Professional Documents
Culture Documents
MINIMISATION OF
BURR IN DRILLING
deepaksubudhi456@gmail.com
Bhubaneswar
What is a burr?
• Unwanted material
remaining after a
machining operation
• Undesirable projections
of materials beyond the
edge of the work-piece
arising because of plastic
deformation during
machining.
Why remove burr ?
•Crown burr
Height varies in between 1.1 to 1.5 mm .Burr is not uniform
Uniform burr Type 1 Uniform burr Type 2
Crown burr
According to location of burr,
•Entrance burr
Produced on the side of the work piece where the drill enters
Smaller than the exit burr
Usually of little concern
•Exit burr
Is formed on the opposite side of the work piece
They are more challenging to remove
•Interlayer burr
Drilling Through A Number Of Layers
Entrance burr, Interlayer burr and Exit burr
Mechanism of burr formation
Uniform burr
Small feed force condition this type of burr is formed.
Fracture takes place at the chisel edge
Crown burr
Large feed condition this type of burr is formed
initial rupture will occur at the center
Entrance burr
•by changing the tip of the drill it is possible to minimize the burr
• Plastic deformation region
is formed by the stress
caused by cutting resistance
in the slant section
Ultrasonic vibration in
drilling
The distribution of the ultrasonic
vibration pressure depends on
•the properties of the medium,
• initial speed,
• density of slurry
• frequency
Results of Ultrasonic vibration in drilling
Before
After
Integrated drilling and deburring tools
Burr off tools: