Busbar systems

9/0

Busbar systems Contents

Busbars for low-voltage switchgear and controlgear assemblies General information Busbar connections General information Busbar systems and accessories Installation position busbar systems Technical specifications busbar holder

Page

9/2

9/4 9/6 9/20 9/24

Dynamic short-circuit withstand strength according to DIN EN 60439-1 (VDE 0660-500) Rating for Continuous current for copper busbars according to DIN 43671. Busbar drillings, screw fittings and busbars with square cross-section according to DIN43673 part 1.

9/1

Busbar systems

Busbars for low-voltage switchgear and controlgear assemblies General information Busbar systems in low-voltage switchgear and controlgear assemblies must be dimensioned and designed for safe and effective current distribution. In practice, the need for correct dimensioning, the required rated values and proper mounting is often underestimated and, therefore, not adequately met. To plan and implement busbars according to need and function, various DIN standards and VDE regulations must be applied, e.g., dimensioning the busbar system according to DIN 43771 depending on: Busbar cross section Number of busbars Rated current Untreated/coated Ambient temperature inside the enclosure Max. busbar temperature

In addition, there are other factors that need to be taken into account to attempt to present practical states in theory. Physical conditions that occur with modern switchgear controlgear assemblies can be covered only partially or not at all by this method. Realistic values can be determined only through type tests, e.g. according to DIN EN 60439-1 (currently valid until 2014-11) or the following DIN EN 61439-1/-2, and, in this way, they ensure the required safety. The type-tested results can be used, to a limited extent, for derivation. Generally, the method of derivation must be documented for the required verification. Such as: DIN VDE 0660 Part 507 Method for determining heat rise in partially type-tested assemblies (PTTA) through extrapolation VDE 0660 Part 509 Method for determining short-circuit withstand strength of partially type-tested assemblies (PTTA)

Busbars for low-voltage switchgear and controlgear assemblies

The geometric configuration of the busbars in the assembly can be analysed and rated in regard to the following: Greater personal safety Greater system safety Higher level of availability Greater electrical arc safety Higher dynamic resistance Rated currents Radiation of heat/influence of heat Number of main busbar systems Double-sided operation Cable entry Couplings Mounting Maintenance Economy

General information Profile selection and configuration for alternating current The profile form for busbars has a considerable influence not only on the mechanical bending strength, but also on the electrical rating. With direct current there is no skin effect. For this reason, the profile form is important only in regard to the surface emitting heat. Whereas with alternating current, resistance increases due to the skin effect and other effects; resistance can be minimized by selecting a favourable profile form. If the current strength permits it, one or two flat busbars can be mounted for each phase/N conductor in simple mounting. Two busbars are more favourable in terms of smaller losses and are, therefore, recommended. For larger current strengths (> 2,500 A), four flat busbars are a favourable and economical solution. This makes the eddy current smaller and the inductive voltage drop lower.

9/2

Busbar systems

The following standards should be taken into account. DIN 43671:  Copper busbars Ratings for continuous current DIN 43673 part 1:  Busbars drilling and screw fitting Busbars with square cross section Design of busbar connections:

For vibrations and the like, microencapsulated screws should be used as well. For direct and alternating currents up to 6300 A, connecting material (screws, washers) of torsional strength 8.8 or higher (DIN 267 part 3) can be used for indoor applications. Above 6300 A, connection material with a torsional strength of A2-70 or A4-70 (DIN ISO 3506) is recommended. Treatment of contact surfaces:

In general a torque wrench must be used on rust-resistant screws. In addition, spring elements that are designed to maintain the required contact pressure should be used. The strain washers sustain the tensional force within a certain range and can therefore also be recommended for screw locking. Adequate tensional force prevents the screws from loosening on their own. This principle allows the realization of maintenance free busbar connections. The surfaces should be smooth, but not polished. The contact resistance is actually smaller when the contact surfaces have average roughness (RA 1.6-3.2) since the oxides are overcome more easily. The contact surfaces should, however, be free of oxides and grease. If this is not the case, the contact surfaces must be cleaned.

Bar widths Drilling of bar ends (drilling pattern)

12 to 50
b 2 b 2

25 to 60
b 2 b 2

60
e3 b e 3 2b W b e3 2 b 2 b W b 2 13,5 b 13,5 13,5 13,5

80 to 120

b 2

b 2

b 2

b 2

9
b e3 2 b Wb 2 2 b e3 b e3
W b

DIN 43673 Design width w 12 Drilling dimensions 15 20 25 30 40 Drilling dimensions 50 60 80 100 120 d 5.5 6.6 9.0 11 11 13.5 13.5 e1 6 7.5 10 12.5 15 20 25 d 11 11 13.5 13.5 13.5 e1 12.5 15 20 20 20 e2 30 30 40 40 40 e1 17 -

e2

e2 26 -

e3 26 -

e1 20 20 20

e2 80

b 2

e2 40 40 40

b 2

e1

e2

b 2

e1

13,5

e2 e1 e2 80e1 e2 e1 e180 80

e3

e1

e1

e2 e1 e2 e1 e2 e 1 e1 b

13,5 13,5 13,5

W b

W b

e2 e1 e2 e1 e2 e 1 e1 e3

e3 40 60 60

Dimensions in mm

9/3

Busbar connections Without drilling

Connection bracket

T-head bolt

Outgoing taps from the busbar system with cables or outgoing busbars can be connected as required to the busbar system without drilling at any point in the busbar system. In the case of cable feeders, a connection bracket must be placed over the subconductors under the cable lug in order to achieve a perfect contact. Retrofitting and repositioning the outgoing feeder is also possible without the need to make changes to the busbar system. The subconductor spacings of a phase are defined by the busbar holder in such a way that an M10 T-head bolt can be inserted between 2 subconductors (1). After a quarter turn, the T-head encircles both subconductors from the outside and also prevents them from coming into contact with one another in the event of a short circuit (2). The outgoing feeder busbar with the hole is now attached over the threaded bolt part of the T-head bolt and secured with a spring washer, flat washer and hexagon nut (3).

Busbar outgoing feeder Cu bar

Busbar holder

Hexagon bolt

Cu cylindricalspacer

Conical spring washer

2 x Cu subconductor L/N

The main busbar system consists of two upright Cu flat busbars arranged above one another. The busbar outgoing feeders are connected via Cu spacers. No bending of the busbar outgoing feeders is needed due to the achieved spacing to the main busbars. Connecting hexagon bolts with conical spring washers and threaded plates.

Busbar outgoing feeder

Threaded plate

Hexagon bolt

Cu cylindricalspacer

Conical spring washer

4 x Cu subconductor L/N

The main busbar system consists of four upright/parallel Cu flat busbars arranged behind and above one another. The busbar outgoing feeders are connected via Cu cylindricalspacers. No bending of the busbar outgoing feeders is needed due to the achieved spacing to the main busbars. Connecting hexagon bolts with conical spring washers and threaded plates.

Cu spacer Busbar outgoing feeder Threaded plate

9/4

Busbar connections Drilled

Busbar outgoing tap

CU bars

Two subconductors per phase

Subconductor

CU spacer

Busbar outgoing feeders with Cu spacer Not necessary to bend the busbar outgoing feeders
CU bar

CU bar

CU spacer

Main busbar systems/main busbar system connections

9
CU bar CU busbar connection plates

Connection with Cu busbar connection plates

CU bar

Connection without Cu connection plates, with an offset in the main busbar system

9/5

Busbar systems Busbar holder type ZX2/ZB5/ZX95

Busbar holder type ZX2
Busbar spacing 40 mm Continuous current 250-355 A Suitable for E-Cu busbars, untreated and bright Busbar Continuous current in A dimensions (mm) 1 bar 2 bars 3 bars Cross section (mm2) Weight (kg/m) 0.532 1.064

12 x 5 250 59.5 12 x 10 355 119.0

Busbar holder type ZB5

Busbar spacing 40 mm Continuous current 250-355 A Suitable for E-Cu busbars, untreated and bright Busbars Continuous current in A dimensions (mm) 1 bar 2 bars 3 bars 12 x 5 12 x 10 20 x 5 Cross section (mm2) Weight (kg/m) 0.532 1.064 0.882

250 59.5 355 119.0 320 99.1

Busbar holder type ZX95

Busbar spacing 40 mm Continuous current 250-355 A Suitable for E-Cu busbars, untreated and bright

Busbar Continuous current in A dimensions (mm) 1 bar 2 bars 3 bars

Cross section (mm2)

Weight (kg/m) 0.532 1.064

12 x 5 250 59.5 12 x 10 355 119.0

Busbar holder type ZX387

Busbar spacing 40 mm Continuous current 250-355 A Suitable for E-Cu busbars, untreated and bright Busbar Continuous current in A dimensions (mm) 1 bar 2 bars 3 bars Cross section (mm2) Weight (kg/m) 0,532 1,064

12 x 5 250 59,5 12 x 10 355 119,0 For technical specifications, see page 9/24 9/6

(Dimensions in mm)

Busbar systems Busbar holder type ZX2/ZB5/ZX95 and accessories

Article Busbar holders Installation in distribution board panels for copper bars 12 x 5 mm = 250 A and 12 x 10 mm = 355 A (12 x 10 by knocking out) (2 pcs.) Busbar holders For copper bars 12 x 5 mm = 250 A and 12 x 10 mm = 355 A (12 x 10 by knocking out) (2 pcs.) End cover To snap on Busbars For panel width 250, Cu 12 x 5 mm For panel width 500, Cu 12 x 5 mm For panel width 750, Cu 12 x 5 mm For panel width 1000, Cu 12 x 5 mm Cu bar 250 A 12 x 5 mm Cu bar 360 A 12 x 10 mm Cu bar 320 A 20 x 5 mm Type Ord.no.F Article Busbar holder For copper bars 12 x 5 mm = 250 A 12 x 10 mm = 355 A 20 x 5 mm = 320 A 1 pc. 10 pcs. End cover To snap on Busbar holder, 3 pole Busbar centre spacing 40 mm For switch disconnector modules Connection terminals 1.5-16 mm2 for Cu 5 mm 1 pc. 50 pcs. ZX101 ZX102 ZX103 ZX104 ZX400 ZX401 ZX402 ZX350 ZX403 ZX404 ZX405 ZX354 ZX406 ZX407 ZX408 ZX351 ZB19 39101 39102 39103 39104 61400 61401 61402 61350 61403 61404 61405 61354 61406 61407 61408 61351 38187 ZK79 ZK79P50 64879 62429 Type Ord.no.F

ZX2P2

62489

ZB5 ZB5P10 ZX172 ZX387

38459 62556 7.00 68092

ZX95P2 ED111

62638 39321

1.5-35 mm2 for Cu 5 mm 1 pc. 50 pcs.

ZK81 ZK81P50

64881 62431

Length 1 m Length 2 m Length 3 m Length 4 m

1.5-50 mm2 for Cu 5 mm 1 pc. 50 pcs.

ZK150 ZK150P50

64860 62432

Length 1 m Length 2 m Length 3 m Length 4 m

16-95 mm2 for Cu 12 x 5 mm 16-70 mm2 for Cu 12 x 10 mm 1 pc. 5 pcs. 50 pcs. 16-150 mm2 for Cu 12 x 5 mm 4 pcs.

ZK83 ZK83P5 ZK83P50 ZK891P4

64883 62655 62433 62626

Length 1 m Length 2 m Length 3 m Length 4 m

Cover profile For snapping onto busbars 12 x 5 and 12 x 10 mm, by the metre Device carrier For snapping onto the busbar system, width 53 mm For Cu 12 x 5 mm Device carrier For snapping onto the busbar system, width 86 mm For Cu 12 x 5 mm For Cu 12 x 10 mm Busbar connector Panel-panel (with cover strip) 1 set 4-pole, 250 A 1 set 5-pole, 250 A 1 set 5-pole, 355 A

35-150 mm2 for Cu 12 x 5 mm 35-150 mm2 for Cu 12 x 5 mm 35-150 mm2 for Cu 25 x 5 mm 1 pc. 20 pcs. 1.5-16 mm2 for Cu 10 mm 1 pc. 50 pcs.

ZK86 ZK86P20 ZK87 ZK87P50

64886 62434 64887 62430

ZB1

39121

ZX100

39100

16-120 mm2 for Cu 10 mm 1 pc. 50 pcs.

ZK154 ZK154P50

64864 62435

16-70 mm2 for Cu 5 mm 1 pc. 50 pcs. ZX90 ZX91 ZX106 39090 39091 39106

ZK178 ZK178P50

64978 62622

16-120 mm2 for Cu 5 mm 1 pc. 50 pcs.

ZK157 ZK157P50

64867 62437

For technical specifications, see page 9/24 (Dimensions in mm) 9/7

Busbar systems Busbar holder type ZX150 upright/ZX150 flat

Busbar holder type ZX150, upright
Busbars arranged upright Busbar spacing 60/80/100 mm Continuous current 500-1,500 A Suitable for E-Cu busbars, untreated and bright

Busbars Continuous current in A Dimensions (mm) 1 bar 2 bars 3 bars

Cross section (mm2)

Weight (kg/m) 1.770 2.660 3.550

20 x 10 500 850 199.0 30 x 10 630 1250 299.0 40 x 10 850 1500 399.0

Busbar holder type ZX150, flat

Busbars arranged flat Busbar spacing 60/100 mm Continuous current 440-630 A Suitable for E-Cu busbars, untreated and bright

Busbars Continuous current in A Dimensions (mm) 1 bar 2 bars 3 bars

Cross section (mm2)

Weight (kg/m)

440 30 x 5* 30 x 10 630

149.0 299.0

1.330 2.66

* No

spacers are required when installing 30 x 5 mm Cu bars.

For technical specifications, see page 9/24 9/8 (Dimensions in mm)

Busbar systems Busbar holder type ZX150 and accessories

Article Accessories Busbar holder With phase spacing of 80/100 mm ZX150 44016 Type Ord.no.F Article Accessories for ZX150, flat Spacer for busbar holders (Four spacers are required for each busbar holder.) No spacers are required when installing 30 x 5 mm Cu bars. Cu bar 30 x 10 mm 62463 62477 Cu spacer Deep-mounting bracket for WR frame For depth adjustment of busbar holders in steps of 15 mm Incl. fastening material 2 pcs. ZW60P2 100 pcs. ZW60P100 Copper bars Cu bar 440 A 30 x 5 mm Cu bar 500 A 20 x 10 mm Cu bar 630 A 30 x 10 mm Cu bar 850 A 40 x 10 mm Connection terminals On bar terminals Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m ZX409 ZX410 ZX411 ZX353 ZX362 ZX363 ZX364 ZX355 ZX412 ZX413 ZX414 ZX356 ZX415 ZX416 ZX417 ZX357 61409 61410 61411 61353 61362 61363 61364 61355 61412 61413 61414 61356 61415 61416 61417 61357 50-120 mm2 for Cu 30 x 5 mm 50-120 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs. 16-120 mm2 for Cu 10 mm 1 pc. 50 pcs. D x d x s Cross section ZX39 ZX40 ZX41 60213 60214 60215 D x d x H (mm) 17 x 7 x 4 ZX192 44028 Type Ord.no.F

Deep-mounting bracket for WR frame For stepless depth adjustment of busbar holders Incl. fastening material 2 pcs. ZW142P2 40 pcs. ZW142P40

62454 62476

30 x 10.5 x 11 620 mm2 30 x 10.5 x 22 620 mm2 30 x 10.5 x 33 620 mm2

ZK152 ZK152P20 ZK154 ZK154P50

64862 62444 64864 62435

35-70 mm2 for Cu 10 mm 1 pc. 50 pcs. 16-70 mm2 for Cu 5 mm 1 pc. 50 pcs. 25-70 mm2 for Cu 30 x 5 mm 25-70 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs.

ZK156 ZK156P50 ZK178 ZK178P50

64866 62438 64978 62622

T-head bolt For 2 x 10 mm Cu bars, parallel M 10 x 50 mm for Cu 30 mm M 10 x 60 mm for Cu 40 mm Connecting bracket for cable lugs For 2 x 10 mm Cu bars, parallel Accessories for ZX150, upright Spacer for busbar holder (Four spacers are required for each busbar holder) Cu bar 20 x 10 mm 30 x 10 mm 40 x 10 mm D x d x H (mm) 17 x 7 x 4 mm 17 x 7 x 14 mm 17 x 7 x 24 mm ZX192 ZX193 ZX194 44028 44029 44030 ZX197 ZX198 XAB10 60242 60243 44229

ZK161 ZK161P20

64871 62441

35-120 mm2 for Cu 30 x 5 mm 35-120 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs. 95-185 mm2 for Cu 30 x 5 mm 95-185 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs.

ZK162 ZK162P20

64872 62442

ZK163 ZK163P20

64873 62443

10-95 mm2 1 pc. 20 pcs.

ZK302 ZK302P20

62645 62648

16-150 mm2 1 pc. 20 pcs.

ZK303 ZK303P20

62646 62649

For technical specifications, see page 9/24 (Dimensions in mm)

For technical specifications, see as of page 10/16 9/9

Busbar systems Busbar holder type ZX151/ZX157/ZX149/ZX518 Busbar holder type ZX146/ZX147 and accessories
Busbar holder type ZX151/ZX157
Fastening hole spacing 200 mm Busbar spacing 60 mm Continuous current 250-630 A Cu 12 x 5 to 30 x 10 mm Suitable for E-Cu busbars

N/PE busbar holder type ZX149

Fastening hole spacing 75 mm Cu 12 x 5 to 30 x 10 mm Suitable for E-Cu busbars

N/PE busbar holder type ZX518

Fastening directly on the carrier profile Cu 12 x 5 mm can be used twice Cu 20 x 5 mm or 30 x 5 mm can be used once Suitable for E-Cu busbars

Busbar holder type ZX146/ZX147 and accessories

Article Type Ord.no.F 44011

Busbar holder 1-pole For series connection to ZX146 For Cu 12 x 5, 12 x 10, 20 x 5, 20 x 10, 30 x 5 and 30 x 10 mm Busbar holder 3-pole Busbar spacing 60 mm For Cu 12 x 5, 12 x 10, 20 x 5, 20 x 10, 30 x 5 and 30 x 10 mm

ZX147

ZX146

44010

End cover For busbar holder type ZX146 Mounting cross member For busbar holder type ZX146 (3-pole) For horizontal installation

ZX172

60232

ZW399

62972

Mounting cross member For busbar holder ZX146 (3-pole) For vertical installation on WR profile For technical specifications, see page 9/24 9/10

ZW403LR

62974

(Dimensions in mm)

Busbar systems Busbar holder type ZX151/ZX157/ZX149/ZX518 and accessories

Article Busbar holder Busbar spacing 60 mm End cover For busbar holder type ZX151 N and PE busbar holder N and PE busbar holder Max. 30 x 10 mm Cu N and PE busbar holder For copper bars 12 x 5 mm, 20 x 5 mm, 30 x 5 mm 1 pc. 10 pcs. Type ZX151 ZX158 ZX157 ZX149 Ord.no.F 44006 60208 44009 44019 1.5-50 mm2 for Cu 5 mm 1 pc. 50 pcs. ZX518 ZX518P10 67805 62551 16-95 mm2 for Cu 12 x 5 mm 4 pcs. 16-95 mm2 for Cu 12 x 5 mm 16-70 mm2 for Cu 12 x 10 mm 1 pc. 5 pcs. 50 pcs. 50-120 mm2 for Cu 30 x 5 mm 50-120 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs. 35-150 mm2 for Cu 12 x 5 mm 35-150 mm2 for Cu 20 x 5 mm 35-150 mm2 for Cu 25 x 5 mm 1 pc. 20 pcs. 1.5-16 mm2 for Cu 10 mm 1 pc. 50 pcs. 16-120 mm2 for Cu 10 mm 1 pc. 50 pcs. 16-70 mm2 for Cu 5 mm 1 pc. 50 pcs. 35-70 mm2 for Cu 10 mm 1 pc. 50 pcs. 16-120 mm2 for Cu 5 mm 1 pc. 50 pcs. On bar terminals 35-120 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK162 20 pcs. ZK162P20 95-185 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK163 20 pcs. ZK163P20 ZK150 ZK150P50 ZK891P4 64860 62432 62626 1.5-16 mm2 for Cu 5 mm 1 pc. 50 pcs. 1.5-35 mm2 for Cu 5 mm 1 pc. 50 pcs. ZK79 ZK79P50 ZK81 ZK81P50 64879 62429 64881 62431 Article Connection terminals Type Ord.no.F

Deep-mounting bracket for WR frame For stepless depth adjustment of busbar holders Incl. fastening material 2 pcs. ZW142P2 40 pcs. ZW142P40 Deep-mounting bracket for WR frame For depth adjustment of busbar holders in steps of 15 mm Incl. fastening material 2 pcs. ZW60P2 100 pcs. ZW60P100 Copper bars Cu bar 250 A 12 x 5 mm Cu bar 360 A 12 x 10 mm Cu bar 320 A 20 x 5 mm Cu bar 500 A 20 x 10 mm Cu bar 390 A 25 x 5 mm Cu bar 440 A 30 x 5 mm Cu bar 630 A 30 x 10 mm

62463 62477

ZK83 ZK83P5 ZK83P50

64883 62655 62433

ZK152 ZK152P20

64862 62444

62454 62476

ZK86 ZK86P20 ZK87 ZK87P50 ZK154 ZK154P50 ZK178 ZK178P50 ZK156 ZK156P50 ZK157 ZK157P50

64886 62434 64887 62430 64864 62435 64978 62622 64866 62438 64867 62437

Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m

ZX400 ZX401 ZX402 ZX350 ZX403 ZX404 ZX405 ZX354 ZX406 ZX407 ZX408 ZX351 ZX362 ZX363 ZX364 ZX355 ZX365 ZX366 ZX367 ZX352 ZX409 ZX410 ZX411 ZX353 ZX412 ZX413 ZX414 ZX356

61400 61401 61402 61350 61403 61404 61405 61354 61406 61407 61408 61351 61362 61363 61364 61355 61365 61366 61367 61352 61409 61410 61411 61353 61412 61413 61414 61356

64872 62442

64873 62443

For technical specifications, see page 9/24 (Dimensions in mm) 9/11

Busbar systems N/PE busbar holder type ZX563/ZX561

N/PE busbar holder type ZX563
Fastening hole spacing 60 mm Cu 30 x 10 to 60 x 10 mm Suitable for E-Cu busbars

N/PE busbar holder type ZX561

Fastening hole spacing 90 mm Cu 80 x 10 to 100 x 10 mm Suitable for E-Cu busbars

For technical specifications, see page 9/24 9/12 (Dimensions in mm)

Busbar systems N/PE busbar holder type ZX563/ZX561 and accessories

Article N/PE busbar holder For copper busbars 30 x 5 to 60 x 10 mm 1 pc. 10 pcs. 80 x 10 to 100 x 10 mm 1 pc. 10 pcs. Type Ord.no.F Article Connection terminals 35-70 mm2 For Cu 10 mm 1 pc. 50 Pcs. ZK156 ZK156P50 64866 62438 Type Ord.no.F

ZX563 ZX563P10 ZX561 ZX561P10

68735 68736 68732 68733

50-120 mm2 For Cu 30 x 10 mm 1 pc. 20 Pcs.

ZK152 ZK152P20

64862 62444

Cu spacer Dxdxs 20 x 8.5 x 11 mm 20 x 8.5 x 22 mm 20 x 8.5 x 33 mm 30 x 10.5 x 11 mm 30 x 10.5 x 22 mm 30 x 10.5 x 33 mm 40 x 10.5 x 11 mm 40 x 10.5 x 22 mm 40 x 10.5 x 33 mm Cross section 257 mm2 257 mm2 257 mm2 620 mm2 620 mm2 620 mm2 1170 mm2 1170 mm2 1170 mm2 ZX36 ZX37 ZX38 ZX39 ZX40 ZX41 ZX42 ZX43 ZX44 60210 60211 60212 60213 60214 60215 60216 60217 60218 16-120 mm2 For Cu 10 mm 1 pc. 50 Pcs. ZK154 ZK154P50 64864 62435

On bar terminals 25-70 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK161 20 Pcs. ZK161P20

64871 62441

Copper bars Cu bar 630 A 30 x 10 mm Cu bar 850 A 40 x 10 mm Cu bar 1000 A 50 x 10 mm Cu bar 1250 A 60 x 10 mm Cu bar 1450 A 80 x 10 mm Cu bar 1700 A 100 x 10 mm Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m ZX412 ZX413 ZX414 ZX356 ZX415 ZX416 ZX417 ZX357 ZX418 ZX419 ZX420 ZX358 ZX421 ZX422 ZX423 ZX359 ZX424 ZX425 ZX426 ZX360 ZX427 ZX428 ZX429 ZX361 61412 61413 61414 61356 61415 61416 61417 61357 61418 61419 61420 61358 61421 61422 61423 61359 61424 61425 61426 61360 61427 61428 61429 61361

35-120 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK162 20 Pcs. ZK162P20

64872 62442

95-185 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK163 20 Pcs. ZK163P20

64873 62443

185-240 mm2 For Cu 40 x 10 mm up to Cu 100 x 10 mm 1 pc. ZK164 20 Pcs. ZK164P20 10-95 mm2 1 pc. 20 Pcs.

9
64874 62445

ZK302 ZK302P20

62645 62648

16-150 mm2 1 pc. 20 Pcs.

ZK303 ZK303P20

62646 62649

35-240 mm2 1 pc. 20 Pcs.

ZK304 ZK304P20

62647 62650

For technical specifications, see page 9/24 (Dimensions in mm)

For technical specifications, see as of page 10/16 9/13

Busbar systems Busbar holder type ZX152/ZX520/ZX153/ZX522

Busbar holder type ZX152
Busbar spacing 100 mm Continuous current 630-1,250 A Fastening hole spacing 275 mm Cu 30 x 10 to 60 x 10 mm Suitable for E-Cu busbars

Busbar holder type ZX153

Busbar spacing Continuous current Cu 30 x 10 to 100 x 10 mm Suitable for E-Cu busbars 100 mm 630-1,450 A 185 mm 630-1,700 A

Busbar holder type ZX520

Busbar spacing 60 mm Continuous current 6 30 A Cu 30 x 10 to 60 x 10 mm Suitable for E-Cu busbars 100 mm 1,250 A

Busbar holder type ZX522

Busbar spacing 100 mm 185 mm Continuous current 630-1,450 A 630-1,700 A Cu 30 x 10 to 100 x 10 mm Suitable for E-Cu busbars

For technical specifications, see page 9/24 9/14 (Dimensions in mm)

Busbar systems Busbar holder type ZX152/ZX520/ZX153/ZX522 and accessories

Article Busbar holder Busbar centre spacing 100 mm End cover For busbar holder type ZX152 Type ZX152 ZX159 Ord.no.F 44007 60209 Article On bar terminals 25-70 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK161 20 Pcs. ZK161P20 35-120 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK162 20 Pcs. ZK162P20 95-185 mm2 For Cu 30 x 5 mm up to Cu 100 x 10 mm 1 pc. ZK163 20 Pcs. ZK163P20 185-240 mm2 For Cu 40 x 10 mm up to Cu 100 x 10 mm 1 pc. ZK164 20 Pcs. ZK164P20 10-95 mm2 1 pc. 20 Pcs. 16-150 mm2 1 pc. 20 Pcs. 35-240 mm2 1 pc. 20 Pcs. ZK302 ZK302P20 ZK303 ZK303P20 ZK304 ZK304P20 Type Ord.no.F

64871 62441

Deep-mounting bracket for WR frame For stepless depth adjustment of busbar holders ZX152 2 pcs. ZW143P2 Incl. fastening material Busbar holder Busbar centre spacing 60/100 mm 1 pc. 10 pcs. Busbar holder Busbar centre spacing 100-185 mm

62464

64872 62442

ZX520 ZX520P10 ZX153

67861 62552 44008 62465

64873 62443

Deep-mounting bracket for WR frame ZW144LR For stepless depth adjustment of busbar holders ZX153 2 pcs. Incl. fastening material Busbar holder Busbar centre spacing 100-185 mm 1 pc. 10 pcs.

64874 62445 62645 62648 62646 62649 62647 62650

ZX522 ZX522P10

67909 62553

Deep-mounting bracket for WR frame For stepless depth adjustment of busbar holders ZX522 and ZX520 Incl. fastening material 2 pcs. ZW142P2 40 pcs. ZW142P40 Cu spacer D x d x s 20 x 8.5 x 11 mm 20 x 8.5 x 22 mm 20 x 8.5 x 33 mm 30 x 10.5 x 11 mm 30 x 10.5 x 22 mm 30 x 10.5 x 33 mm 40 x 10.5 x 11 mm 40 x 10.5 x 22 mm 40 x 10.5 x 33 mm Cross section 257 mm2 257 mm2 257 mm2 620 mm2 620 mm2 620 mm2 1170 mm2 1170 mm2 1170 mm2 ZX36 ZX37 ZX38 ZX39 ZX40 ZX41 ZX42 ZX43 ZX44

62463 62477

Copper bars Cu bar 630 A 30 x 10 mm Cu bar 850 A 40 x 10 mm Cu bar 1000 A 50 x 10 mm Cu bar 1250 A 60 x 10 mm Cu bar 1450 A 80 x 10 mm Cu bar 1700 A 100 x 10 mm Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m ZX412 ZX413 ZX414 ZX356 ZX415 ZX416 ZX417 ZX357 ZX418 ZX419 ZX420 ZX358 ZX421 ZX422 ZX423 ZX359 ZX424 ZX425 ZX426 ZX360 ZX427 ZX428 ZX429 ZX361 61412 61413 61414 61356 61415 61416 61417 61357 61418 61419 61420 61358 61421 61422 61423 61359 61424 61425 61426 61360 61427 61428 61429 61361 9/15

60210 60211 60212 60213 60214 60215 60216 60217 60218

Connection terminals 35-70 mm2 for Cu 10 mm 1 pc. 50 pcs. ZK156 ZK156P50 64866 62438

50-120 mm2 for Cu 30 x 10 mm 1 pc. 20 pcs.

ZK152 ZK152P20

64862 62444

16-120 mm2 for Cu 10 mm 1 pc. 50 pcs.

ZK154 ZK154P50

64864 62435

For technical specifications, see page 9/24 (Dimensions in mm)

Busbar systems Busbar holder type ZX154/ZX155/ZX156

N/PE busbar holder type ZX154
Busbar spacing 72 mm Continuous current 320-2,750 A Suitable for E-Cu busbars, Fireproof in accordance with UL94V2

Busbar holder type ZX155

Busbar spacing 100 mm Continuous current 320-4,000 A Suitable for E-Cu busbars, Fireproof in accordance with UL94V2

Busbar holder type ZX156

Busbar spacing 125 mm Continuous current 320-4,000 A Suitable for E-Cu busbars, Material: Fireproof in accordance with UL94V2

Busbar holders type ZX154/ZX155/ZX156

Article Type Ord.no.F 44014

N/PE busbar holder 2 ZX154 pieces are needed for each support point.

ZX154

Busbar holder 2 ZX155 pieces are needed for each support point.

ZX155

44012

Busbar holder 2 ZX156 pieces are needed for each support point.

ZX156

44013

10/24 ff > For technical specifications, see page 9/24 9/16 (Dimensions in mm)

Busbar systems Busbar holder type ZX154/ZX155/ZX156 and accessories

Article Type Ord.no.F Article Copper bars Cu bar 320 A 20 x 5 mm Cu bar 440 A 30 x 5 mm Cu bar 630 A 30 x 10 mm Cu bar 850 A 40 x 10 mm Cu bar 1000 A 50 x 10 mm Cu bar 1250 A 60 x 10 mm Cu bar 1450 A 80 x 10 mm Cu bar 1700 A 100 x 10 mm Type Ord.no.F Spacer made of hard paper Two spacers are required per support point with ZX154 and ZX155, and four spacers with ZX156. D x d x H for Cu bar 19 x 13 x 20 mm 20 x 5 + 30 x 10 mm ZX173 19 x 13 x 30 mm 30 x 5 + 40 x 10 mm ZX174 19 x 13 x 40 mm 50 x 10 mm ZX175 19 x 13 x 50 mm 60 x 10 mm ZX176 19 x 13 x 70 mm 80 x 10 mm ZX177 19 x 13 x 90 mm 100 x 10 mm ZX178 19 x 13 x 110 mm 120 x 10 mm ZX579 19 x 13 x 150 mm 160 x 10 mm ZX580 19 x 13 x 1000 mm ZX180 Fastening screw Two fastening screws are required per support point with ZX154 and ZX155, and four fastening screws with ZX156. for CU bars M 12 x 100 20 x 5 and 30 x 10 mm ZX181 M 12 x 110 30 x 5 and 40 x 10 mm ZX182 M 12 x 120 50 x 10 mm ZX183 M 12 x 130 60 x 10 mm ZX184 M 12 x 150 80 x 10 mm ZX186 M 12 x 170 100 x 10 mm ZX188 Fastening screw (stainless steel) Two fastening screws are required per support point with ZX154 and ZX155, and four fastening screws with ZX156. M 12 x 120 50 x 10 mm M 12 x 130 60 x 10 mm M 12 x 150 80 x 10 mm M 12 x 170 100 x 10 mm M 12 x 190 120 x 10 mm M 12 x 230 160 x 10 mm Washer Two washers are required per support point with ZX154 and ZX155, and four washers with ZX156. 10 pcs. 12 mm Spring washer Two spring washers are required per support point with ZX154 and ZX155, and four spring washers with ZX156. 10 pcs. 12 mm

44020 44021 44022 44023 44025 44027 44031 44032 44026

Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m Length 1 m Length 2 m Length 3 m Length 4 m

ZX406 ZX407 ZX408 ZX351 ZX409 ZX410 ZX411 ZX353 ZX412 ZX413 ZX414 ZX356 ZX415 ZX416 ZX417 ZX357 ZX418 ZX419 ZX420 ZX358 ZX421 ZX422 ZX423 ZX359 ZX424 ZX425 ZX426 ZX360 ZX427 ZX428 ZX429 ZX361

61406 61407 61408 61351 61409 61410 61411 61353 61412 61413 61414 61356 61415 61416 61417 61357 61418 61419 61420 61358 61421 61422 61423 61359 61424 61425 61426 61360 61427 61428 61429 61361

44035 44036 44037 44038 44040 44042

ZX209 ZX210 ZX211 ZX212 ZX213 ZX214 ZX286P10

60629 60630 60631 60632 60633 60634 62534

ZX291P10

62537

T-head bolt For 2 x 5 mm Cu bars, parallel M 10 x 40 for Cu 20 mm M 10 x 50 for Cu 30 mm For 2 x 10 mm Cu bars, parallel M 10 x 50 for Cu 30 mm M 10 x 60 for Cu 40 mm M 10 x 70 for Cu 50 mm M 10 x 80 for Cu 60 mm M 10 x 100 for Cu 80 mm M 10 x 120 for Cu 100 mm Connecting bracket for cable lugs For 2 x 5 mm Cu bars parallel For 2 x 10 mm Cu bars parallel

ZX195 ZX196 ZX197 ZX198 ZX199 ZX200 ZX201 ZX202 RAB10 XAB10 ZX285P10 ZX290P10

60240 60241 60242 60243 60244 60245 60246 60247 44231 44229 62533 62536

Conical spring washer Two conical spring washers are required per support point with ZX154 and ZX155, and four conical spring washers with ZX156. 10 pcs. 12 mm ZX219P10 250 pcs. 12 mm ZX219P250 Sliding nuts Two sliding nuts are required per support point with ZX154 and ZX155, and four sliding nuts with ZX156. 1 pc. 25 x 25 x 10 M 12 ZX190

60637 62659 44153

Washer 10 pcs. 10 mm Spring washer 10 pcs. 10 mm Conical spring washer 10 pcs. 10 mm 500 pcs. 10 mm Hexagon nut 10 pcs. M 10

ZX218P10 60636 ZX218P500 62658 ZX295P10 62539 9/17

For technical specifications, see page 9/24 (Dimensions in mm)

Busbar systems Busbar holder type ZX640/ZX641

Busbar holder type ZX640
Busbar spacing 200 mm Continuous current 1250 A 3150 A Suitable for E-Cu busbars

Busbar holder type ZX641

Busbar spacing 200 mm Continuous current 1250 A 3150 A Suitable for E-Cu busbars

For technical specifications, see page 9/24 9/18 (Dimensions in mm)

Busbar systems Busbar holder type ZX640/ZX641 and accessories

Article Type Ord.no.F

Busbar holder, 3 pole ZX640 46077 Busbar centre spacing 200 mm Mounting bracket RZ42 see page 5-49 For Cu: 2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm Busbar holder, 4 pole ZX641 46078 Busbar centre spacing 200 mm Mounting bracket RZ42 see page 5-49 For Cu: 2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm Busbar holder intermediate piece 3-pole ZX642 Is required for assembly of Cu 4 x 60 x 10 mm Busbar holder intermediate piece 4-pole Is required for assembly of Cu 4 x 60 x 10 mm ZX643 46079 46080

Clamp for busbar holder ZX640/641 (One required per phase) for Cu 2 x 30 x 10 mm 1 pc. 20 pcs. Clamp for busbar holder ZX640/641 (One required per phase) for Cu: 2 x 40 x 10 mm 1 pc. 20 pcs. Clamp for busbar holder ZX640/641 (One required per phase) for Cu 2 x 60 x 10 mm, 4 x 60 x 10 mm 1 pc. 20 pcs. Clamp for busbar holder ZX640/641 (One required per phase) for Cu 2 x 80 x 10 mm 1 pc. 20 pcs. Cu intermediate piece For Cu: 4 x 60 x 10 mm Threaded plate M10 e.g. for cable tap (Assembly between busbars) 1 pc. 20 pcs. Threaded plate M12 For busbar tap (Assembly between busbars) 1 pc. 20 pcs. Cu spacer 30 x 10 mm, inside diameter 12.5 mm 30 x 20 mm, inside diameter 12.5 mm 30 x 30 mm, inside diameter 12.5 mm 30 x 40 mm, inside diameter 12.5 mm 30 x 45 mm, inside diameter 12.5 mm 30 x 50 mm, inside diameter 12.5 mm For technical specifications, see page 9/24 (Dimensions in mm)

ZX644 ZX644P20

46081 46600

ZX647 ZX647P20

46084 46603

ZX645 ZX645P20

46082 46601

ZX646 ZX646P20 ZX650

46083 46602 46087

ZX656 ZX656P20

46093 46302

ZX657 ZX657P20 ZX651 ZX652 ZX653 ZX654 ZX664 ZX655

46094 46303 46088 46089 46090 46091 46086 46092

9/19

Busbar systems Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters, take into account correction factors for DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight holder spacing dimensions Number of busbars Type (mm) (mm) 1 2 3 (mm2) (kg/m) ZB5 40 12 x 5 250 A - - 59.5 40 12 x 10 360 A - - 119.0 40 20 x 5 320 A - - 99.1 ZX2 40 12 x 5 250 A - - 59.5 ZX95 40 12 x 10 360 A - - 119.0 ZX150 60 30 x 5 440 A - - 149.0 100 30 x 10 630 A - - 299.0 ZX150 60 20 x 10 500 A 850 A - 199.0 80 30 x 10 630 A 1,250 A - 299.0 100 40 x 10 850 A 1,500 A - 399.0 ZX151 60 12 x 5 250 A - - 59.5 60 20 x 5 320 A - - 99.1 60 25 x 5 390 A - - 124.0 60 30 x 5 440 A - - 149.0 60 12 x 10 360 A - - 119.0 60 20 x 10 500 A - - 199.0 60 30 x 10 630 A - - 299.0 ZX149 95 12 x 5 250 A - - 59.5 95 12 x 10 360 A - - 119.0 95 20 x 5 320 A - - 99.1 95 20 x 10 500 A - - 199.0 95 30 x 5 440 A - - 149.0 95 30 x 10 630 A - - 299.0 ZX518 40 40 40 12 x 5 250 A 20 x 5 320 A 30 x 5 440 A - - - - 59.5 - 99.1 - 149.0 0.532 1.064 0.882 0.532 1.064 1.33 2.66 1.77 2.66 3.55 0.532 0.882 1.110 1.330 1.064 1.770 2.660 0.532 1.064 0.882 1.770 1.330 2.660 0.532 0.882 1.330

ZX152 100 30 x 10 630 A - - 299.0 100 40 x 10 850 A - - 399.0 100 50 x 10 1,000 A - - 499.0 100 60 x 10 1,250 A - - 599.0 ZX520 60 30 x 10 630 A - - 299.0 ZX520 100 100 100 100 30 x 10 630 A 40 x 10 850 A 50 x 10 1,000 A 60 x 10 1,250 A - - - - - - - - 299.0 399.0 499.0 599.0 2.660 3.550 4.440 5.330 2.660

2.660 3.550 4.440 5.330

9/20

Busbar systems Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters, take into account correction factors for DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight holder spacing dimensions Number of busbars Type (mm) (mm) 1 2 3 (mm2) (kg/m) ZX153 185 30 x 10 630 A 185 40 x 10 850 A 185 50 x 10 1,000 A 185 60 x 10 1,250 A 185 80 x 10 1,450 A 185 100 x 10 1,700 A - - - - - - - - - - - - 299.0 399.0 499.0 599.0 799.0 999.0 2.660 3.550 4.440 5.330 7.110 8.890

ZX522 100 100 100 100 30 x 10 630 A 40 x 10 850 A 50 x 10 1,000 A 60 x 10 1,250 A - - - - - - - - 299.0 399.0 499.0 599.0 2.660 3.550 4.440 5.330

ZX522 185 30 x 10 630 A 185 40 x 10 850 A 185 50 x 10 1,000 A 185 60 x 10 1,250 A 185 80 x 10 1,450 A 185 100 x 10 1,700 A - - - - - - - - - - - - 299.0 399.0 499.0 599.0 799.0 999.0 2.660 3.550 4.440 5.330 7.110 8.890

9/21

Busbar systems Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient temperature of 25 C around the conductor and max. 65 C busbar temperature If there are differences in parameters, take into account correction factors for DIN DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight holder spacing dimensions Number of busbars Type (mm) (mm) 1 2 3 (mm2) (kg/m) ZX154 72 20 x 5 320 A 500 A 690 A 99.1 72 30 x 5 440 A 672 A 896 A 149.0 ZX154 72 30 x 10 630 A 1,250 A 72 40 x 10 850 A 1,500 A 72 50 x 10 1,000 A 1,700 A 72 60 x 10 1,250 A 2,000 A 72 80 x 10 1,450 A 2,400 A 72 100 x 10 1,700 A 2,750 A - 299.0 - 399.0 - 499.0 - 599.0 - 799.0 - 999.0 0.882 1.330 2.660 3.550 4.440 5.330 7.110 8.890 0.882 1.330 2.660 3.550 4.440 5.330 7.110 8.890 10.660 14.220 0.882 1.330

ZX155 100 20 x 5 320 A 500 A 690 A 99.1 100 30 x 5 440 A 672 A 896 A 149.0 ZX155 100 30 x 10 630 A 1,250 A - 299.0 100 40 x 10 850 A 1,500 A - 399.0 100 50 x 10 1,000 A 1,700 A - 499.0 100 60 x 10 1,250 A 2,000 A - 599.0 100 80 x 10 1,450 A 2,400 A - 799.0 100 100 x 10 1,700 A 2,750 A - 999.0 100 120 x 10 2,000 A 3,500 A - 1199.0 100 160 x 10 2,500 A 4,000 A - 1599.0 ZX156 125 20 x 5 320 A 125 30 x 5 440 A 500 A 672 A 690 A 99.1 896 A 149.0

ZX156

125 30 x 10 630 A 125 40 x 10 850 A 125 50 x 10 1,000 A 125 60 x 10 1,250 A 125 80 x 10 1,450 A 125 100 x 10 1,700 A 125 120 x 10 2,000 A 125 160 x 10 2,500 A

1,250 A 1,500 A 1,700 A 2,000 A 2,400 A 2,750 A 3,500 A 4,000 A

- - - - - - - -

299.0 399.0 499.0 599.0 799.0 999.0 1199.0 1599.0

2.660 3.550 4.440 5.330 7.110 8.890 10.660 14.220

9/22

Busbar systems Installation position/continuous currents

Type-tested according to DIN EN 60439-1

Busbar Busbar Busbar Continuous current in A Cross section Weight holder spacing dimensions Number of busbars Type (mm) (mm) 1 2 4 (mm2) (kg/m) ZX561 - 80 x 10 1,450 A - - 100 x 10 1,700 A - ZX563 - 30 x 10 630 A - - 40 x 10 850 A - - 50 x 10 1,000 A - - 60 x 10 1,250 A - ZX640 200 200 200 200 200 30 x 10 40 x 10 60 x 10 80 x 10 60 x 10 - - - - - 1,250 A 1,600 A 2,000 A 2,500 A - - - - - - - - - - - 799.0 999.0 299.0 399.0 499.0 599.0 299.0 399.0 599.0 799.0 7.110 8.890 2.660 3.550 4.440 5.330 2.660 3.550 5.330 7.110 5.330

3,150 A 599.0

ZX641 200 30 x 10 - 1,250 A 200 40 x 10 - 1,600 A 200 60 x 10 - 2,000 A 200 80 x 10 - 2,500 A

- - - -

299.0 399.0 599.0 799.0

2.660 3.550 5.330 7.110

9/23

Technical specifications Busbar holder type ZX2/ZB5

40 40 40 40

Rated values ZX2 Cu busbars (mm) 12 x 5 12 x 10 Busbar holder spacing (max. in mm) 283 283 15 (0,3 sec.) 15 (0,3 sec.) 36 36 Icw/kA Ipk/kA

9
220 40 40 40 40

Rated values ZB5 Cu busbars (mm) 12 x 5 12 x 10 12 x 10 20 x 5 20 x 5 Busbar holder spacing (max. in mm) 240 240 480 240 480 35 35 22 35 24 56 56 42 56 47 Icw/kA Ipk/kA

9/24

120

160

210

210

(Dimensions in mm)

Technical specifications Busbar holder type ZX95/ZX387

Rated values ZX95 Cu busbars (mm) 12 x 5 12 x 10 Busbar holder spacing (max. in mm) 220 220 14,5 14,5 29,1 29,1 Icw/kA Ipk/kA

10,5

5,6

140

115

125

50

40

12

4,5

40

10 15 27 14

Rated values for ZX387 Cu busbars (mm) 12 x 5 12 x 10 Busbar holder spacing (max. in mm) 220 220 20,8 20,8 46,8 46,8 Icw/kA Ipk/kA

(Dimensions in mm)

9/25

Technical specifications Busbar holder type ZX150

Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX150, upright For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

9
Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX150 flat For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

9/26

(Dimensions in mm)

Technical specifications Busbar holder type ZX149/ZX518

Rated values ZX149 Cu busbars (mm) 30 x 10 30 x 10 Busbar holder spacing (max. in mm) 240 480 15 15 33,4 33,4 Icw/kA Ipk/kA

155 92
16

75

9
40 58 34
Rated values ZX518 Cu busbars (mm) 12 x 5 12 x 5 20 x 5 20 x 5 30 x 5 30 x 5 Busbar holder spacing (max. in mm) 240 480 240 480 240 480 12,5 12,5 12,5 12,5 12,5 12,5 27,9 27,9 27,9 27,9 27,9 27,9 Icw/kA Ipk/kA

(Dimensions in mm)

9/27

Technical specifications Busbar holder type ZX146 / ZX147 / ZX151 / ZX157

Short circuit strength diagram

220

ZX151 60 60 200
Rated peak withstand current

ZX157
30 x max.

92

Busbar holder spacing (mm)

Conversion factors for ZX151 / ZX157 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0,5 Icw = Ipk x 0,48 Icw = Ipk x 0,46

10 - 20 kA 20 - 50 kA > 50 kA

Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Short circuit strength diagram

Rated values ZX146/ZX147 Cu busbars (mm) 12 x 5 20 x 5 12 x 10 20 x 10 30 x 5 30 x 10 Busbar holder spacing (max mm) Module width 250 mm Icw/kA 20,1 20,3 21,4 23,5 32,1 36,7 Ipk/kA 44,3 44,8 47,2 51,8 70,7 79,8

Rated peak withstand current

Busbar holder spacing (max mm) Module width 500 mm/750 mm Icw/kA 10,9 14,4 11,2 14,5 24,5 26,0 Ipk/kA 24,7 holder spacing (mm) Busbar 31,7 24,8 31,9 54,1 57,4

9/28

(Dimensions in mm)

Technical specifications Busbar holder type ZX561 / ZX563

Rated values ZX561 Cu busbars (mm) 80 x 10 100 x 10 Busbar holder spacing (max. in mm) 730 730 45,0 45,0 100,0 100,0 Icw/kA Ipk/kA

Rated values ZX563 Cu busbars (mm) 30 x 10 40 x 10 60 x 10 Busbar holder spacing (max. in mm) 730 730 730 26,3 45,0 45,0 59,2 100,0 100,0 Icw/kA Ipk/kA

(Dimensions in mm)

9/29

Technical specifications Busbar holder type ZX152/ZX153

Rated peak withstand current

Short circuit strength diagram

62 7 0 320 275

Busbar holder spacing (mm)

Short circuit strength diagram

100 100

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX152 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

Short circuit strength diagram

38

9
100 85

Rated peak withstand current

Busbar holder spacing (mm)

100 100

185

185

Short circuit strength diagram

432

Rated values ZX153 For short-circuit current Ik

Rated peak withstand current

185

Busbar holder spacing (mm)

Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

9/30

(Dimensions in mm)

Technical specifications Busbar holder type ZX520/ZX522

22
26

87,5

Short circuit strength diagram

285

Rated peak withstand current

100

60

100

60

87,5

75

Busbar holder spacing (mm)

Rated values ZX520 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

Short circuit strength diagram

24
26

Rated peak withstand current

87,5

185

100

430

75

Busbar holder spacing (mm)

Short circuit strength diagram

87,5

100

Rated values ZX522 For short-circuit current Ik

Rated peak withstand current

185

Busbar holder spacing (mm)

Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

(Dimensions in mm)

9/31

Technical specifications Busbar holder type ZX154

180 150 10,5 10 10,5 5 35

5 72 5,5 10 10 5,5
Short circuit strength diagram Rated peak withstand current Busbar holder spacing (mm)

Rated values ZX154 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

9/32

(Dimensions in mm)

Technical specifications Busbar holder type ZX155

Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX155 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

(Dimensions in mm)

9/33

Technical specifications Busbar holder type ZX156

Cu busbars Continuous current in A Cross section (mm) 1 bar 2 bars 3 bars (mm2) 20 x 5 320 A 500 A 690 A 99.1 30 x 5 440 A 672 A 896 A 149.0 30 x 10 630 A 1,250 A 299.0 40 x 10 850 A 1,500 A 399.0 50 x 10 1,000 A 1,700 A 499.0 60 x 10 1,250 A 2,000 A 599.0 80 x 10 1,450 A 2,400 A 799.0 100 x 10 1,700 A 2,750 A 999.0 120 x 10 3,500 A 160 x 10 4,000 A

Weight (kg/m) 0.882 1.330 2.660 3.550 4.440 5.330 7.110 8.890

9
Short circuit strength diagram

Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX156 For short-circuit current Ik Conversion factor according to DIN EN 60439-1 Icw = Ipk x 0.5 Icw = Ipk x 0.48 Icw = Ipk x 0.46

10 20 kA 20 50 kA > 50 kA

For rated currents 1,600 A, the use of antimagnetic fastening screws (stainless steel) is recommended; see page 9/17 9/34 (Dimensions in mm)

Technical specifications Busbar holder type ZX640/ZX641

50

65

587

10

50

65

784

200

200

200

200

200

10

9
5

Rated values ZX640/ZX641 Cu busbars (mm) 30 x 10 40 x 10 60 x 10 80 x 10 60 x 10 Number per Rated current phase In 2 1,250 A 2 1,600 A 2 2,000 A 2 2,500 A 4 3,150 A Busbar holder spacing (max. in mm) 525 525 525 525 525 50.0 50.0 75.0 75.0 100.0 100.0 100.0 165.0 165.0 220.0 Icw/kA Ipk/kA

Rated values of degree of protection IP30 Type-tested according to DIN EN 60439-1 Cabinet depth < 2500 A min. 600 mm Cabinet depth > 2500 A min. 800 mm The busbar connections are to be installed as maintenance-free connections! (Dimensions in mm) 9/35