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ZD^

Overpressure Equipment / Piping Designed for Maximum Pressure Pressure Switch High PSV (Relief Valves, Rupture Discs, Rupture Pins)

CGE

Loss of containment

Temporary Repairs Remain in Service Past Expiry Date (e.g. pipe clamps, pipe wraps, etc.....)

Increased Surveillance of Temporary Repair

Temporary MOC

Improper Setpoints Selected

Current Operating Conditions Identified

Methodology of Establishing Setpoints

Safety Device Isolated

Operators Apply Bypass Standard when Isolating Safety Systems

Blocked Valves on Inlets / Outlets

Locked Valve Management

Operator follows LO/TO Procedure Fire and Gas Detection Material Selection and Proper Installation Inspection / Maintenance of Hoses (Hydrocarbon / High Pressure Service) Leak Detection Ignition Control Isolation of HC Inventories within Systems (ESD, SDV, SSDS, SCSSC, FSV, etc...) Blowdown System - Valves, Actuators, Logic Controller Active Fire Protection (Deluge, Sprinklers, Hoses, Foam, Gaseous, Portables, Water Systems) Passive Fire Protection (Coatings, etc..) Layout Design (Reduce / Minimize and Utilize Natural Ventilation)

Fire (Immediate Ignition)

Deterioration of Hoses (Weather, Chemical, Mechanical, etc....)

Siphoning Vacuum Equipment / Piping Designed for Vacuum Pressure Switch Low Vacuum Valves / Vents for Atmospheric Equipment Siphon breaker / Liquid Seal Leg) Daily Surveillance Periodic HSE Area Survey Conducted

Natural Ventilation Impaired by Obstructions (Tarps, Mud on Gratings, Boxes, Poor Housekeeping, etc..)

Improper Setpoints Selected

Current Operating Conditions Identified

Methodology of Establishing Setpoints

Remote Spill Sub-sea Site Survey Pipeline Rightof-Way Survey (Aerial, Boat, Vehicular) Operator follows Temporary Equipment Procedure MOC

Introduction of Temporary Equipment

Safety Device Isolated

Operators Apply Bypass Standard when Isolating Safety Systems Blocked Cent Outlet - Flame Arrestors, etc..

Fire and Gas Detection

Leak Detection

Ignition Control

Scheduled Maintenance of Flame Arrestors (SAP PM)

Isolation of HC Inventories within Systems (ESD, SDV, SSDS, SCSSC, FSV, etc..)

Blowdown System - Valves, Actuators, Logic Controller

Active Fire Protection (Deluge, Sprinklers, Hoses, Foam, Gaseous, Portables, Water Systems)

Passive Fire Protection (Coatings, etc..)

Layout Design (Reduce / Minimize and Utilize Natural Ventilation)

Explosion (Delayed Ignition)

Internal Corrosion (Pitting, Wall Loss, localized Corrosion, Environmental Cracking, Material Degradation)

Material Selection and Corrosion Allowance

Internal Coatings

Cathodic Protection

Inspection / Maintenance (Erosion and Corrosion Monitoring Program)

Corrosion Inhibition Program / Chemical Injection

Daily Surveillance

Periodic HSE Area Survey Conducted

Natural Ventilation Impaired by Obstructions (Tarps, Mud on Gratings, Boxes, Poor Housekeeping, etc..)

Degradation of Coatings / Paint

Implementation of Findings from E&C Monitoring Program

Anodes not Present / Consumed

1.01 Hydrocarbons Inadequate Information of Fire Source

Operator follows Temporary Equipment Procedure

MOC

Introduction of Temporary Equipment

Scheduled Anode Function Test (SAP PM)

Vessel Internal Inspection Program

Interior Coating

Voting Fire Detection System

External Corrosion (Pitting, Wall Loss, Localized Corrosion, Environmental Cracking, Material Degradation)

Material Selection and Corrosion Allowance

Coatings / Paint System

Offshore Topsides: Loss of Containme nt

Siphoning Siphon breaker / Liquid Seal Leg)

Remote Spill Sub-sea Site Survey Pipeline Rightof-Way Survey (Aerial, Boat, Vehicular) Hydrocarbon Release (No Ignition)

Erosion Fluid Velocity Limited to Minimize Erosion Automatic Monitoring Equipment Inoperable Sand Detection and Monitoring Fire and Gas Detection Leak Detection Ignition Control Isolation of HC Inventories within Systems (ESD, SDV, SSDS, SCSSC, FSV, etc..) Blowdown System - Valves, Actuators, Logic Controller Secondary Containment / Drain System

Solids Sampling

Comprehensive Surveillance

Temperature (High and Low)

Siphoning Siphon breaker / Liquid Seal Leg)

Equipment / Piping Designed for Defined Operating Conditions Improper Setpoints Selected

Temperature Switch High / Low Pipeline Rightof-Way Survey (Aerial, Boat, Vehicular)

Remote Spill Sub-sea Site Survey

Current Operating Conditions Identified

Methodology of Establishing Setpoints Operator Follows Procedures to Minimize Personnel Exposure to H2S

Hydrocarbon Release, H2S (No Ignition)

Safety Device Isolated

Operators Apply Bypass Standard when Isolating Safety Systems

Breaking into the Process (opening pressurized Equipment, Launchers, Receivers or piping)

Emergency Respirators Clear Procedures (SWP, JSA, LO/TO, LOP) Blinds and Plugs Required on Open-Ended Valves Fire and Gas Detection Blinds and Plugs Removed Without Being Replaced

H2S Hazard and Awareness Training

Monitoring for H2S / Established Thresholds

Unknown Concentration / Production of H2S

Leak Detection

Operations Daily Survey

Periodic Inspection by Maintenance and Integrity

Isolation of HC Inventories within Systems (ESD, SDV, SSDS, SCSSC, FSV, etc..)

Blowdown System - Valves, Actuators, Logic Controller

Secondary Containment / Drain System

Response Cleanup (Minor)

Response Cleanup (Major)

Environmental Impact from Facilities

Siphoning Siphon breaker / Liquid Seal Leg) External Spill Response

Material Fatigue

Process Equipment Selected to Withstand Loads

Support Designed to Withstand Loads

Pulsation Dampeners

Predictive Maintenance Program Vibration Monitoring and Analysis of Rotating Equipment

Release Requires Outside Notification and / or Response

Remote Spill Sub-sea Site Survey Pipeline Rightof-Way Survey (Aerial, Boat, Vehicular) Appropriate PPE for Exposure Showers and Eyewash Stations Chemical Hazard and Awareness Training

Personnel Overexposure to Release

Incorrect Charge of Pulsation Dampeners

Scheduled Testing of Pulsation Dampeners Charge (SAP PM)

Seal Failure / Degradation

Seals Specified for Operating Conditions

Valve Seals (that require maintenance) are Maintained

Rotating Equipment Seals (that require maintenance) are Maintained

Over-Filling Wet / Dry Oil Tanks

Equipment Designed for Overflow Improper Setpoints Selected

Level Switch High

Current Operating Conditions Identified

Methodology of Establishing Setpoints

Safety Device Isolated

Operators Apply Bypass Standard when Isolating Safety Systems

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