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BUTENE PIPE INSULATION SCOPE (FOR OSBL ONLY)

APPLICATION SPECIFICATION: The job shall be carried out as per the following procedure: 1] Remove the damaged insulation 2] Clean the pipe surface thoroughly for HPL inspection clearance. 3] Apply two coats of Red Oxide Zinc Chromate Primer @ 35 micron per coat 4] Fix Polyurethane foam pipe sections of 85 mm thick with Foster Fire 81-33 Adhesive or equivalent. Secure the same with the help of 24 swg G.I. wire at 300 mm centre to centre distance. 5] Apply vapour barrier with open waive glass cloth sandwiched between two coats of specialty fire retardant mastic MAS-130. or equivalent Pl. refer to the specification below 6] Apply Bituminized self finishing roofing felt (Type II, Grade I) in two layer with proper overlap & fixed with Bitumen. The roofing felt to be properly secured with 20 SWG wire netting laced with 20 SWG GI iron wire 7] A 3.00mm thick Bitumen Emulsion Mastic to be applied over roofing felt 8] Final layer will be two coats of bitumen based aluminum paint. INSULATION MATERIAL: POLYURETHANE FOAM: The insulation matrerial shall be rigid performed cellular urethane foam os self extinguishing type in occordance with ASTM C 591, type II, Grade 2. The foam shall be formulated in such a way that it shall be of a self extinguishing quality which under no circumstances shall cause fire to spread. COMPOSITION: The insulation material shall be produced by reacting polyisocyanates with polyhydroxy compounds and expanded with a fluorocarbon blowing agent. The finished foam in the form of slabs or half sections shall be of uniform closed cell structure, free from unreacted materials, shrinkage and distortion. DENSITY: The density of finished foam shall be within 36.0 kg/m3 to 39.9 kg/m3 and shall be determined in accordance with ASTM C-302 and IS:12436. At pipe support locations use insulated high density Supertherm Polyurethane pipe support of 200 Kg/M3 density. VAPOUR BARRIER WITH MAS 130 : 1] 3.0 mm thick MAS 130 on cold insulation ( Puff ) 2] Supply and application of glass cloth of 1.6 mm thick 3] Supply and application of 3.0 mm thick MAS 130 over the glass cloth.

Inspection/CM/Insulation Spec/BD pipeline

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