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BUTADIENE PIPE INSULATION SCOPE (FOR OSBL ONLY) APPLICATION SPECIFICATION:

The job shall be carried out as per the following procedure: 1] Fix required thickness of polyurethane foam pipe sections (for 6 NB Pipe PUFF thickness 50 mm) with the help of hot bitumen 85/25. Secure the same with the help of 24 swg G.I. wire at 300 mm centre to centre distance. 2] Apply vapour barrier with open waive glass cloth sandwiched between two coats of specialty fire retardant mastic MAS-130. Pl. refer to the specification below 3] The final finish shall be sand cement plastering (12.5MM thick) with Tar-felt Type II, Grade I, in two layers with proper overlap & fixed with Bitumen. The finish must be whitish in appearance (Vendor may suggest specific plastering) 4] For Valve & flange insulation should be attached with valve & flange (not removable type for outside Plant premise). INSULATION MATERIAL: POLYURETHANE FOAM: The insulation material shall be rigid performed cellular urethane foam of self extinguishing type in accordance with ASTM C 591, type II, Grade 2. The foam shall be formulated in such a way that it shall be of a self extinguishing quality which under no circumstances shall cause fire to spread. COMPOSITION: The insulation material shall be produced by reacting poly-iso-cyanates with poly-hydroxy compounds and expanded with a fluorocarbon blowing agent. The finished foam in the form of slabs or half sections shall be of uniform closed cell structure, free from unreacted materials, shrinkage and distortion. DENSITY: The density of finished foam shall be within 36.0 kg/m3 to 39.9 kg/m3 and shall be determined in accordance with ASTM C-302 and IS:12436. At pipe support locations use insulated high density Supertherm Polyurethane pipe support of 200 Kg/M3 density. VAPOUR BARRIER WITH MAS 130: 1] 3.0 mm thick MAS 130 on cold insulation (Puff) 2] Supply and application of glass cloth of 1.6 mm thick. 3] Supply and application of 3.0 mm thick MAS 130 over the glass cloth.

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