000 R1007

A9-30-10

1SBL 141 001 R

10

1.1

2.59

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A16-30-10

1SBL 181 001 R

10

1.5

3.45

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A16-30-10

1SBL 181 001 R

10

2.2

4.8

MS116-6.30
4.00 - 6.30 78.75
1SAM 250 000 R1009

A16-30-10

1SBL 181 001 R

10

6.48

MS116-10.0
6.30 - 10.0 150
1SAM 250 000 R1010

A26-30-10

1SBL 241 001 R

10

8.6

MS116-10.0
6.30 - 10.0 150
1SAM 250 000 R1010

A26-30-10

1SBL 241 001 R

10

5.5

11.1

MS116-12.0
8.00 - 12.0 180
1SAM 250 000 R1012

A26-30-10

1SBL 241 001 R

10

7.5

14.8

MS116-16.0
10.0 - 16.0 240
1SAM 250 000 R1011

A26-30-10

1SBL 241 001 R

10

Accessories

Allowed
Setting
current
A

Type
Fixing
Connecting link
between MS..
and contactor

0.25

BEA 16/116

on rail (1)

0.4

BEA 16/116

on rail (1)

0.63

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

2.5

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

6.3

BEA 16/116

on rail (1)

10

BEA 26/116

PM 26-13

10

BEA 26/116

PM 26-13

12

BEA 26/116

PM 26-13

16

BEA 26/116

PM 26-13

(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.

Ordering Details - Main Accessories


Description
Type

Order Code

Packing
pieces

Weight
kg

Connecting links

BEA 16/116

1SBN 081 406 R1000

10

0.020

BEA 26/116

1SBN 082 406 R1000

10

0.024

BEA 26/325

1SBN 082 406 R1001

10

0.031

BEA 40/450

1SBN 083 206 R1000

0.061

BEA 50/450

1SBN 083 506 R1000

0.062

BEA 75/495

1SBN 084 106 R1000

0.120

BEA 110/495

1SBN 084 506 R1000

0.124

Mounting plate

PM 26-13

1SBN 092 406 R1000

0.160

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

14
1SBC101001C0202

Direct-On-Line Starters
Protected by Manual Motor Starter

I>

Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 50 kA, 50/60 Hz
IEC

Manual Motor Starter

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

Contactor

Current
setting
range
A

Type state coil voltage


Order Code

Magnetic
tripping
current
A

state coil voltage code

Unit piece

0.06 0.22

MS116-0.25
0.16 - 0.25 2.44
1SAM 250 000 R1002

A9-30-10

1SBL 141 001 R

10

0.09 0.34

MS116-0.40
0.25 - 0.40 3.9
1SAM 250 000 R1003

A9-30-10

1SBL 141 001 R

10

0.12 0.44

MS116-0.63
0.40 - 0.63 6.14
1SAM 250 000 R1004

A9-30-10

1SBL 141 001 R

10

0.18

0.72

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.25

0.83

MS116-1.00
0.63 - 1.00 11.5
1SAM 250 000 R1005

A9-30-10

1SBL 141 001 R

10

0.37

1.12

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.55

1.45

MS116-1.60
1.00 - 1.60 18.4
1SAM 250 000 R1006

A9-30-10

1SBL 141 001 R

10

0.75

1.9

MS116-2.50
1.60 - 2.50 28.75
1SAM 250 000 R1007

A9-30-10

1SBL 141 001 R

10

1.1

2.59

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A16-30-10

1SBL 181 001 R

10

1.5

3.45

MS116-4.00
2.50 - 4.00 50
1SAM 250 000 R1008

A16-30-10

1SBL 181 001 R

10

2.2

4.8

MS116-6.30
4.00 - 6.30 78.75
1SAM 250 000 R1009

A16-30-10

1SBL 181 001 R

10

3
6.6

MS325-9.00
6.30 - 9.00 135
1SAM 150 000 R1010

A26-30-10

1SBL 241 001 R

10

4
8.5

MS325-9.00
6.30 - 9.00 135
1SAM 150 000 R1010

A26-30-10

1SBL 241 001 R

10

5.5
11.5

MS325-12.5
9.00 - 12.5 187.5
1SAM 150 000 R1011

A26-30-10

1SBL 241 001 R

10

7.5
15.5

MS325-16.0
12.5 - 16.0 240
1SAM 150 000 R1012

A26-30-10

1SBL 241 001 R

10

9
18.3

MS325-20.0
16.0 - 20.0 300
1SAM 150 000 R1013

A26-30-10

1SBL 241 001 R

10

11
22

MS325-25.0
20.0 - 25.0 375
1SAM 150 000 R1014

A30-30-10

1SBL 281 001 R

10

15
30

MS450-32.0
22.0 - 32.0 384
1SAM 450 000 R1004

A40-30-10

1SBL 321 001 R

10

18.5 37

MS450-40.0
28.0 - 40.0 480
1SAM 450 000 R1005

A40-30-10

1SBL 321 001 R

10

22
44

MS450-50.0
40.0 - 50.0 600
1SAM 450 000 R1007

A63-30-00

1SBL 371 001 R

00

30
60

MS495-63.0
45.0 - 63.0 756
1SAM 550 000 R1007

A75-30-00

1SBL 411 001 R

00

37
72

MS495-75.0
57.0 - 75.0 900
1SAM 550 000 R1008

A75-30-00

1SBL 411 001 R

00

45
85

MS495-90.0
70.0 - 90.0 1080
1SAM 550 000 R1009

A95-30-00

1SFL 431 001 R

00

51
94

MS495-100
80.0 - 100
1200
1SAM 550 000 R1010

A95-30-00

1SFL 431 001 R

00

Accessories

Allowed
Setting
current
A

Type
Fixing
Connecting link
between MS..
and contactor

0.25

BEA 16/116

on rail (1)

0.4

BEA 16/116

on rail (1)

0.63

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

1.6

BEA 16/116

on rail (1)

2.5

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

BEA 16/116

on rail (1)

6.3

BEA 16/116

on rail (1)

BEA 26/325

PM-26-13

BEA 26/325

PM 26-13

12.5

BEA 26/325

PM 26-13

16

BEA 26/325

PM 26-13

20

BEA 26/325

PM 26-13

25

BEA 26/325

PM 26-13

30

BEA 40/450

38

BEA 40/450

47.5

BEA 50/450

60

BEA 75/495

72.5

BEA 75/495

85

BEA 110/495

96

BEA 110/495

(1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail.

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

15
1SBC101001C0202

Reversing Starters
Open Type Version, in Kit Form

I>

Protected by Manual Motor Starter

MS..
PM 26-23
MS..

BEA..

BEA..
BER, BEM

VM 5-1, VE 5-1

VE 5-..
A9 ... A26

A9 ... A26

A30 ... A110


A30 ... A110

BER ..

Selection Table
Manual motor starters
MS 116

MS 325

MS 450

MS 495

A9

A30

A63

3-pole a.c. operated contactors


A9

A12 A16 A26

A12 A16 A26

A40

A50

A75

A95

A110

Connecting links
BEA 16/116

BEA 26/116 BEA 16/325

BEA 26/325

BEA 40/450 BEA 50/450 BEA 75/495

BER 40V (1)

BER 40V (1)

BEA 110/495

Connection sets
BER 16V (1)

BER 16V (1)

BEM 75-30

(1) If only an electrical


interlocking is required between
contactors A 9 up to A 40, use
BER 16 and BER 40 connection
sets for contactors with N.C.
built-in auxiliary contacts to
reduce the space between
contactors.

Mounting plate
PM 26-23

Mechanical /electrical interlock units


VM 5-1 / VE 5-1

16
1SBC101001C0202

BEM 110-30

VE 5-2

Reversing Starters
Open Type Version, in Kit Form

I>

Protected by Manual Motor Starter


Application
Reversing starters for controlling three-phase asynchronous motors:
up to an operational voltage of 415 V - 50 or 60 Hz
for a starting time of 1.5 s max.
and a switching frequency of < 15 starts an hour with a load factor of 80 %

of < 30 starts an hour with a load factor of 50 %
with an ambient temperature near the devices < 50 C
type 1 or type 2 coordination, complying with IEC 60947-4-1 / EN 60947-4-1

1SBC5 9292 5F0302

Coordination

MS 116
+ 2 x A 9-30-10
+ BEA 16/116
+ VE 5-1
+ BER 16V
+ PM 26-23

In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic
stresses, proportional to short-current time.
The capacity to withstand these high stresses depands upon the perfect coordination of the devices which
make up the starter.
Standard EN 60947-4-1/IEC 60947-4-1 defines the two types of coordination according to the anticipated
level of service continuity.
The tables overleaf show, for each of the two coordination types, the most usual combination between the
MS manual motor starters and the contactors, according to AC-3 currents and motor powers for:
coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 kA
coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 kA.

Mounting and Connection Accessory Description


The BEA connecting links, the VE 5-... or VM 5-1 interlock unit, the BER or BEM connection sets and the
PM 26-23 mounting plate allow to realize reversing starters, including A... serie contactors and MS... manual
motor starter controlling and protecting motors against overloads and short-circuits according to coordination
types 1 and 2.
These accessories eliminate the potential risk of wiring errors, reduce the time required to install, to test and
to maintain a reversing starter.
The BEA insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the
MS.. manual motor starter and the A... serie contactor.
The BER / BEM connection set is used to do a safe and simple connection between both contactor main
terminals.
The interlocking function can be easily assured by a simple mounting of :
a VE 5-.. unit between both contactors for a mechanical and electrical interlocking
a VM 5-1 unit between both contactors for a mechanical interlocking and add-on N.C. auxiliary contacts
for the electrical interlocking (or use contactors with built-in N.C. auxiliary contacts).
Note: if only an electrical interlocking is required between contactors A 9 up to A 40, use BER 16 and BER 40 connection sets and contactors
with built-in N.C. auxiliary contacts (A 9-30-01 ... A 40-30-01 contactors, see main catalogue).

The PM 26-23 mounting plate facilitates:


the mounting and dismounting of the contactors and the manual motor starter
the simple snap fitting of the reversing starter onto standard 35 mm rails within the control panel, or screw
fitting onto the mounting plate.

17
1SBC101001C0202

Reversing Starters
Protected by Manual Motor Starter

I>

Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 16 kA, 50/60 Hz

Contactor

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

IEC

Manual Motor Starter

Current
setting
range
A

Type state coil voltage


Order Code

Accessories

Allowed
Setting
current
A

Connecting
Interlock Connection Mounting
link between
unit
set for the plate
MS.. and
contactors
contactors

0.06
0.22

MS116-0.25
1SAM 250 000 R1002

0.16 - 0.25
2.44


2 x A9-30-10
1SBL 141 001 R
10

0.25

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.09
0.34

MS116-0.40
1SAM 250 000 R1003

0.25 - 0.40
3.9


2 x A9-30-10
1SBL 141 001 R
10

0.4

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.12
0.44

MS116-0.63
1SAM 250 000 R1004

0.40 - 0.63
6.14


2 x A9-30-10
1SBL 141 001 R
10

0.63

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.18

0.72

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.25

0.83

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.37

1.12

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.55

1.45

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.75

1.9

MS116-2.50
1SAM 250 000 R1007

1.60 - 2.50
28.75


2 x A9-30-10
1SBL 141 001 R
10

2.5

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.1

2.59

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.5

3.45

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

2.2

4.8

MS116-6.30
1SAM 250 000 R1009

4.00 - 6.30
78.75


2 x A9-30-10
1SBL 141 001 R
10

6.3

BEA 16/116

VE 5-1

BER 16V

PM 26-23

6.48

MS116-10.0
1SAM 250 000 R1010

6.30 - 10.0
150

2 x A12-30-10
1SBL 161 001 R

10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

8.6

MS116-10.0
1SAM 250 000 R1010

6.30 - 10.0
150

2 x A12-30-10
1SBL 161 001 R

10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

5.5

11.1

MS116-12.0
1SAM 250 000 R1012

8.00 - 12.0
180

2 x A12-30-10
1SBL 161 001 R

12

BEA 16/116

VE 5-1

BER 16V

PM 26-23

7.5

14.8

MS116-16.0
1SAM 250 000 R1011

10.0 - 16.0
240

2 x A16-30-10
1SBL 181 001 R

16

BEA 16/116

VE 5-1

BER 16V

PM 26-23

Description
Type

Order Code

Packing
pieces

Weight
kg

Connecting links

BEA 16/116

1SBN 081 406 R1000

10

0.020

BEA 16/325

1SBN 081 406 R1001

10

0.031

BEA 26/325

1SBN 082 406 R1001

10

0.031

BEA 40/450

1SBN 083 206 R1000

0.061

BEA 50/450

1SBN 083 506 R1000

0.062

BEA 75/495

1SBN 084 106 R1000

0.120

BEA 110/495

1SBN 084 506 R1000

0.124

Mechanical interlock unit

VM 5-1

1SBN 030 100 R1000

0.066

Mechanical & electrical interlock units

VE 5-1

1SBN 030 110 R1000

0.076

VE 5-2

1SBN 030 210 R1000

0.146

Connection sets

BER 16V

1SBN 081 411 R1000

0.045

BER 40V

1SBN 082 411 R1000

0.085

BEM 75-30

1SBN 083 501 R1000

0.243

BEM 110-30

1SFN 084 301 R1000

0.450

Mounting plate

PM 26-23

1SBN 091 407 R1000

0.330

Magnetic
tripping
current
A

state coil voltage code

Unit piece

10
10
10
10

Ordering Details - Main Accessories

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

18
1SBC101001C0202

Reversing Starters
Protected by Manual Motor Starter

I>

Coordination Type 1
Ordering Details - Coordination type 1, 400 V, 50 kA, 50/60 Hz

Contactor

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

IEC

Manual Motor Starter

Current
setting
range
A

Type state coil voltage


Order Code

Accessories

Allowed
Setting
current
A

Connecting
Interlock
link between
unit
MS.. and
contactors

Connection Mounting
set for the plate
contactors

0.06
0.22

MS116-0.25
1SAM 250 000 R1002

0.16 - 0.25
2.44


2 x A9-30-10
1SBL 141 001 R
10

0.25

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.09
0.34

MS116-0.40
1SAM 250 000 R1003

0.25 - 0.40
3.9


2 x A9-30-10
1SBL 141 001 R
10

0.4

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.12
0.44

MS116-0.63
1SAM 250 000 R1004

0.40 - 0.63
6.14


2 x A9-30-10
1SBL 141 001 R
10

0.63

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.18

0.72

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
10
1SBL 141 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.25

0.83

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.37

1.12

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.55

1.45

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.75

1.9

MS116-2.50
1SAM 250 000 R1007

1.60 - 2.50
28.75


2 x A9-30-10
10
1SBL 141 001 R

2.5

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.1

2.59

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.5

3.45

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

2.2

4.8

MS116-6.30
1SAM 250 000 R1009

4.00 - 6.30
78.75


2 x A9-30-10
1SBL 141 001 R
10

6.3

BEA 16/116

VE 5-1

BER 16V

PM 26-23

Magnetic
tripping
current
A

state coil voltage code

Unit piece

3
6.6

MS325-9.00
6.30 - 9.00
135
1SAM 150 000 R1010


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/325

VE 5-1

BER 16V

PM 26-23

4
8.5

MS325-9.00
6.30 - 9.00
135
1SAM 150 000 R1010


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/325

VE 5-1

BER 16V

PM 26-23

5.5
11.5

MS325-12.5
9.00 - 12.5
187.5
1SAM 150 000 R1011

2 x A12-30-10
1SBL 161 001 R

12

BEA 16/325

VE 5-1

BER 16V

PM 26-23

7.5
15.5

MS325-16.0
12.5 - 16.0
240
1SAM 150 000 R1012

2 x A16-30-10
1SBL 181 001 R

16

BEA 16/325

VE 5-1

BER 16V

PM 26-23

9
18.3

MS325-20.0
16.0 - 20.0
300
1SAM 150 000 R1013

2 x A26-30-10
1SBL 241 001 R

20

BEA 26/325

VE 5-1

BER 40V

PM 26-23

11
22

MS325-25.0
20.0 - 25.0
375
1SAM 150 000 R1014

2 x A26-30-10
1SBL 241 001 R

25

BEA 26/325

VE 5-1

BER 40V

PM 26-23

15
30

MS450-32.0
22.0 - 32.0
384
1SAM 450 000 R1004

2 x A30-30-10
1SBL 281 001 R

30

BEA 40/450

VE 5-1

BER 40V

18.5
37

MS450-40.0
28.0 - 40.0
480
1SAM 450 000 R1005

2 x A40-30-10
1SBL 321 001 R

38

BEA 40/450

VE 5-1

BER 40V

22
44

MS450-50.0
40.0 - 50.0
600
1SAM 450 000 R1007

2 x A50-30-00
1SBL 351 001 R

47.5

BEA 50/450

VE 5-2

BEM 75-30

30
60

MS495-63.0
45.0 - 63.0
756
1SAM 550 000 R1007

2 x A63-30-00
1SBL 371 001 R

60

BEA 75/495

VE 5-2

BEM 75-30

37
72

MS495-75.0
57.0 - 75.0
900
1SAM 550 000 R1008

2 x A75-30-00
1SBL 411 001 R

72.5

BEA 75/495

VE 5-2

BEM 75-30

45
85

MS495-90.0
70.0 - 90.0
1080
1SAM 550 000 R1009

2 x A95-30-00
1SFL 431 001 R

85

BEA 110/495

VE 5-2

BEM 110-30

51
94

MS495-100
80.0 - 100
1200
1SAM 550 000 R1010

2 x A95-30-00
1SFL 431 001 R

96

BEA 110/495

VE 5-2

BEM 110-30

10
10
10
10
10
10
00
00
00
00
00

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

19
1SBC101001C0202

Reversing Starters
Protected by Manual Motor Starter

I>

Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 16 kA, 50/60 Hz

Contactor

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

IEC

Manual Motor Starter

Current
setting
range
A

Type state coil voltage


Order Code

Accessories

Allowed
Setting
current
A

Connecting
Interlock Connection Mounting
link between
unit
set for the plate
MS.. and
contactors
contactors

0.06
0.22

MS116-0.25
1SAM 250 000 R1002

0.16 - 0.25
2.44


2 x A9-30-10
1SBL 141 001 R
10

0.25

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.09
0.34

MS116-0.40
1SAM 250 000 R1003

0.25 - 0.40
3.9


2 x A9-30-10
1SBL 141 001 R
10

0.4

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.12
0.44

MS116-0.63
1SAM 250 000 R1004

0.40 - 0.63
6.14


2 x A9-30-10
1SBL 141 001 R
10

0.63

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.18

0.72

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
10
1SBL 141 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.25

0.83

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.37

1.12

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
10
1SBL 141 001 R

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.55

1.45

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.75

1.9

MS116-2.50
1SAM 250 000 R1007

1.60 - 2.50
28.75


2 x A9-30-10
10
1SBL 141 001 R

2.5

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.1

2.59

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50

2 x A16-30-10
1SBL 181 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.5

3.45

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50

2 x A16-30-10
1SBL 181 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

2.2

4.8

MS116-6.30
1SAM 250 000 R1009

4.00 - 6.30
78.75

2 x A16-30-10
1SBL 181 001 R

6.3

BEA 16/116

VE 5-1

BER 16V

PM 26-23

6.48

MS116-10.0
1SAM 250 000 R1010

6.30 - 10.0
150

2 x A26-30-10
1SBL 241 001 R

10

BEA 26/116

VE 5-1

BER 40V

PM 26-23

8.6

MS116-10.0
1SAM 250 000 R1010

6.30 - 10.0
150

2 x A26-30-10
1SBL 241 001 R

10

BEA 26/116

VE 5-1

BER 40V

PM 26-23

5.5

11.1

MS116-12.0
1SAM 250 000 R1012

8.00 - 12.0
180

2 x A26-30-10
1SBL 241 001 R

12

BEA 26/116

VE 5-1

BER 40V

PM 26-23

7.5

14.8

MS116-16.0
1SAM 250 000 R1011

10.0 - 16.0
240

2 x A26-30-10
1SBL 241 001 R

16

BEA 26/116

VE 5-1

BER 40V

PM 26-23

Description
Type

Order Code

Packing
pieces

Weight
kg

Connecting links

BEA 16/116

1SBN 081 406 R1000

10

0.020

BEA 26/116

1SBN 082 406 R1000

10

0.024

BEA 26/325

1SBN 082 406 R1001

10

0.031

BEA 40/450

1SBN 083 206 R1000

0.061

BEA 50/450

1SBN 083 506 R1000

0.062

BEA 75/495

1SBN 084 106 R1000

0.120

BEA 110/495

1SBN 084 506 R1000

0.124

Connection kit

BSA 325

FPTN 472 772 R0001

0.009

Mechanical interlock unit

VM 5-1

1SBN 030 100 R1000

0.066

Mechanical & electrical interlock units

VE 5-1

1SBN 030 110 R1000

0.076

VE 5-2

1SBN 030 210 R1000

0.146

Connection sets

BER 16V

1SBN 081 411 R1000

0.045

BER 40V

1SBN 082 411 R1000

0.085

BEM 75-30

1SBN 083 501 R1000

0.243

BEM 110-30

1SFN 084 301 R1000

0.450

Mounting plate

PM 26-23

1SBN 091 407 R1000

0.330

Magnetic
tripping
current
A

state coil voltage code

Unit piece

10
10
10
10
10
10
10

Ordering Details - Main Accessories

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

20
1SBC101001C0202

Reversing Starters
Protected by Manual Motor Starter

I>

Coordination Type 2
Ordering Details - Coordination type 2, 400 V, 50 kA, 50/60 Hz

Contactor

AC-3, 400 V
Type
Rated Rated
Order Code
power current
kW
A
Unit piece

IEC

Manual Motor Starter

Current
setting
range
A

Type state coil voltage


Order Code

Accessories

Allowed
Setting
current
A

Connecting
Interlock
link between
unit
MS.. and
contactors

Connection Mounting
set for the
plate
contactors

0.06
0.22

MS116-0.25
1SAM 250 000 R1002

0.16 - 0.25
2.44


2 x A9-30-10
1SBL 141 001 R
10

0.25

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.09
0.34

MS116-0.40
1SAM 250 000 R1003

0.25 - 0.40
3.9


2 x A9-30-10
1SBL 141 001 R
10

0.4

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.12
0.44

MS116-0.63
1SAM 250 000 R1004

0.40 - 0.63
6.14


2 x A9-30-10
1SBL 141 001 R
10

0.63

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.18

0.72

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
10
1SBL 141 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.25

0.83

MS116-1.00
1SAM 250 000 R1005

0.63 - 1.00
11.5


2 x A9-30-10
1SBL 141 001 R
10

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.37

1.12

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
10
1SBL 141 001 R

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.55

1.45

MS116-1.60
1SAM 250 000 R1006

1.00 - 1.60
18.4


2 x A9-30-10
1SBL 141 001 R
10

1.6

BEA 16/116

VE 5-1

BER 16V

PM 26-23

0.75

1.9

MS116-2.50
1SAM 250 000 R1007

1.60 - 2.50
28.75


2 x A9-30-10
10
1SBL 141 001 R

2.5

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.1

2.59

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50

2 x A16-30-10
1SBL 181 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

1.5

3.45

MS116-4.00
1SAM 250 000 R1008

2.50 - 4.00
50

2 x A16-30-10
1SBL 181 001 R

BEA 16/116

VE 5-1

BER 16V

PM 26-23

2.2

4.8

MS116-6.30
1SAM 250 000 R1009

4.00 - 6.30
78.75

2 x A16-30-10
1SBL 181 001 R

6.3

BEA 16/116

VE 5-1

BER 16V

PM 26-23

BEA 26/325

VE 5-1

BER 40V

PM 26-23

BEA 26/325

VE 5-1

BER 40V

PM 26-23

12.5

BEA 26/325

VE 5-1

BER 40V

PM 26-23

16

BEA 26/325

VE 5-1

BER 40V

PM 26-23

20

BEA 26/325

VE 5-1

BER 40V

PM 26-23

25

BSA 325

VE 5-1

BER 40V

30

BEA 40/450

VE 5-1

BER 40V

38

BEA 40/450

VE 5-1

BER 40V

47.5

BEA 50/450

VE 5-2

BEM 75-30

60

BEA 75/495

VE 5-2

BEM 75-30

72.5

BEA 75/495

VE 5-2

BEM 75-30

85

BEA 110/495

VE 5-2

BEM 110-30

96

BEA 110/495

VE 5-2

BEM 110-30

Magnetic
tripping
current
A

state coil voltage code

Unit piece

10
10
10

3
6.6

MS325-9.00
6.30 - 9.00
135
1SAM 150 000 R1010

2 x A26-30-10
1SBL 241 001 R

4
8.5

MS325-9.00
6.30 - 9.00
135
1SAM 150 000 R1010

2 x A26-30-10
1SBL 241 001 R

5.5
11.5

MS325-12.5
9.00 - 12.5
187.5
1SAM 150 000 R1011

2 x A26-30-10
1SBL 241 001 R

7.5
15.5

MS325-16.0
12.5 - 16.0
240
1SAM 150 000 R1012

2 x A26-30-10
1SBL 241 001 R

9
18.3

MS325-20.0
16.0 - 20.0
300
1SAM 150 000 R1013

2 x A26-30-10
1SBL 241 001 R

11
22

MS325-25.0
20.0 - 25.0
375
1SAM 150 000 R1014

2 x A30-30-10
1SBL 281 001 R

15
30

MS450-32.0
22.0 - 32.0
384
1SAM 450 000 R1004

2 x A40-30-10
1SBL 321 001 R

18.5
37

MS450-40.0
28.0 - 40.0
480
1SAM 450 000 R1005

2 x A40-30-10
1SBL 321 001 R

22
44

MS450-50.0
40.0 - 50.0
600
1SAM 450 000 R1007

2 x A63-30-00
1SBL 371 001 R

30
60

MS495-63.0
45.0 - 63.0
756
1SAM 550 000 R1007

2 x A75-30-00
1SBL 411 001 R

37
72

MS495-75.0
57.0 - 75.0
900
1SAM 550 000 R1008

2 x A75-30-00
1SBL 411 001 R

45
85

MS495-90.0
70.0 - 90.0
1080
1SAM 550 000 R1009

2 x A95-30-00
1SFL 431 001 R

51
94

MS495-100
80.0 - 100
1200
1SAM 550 000 R1010

2 x A95-30-00
1SFL 431 001 R

10
10
10
10
10
10
10
10
00
00
00
00
00

>> Coil Voltage Codes...............................................................................................................................................................................................................pages 0/1, 0/2 in the Cover Flap


>> Accessories, Ordering Details......................................................................................................................................................................................................................................page 57
>> Other Manual Motor Starters and Contactors.............................................................................................................................................................................................. Main Catalogue

21
1SBC101001C0202

Direct-On-Line Starters
Open Type Version in Kit Form

I>

Protection by Manual Motor Starter

KM1 : 5/L3

KM1 : 5/L3

Us

Us

Q1

Q1

Power Circuit

22
1SBC101001C0202

14

14

KM1

E3025D

A1

A1
KM1

Remote Control

Local Control

E3027D

KM1
Us
N
KM1 : 3/L2

A2

Us
N
KM1 : 3/L2

E3026D

14

6/T3

4/T2

2/T1

A2

KM1

U1 V1 W1

13

13
I

KM1

A2

6/T3
5/L3

13

4/T2

A1

2/T1

I>

3/L2

I>

1/L1

I>

14

14

22

14

Q1

13

13

21

13

5/L3

3/L2

1/L1

Wiring Diagrams

Reversing Starters
Open Type Version in Kit Form

I>

Protection by Manual Motor Starter

KM2 : 5/L3
Us

Q1

Q1

KM2

14

Power Circuit

Remote Control

22
E3030D

KM2

A2

Us
N
KM2 : 3/L2

A2

A2

KM2

E3029D

A1

22
A1

22
A1

A1

KM1
A2

Us
N
KM2 : 3/L2

KM1

KM2

KM1

U1 V1 W1

21

21

KM1

22

KM2

21

21

E3028D

22

14

II

14

KM1

14

KM2

13

13

13

13

21

5/L3

3/L2

1/L1

13
14

6/T3

4/T2

2/T1

A2

22

14

6/T3

4/T2

2/T1

KM2

KM1

A1

21

13

5/L3

3/L2

A1

1/L1

II

A2

14

I>
6/T3

4/T2

I>

2/T1

I>

22

14

14

Q1

KM1

13

13

KM2 : 5/L3
Us
21

13

5/L3

3/L2

1/L1

Wiring Diagrams for Reversing Starters


With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in auxiliary contacts

Local Control

13

13

KM2 : 5/L3
Us

Q1
Q1

14

13

KM2 : 5/L3
Us
21

5/L3

3/L2

1/L1

Wiring Diagrams for Reversing Starters


With VE 5-.. mechanical and electrical interlock unit

14

22

14

Q1

O
I>

Power Circuit

14

KM2

14

14

13

13

13
14

Remote Control

01
02

02
A1

A1

A1

01

01
02

01
02
A1

II

KM2

E3033D

Us
N
KM2 : 3/L2

A2

E3032 D

KM2

A2

KM1

KM1
Us
N
KM2 : 3/L2

A2

KM1

14

6/T3

4/T2

E3031D
U1 V1 W1

KM2

A2

5/L3

13

3/L2

A1

1/L1

KM1
I

2/T1

02

02

14

6/T3

A2

01

01

13

5/L3

3/L2
4/T2

KM2
2/T1

A2

KM1

A1

1/L1

II

13

6/T3

I>
4/T2

2/T1

I>

Local Control

23
1SBC101001C0202

A 9 ... A 26 3-pole Contactors


Protected by Manual Motor Starter

I>

Direct-On-Line Starter
Dimensions (in mm)
75.5

85.6

70

4.5

10

54

62

180

35 mm EN/IEC 60715

15

180

10

15
10

44

A 9, A 12, A 16 contactors
+ BEA 16/325
+ MS 325

106

96

101

91

35 mm EN/IEC 60715

4.5

4.5

7.3

4 x 4.2

E2660D

215

2 x 7.2

45

A 26 contactor + BEA.. + MS.. + PM 26-13 Drilling plan


24
1SBC101001C0202

10

10

7.7

107

A 26 contactor
+ BEA 26/325
+ MS 325 + PM 26-13

113

E2666D

113

E2664D

107

E2667D

10

54

7.7

A 26 contactor
+ BEA 26/116
+ MS 116 + PM 26-13

15

39.4

125

225

125

15
10

39.4
E2665D

54

35 mm EN/IEC 60715

10

15

25

20

225

E2090D

10

4.5

E2089D

35

40

A 9, A 12, A 16 contactors
+ BEA 16/116
+ MS 116

4.5

E2084D

5.5
10

44

E2083D

E2082D

177

35 mm EN/IEC 60715

45

10

25

40

17.5

80.1

43

45

A 30, A 40 3-pole Contactors


Protected by Manual Motor Starter

I>

Direct-On-Line Starter
Dimensions (in mm)
96
4 x 4.2
7.3

13

25
5

4.5

4.5

91

215

10

45
E2865D

122

E2660D

7.7

10

54

E2864D

39.4

125

15

35 mm EN/IEC 60715

225

2 x 7.2

128.3

A 30, A 40 contactors
+ BEA 26/325
+ MS 325

149

55

12

30

5.2

245

15

140

255

130

50

10

70

37.5

6.3
108.3

4.5

45

4.5

E2100D

E2098D

54

E2099D

10

4.2

A 30, A 40 contactors
+ BEA 40/450
+ MS 450

25
1SBC101001C0202

A 50, A 63 3-pole Contactors


Protected by Manual Motor Starter

I>

Direct-On-Line Starter
Dimensions (in mm)

149
8

12

5.2

30

50

55

260

15

145

270

130

10

90

45

A 50, A 63 contactors
+ BEA 50/450
+ MS 450

26
1SBC101001C0202

6.5
108

60

E2103D

10

E2102D

70

E2101D

10

6.2

A 63 ... A 110 3-pole Contactors


Protected by Manual Motor Starter

I>

Direct-On-Line Starter
Dimensions (in mm)
169
8

12

5.2

30

70

70

165

15

292,5

302.5

155

10

90

45

70

6.5

E2105D

E2104D

10
108

60

E2106D

10

6.2

A 63, A 75 contactors
+ BEA 75/495
+ MS 495
169
8

12

5.2

30

70

70

155

330

341.5

185

15

54

136

20

6.5
123.5

78

E2109D

E2107D

10

90

E2108D

10

A 95, A 110 contactors


+ BEA 110/495
+ MS 495

27
1SBC101001C0202

A 9 ... A 16 3-pole Contactors


Protected by Manual Motor Starter

I>

Reversing Starter
Dimensions (in mm)

106

96
91

26

25

29.5

40

101

10

125

12

35 mm EN/IEC 60715

15
225

125

35 mm EN/IEC 60715

225

15
12

95

7.7
88

A 9, A 12, A 16 contactors
+ VM/VE 5-1
+ BEA 16/325 + BER 16V
+ MS 325 + PM 26-23

95

106

96

101

91

26

25

29.5

40

E2847D

A 9, A 12, A 16 contactors
+ VM/VE 5-1
+ BEA 16/116 + BER 16V
+ MS 116 + PM 26-23

10

39.4
108

88

E2846D

7.7

E2843D

108

10

E2842D

39.4

10

12

125

225

15

35 mm EN/IEC 60715

35 mm EN/IEC 60715

125

225

15
12

10

4.5

45

45

95

4.5

7.3

8 x 4.2

99

E2671D

215

4 x 7.2

A 9, A 12, A 16 + BEA.. + MS... + PM 26-23 Drilling plan


28
1SBC101001C0202

A 9, A 12, A 16 contactors
+ BEA 16/325 + BER 16
+ MS 325 + PM 26-23

7.7
88
95

E2849D

A 9, A 12, A 16 contactors
+ BEA 16/116 + BER 16
+ MS 116 + PM 26-23

108

10

39.4

88

E2848D

7.7

E2845D

108

10

E2844D

39.4

10

A 26 3-pole Contactors
Protected by Manual Motor Starter

I>

Reversing Starter
106

96

101

91

10

125

225

15

35 mm EN/IEC 60715

15
10

10

123

A 26 contactors
+ VM/VE 5-1
+ BEA 26/116 + BER 40V
+ MS 116 + PM 26-23

113

106

7.7

107

A 26 contactors
+ VM/VE 5-1
+ BEA 26/325 + BER 40V
+ MS 325 + PM 26-23

113

96

101

10

125

225

15

35 mm EN/IEC 60715

15
10

10

45

113

45

4.5

4.5

4.5

4.5

7.3
4 x 7.2

E2671D1

99

A 26 + BEA.. + MS... + PM 26-23 Drilling plan

45

114

E2670D1

215

215

7.3

4 x 7.2

45

113

4 x 4.2

4 x 4.2

107

A 26 contactors
+ BEA 26/325 + BER 40
+ MS 325 + PM 26-23

4.5

7.7

E2854D

A 26 contactors
+ BEA 26/116 + BER 40
+ MS 116 + PM 26-23
4.5

108

107

10

7.7
E2851D

108

E2855D

E2852D

10

39.4

39.4

125

35 mm EN/IEC 60715

16

20

25

40

91

225

E2854D

107

10

7.7
E2851D

123

E2853D

E2850D

10

39.4

39.4

125

35 mm EN/IEC 60715

225

16

20

25

40

Dimensions (in mm)

A 26 + VM/VE 5-1 + BEA.. + MS... + PM 26-23 Drilling plan


29
1SBC101001C0202

A 30, A 40 3-pole Contactors


Protected by Manual Motor Starter

I>

Reversing Starter
Dimensions (in mm)
149
55

12

30

2 x 5.2

245.4

15

140

260

130

50

10

37.5

70

7.5

4.2

5
6.3
108.3

45

4.5

E3018D

10

108

E3017D

A 30, A 40 contactors
+ VM/VE 5-1
+ BEA 40/450 + BER 40V
+ MS 450

69

4.5

Drilling plan

149
55

12

30

2 x 5.2

245.4

15

140

260

130

50

10

37.5

70

7.5

4.2

5
6.3
108.3

E3021D

10

E3020D

9
108

4.5

45

54

A 30, A 40 contactors Drilling plan


+ BEA 40/450 + BER 40
+ MS 450

30
1SBC101001C0202

4.5

E3022D

(M4)

E3019D

(M4)

Notes

31
1SBC101001C0202

Starting Solution with Bus-bar System smissline-S


Direct-On-Line and Reversing Starters
with Manual Motor Starters up to 11 kW
Compact and flexible solution
The smissline Bus-bar System offers the efficient, flexible and rapid mounting of components. The socket bases can be combined in any order.
The bus-bars are fitted to the 6 and 8-way modular sockets (and additional sockets) and according to requirements.
The advantage of the Combi moduls is that any desired combinations of smissline units can be formed into a unit with conventional devices.
These can be replaced very quickly and keeps the downtime of systems to a minimum.

Motor starter solution


The direct and reversing starters are possible up to 11 kW with A9 to A26 contactors associated to MS116 or MS325 manual motor starter
with a BEA connecting link, and fixed on a single combi-modul.
The use of one single combi-modul with one combi-modul without wire (ref ZLS840) allows the possibility to assemble a reversing starter.
The product selection according to the coordination tables is detailed in the catalogue tables (see page 12 to 21)
Your advantage:
l Keep the downtime of systems to a minimum
l Components interchangeable at any time
l Compact energy distribution - up to max. 200 A (
l Full scope for the future
l Completely touch proof
l Easy maintenance

150 A)

For complete information on the smissline system, please consult the specific catalogue or the ABB website.

32
1SBC101001C0202

Starting Solution with Bus-bar System smissline-S


Combi Modul and Accessories
Technical data IEC/EN60439-2
Rated voltage Ue:

400/690 V

Rated short-time withstand current Icw:

10 kA / 300 ms

Rated current Ie:

32 A (L1, L2, L3, N) - 6 A (La, Lb auxiliary circuits)

Moduls:

3 (54 mm)

Approbation:

us, IEC / EN60439-2

Ordering details
Description

Modules Type
Order code

Packing
unit

Weight
kg

Combi-modul single containing


L1, L2, L3 top feed

ZLS8403LWT-S

2CCA 180 451 R0001

0.085

Combi-modul single containing


L1, L2, L3, N top feed

ZLS8403LNWT-S

2CCA 180 452 R0001

0.090

Combi-modul single containing


L1, L2, L3 top feed, La

ZLS8403LAWT-S

2CCA 180 470 R0001

0.090

Combi-modul single containing


L1, L2, L3 top feed, La, Lb

ZLS8403LABWT-S

2CCA 180 453 R0001

0.095

Combi-modul single containing


L1, L2, L3, N top feed, La

ZLS8403LNAWT-S

2CCA 180 471 R0001

0.095

Combi-modul single containing


L1, L2, L3, N top feed, La, Lb

ZLS8403LNABWT-S 2CCA 180 454 R0001

0.100

Combi-modul single containing


L1, L2, L3 bottom feed

ZLS8403LWB-S

2CCA 180 462 R0001

0.085

Combi-modul single containing


L1, L2, L3, N bottom feed

ZLS8403LNWB-S

2CCA 180 463 R0001

0.090

Combi-modul single containing


L1, L2, L3 bottom feed, La

ZLS8403LAWB-S

2CCA 180 472 R0001

0.090

Combi-modul single containing


L1, L2, L3 bottom feed, La, Lb

ZLS8403LABWB-S

2CCA 180 464 R0001

0.095

Combi-modul single containing


L1, L2, L3, N bottom feed, La

ZLS8403LNAWB-S

2CCA 180 473 R0001

0.095

Combi-modul single containing


L1, L2, L3, N bottom feed, La, Lb

ZLS8403LNABWB-S 2CCA 180 465 R0001

0.100

ZLS840

2CCA 180 450 R0001

0.045

Connecting element for combi-modul


(3 connectors per module) - bag of 12

ZLS519

2CCA 017 429 R0001

1 bag

Fixing for contactor and motor


protection circuit-breaker - bag of 10

ZLS518

2CCF 002 792 R0001

1 bag

0.020

Fixing for contactor - bag of 10

ZLS522

2CCF 017 540 R0001

1 bag

0.030

Combi-modul wire top feed

Combi-modul wire bottom feed

Wire top feed

Combi-modul without plug-in contacts


Combi-modul without wire
Accessories Combi-modul

Dimensions

44.5

ZLS...

99 ... 162

35.2

180

35.2

Wire bottom feed

US

54

13
108

US

30.1

7.5

Z200465.eps

33
1SBC101001C0202

Direct-On-Line and Reversing Starters


Open Type Version, in Kit Form
Protected by Thermal Overload Relay
A9 ... A110
BER, BEM
A9 ... A110

A9 ... A110

TA .. DU

TA .. DU

Direct-On-Line Starters
3-pole a.c. operated contactors
A 9

A 12

A 16

A 26

A 30

A 40

TA 25 DU
0.1 ... 0.16 A to 24 ... 32 A
Thermal overload relays

A 50

A 63

A 75

TA 75 DU
18 ... 25 A to 60 ... 80 A

A 95

A 110

TA 80 DU
29 ... 42 A to 60 ... 80 A

TA 42 DU

TA 110 DU

18 ... 25 A to 29 ... 42 A

65 ... 90 A to 80 ... 110 A

A 30

A 95

Reversing Starters
3-pole a.c. operated contactors
A 9

A 12

A 16

A 26

A 40

A 50

A 63

A 75

A 110

Connection sets
BER 16V (1)

BER 40V (1)

BEM 75-30

BEM 110-30

TA 25 DU
0.1 ... 0.16 A to 24 ... 32 A

TA 75 DU

TA 80 DU

Thermal overload relays


18 ... 25 A to 60 ... 80 A

29 ... 42 A to 60 ... 80 A

TA 42 DU

TA 110 DU

18 ... 25 A to 29 ... 42 A

65 ... 90 A to 80 ... 110 A

Mechanical / electrical interlock units


VM 5-1 / VE 5-1

VE 5-2

(1) If only an electrical interlocking is required between contactors A 9 up to A 40, use BER 16 and BER 40 connection sets for contactors with N.C. built-in auxiliary contacts.

34
1SBC101001C0202

Direct-On-Line and Reversing Starters


Open Type Version, in Kit Form
Protected by Thermal Overload Relay
Application
Direct-on-line and reversing starters for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60Hz
- for a switching frequency of < 15 starts an hour with a load factor of 80 %

of < 30 starts an hour with a load factor of 50 %
- with an ambient temperature near the devices of < 55 C

Coordination
See "Online Product Selection Tools" on "www.abb.com/lowvoltages" website.
Click on "Online Selected Optimized Coordinations" to display the required coordination table according to the short-circuit protection device
and the coordination type complying with IEC/EN 60947-4-1.

Mounting and Connection Accessory Description


BER or BEM connection sets allow to assemble quickly reversing starters. These accessories eliminate the potential risk of wiring errors, reduce
the time required to install and to maintain reversing starters.
For the reversing contactors the interlocking can be easily assured by a simple mounting between both contactors of:
- a VE 5-.. interlock unit for a mechanical and electrical interlocking
- a VM 5-1 interlock unit for a mechanical interlocking and add-on N.C. aux. contacts for the electrical interlocking (or use contactors with built-in N.C. aux. contacts).
Nota: If only an electrical interlocking is required between 3-pole contactors A 9 up to A 40, select contactors with add-on or built-in N.C. auxiliary contacts associated with BER 16 and
BER 40 connection sets (A 9-30-01 ... A 40-30-01 contactors, see main catalogue).

Direct-On-Line Starters - Selection and Ordering Details Reversing Starters - Selection and Ordering Details
(for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap)

Contactor KM1
Type

(for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap)

Rated
Power

AC-3
kW

Thermal Overload Relay


Type

Interlock
Unit

Connection
Set

state coil voltage

Type

Type

A 9-30-10

1SBL 141 001 R

10

TA 25 DU

1SAZ 211 201 R10

2 x A 9-30-10
1SBL 141 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BER 16V

5.5

A 12-30-10

1SBL 161 001 R

10

TA 25 DU

1SAZ 211 201 R10

5.5

2 x A 12-30-10
1SBL 161 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BER 16V

7.5

A 16-30-10

1SBL 181 001 R

10

TA 25 DU

1SAZ 211 201 R10

7.5

2 x A 16-30-10
1SBL 181 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BER 16V

11

A 26-30-10

1SBL 241 001 R

10

TA 25 DU

1SAZ 211 201 R10

11

2 x A 26-30-10
1SBL 241 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BER 40V

15

A 30-30-10

1SBL 281 001 R

10

TA 25 DU

1SAZ 211 201 R10

15

2 x A 30-30-10
1SBL 281 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BER 40V

18.5

A 40-30-10

1SBL 321 001 R

TA 42 DU

1SAZ 311 201 R10

18.5

2 x A 40-30-10
1SBL 321 001 R

TA 42 DU

10 1SAZ 311 201 R10

VE 5-1

BER 40V

10

22

A 50-30-00

1SBL 351 001 R

TA 75 DU

1SAZ 321 201 R10

22

2 x A 50-30-00
1SBL 351 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BEM 75-30

00

30

A 63-30-00

1SBL 371 001 R

TA 75 DU

1SAZ 321 201 R10

30

2 x A 63-30-00
1SBL 371 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BEM 75-30

00

37

A 75-30-00

1SBL 411 001 R

TA 75 DU

1SAZ 321 201 R10

37

2 x A 75-30-00
1SBL 411 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BEM 75-30

00

45

A 95-30-00

1SFL 431 001 R

TA 110 DU

1SAZ 411 201 R10

45

2 x A 95-30-00
1SFL 431 001 R

BEM 110-30

00

TA 110 DU

1SAZ 411 201 R10

VE 5-2

00

55

A 110-30-00

1SFL 451 001 R

TA 110 DU

1SAZ 411 201 R10

55

2 x A 110-30-00
1SFL 451 001 R


00

TA 110 DU

1SAZ 411 201 R10

VE 5-2

BEM 110-30

00

state coil voltage code

state max. setting range

Order Code

Rated
Power

Order Code

state setting range code

AC-3
kW

Contactors KM1 + KM2


Type

Thermal Overload Relay


Type

state coil voltage

state max. setting range

Order Code

Order Code

state coil voltage code

state setting range code

Ordering Details - Main Accessories


Description
Type

Order Code

Packing
pieces

Mechanical interlock unit

VM 5-1

1SBN 030 100 R1000

0.066

Mechanical & electrical interlock units

VE 5-1

1SBN 030 110 R1000

0.076

VE 5-2

1SBN 030 210 R1000

0.146

Connection sets

BER 16V

1SBN 081 411 R1000

0.045

BER 40V

1SBN 082 411 R1000

0.085

BEM 75-30

1SBN 083 501 R1000

0.243

BEM 110-30

1SFN 084 301 R1000

0.450

>> Other accessories, ordering details.............................................................. page 57

Weight
kg

>> Other contactor and thermal overload relay types....................... Main Catalogue

35
1SBC101001C0202

Star-Delta Starters without Interlock Unit


Open Type Version, in Kit Form

Protected by Thermal Overload Relay

KM

TE5S

KM
2

KM

CA 5-..

TA .. DU

BEY, BED

Star-Delta Starters without interlock unit - Mounting: Star KM2 - Delta KM3 - Line KM1 Contactors

3-pole a.c. operated contactors

KM2 KM3

KM2 KM3 KM1

KM2 KM3 KM1

KM2 KM3 KM1

KM3 KM1

KM2 KM3 KM1

KM2 KM3

A9 A9 A9
A9 A12 A12 A16 A26 A26
A12 A16 A16

A26 A30 A30


A26 A40 A40


A30 A50 A50 A50 A75 A75
A40 A63 A63

A75 A95 A95

A95 A110 A110


Connection sets
BEY 16-1

BEY 26-1

BEY 40-1

BED 50-1

KM2

BED 75-1
3

BED 110

E1143D

BED 95

E2123D

KM1

Additional auxiliary contact blocks


CA 5-10 2 x CA 5-10 2 x CA 5-10
KM2
CA 5-10
CA 5-10
1 x CA 5-10 + 1 x CA 5-01
KM3

CA 5-01
CA 5-01
KM1

TA 25 DU
0.1 ... 0.16 A to 24 ... 32 A
Thermal overload relays

TA 75 DU

TA 110 DU

18 ... 25 A to 60 ... 80 A

65 ... 90 A to 80 ... 110 A

TA 42 DU
18 ... 25 A to 29 ... 42 A

Timers

TE5S-24

or

TE5S-120

or

TE5S-240

or

TE5S-440

Mounting plate

36
1SBC101001C0202

PN 110-41

KM1

Star-Delta Starters without Interlock Unit


Open Type Version, in Kit Form

Protected by Thermal Overload Relay


Application
Star-delta starters without interlock unit for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60 Hz
- with an ambient temperature near the devices of < 55 C
- switching frequency / hour, see page 5.

Coordination
See "Online Product Selection Tools" on "www.abb.com/lowvoltage" website. Click on "Online Selected Optimized Coordinations" to display the
required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN 60947-4-1.

Mounting and Connection Accessory Description


BEY or BED connection sets allow to assemble quickly star-delta starters without interlock unit, with contactors assembled according to a stardelta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to maintain star-delta
starters. Electrical interlocking is realized with N.C. built-in or add-on auxiliary contacts of both Star and Delta contactors.

Variants
For star-delta starters 7.5 kW up to 37 kW with contactors mounted according to a line-delta-star mounting,
select BEY 16-2, BEY 26-2 and BEY 40-2 connection sets.
Star-Delta Starters - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
Rated
Rated
Rated
Power Power Power
400 V
415 V
690 V

kW
kW
kW

Star Contactor KM2


Type

Delta Contactor KM3


Type

Line Contactor KM1


Type

Thermal Overload Relay (1)


Type

Connection Set
Type

Order Code

Order Code

Order Code

Order Code

Order Code

7.5
7.5
5.5

A 9-30-01

1SBL 141 001 R

A 9-30-01

01 1SBL 141 001 R

A 9-30-10

01 1SBL 141 001 R

TA 25 DU

10 1SAZ 211 201 R10

BEY 16-1
1SBN 081 413 R1000

11
11
7.5

A 9-30-01

1SBL 141 001 R

A 12-30-01

01 1SBL 161 001 R

A 12-30-10

01 1SBL 161 001 R

TA 25 DU

10 1SAZ 211 201 R10

BEY 16-1
1SBN 081 413 R1000

15
15
11

A 12-30-01

1SBL 161 001 R

A 16-30-01

01 1SBL 181 001 R

A 16-30-10

01 1SBL 181 001 R

TA 25 DU

10 1SAZ 211 201 R10

BEY 16-1
1SBN 081 413 R1000

22
22
15

A 16-30-01

1SBL 181 001 R

A 26-30-01

01 1SBL 241 001 R

A 26-30-10

01 1SBL 241 001 R

TA 25 DU

10 1SAZ 211 201 R10

BEY 26-1
1SBN 082 413 R1000

25
25
18.5

A 26-30-01

1SBL 241 001 R

A 30-30-01

01 1SBL 281 001 R

A 30-30-10

01 1SBL 281 001 R

TA 25 DU

10 1SAZ 211 201 R10

BEY 40-1
1SBN 082 813 R1000

37
37
37

A 26-30-01

1SBL 241 001 R

A 40-30-01

01 1SBL 321 001 R

A 40-30-10

01 1SBL 321 001 R

TA 42 DU

10 1SAZ 311 201 R10

BEY 40-1
1SBN 082 813 R1000

45
45
45


A 30-30-01
1SBL 281 001 R

A 50-30-00

01 1SBL 351 001 R

A 50-30-00

00 1SBL 351 001 R

TA 75 DU

00 1SAZ 321 201 R10

BED 50-1
1SBN 083 503 R1001

55
55
59


A 40-30-01
1SBL 321 001 R

A 63-30-00

01 1SBL 371 001 R

A 63-30-00

00 1SBL 371 001 R

TA 75 DU

00 1SAZ 321 201 R10

BED 50-1
1SBN 083 503 R1001

63
70
63


A 50-30-00
1SBL 351 001 R

A 75-30-00

00 1SBL 411 001 R

A 75-30-00

00 1SBL 411 001 R

TA 75 DU

00 1SAZ 321 201 R10

BED 75-1
1SBN 084 103 R1001

75
75
90


A 75-30-00
1SBL 411 001 R

A 95-30-00

00 1SFL 431 001 R

A 95-30-00

00 1SFL 431 001 R

TA 110 DU

00 1SAZ 411 201 R10

BED 95
1SFN 084 303 R1000

90
100
132


A 95-30-00
1SFL 431 001 R

A 110-30-00

00 1SFL 451 001 R

A 110-30-00

00 1SFL 451 001 R

TA 110 DU

00 1SAZ 411 201 R10

BED 110
1SFN 084 503 R1000

state coil voltage

state coil voltage code

state coil voltage

state coil voltage code

state coil voltage code

state max. setting range

state setting range code

(1) The setting current value is: nominal motor current x 0.58

Ordering Details - Main Accessories


Description

state coil voltage

Rated control
Type

Order Code
voltage Uc

Packing
pieces

Weight
kg

Auxiliary contact blocks

CA 5-10

1SBN 010 010 R1010

10

0.014

CA 5-01

1SBN 010 010 R1001

10

0.014

Electronic timers

24 V a.c./d.c.

TE5S-24

1SBN 020 010 R1001

0.080

110 ... 120 V a.c.

TE5S-120

1SBN 020 010 R1002

0.080

220 ... 240 V a.c.

TE5S-240

1SBN 020 010 R1003

0.080

380 ... 440 V a.c.

TE5S-440

1SBN 020 010 R1004

0.080

PN 110-41

1SFN 094 303 R1000

0.950

Mounting plate

>> Other accessories, ordering details.............................................................. page 57

>> Other contactor and thermal overload relay types....................... Main Catalogue

37
1SBC101001C0202

Star-Delta Starters with Interlock Unit


Open Type Version, in Kit Form

Protected by Thermal Overload Relay

KM

TE5S

KM
M2

5-.

VE

CA 5-..

TA .. DU

BEY, BED

Star-Delta Starters with interlock unit - Mounting: Star KM2 - Delta KM3 - Line KM1 Contactors

3-pole a.c. operated contactors

KM2 KM3

KM2 KM3 KM1

KM2 KM3 KM1

KM2 KM3 KM1

KM3 KM1

KM2 KM3 KM1

KM2 KM3

A9 A9 A9
A9 A12 A12 A16 A26 A26
A12 A16 A16

KM1

A26 A30 A30


A26 A40 A40


A30 A50 A50 A50 A75 A75
A40 A63 A63

A75 A95 A95

A95 A110 A110


Connection sets
BEY 16V-1

BEY 26-1

BEY 40-1

BED 50

KM2

BED 75

BED 95

BED 110

E0917D

E2123D

BED 75

Additional auxiliary contact blocks


CA 5-10 2 x CA 5-10
KM2


KM1

2 x CA 5-10
1 x CA 5-10

TA 25 DU
TA 75 DU
TA 110 DU
0.1 ... 0.16 A to 24 ... 32 A
18 ... 25 A to 60 ... 80 A
65 ... 90 A to 80 ... 110 A
Thermal overload relays
TA 42 DU


18 ... 25 A to 29 ... 42 A

Interlock units

VE 5-1

Timers

TE5S-24

VE 5-2

or

TE5S-120

or

TE5S-240

or

TE5S-440

Mounting plate

38
1SBC101001C0202

PN 110-41

KM1

Star-Delta Starters with Interlock Unit


Open Type Version, in Kit Form

Protected by Thermal Overload Relay


Application

Star-delta starters with electrical and mechanical interlock unit for controlling three-phase asynchronous motors:
- for a maximum operational voltage up to 690 V - 50 or 60 Hz
- with an ambient temperature near the devices of < 55 C
- switching frequency / hour, see page 5.

Coordination

See "Online Product Selection Tools" on "www.abb.com/lowvoltage" website. Click on "Online Selected Optimized Coordinations" to display the
required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN 60947-4-1.

Mounting and Connection Accessory Description

BEY or BED connection sets allow to assemble quickly star-delta starters with electrical and mechanical interlock unit, with contactors assembled
according to a star-delta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to
maintain star-delta starters. Electrical interlocking is realized with N.C. auxiliary contacts of the VE5-.. interlock unit.

Variants

For star-delta starters 7.5 kW up to 37 kW with contactors mounted according to a line-delta-star mounting,
select BEY 16V-2, BEY 26-2 and BEY 40-2 connection sets.
Star-Delta Starter - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap)
Rated
Rated
Rated
Power Power Power
400 V
415 V
690 V

kW
kW
kW

Star Contactor KM2


Type
state coil voltage code

7.5
7.5
5.5

A 9-30-10

1SBL 141 001 R

A 9-30-10

10 1SBL 141 001 R

A 9-30-10

10 1SBL 141 001 R

11
11
7.5

A 9-30-10

1SBL 141 001 R

A 12-30-10

10 1SBL 161 001 R

15
15
11

A 12-30-10

1SBL 161 001 R

22
22
15

state coil voltage

Order Code

Delta Contactor KM3


Type

state coil voltage

Line Contactor KM1


Type
state coil voltage

Order Code

Thermal Overload Relay (1)


Type

state max. setting range

Type

Type

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BEY 16V-1

A 12-30-10

10 1SBL 161 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BEY 16V-1

A 16-30-10

10 1SBL 181 001 R

A 16-30-10

10 1SBL 181 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BEY 16V-1

A 16-30-10

1SBL 181 001 R

A 26-30-10

10 1SBL 241 001 R

A 26-30-10

10 1SBL 241 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BEY 26-1

25
25
18.5

A 26-30-10

1SBL 241 001 R

A 30-30-10

10 1SBL 281 001 R

A 30-30-10

10 1SBL 281 001 R

TA 25 DU

10 1SAZ 211 201 R10

VE 5-1

BEY 40-1

37
37
37

A 26-30-10

1SBL 241 001 R

A 40-30-10

10 1SBL 321 001 R

A 40-30-10

10 1SBL 321 001 R

TA 42 DU

10 1SAZ 311 201 R10

VE 5-1

BEY 40-1

45
45
45

A 30-30-10

1SBL 281 001 R

A 50-30-00

10 1SBL 351 001 R

A 50-30-00

00 1SBL 351 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BED 50

55
55
59

A 40-30-10

1SBL 321 001 R

A 63-30-00

10 1SBL 371 001 R

A 63-30-00

00 1SBL 371 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BED 50

63
70
63

A 50-30-00

1SBL 351 001 R

A 75-30-00

00 1SBL 411 001 R

A 75-30-00

00 1SBL 411 001 R

TA 75 DU

00 1SAZ 321 201 R10

VE 5-2

BED 75

75
75
90

A 75-30-00

1SBL 411 001 R

A 95-30-00

00 1SFL 431 001 R

A 95-30-00

00 1SFL 431 001 R

TA 110 DU

00 1SAZ 411 201 R10

VE 5-2

BED 95

90
100
132

A 95-30-00

1SFL 431 001 R

A 110-30-00

00 1SFL 451 001 R

A 110-30-00

00 1SFL 451 001 R

TA 110 DU

00 1SAZ 411 201 R10

VE 5-2

BED 110

state coil voltage code

state setting range code

Rated control
Type

Order Code
voltage Uc

Connection sets






Auxiliary contact blocks

Interlock units

Electronic timers
24 V a.c./d.c.

110 ... 120 V a.c.

220 ... 240 V a.c.

380 ... 440 V a.c.
Mounting plate

state coil voltage code

Order Code

(1) The setting current value is: nominal motor current x 0.58

Ordering Details - Main Accessories


Description

Order Code

Interlock Connection
Unit
Set

BEY 16V-1
BEY 26-1
BEY 40-1
BED 50
BED 75
BED 95
BED 110
CA 5-10
CA 5-01
VE 5-1
VE 5-2
TE5S-24
TE5S-120
TE5S-240
TE5S-440
PN 110-41

1SBN 081 413 R1001


1SBN 082 413 R1000
1SBN 082 813 R1000
1SBN 083 503 R1000
1SBN 084 103 R1000
1SFN 084 303 R1000
1SFN 084 503 R1000
1SBN 010 010 R1010
1SBN 010 010 R1001
1SBN 030 110 R1000
1SBN 030 210 R1000
1SBN 020 010 R1001
1SBN 020 010 R1002
1SBN 020 010 R1003
1SBN 020 010 R1004
1SFN 094 303 R1000

Packing
pieces

Weight
kg

1
1
1
1
1
1
1
10
10
1
1
1
1
1
1
1

0.045
0.060
0.060
0.280
0.250
0.400
0.500
0.014
0.014
0.076
0.146
0.080
0.080
0.080
0.080
0.950
39
1SBC101001C0202

Direct-On-Line Starters
Open Type Version in Kit Form
Protection by Thermal Overload Relay

KM1

40
1SBC101001C0202

96

13

KM1

A1

A1

14

14

KM1

Remote Control

Local Control

KM1
E3034D

Us
N
KM1 : 3/L2

A2

KM1
E2861D

Us
N
KM1 : 3/L2

A2

E2858D

6/T3

4/T2

2/T1

98

96

U1 V1 W1

13

FR1

Power Circuit

FR1

96

14

6/ T3

4/ T2

2/ T1

A2
R

97

FR1

95

95

KM1 : 5/L3
Us

95

5/ L3

A1

KM1 : 5/L3
Us

13

3/ L2

1/ L1

Wiring Diagrams for Direct-On-Line Starters

Reversing Starters
Open Type Version in Kit Form
Protection by Thermal Overload Relay
Wiring Diagram for Reversing Starters
With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in or add-on auxiliary contacts.
KM1 : 5/L3

KM1 : 5/L3

95

95
96

96

Power Circuit

13
14
21

21

21

KM1
22

A1

A1

22

22

Remote Control

A2

KM2

E3036D

Us
N
KM1 : 3/L2

A2

E3035D

KM2

A2

KM1
A2

Us
N
KM1 : 3/L2

KM2

KM2

KM1

II

14

14

KM1

A1

22
A1

KM1

KM2
U1 V1 W1

13

13

13
21

E3039D

6/T3

4/T2

98
2/T1

FR1

KM2

14

FR1
96

13
14

KM1

97

95

Us

II

5/ L3
21

3/ L2

1/ L1

FR1

22

6/ T3

4/ T2

2/ T1

14

A2

KM2

A1

13

5/ L3
21
22

6/ T3

4/ T2

2/ T1

A1
A2

KM1

3/ L2

1/ L1

Us

Local Control

Wiring Diagram for Reversing Starters


With VE 5-.. mechanical and electrical interlock unit.
KM1 : 5/L3

KM1 : 5/L3

95
96

Remote Control

KM2

01
02
A1

A1

A1

02

02

01

01

14

14

II

KM2

A2

Us
N
KM1 : 3/L2

E3038D

E3037D

A2

A2

KM2

A2

KM1

KM1
Us
N
KM1 : 3/L2

KM1

14

13

13

13

13
14
02
A1

FR1

KM2

01

E3040D

6/T3

4/T2

2/T1

98

96

U1 V1 W1

Power Circuit

96

13
14

6/ T3

4/ T2

KM1
I

FR1

97

95

Us

FR1

II

95

5/ L3

3/ L2

1/ L1
A1

2/ T1

02

KM2

A2

01

01
02

14

13

5/ L3
6/ T3

4/ T2

2/ T1

A1
A2

KM1

3/ L2

1/ L1

Us

Local Control

41
1SBC101001C0202

Star-Delta Starters Open Type Version in Kit Form

Protection by Thermal Overload Relay


Star KM2 - Delta KM3 - Line KM1 Mounting

A1

15

23

5/ L3

A1

13

3/ L2

1/ L1

5/ L3

1/ L1

3/ L2

A2

t1+t2

18

16

24

14

6/ T3

4/ T2

2/ T1

A2
O

95

t1

97

6/ T3

4/ T2

A2

02

02

14

6/ T3

4/ T2

2/ T1

A2

KT

KM1
2/ T1

KM3

KM2

A1

01

01

5/ L3

A1

13

3/ L2

1/ L1

Wiring Diagram - Star-Delta Starters 7.5 ... 90 kW - 400 V AC-3


Star-Delta starters with interlock unit

M
3

W2
V2

Power Circuit

U2

KM3 : 5/L3
Us

V1
U1
E2862D

U2

6/T3

W1

W2
V2

4/T2

2/T1

98

96

FR1

W1

M
3

V1
U1

KM3 : 5/L3
Us
R

95

95

FR1

96

96

96

FR1

I/0

23

23

KM1

KM1

A1

Remote Control

42
1SBC101001C0202

Local Control

13
L

E3042D

KM1

A1 14

14

A1 02
KM3
Y

A2

KM2

A2

A1 02

A1 14
L

Us
N
KM3 : 3/L2

A2

KM1

E3041D

14

A1 02
KM3

KM2 KM1

A2

KM2

A2

Us
N
KM3 : 3/L2

A2

A1 02

KM2 KM1

13

t1+t2

A2

15
t1

01 18

01 16

13

13

t1+t2

KT

A2

15
t1

01 18

01 16

KT

A1

24

24

24

Star-Delta Starters Open Type Version in Kit Form

Protection by Thermal Overload Relay


Star KM2 - Delta KM3 - Line KM1 Mounting

15

23

A1

5/ L3

A1

13

3/ L2

1/ L1

5/ L3
21

1/ L1

3/ L2

A2

t1+t2

18

16

24

14

6/ T3

4/ T2

2/ T1

A2
O

95

t1

97

22

6/ T3

4/ T2

A2

22

14

6/ T3

4/ T2

2/ T1

A2

KT

KM1
2/ T1

21

KM3

KM2

A1

5/ L3

A1

13

3/ L2

1/ L1

Wiring Diagram - Star-Delta Starters 7.5 ... 90 kW - 400 V AC-3


Star-Delta starters without interlock unit

M
3

W2
V2

Power Circuit

U2

U1

W1

M
3

V1
U1

KM3 : 5/L3
Us
R

95

95

KM3 : 5/L3
Us

V1

E3043D

U2

6/T3

W1

W2
V2

4/T2

2/T1

98

96

FR1

96

96

FR1

96

FR1

I/0

23

23

KM1

KM1

Remote Control

KM2

13

13

A2

A1

KM1

A1 14

14

A1 22
KM3
Y

KM2 KM1

A2

Us
N
KM3 : 3/L2

21 18

15

A1 22

KM2

A2

A1 14

14

KM3

t1+t2

A2

21 16

13

13

A2

KM1

t1

E3045D

KM2 KM1

E3044D

KM3

KT

A2

KM2

A2

Us
N
KM3 : 3/L2

A1 22

KM2

A1 22

KM3

t1+t2

21 18

15
t1

A2

21 16

KT

A1

24

24

24

Local Control

43
1SBC101001C0202

Star-Delta Starters Open Type Version in Kit Form

Protection by Thermal Overload Relay


Line KM1 - Delta KM3 - Star KM2 Mounting

3/ L2

5/ L3

4/ T2

6/ T3

14

13

1/ L1
2/ T1

A2

02

02

A1

01

01

5/ L3
6/ T3

4/ T2

2/ T1

A2

24

14

6/ T3

4/ T2

2/ T1

A2
97

95

KM2

KM3

A2

t1+t2

18

16

KM1
t1

3/ L2

1/ L1
A1

23

5/ L3
13

3/ L2

A1

15

KT

A1

1/ L1

Wiring Diagram - Star-Delta Starters 7.5 ... 37 kW - 400 V AC-3


Star-Delta starters with interlock unit

6/T3

W2

W1
V1
U1

M
3

W1
V1

Power Circuit

U1

U2
W2

M
3

V2
U2

KM3 : 5/L3
Us
R

95

95

KM3 : 5/L3
Us

V2

E2863D

4/T2

2/T1

98

96

FR1

96

96

FR1

96

FR1

I/0

23

23

KM1

KM1

44
1SBC101001C0202

Local Control

A1
A2

01 16

01 18

13

A1 02

A1 02

A1 14
KM3
L

KM2

A2

KM1

A2

Us
N
KM3 : 3/L2

A2

14

A1 02
A2

KM2

E3048D

A2

A1 02

A1 14
KM3

E3047D

Remote Control

KM1

t1

KM2 KM1

A2

14

KM2 KM1

Us
N
KM3 : 3/L2

15

t1+t2
13

t1

01 16

01 18

13

13

t1+t2

KT

A2

15

KT

A1

24

24

24

Star-Delta Starters Open Type Version in Kit Form

Protection by Thermal Overload Relay


Line KM1 - Delta KM3 - Star KM2 Mounting

21
22

5/ L3
14

13

3/ L2

6/ T3

1/ L1

4/ T2

2/ T1

A2

A1

5/ L3
21
22

6/ T3

4/ T2

2/ T1

A2

24

14

6/ T3

4/ T2

2/ T1

A2
97

95

KM2

KM3

A2

t1+t2

18

16

KM1
t1

3/ L2

1/ L1
A1

23

5/ L3
13

3/ L2

A1

15

KT

A1

1/ L1

Wiring Diagram - Star-Delta Starters 7.5 ... 37 kW - 400 V AC-3


Star-Delta starters without interlock unit

6/T3

W2

W1
V1
U1

M
3

W1
V1

Power Circuit

U1

U2
W2

M
3

V2
U2
KM3 : 5/L3
Us

95

95

KM3 : 5/L3
Us

V2
E3046D

4/T2

2/T1

98

96

FR1

96

96

FR1

96

FR1

I/0

23

23

KM1

KM1

Remote Control

A1
21 16

KM2

A2

A1 22

KM3

A1 22

A1 14
KM3
L

A2

KM1

A2

14
Us
N
KM3 : 3/L2

A2

15
21 18

13

13

21 16

KM2

KM2

t1

E3050D

KM2 KM1

A1 22

KM3

A1 22

A1 14
KM3

t1+t2

E3049D

KM1

A2

Us
N
KM3 : 3/L2

KM2

A2

14

KM2 KM1

t1

A2

21 18

13

13

t1+t2

KT

A2

15

KT

A1

24

24

24

Local Control

45
1SBC101001C0202

A 9 ... A 16 3-pole Contactors


Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)

133

35

4.5
(M4)

60

50

74

35 mm EN/IEC 60715

74

10

E0759D

4.5

4.5

E0101D

44

95

A 9, A 12, A 16
+ TA 25 DU thermal O/L relay

E0760D

14*

75
68

E2866D

4.5

60

50

35 mm EN/IEC 60715

134

4.5
(M4)

12

5.5

35

59

4.5

A 9, A 12, A 16
+ VM 5-1/VE 5-1 interlock unit
+ BER 16V connection set
+ TA 25 DU thermal O/L relay

95

E2867D

14*

75
68

95

A 9, A 12, A 16
+ BER 16 connection set
+ TA 25 DU thermal O/L relay
* For TA 25 DU 32 only

46
1SBC101001C0202

E2869D

1
14*

E2868D

4.5

60

50

35 mm EN/IEC 60715

134

4.5
(M4)

12

5.5

35

44

4.5

E2870D

88

E0110D1

103

A 26 3-pole Contactor
Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
93.6

147
E0765D

4.2
(M4)

80

70

35 mm EN/IEC 60715

90

45

10
4.5

4.5

E0117D

54

109.4

A 26
+ TA 25 DU thermal O/L relay

E0766D

14*

15.4

93.6
6.3

70

4.2
(M4)

4
10

E2871D

4.5

45

69

4.5

E0126D

149

35 mm EN/IEC 60715

80

123

E2872D

14*

15.4

109.4

A 26
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 25 DU thermal O/L relay

93.6
6.3

70

4.2 (M4)

4
10

54

4.5

109.4

E2874D

A 26
+ BER 40 connection set
+ TA 25 DU thermal O/L relay

45

15.4
14*

E2873D

4.5

E2875D

149

35 mm EN/IEC 60715

80

108

* For TA 25 DU 32 only

47
1SBC101001C0202

A 30 and A 40 3-pole Contactors


Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
108.3

70

90

35 mm EN/IEC 60715

10

4.5

4.5

14*

9.7
103.7

A 30, A 40
+ TA 25 DU thermal O/L relay
108.3
6.3

103.7

A 30, A 40
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 25 DU thermal O/L relay

69

4.5

108.3
6.3

9.7
14*

E2878D

4.5

103.7

E2879D

155

70
10

A 30, A 40
+ BER 40 connection set
+ TA 25 DU thermal O/L relay

80

4.2 (M4)

35 mm EN/IEC 60715

45

54

4.5

E2875D

108

1SBC101001C0202

45

9.7
14*

E2876D

4.5

E2877D

155

70
10

48

80

4.2
(M4)

35 mm EN/IEC 60715

E0126D

123

* For TA 25 DU 32 only

E0772D

E0771D

149.5

4.2
(M4)

80

45

E0117D

54

A 30 and A 40 3-pole Contactors


Protected by Thermal Overload Relay
Direct-On-Line and Reversing Starters
Dimensions (in mm)
108.3

45

70

4.2
(M4)

4.5

4.5

1.8
112.8

A 30, A 40
+ TA 42 DU thermal O/L relay

E0117D

10

E0774D

E0773D

155.5

90

35 mm EN/IEC 60715

80

54

108.3
6.3

70

4.2
(M4)

4
10

1.8

45

69

4.5

E2881D

E2880D

4.5

112.8

A 30, A 40
+ VM 5-1/VE 5-1 interlock unit
+ BER 40V connection set
+ TA 42 DU thermal O/L relay
108.3
6.3

70

4.2 (M4)

4
10

A 30, A 40
+ BER 40 connection set
+ TA 42 DU thermal O/L relay

1.8
112.8

45

54

4.5

E2883D

E2882D

4.5

E2875D

161

35 mm EN/IEC 60715

80

108

E0126D

161

35 mm EN/IEC 60715

80

123

49
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Star Delta Line Mounting


Dimensions (in mm)
100.5

Dim A

12

60

E2886D

95

44


BEY 16-1 BEY 16V-1

+ VE 5-1
Dim A
155
170
Dim B
132
147
Dim C
44
59

1
6

Dim C

35

4.5

E2885D

4.5
(M4)

4.5

50

35 mm EN/IEC 60715

134.5

138.5

85

75.5

5.5

E2887D

Dim B

Star KM2, Delta KM3, Line KM1 mounting type: A9 - A9 - A9, A9 - A12 - A12, A12 - A16 - A16
with or without VE 5-1 interlock unit + BEY 16..-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic Timer
Dim A

119.8

Dim B

4.2 (M4)

35

4.5
Dim C

15.4

6
109.4

45


BEY 26-1

Dim A
175
Dim B
152
Dim C
44

54

BEY 26-1
+ VE 5-1
190
167
59

Star KM2, Delta KM3, Line KM1 mounting type: A16 - A26 - A26
with or without VE 5-1 interlock unit + BEY 26-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer

50
1SBC101001C0202

80
E2890D

4.5

5.5

70

60

10

50

E2889D

E2888D

149

108

35 mm EN/IEC 60715

4.5 (M4)

Star-Delta Starters
Protected by Thermal Overload Relay

Star Delta Line Mounting


Dimensions (in mm)
Dim A

134.5

80

E2892D

14*

E2891D

9.7

45


BEY 40-1

Dim A
185
Dim B
162
Dim C
54

E2893D

4.5
Dim C

103.7

70

155

115

35 mm EN/IEC 60715

10

80

4.2 (M4)

70

Dim B

54

BEY 40-1
+ VE 5-1
200
177
69

Star KM2, Delta KM3, Line KM1 mounting type: A26 - A30 - A30
with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
* For TA 25 DU 32 only.
Dim A

134.5

Dim B

4.2 (M4)

4.5

1.8
112.8

E2895D

E2894D

Dim C

45


BEY 40-1

Dim A
185
Dim B
162
Dim C
54

54

E2893D

161

115

35 mm EN/IEC 60715

10

BEY 40-1
+ VE 5-1
200
177
69

Star KM2, Delta KM3, Line KM1 mounting type: A26 - A40 - A40
with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer

51
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Star Delta Line Mounting


Dimensions (in mm)
231.5

E2897D

E2896D

120.5

35 mm EN/IEC 60715

76.5

133.9

Star KM2, Delta KM3, Line KM1 mounting type: A30 - A50 - A50, A40 - A63 - A63
+ VE 5-2 interlock unit + BED 50 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer

90
45

24.5

60

10

60

E3023D

4.5

100

6.2
(M6)

70

80

4.2
(M4)

Star KM2, Delta KM3, Line KM1 mounting type: A30 - A50 - A50, A40 - A63 - A63
Drilling plan

52
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Star Delta Line Mounting


Dimensions (in mm)
247.5

E2899D

E2898D

120.5

35 mm EN/IEC 60715

76.5

133.9

Star KM2, Delta KM3, Line KM1 mounting type: A50 - A75 - A75
+ VE 5-2 interlock unit + BED 75 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer

60

25

60

10

60

E3024D

90
5

100

6.2
(M6)

Star KM2, Delta KM3, Line KM1 mounting type: A50 - A75 - A75
Drilling plan

53
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Star Delta Line Mounting


Dimensions (in mm)
335
123.5

6.5

272

163

175

300

20

E2900D

E3001D

5
141.8

Star KM2, Delta KM3, Line KM1 mounting type: A75 - A95 - A95
without VE5-2 interlock unit + BED 95 connection set + TA 110 DU thermal O/L relay + TE5S electronic timer

345.5
123.5

300

272

175

163

6.5

20

5
141.8

E3003D

E3002D

Star KM2, Delta KM3, Line KM1 mounting type: A95 - A110 - A110
without VE5-2 interlock unit + BED 110 connection set + TA 110 DU thermal O/L relay + TE5S electronic timer

54
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Line Delta Star Mounting


Dimensions (in mm)
100.5

Dim A
Dim B

12
4.5
(M4)

6
95

35

60

4.5


BEY 16-2 BEY 16V-2

+ VE 5-1
Dim A
155
170
Dim B
132
147
Dim C
44
59

E3005D

Dim C

E3006D

44

E3004D

4.5

50

35 mm EN/IEC 60715

134.5

138.5

75.5

85

5.5

Line KM1, Delta KM3, Star KM2 mounting type: A9 - A9 - A9, A12 - A12 - A9, A16 - A16 - A12
with or without VE 5-1 interlock unit + BEY 16..-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
Dim A

119.8

Dim B

4.2 (M4)

4.5
54

15.4

6
109.4


BEY 26-2

Dim A
175
Dim B
152
Dim C
44

45

35
Dim C

4.5

E3009D

50

10

60

70

80

E3008D

E3007D

149

108

35 mm EN/IEC 60715

4.5 (M4)

BEY 26-2
+ VE 5-1
190
167
59

Line KM1, Delta KM3, Star KM2 mounting type: A26 - A26 - A16
with or without VE 5-1 interlock unit + BEY 26-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer

55
1SBC101001C0202

Star-Delta Starters
Protected by Thermal Overload Relay

Line Delta Star Mounting


Dimensions (in mm)
Dim A

134.5
4.2 (M4)

70

80
10

4.5


BEY 40-2

Dim A
185
Dim B
162
Dim C
54

9.7
6

E3011D

14*

E3010D

54

103.7

45

Dim C

E3012D

155

115

35 mm EN/IEC 60715

Dim C

E3012D

Dim B

BEY 40-2
+ VE 5-1
200
177
69

Line KM1, Delta KM3, Star KM2 mounting type: A30 - A30 - A26
with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer
* TA 25 DU 32 only

Dim A

134.5

Dim B

161

70

80

115

35 mm EN/IEC 60715

4.2 (M4)

10
4.5

1.8
112.8

E3014D

E3013D

54


BEY 40-2

Dim A
185
Dim B
162
Dim C
54

45

BEY 40-2
+ VE 5-1
200
177
69

Line KM1, Delta KM3, Star KM2 mounting type: A40 - A40 - A26
with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer

56
1SBC101001C0202

Main Accessories
Ordering Details
Auxiliary Contact Blocks
Positioning

SB8099C2

SB7375C2

CAL 5-11

CA 5-10

Mounting

Type

Order code

on :

Packing Weight
piece kg


1 -
Front
mounting A 9...A 110

- 1

CA 5-10
CA 5-01

1SBN 010 010 R1010


1SBN 010 010 R1001

10
10

0.014
0.014

A 9...A 75 1 1
Side mounting

A 95...A 110 1 1

CAL 5-11

1SBN 010 020 R1011

0.050

CAL 18-11

1SFN 010 720 R1011

0.050

Electronic Timers for star-delta starters (dwelling time 50 ms)


Mounting

Timing
range


Direct
Independent 0.8...8 s

or

6...60 s
SB7558C2

Contacts

Supply
Type
Order code
voltage

24 a.c. / d.c.
110 ... 120 a.c.
220 ... 240 a.c.
380 ... 440 a.c.

TE5S-24
TE5S-120
TE5S-240
TE5S-440

1SBN 020 010 R1001


1SBN 020 010 R1002
1SBN 020 010 R1003
1SBN 020 010 R1004

Packing Weight
piece kg

1
1
1
1

0.080
0.080
0.080
0.080

Interlock Units for two horizontal mounted contactors


Feature

TE5S

For contactor
Contacts
Type
Order code
combination:

A 9...A 40 A 9...A 40 -

VE 5-1

1SBN 030 110 R1000

0.076

Mech. / elec. A 30...A 40 A 50...A 75


-
A 50...A 110 A 50...A 110

VE 5-2

1SBN 030 210 R1000

0.146

Mechanical

VM 5-1

1SBN 030 100 R1000

0.066

A 9...A 40 A 9...A 40 -

Packing Weight
piece

kg

SB7282C2

LK.. Terminals for control lead connections


Connection
Type
Order code
Packing Weight

pieces kg

1 piece

1SB5 7282 3F0301

VE 5-1

Right and left on A 45 ... A 75

LK 75-L

1SBN 073 552 R1003

0.006

Opposite on A 45 ... A 75

LK 75-F

1SBN 073 552 R1002

0.006

Right and left on A 95 ... A 110

LK 110

1SFN 074 352 R1000

0.010

LD.. Additional Terminal Blocks


For contactors
Type
Order code
Packing Weight

pieces kg

1 piece

1SBC5 7282 2F0301

LK 75-F

A 9 ... A 16

LD 16

1SBN 071 408 R1000

0.030

A 26

LD 26

1SBN 072 408 R1000

0.040

A 30 ... A 40

LD 40

1SBN 072 808 R1000

0.075

A 45 ... A 75

LD 75

1SBN 073 508 R1000

0.115

A 95 ... A 110

LD 110

1SFN 074 308 R1000

0.150

Note: BEY, BED, BER and BEM connection sets can no longer be used with LD.. additional terminal blocks
LD 16

LW..

1SFT98000-011C3

LW.. Enlargement Pieces


For contactors Dimensions
Type
Order code
Packing Weight

hole
bar
set
kg

mm
mm
1 set

A 95, A 110

6.5

15 x 3

LW 110

1SFN 074 307 R1000

0.100

For other accessories, see the main catalogue.



57
1SBC101001C0202

Connecting Links, Connection Sets


and Mounting Plates
For Direct-On-Line and Reversing Starters
1SBC5 8281 3F0301

Ordering Details
Connecting links
For contactors
For manual
Type
Order code
Packing Weight

motor starter
piece kg

1 piece

1SBC5 8276 3F0301

BEA 16/116

BEA 40/450

A 9, A 12, A 16
A 26

MS 116
MS 116

BEA 16/116
BEA 26/116

1SBN 081 406 R1000


1SBN 082 406 R1000

10
10

0.020
0.024

A 9, A 12, A 16
A 26

MS 325
MS 325

BEA 16/325
BEA 26/325

1SBN 081 406 R1001


1SBN 082 406 R1001

10
10

0.031
0.031

A 30, A 40
A 50

MS 450
MS 450

BEA 40/450
BEA 50/450

1SBN 083 206 R1000


1SBN 083 506 R1000

1
1

0.061
0.062

A 50, A 63, A 75
A 95, A 110

MS 495
MS 495

BEA 75/495
BEA 110/495

1SBN 084 106 R1000


1SBN 084 506 R1000

1
1

0.120
0.124

Connection kit

For manual
Type
Order code
Packing Weight

motor starter
piece kg
I (A)
1 piece

25 A

MS 325

BSA 325

FPTN 472 772 R0001

0.009

Mounting plates
For contactors
For manual
Type
Order code
Packing Weight

motor starter
piece kg

1 piece

1SBC5 9080 3F0302

1SBC5 9078 3F0302

1 x A 26

PM 26-13

2 x A 9 ... A 26

MS 116
MS 325

PM 26-13

1SBN 092 406 R1000

0.160

MS 116
MS 325

PM 26-23

1SBN 091 407 R1000

0.330

PM 26-23

Connection sets for reversing contactors

A2

Description
BER 16V, BER 16, BER 40V, BER 40
BEM 75-30 ... BEM 110-30

A1

A2

E0744D

A1

BER and BEM connection sets

1 upstream and 1 downstream insulated, solid copper bars


3 upstream and 3 downstream insulated, solid copper bars

Note: For BER.. connection sets, Rated Insulation Voltage Ui = 690 V.

For reversing starters with interlock unit


Mounting on
Interlock unit Type
Order code
Packing Weight
3-pole contactors
type
piece kg

1 piece

2 x A 9 ... A 16

VM / VE 5-1

BER 16V

1SBN 081 411 R1000

0.045

2 x A 26
2 x A 30, A 40

VM / VE 5-1

BER 40V

1SBN 082 411 R1000

0.085

2 x A 50 ... A 75

VE 5-2

BEM 75-30

1SBN 083 501 R1000

0.243

2 x A 95 ... A 110

VE 5-2

BEM 110-30

1SFN 084 301 R1000

0.450

Note: The connections provided for the A.. contactors can be used for the AF, AL, AL..Z, TAL, AE and TAE types.

For reversing starters without interlock unit


Mounting on
Type
Order code
Packing Weight
3-pole contactors

piece kg

1 piece

BER 16V

E0618D1

2 x A 9 ... A 16

BEM 75-30

58
1SBC101001C0202

2 x A 26
2 x A 30, A 40

BER 16

1SBN 081 411 R1001

0.040

BER 40

1SBN 082 411 R1001

0.080

Note: The connections provided for the A.. contactors can be used for the AL, AL..Z and TAL types.

Connection Sets
for Star-Delta Starters
Description

A1

A2

A1

A2

E3016D

A1

A2

BEY 16..-1
BEY 26-1, BEY 40-1
BED 50.., BED 75.., BED 95, BED 110

BEY..-1 and BED connection sets

Insulated solid copper bars.


Insulated solid copper bars and insulated flexible copper wires.
Insulated solid copper bars.

These connection sets are designed for Star-Delta starters whose contactors are assembled according to
Star Delta Line mounting. They are made up of:
Star contactor: upstream Star point
Star contactor / Delta contactor: downstream connection in parallel
Delta contactor / Line contactor : upstream connection in parallel.

1SB500048F0000

BEY 16-1, BED 50-1 and BED 75-1 connection sets are designed for star and delta contactors without
mechanical interlocking (contactor mounting joined side by side). For mechanically interlocked star
and delta contactors, use BEY 16V-1, BED 50 and BED 75.
BEY 26-1, BEY 40-1, BED 95 and BED 110 are designed for both star and delta contactors with or without interlock unit.
Note: For BEY.. connection sets, Rated Insulation Voltage Ui = 690 V.

Ordering Details
For contactor
Star
Delta Line

BEY 16-1

1SB500060F0000

A 9
A 9
A 12

A 9
A 12
A 16

Interlock unit
Type
Order code
type

A 9

A 12
A 16 VE 5-1

A 16 A 26 A 26

BEY 26-1

VE 5-1

Packing Weight
piece kg

BEY 16-1

1SBN 081 413 R1000

0.040

BEY 16V-1

1SBN 081 413 R1001

0.045

BEY 26-1

1SBN 082 413 R1000

0.060

BEY 40-1

1SBN 082 813 R1000

0.060

A 26

A 30

A 30

A 26

A 40

A 40

VE 5-1

A 30

A 50

A 50

BED 50-1

1SBN 083 503 R1001

0.180

A 40

A 63

A 63

VE 5-2

BED 50

1SBN 083 503 R1000

0.280

BED 75-1

1SBN 084 103 R1001

0.180

VE 5-2

BED 75

1SBN 084 103 R1000

0.250

BED 95

1SFN 084 303 R1000

0.400

BED 110

1SFN 084 503 R1000

0.500

A 50 A 75 A 75

A 75 A 95 A 95

VE 5-2

A 95 A 110 A 110

VE 5-2

Note: The connections provided for the A.. contactors can be used for the AL, AL..Z, AE and TAE types.

A2

A1

A2

A1

A2

1SB500049F0000

BEY..-2 connection sets

Variant for Star-Delta Starters 7.5 kW up to 37 kW - 400 V


E3015D

A1

BEY 16..-2
BEY 26-2, BEY 40-2

Insulated solid copper bars.


Insulated solid copper bars and insulated flexible copper wires

These connection sets are designed for Star-Delta starters whose contactors are assembled according to
Line Delta Star mounting. They are made up of:
Line contactor / Delta contactor: upstream connection phase-to-phase
Delta contactor / Star contactor: downstream connection in parallel
Star contactor: upstream Star point
BEY 16-2 connection set is designed for star and delta contactors without mechanical interlocking
(contactor mounting joined side by side). For mechanically interlocked star and delta contactors, use
BEY 16V-2.
BEY 26-2 and BEY 40-2 are designed for both star and delta contactors with or without interlock unit
(contactor mounting joined side by side).

BEY 16-2

Note: For BEY.. connection sets, Rated Insulation Voltage Ui = 690 V.

Ordering Details
1SB500060F0000

For contactor
Line
Delta
Star

BEY 40-2

A 9
A 12
A 16

A 9
A 12
A 16

Interlock unit
Type
Order code
type

A 9

A 9
A 12 VE 5-1

A 26 A 26 A 16


VE 5-1

A 30

A 30

A 26

A 40

A 40

A 26

VE 5-1

Packing Weight
piece kg

BEY 16-2

1SBN 081 413 R2000

0.040

BEY 16V-2

1SBN 081 413 R2001

0.045

BEY 26-2

1SBN 082 413 R2000

0.060

BEY 40-2

1SBN 082 813 R2000

0.060

Note: The connections provided for the A.. contactors can be used for the AL, AL..Z types.

59
1SBC101001C0202

Notes

60
1SBC101001C0202

ABB Entrelec
Export Department
10, rue Ampre Z.I. - B.P. 114
F-69685 Chassieu cedex / France
Tel. : +33 (0) 4 7222 1722
Fax : +33 (0) 4 7222 1935

1SBC101001C0202
Printed in France (Y 06.2009 - Chirat)

As part of its on-going product improvement, ABB


reserves the right to modify the characteristics or the
products described in this document.
The information given is not-contractual. For further
details please contact the ABB company marketing
these products in your country.

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