PIONEER Field Service Guide 07 Rev1 2

Plasma Field Service Guide 2007
Generations 3 to 8 Quick Reference Troubleshooting Guide Version 1.2
Contents
Preface 5 Service Call Preparations 6 Hour & P-Count Readings 7-10 Model & System Breakdown 11-12 Optional Accessories 13 Quick Reference 14-22 Power Down G2~G6 15 Shut Down G2~G6 16 Power Down & Shut Down G7~G8 17 Trap Switch Reset G3~G8 18-19 Service Remotes 20-22 G3 PDP433PU & PDP503PU 23-29 Block Diagrams 24-25 Shut Down & Power Down 26-29 G3 PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI 30-40 Block Diagrams 32-35 Basic Service Factory Mode 36-37 Shut Down & Power Down 38-40 G4 & G5 PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU PRO435PU & PRO505PU 41-47 Block Diagrams 42-43 Operation LEDs 44 Shut Down & Power Down 45-47 G4 & G5 Continued PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314, PDP5004, PDO5014, PRO810HD & PRO1010HD 48-58 Block Diagrams 50-53 Operation LEDs 54 Shut Down & Power Down 55-58
Contents Continued
G5 PDP4350SX & PDP5050SX Block Diagrams Operation LEDs Shut Down & Power Down G6 PDP436PU, PDP506PU, PRO436PU & PRO506PU Block Diagrams Operation LEDs Shut Down & Power Down System Reset G7 PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU Block Diagrams Quick Reference LEDs & Service Mode Shut Down & Power Down Non Failure Information System Reset Power Supply Jumper G7 PDP427CMX, PDP507CMX & PDP607CMX Block Diagrams Operation LEDs Shut Down & Power Down G8 PDP4280HD & PDP5080HD Block Diagrams Quick Reference LEDs & Service Mode Operation LEDs Shut Down & Power Down Scan IC Troubleshooting & Replacement PARTS LIST / QUICK REFERENCE PARTS LIST / ALL MODELS 59-71 60-63 64 65-71 72-81 74-75 76 77-80 81 82-98 84-89 90-91 92-95 96 97 98 99-110 100-105 106 107-110 111-119 112-113 114-115 116 117-119 120-125 126-141
Preface
This field service guide will address key points of Pioneer Plasma Displays. This guide was designed as a servicing aid and is not intended to replace the service manual. The technician should have the appropriate service manual on hand when when using this guide. Data in the service manuals for plasma units contains specific information on safety, parts and adjustments.
Safety information
Important safety data for this Pioneer model is contained in the service manual. Before returning the unit to the customer, complete all product safety obligations and tests. Technicians who bypass safety features or fail to carry out safety checks may expose themselves and others to possible injury, and may be liable for any resulting damages.
Lead in the solder used in this product is a known reproductive toxicant which may cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.5).
For more information on electronic circuits and block diagrams refer to the Service manuals.
5
When servicing this or handling circuit boards and other components which contain solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
Recommended preparations for Plasma service Scheduling

1. Request purchase info from customer. Advise that tech will need to see invoice at time of service call. 2. Request model and serial number (use model/system chart). Serial number of panel can be on top, bottom, side edges or by input jacks, as well as on the back. Advise them not to use number on speaker or media receiver. 3. Request details of symptom; is there a picture momentarally, on screen display. If it powers down request blink sequence of power indicators (red and/or green/blue). For two piece models, need this for both units. 4. Tech should check tips and bulletins on http://parts,pioneerelectronics.com/ after account login. 5. If theres any uncertainty contact Pioneer Office of Technical Service.
Performing service call

1. Tech should take service manual, necessary tips and bulletins, static strap, scope and HD generator with DVI and HDMI outputs. 2. Before opening unit check for picture aberrations and status of power indicators. 3. If unit has a trap switch do not plug into AC with switch released. 4. Record model and serial number of unit that is serviced (panel, media receiver and/or speakers). 5. Once operational, record the HOUR and P-COUNT (models G3 and older don't have P-COUNT) meter readings on warranty claim.
(1/4)
SERVICE INFORMATION POLICY GUIDE

To: From: Subject: Models:
No: SI-PG06003-A Date: June 26, 2006
All Pioneer Electronics Authorized Service Companies Quality Assurance and Factory Service Division Plasma Panel Hour & P- count meter readings All Plasma models with Hour & P- count meters
Please discard the previous Service Information SI-PG06003 dated April 21, 2006. Change: Corrected Service Factory Mode procedure for models PDP433PU and PDP503PU.
Effective immediately, please record the Plasma Panel Hour & P- count meter readings on the warranty claim in the Service Performed area. See Warranty Claim Example on page 2.
This applies to Plasma Panels not the Media Receivers and is mandatory for warranty claim processing. Accessing the Hour & P- count meters: See Table 1 for current models. This is a summary procedure grouped by generation. For complete procedure or models not listed in Table 1, refer to the service manual for that model. Note: Some models have only Hour meters. Thank you for your cooperation and please contact your local Pioneer Office of Technical Service should you have any questions.
Pioneer Electronics Service, Inc. Quality Assurance and Factory Service Division
(2/4) SI-PG06003-A
Warranty Claim Example:
Table 1
Model Accessing Hours and P count meters Integrator mode: In standby mode, press "Menu" then "Power" keys within 3 sec. In "MENU" screen ----> Select "OPTION 2" by pressing "DOWN" key 5X ---> "OPTION 2" screen ---> Record the number ----> Press "MENU" key to exit
(3/4) SI-PG06003-A
Photos/Screen
OPTION2 OSD BAUD RATE FULL MASK FAN CONTROL TEMPERATURE HOUR METER : ON : 4800BPS : OFF : AUTO : : 01207HRS
G2
PDP505HD PDP502MX
PDP433PU, PDP503PU
Service factory mode: In standby mode, turn off main power switch (Bottom front left on Panel), push and hold "Vol up" and "input keys" (in front of PDP), then turn on main power switch. Press "DOWN" key once "HOUR METER & P ON COUNTER" screen"---> Record the number ---> Press "Power" key to exit
2/17 Sensore Temp +50 Center Acultime 5 H 16 M RESET OFF Monitor Acultime 1900 H 13 M RESET OFF Pulse Acultime 7927 RESET OFF
G3
Service factory mode: In standby mode, press and release "Menu", "Set", and "Power" keys on the remote within 3 sec. Press "MUTING" key 5X --> "INIT" PRO800HD, PRO800HDI, screen --> Press "DOWN" key 5X --> "HOURMETER PRO1000HD, SET" screen --> Press "SET" once --> Record the PRO1000HDI, PDP4300 number --> Press "SET" key 2X ---> Press "DOWN" PDP503CMX, PDP433CMX key once --> "PULSEMETER SET" screen --> Press "SET" key once --> Record the number --> Press "SET" key 2X --> Press "MENU" key to exit
INT
#1-US-IN1-FF-2
HOURMETER SET NOW DATA : 00853 H SET DATA : 0000 H
INT
#1-US-IN1-FF-2
PULSEMETER SET NOW DATA : 00034. 02G SET DATA : 00000. 00G
Service factory mode: In standby mode, press and release "Display" key, wait for 4 sec then press and PDP4304, PDP4314, release "Left", "Up", "Left", "Right", "Power" keys within PDP5004, PDP5014, PRO810HD, PRO1010HD 6 sec. Press "DOWN" key 6X ---> "HOUR METER" PDP504CMX, screen ---> Record the hour ---> Press "DOWN" key PDP434CMX, PDP505CMX 2X ---> "P ON counter" screen --> Record the number ---> Press "MENU" key to exit G4 & G5 Service factory mode: In standby mode, press and release "Display" key, wait for 4 sec then press and PDP435PU, PDP505PU, release "Left", "Up", "Left", "Right", "Power" keys within PDP434PU, PDP504PU, PRO435PU, PRO505PU, 6 sec. Press "DOWN" key 7X ---> "HOUR METER" PDP4350SX, PDP5050SX, screen ---> Record the hour ---> Press "DOWN" key PRO434PU, PRO504PU 3X ----> "P ON COUNTER" screen ----> Record the number ---> Press "MENU" key to exit
INFORMATION HOUR METER
DTV-432-DIG-AHS
00177H25M
INFORMATION P ON COUNTER
DTV-432-DIG-AHS
00000707
TIMES
(4/4) SI-PG06003-A
Table 1
Service factory mode: In standby mode, press and release "Display" key, wait for 4 sec then press and release "Left", "Up", "Left", "Right", "Power" keys within 6 sec. Press "MUTING" key 3X --> "PANEL FACTORY" screen ---> Press "ENTER"---> Press" DOWN" key 1X ---> Record the numbers. Note: TV guide should be turned off before entering service mode.
PANEL FACT. ARA-30602-DIG-AH
PDP436PU, PDP506PU, PRO436PU, PRO506PU
PANEL WORKS PM-B1 00001108 M PM-B2 00001216 M . HR-MTR P-COUNT 000024H 29M 00000103 TIMES
G6
PDP425CMX
Factory mode: In standby mode, press and release "Display" key, wait for 4 sec then press and release "Left", "Up", "Left", "Right", "Power" keys within 6 sec. Press "DOWN" key 1X --> "PANEL WORKS" screen. Record the numbers.
PANEL FACT.
ARA-30602-DIG-AH
PANEL WORKS PM-B1 00001108 M PM-B2 00001216 M . HR-MTR 000024H 29M P-COUNT 00000103 TIMES
Service factory mode: While TV is on, Press and release "Power on", "Power on", "Exit", "Display" keys. Press "EXIT" key 2X ---> "MONITOR INFORMATION" PDP6100HD, PRO1410HD, screen ---> Record the hour number ----> Press NA PDP614MX, PDP424MV "POWER ON, POWER ON, EXIT, DISPLAY" keys to exit. Note: P ON COUNTER does not apply to these models NA PDP4214HD, PDP42A3HD These models do not have Hours and P count meters.
MONITOR INFORMATION MODEL NAME SERIAL NUMBER SOFTWARE VERSION USAGE TIME 00161 H
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PLASMA BREAKDOWN MODELS LIST
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket 2. "G" means Generation 3. "Brown" color is new models Consumer Models Industrial Models Media Table top Wall mount Plasma Type Model # Speakers Size Model # receiver stand bracket Display PDPV401 40" NA NA NA NA Regular Model 50" Monitor PDP501MX NA G1 50" PDPV501X 50" PDP502MX NA NA NA NA Regular Model 50" Monitor PDP505HD NA G2 PDPV402 40" 50" System PDP5030HD PDPR03U PDP503PU PDPS06LR PDKTS01 NA PDP503PU PDPS06LR PDKTS01 PWM1011 43" PDP433CMX 50" System PDP5031HD PDPR03U Regular Model 43" System PDP433PU PDPS09LR PDP4330HD PDPR03U PDKTS01 NA 50" PDP503CMX 43" Monitor PDP4300 NA NA NA NA NA 61" PDP610MX PDP4300 G3 43" Monitor PDP4310 NA PDPS09LR PDKTS01 NA PRO800HD 43" Monitor PRO800HDI 43" Monitor NA NA NA NA NA Elite Model PRO1000HD 50" Monitor PRO1000HDI 50" Monitor PDP5040HD PDPR04U 50" System PDP504PU PDPS12LR PDKTS04 NA PDP5041HD PDPR04U PDP504PU PDPS12LR PDKTS04 PWM1011 50" System PDP4340HD PDPR04U 43" System PDP434PU PDPS13LR PDKTS04 NA PDP4341HD PDPR04U PDP434PU PDPS13LR PDKTS04 PWM1011 43" System PDP5004 PDPS28LR PDP5004C NA PDKTS07 NA 50" Monitor Regular Model PDP4304 PDPS27LR PDP4312 NA PDKTS07 NA 43" Monitor PDP5004 50" Monitor 43" PDP434CMX G4 PDP5014 50" Monitor 50" PDP504CMX NA NA NA NA NA PDP4304 43" Monitor PDP4314 43" Monitor PRO1110HD PROR04U PRO504PU PDPS19LR 50" System PDK1011 NA PRO910HD PRO434PU PDPS20LR 43" System PROR04U PDK1011 NA Elite Model PRO1010HD 50" Monitor NA NA NA NA NA PRO810HD 43" Monitor PDP5045HD PDPR05U PDP504PU PDPS12LR 50" System PDKTS04 NA PDP4345HD PDPR05U PDP434PU PDPS13LR 43" System PDKTS04 NA PDP4350HD PDPAR05U PDP435PU PDPS30LR 43" System PDKTS05 NA PWM1011 PDP4351HD PDPAR05U PDP435PU PDPS30LR PDKTS05 43" System Regular Model PDP5050HD PDPAR05U PDP505PU PDPS31LR 50" System PDKTS05 NA G5 PWM1011 PDP5051HD PDPAR05U PDP505PU PDPS31LR PDKTS05 50" System 43" One body PDP43A5HD NA PDP4350SX PDPS33LR PDKTS10 NA 50" PDP505CMX 50" One body PDP50A5HD NA PDP5050SX PDPS34LR PDKTS10 NA PRO1120HD PROR05U PRO505PU PDPS23LR 50" System PDK1012 NA Elite Model PRO920HD PRO435PU PDPS24LR 43" System PROR05U PDK1012 NA
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PLASMA BREAKDOWN MODELS LIST
Industrial Models Size 61" 42" PDP614MX PDP424MV Model #
42"
PDP425CMX
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket 2. "G" means Generation 3. "Brown" color is new models Consumer Models Media Table top Wall mount Plasma Type Model # Speakers receiver stand bracket Display PDP6100HD Regular Model 61" Monitor NA NA NA NA NA N3 PRO1410HD Elite Model 61" Monitor NA NA NA NA NA NA NA NA Installed NA 42" One body PDP42A3HD Regular Model H1 NA NA NA Installed NA 42" One body PDP4214HD PDP436PU PDPS37LR PDKTS10 NA 43" System PDP4360HD PDPR06U PDP4361HD PDPR06U PDP436PU PDPS37LR PDKTS11 PWMF110 43" System Regular Model PDP5060HD PDPR06U 50" System PDP506PU PDPS38LR PDKTS10 NA G6 PDP5061HD PDPR06U PDP506PU PDPS38LR PDKTS10 PWMF110 50" System PRO930HD PRO436PU PDPS35 43" System PROR06U PDK1013 NA Elite Model PRO1130HD PROR06U PRO506PU PDPS36 50" System PDK1013 NA NA NA NA Installed NA 42" One body PDP4270HD NA NA NA Installed NA 42" One body PDP4271HD NA PDP5070PU PDPS40 Installed NA 50" One body PDP5070HD Regular Model 50" One body PDP5071HD NA PDP5071PU PDPS40 Installed NA NA PDP6070PU PDPS41 PDKTS15U NA 60" One body PDP6070HD 60" One body PDP6071HD NA PDP6071PU PDPS41 PDKTS15U NA G7 PDP5000EX NA NA NA NA NA 50" Monitor PRO940HD NA NA NA Installed NA 42" One body NA PRO507PU PDPS50 PDK1016 NA 50" One body PRO1140HD Elite Model PROFHD1 NA NA NA NA NA 50" Monitor NA PRO607PU PDPS51 PDKTS15U NA 60" One body PRO1540HD 42" One body PDP4216HD NA NA NA Installed NA Regular Model H2 50" One body PDP5016HD NA NA NA Installed NA NA NA NA Installed NA 42" One body PDP4280HD NA NA SMW1975A Installed NA 50" One body PDP5080HD Regular Model NA NA SMW1985A Installed NA 50" One body PDP5010FD NA NA SMW1986A Installed NA 60" One body PDP6010FD G8 PRO950HD NA NA NA Installed NA 42" One body NA NA SMW1976A Installed NA 50" One body PRO1150HD Elite Model PRO110FD NA NA SMW1979A Installed NA 50" One body PRO150FD NA NA SMW1980A Installed NA 60" One body 42" 50" 60" PDP427CMX PDP507CMX PDP607CMX
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Optional Accessories
PDK1000 PDK1014 PDK5001 PWM4211 PWM4221 PWM1011 PDWB5003 PWM503 PDKTS01 PDPS05LR PDK50HW02 PDK50HW03 PDKTS02 PWB6111 PWB6121 PDK5011 PDK5012 PDPS08LR PDPS10LR PDA5002 PDA5003 PDA5004 PDAH02 PDAH03 PDAH03CL PDAH04 PDAH05 PDM6111 PDM6121 PDKTS06 PDPS29LR PDKFS03 RAE1011 PDPS11 PDKTS18 PWMF110 PDK-TS23
Part Number
Description
Table Top Stand Table Top Stand Table Top Stand Flat wall mount bracket Tilt wall mount bracket Flat wall mount bracket(Single board) Flat wall mount bracket(Dual board) Tilt wall mount bracket (Dual board) Table Top Stand Side mount speakers Interactive Touch Screen Device Interactive Touch Screen Device Table Top Stand Flat wall mount bracket (Dual board) Tilt wall mount bracket (Dual board) Hang on wall unit Ceiling mount kit Under mount speaker Side mount speakers Video card Video card Video card PDP system cable (7M=23ft) PDP system cable (10M=33ft) PDP system cable (10M=33ft) PDP Fiber optic system cable(30M=99ft) PDP Fiber optic system cable(30M=99ft) Flat wall mount bracket Tilt wall mount bracket Table Top Stand Side mount speakers Plasma Floating Stand Floating Floor Stand with Swivel Horizontal speakers Plasma Floating Stand Flat wall mount bracket Table Top Stand
Models
PRO800 & 1000HD PRO1410HD PDP501MX For 42" For 42" For 50" and 43" For 50" and 43" For 50" and 43" PDP4300, PDP504CMX & 434CMX PDP504CMX & 434CMX PDP504CMX & 503CMX PDP504CMX & 503CMX PDP610MX PDP610MX PDP610MX PDP503CMX PDP503CMX PDP4330HD PDP610MX PDP433 & 503CMX PDP434 & 504 PDP434 & 504 All models with MR All models with MR All models with MR, CL2 RATE All models with MR All models with MR, OFNR RATE For 61" For 61" PDP614MX PDP614MX For all 43 and 50 inches For all 43 and 50 inches For 43 inches For PDP6100HD For 50" and 43"
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Quick Reference G-3 to G-8 Power Down Shut Down Trap Switch Reset Service Remotes
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POWER DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION (GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
RED (LED BLINKS) Panel LED only..Not Media Receiver
G2 *
In G2 Models the LED does not blink. Lit LED indicates problem area.
BLINKS
G3 *
Y DRIVE Y DRIVE DC-DC X DRIVE DC-DC X DRIVE POWER SUPPLY ADDRESS ADR RESONANCE DIGITAL VIDEO
G4 *
MR POWER SUPPLY POWER SUPPLY SCAN IC SCAN 5 VOLTS Y DRIVE Y DRIVE DC-DC Y SUSTAIN ADDRESS X DRIVE X DRIVE DC-DC X DRIVE SUSTAIN DIGITAL VIDEO
G5
MR POWER SUPPLY POWER SUPPLY SCAN IC SCAN 5 VOLTS Y DRIVE Y DRIVE DC-DC Y DRIVE SUSTAIN ADDRESS X DRIVE X DRIVE DC-DC X DRIVE SUSTAIN DIGITAL VIDEO
G6
UNUSED POWER SUPPLY SCAN IC SCAN 5 VOLTS Y DRIVE Y DRIVE DC-DC Y DRIVE SUSTAIN ADDRESS X DRIVE X DRIVE DC-DC X DRIVE SUSTAIN
1 2 3 4 5 6 7 8 9 10 11 12
More detailed help in troubleshooting is available in the model specific sections, or in the product service manual.
* Some Generation models have 2 versions with different part
numbers and different service manuals! Model versions are determined by serial number.
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SHUT DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION (GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
GREEN or BLUE (LED BLINKS) Panel LED Only....Not Media Receiver

BLINKS
G3 *
PANEL MICRO DIGITAL 11C COMMUNICATION
G4 *
PANEL DRIVE IC COMMUNICATION MODULE 11C COMMUNICATION DIGITAL DC-DC CONVERTER PANEL OVERTEMP AUDIO FAILURE MODULE MICRO COMMUNICATION MAIN SERIAL 3WIRE COMMUNICATION MAIN 11C COMMUNICATION MAIN MICRO COMMUNICATION FAN FAILURE MR OR PANEL OVERTEMP DIGITAL TUNER COMMUNICATION MR-ASIC COMMUNICATION IF-EEPROM COMMUNICATION
G5
PANEL DRIVE IC COMMUNICATION MODULE 11C COMMUNICATION DIGITAL DC-DC COMMUNICATION PANEL OVERTEMP AUDIO FAILURE MODULE MICRO COMMUNICATION MAIN SERIAL 3WIRE COMMUNICATION MAIN 11C COMMUNICATION MAIN MICRO COMMUNICATION FAN FAILURE MR OR PANEL OVERTEMP DIGITAL TUNER COMMUNICATION MR-ASIC COMMUNICATION
G6
HD DIGITAL HD DIGITAL HD AUDIO HD DIGITAL 8V POWER SUPPLY PANEL OVERTEMP HD AUDIO
1 2 3 4 5 6 7 8 9 10 11 12 13 14
** Condensation
TEMP ABNORMALITY
** Fan Abnormality ** Module Microcomputer ** Wide Microcomputer ** RGB-IIC Communication ** Audio
More detailed help in troubleshooting is available in the model specific sections, or in the product service manual diagnostic sections.
* Some Generation models have 2 versions with different part
numbers and different service manuals! ** G-3 PRO & CMX Models. Model versions are determined by serial number.
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Power Down & Shut Down Chart for G7 & G8 Models LEDs
RED BLUE Blue Blue Blue Blue Blue Blue Blue Blue Blue 9 Blue 10 Blue 11 Blue 12 Blue 13 Blue 14 Blue 15 Cause SQ IC (Digital Ass'y) Module uCom IIC Communication (Digital or Sensor Ass'y) DIGTAL-RST2 (Digital Ass'y) Panel High or Low Temperature (Sensor Ass'y) Audio Module uCom Communication (Main or Digital Ass'y) Main Ass'y 3Line Serial Communication (Main Ass'y) Main IIC Communication (Main, Tanshi, or Audio Ass'y) Main uCom Communication to IF uCom (Main Ass'y) FAN (Connection, Breakdown) High Temperature (Tanshi Ass'y) Digital Tuner Communication (Main Ass'y) MTB-RST2/RST4 (Main Ass'y or Pwr Supply +12V) HOME GALLERY Error - Elite (HN Module Ass'y) Main EEPROM (Main Ass'y) POWER SUPPLY, X-DRIVE, or Y-DRIVE Ass'y SCAN (SCAN IC, X-Drive, or Y-DRIVE ASS'Y) SCN-5V (SCAN IC OR Y-DRIVE ASS'Y) Y-DCDC (Y-DRIVE Ass'y) Y-SUS (Y-DRIVE Ass'y) ADRS (ADDRESS ASS'Y or connectors to Y, X, or Digital) X-DRIVE Ass'y or connectors to Digital Ass'y X-DCDC (X-DRIVE ASS'Y) X-SUS (X-DRIVE ASS'Y) Trap Switch No Backup (Digital Ass'y)
Red 2 Red 3 Red 4 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Blinking
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Pioneer plasma reference 3rd to 5th generation

Integrator Factory mode mode
G3 PU PRO1000HD PRO800HD PRO1000HDi PRO800HDi G3 CMX G4 PU G4 one piece G5 PU G5 SX n/a 1, locked 1 1 1* 2 or n/a 1* 10* 3 or 4 3 3 3 5 5 5 5
Data backup
IC1204 Digital video 6 6 6 7 7 7 7
Trap indication
Red blinks fast n/a Red/green flash, pause n/a Red and green on Red and green on Red and green on Red and green on
Trap override
Enter factory mode n/a 9 n/a 8 n/a or 8 8** 8
PDP display Media receiver w/o media kit receiver

E01 n/a n/a n/a Red & green boxes n/a Red & green boxes n/a PDP-R03U-SK n/a n/a n/a PDP-R04U-SK PRO-R04U-SK n/a PDP-R05U-SK PRO-R05U-SK PDP-AR05U-SK n/a
*RS232 change only. Disables remote. 1) 2) 3) 4) 5)
**Only media receiver has trap.
From standby, push menu, then power. From standby, push display (shows call 1), hold display (shows call 2), menu. From standby, push menu, then set, then power. From standby, push set, then display, then power. From standby, press display, wait 4 seconds; then left, up, left, right, power in sequence. MR must be connected for PU models. 6) Use digital video for service. Data from RGB loads at power on. 7) Use digital video for service. In factory mode, info layer go to digital EEPROM. Should be adjust N/G, backup OK. Push set, select data transfer-yes. Goes to service part; select no. If replacing RGB or MR I/F data updates at power off. 8) Go to initialize layer of factory mode and hold display key until red led goes out. 9) Hold input until LEDs stay lit. Then push down, input, up, power in sequence. 10) Hold the VOLUME up or down key for 3-10 seconds. Then within 3 seconds hold the SPLIT key for 3-10 seconds. Then within 3 seconds use the ENTER key to set to RS-232C (the baud rate last selected is chosen) or the HOME MENU key to set to SR+.
Power Supply Upgrade

3rd generation units that have power supply AXY1059-A to G are being covered for an upgrade to AXX1064 (AXY1059-H). See bulletin for details. Serial # is on lower edge of front bezel, except for PRO, which are adjacent to input jacks. An orange dot indicates upgrade is done. Customer responsible for other repairs.
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Trap Switch Reset Procedure G-4, G-5, G-6, G-7, G-8

Replace media receiver, plasma panel cover, or tape down HDCP trap switch. If the model in question has the TV Guide option, the TV Guide option must be turned off before proceeding. Using the customers remote control enter service mode by pressing the following key sequence: 1. Press the display button then release the display button. 2. Wait between 3 and 7 seconds 3. Press and release the <, ^, <, >, and power buttons in sequence. Panel will now turn on in service mode. 4. Press muting button 3, 4 or 5 times depending on model you are working on. Until the display shows the initialize page. 5. Press and hold the display button until the error indicator (red LED) on either the panel or the media receiver goes out. 6. Exit service mode by pressing the power button on the remote. If a circuit failure will not permit the unit to remain powered-on long enough to complete the above procedure, clear the Trap Switch as follows: (You will not be able to see the menus.) 1. Turn off Main Power Switch on Panel or unplug panel. Depending on which model you are working on, place switch on Digital Assembly from "Normal" to "Off" or use a clip to short the high voltage. Shorting connections located on upper right corner of digital video board. (preventing high voltages from activating) 2. Place Main Power back on. Confirm both Media Receiver and Panel are in standby mode (unit that is trapped will still have both red and green LEDs lit) 3. Press the display button then release the display button. Wait between 3 and 7 seconds 4. Press and release the <, ^, <, >, and power buttons in sequence. Listen to panel carefully. There will be a very slight relay click. Panel will now turn on in service mode with only the low voltage supplies operating. (no picture) 5. Press muting button 3, 4, or 5 times depending on the model you are working on. 6. Press and hold the display button until the error indicator (red LED) on either the panel or the media receiver goes out. 7. Turn soft power off, then main power off or unplug unit. Wait 20 seconds 8. Return switch on Digital Assembly to Normal position or remove shorting clip. 9. Power back on and troubleshoot normally. TRAP SWITCH RESET FOR G-3 Press and release menu,enter,power in sequence or enter,display,power Exit service mode by turning off power.
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REMOTE CONTROL UNIT (AXD1486).
1 SCREEN SIZE button Press to select the screen size. 2 INPUT buttons Press to select the input .
9 0
3 MENU button Press to open and close the on-screen menu. 4 ADJUST ( 5 / / 3 / 2 ) buttons Use to navigate menu screens and to adjust various settings on the unit. Usage of cursor buttons within operations is clearly indicated at the bottom the on-screen menu display. 5 SET button Press to adjust or enter various settings on the unit.
Add button for test mode
6 SUB INPUT button During multi-screen display, use this button to change inputs to subscreens. 7 SPLIT button Press to switch to multi-screen display. 8 MUTING button Press to mute the volume.
5 6 7 8 ~ ! @
9 AUTO SET UP button When using computer signal input, automatically sets the [POSITION], [CLOCK] and [PHASE] to optimum values. 0 STANDBY/ON button Press to put the unit in operation or standby mode. - DISPLAY button Press to view the units current input and setup mode. = POINT ZOOM button Use to select and enlarge one part of the screen. SWAP button During multi-screen display, use this button to switch between main screen and subscreen. ! PIP SHIFT button When using PinP mode with multi-screen display, use this button to move the position of subscreen. @ VOLUME (+/) buttons Use to adjust the volume.
RS232 control of PU units requires an interface and system cable. G3. GGF1428 G4 & 5. GGF1475
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Remote Control Keys

MUTING j (DOWN) i (UP) k (LEFT) l (RIGHT) ENTER/SET INPUT INPUTxx CH+/P+ CH-/PNumeric Keys POWER FACTORY HOME MENU VOLUME+ VOLUMEDRIVE OFF (Note1) INTEGRATOR
Basic Functions
Switching the main items. Switching the subtitled items. Switching the subtitled items. Decreasing the adjustment value. Increasing the adjustment value. Switching the layers. Selecting INPUT. Selecting INPUT. Increasing the channel number. Decreasing the channel number. Function: TV Power OFF. Factory OFF (Factory mode) Factory ON (Non-Factory mode). Menu ON. Volume UP. Volume DOWN. Drive Mode OFF. INTEGRATOR MENU ON.
Remarks
Shifting to the next main item (top). Shifting downward to the next subtitiled item. Shifting upward to the next upper layer. Decreasing the adjustment value. Increasing the adjustment value. Shifting downward or upward to the next lower or upper layer. Shifting the INPUT to the next function. Switching the INPUT to xx. (xx=1 to 7 etc)
Function: TV (previously selected channel number is selected) Turning the power off. In Factory mode, turning Factory mode off. In Non-Factory mode, turn Factory mode on. In Factory mode, turn Factory mode off. Increasing 10 the adjustment value. (PANEL FACTORY) Decreasing 10 the adjustment value. (PANEL FACTORY) Turning Drive mode off. Enter INTEGRATOR MODE.
(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid. Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while driven OFF.
PDP service remote control
GGF1589
21
Generation 4 to 8 New Test Remote GGF1589

The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied remote control unit. (See "2.3 PANEL FACILITIES.") For the keys not provided on the supplied remote control unit, see the explanations below:
GENERATION switch for remote control codes This switch selects the generation of remote control codes to be transmitted: 1: The old-generation codes are transmitted. 2: The new-generation codes are transmitted. With this generation plasma display, set the switch to 2.
INTEGRATOR Press this key to enter Integrator mode. INPUT Press this key to cyclically change the input source. EXT INPUT Press this key to cyclically change only the external input source. SUB INPUT Not used with this model. DRIVE OFF Press this key to turn off the panel drive. For details on how to cancel this command, see the explanation for the DRV command. AUTO SETUP Use this key for automatic setup, such as the display position setting when an analog PC signal is input. ID NO. SET Not used with this model. FACTORY Press this key to enter Factory mode. 2nd FACTORY Not used with this model. POWER CONTROL Not used with this model. CLEAR Not used with this model. POWER ON Press this key to turn on the unit. This key cannot turn the unit off. POWER OFF Press this key to turn off the unit. This key cannot turn the unit on.
POINT ZOOM Not used with this model. ZOOM +/Not used with this model.
22
Models PDP433PU PDP503PU
Block Diagrams Shut-Down & Power-Down Diagnosis
23
PDP-433PU
PDP-503PU
Block Diagram
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
ADR CONNECT A ASSY AA1
CLK/LE
IC6501 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT B ASSY AB1
CLK/LE
IC6601 Buffer IC
VADR2
BGA1
BRIDGE A ASSY
Q6706 Q6711 VADR Gen
K2
ADR RESONANCE ASSY
K1 SAA3
+60 ADR CO
SUB ADDRESS A ASSY SAA1
SAA2
D8
D9
D16
D1
+12V V+5V STB +12V DC/DC Conv Module +12V V+5V V+3V V+2V
D10
SCAN (A) ASSY (UPPER)

IC5 VCC VH IC6201 ADD PSUS SEL PULSE IC5 VCC VH IC6202 ADD SEL PULSE IC5 VCC VH IC6203 ADD SEL PULSE IC5 VCC VH IC6204 ADD SEL PULSE IC5 VCC VH IC6205 ADD SEL PULSE IC5 VCC VH IC6206 ADD SEL PULSE SCAN VCP
SENSOR ASSY Y DRIVE ASSY

VC VF+ VC VF
TE1
D11
V+3V
DIGITAL VIDEO ASSY

KL U0 2
V OFS VCC VH V IC5V
D7 D18 Y1
IC1703 XY Drive Sequence Pattern Gen XDRV SIG ADL LE UL ADL LE DL YDRV_SIG SCAN_SIG V+2V V+3V V+3V X180 V+3V IC Clock V+2V IC V+5V STB Gen
DC/DC Conv Block
Y4
PSUS Y SUS MASK Block
+5V +15V VSUS IC2206 Pulse Module +15V VSUS Drive Signal
D4
D6 Y2
+Reset Block VCC VH V IC5V VCP +5V +15V VSUS Y SUS MASK Block IC2204 Pulse Module Drive Signal
Logic Block
IC1301 (IC31 L) Sub Field Conv for Left with Field Memory
D15
Y3
SCAN (B) ASSY (LOWER)

IC5 VCC VH IC6001 ADD SCAN SEL PULSE IC5 VCC VH IC6002 ADD SEL PULSE IC5 VCC VH IC6003 ADD SEL PULSE IC5 VCC VH IC6004 ADD SEL PULSE IC5 VCC VH IC6005 ADD SEL PULSE IC5 VCC VH IC6006 ADD SEL PULSE PSUS VCC VH V IC5V
V+3V I V+2V I +15V Soft D Block IC1401 (IC31 R) Sub Field Conv for Right with Field Memory
D14
Y5
VC VF+ VC VF V OFS
D2
ADCLK DR V+3V Scan Signal Offset Block V+5V STB IC119 Flash ROM V+3V IC120 Module UCOM TXD/RX IC1101 Panel UCOM RA2 9 RB2 9 TXD0/RX0 RE LED SIG I2 BA2 9 BB2 9 GA2 9 GB2 9
PSUS V IC5V Photo Coupler Block
Y6
D17 D12 D13
D3
FRONT KEY ASSY FRONT KEY CONN ASSY
SW21
KL21
KL22
IR (P) ASSY
RE1
SUB ADDRESS B SAB1 ASSY

+60
SAB2
ADR CO
BRIDGE C ASSY
BGC1 AD1
CLAMP CLK/LE IC6901 Buffer IC
ADR RESONANCE ASSY

K2
SAB3 K1
ADR CONNECT D ASSY
VADR2
VADR2
ADR CONNECT C ASSY
AC1
CLK/LE IC6801 Buffer IC VADR2
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
24
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC
VADR2
ADR CONNECT C ASSY AC1
CLK/LE
IC6801 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT D ASSY AD1
CLK/LE
IC6901 Buffer IC
BGB1
K3
BRIDGE B ASSY
SW POWER SUPPLY MODULE SW POWER SUPPLY Block

+13 5V 9V T101 +6 5V +15V +12V T102 Switching Q117 T103 Switching Q115 Switching Q119 RC101 CLAMP M111 Switching Q112 LIVE NEUTRAL RL101 T105 CLAMP
V MID CLAMP Block
T104
T105
PRIMARY SECONDARY
VSUS CONT M114 POWER (RELAY)
+13.5V
VADR
+13.5V
VSUS
VSUS
+12V
+15V
+15V
+6.5V
LIVE NEUTRAL
-9V
-9V
AC IN X DRIVE ASSY
X1
+5V DC/DC Conv Block VSUS +15V VCP
P1
P2
P5
P6
P3
P4
X3
AUDIO AMP ASSY

R21 R2 R26
IC4203 EEPROM (HDCP KEY) IC4201 EEPROM (EDID)
Drive Signal
IC3200 Pulse Module
X SUS MASK
P SUS
R23
+5V L R L R IC5202 Volume & Tone & Balance Logic Block +12V IC5201 FOCUS SRS SRS & Focus L, R +Reset Pulse Block L, R +12V V RN +15V
MR INTERFACE ASSY
Scal ing Gamma
I2C Interface Copy Guard Release
R3
IC4204 (Sil861) TMDS Receiver
TMDS Receiver
A24 R27
X2
+15V
+5V VSUS +15V VCP
IC5002 I2C BUS (SCL/SDA) V+5V DIG KEY1 KEY2 LED SIG TXD/RXD SR UP IC4011 I/O Expander Power Amp Drive Signal IC3201 Pulse Module X SUS MASK P SUS
R24
A21
+13 5V L, R IC5001 Reg +12V
X4
A22
TMDS with HDCP AUDIO_SIG (L/R)
R11
L1
SR DW
V+5V ST V+5V ST
LED ASSY TRAP SW

L, R
R22
System Cable Connector
SP TERMINAL ASSY
SP21
SP OUT
K3
BRIDGE D ASSY
BGD1 AB1
AA1
VADR2
ADR CONNECT B ASSY
VADR2
VADR2
ADR CONNECT A ASSY
CLK/LE
IC6501 Buffer IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
25
X CONNECTOR (B) ASSY
X CONNECTOR (A) ASSY
P7
STB5V STB5V STB5V
VM1
This unit has self-diagnosis functions against abnormalities in the internal circuits and other operational abnormalities, and if any abnormality is detected, the STANDBY/ON indicator (LED) blinks to alert you of it. How the indicator blinks and possible failure points and power-down points are explained below:
Shutdown
Operations : When a microcomputer has detected an abnormality, it turns the power supply to OFF. LED display : Blinking in green Example: How the LED blinks when DIGITAL-IIC communications fail
Green LED lights for 200 msec. Extinguished for 100 msec Green LED lights for 200 msec.
Extinguished for 3 sec
Number of blinking
1 2 4
Reason
Panel Microcomputer failure DIGITAL-IIC communication failure Temperature abnormality
How to release shutdown

Press the power key on the remote control to switch the unit back on. (It is not necessary to press the MAIN POWER button to turn off the unit.)
Power-down
Operations : In an emergency, the protection circuits are activated, and the power is turned off. LED display : Blinking red Note: If more than two protection circuits are activated at almost the same time, the LED indicates this by its blinking-pattern. Example: How the LED blinks for the first power-down (Y-DC/DC CONVERTER) and the second power-down (Y DRIVE)
1st power-down information Red LED lights for 200 msec. Extinguished for 100 msec Red LED lights for 200 msec. Extinguished for 1 sec 2nd power-down information Red LED lights for 200 msec.
Extinguished for 3 sec
Number of blinks
1 2 3 4 5 6 7 8
Failure Point
Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply Address junction Address resonance DIGITAL-DC/DC CONVERTER
How to release power-down

Set the MAIN POWER button to OFF, and wait for about 30 seconds until the LED for PD (power-down) in the power-supply module is extinguished. Wait another 5 seconds, then recover the unit by setting the MAIN POWER button to ON. Note: After power-down is released, the unit restarts and goes to Standby mode.
PDP-433PU
PDP-503PU
26
Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green)
DIGITAL VIDEO ASSY

IC1101 Panel UCOM IC1191 Panel UCOM external Flash ROM
TXD CLK *PU_CE
THERMAL SENSOR ASSY

TE1 IC8351 Thermal Sensor 1
DDC_SCL DDC_SDA
RXD BUSY REQ_PU
D18
2
IC1207 Module UCOM
TEMP1 4
D3
IC1204 EEPROM
2
A_SCL A_SDA SCL SDA
D1
SW POWER SUPPLY MODULE

Expander
P2
MR INTERFACE ASSY
R3
AUDIO ASSY
IC5202 CXA2021S
IC4204 SiI861 IC4005 Expander IC4011 Expander
MEDIA RECEIVER
Note: The figures 1 - 4 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route.
PDP-433PU PDP-503PU
27
Shutdown diagnosis 1 Panel microcomputer failure

Condition : When a module microcomputer failed in communication with a panel microcomputer Results : An OSD is displayed for 30 seconds after the failure is detected; then the power is shut down. Screen display
E06
Possible causes
Open/short-circuit of the communication lines in the assembly
2 DIGITAL-IIC communication failure

Condition : When a module microcomputer failed in communication with an external EEPROM or EXPANDER Results : An OSD is displayed for 30 seconds after the failure is detected; then the power is shut down. Note: A DIGITAL-IIC communication failure may occur in Standby mode.
E06
Possible causes
Open / Short-circuit of communication line in the DIGITAL VIDEO, MR INTERFACE and AUDIO Assys Breaking of wire between the following points: DIGITAL VIDEO Assy (D1) SW POWER SUPPLY Module (P2) DIGITAL VIDEO Assy (D3) MR INTERFACE Assy (R3) MR INTERFACE Assy (R23) AUDIO Assy (A24) System Cable
3 Abnormally high temperature

Condition : when the internal temperature of the unit becomes abnormally high Results : An OSD is displayed for 30 seconds after the failure is detected; then the power is shut down. Note: If the internal temperature of the unit becomes lower while the OSD is displayed, the unit returns to normal operation.
E04
Possible causes if this abnormality occurs in an environment in which the temperature is not so high
Disconnection between the DIGITAL VIDEO Assy (D18) and temperature sensor 1 (TE1)
Reference
Shutdown temperature of the sensor Sensor Temp 78
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 / 13 CENTER Ve r s i on OSD Ve r s i on CV I C Ve r s i on TTXP Ve r s i on MON I TOR Ve r s i on PANEL Ve r s i on FLASH Ve r s i on MON I TOR Mode l Mod e l S e l e c t Ma i n Mod e l S e l e c t AV Mod e l S e l e c t MON I TOR Sen so r Temp Cen t e r A cu t ime RESET Mon i t o r Ac u t i me RESET Pu l s e Ac u t i me RESET I NPUT 1 No S I G MR MA I N E 2 0 0 1 / 0 9 / 2 5 H MR OSD 2 0 0 1 / 0 9 / 1 0 A W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0 TTX PRG 061 F6 9 1 1 0 - 00 - 05 01 0 4 0 +28 16 H 41 M OFF 47 H 42 M OFF 164 OFF
PDP-433PU PDP-503PU
28
PDP-433PU PDP-503PU
Power Down (Blinking in RED)
DIGITAL VIDEO ASSY
X DRIVE ASSY
X Drive X DC-DC X1
DIGITAL DC-DC
D8 - D11
IC1201-pin 8
ADR CONNECT ASSY (Upper)
8 Address PD Mute AND 6 OR D1
P4
OR
P2
D12 - D15 ADR CONNECT ASSY (Lower)
OR 7
D1202 Cathode DIG_ADR.PD
PD Circuit
OR
Relay Circuit
OR
IC1201-pin 6
1 2
RESONANCE ASSY (Upper)
D16
P3
OR
PD_TRIGGER
RESONANCE ASSY (Lower) D17 Y Drive Y DC-DC
Y1
Y DRIVE ASSY
Note: The figures 1 - 8 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route.
29
Models
PDP433CMX
PDP503CMX
PDP4300
PRO800HD & HDI
PRO1000HD & HDI
30
Block Diagrams Basic Service Factory Mode Shut-Down & Power-Down Diagnosis
31
PRO800HD, PRO1000HD, PDP433CMX, PDP503CMX, PDP4300 Block Diagram
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
ADR CONNECT A ASSY AA1
CLK/LE
IC6501 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT B ASSY AB1
CLK/LE
IC6601 Buffer IC
VADR2
BGA1
BRIDGE A ASSY
K2
ADR RESONANCE ASSY
K1 SAA3
+60 ADR CO
SUB ADDRESS A ASSY SAA1
SAA2
D8
D9
D16
D1
+12V V+5V STB +12V DC/DC Conv Module +12V V+5VD V+3VD V+2VD
D10
SCAN (B) ASSY (UPPER)

IC5 VCC VH IC6201 ADD PSUS SEL PULSE IC5 VCC VH IC6202 ADD SEL PULSE IC5 VCC VH IC6203 ADD SEL PULSE IC5 VCC VH IC6204 ADD SEL PULSE IC5 VCC VH IC6205 ADD SEL PULSE IC5 VCC VH IC6206 ADD SEL PULSE SCAN VCP
THERMAL SENSOR ASSY Y DRIVE ASSY

VC VF+ VC VF
TE1
D11
V+3V
DIGITAL VIDEO ASSY

KL U0 2
V OFS VCC VH V IC5V
D7 D18 Y1
IC1703 XY Drive Sequence Pattern Gen XDRV SIG ADL LE UL ADL LE DL
DC/DC Conv Block
Y4
PSUS Y SUS MASK Block
+5V +15V VSUS IC2206 Pulse Module +15V VSUS Drive Signal +5V
YDRV_SIG SCAN_SIG
V+2V V+3VD V+3V X180 V+3V IC Clock V+2V IC V+5V STB Gen
D4
D6 Y2
+Reset Block VCC VH V IC5V VCP +5V +15V VSUS Y SUS MASK Block IC2204 Pulse Module Drive Signal
Logic Block
IC1301 (IC31 L) Sub Field Conv for Left with Field Memory
D15
Y3
SCAN (A) ASSY (LOWER)

IC5 VCC VH IC6001 ADD SCAN SEL PULSE IC5 VCC VH IC6002 ADD SEL PULSE IC5 VCC VH IC6003 ADD SEL PULSE IC5 VCC VH IC6004 ADD SEL PULSE IC5 VCC VH IC6005 ADD SEL PULSE IC5 VCC VH IC6006 ADD SEL PULSE PSUS VCC VH V IC5V
V+3V I V+2V I +15V Soft D Block IC1401 (IC31 R) Sub Field Conv for Right with Field Memory
D14
ADL_LE_DR
Y5
VC VF+ VC VF V OFS Scan Signal Offset Block
D2
ADCLK DR V+3VD V+5V STB IC1191 Flash ROM V+3VD IC1207 Module UCOM TXD/RX IC1101 Panel UCOM RA2 9 RB2 9 TXD0/RX0 RE LED SIG I2 BA2 9 BB2 9 GA2 9 GB2 9
PSUS V IC5V Photo Coupler Block
Y6
D17 D12 D13
D3
SIDE KEY ASSY KEY CONNECTOR ASSY

C3 SPR1 SW1 KL1 KL2
232C DRIVER
C1
SUB ADDRESS B SAB1 ASSY

+60
SAB2
ADR CO
ROUT
SR IN
SR OUT
RE1
Combi IN
Combi OUT
RS 232C
IR ASSY
SP OUT R ASSY
CONTROL ASSY BRIDGE C ASSY

AD1
IC6901 Buffer IC
ADR RESONANCE ASSY

K2
SAB3 K1
BGC1
CLAMP
ADR CONNECT D ASSY
CLK/LE
VADR2
VADR2
ADR CONNECT C ASSY
AC1
CLK/LE IC6801 Buffer IC VADR2
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
32
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
VADR2
ADR CONNECT C ASSY AC1
CLK/LE
IC6801 Buffer IC
VADR2
VADR2
CLAMP
ADR CONNECT D ASSY AD1
CLK/LE
IC6901 Buffer IC
BGB1
K3
BRIDGE B ASSY
SW POWER SUPPLY MODULE SW POWER SUPPLY Block

+13 5V 9V T101 +6 5V +15V +12V T102 Switching Q117 T103 Switching Q115 Switching Q119 RC101 CLAMP M111 Switching Q112 LIVE NEUTRAL RL101 T105 CLAMP
V MID CLAMP Block
X DRIVE ASSY
X1
+5V DC/DC Conv Block Drive Signal VSUS +15V VCP
T104
T105
PRIMARY SECONDARY
X3
VSUS CONT M114 POWER (RELAY)
VM1 P7
STB5V STB5V STB5V +13.5V VADR +13.5V VSUS VSUS +12V +15V +15V +6.5V
LIVE NEUTRAL
IC3200 Pulse Module
X SUS MASK
P SUS
-9V
-9V
AC IN
+5V
V RN +15V
P1
P2
P5
P6
P3
P4
Logic Block +Reset Pulse Block
R1
+3V +2V
R8
STB+5V 12 5V
R2
BA29 BB29 GA29 GB29 IC5301 (IC30)
R4
STB+5V
R9
STB+5V
MX AUDIO ASSY
+5V AD/RGB FAN Mute
+15V IC8701 Regulator
A6 X2
+5V VSUS +15V VCP
IC5601 WIDE UCOM Flash ROM
IC5505 MAIN UCOM I2C BUS IC4803 PLD for SYNC Temp3
OP Amp (Buf) FAN NG Drive Signal IC3201 Pulse Module
Audio NG
A7
+5VSTB +15V IC8601 Power Amp D C Det ROUT LOUT
RA29 RB29
SD RAM SD RAM 10M 10M
3State Buffer MATRIX IC5001 (IC102) IC4603 A/D PLL AMP 6M LPF
A5
+15V,+5VSTB R Audio L Audio Audio Mute A Mute2
X4
R3
IC5102 (IC101) +3V,+5V, 5V,+9V
A1
A3
S1
SD RAM SD RAM 10M 10M
S2 S3
R6
RGB ASSY
SLOT CONNECTOR ASSY VIDEO SLOT ST1 ASSY (PDA-5002)

V1
I2C BUS IC7302 Chroma Decode (4 ISEL) 6M LPF +7V SECAM FLT 3L Y/C 3D Y/C & CNR E2PROM 6M LPF Expander
L1
MX LED ASSY
T4
T1
9V,5V, 3V
T5
12V,13 5V, 9V,6 5V, STB5V
T2
12V, STB5V
T6
12V,13 5V, 9V,6 5V
T3
STB5V
+3V,+5V, 5V Reg +7V 8V
+3V +5V Reg
12V,9V,5V,3V 13 5V,6 5V, 9V Reg Plug&Play E2PROM
3State Buffer IN1 DET SEL SEL 6M LPF IC7401 TMDS Receiver Audio OUT Plug & Play E2PROM DVI D Audio S Video Audio Composite INPUT4 OUTPUT INPUT5 SEL IN3 DET SEL SD RAM IN4 DET
I/O ASSY
SP OUT L ASSY
SPL1
L OUT
Component/ RGB
OUTPUT
Component/ RGB INPUT2
Audio IN INPUT1/2/5
INPUT1
INPUT3
K3
BRIDGE D ASSY
BGD1 AB1
AA1
VADR2
ADR CONNECT B ASSY
VADR2
VADR2
ADR CONNECT A ASSY
CLK/LE
IC6501 Buffer IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
33
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
Driver IC
X CONNECTOR (B) ASSY
X SUS MASK
P SUS
X CONNECTOR (A) ASSY
PRO800HD, PRO1000HD, PDP433CMX, PDP503CMX, PDP4300
RGB ASSY
IPKILL(68) CS(67) FILM(70)
YP[0:15] PBP[0:15] PRP[0:15]
CLK(236)
HWR(66) RD(65) RES(62)
UD[8:15]
UA[0:20]
IC5102 (PE5066ACK) IC101

YI[0:7] PBI[0:7] PR[0:7]
HP(55) VP(56)
SD RAM 16M SD RAM 16M

VCLK(132) DEO(99) HDO(98) VDO(97)
CLP1(278) CLP2(279) YI[0:7] HBLK1(280)PBI[0:7] VBLK1(282) PR[0:7] VD_AD(53) YP[0:15] PBP[0:15] PRP[0:15] HI(168) VI(167) FI(166)
HI(57) VI(58) FI(64)
HP(170) HD_AD(52) VP(169) RA_IP[0:7] GA_IP[0:7] BA_IP[0:7] CLK(3) FDET(60) VACT(61) WAIT(62)
RAO[0 7]RBO[0 7] GAO[0 7]GBO[0 7] BAO[0 7]BBO[0 7]
IC5001 (???????) IC102
I/O ASSY
13.5V V+12V V+9V 6.5V V+5V IC4004 IC4002 IC4003 V+12V V+9V V+5V V+3.3V AD V+3.3V PLD V-5V ACL AMP STB+5V IC4110 (24LCS21A) Plug&Play ROM STB+5V CBLK_MAT CLP_MAT
SCP IN (31)
EMG_IP(67) CS(66) HWR(64) RD(65) RES(56)
(LCX541) 2-1 Selector Buffer
(LCX125) CLK SEL IC4603 (CXA3516R) A/D PLL AMP (2-1 Select)
DIVOUT (103) 1/2CLK (101)
XUNLOCK (104) SDA(56) SCL(55)
HOLD
SYNCIN(111/112)
CLP_AMP
V+3.3V IC4005 V+3.3V IC4006 -9V V-5V IC4001
CLPIN(113)
CLP_AMP
Digital RGB
INPUT1 Component /RGB
IC4402 (CXA2101AQ) MATRIX ~35M (3-1 Select)
G/YOUT(2) B/CbOUT(1) R_CrOUT(3)
HOLD(106)
ACL
EXT_INT Circuit SYNC SEP Clamp SW
CBLK_LPF
6M LPF
GeonSYNC(1) 2-1 GeonSYNC(2) SEL
HD_SEP(106) VD_SEP(107)
CLP_SEP(99) HPOL(98) VPOL(97) HSTATE(96) VSTATE(93)

HS(100) +HS(101) +VS(102)
INPUT1 Monitor Out
IC4108 (BA7657F) RGB 2-1 SW
Analog RGB HV / YPbPr

DIVOUT(32) HD 30(72) HD PLL(27) VD AD(8) HD VD HD VD HD VD
(TC74VHC541) TTL Conv. INPUT2 Component /RGB Terminator SW
RGB(41) RGB(42) PLK2(117) PLK2(116) PLD(119) PLD(118)
INPUT1 Input DET.
CLP1(5) CLP2(6) HBLKT(7) VBLKT(8)
CLP AMP(28) CLP MAT(111) CBLK MAT(110) CBLK LPF(109) HDLD PLL(31)
Terminator SW
WP_SW
IN1DET
Audio Input
IC4103 (TC4052BF) EXT/INT SEL EXT_INT
IC4104 (TA7630P) Pre-Amp. VOL Chroma Decode (4-1 Select) 6M LPF SECAM FLT 3L Y/C 6M LPF SD RAM I2C BUS
Audio Output
IC4103 (TC4052BF) Mute FIX/VAL SEL FIX_VAR A_MUTE1
(LCX541) Line Buffer (TFP201H) TMDS RECEIVER 6M LPF
3D Y/C&CNR 3D_RST
Audio Amp.
A_MUTE2 AUDIO_NG
2-1 SEL
2-1 SEL
DVI_PS VY_SBL
Expan. DBR
Audio Audio Input A Input B
DVI
Y/C
VIDEO VIDEO IN OUT
34
CLP_SW1(91) CLP_SW2(92)
(LT1399CS) 3CH Video Amp.
Time Circuit
DIGITAL VIDEO ASSY

SD RAM 16M SD RAM 16M 100MHz X'tal
OSD_RXD(21) OSD_CLK(22) OSD_CE(23) HWRB(301) RDB(302) RESETB(303) CS4B(1) MCLKO(152) CLK2A(247)
RA[0 9]RB[0 9] GA[0 9]GB[0 9] BA[0 9]BB[0 9] CLKOUT(88) DEO(92) HDO(91) VDO(90)
RGB ASSY
IC31 (1/2) VD Shift IC5602 (MEM29L800TA-90PFIN) Flash ROM IC31 (2/2)
MCLKI(242)
HIS(300)
IC5301 (PD6357B) IC30
OSD_V(49)
RAI[0 7]RBI[0 7] GAI[0 7]GBI[0 7] BAI[0 7]BBI[0 7] CLKI(286) HDI(297) DEI(296) VDI(299)
OSDH(62)
UA [0 : 20] UD [0 : 15]
RST IC
AND
WACT_FRCT(32)
HD_W(117) VD_W(34,73) DE_W(33,72)
H(119) VI(31) FI(118)
CS_FLASH(69) FEW_CE(60) A13_FLASH(70) WAIT_FLASH(102) MD2(125)
RY/BY(102)
CS 30(66) IC RST(126) RDB(91) HWRS(92)
EXT_RXD(62)
EXT_TXD(60)
SGLB AD(79)
IC5601 (HD64F2328VF) Wide UCOM

WU_CE(29) D_CLK(63) D_RXD(61)
RESET(61)
V+3VD DC/DC Converter V+2VD
REQ_WU(71)
DLK PLL(105) PLL OE(33) TXD WU(97) SCK WU(101)
HWR_DLAY
HWR 30
IC5503 (TC74WHTC541AFT) 5V 3.3V Converter
IC5501 (TC74WHTC541AFT) 3.3V 5V Converter
D_BUSY(64)
(88)
(M5223) OP AMP
(LM50C1M3) Thermo Sensor 2
Wide UCOM Write Connector TC7W126FU
REQ_WU(74)
RST_WU(70)
WE_WU(71)
OSD_CE (45) WU_CE(47)
FWE(68)
MD2(69)
BUSY30(55)
IN5DET(49)
ULK_PLL(30)
DIN SEL (66) ACL SW(58) CLK(125) SCL(29) SDA(30) FR SEL(134) PLD CE(137) SCK(128) TXD(138) H POL U(132) V POL U(131) SYNC ST(136) SIGRST(88) FR SEL(51) PLD CE(90) TXD(1) CLK(2) H POL(79) V POL(80)
IC4803 (EPM3256ATC144-10) PLD for SYNC
TXD0(35) WP SW(21) VOL(4) EXT INT(76) FIX VAR(84) A MUTE1(77) A MUTE2(78) SDIN SEL(67)
IC5505 (M3062FGAFP) Main UCOM
RXD0(36) WE MD(72)
TEMP2(95)
BUSY(54)
RST2(75)
HD_U(140) VD_U(139)
Module UCOM TC7W126FU

PNL MUTE(60) POWER(53) REQ MD(19) REM(18) CB MUTE (50)
SYNC ST(85) SLOT ST(93) SLOT ST2(22) RGB SEL(52) IN1DET(40)
KEY1_SCAN(20)
DPMS(7) H_SYNC(5) H_SYNC(6) AUDIO_NC(42)
FAN_NG(48) FAN(3)
(E)SDA(82) (E)SCL(81) EEPRST(83)
LED_G(37) LED_R(38)
IN3DET(36) IN4DET(37)
IC5504, IC5509 (74HCT00) SYNC SEL
IC5502 (24LC64(I)SN EEP ROM THERMO SENSOR FAN
Main UCOM (PS9248N) Write Connector RST IC KEY LED RS-232C REM
IN4DET
IN3DET
EEPROM
Slot State
SLOT CONNECTOR ASSY
VIDEO SLOT ST1 ASSY (OPTION)
35
CNVSS(9) BUS(34) RXD1(32) TXD1(31) RST(12)
TEMP(94)
SERVICE FACTORY MODE

Perform the operations of Service Factory mode using the Remote Control Unit provided with the Plasma Display (AXD1459).
State Transition Diagram

Normal Operation Mode At standby
(within 3 sec.) "Menu" key (AA8B) "Set" key (AA8A) "STAND BY/ON" key (AA1C) STANDBY/ON (AA1C) POWER OFF (AA1B) POF
FACTORY (AA5F)
FACTORY (AA5F) Menu (AA8B) KEY LOCK
Service Factory Mode
INFORMATION mode
Factory default screen
Audio system switch (AAD3-AF70) or Display call (AA4A)
"MUTING" key (AA49)
RANGE CHECK mode
Front surround (AA1D) This mode is not used for service.
"MUTING" key (AA49)
"MUTING" key (AA49)
Function switch Mode change of input signal Execute Final Setup
REFERENCE mode
AV selection (AA59) or Standard/AV memory (AA43) Common adjustment of each signal input "MUTING" key (AA49)
OFFSET mode
Double audio (AA1E) Adjustment of the signal input side. "MUTING" key (AA49)
VIDEO OPTION mode
SCREEN SIZE (AAD3-AF3C) "MUTING" key (AA49)
INITIALIZE mode
Full auto zoom (AAD3-AF36) or P. ZOOM (AAD3-AF22)
36
PDP-433CMX, PDP-433MXE
AXD1459 (PDP-503CMX / PDP-433CMX)
POWER POWER MENU SCREEN SIZE SET DISPLAY CALL SURROUND MODE AUDIO AV MEMORY MPX MUTE SOUND VOLUME MUTE MENU SURROUND MODE AUDIO SOUND VOLUME AV SELECT MPX FULL AUTO ZOOM DISPLAY CALL SCREEN SIZE FULL AUTO ZOOM
SET
AXD1432 (PDP-501HD)
AXD1673 (PDP-502HD)
37
PDP-433CMX, PDP-433MXE
SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY
When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON (LED) indicator is loaded. Each NG point by LED blinking and a PD (power down) point are as follows.
Shut Down
Operations : When a microcomputer detected abnormality, turn the power supply to OFF. LED display : Green blinks Examples: LED blinks in the DIGITAL-IIC communication NG
Green LED lights for 200 msec. Lights out for 100 msec Green LED lights for 200 msec.
Lights out for 3 sec
Number of blinks
1 2 3 4 5 6 7 8 9
Name
Panel Microcomputer NG DIGITAL-IIC communication NG Dewdrop abnormality Temperature abnormality FAN abnormality Module microcomputer NG Wide microcomputerNG RGB-IIC communication NG Audio NG
How to release the shut down state

When turn the power supply ON by remote control units, release from the shut down state, and turn the power supply ON. (It is not necessary to turn the AC power OFF.)
Power Down
Operations : When this unit becomes the dangerous state, turn the power supply OFF with the protection circuit. LED display : Red blinks * When protection circuit more than two places almost worked simultaneously, display LED in order to 1st - 2nd. Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE
1st power-down information Red LED lights for 200 msec. Lights out for 100 msec Red LED lights for 200 msec. Lights out for 1 sec 2nd power-down information Red LED lights for 200 msec.
Lights out for 3 sec
Number of blinks
1 2 3 4 5 6 7 8
Name
Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply Address junction Address resonance DIGITAL-DC/DC CONVERTER
How to release the power down state

AC power OFF Wait for PD LED in the power supply module disappearing (for around 30 seconds). Afterwards, wait moreover for five seconds. Return by AC power ON. * After power down release, this unit rises up in the standby state.
38
Shut Down (Blinking in Green)
RGB ASSY
IC5601 Wide UCOM IC5602 Wide UCOM external Flash ROM
TXD CLK *WU_CE
DIGITAL VIDEO ASSY

IC1101 Panel UCOM IC1191 Panel UCOM external Flash ROM
TXD CLK *PU_CE
THERMAL SENSOR ASSY

TE1 IC8351 Thermal Sensor 1
MX AUDIO ASSY
FAN FAN A6 OR A7 IC8601 Audio Amp. A5 R8
RXD BUSY REQ_WU
RXD BUSY REQ_PU TXD0 RXD0
D18
5 FAN_NG
R3
D3
TEMP1 4 IC1207 Module UCOM
Y DRIVE ASSY
D6 IC1204 EEPROM Y2 CN2002 Moisture Sensor
9 AUDIO_NG 4 TEMP3
IC5512 Thermal Sensor 2
IC5505 Main UCOM
(E)SCL (E)SDA
DEW_DET 3
IC5502 EEPROM
A3
8
IC4402 Matrix IC
SP (L) ASSY
SPL1 IC8151 Thermal Sensor 3
SCL SDA
4 TEMP2
R1
D1
SLOT CONNECTOR ASSY VIDEO SLOT ST1 ASSY
SCL SDA
S2 S3 V1 IC7103 Expander IC7104 EEPROM

Expander
P2
IC7302 Chroma Decode IC7202 3D Y/C & CNR
Note: 1 - 8 show LED flashing number of times when shut down occurred in this route.
39
Power down (Blinking in Red)

DIGITAL VIDEO ASSY X DRIVE ASSY
X Drive X DC-DC X1 D8 - D11
IC1201-pin 8
DIGITAL DC-DC
ADR CONNECT ASSY (Upper)
8 Address PD Mute AND 6 OR D1
P4
OR
P2
D12 - D15 ADR CONNECT ASSY (Lower)
OR 7
D1202 Cathode DIG_ADR.PD
PD Circuit
OR
Relay Circuit
OR
IC1201-pin 6
1 2
RESONANCE ASSY (Upper)
D16
P3
OR
PD_TRIGGER
RESONANCE ASSY (Lower) D17 Y Drive Y DC-DC
Y1
Y DRIVE ASSY
Note: 1 - 8 show LED flashing number of times when power down occurred in this route.
40
Models PDP434PU PDP504PU PRO434PU PRO504PU PDP435PU PDP505PU PRO435PU PRO505PU Block Diagrams Operation LED Statuses Power-Down & Shut-Down Diagnosis
41
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU Block Diagram
DRIVER IC IC1551 DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555 DRIVER IC IC1551 DRIVER IC IC1552 DRIVER IC IC1553 DRIVER IC IC1554 DRIVER IC IC1555
V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+9V V+60V V+ADR RESONANCE BLOCK
50 ADDRESS ASSY
50 ADDRESS ASSY
PANEL SENSOR ASSY

SENSOR IC1072 CN1071 TE1
CN5501
CN5502 D5 ADR_PD1 D6 ADR_PD2
CN5503 D7 ADR_PD3
CN5504 D8 V+60V CN5602 CN5001 CN5511 D15 D12 CN5508 CN5601
50 SCAN B ASSY
IC5V ADD SEL_PULSE IC3201 VCC IC5V _VH ADD SEL_PULSE IC3202 VCC IC5V _VH ADD SEL_PULSE IC3203 VCC IC5V _VH ADD SEL_PULSE IC3204 VCC IC5V _VH ADD SEL_PULSE IC3205 VCC IC5V _VH ADD SEL_PULSE IC3206 VCC SB1 _VH PSUS CN3201 CN2101 SCAN
VCC_VH V_IC5V Y2
50 Y DRIVE ASSY
VCC_VH V_IC5V Y4 CN2301 V_OFS VC_VFVC_VF+ DC_DC CONV BLOCK VSUS
ADR_ PD0
OR LVDS CN5202 V+3V_D DC-DC CONVERTER MODULE AXY1066
V+6.5V
DIGITAL VIDEO ASSY

V+12V D2 V+12V Vsus_ADJ. PD_PWDN
+5V
REGULATOR
+6.5V
V+1V_D D4 PSUS +5V +16.5V VSUS DCC_PD
MASK MOD IC2307 +5V +16.5V SOFT-D BLOCK Drive Signal Y1 D13
FLASH MEMORY IC5305
OR
D1
D14 CN2001 CN5521 LOGIC BLOCK +5V +16.5V SCAN YSUS SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. IC5401 PD5856A
XSUS
RESONANCE BLOCK +16.5V VSUS +RESET BLOCK PSUS Drive Signal VH_UV_PD YDRIVE_PD YRESNC_PD YDD_CHV_PD IC5V_UV_PD
XSUSTN_PD XDD_CNV_PD XDRIVE_PD DCLK, DE HD, VD RA IN, GA IN, BA IN RB IN, GB IN, BB IN OR
IC5V
VCC _VH
CN3001
SCAN SA1
CN2102
ADD SEL_PULSE IC3001 VCC IC5V _VH ADD SEL_PULSE IC3002 VCC IC5V _VH ADD SEL_PULSE IC3003 VCC IC5V _VH ADD SEL_PULSE IC3004 VCC IC5V _VH ADD SEL_PULSE IC3005 VCC IC5V _VH ADD SEL_PULSE IC3006
PD
MASK
PD_MUTE +5V +15V VSUS Drive Signal Vofs MODULE UCOM IC5201 RELAY, PD_TRIGGER
PSUS
MASK MOD IC2303 VC_VF+ VC_VF- V_OFS OFFSET BLOCK
LVDS
PSIZE
V_IC5V VCC_VH V_IC5V Photo Coupler BLOCK OR
Scan Signal Y3
50 SCAN A ASSY
ADR_ PD4 CN5505
ADR_PD5 D9 CN5506
ADR_PD6 D10 CN5507
ADR_PD7 D11
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V IC5 V+5V
50 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V V+5V
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V IC5
50 ADDRESS ASSY
RESONANCE BLOCK V+ADR V+9V V+60V
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
42
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
50 ADDRESS ASSY
50 ADDRESS ASSY
S1 MAIN POWER AC INLET LIVE
P4 VSUS T105
Switching Q120 M107
NEUTRAL
50 X DRIVE ASSY
X2 VSUS RC101 DC_DC CONV BLOCK V_RN
+6.5V +16.5V P3 M111 VSUS_ CONT
T103
Switching Q119
X CONNECTOR B ASSY
T101 P5 +6.5V VADR T102
Q116 +390V Switching
PFC Q101, Q102
CN1201
+6.5V REGULATOR +5V VSUS +16.5V +5V PSUS
RL101 Q117 Switching
D133
P7 LIVE X1 RELAY & PD NEUTRAL CN1001
MASK MOD IC1203 +5V Drive Signal +16.5V SUS OUT +5V
P2 Vsus_ADJ. +12V PS.PD EXT.PD RELAY P1 STB 3.3V
T104
M105 Switching
D131,D134
+16.5V V_RN -RESET PULSE BLOCK
SECONDARY
PRIMARY
LOGIC BLOCK
RESONANCE BLOCK
+6.5V
P6
POWER SUPPLY UNIT
SUS OUT VSUS CN4001 R1 V+3V V+6.5V ACTV R4 DCLK, DE HD, VD TMDS RECEIVER RA IN, GA IN, BA IN RB IN, GB IN, BB IN IC4202 FET SW EEPROM for EDID STB3.3 MUTE Drive Signal +16.5V +5V
PANEL IF ASSY
MASK MOD IC1207
R7 V+6.5V
PSUS
CN4009
A_SCL,A_SDA,SRS FOCUS,TRUBASS A_MUTE ST_BY A_NG
CN3504 A1 CN3501 A4 +9V L,R
X CONNECTOR A ASSY
+16.5V
CN4004
CN3503
R6 CN4007 LED_R,G
VOL IC IC3502
HD AUDIO AMP ASSY HD SP TERMINAL ASSY
CN4010
V+3V_STB TMDS DDC R3 CN4003
Bus Buffer
STB _MT R2
R8
CN4751
KEY REM
L1
PANEL LED ASSY
CN4002 CN4852 CN4851
DVI CONNECTOR
MDR CONNECTOR
KL2
KL1
CN4801
SW1
KEY CONTROL ASSY
PANEL KEY ASSY

CN4901
PANEL IR ASSY
RE1
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V IC5 V+5V
50 ADDRESS ASSY
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V IC5
50 ADDRESS ASSY
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
43
J3701
L,R WOW IC IC3501
L,R POWER AMP L,R IC3504
L,R
L,R
CN3701
B_SDA B_SCL
AUDIO L AUDIO R
SPEAKER
EEPROM for Backup
Bus Buffer
+9V
+16.5V
A3
SP2
SP1
Operation statuses indicated by LEDs

MR-LED
Standby RED GREEN RED GREEN Normal MR-AC power off RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN RED GREEN
1.0S 1.0S 1.0S 1.0S 0.5S 0.5S 0.5S 3.0S 1.0S 1.0S 1.0S 1.0S
PANEL-LED
Power on
P-AC power off
MR power-down
0.5S
3.0S
MR shutdown
0.5S
0.5S
0.5S
3.0S
Abnormality in MR
MR modification
P-power-down
P-shutdown
0.5S
0.5S
0.5S
3.0S
Abnormality in the panel
P-modification Disconnection of the system cable
Disconnection of cable
Power management when the Media Receiver is not connected with the PDP
RED GREEN
1.0S
1.0S
Note: "P" stands for panel.
: Lit in red : Lit in green : Not lit
PDP434PU, PRO434PU, PDP435PU, PRO435PU,
PDP504PU, PRO504PU, PDP505PU, PRO505PU

How to enter the Factory Mode by Remote control. Set unit to Standby Mode Press and release the DISPLAY Button Wait 7~10 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () POWER Button
44
Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit. LED indication: The green LED flashes. Power-down Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off. LED indication: The red LED flashes.
Category
MR-LED STB ON
Lit Lit Lit
PANEL-LED STB ON
1 time
2 times 3 times
Content
Unit's operation
Warning indication when the MR is connected
Communication failure of the Immediate shutdown panel-drive IC Communication failure of the Immediate shutdown module IIC Power decrease of the digital Immediate shutdown DC-DC converter Shutdown 30 seconds after warning Powering off. Internal temperature too high Check temperature around PDP. Check temperature around media receiver. [SD04] Powering off. Internal protection circuits activated, Is there a short in speaker cable ? [SD05]
Lit
Panel having high 4 times temperature
Lit
5 times Audio failure
Shutdown 3 seconds after warning
6 times
Lit Lit Lit Lit Lit
Communication failure of the Immediate shutdown module microcomputer Main 3-wire serial communication in failure Immediate shutdown
SD
7 times 8 times 9 times 10 times
Communication failure of the Immediate shutdown main IIC Communication failure of the Immediate shutdown main microcomputer Fan in failure MR or unit having higher temperature Immediate shutdown Shutdown 30 seconds after warning Powering off. Internal temperature too high Check temperature around PDP. Check temperature around media receiver. [SD11]
11 times
Lit
12 times 13 times 14 times
Lit Lit Lit Lit

2 times 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times 12 times 15 times
Communication failure of the Immediate shutdown digital tuner MR-ASIC power (DC-DC) in failure Communication failure of IF-EEPROM MR power supply Panel-POWER SUPPLY SCAN SCAN-5V Y-DRIVE Y-DCDC Y-SUS ADDRESS X-DRIVE X-DCDC X-SUS DIGITAL-DCDC UNKNOWN Immediate shutdown Immediate shutdown Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down
PD
1 time Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit Lit
If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU
45
Block diagram of the shutdown signal system

Note: The figures 1 - 5 indicate the number of times the LED flashes when shutdown occurs in the corresponding route.
DIGITAL VIDEO ASSY

IC5401 IC4
HD AUDIO AMP ASSY

A1 IC3504 AMP A_NG
PANEL IF ASSY
R7
TXD_IC4 RXD_IC4 CLK_IC4 1 IC4_CE IC4_BUSY R4 D15
IC5301 3.3V-RST IC5302 OR IC5003 1.5V-RST
PANEL SENSOR ASSY
RST2
2 2
IC4002 EEPROM IC5201 MODULE UCOM E_SCL E_SDA
IC5206 EEPROM
IC3502 VOLUME IC
4
TEMP1
D4
TE1
A_SCL A_SDA
B_SCL B_SDA
IC1072 TEMP. SENSOR
Diagnosis of shutdown
LED SD Circuit in Operation Defective Assy Reason for Shutdown Communication failure of IC4 Communication 1 time failure of the panel-drive IC DIGITAL VIDEO Writing failure of IC4 Point to be Checked IC4 BLOCK, PANEL FLASH BLOCK Possible Defective Part IC5401, IC5305 After turning the unit on again, check if the data on the version can be read with the GS1 command. MODULE UCOM BLOCK PANEL IF BLOCK IC5206 IC4002 Check if the cable is disconnected or not securely connected. IC3502 ADY1081 Check if the 114-pin FPC is broken or not securely connected. Check if 3.3 V, 2.5 V, and 1.5 V are activated. Remarks
DIGITAL VIDEO Communication failure of the PANEL IF module IIC 2 times (Check the shutdown subcategory on the Factory menu.) HD AUDIO
Communication failure of the EEPROM (4K) Communication failure of the EEPROM (2K)
Disconnection of cable CN4009 - CN3501 Defective volume IC HD AUDIO AMP Assy
Defective 114-pin FPC CN4004 - CN5001
3 times
Power decrease of DIGITAL VIDEO DIGITAL-DC-DC
Defective DC-DC converter Defective RST IC
DIGITAL DD CON BLOCK PANEL FLASH BLOCK
U5601 IC5301, IC5302, IC5303
POWER SUPPLY No startup of 12 V Cable disconnected Panel having DIGITAL VIDEO higher temperature
CN5202 - CN1071 Shutdown occurs when the sensor temperature becomes 77C or more (PDP434P) or 83C or more (PDP-504P). Check if the speaker cables are in contact with the chassis, etc. IC3504 Check if the cable is disconnected or not securely connected.
4 times
Panel having higher temperature
Surrounding temperature
Speaker short-circuited Speaker terminals 5 times Audio failure HD AUDIO HD AUDIO Defective AMP IC HD AUDIO AMP ASSY
Disconnection of cable CN4009 - CN3501
46
Power Down (Blinking in Red)

DIGITAL VIDEO ASSY ADDRESS ASSY (upper) AD1
D5 -D8
Note: The figures 1 - = indicate the number of times the LED flashes on the panel when power-down occurs in the corresponding route.
ADDRESS ASSY (lower) AD1
D9 -D12
IC5214 IC5215 OR
ADR_ PD
POWER SUPPLY UNIT X DRIVE ASSY

X1 D14
XDRIVE_ PD XDD_ CNV_ PD XSUS_ PD
9 0 -
OR
IC5208 PD-MUTE circuit

PD_ MUTE
S5201
D1
P2
Relay control
Y DRIVE ASSY
Y1
D13
SCAN_ PD SCAN_ 5V_ PD YDRIVE_ PD YDD_ CNV_ PD YSUS_ PD
3 4 5 6 7
DCC_ PD
Flashes in a case of power-down other PS_ PD than power-supply-r elated power-down IC5201 module microcomputer
Protection circuit
Flashes in a case of power-supply-related power-down
DC-DC converter
PD_ TRIGGER
47
Models PDP434CMX PDP504CMX PDP505CMX PDP4304 PDP4314 PDP5004 PDP5014 PRO810HD PRO1010HD
48
Block Diagrams
Operation LED Statuses
Power-Down & Shut-Down Diagnosis
49
PDP434CMX, PDP504CMX, PDP505CMX Block Diagram

V+5V V+3V_LVDS V+3V_PLL V+3V_IC5 IC1501 AD1 CN1501 V+ADR RESONANCE BLOCK V+9V V+60V
50 ADDRESS ASSY
50 ADDRESS ASSY
PANEL SENSOR ASSY

CN5501
CN5502 D5 ADR PD1 D6 ADR PD2
CN5503 D7 ADR_PD3
CN5504 D8 V+60V CN5602 CN5002 CN5001 CN5511 D15 D3 ADR_PD7 D11 D12 CN5508 CN5601
50 SCAN B ASSY
VCC_VH V_IC5V Y2
50 Y DRIVE ASSY
ADR_ PD0
V+6.5V
DIGITAL VIDEO ASSY

+5V
REGULATOR
+6.5V
FLASH MEMORY IC5305
OR
D1
D14 CN2001 CN5521 LOGIC BLOCK +5V +16.5V SCAN YSUS SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. IC5401 PEG054A-K
XSUS
IC5V
VCC _VH
CN3001
SCAN SA1
CN2102
PD
MASK
PD_MUTE +5V +16.5V VSUS Drive Signal Vofs MODULE UCOM IC5201 M30622F8PGP-K RELAY, PD_TRIGGER
PSUS
MASK MOD IC2303 +5V +16.5V V_OFS OFFSET BLOCK
LVDS
V+3V_D
V+1V_D V_IC5V VCC_VH V_IC5V Photo Coupler BLOCK OR
Scan Signal Y3
50 SCAN A ASSY
ADR_ PD4 CN5505
ADR_PD5 D9 CN5506
ADR_PD6 D10 CN5507
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5 V+5V
50 ADDRESS ASSY
CN1501 AD1 IC1501 V+3V_LVDS V+3V_PLL V+3V_IC5
50 ADDRESS ASSY
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
50
PDP5004, PDP5014, PDP4304, PDP4314, PRO810 & PRO1010
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
50 ADDRESS ASSY
50 ADDRESS ASSY
S1 MAIN POWER AC INLET LIVE
P4 VSUS T105
Switching Q120 M107
NEUTRAL
50 X DRIVE ASSY
X2 VSUS RC101 DC_DC CONV BLOCK V_RN
+6.5V +16.5V P3 M111 VSUS_ CONT
T103
Switching Q119
X CONNECTOR B ASSY
T101 P5 +6.5V VADR T102
Q116 +390V Switching
PFC Q101, Q102
CN1201
RL101 Q117 Switching
D133
T104
M105 Switching
D131,D134
SECONDARY
PRIMARY
LOGIC BLOCK
RESONANCE BLOCK
+6.5V
P6
POWER SUPPLY UNIT
SUS OUT VSUS CN7404 R1 CN5002 AP1 R10 Drive Signal +16.5V +5V
MASK MOD IC1207
PSUS
AV I/O I/F ASSY
AV I/O ASSY
AUDIO AMP ASSY KEY CONTROL ASSY SP TERMINAL L ASSY X CONNECTOR A ASSY
CN7101
RGB ASSY LED OPT ASSY

R5
SP TERMINAL R ASSY
CN7408
COMM SLOT ASSY COMM SLOT I/F ASSY
IR RECEIVE ASSY
FAN (L) FAN (R)
LED OPT ASSY
Refer to the section 3.1.3 OVERALL BLOCK DIAGRAM (2/2).
VIDEO SLOT I/F ASSY
VIDEO SLOT 1 ASSY or VIDEO SLOT 2 ASSY
50 ADDRESS ASSY
50 ADDRESS ASSY
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
51
PDP434CMX, PDP504CMX, PDP505CMX Block Diagram

AV I/O ASSY
IC7606 INPUT 1 AUDIO IN INPUT 2 AUDIO IN L/R IC7602 L/R L/R IC7601 SELECTOR L/R IC7603 VOLUME IC7605 IC7607 -L/-R AV1 +L/+R CN7601 CN5001 AP2 +L -L IC5002 L IC5003 POWER AMP +L -L +R -R AP1 P6 CN5002 V+16 AP3 CN5003
+R R -R V+12V V+3V V+6.5V
AUDIO OUT
L/R
IC7608 SELECTOR AV3 CN8703 CN9651 LEG_R LEG_G LO1
AUDIO AMP ASSY

LO2 CN9051 KY2
INPUT 1
IC7610 6dB AMP
RGB AV2
LED OPT ASSY

KY1
CN9001
RGB RGB H/V IC7013 6dB AMP SELECTOR H/V
IC7611 BUFFER
IC8707 IF UCOM
KEY
CN8702
H/V
KEY CONTROL ASSY
INPUT 2
IC7503 DVI RECEIVER
RGB H/V CN2101 CN8705 AV6
CN8704
OUTPUT
AV5
RGB H/V
AV4
V+3.3V_STB V+6.5V V+3.3V V+5V
AV I/O I/F ASSY
CN7605
H/V RGB
CB OUT
CN9454
CB IN TXD/ RXD
CN8904
IC9451 232C DRIVER
TXD/ RXD
CS5 CS4
CN8905
TXD2/ RXD2
COMM SLOT I/F ASSY
CS1
RE1 CN4901
CN8901
232C
IR RECEIVE ASSY
COMM SLOT ASSY
CS3 CN8903
CS2 CN8902
CN8952 INPUT 3 IC7801 VIDEO AMP VS2 IC6255 PD0278A YCbCr HD/VD IC7802 VIDEO AMP IC6107 PD0278A V+13V VS3 CN7902 CN8954 CN8955 VS4 CN8953
INPUT 4
V+12V OUTPUT IC7902 2-1 SEL 6dB AMP YCbCr RGB HV
INPUT 5 (PDA-5004) INPUT 3 (PDA-5004) INPUT 4 (PDA-5003) INPUT 3/4 INPUT 5
VS5 V+3V
VS1 CN8951
IC7803 3-1 SEL
L/R
VIDEO SLOT 1 ASSY or VIDEO SLOT 2 ASSY
VIDEO SLOT I/F ASSY
52
CN2102
CN9002
SP1 CN9702
SP TERMINAL L ASSY
SP2 CN9801
SP TERMINAL R ASSY
CN4801
KY3
SIDE KEY ASSY

R5 R9 RGB H/V CN5701 IC5701 PD6435A
CN5002 D3 CN7408 V+1V _DD
P8 CN7404 R1 V+3V V+6.5V _STB V+16.5V
FAN L
FAN R
CN7402 R8 FAN_12V
CN7205 RLS R7
V+3V _DD
RGB H/V IC7004 PE5362A
RGB RGB CN7101 IC7101 PD5855A R10 RGB CN5001 D15
IC5801 PD6435A H/V H/V R2
TXD_MD RXD_MD
CN6401
IC6483 SELECTOR
RGB
IC6001 A/D PLL G ON SYNC IC6694 SYNC SEP
H/V
DRIVER
R13 CN6402
IC6401 LPF C SYNC
H/V H/V IC6607 SELECTOR IC7207 MAIN UCOM H/V
R3 CN7406 RGB RGB IC6601 SELECTOR LPF IC6602 A/D PLL
H/V
R12 CN7405 H/V H/V R11 CN7410 IC6603 SELECTOR IC6604 SYNC SEP H/V IC6607 SELECTOR
H/V H/V
H/V R4 CN7407 H/V
IC7201 IC7204 SELECTOR
H/V
RGB ASSY
53
PDP434CMX, PDP504CMX, PDP505CMX

LED
Standby Power on Power-down Shutdown Slot Protect
RED GREEN Normal RED GREEN RED GREEN RED GREEN RED GREEN 0.5s 0.5s 0.5s 3.0s
0.5s 0.5s 0.5s 0.3s 0.3s Interval 1.5S
3.0s 0.3s 0.3s
Abnormality
Note:
: Lit in red
: Lit in green
: Not lit
Red & Green LED's on steady: Trap mode Non-CMX models
How to enter the Factory Mode by Remote control. Set unit to Standby Mode Press and release the DISPLAY Button Wait 7~10 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () POWER Button
54
Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown Operation: When the microcomputer detects any abnormality, it forcibly shuts the unit off. LED indication: The LED flashes in green. Note: The LED flashes regardless of the FRONT INDICATOR setting on the Integrator menu. Power-down Operation: When the unit is in emergency status, a protection circuit is activated, and the power is shut off. LED indication: The LED flashes in red. LED STB ON
Category
Content
Unit's Operation
Warning Message
Shutdown by circuit failure (01) Shutdown by circuit failure (02)
Once Communication failure of the Shutdown 3 seconds panel-drive IC after warning

Twice Communication failure of the Shutdown 3 seconds
module IIC after warning 3 times Power decrease of the digital Immediate shutdown DC-DC converter
4 times Panel having high
temperature
5 times Audio failure
Shutdown 30 seconds after warning Shutdown 3 seconds after warning after warning Shutdown 3 seconds after warning Shutdown 3 seconds after warning Immediate shutdown Shutdown 3 seconds after warning Shutdown 30 seconds after warning Immediate shutdown Shutdown 3 seconds after warning Shutdown 30 seconds after warning
Shutdown by warning temperature rise (04) Shutdown by warning speaker failure (05) Shutdown by circuit failure (06) Shutdown by circuit failure (07) Shutdown by circuit failure (08)
6 times Communication failure of the Shutdown 3 seconds
SD
module microcomputer 7 times Main 3-wire serial communication in failure 8 times Communication failure of the main IIC
9 times Communication failure of the
main microcomputer
10 times Fan in failure
Shutdown by warning fan abnormality (10)
11 times Unit having higher
temperature
13 times Main microcomputer ASIC
Shutdown by warning temperature rise (11)
power supply NG
14 times Communication failure of
IF-EEPROM
15 times Other failure
Shutdown by circuit failure (14)
RLS
VCC-D1 Shutdown 3 seconds VCC-D2 after warning Once

Twice 3 times 4 times 5 times 6 times
Shutdown by circuit failure (15)
PD
7 times 8 times 9 times 10 times 11 times 12 times 15 times
Power SCAN SCAN-5V Y-DRIVE Y-DCDC Y-SUS ADDRESS X-DRIVE X-DCDC X-SUS DIGITAL-DCDC UNKNOWN (Not identified)1 Drive processing IC (IC4)2
Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down Immediate power-down
1: If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times. 2: If 15 times blink of a power-down cannot be specified, the drive processing IC exists. See "4.PANEL PD" on page 98 and "GPD: Power-down information" on page 116.
55
DIGITAL VIDEO ASSY ADDRESS ASSY (upper) AD1

D5 - D8
Note: The figures 1 - @ indicate the number of times the LED flashes on the panel when power-down occurs in the corresponding route.
ADDRESS ASSY (lower) AD1
D9 -D12
IC5214 IC5215 OR
ADR_ PD
8 =
DCC_PD
DC-DC CONVERTER
POWER SUPPLY UNIT

OR
X DRIVE ASSY
X1
D14
XDRIVE_ PD XDD_ CNV_ PD XSUS_ PD
9 0 -
OR
IC5208 PD-MUTE circuit

PD_ MUTE
S5201
D1
P2
PD
Relay control
Y DRIVE ASSY
Y1
D13
SCAN_ PD SCAN_ 5V_ PD YDRIVE_ PD YDD_ CNV_ PD YSUS_ PD
3 4 5 6 7
2
PS_ PD
Flashes in a case of power-down other than power-supply-related power-down (Red- LED: D5201)
Protection circuit
Flashes in a case of power-supply-related power-down (RedLED)
IC5401 IC4
IC5201 module microcomputer
PD_ TRIGGER
56
DIGITAL VIDEO ASSY
RGB ASSY SP TERMINAL L ASSY

IC9752 TEMP3 THERMAL SENSOR 11 (MM3012XN)
IC7004 (PE5362A)
IC7101 (PD5855A)
IC5302 OR (SN74AHC08PW)
IC5301 3.3V-RST (PST3628UR) IC5303 1.5V-RST (PST3612UR)
7
TXD_IC2 RXD_IC2 CLK_IC2 IC2_CE
7
TXD_IC3 RXD_IC3 CLK_IC3 IC3_CE IC3_BUSY
IC7206 IC7210 3.3V-RST 1.5V-RST (PST3628UR) (PST3612UR) IC5401 IC4 (PEF054A-K) IC5206 EEPROM (BR24L04FJ)
SP1
IC7205 EEPROM (24LC128) AP3 A_NG IC5003 AUDIO_AMP (LA4625) 5 IC5701 2 Drive SW (PD6435A) IC6001 AD_MAIN (CXA3516AR) SCL_MA SDA_MA
IC7209 OR (TC74VHC08FT)
8
SCL_EP SDA_EP
13
RST2 R10 IC7102 EEPROM (24LC02B) B_SCL B_SDA
AUDIO AMP ASSY

AP2
TXD_IC4 RXD_IC4 CLK_IC4 1 IC4_CE IC4_BUSY D15
2
E_SCL E_SDA
3
RST2
2
IC5201 MODULE UCOM (M30622F8PGP-K) TXD0 RXD0
IC8705 EEPROM (24LC01B)
AV1
AV I/O ASSY
SCL_AV SDA_AV
AV I/O I/F ASSY

AV6 R9
8
IC5801 2 Drive SW (PD6435A) IC6602 AD_SUB (AD9883AKST-110)
14
E2P_SCL E2P_SDA
IC7603 VOLUME IC (BD3869AF)
TXD_MD RXD_MD
D4 TEMP3 A_NG IC7207 MAIN UCOM R7 L02 RLS
4
TEMP1
IC8702 IF UCOM (HD64F3687FP) R8 FAN L
TE1
or
TXD_IF, RXD_IF CLK_IF, BUSY_IF CE_IF, REQ_IF
L-SENS
15
10
FAN R IC6255 Y/C (PD0278A) IC6107 CVBS (PD0278A) VS5 IC6257 EEPROM (24LC01B) VS4 R12 DRIVER FAN_NG IC7402 TEMP SENSOR (MM1522XU)
VCC_ DOWN1 +12V OVER CURRENT DETECTION 15 VCC_ DOWN2 +13.5V, +6V OVER CURRENT DETECTION 15
IC1072 TEMP. SENSOR (MM1522XU)
11
TEMP2
LED OPT ASSY
PANEL SENSOR ASSY
8
TXD_VS RXD_VS
VIDEO SLOT 1/2 ASSY
VIDEO SLOT I/F ASSY
57

DIGITAL VIDEO ASSY
SP TERMINAL L ASSY
IC9752 THERMAL SENSOR TEMP3
11
RGB ASSY
SP1
IC7004 (PE5362A)
IC7101 (PD5855A)
IC5302 OR (SN74AHC08PW)
IC5301 3.3V-RST (PST3628UR) IC5303 1.5V-RST (PST3612UR)
7
AP3 IC5003 AMP A_NG TXD_IC2 RXD_IC2 CLK_IC2 IC2_CE
7
IC7206 IC7210 3.3V-RST 1.5V-RST (PST3628UR) (PST3612UR) IC5401 IC4 (PEF054A-K) IC5206 EEPROM (BR24L04FJ)
AUDIO AMP ASSY

AP3 IC5701 2 Drive SW (PD6435A) AV10
5
IC6001 AD_MAIN (CXA3516AR) SCL_MA SDA_MA IC6810 HDMI 2 Rx
IC7205 EEPROM (24LC128)
IC7209 OR (TC74VHC08FT)
8
SCL_EP SDA_EP
13
RST2 R10 IC7102 EEPROM (24LC02B) B_SCL B_SDA
AV I/O ASSY
TXD_IC4 RXD_IC4 CLK_IC4 1 IC4_CE IC4_BUSY D15
2
E_SCL E_SDA
3
RST2
2
IC5201 MODULE UCOM (M30622F8PGP-K) TXD0 RXD0
8
IC6809 DC_DC
AV I/O I/F ASSY

HDMI2_SCL HDMI2_SDA IC7603 VOLUME SCL_AV SDA_AV AV6 R9
8
IC5801 2 Drive SW (PD6435A) IC6602 AD_SUB (AD9883AKST-110)
TXD_MD RXD_MD
15
VCC_ DOWN4 IC8702 IF UCOM E2P_SCL E2P_SDA 14 TEMP3 A_NG IC7207 MAIN UCOM
D4
4
TEMP1
TE1
7
IC8705 EEP ROM R8 FAN L
or
TXD_IF, RXD_IF CLK_IF, BUSY_IF CE_IF, REQ_IF
10
FAN R IC6255 PD0278A (Y/C) IC6107 PD0278A (CVBS) VS4 IC6257 EEPROM TXD_VS RXD_VS R12 DRIVER FAN_NG IC7402 TEMP SENSOR (MM1522XU)
VCC_ DOWN1 +12V OVER CURRENT DETECTION 15 VCC_ DOWN2 +13.5V, +6V OVER CURRENT DETECTION 15
IC1072 TEMP. SENSOR (MM1522XU)
11
TEMP2
PANEL SENSOR ASSY
VIDEO SLOT 2 ASSY
VIDEO SLOT I/F ASSY
PDP-5004, PDP-5014, PDP-4304, PDP-4314, PRO-810 & PRO-1010

58
Models PDP4350SX PDP5050SX Block Diagrams Operation LED Statuses Shut-Down & Power-Down Diagnosis
59
PDP4350SX & PDP5050SX Block Diagram

50 ADDRESS ASSY
50 ADDRESS ASSY
PANEL SENSOR ASSY

CN5501
CN5502 D5 ADR PD1 D6 ADR PD2
CN5503 D7 ADR_PD3
CN5504 D8 V+60V CN5602 CN5511 D12 CN5508 CN5601
50 SCAN B ASSY
VCC_VH V_IC5V Y2
50 Y DRIVE ASSY
ADR_ PD0
V+6.5V
DIGITAL VIDEO ASSY

+5V
REGULATOR
+6.5V
FLASH MEMORY IC5305
OR
D1
D14 CN2001 CN5521 LOGIC BLOCK +5V +16.5V SCAN YSUS SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. IC5401 PEG054A-K
XSUS
IC5V
VCC _VH
CN3001
SCAN SA1
CN2102
PD
OR
PD_MUTE +5V +15V VSUS Drive Signal Vofs MODULE UCOM IC5201 RELAY, PD_TRIGGER
PSUS
MASK MOD IC2303 +5V +16.5V V_OFS OFFSET BLOCK
LVDS
V_IC5V VCC_VH V_IC5V Photo Coupler BLOCK OR
Scan Signal Y3
50 SCAN A ASSY
ADR_ PD4 CN5505
ADR_PD5 D9 CN5506
ADR_PD6 D10 CN5507
ADR_PD7 D11
50 ADDRESS ASSY
50 ADDRESS ASSY
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
60
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
50 ADDRESS ASSY
50 ADDRESS ASSY
S1 MAIN POWER
LIVE P4 VSUS T5 Switching Q14 M341 +6.5V +16.5V P3 M601 VSUS_ CONT T2 P5 +6.5V VADR T3 RL1 Q12 Switching T4 Switching Q13 X2 VSUS Q11 +390V Switching PFC Q1,Q2 CN1201 RC1 DC_DC CONV BLOCK V_RN NEUTRAL
from AC SEPA ASSY CN9472
50 X DRIVE ASSY X CONNECTOR A ASSY
D133
T1
M1 Switching
D31,D32
SECONDARY
PRIMARY
LOGIC BLOCK
RESONANCE BLOCK
+6.5V
P6
PANEL POWER SUPPLY UNIT
SUS OUT VSUS CN4201 D16 V+3V V+6.5V ACTV DCLK, DE HD, VD Drive Signal +16.5V +5V
MASK MOD IC1207
PSUS
PANEL LINK RECEIVER IC4202
D18 FET SW V+6.5V
RA IN, GA IN, BA IN RB IN, GB IN, BB IN
CN3501
CN3503
ST_BY A_NG
VOL IC IC3502
AUDIO AMP ASSY SP TERMINAL ASSY
B_SDA B_SCL
TMDS
DDC D17
From AV BOARD ASSY CN7402
CN4201
To/From MAIN BOARD ASSY CN7401
50 ADDRESS ASSY
50 ADDRESS ASSY
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
DRIVER IC IC1551
DRIVER IC IC1552
DRIVER IC IC1553
DRIVER IC IC1554
DRIVER IC IC1555
61
J3701
L,R WOW IC IC3501
L,R
L,R POWER AMP L,R IC3504
L,R
L,R
CN3701
A_MUTE
SPEAKER
Bus Buffer
CN4203
A_SCL,A_SDA,SRS FOCUS,TRUBASS
CN3504 A1 A4 +9V
X CONNECTOR B ASSY
+16.5V +9V +16.5V A3 SP2 SP1
PDP4350SX & PDP5050SX
ANT.A IN
AC SEPA ASSY
CN9471 CN9472 LIVE_IN NEUTRAL AC1 AC2 TO PANEL POWER SUPPLY UNIT
POD CARD SLOT
OPT. OUT M1501 AXF1125
AC3 CN9473 LIVE_IN CP1 P1 IC8501 3D Y/C VDEC CVBS_IN TO AUDIO AMP ASSY CN3501 CN7402 AV5 AUDIO_L/R IC8507 REGULATOR AV12 NEUTRAL
IC5501 BCM7021
TO AV BOARD ASSY U7501 (ANALOG)
IC5201 BUS BRIDGE GATE ARRAY IC4007 ADC
MR POWER SUPPLY UNIT

P2 FAN3 FAN_12V CN8505 AV6 CN8501 CP51
V+3.3 V+3.3 V+6.5 V+2.5 VD V+1.8 V2 V+5 VD VD VD VD D3 CN1003
D2 CN1001
CN8657 AV4 U8504 D-D CONVERTER AV10
CN8503
V+12V
U8503 D-D CONVERTER
V+12V_STB
Q8501 TR. IC8503 SWITCHING REGULATOR
Q8511 FET Q8501 TR.
AV BOARD ASSY
V+16V
MAIN_Y,Pb,Pr SUB_Y,Pb,Pr MAIN_V,Y/C SUB_V,Y/C L/R DT_V,Y/C DT_L/R MAIN_Y AIR_L/R IC8005 VIDEO SW SUB_Y IC8002 AV SW AIR_V1 AIR_V2 SCL/SDA_AV TXD_IF,RXD_IF V V,Y/C U7502 AXF1132 U7501 AXF1130 IC7801 RS-232C DRIVER TXD,RXD LED_G LED_R LED_FCT AV9 V1 A1 V2 A2 V4 A4 V0 A0 ANT. B IN/OUT CN9461 L1 CN4901 RE1 CN4852 CN4851 KL2 RS-232C REM_B CN8656 IC8702 IF UCOM SR_OUT IC7503 CXA2064 IC7502 FROM TUNER BOARD ASSY M1501 (ANALOG) OPT_L/R IC8003 AUDIO SW HDMI_EXT_L/R HDMI_L/R
KEY
Y,Pb,Pr
INPUT1 (COMPOSITE, S, COMPONENT, AUDIO L/R)
INPUT2 (COMPOSITE, S, AUDIO L/R)
INPUT4 (COMPONENT, AUDIO L/R)
MONITOR OUT (COMPOSITE, AUDIO L/R)
KL1
LED ASSY
PANEL KEY CONTROL IR ASSY ASSY
62
TUNER BOARD ASSY

IC7501 DIGITAL VIDEO GATE ARRAY IC2002 VSB DEMOD. D1 M3
MAIN BOARD ASSY
Y0-Y7,UV0-UV7 CN7501 CN6951
IC3001 TUNER UCOM
TXD_DT,RXD_DT
V+3.3 V+6.5 V VA V+5 VA +30V VA V+12V D4 CN1002
CN8502 AV11 AV7 U8502 D-D CONVERTER M5
V+1V DD V+3V DD
V+3V_ V+6V UCOM CN8504 CN7451
IC8506 PM SWITCH
V+3V_ STB
IC6402 AD(MAIN)
IC7004 CELIA
IC6406 MIX(MAIN)
CN8651
CN7454
IC6107 MICHAEL (MAIN)
IC6951 ROZ M6 FROM/TO DIGITAL VIDEO ASSY CN4201
RGB_CCTXT IC8904 LPF IC8903 CC UCOM HD/VD_TXT AV1
IC6602 AD(SUB)
IC7101 MIKE
IC7401 PANEL LINK TX
TMDS
M1 IC7452 SYNC SEL SCL/SDA_MAIN FAN_NG3 CN8652 CN7455
IC6803 ADC TXD_IC2,RXD_IC2
IC6881 HDMI Rx
IC7207 MAIN UCOM M2 FAN_NG IC7211 REGULATOR OR M7 CN7202
TXD_IC3,RXD_IC3 MRXD,MTXD TRAP_SW
AV2
IC7201 TEMP. SENSOR CN7203
AV3 CN8653
M8 HDMI INPUT3
CN9502 SW1 CN4801 SR1 SR2
CN9504 SR4 CN 9505 FAN_NG1 CN 9506 SR3 FAN1 TRAP SW
SR ASSY KEY ASSY

SR OUT A3 INPUT3 (AUDIO L/R)
FAN_12V FAN_NG2
FAN2
63
CN7401
IC6255 MICHAEL (SUB)
PDP4350SX & PDP5050SX LED-lighting patterns
Standby
GREEN RED ORANGE GREEN RED ORANGE GREEN RED ORANGE GREEN Once 0.5s RED ORANGE GREEN 0.5s Once RED ORANGE GREEN 0.2s RED ORANGE GREEN RED ORANGE
0.1s 0.5s Twice 0.5s * Times 0.5s 3.0s Once 0.5s 0.5s Twice 0.5s
Power ON Function wait Power supply state of PANEL power supply is OFF and power supply state of MR power supply is in standby mode. Note 1 Power-down
Normal
Shutdown
0.5s
0.5s Twice
0.5s * Times
3.0s
0.5s Once
0.5s
0.5s Twice
Abnormally
No backup copy
Remodeling
During DTB download
GREEN RED ORANGE GREEN RED ORANGE GREEN RED ORANGE
Normal
DTB download success
DTB download failure
Abnormally
: RED LED ON : GREEN LED ON : ORANGE LED ON : LED OFF
Note 1: In this state, all the secondary outputs of the Panel Power Supply Unit will be off, but the power from the secondary outputs of the MR Power Supply Unit will be output in the same way as in Standby mode.
64

SR ASSY
SR4 FAN1 SR2 M7
Note: The figures 1 - ! indicate the number of times the Green-LED flashes when shutdown occurs in the corresponding route.
MAIN BOARD ASSY
FAN2 SR3 IC7004 CELIA OR IC6107 MICHAEL (MAIN) SCL_MAIN SDA_MAIN TXD_IC2, RXD_IC2, CLK_IC2, IC2_CE, IC2_EMG IC6402 AD(MAIN) IC6951 ROZ IC7101 MIKE
7 7
TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, IC3_BUSY IC7205 EEPROM SCL_EP SDA_EP
DIGITAL VIDEO ASSY

IC4202 PANEL LINK RX IC5401 IC4
8 13
FAN3
AV BOARD ASSY
AV6
IC6255 MICHAEL (SUB)
IC6602 AD(SUB) FAN_NG 10
IC7401 PANEL LINK TX
RST2
IC7206 3.3V (V+3V_DD) RST IC7201 1.5V (V+1V_DD) RST
1 CLK_IC4, IC4_CE,
IC4_BUS
TXD_IC4, RXD_IC4, IC5301 3.3V (V+3V_D) RST IC53032 1.5V (V+1V_D) RST
IC5302 OR
SCL_HDCP SDA_HDCP IC7207 MAIN UCOM
3 RST2
M6 D17 IC5201 MODULE UCOM
AV1 IC8705 EEPROM IC8002 AV SW IC8702 IF UCOM
M1
FAN_NG3 10
2 E_SDA
E_SCL
IC5206 EEPROM
U7501 TUNER UNIT
SCL_EP2 14 SDA_EP2
7 or 9
AV2 M2
8 SCL_AV
SDA_AV IC6881 HDMI Rx
TXD_IF, RXD_IF, CLK_IF, IBUSY_IF, ICE_IF, REQ_IF
6 IC7405 MTXD BACKUP MRXD EEPROM 2 B_SCL B_SDA

TEMP2 IC7201 TEMP SENSOR
4 TEMP1
A-NG 5 D18
2 SDA
SCL
D4
U7502 TUNER UNIT
IC8005 VIDEO SW
IC8903 CC UCOM
8
SCL_HDMI SDA_HDMI
11
A1 IC3504 AMP IC3502 VOLUME IC IC1072 TEMP. SENSOR
TE1
D1 IC3001 TUNER UCOM
M3
12 RXDC
TXDC,
AUDIO AMP ASSY
PANEL SENSOR ASSY
TUNER BOARD ASSY
65

Diagnosis of the shutdown
No. of times of LED flashing Category Possible Defective Part
IC5401 IC5305 After turning the unit on again, check if the data on the version can be read with the GS1 command. MODULE UCOM BLOCK IF BLOCK AUDIO AMP Assy CN4203(D18) - CN3501(A1) DIGITAL DD CON BLOCK PANEL FLASH BLOCK U5602 IC5301,IC5302, IC5303 IC5206 IC7405 IC3502 Check if the cable is disconnected or not securely connected. Check if 3.3 V and 1.5V are activated.
Category
SD Circuit in operation
Defective Assy
Reason for shutdown
Point to be Checked
IC4 BLOCK,
Remarks
Green 1
SD1
Communication failure of the panel-drive IC
Communication failure of IC4 DIGITAL VIDEO Assy Writing failure of IC4 PANEL FLASH BLOCK
DIGITAL VIDEO Assy Communication failure of the module IIC (Check the shutdown subcategory on the Factory menu.) MAIN BOARD Assy AUDIO AMP Assy DIGITAL VIDEO Assy or AUDIO AMP Assy
Communication failure of the EEPROM Communication failure of the EEPROM Defective volume IC Disconnection of cable Defective DC-DC converter
Green 2
SD2
DIGITAL VIDEO Assy Green 3 SD3 Power decrease of DIGITALDC-DC Defective RST IC PANEL POWER SUPPLY Assy No startup of 12 V Panel having higher temperature Green 4 SD4 Panel having higher temperature (TEMP1) Surrounding temperature
Shutdown occurs when the sensor temperature becomes 74C or more Check if the cable is disconnected or not securely connected. Check if the speaker cables are in contact with the chassis, etc. IC3504 Check if the cable is disconnected or not securely connected.
DIGITAL VIDEO Assy or PANEL SENSOR Assy
Disconnection of cable Speaker short-circuited
CN5202(D4) - CN1071(TE1) Speaker terminals AUDIO AMP Assy CN4203(D18) - CN3501(A1)
Green 5
SD5
Audio failure
AUDIO AMP Assy DIGITAL VIDEO Assy or AUDIO AMP Assy
Defective AMP IC Disconnection of cable Failure in Module Ucom or defective peripheral circuits
DIGITAL VIDEO Assy Green 6 SD6 Communication failure of the module microcomputer MAIN BOARD Assy or DIGITAL VIDEO Assy Failure in writing in the Module Ucom Disconnection of cable Failure in communication (MTXD, MRXD) between the IC5201(Module Ucom) and IC7207 (Main Ucom) Failure in CELIA or defective peripheral circuits MAIN BOARD Assy Green 7 SD7 Serial communication failure of the 3-wire of the main microcomputer Failure in MIKE or defective peripheral circuits AV BOARD Assy MAIN BOARD Assy or AV BOARD Assy Failure in IF Ucom or defective peripheral circuits Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2, IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE, IC3_BUSY) between one of the above devices and IC7207 (Main Ucom)
MODULE UCOM BLOCK
IC5201 Check if the cable is disconnected or not securely connected.
CN7401(M6) - CN4201(D17)
CELIA BLOCK MIKE BLOCK UIF UCOM BLOCK
IC7004 IC7101 IC8705
66
No. of times of LED flashing Category
Category
Defective Assy
Reason for shutdown

Failure in MICHAEL (MAIN) or defective peripheral circuits Failure in MICHAEL (SUB) or defective peripheral circuits Failure in AD (MAIN) or defective peripheral circuits Failure in AD (SUB) or defective peripheral circuits
Point to be Checked
MICHAEL BLOCK MICHAEL BLOCK AD BLOCK AD BLOCK ROZ BLOCK MAIN UCOM BLOCK HDMI RX BLOCK IF BLOCK TUNER BLOCK AV SW BLOCK AV SW BLOCK
Possible Defective Part

IC6107 IC6255 IC6402 IC6602 IC6951 IC7205 IC6881 IC7401 U7501,U7502 IC8002 IC8005
Remarks
MAIN BOARD Assy Failure in ROZ or defective peripheral circuits IIC communication failure of the main microcomputer (Confirm the SD subcategory in the factory menu) Failure in EEPROM or defective peripheral circuits Failure in HDMI Rx or defective peripheral circuits Failure in HDCP Tx or defective peripheral circuits Failure in TUNER UNIT or defective peripheral circuits AV BOARD Assy Failure in AV_SW or defective peripheral circuits Failure in VIDEO_SW or defective peripheral circuits TUNER BOARD Assy MAIN BOARD Assy or AV BOARD Assy or TUNER BOARD Assy MAIN BOARD Assy Green 9 SD9 Communication failure in main microcomputer MAIN BOARD Assy or AV BOARD Assy Defective DTV tuner Failure in communication (SCL_AV, SDA_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP, SDA_HDCP,SCL_EP, SDA_EP) between one of the above devices and IC7207 (Main Ucom) Failure in writing in the Main Ucom Disconnection of cable Failure in communication (TXD_IF, RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the IC8702(IF Ucom) and IC7207 (Main Ucom) Failure in the fan motor or fan stopped by attached dust CN7454(M1) - CN8651(AV1) CN7454(M7) - CN8651(SR2) Disconnection of cable AV BOARD Assy SR Assy Green 11 SD11 Unit having higher temperature (TEMP2) TUNER BOARD Assy Green 12 SD12 DIGITAL TUNER MAIN BOARD Assy or TUNER BOARD Assy AV BOARD Assy Green 13 SD13 ASIC power supply (DC-DC) MAIN BOARD Assy MR POWER SUPPLY Assy AV BOARD Assy Green 14 SD14 Communication failure MAIN BOARD Assy or AV BOARD Assy Unit having higher temperature Defective DTV tuner Disconnection of cable Failure in communication (TXDC, RXDC) between the DTV tuner and IC7207 (Main Ucom) Defective DC-DC converter Defective RST IC No startup of 12 V Failure in EEPROM or defective peripheral circuits Disconnection of cable Failure in communication (SCL_EP2/SDA_EP2) between the IC8705(EEPROM) and IC7207 (Main Ucom) UIF UCOM BLOCK CN7454(M1) - CN8651(AV1) IC8705 Check if the cable is disconnected or not securely connected. AV REG BLOCK MAIN UCOM BLOCK U8502 IC7206, IC7210 Check if 3.3 V and 1.5 V are activated. CN7455(M2) - CN8652(AV2) Check if the cable is disconnected or not securely connected. FAN-CN8505(AV6) FAN-CN9505(SR4) or FANCN9506(SR3) Surrounding temperature Check if the cable is disconnected or not securely connected. MAIN UCOM BLOCK CN7455(M2) - CN8652(AV2) IC7207 Check if the cable is disconnected or not securely connected.
Green 8
SD8
FAN MAIN BOARD Assy or AV BOARD Assy Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy

67

DIGITAL VIDEO ASSY ADDRESS ASSY (upper)
AD1 D5-D8
Note: The figures 1 - ~ indicate the number of times the Red-LED flashes when power-down occurs in the corresponding route.
ADDRESS ASSY (lower)

AD1
D9-D12
IC5214 IC5215 OR
8
ADR_PD
DC-DC CONVERTER
12
DCC_PD
PANEL POWER SUPPLY UNIT

OR
X DRIVE ASSY
X1
D14
XDRIVE_PD
OR IC5208 PD-MUTE circuit

PD_MUTE
XDD_CNV_PD 10 11 XSUS_PD
S5201
D1
P2 PD
Relay control
Y DRIVE ASSY
D13
SCAN_PD SCAN_5V_PD
3 4 5 6 7
Y1
YDRIVE_PD YDD_CNV_PD YSUS_PD
Flashes in a case of power-down 2 other than power-supply-related PS_PD power-down
Protection circuit
Flashes in a case of power-supply-related power-down
13 IC5401 IC4
IC5201 Module Microcomputer
PD_TRIGGER
MAIN BOARD ASSY

M2
AV BOARD ASSY
AV2 AV5
MR POWER SUPPLY UNIT

P2
IC7207 MAIN UCOM
1
PD_MAIN
+6.5V UV_DET OR +12V UV_DET
68
Power-down diagnosis (defective points)
PD Circuit in operation 1 MR POWER
Defective Assy MR POWER SUPPLY Unit PANEL POWER SUPPLY Unit
Reason for Power-down
Point to be Checked
Remarks
2 POWER
If the elapsed time from relay-on until the LED in the PANEL power supply unit lights is about 2-4 seconds, the defective assembly may be the X or Y DRIVE.
43 (50) X DRIVE Assy VSUS UVP 43 (50) Y DRIVE Assy VSUS UVP 3 SCAN VH UVP 43 (50) SCAN A, B Assy VH UVP or Y 43 (50) DRIVE Assy VH OVP
X SUS BLOCK Y SUS BLOCK SCAN IC VH DC/DC VH DC/DC
IC1203, IC1207 (mask module) IC2303, IC2307 (mask module) SCAN IC IC2401, IC2402, IC2410, L2401 IC2402, IC2410
Disconnection of cable detected CN2001, CN2301 Disconnection of cable detected CN2101, CN2102, CN2301
4 SCN-5V
43 (50) SCAN A, B Assy IC5V UVP or Y 43 (50) DRIVE Assy IC5V OVP
SCAN IC, IC5V DC/DC Y SUS BLOCK IC5V DC/DC Y SUS BLOCK VOFS DC/DC VOFS DC/DC
SCAN IC, Q2401, Q2402, IC2304, IC2403, IC2411 IC2303, IC2307 (mask module), IC2301, IC2304, IC2305, R2332 IC2404, IC2412, Q2404, Q2407, Q2312 IC2404, IC2412 Q2202, Q2203, Q2214, Q2205, Q2206, Q2208, Q2209, Q2212, IC2201, IC2202, D2201, D2206, D2220, D2211, D2225, D2230, Control signal series resistors
5 Y-DRIVE 6 Y-DCDC
43 (50) Y DRIVE Assy +16.5V OCP 43 (50) Y DRIVE Assy VOFS UVP VOFS OVP
7 Y-SUS
Power-down caused by 43 (50) Y DRIVE Assy detection of middle-point voltage Y RESONANCE BLOCK Disconnection of cable detected CN1501 Power-down caused by detection of a power surge
8 ADRS
43 (50) ADDRESS Assy
ADR RESONANCE BLOCK
R1631, Q1601, D1602
Disconnection of cable detected CN1001, CN1201
9 X-DRIVE
43 (50) X DRIVE Assy +16.5V OCP VRN OCP VRN OVP
X SUS BLOCK X SUS BLOCK VRN DC/DC VRN DC/DC X SUS BLOCK
IC1203, IC1207 (mask module), IC1204, IC1206, R1230, IC1205 Q1205, R1226, R1251 IC1403, IC1404 IC1402, IC1403, IC1404 Q1205, R1226, R1251 Q1102, Q1103, Q1114, Q1105, Q1108, Q1109, Q1111, Q1112, IC1101, IC1102, D1103, D1113, D1118, D1125, D1129, D1130, Control signal series resistors U5602 (DC DC CONVERTER Module) IC5401
10 X-DCDC
43 (50) X DRIVE Assy
VRN UVP
11 X-SUS
Power-down caused by 43 (50) X DRIVE Assy detection of middle-point voltage X RESONANCE BLOCK
12 DIG-DCDC 13 IC4
DIGITAL VIDEO Assy DIGITAL VIDEO Assy
DCDC +3.3V, +1.5V OVP IC4 Drive STOP
DC DC CONVERTER BLOCK IC4 BLOCK
OVP: Over Voltage Protection
UVP: Under Voltage Protection
OCP: Over Current Protection
69
G-5SX Models (PDP-4350SX & PDP-5050SX)

Diagnosis of the shutdown
No. of times of LED flashing Category Possible Defective Part
IC5401 IC5305 After turning the unit on again, check if the data on the version can be read with the GS1 command. MODULE UCOM BLOCK IF BLOCK AUDIO AMP Assy CN4203(D18) - CN3501(A1) DIGITAL DD CON BLOCK PANEL FLASH BLOCK U5602 IC5301,IC5302, IC5303 IC5206 IC7405 IC3502 Check if the cable is disconnected or not securely connected. Check if 3.3 V and 1.5V are activated.
Category
Defective Assy
Reason for shutdown
Point to be Checked
IC4 BLOCK,
Remarks
Green 1
SD1
Communication failure of the panel-drive IC
Communication failure of IC4 DIGITAL VIDEO Assy Writing failure of IC4 PANEL FLASH BLOCK
DIGITAL VIDEO Assy Communication failure of the module IIC (Check the shutdown subcategory on the Factory menu.) MAIN BOARD Assy AUDIO AMP Assy DIGITAL VIDEO Assy or AUDIO AMP Assy
Communication failure of the EEPROM Communication failure of the EEPROM Defective volume IC Disconnection of cable Defective DC-DC converter
Green 2
SD2
DIGITAL VIDEO Assy Green 3 SD3 Power decrease of DIGITALDC-DC Defective RST IC PANEL POWER SUPPLY Assy No startup of 12 V Panel having higher temperature Green 4 SD4 Panel having higher temperature (TEMP1) Surrounding temperature
Shutdown occurs when the sensor temperature becomes 74C or more Check if the cable is disconnected or not securely connected. Check if the speaker cables are in contact with the chassis, etc. IC3504 Check if the cable is disconnected or not securely connected.
DIGITAL VIDEO Assy or PANEL SENSOR Assy
Disconnection of cable Speaker short-circuited
CN5202(D4) - CN1071(TE1) Speaker terminals AUDIO AMP Assy CN4203(D18) - CN3501(A1)
Green 5
SD5
Audio failure
AUDIO AMP Assy DIGITAL VIDEO Assy or AUDIO AMP Assy
Defective AMP IC Disconnection of cable Failure in Module Ucom or defective peripheral circuits
DIGITAL VIDEO Assy Green 6 SD6 Communication failure of the module microcomputer MAIN BOARD Assy or DIGITAL VIDEO Assy Failure in writing in the Module Ucom Disconnection of cable Failure in communication (MTXD, MRXD) between the IC5201(Module Ucom) and IC7207 (Main Ucom) Failure in CELIA or defective peripheral circuits MAIN BOARD Assy Green 7 SD7 Serial communication failure of the 3-wire of the main microcomputer Failure in MIKE or defective peripheral circuits AV BOARD Assy MAIN BOARD Assy or AV BOARD Assy Failure in IF Ucom or defective peripheral circuits Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2, IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE, IC3_BUSY) between one of the above devices and IC7207 (Main Ucom)
MODULE UCOM BLOCK
IC5201 Check if the cable is disconnected or not securely connected.
CN7401(M6) - CN4201(D17)
CELIA BLOCK MIKE BLOCK UIF UCOM BLOCK
IC7004 IC7101 IC8705
70
G-5SX Models (PDP-4350SX & PDP-5050SX)

No. of times of LED flashing Category Category SD Circuit in operation Defective Assy Reason for shutdown
Failure in MICHAEL (MAIN) or defective peripheral circuits Failure in MICHAEL (SUB) or defective peripheral circuits Failure in AD (MAIN) or defective peripheral circuits Failure in AD (SUB) or defective peripheral circuits MAIN BOARD Assy Failure in ROZ or defective peripheral circuits IIC communication failure of the main microcomputer (Confirm the SD subcategory in the factory menu) Failure in EEPROM or defective peripheral circuits Failure in HDMI Rx or defective peripheral circuits Failure in HDCP Tx or defective peripheral circuits Failure in TUNER UNIT or defective peripheral circuits AV BOARD Assy Failure in AV_SW or defective peripheral circuits Failure in VIDEO_SW or defective peripheral circuits TUNER BOARD Assy MAIN BOARD Assy or AV BOARD Assy or TUNER BOARD Assy MAIN BOARD Assy Green 9 SD9 Communication failure in main microcomputer MAIN BOARD Assy or AV BOARD Assy Defective DTV tuner Failure in communication (SCL_AV, SDA_AV, SCL_MAIN, SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP, SDA_HDCP,SCL_EP, SDA_EP) between one of the above devices and IC7207 (Main Ucom) Failure in writing in the Main Ucom Disconnection of cable Failure in communication (TXD_IF, RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the IC8702(IF Ucom) and IC7207 (Main Ucom) Failure in the fan motor or fan stopped by attached dust CN7454(M1) - CN8651(AV1) CN7454(M7) - CN8651(SR2) Disconnection of cable AV BOARD Assy SR Assy Green 11 SD11 Unit having higher temperature (TEMP2) TUNER BOARD Assy Green 12 SD12 DIGITAL TUNER MAIN BOARD Assy or TUNER BOARD Assy AV BOARD Assy Green 13 SD13 ASIC power supply (DC-DC) MAIN BOARD Assy MR POWER SUPPLY Assy AV BOARD Assy Green 14 SD14 Communication failure MAIN BOARD Assy or AV BOARD Assy Unit having higher temperature Defective DTV tuner Disconnection of cable Failure in communication (TXDC, RXDC) between the DTV tuner and IC7207 (Main Ucom) Defective DC-DC converter Defective RST IC No startup of 12 V Failure in EEPROM or defective peripheral circuits Disconnection of cable Failure in communication (SCL_EP2/SDA_EP2) between the IC8705(EEPROM) and IC7207 (Main Ucom) UIF UCOM BLOCK CN7454(M1) - CN8651(AV1) IC8705 Check if the cable is disconnected or not securely connected. AV REG BLOCK MAIN UCOM BLOCK U8502 IC7206, IC7210 Check if 3.3 V and 1.5 V are activated. CN7455(M2) - CN8652(AV2) Check if the cable is disconnected or not securely connected. FAN-CN8505(AV6) FAN-CN9505(SR4) or FANCN9506(SR3) Surrounding temperature Check if the cable is disconnected or not securely connected. MAIN UCOM BLOCK CN7455(M2) - CN8652(AV2) IC7207 Check if the cable is disconnected or not securely connected. ROZ BLOCK MAIN UCOM BLOCK HDMI RX BLOCK IF BLOCK TUNER BLOCK AV SW BLOCK AV SW BLOCK IC6951 IC7205 IC6881 IC7401 U7501,U7502 IC8002 IC8005
Point to be Checked
MICHAEL BLOCK MICHAEL BLOCK AD BLOCK AD BLOCK

IC6107 IC6255 IC6402 IC6602
Remarks
Green 8
SD8
FAN MAIN BOARD Assy or AV BOARD Assy Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy
71
Models PDP436PU PDP506PU PRO436PU PRO506PU
72
Block Diagrams Operation LED Statuses Shut-Down & Power-Down Diagnosis System Reset
73
PDP436PU, PDP506PU, PRO436PU, PRO506PU Block Diagram

50 SCAN B ASSY (UPPER)
IC2801 Scan IC IC2802 Scan IC IC2803 Scan IC IC2804 Scan IC IC2805 Scan IC IC2806 Scan IC SUSOUT
SB1
Scan Signal VH IC5V PSUS
50 Y DRIVE ASSY
VH IC5V VH VSUS Vprst VH DC/DC Conv. Vprst Vprst Reg. +5V +16.5V VSUS IC2252 Mask Mod. + Reset Block VOFS Offset Block
Y2
PSUS
VOFS VOFS +16.5V DC/DC Conv. VSUS Drive Signal +5V Logic Block
+5V +6.5V Regulator +16.5V
Y4
Resonance Block +5V +16.5V IC2101 DK Mod.
CN2802
Serial Data
CN2702
IC2701 Scan IC IC2702 Scan IC IC2703 Scan IC IC2704 Scan IC IC2705 Scan IC IC2706 Scan IC PSUS VSUS +5V +16.5V IC2253 Mask Mod.
Y1
+16.5V VH IC5V Soft-D Block IC5V VF Photo Coupler Block IC5V IC5V/VF DC/DC Conv. +16.5V +5V
Y5
+5V 60V
SA1
Y3
Scan Signal
Y6
PSUS IC5V VH Scan Signal
50 SCAN A ASSY (LOWER) HD AUDIO ASSY

+16.5V
A1
+16.5V
+9.0V IC3752 Regulator Buffer +9.0V +9.0V
+16.5V IC3751 Power Amp IC
SCL IC3753 WOW + Volume IC SDA +3.3V
A2
R_OUT + R_OUT L_OUT + L_OUT
DC Detect Block
A Mute A STBY B R Audio L Audio A NG B
Right
Left
+3.3V
SP TERMINAL
A3
IC3754 EEP ROM
SDA SCL
HD IR ASSY
STB3.3V U1681 IR Receive unit
SPEAKERS
RE1
AD1
V+8V
CN1501
AN/P BN/P CN/P DN/P CLKN/P
V+3V
AD2 CN1502 V+5V V+60V IC1501 LVDS Receiver (PEE002A-K)

Resonance Block V+ADR3
50 ADDRESS ASSY
AD1
V+8V
CN1501
V+3V

50 ADDRESS ASSY
CLK/LE/HBLK/LBLK R/G/B
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1551 Driver IC
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1551 Driver IC
74
: Wire haerness : FFC

SECONDARY
P1
VSUS T702
PRIMARY
Switching Q703 Q704 Switching
POWER SUPPLY UNIT

+390V PFC Q101 Q102 Q103 D103
SUS CLAMP 1 ASSY

VSUS
+16.5V +6 5V
P2 P7
+60V
T902 VSUS_CONT IC202 T101
Switching Q901 Q902 Switching
CL1
D109
P6
+16.5V
P5 VSUS_ADJ
+8V STA3.3V RELAY PS_PD EXT_PD
T502
IC101 Switching Switching Q501 Q502 Switching
50 X DRIVE ASSY
+16.5V D107, D108 +16.5V +5V
P3
NEUTRAL LIVE
IC1101 DK Mod.
VRN DC/DC Conv.
VRN
P4
RY102
X1
Logic Block
Reset Block +16.5V +5V VSUS SUS OUT IC1202 Mask Mod. PSUS 15V DC/DC Conv. VF
Resonance Block
Drive Signal
D4
LED_R LED_B REM SCAN_PD YDRV_PD YSUS_PD YDD_PD SCN5V_PD
Vofs ADJ,VYPRST ADJ
D11
+6.5V V+3V ACT V+8V Vsus_ADJ RELAY, PD_TRIGGER AC_DET, DRF +16.5V
+5V Regulator +16.5V VSUS VSUS
X2 X4
+5V
V+3V_D V+1V_D SCL, SCA XSUS DC-DC Converter Module V+8V (AXY1116)
X3
D10
XSUSTN_PD XDD_CNV_PD XDRIVE_PD

VSUS
DAC
SCAN YSUS
Pulse Width
D9
PS PWDN SQ PD
CL2
OR
PD PD_MUTE
Mask OR
ADR_PD1
SUS CLAMP 2 ASSY

V+8V
IC3151 (M30620FCPGP) Module Ucom PSIZE
D5
V+8V UART SW
D8
V+8V IC3401 (PEG122C-K) Sequence Processor VD HD
V+8V
LVDS
LVDS
D7
D6
FIELD AUDIO L AUDIO R SCL, SDA A_MUTE,A_STBY_B A_NG RA, GA, BA SCL, SDA IC3001
IC3301 H DET Flash Memory DCLK, DE
POWER SW
Bus Buffer
TMDS Receiver
D3
V+3V STB
Bus Buffer REM STB_MT
AC INLET
TMDS
DDC
D2
MDR CONNECTOR DVI CONNECTOR
D1
HD LED ASSY
L1
HD DIGITAL ASSY
AD1
V+8V
CN1501
V+3V

50 ADDRESS ASSY
AD1
V+8V
CN1501
V+3V

50 ADDRESS ASSY
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1551 Driver IC
IC1555 Driver IC
IC1554 Driver IC
IC1553 Driver IC
IC1552 Driver IC
IC1551 Driver IC
75

Status
Standby 1 2 3 4 5 6 7 Lit in Red Lit in Blue Red flashes (1000ms) Red and blue flash (1000ms) Blue Red Blue Red Blue Red Blue Red
1000ms 1000ms 1000ms Twice n times 2.5s Once
LED Pattern
Power ON AC Power OFF of one side System cable disconnection Power-down Shutdown No backup copy
Red flashes Blue Once (500+2500ms) Red 500ms Blue flashes Blue 500ms (500+2500ms) Red Once 200ms Lit in Red and blue flashes Blue (200ms) Red
Twice
n times
2.5s
Once
: Lit in Red LED : Lit in Blue LED
PD (power-down) count
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Not used POWER SUPPLY Unit SCAN Assy 5V power supply for SCAN Y-DRIVE (Not used) DCDC for Y drive Y-SUS ADDRESS Assy X-DRIVE DCDC for X drive X-SUS Not used Sequence drive stop Not used UNKNOWN
SD (shut down) count

1 2 3 4 5 SEQUENCE PROCESSOR (SQ_IC) MDU-IIC RST2 abnormality Panel high temperature Speaker short-circuit *
* When a jumper (J105) between the HD AUDIO Assy and the POWER SUPPLY Unit is disconnected, the SD LED flashes five times in this manner.
Note: When a shutdown occurs, a warning will be issued by the Media Receiver and displayed, then the power will be shut off. When a shutdown or power-down occurs on the Panel side, the Media Receiver will enter Standby mode (the red LED will light).
76
Shut Down (Blinking in Blue)

HD DIGITAL ASSY
IC3401 Sequence Processor TXD_SQ RXD_SQ 1 CLK_SQ CE_SQ BUSY_SQ IC3302 3.3V-RST IC3303 OR IC3304 1.2V-RST
HD AUDIO ASSY
IC3751 Amp. IC3754 EEPRON IC3753 WOW + Volume IC
A_NGB
A2
D3
RST2
2
IC3151 Module UCOM SCL SDA E_SCL E_SDA
IC3156 EEPROM
4
TEMP1
IC3158 Temp. Sensor
IC3001 TMDS Receiver
IC3157 DAC IC
Number of flashes
SD Circuit in Operation
Defective Assy
Reason for Shutdown Communication failure of IC3401
Point to be Checked SQ ASIC BLOCK, PANEL FLASH BLOCK
Possible Defective Part IC3401, IC3301
Remarks
Communication 1 time failure of the driving processor
HD DIGITAL
Writing failure of IC3401
Check if version data can be read, using the "GS1" command, after the power is turned on again. IC3156, IC3157 IC3001 IC3754 Check if the connectors are disconnected or are not connected securely. IC3753 U3601 IC3302 - IC3304 IC3401 Check if the 8-V power is supplied at Pin 1 of the D11 connector. The Panel will be shut down if the sensor detects temperature of 75C or higher (for the PDP-436P/-506P). Check if the speaker cables are in contact with the chassis, etc. IC3751 Check if the connectors are disconnected or are not connected securely. Check if 3.3-V and 1.2V power supplies are activated.
HD DIGITAL Communication failure of the IIC 2 times line (Check the SD subcategory on HD AUDIO the Factory Menu.)
Communication failure MODULE UCOM BLOCK of the EEPROM (for retaining 4-Kbyte of data) TMDS BLOCK Communication failure of the EEPROM (2-kbyte : for backup) Disconnection of connectors Defective volume IC Defective DC-DC converter Defective RST IC Defective IC3401 AUDIO AMP BLOCK
A2 - D3 HD AUDIO Assy DIGITAL DD CON BLOCK PANEL FLASH BLOCK SQ ASIC BLOCK
HD DIGITAL 3 times Power failure of the driving processor (RST2)
POWER SUPPLY The 8-V power supply is not activated.
Abnormally high 4 times temperature of the panel
Abnormally high temperature of the panel
Ambient temperature
Speakers' grounding fault 5 times Audio failure HD AUDIO HD AUDIO Defective AMP IC Disconnection of connectors
Speaker terminals HD AUDIO Assy A1 - P5

Power-down diagnosis (defective points)
Number PD Circuit in of Blinks Operation
2 POWER
Defective PCB Assy

POWER SUPPLY 50 (43) SCAN A, B
Reason for PD (Power-down)
Point to be Checked
Remarks
SCAN IC VH UVP Y SUS BLOCK VH DC/DC Disconnection of cable detected CN2001, CN2350
SCAN IC IC2252, IC2253 IC2502, L2501
VH-GNDH short-circuit VSUS-SUSOUT, SUSOUT-SUSGND shortcircuit
SCAN
50 (43) Y DRIVE
50 (43) X DRIVE
VH UVP
IC1202
IC1202
VSUS-SUSOUT, SUSOUT-SUSGND shortcircuit
50 (43) SCAN A, B 4 SCN-5V 50 (43) Y DRIVE
Disconnection of cable detected CN2401, CN2402 SCAN IC IC5V UVP IC5V DC/DC Y SUS BLOCK VOFS UVP Vprst UVP VOFS DC/DC Y SUS BLOCK Vprst Regulator Y RESONANCE BLOCK Y SUS BLOCK ADDRESS RESONANCE BLOCK SCAN IC Q2605, R2647 R2352 Q2606, R2619, R2620 IC2252, IC2253, Q2280, Q2281 Q2531, Q2532, IC2535 IC2101 Q2221 D1634 V+ADR-GND_ADR short-circuit MSKS-SUSOUT short-circuit
Y-DCDC
50 (43) Y DRIVE
Y-SUS
50 (43) Y DRIVE
Power-down caused by detection of middle-point voltage Address power-down
8 9
ADRS XDRIVE
50 (43) ADDRESS 50 (43) X DRIVE
Disconnection of cable detected CN1501, CN3501-CN3504 Disconnection of cable detected CN1001 Disconnection of cable detected CN1201 VRN UVP Power-down caused by detection of middle-point voltage VRN DC/DC X SUS BLOCK X RESONANCE BLOCK Q1323, R1332, R1333 R1204, Q1272 IC1101
10
X-DCDC
50 (43) X DRIVE
11
X-SUS
50 (43) X DRIVE
OVP : OVER VOLTAGE PROTECT UVP : UNDER VOLTAGE PROTECT
78

LED-lighting patterns
Status of the Unit
Standby, power management Lit in red B R B R PDP's power not on Flashing in red (at 1-sec intervals) B R System cable disconnected * Flashing alternately in red and blue (at 1-sec intervals) B R Waiting for start of rewriting by the microcomputer B R Waiting for finish of rewriting by the microcomputer Flashing in blue n times (initially at 0.5-sec intervals then 2.5-sec intervals) Flashing in red for n times (initially at 0.5-sec intervals then 2.5-sec intervals) B R B R B R B R * In this case, the red and blue areas on the screen of the panel flash alternately.
0.5sec 2.5sec 1sec 1sec
LED-lighting Pattern
Power on
Lit in blue
100msec 100msec
50msec 50msec
Shutdown (circuit protection)
0.5sec
2.5sec
Power-down (circuit protection)
TRAP switch operation
79
Defective points assumed from the number of times of LED flashing

No. of times of LED flashing Category LEDs on the panel LEDs on the MR 1 Red Blue Red Blue
Blue 1 Blue 2 Blue 3 Red Red Red
Site detected as defective

Panel drive IC Module section IIC Power decrease of DIGITAL-DC-DC
Possible defective points (representative examples) 2 2 2

None None None
OSD when detected (warning message)
Blue 4 Blue 5
Red Red
Panel having abnormally 2 high temperature Short-circuiting of the speakers
Power off. Internal temperature is too high. Check temperature around PDP. [SD04] 6 Internal protection circuit turns power off. Is there a short in speaker cable? (SD05)
Red
Blue 6
Module microcomputer
Disconnection of the system cable Defective module microcomputer or its peripheral circuits of the panel (Refer to the service manual of the PDP-436PU or PDP-506PU.) None Defective main microcomputer (IC5206) Failure in communication (TXD_MD, RXD_MD, REQ_MD) between the panel's module microcomputer and IC5206 (main microcomputer) Defective IC5002 or its peripheral circuits Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, BUSY_IF) between IC5002 and IC5206 (main microcomputer) Defective IC7001 or its peripheral circuits Failure in communication (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, REQ_IC3, BUSY_IC3) between IC7001 and IC5206 (main microcomputer) Defective U4401 (FE1) or its peripheral circuits Defective U4402 (FE2) or its peripheral circuits Defective IC4401 (MPX) or its peripheral circuits 3 Defective IC4801 (AV_SW) or its peripheral circuits Defective IC4702 (RGB_SW) or its peripheral circuits Defective IC5602 (CCD) or its peripheral circuits Defective ICxxxx (GCR) or its peripheral circuits 4 Defective IC6003 (M-VDEC) or its peripheral circuits Defective IC6001 (S-VDEC) or its peripheral circuits 5 Defective IC6201 (ADC) or its peripheral circuits Defective IC6404 (HDMI) or its peripheral circuits Defective IC7202 (PLK-T) or its peripheral circuits Defective ICxxxx (PLK-R) or its peripheral circuits Defective IC5405 (TTX-COM, TTX-BSY) or its peripheral circuits 3 Defective IC5202 (MA-EEP) or its peripheral circuits Failure in communication (SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, SDA_EP, SCL_HDCP, SDA_HDCP) between one of the above devices and IC5206 (main microcomputer)
Red
Blue 7
3-wire serial connection of the main section
None
SD
Red
Blue 8
IIC of the main section
None
Red Red Red Red Red Red 2 Red 3 Red Red
Blue 9 Blue 10 Blue 11 Blue 12 Blue 13
Main microcomputer Fan
Defective IC5206 (main microcomputer) Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, BUSY_IF) between IC5206 (main microcomputer) and IC5002 Failure in the fan motor, or the fan stopped because of dust attached to the fan
None None Power off. Internal temperature is too high. Check temperature around media receiver. [SD011] None None None None None None None None None None None None None None None
MR or unit having abnormally The Media Receiver or the unit being used at high temperature high temperature Digital tuner Defective DTV tuner Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC5206 (main microcomputer)
ASIC power supply (DC-DC) Defective U4201 (DD_CON) or short-circuiting elsewhere 6 POWER SCAN
2 2 Red 4 Red SCN-5V 2 Red 5 Red Y-DRV 2 Red 6 Red Y-DCDC 2 Red 7 Red Y-SUS 2 PD Red 8 Red ADRS 2 Red 9 Red X-DRV 2 Red 10 Red X-DCDC 2 Red 11 Red X-SUS 2 Red 12 Red D-DCDC 2 Red 13 Red IC4 2 2 Red 15 Red UNKNOWN 1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry and can be reset after AC power is off for about 1 minute.
2: Refer to the service manual of the PDP-436PU or PDP-506PU. 3: Only for EU and IRD model. 4: Only for J model. 5: Except for US model. 6: Only for one-body model.
80
SYSTEM RESET THROUGH SERVICE MODE After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off TO TURN OFF TV GUIDE In order to enter Service Mode, TV guide must be turned off In order to do this procedure you must have and use the correct remote. The full function remote that came with the set has a TV Guide Logo in a red box. This is the remote you should use. NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up. Enter ZIP code, cable or ant. etc. Then: 1. 2.
press and release the TV Guide. TV guide will appear on the screen. Navigate to the TV Guide tool bar and use the > button to select setup in the menu and press and release the enter button 3. use the arrow down button to select default options 4. press and release the enter button and select general defaults 5. press and release the enter button (opens menu on lower left side) 6. use the arrow down button to select auto guide 7. use the > button to select off 8. use the arrow down button to select done How to enter the Factory Mode by Remote 9. press and release the enter control. 10. press and release the TV Guide button to turn the display off Turn off the TV Guide feature System Reset Using Service Mode: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Set unit to Standby Mode Press and release the DISPLAY Button Wait 4 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () POWER Button
Enter Service Mode Use the muting button to select initialize screen While on the initialize screen Use the down arrow button to select final setup Press and release the enter button to select data reset Use the > button on the remote to select yes Press and hold the enter button until the screen goes black release enter button on remote. Power the unit off using the remote control Unplug the power cord from the media receiver to complete the reset Plug in the media receiver; turn the system on and reset is complete.
Method Using Integrator mode: When Replacing Main Assy in G-6 Media Receiver or G-7 panel Press and release HOME MENU and POWER buttons in sequence on the remote control. Unit will power up in INTERGRATORmode. Hold the DISPLAY button on the remote until data reset or all reset appears then release button. Press Right > button to select yes then release button Press and hold ENTER button on remote until test screen disappears. Release button. Unplug power cord from media receiver to complete reset. Wait 30sec. Plug in media receiver power cord, turn system on and reset is now complete
81
Models PDP4270HD PDP4271HD PDP5070HD PDP5071HD PDP6070HD PDP6071HD PRO507PU PRO607PU
82
Block Diagrams Quick Reference Power-Down & Shut-Down Diagnosis System Reset Power Supply Jumper
83
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU Block Diagram
50 SCAN B ASSY (HIGH SIDE)

VH IC5V Scan S gnal Scan IC IC2901 VH IC5V Scan IC IC2902 VH IC5V PSUS Scan IC IC2903 VH IC5V Scan IC IC2904 VH IC5V VH DC/DC CONV Scan IC IC2905 VH IC5V
+5V VSUS +16 5V
PSUS
+5V VSUS +16 5V
50Y SUB DRIVE
MASK BLOCK Y Y12 Y8

VH VSUS Vprst VOFS
PSUS
Vp st
+RESET BLOCK Vprst Reg

VOFS
OFFSET BLOCK
60V
+16 5V
SENSOR ASSY
V+3VPT TE1
Scan IC IC2906 SB3 SB2 VH SA2 VH C5V Scan Signal Scan IC IC2801 VH C5V PSUS
+5V +16 5V
VOFS DC/DC CONV
MASK BLOCK IC5V

+5V +6 5V VSUS
Dr ve S gna
IC3652 BR24L02FJ EEPROM IC
SCL SDA TEMP1
SA3
REGULATOR
+16 5V
Y4
IC3651
+5V
Buffer
Scan IC IC2802 VH C5V

+5V VSUS +16 5V
RESONANCE BLOCK LOGIC BLOCK DK MOD (IC2107) Y1
MM1522XU SENSOR IC
Scan IC IC2803 VH C5V Scan IC IC2804 VH IC5V
PSUS
MASK BLOCK
+16 5V
Scan IC IC2805 VH C5V

VH
SOFT D BLOCK
IC5V IC5V VF +16 5V
Scan IC IC2806
IC5V
SA1 Photo Coupler BLOCK Y2
IC5V/VF DC DC CONV Scan Signal
Y5
5V
50 SCAN A ASSY (LOW SIDE)
50Y MAIN DRIVE
60V
AUDIO ASSY
+16.5V +12.0V
A1
+16.5V
IC3752 Regulator +12.0V Buffer +12.0V
+16.5V IC3751 Power Amp IC
SCL IC3753 WOW + Volume IC SDA +12.0V Buffer
A2
R_OUT + R_OUT L_OUT + L_OUT
DC Detect Block
To MAIN Assy
M9
A Mute A STBY B R Audio L Audio A NG B
A3
SP1
R OUT
L OUT
SP TERMINAL ASSY
AD1 CN1602
V+3V
AN/P BN P CN/P DN/P
AD2 CN1601
50 ADDRESS L ASSY
V+8V
AD1 CN1802
AN/P BN/P CN/P DN P
AD2 CN1801
V+3V
50 ADDRESS S ASSY
V+8V
IC1601 LVDS Recieve
V+5V
V+60V
IC1801 LVDS Recieve
V+5V
V+60V
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
CLK / LE / HBLK / LBLK R/G/B
DR VER IC IC1656
DRIVER IC C1655
DR VER C IC1654
DR VER C IC1653
DRIVER IC IC1652
DRIVER C IC1651
DRIVER IC IC1855
DR VER C IC1854
DRIVER IC C1853
DRIVER C IC1852
DRIVER IC IC1851
84
P1
+16 5V +6 5V VSUS
SECONDARY T251
PRIMARY
Sw tch ng
POWER SUPPLY UNIT
Q253
P2
+16 5V +6 5V
Q252
Switching
P7 P6 P5 P4
+60V +16 5V
VSUS CONT
RC101
+390V
Z901
T281
PFC Q203 Q204
Z281
Switching
50X SUB DRIVE

+16 5V +5V VSUS
+12V STB3 3V VSUS ADJ PS PD EXT PD RELAY +6 5V +12V +16 5V
D123
+35V +16 5V +12V +6 5V
P11
PSUS MASK BLOCK X7 X8
T301
Q301
Sw tch ng
To MAIN ASSY M2 To MAIN ASSY M3
P8
+5 1V
L371
STB5 1V STB3 3V +35V
Q373
Switching
+60V VF
VSUS +16 5V
+5V +6 5V
X6
REGULATOR
P9
T121 Z121
Switching +16 5V NEUTRAL
15V DC/DC CONV

+16 5 +5V
X2
+16 5V +5V VSUS
D121
P12
+6 5V +12V STB3 3V
LIVE
Drive Signal MASK BLOCK
RL102
P10
P3
X1 Dr ve S gnal
RESONANCE BLOCK DK MOD (IC1104)
LOGIC BLOCK
PSUS
Dr ve S gnal
AC SW
+16 5V
VRN DC/DC CONV
RESET BLOCK
VRN +16 5V +5V VSUS
PSUS
D24
D11
DRF
V+3V EEP
SCL,SDA TEMP1
V+8V
+5V +60V
REG
Vsus AD
+12V
X3
MASK BLOCK PSUS
RELAY PD TRG B
50X MAIN DRIVE

AND +12V
DRF_
V+3V D
RELAY
DC DC CONVERTER
V+1V D MODULE
AXY1137
VH UV PD YDR VE PD YRESNC PD YDD CHV PD
PS PWDN
D20
Vofs ADJ
DAC
SCAN YSUS
OR
YPR U
ADRPD1
MASK
PD MUTE DRF
OR
AND
STOP SQ
Pulse Width
SQ SD
AND
D19
SCL SDA
XSUSTN PD XDD CNV PD RV Ext P
MODULE UCOM XSUS M30620FCPGP IC3151

PSIZE
Note: wire harness

V+8V
FFC
D18
D15
V+8V UART SW V+8V
D16
LVDS V+8V
PEG239A K
IC3401
LVDS
F ashMemory IC3301 HD, VD, DCLK, DE
VD HD
H DET
RA, GA, BA
Thea er
D17
SUB FILD CONV & XY DRV SEQUENCE PATTERN GEN
V+3V D
LED R LED B MSEL YOBI
INP_MUTE
AC INLET
UART
V+3VACTV
To MAIN ASSY M1
D12
D11
50 DIGITAL ASSY
AD1 CN1802
AN/P BN P CN/P DN/P
AD2 CN1801
V+3V
50 ADDRESS S ASSY
V+60V V+8V
AD1 CN1602
AN/P BN/P CN P DN/P
AD2 CN1601
V+3V
50 ADDRESS L ASSY
V+8V
IC1801 LVDS Recieve
V+5V
IC1601 LVDS Recieve
V+5V
V+60V
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
CLK / LE / HBLK / LBLK RGB
CLK / LE / HBLK / LBLK R/G B
DRIVER C IC1855
DRIVER IC IC1854
DRIVER IC IC1853
DR VER C IC1852
DRIVER C IC1851
DRIVER IC IC1656
DRIVER IC C1655
DR VER C IC1654
DR VER IC IC1653
DRIVER IC IC1652
DRIVER C IC1651
85
To 50 DIGITAL Assy
D11
To POWER SUPPLY UNIT

P8 P9
TRAP SW
M1
M2
M3
M13
SIDE KEY ASSY

V+3.3V_STB
M9
To AUDIO Assy A2
M8
M4
FAN
KEY_AD2 KEY_AD1
SW1
TV_GUIDE VOL + CH POWER VOL CH INPUT
LED/IR ASSY
V+5.1V_STB IC9702
MAIN ASSY
M5 RE1
POD ASSY TANSHI ASSY

T2 M7 C1 M11 T3
50 LED ASSY
L1
C3
M10
SIDE ASSY
S1
M6 C2 M12
T1
86
Models PDP6070HD PDP6071HD PRO607PU Block Diagrams on the next two pages
87
POWER SW
Block Diagram PDP6070HD, PDP6071HD, PRO607PU

AC INLET
P11
POWER SUPPLY UNIT

FILTER BLOCK P3
SUB CONVERTER BLOCK
STB 3 3V SERIES REG
+35V
+16 5V
DK BLOCK LVDS RECEIVER C 1601 DK BLOCK LVDS RECE VER IC 1801
60 ADDRESS L ASSY
AD2
AD1
60 ADDRESS S ASSY
RELAY
PFC BLOCK
RESONANT CONV.1 VOC CONV. BLOCK
P9
STB 5 1V
P10
DC/DC CVT DC/DC CVT
+6 5V +5 1V +12V
DK BLOCK
LVDS RECEIVER IC 1801
DK BLOCK
P8
AD2
AD1
VOLTAGE DOUBLER STB 3 3V +12V RELAY EXT PD
60 ADDRESS S ASSY
60 ADDRESS L ASSY
AD1 AD2 AD1
AD2
SCAN
P1
607 SCAN B ASSY

CN2902
SCAN IC2901 VH
+16 5V +6 5V VSUS
60Y DRIVE ASSY

VH DCDC-CON
Y6
VOLTAGE CONVERTER BLOCK
RESONANT CONV.2 VS CONV. BLOCK RESONANT CONV.3 VA CONV.
PD TRIG B VSUS
P2
+16 5V VADR +6 5V VADR +12V
P4
PS PD
X3
60X DRIVE ASSY

Y4
P7
SCAN IC2902
CN2903
CN2901
Y5
SCAN C2903
P6
X2
Y MASK MODULE IC2301

Y2
+12V
X MASK MODULE IC1203
CN2904
IC2302
SCAN IC2905
TE1 TE
SCAN IC2904
Y MASK MODULE
P5
HOT PLATE
X5
PANEL SENSOR ASSY

D21
X MASK MODULE IC1205 X DK MODULE

XSUS PD
CN2905
HOT PLATE (PSUS)
Y DK MODULE IC2103 Y DK MODULE IC2151
OVER
&
UNDER VOL DET
YSUS PD
Vsus ADJ
+12V
SCAN IC2906 PSUS SCAN IC2801 SCAN VH
V+3V EEP
SCL SDA
RELAY PD TRG B AC DET
D24
V+3V D
RELAY KDD
OVER & UNDER VOL DET
IC1103 X DK MODULE IC1131 X RESET BLOCK
TEMP1
CN2802
V+1V D
VH UV PD YDRIVE PD YRESNC PD YDD CNV PD IC5V UV PD
DC-DC CONVERTER MODULE AXY1137PS PWDN
AND +12V
DRF_B
DRF
SCAN C2802
AND
Y SUS G
LOGIC BLOCK
D10
Vofs ADJ VYPRST ADJ
DAC
SCL SDA
Ext PD
D9
Y RESET BLOCK
Y SUS MASK Y SUS B
XSUSTN PD XDD CNV PD XDR VE PD
XSUS MASK
CN2803
CN2801
Y SUS D Y PR U Y OFS
Y3
PHOTO COUPLER
X1
SCAN IC2803
Y OFFSET BLOCK PHOTO COUPLER
Y1
Y SUS U
LOGIC BLOCK
XSUS U XSUS D XSUS B
SCAN YSUS AND

STOP SQ YPR U
CN2804
ADR_PD1 ADR PD5
SCAN IC2804
SCAN CONTROL
MASK
PD MUTE DRF B
OR
SCAN IC2805
Y8
V+3V D
MODULE UCOM XSUS
OR
Pulse Width
SQ SD
XSUS G PHOTO COUPLER XNR D
X6
V+3V D
OR CN2805
SCAN IC2806
M30620FCPGP IC3151
D17 D1
607 SCAN A ASSY

AD1 AD2 AD1 AD2
V+3V D V+3V D D16 D1 UART SW
D18 D1
PSUS
AD1
D19 D1
AD2
AD1
AD2
60 ADDRESS L ASSY
LVDS RECEIVER IC 1601 DK BLOCK
60 ADDRESS S ASSY
LVDS RECEIVER IC 1801 DK BLOCK
SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. PEG122C-K

LVDS
60 ADDRESS S ASSY
LVDS RECEIVER IC 1801 DK BLOCK LVDS RECEIVER IC 1601 DK BLOCK
60 ADDRESS L ASSY
LVDS V+3V D
IC3401
V+3V D
D5
FLASH MEMORY IC3301
VD HD
H DET
88
D8
V+3V D RA, GA, BA
HD, VD, DCLK, DE
V+3V D
THEATER
D6
V+3V D
INP_MUTE
V+3VACT
UART
60 DIGITAL ASSY
D11
D12
SIDE KEY ASSY

SW1
60 IR ASSY 42 & 60 LED ASSY
RE1
D7
M_SW_DET AC_DET N.C GND V+3_3V_STB GND V+5_1V_STB GND V+35V GND US_SW
GN D KEY_AD2 KEY_AD1 V+3_3V_STB V+5_1V_STB GND REM
L1
LED LED_ON LED_OFF LED_REC LED_MDM LED -
TANSHI ASSY
SIDE ASSY
V+6_5V GND V+12V GND V+16_5V GND V+5_1V V+5_1V V+5_1V V+5_1V GND GND GND
M2
M3
M8
M5
GND INPUT4 PLUG GND INPUT4 Pr GND INPUT4 Pb GND INPUT4 Y GND INPUT4 V GND INPUT4 L GND INPUT4 R
M6
T1
T3
M1
FAN VCC FAN NG1 GND
V+16R5V GND_D GND_D
FAN AXM1058+16 5V +12 0V
M4
A1
AUDIO ASSY
+12 0V +12 0V
+16 5V
BUFFER
M15
GND GND
HN2
V+5V DLNA
POWER AMP C IC3751
WOW + VOLUME IC IC3753
L_OUT+
R_OUT-
L_OUT-
R Aud o L Aud o DC DETECT BLOCK A NG B SDA SCL
M9
A2
A Mute A STBY B
M16
A NG B GND AUDIO L GND AUDIO R GND A STBY B A MUTE SCL AU SDA AU PSW A
HN7 M17
R_OUT+
ELITE MODEL ONLY
USB CABLE
M10 A3
RH+ RL+ RHRLLL+ LH+ LLLH-
M11
M12
M13
EXCEPT ELITE MODEL
C3
R+ RLL+
C1
C2
TRAP SW
SP1
R R L L OUT+ OUT OUT OUT+
POD ASSY
SP2
SP TERMINAL ASSY
Block Diagram PDP6070HD, PDP6071HD, PRO607PU
HN3
REGULATOR IC3752
M14
HN1
MAIN ASSY (US BB)
M7
T2
HN MODULE ASSY
USB CABLE
S1
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU PDP6070HD, PDP6071HD, PRO607PU

Quick Reference upon Service Visit 1 Notes, PD/SD diagnosis, and methods for various settings
Notes when visiting for service
1. Notes when disassembling/reassembling
1 Rear case
Panel section
PD/SD
When reassembling the rear case, the screws must be tightened in a specific order. Be careful not to tighten them in the wrong order forcibly. For details, see "Rear Case" in "6. DISASSEMBLY"
Item
Communication with the panel drive IC Communication with the module IIC DIGTAL-RST2 Panel high temperature Audio Communica ion with the Module microcomputer Main section Main 3-wire serial communication Main IIC communication Communication with the Main microcomputer FAN Unit high temperature Communication with the D-TUNER MTB-RST2/RST4
No. of LEDs flashing Red Blue

Blue 1 Blue 2 Blue 3 Blue 4 Blue 5 Blue 6 Blue 7 Blue 8 Blue 9 Blue 10 Blue 11 Blue 12 Blue 13 Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Red 15
2 Attaching screws for the HDMI connector

When attaching the HDMI connector after replacing the Main Assy, secure the HDMI connector manually with a screwdriver, but not with an electric screwdriver. If you tighten the screws too tightly with an electric screwdriver, the screw heads may be damaged, in which case the screws cannot be untightened/tightened any more.
How to enter the Factory Mode by Remote control. Turn off the TV Guide feature Set unit to Standby Mode Press and release the DISPLAY Button Wait 4 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () Buttonmode using HowPOWER to enter Integrator
the supplied remote control unit
1 Enter the Standby mode. 2 Press [MENU]. 3 Press [TV ].
2. On parts replacement
1 How to discharge before replacing the Assys
A charge of significant voltage remains in the Plasma Panel even after the power is turned off. Safely discharge the panel before replacement of parts, in either manner indicated below: A: Let the panel sit at least for 3 minutes after the power is turned off. B: Turn the Large Signal System off before the power is turned off then, after 1 minute, turn the power off. For details, see "10.2 Power ON/OFF Function for the Large-Signal System."
Release TRAP SW-ERR

1 Enter the Factory mode. 2 Select the INITIALIZE mode. 3 Hold [DISPLAY] pressed for at least 5 seconds.
How to switch UART 1 (Integrator)

1 Enter the Integrator mode. 2 Display "OFF" using [\]. 3 Change the communication speed using [], then [\].
POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADRS X-DRIVE X-DCDC X-SUS UNKNOWN
2 On the settings after replacement of the Assys

Some boards need settings made after replacement of the Assys. For details, see "7. ADJUSTMENT"
How to switch UART 2 (During Standby)

1 2 3 4-1 5-2 Enter the Standby mode. Hold [VOL +] or [VOL -] pressed for 3 seconds. Hold [SPLIT] pressed for 3 seconds. To set to 232C, press [ENTER]. To set to SR+, press [HOME MENU].
3. On various settings
1 SR+
After a repair using a PC, be sure to restore the setting for the RS-232C connector to SR+.
2 Setting in Factory mode

After a Mask indication into the panel is performed, be sure to set the Mask setting to "OFF" then exit Factory mode.
Note: If switching is completed successfully, the red LED will flash twice. Note 1: Use a remote control unit supplied with the 6th-generation models or later. Note 2: Do not hold a key pressed for more than 5 seconds.
How to locate several items on the Factory menu

{ [ " } : Item on the Factory menu ] : Key on the remote control unit " : Screen indication
Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)
1. Digital Video Assy: Transfer of backup data
1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [] seven times, then press [ENTER].) 2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds. 3 After transfer of backup data is completed, {ETC} is automatically selected, and the LED on the front panel returns to normal lighting.
1. Confirmation of accumulated power-on time and power-on count

Select {INFORMATION} then {HOUR METER}. (After entering Factory mode, press [] four times.)
2. MAIN Assy (U): Execution of FINAL SETUP.

1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering Factory mode, press [MUTING] three times, then press [] four times.) 2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds. 3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER switch of the main unit off.
2. Confirmation of the Power-down and Shutdown histories

1 Panel system
PD: Select {PANEL FACTORY} then {POWER DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER], then press [] three times.) SD: Select {PANEL FACTORY} then {SHUT DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER], then press [] four times.)
3. POWER SUPPLY Unit: Clearance of the accumulated power-on count and maximum temperature value
1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [] seven times, press [ENTER], then press [] six times.) 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected. Clear the maximum temperature value (MAX TEMP) in the same manner.
2 Main Assy
Select {INFORMATION} then {MAIN NG}. (After entering Factory mode, press [] three times.)
3. How to display the Mask indication

1 Mask indication in the panel side
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. (After entering Factory mode, press [MUTING] once, press [ENTER], then press [] 8 times.) 2. Press [ENTER], then select a Mask indication, using [] or [].
4. Other Assys: Clearance of the maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [] seven times, press [ENTER], then press [] seven times.) 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected.
2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)

1. Select either Input 1 or 2 or 4, to which no signal is input (black screen). 2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering Factory mode, press [MUTING] three times, then press [] once.) Then, the indication at the lower right of the screen changes from "OFF" to "ANA AD YCBCR". 3. You can change Mask patterns by pressing [] to select {SG PATTERN} then using [|] or [\]. Note: When you switch "SG MODE" routes, some displays become monochrome, as they are in Y-signal only mode.
90

Quick Reference upon Service Visit 2 Mode transition and structure of layers in Service Factory mode
Mode transition in Service Factory mode
Up To shift to another mode, press [MUTING]. To shift to another item in a specific mode, press [] or []. To shift to the next nested layer below for an item with a "(+)" indication, press [ENTER]. To return to the next nested layer above, also press [ENTER]. INITIALIZE mode 1. SYNC DET 2. SG MODE 3. SG PATTERN 4. SIDE MASK LEVEL 5. FINAL SETUP 6. HMG/HG SERVICE MODE 7. CVT AUTO 8. HDMI INTR POSITION
Structure of Layers in Service Factory Mode

INFORMATION mode 1. VERSION (1) 2. VERSION (2) 3. VERSION (3) 4. MAIN NG 4-1. CLEAR 5. TEMPERATURE 6. HOUR METER 6-1. CLEAR 7. HDMI SIGNAL INFO 1 8. HDMI SIGNAL INFO 2 9. VDEC SIGNAL INFO 10. DTV TUNING STATUS 1 11. DTV TUNING STATUS 2 12. DTV TUNING STATUS 3 13. DTV TV-GUIDE BER 14. DEBUG INFO PANEL FACTORY mode OPTION 1. EDID WRITE MODE 2. ANTENNA MODE 3. AFT INITIALIZE 1. SYNC DET (+) 2. SG MODE 3. SG PATTERN 4. SIDE MASK LEVEL(+) 4-1. R MASK LEVEL 4-2. G MASK LEVEL 4-3. B MASK LEVEL 5. FINAL SETUP 5-1. DATA RESET 6. HMG/HG SERVICE MODE 6-1. MODE SIFT 7. CVT AUTO 8. HDMI INTR POSITION(+) Flash Versions for PANEL system and MAIN system Flash Versions for DTV system Flash Versions for CCD ucom and HM SD histories for MAIN (Going Clear model by SET key) Select Yes by [\] key \ pushing and hold [SET] key TEMP 1, TEMP2 and FAN mode are displayed Hour meter and number of Power ON are displayed Select Yes by [\] key \ pushing and hold [SET] key For factory use Signal info of HDMI are displayed ( Detail are on SM ) For factory use Detail information for DTV is displayed Detail information for DTV is displayed Detail information for DTV is displayed For production line use For factory use Refer to [PANEL FACTORY MODE] For factory use For production line use For production line use For factory use SG signal from MAIN VDEC (Composite signal is required) For factory use For factory use
Down INFORMATION mode 1. VERSION (1) 2. VERSION (2), (3) 3. MAIN NG 4. TEMPERATURE 5. HOUR METER 6. HDMI SIGNAL INFO1, 2 7. VDEC SIGNAL INFO 2 8. DTV TUNING STATUS 1, 2, 3 9. DTV TV-GUIDE BER 10. DEBUG INFO
PANEL FACTORY mode 1. PANEL INFORMATION 2. PANEL WORKS 3. POWER DOWN 4. SHUT DOWN 5. PANEL-1 ADJ 6. PANEL-2 ADJ 7. PANEL REVICE 8. ETC. 9. RASTER MASK SETUP 10. PATTEN MASK SETUP 11. COMBI MASK SETUP
OPTION mode 1. EDID WRITE MODE 2. ANTENNA MODE 3. AFT
Set to Factory default settings (it should perform after replacing a MAIN board ) Information for a USB device is displayed For factory use For factory use
Structure of Layers in Panel Factory Mode 1

1. PANEL INFORMATION 2. PANEL WORKS 3. POWER DOWN 4. SHUT DOWN 5. PANEL-1 ADJ (+) 1. X-SUS B 2. Y-SUS B 3. Y-SUSTAIL T1 4. Y-SUSTAIL T2 5. Y-SUSTAIL W 6. XY-RST W1 7. XY-RST W2 8. VOL SUS 9. VOL OFFSET 10. VOL RST P 11. SUS FREQ. 6. PANEL-2 ADJ (+) 1. R-HIGH 2. G-HIGH 3 .B-HIGH 4. R-LOW 5. G-LOW 6. B-LOW 7. ABL Version indication of the panel Indications of the accumulated power-on time, pulse-meter count, and power-on count of the panel Indication of the Power-down history Indication of the Shutdown history

7. PANEL REVISE (+) R-LEVEL G-LEVEL B-LEVEL 8. ETC (+) 1. BACKUP DATA 2. DIGITAL EEPROM 3. PD INFO. 4. SD INFO. 5. HR-MTR INFO. 6. PM/B1-B5 7. P COUNT INFO. 8. MAX TEMP. 9. RASTER MASK SETUP (+) 1. MASK OFF 2. RST MASK 01 25. RST MASK 24 10. PATTEN MASK SETUP (+) 1. MASK OFF 2. PTN MASK 01 40. PTN MASK 39 11. COMBI MASK SETUP (+) 1. MASK OFF 2. CMB MASK 01 11. CMB MASK 10
Items for use by engineers
For transferring backup data (after replacement of the DIGITAL Assy) To clear data of the digital video For clearance of data for the corresponding items. The clearing method is the same: Select "CLEAR", using [\], then hold [SET] pressed for at least 5 seconds. After clearance is completed, {ETC} is automatically selected.
Modification not required because these items are basically for factory presetting
Settings required after replacement of the panel For AM noise prevention (Depending on the mode, brightness of the screen changes.)
For use while Raster Mask (full mask) is displayed. Use [] or [] to select the type of mask.
Parameters for the WB adjustment of the panel, which are required during adjustment after panel replacement
For use while Pattern Mask is displayed. Use [] or [] to select the type of mask.
Setting of the power consumption. A setting table is available for each vertical signal.
For use while Combination Mask is displayed. Use [] or [] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2"
91

Note: The figures 2 to - indicate the number of times the LED flashes when power-down occurs in the corresponding route.
50 DIGITAL ASSY
DRF_B
D15 to D18 50 ADDRESS ASSY AD1
D3501 to D3502
ADR_PD
POWER SUPPLY UNIT
OR
50X DRIVE ASSY X1
D19
XDRIVE_PD XDD_CNV_PD XSUSTN_PD
D3151 to D3162 OR
IC3155
PD MUTE Circuit
D21
EXT_PD
P4
PD
Relay Control
D20 50Y DRIVE ASSY Y1
SCAN_PD SCN5V_PD YDRIVE_PD YDD_CNV_PD YSUSTN_PD
PD_MUTE
PS_PD
Protection Circuit
IC3151
Module Microcomputer
PD_TRG_B
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU

92

Prediction of failure symptoms when a PD (power-down) is generated
LED Flashing Count 2
PD Circuit
Power supply PD
Checkpoint
POWER SUPPLY Unit 50 SCAN A, B Assy 50Y DRIVE Assy
Main Cause
Failure in the POWER SUPPLY Unit SCAN IC is damaged (short-circuiting between VH and GNDH) Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys Failure in the VH power SCAN IC is damaged (short-circuiting between IC5V and GNDH) Disconnection of the scan-bridge (15-pin) connector Failure in the photo coupler Abnormality in the IC5V DC/DC converter Abnormality in the 16.5 V power Abnormality in the VOFS DC/DC converter Abnormality in the VPRST DC/DC converter Abnormality in VC_15V DC/DC converter Abnormality in the DK module Abnormality in the control signal line Short-circuiting of Vadr TCP damaged Connectors disconnected between the DIGITAL and the X DRIVE Assys Abnormality in the 16.5 V power Abnormality in VC_15V power Abnormality in VXNRST power Abnormality in the DK module Abnormality in the control signal line Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy
SCAN PD
50SCAN A, B Assy 4 IC5V PD 50Y DRIVE Assy 5 Y-DRIVE PD 50Y DRIVE Assy
Y DCDC PD
50Y DRIVE Assy
7 8 9 10
Y SUS PD Address PD X-DRIVE PD X DCDC PD
50Y DRIVE Assy 50 ADDRESS Assy 50X DRIVE Assy 50X DRIVE Assy
11
X SUS PD
50X DRIVE Assy
How to distinguish which connector is disconnected

Assy Connector
CN1001 CN1205 CN1204 CN1206 CN2001 CN2204 CN2206 CN2205 CN2601 50 SCAN A, B Assy CN2801 50 ADDRESS Assy CN1602, CN1802 CN1601, CN1801
To which Assy the Connector is Connected

50 DIGITAL Assy POWER SUPPLY Unit (ADR system power) POWER SUPPLY Unit (drive system power) 50 ADDRESS Assy 50 DIGITAL Assy POWER SUPPLY Unit (drive system power) POWER SUPPLY Unit (ADR system power) 50 ADDRESS Assy 50 SCAN A, B Assy 50Y DRIVE Assy 50 DIGITAL Assy 50X DRIVE Assy, 50Y DRIVE Assy
Frequency of LED Flashing

11 (XDRIVE) 12 (X-SUS) 8 (ADR) 3 (SCAN) 3 (SCAN) 8 (ADR) 4 (SCN-5V) 4 (SCN-5V) 8 (ADRS) 8 (ADRS)
Screen Display
White (left half of the screen) White (right half of the screen)
50X DRIVE Assy
50Y DRIVE Assy
93

Note : The figures 1 to ~ indicate the number of times the LED flashes when shut-down occurs in the corresponding route.
MAIN ASSY
IC5401 HDMI_RX IC5101 M-VDEC IC5301 ADC IC8401 MAIN_ucom SCL_MA SDA_M A IC8101 IP TXD_SQ RXD_SQ CLK_SQ CE_SQ BUSY_SQ EXAx20 EXDIOx15 SQ_SD IC8201 MULTI PSIZE IC3401 SQ IC IC3160 MONO MULTI
50 DIGITAL ASSY
U4401 A-TUNER
IC4701 AV SW
IC4901 RGB SW SCL_AV SDA_AV 3.3V to 5V Convert
SCL_AV3 SDA_AV3
U4402 A-TUNER
IC4402 MPX IC8302 3.3V RST IF_RST IC8301 IF ucom RST_MR TXD_IF RXD_IF CLK_IF BUSY_IF CE_IF REQ_IF
TXD_IC6 RXD_IC6 CLK_IC6 CE_IC6 IC8001 D_SEL
IC3151 MODULE_ucom IC3302 3.3V_RST_I
IC3751 POWER AMP IC6301 BCM7038 DC_DET. BLOCK
IC8403 UCOM RST
RESET TXD_DT RXD_DT A_STB_B A_NG_B SCL_AU SDA_AU TXD_MD RXD_MD REQ_MD RST2 V+3.3D IC4102 DC-DC
M1
D11
RST2 IC3303 AND
IC3304 1.2V_RST_I
TEMP
AUDIO ASSY
IC3753 VOL IC A2 M9 IC4601 CCD ucom
SCL SDA E_SCL E_SDA
IC3157 DAC IC3156 EEPROM
RST4 V+12V
SCL_TXT SDA_TXT
D24
T2
M7
TE1
TANSHI ASSY
TH8901
Thermal Sensor
TEMP2
SCL_EP SDA_EP
IC8409 EEPROM IC3651 SENSOR
IC3652 EEPROM
FAN NG FAN M4
SENSOR ASSY

94

SD (SHUT DOWN) DIAGNOSIS

Frequency of LED Flashing Log Indication in Factory Mode
Major Type
Detailed Type
MAIN
SUB
RTRY SQNO BUSY VER-HS EEPROM BACKUP DAC TEMP1
Checkpoint
CLK_SQ/TXD_SQ, etc. Check if the video sync signal is input to IC3401. BUSY_SQ Check the model number of the DIGITAL Assy and the destination of the sequence processor. IIC communication line of IC3156 IIC communication line of IC3652 IIC communication line of IC3157 Is the output voltage of the DC-DC converter low? The 12 V power is not output. Ambient temperature Abnormality in the panel temperature sensor Speaker terminals AUDIO_AMP Periphery of the cable between A2 and M8 Communication line between MAIN and MOD Periphery of the cable between D11 and M2 Communication line between IF and MAIN Communication line between MULTI_M and MAIN Bus communication line between IP and MULTI_M Communication line between D_SEL and MULTI_M IIC communication line between AV_SW and MAIN IIC communication line between RGB_SW and MAIN IIC communication line between A_Tuner and MAIN IIC communication line between A_Tuner and MAIN IIC communication line between MPX and MAIN IIC communication line between M_VDEC and MAIN IIC communication line between ADC and MAIN IIC communication line between HDMI_RX and MAIN IIC communication line between CCD and MAIN IIC communication line between EEPROM and MAIN IIC communication line between VOL_IC and MAIN Periphery of the cable between A2 and M9 Communication line between IF and MAIN Dirt attached to the fan motor Periphery of the cable between fan and M4 Periphery of the fan control regulator Temperature sensor or its periphery Periphery of the temperature sensor Periphery of the cable between T2 and M7 Startup of IC6301 Communication line between MAIN and IC6301 Startup of the TV-GUIDE application Startup of the HOME-G application DC-DC converter or its periphery, RST2 The 12 V power is not output, RST4 Periphery of the cable between P8 and M2

IC3151, IC3401 CN3001, IC3401 IC3401 IC3301, IC3401 IC3151, IC3156 IC3151, IC3652 IC3151, IC3157 AXY1135 POWER SUPPLY Unit IC3651 CN3753, CN3901, JA3901 IC3751 CN3752, CN4007 IC3151, IC8401 CN3001, CN4001 IC8301, IC8401 IC8201, IC8401 IC8101, IC8201 IC8001, IC8201 IC4701, IC8401 IC4901, IC8401 U4401, IC8401 U4402, IC8401 IC4402, IC8401 IC5101, IC8401 IC5301, IC8401 IC5401, IC8401 IC4601, IC8401 IC8409, IC8401 IC3753, IC8401 CN3752, CN4007 IC8301, IC8303, IC8304, IC8401 CN4009 IC8407 TH8901, Q8901 CN8802, CN4004 IC6301 IC6301 IC6301 IC6301 IC4102, Q4106 CN4002
Remarks
SQ_IC communication not established If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync. If BUSY_SQ remains high, a shutdown is generated. The written SQ_PROG is incoherent with data on the DIGITAL Assy. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds. Check if V + 12 V is started. If TEMP1 that is read by the module microcomputer is 75C or higher, a shutdown will be generated. Check the connection with the SENSOR Assy. Check if any speaker cable is in contact with the chassis. Check if the AMP output is short-circuited. Check if cables are firmly connected. Check the communication lines (RXD_MOD/RXD_MOD/REQ_MOD). Check if cables are firmly connected. Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF). Check the communication lines (TXD_IC3/RXD_IC3/CLK_IC3/CE_IC3/IC3_BUSY). Check the communication lines (EXA/EXDIO). Check the communication lines (TXD_IC6/RXD_IC6/CLK_IC6/CE_IC6). Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV). Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV). Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV). Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV). Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV). Check the communication lines (SCL_MA/SDA_MA). Check the communication lines (SCL_MA/SDA_MA). Check the communication lines (SCL_MA/SDA_MA). Check the communication lines (SCL_TXT/SDA_TXT). Check the communication lines (SCL_EP/SDA_EP). Check the communication lines (SCL_AUDIO/SDA_AUDIO). Check if cables are firmly connected. Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF). Check the fan. Check if cables are firmly connected. A shutdown is generated if TEMP2 becomes higher than 53C TEMP2 Check if cables are firmly connected. Check startup of BCM7038 and the communication line between IC6301 and MAIN. Check startup of BCM7038 and the communication line between IC6301 and MAIN. Check startup of the TV-GUIDE application. (*) Check BCM7038 and its peripheral devices. Check if V + 3.3 V is started. Check if V + 12 V is started. Check if cables are firmly connected.
Blue 1
Abnormality in the Sequence Processor Failure in IIC communication with the module microcomputer Abnormality in RST2 power decrease High temperature of the panel Short-circuiting of the speakers Failure in communication with the module microcomputer Failure in main microcomputer 3-wire serial communication
Blue 2
Communication error Drive stop SQ-IC Busy Incoherent version (hardware, software) DIGITAL Assy EEPROM SENSOR Assy EEPROM MD-IIC DAC RST2 TMP_NG
Blue 3 Blue 4
Blue 5
AUDIO
Blue 6
IF microcomputer MULTI
MODULE
IF MULTI I/P D_SEL AV-SW RGB-SW FE1 FE2 MPX M-VDEC ADC HDMI CCD MA-EEP AUDIO AUDIO
Blue 7
MA-SRL
Blue 8
Blue 9 Blue 10
AV Switch RGB Switch Analog Tuner Analog Tuner MPX Failure in IIC communication with the Main VDEC main microcomputer AD/PLL HDMI CCD 64K EEPROM VOLUME IC VOLUME IC Failure in communication with the main microcomputer and unknown Failure in the fan
MA-IIC
MAIN FAN
Blue 11
High temperature of the unit
TEMP2
PS/RST DEVICE TV-G HOME-G M-DCDC RELAY
Blue 12
Digital Tuner
DTUNER
Blue 13
Failure in the POWER SUPPLY Unit
DC-DC converter power decrease POWER SUPPLY MA-PWR
(*) : Check if it becomes banner display when switching channel.
95

Information on symptoms that do not constitute failure
Symptom
HDMI: Symptoms concerning the input format and settings The picture color for an INPUT 5 or 6 signal is not correct. The video signal to INPUT 5 or 6 is not displayed, and a message is displayed. The audio signal input to the INPUT 5 or 6 pin jack is not output. The color setting for INPUT 5 or 6 is not compatible with that of the output equipment. Check whether the color setting is YPbPr or RGB. A unsupported video signal is input. Example: 1080p @ 60Hz The audio setting for INPUT 5 or 6 is "AUTO," and a video signal is not input. If the audio setting is "AUTO," to output an analog audio signal, the DVI signal must be input via a DVI-HDMI conversion cable. When the DVI equipment is connected, the analog signals are selected with the setting "AUTO." The setting on the side of the HDMI output equipment is wrong. Example: Dolby Digital
Cause, item to check, information
No sound of signals to INPUT 5 or 6 is output. MONITOR video output
The video output signal from the MONITOR connector is deteriorated. Or when the video output signal from the MONITOR The video signal output from the MONITOR connector is Macrovision protected. connector is recorded, its playback picture is deteriorated. The video signal is not output when the component signal is input to INPUT 2, 3, or 4. The video signal is not output when the video signal is input to INPUT 5 or 6. MONITOR audio output The image displayed on the PDP is not synchronized with the The audio signal from the MONITOR connector is synchronized with the video output signal from sound from the MONITOR audio output. the MONITOR connector. DIGITAL audio output Playback of the signal from the DIGITAL audio output connector is possible, but recording is not possible. The video output signal from the DIGITAL connector is not synchronized with that from the MONITOR video output. Miscellaneous The no-signal off function is not activated. The no-operation off function is not activated. Power management does not function. The AUTO SETUP function is not activated. The G-Link system is not activated. Control via the SR connector is not possible. The audio signal from the PC is not output. The picture-quality setting (AV Selection) is not stored. The picture size changes arbitrary. The no-signal off function is effective only while a video signal is being input. The no-operation off function is effective only while a video signal is being input. Power management is effective only while a signal is being input from a PC. The AUTO SETUP function is effective only while a signal is being input from a PC. Wrong connection of the cable to the SR connector or PC audio connector is suspected. A failure in the G-Link system or wrong connection of the cable to the PC audio connector is suspected. A failure in the G-Link system or wrong connection of the cable to the SR connector is suspected. The picture-quality setting is stored for each input. As the setting is changed when another input is selected, the user may have a false idea that the setting is not stored. The Auto Size setting is set to ON (default is OFF). The video signal output from the DIGITAL connector is copy-protected. The digital audio output signal from the DIGITAL connector is synchronized with the video signal that is currently displayed, and not with the MONITOR video output. The video signal is not output from the MONITOR connector when the component signal is selected. The video signal is not output from the MONITOR connector when the HDMI signal is selected.
The orbiter function for minimizing the effects of phosphor burn is activated. As ON/OFF of this The display position of the screen slightly changes every time function can only be changed on the Integrator menu, turning off of this function by a user is not the unit is turned on. possible. The video signal to the S video connector is not displayed. The video signal to the composite video connector is not displayed. Although S video input is selected on the menu, the cable is connected via a component video input connector whose function type is the same as S video input. Although the composite video input is selected on the menu, the cable is connected via a component video connector or S video connector whose function type is the same as the composite video input.
SUPPLEMENT: On the video setting for HDMI

There are three types of HDMI output formats: color difference 4:4:4, color difference 4:2:2, and RGB4:4:4. (The proportions, such as 4:4:4 and 4:2:2, represent those of the amount of data for video signal components. For example, as for color difference 4:4:4, the proportion of the amount of data as for Y, Cb, and Cr is 4:4:4.) It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is inappropriate, make the settings manually. In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use 8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit colordifference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.
96
SYSTEM RESET THROUGH SERVICE MODE After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off TO TURN OFF TV GUIDE In order to enter Service Mode, TV guide must be turned off In order to do this procedure you must have and use the correct remote. The full function remote that came with the set has a TV Guide Logo in a red box. This is the remote you should use. NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up. Enter ZIP code, cable or ant. etc. Then: 1. 2.
press and release the TV Guide. TV guide will appear on the screen. Navigate to the TV Guide tool bar and use the > button to select setup in the menu and press and release the enter button 3. use the arrow down button to select default options 4. press and release the enter button and select general defaults 5. press and release the enter button (opens menu on lower left side) 6. use the arrow down button to select auto guide 7. use the > button to select off 8. use the arrow down button to select done How to enter the Factory Mode by Remote 9. press and release the enter control. 10. press and release the TV Guide button to turn the display off Turn off the TV Guide feature System Reset Using Service Mode: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Set unit to Standby Mode Press and release the DISPLAY Button Wait 4 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () POWER Button
Enter Service Mode Use the muting button to select initialize screen While on the initialize screen Use the down arrow button to select final setup Press and release the enter button to select data reset Use the > button on the remote to select yes Press and hold the enter button until the screen goes black release enter button on remote. Power the unit off using the remote control Unplug the power cord from the media receiver to complete the reset Plug in the media receiver; turn the system on and reset is complete.
Method Using Integrator mode: When Replacing Main Assy in G-6 Media Receiver or G-7 panel Press and release HOME MENU and POWER buttons in sequence on the remote control. Unit will power up in INTERGRATORmode. Hold the DISPLAY button on the remote until data reset or all reset appears then release button. Press Right > button to select yes then release button Press and hold ENTER button on remote until test screen disappears. Release button. Unplug power cord from media receiver to complete reset. Wait 30sec. Plug in media receiver power cord, turn system on and reset is now complete
97

u
Procedure of Changing Jumper Connector after replacing the Power Supply Unit
When replacing the Power Supply Unit, it is necessary to perform the following connector changes. Otherwise the unit cannot work properly and the unit may be damaged. Therefore perform these connector settings without fail when replacing the Power Supply Unit. ( before power on the unit)
Location of the jumper connector
1. As for service parts, the Jumper connector is connected at connector P10.
2. Remove the jumper connector from connector P10 and connect it to connector P11.
3. Connect the cable connector from power SW to P10.
98
Model PDP427CMX PDP507CMX PDP607CMX Block Diagrams Operation LED's Power-Down & Shut-Down Diagnosis
99
PDP427CMX, PDP507CMX Block Diagram

SCAN B ASSY (HIGH SIDE)
VH IC5V Scan S gnal Scan IC IC2901 VH IC5V Scan IC IC2902 VH IC5V PSUS Scan IC IC2903 VH IC5V Scan IC IC2904 VH IC5V VH DC/DC CONV Scan IC IC2905 VH IC5V
+5V VSUS +16 5V
PSUS
Y SUB DRIVE ASSY

+5V VSUS +16 5V
MASK BLOCK Y9 Y12 Y8

VH VSUS Vprst VOFS
PSUS
Vprst
+RESET BLOCK Vprst Reg

VOFS
OFFSET BLOCK
60V
+16 5V
Scan IC IC2906 SB3 SB2 VH SA2 VH IC5V Scan Signal Scan IC IC2801 VH IC5V PSUS
+5V +16 5V
VOFS DC/DC CONV
Drive Signal
MASK BLOCK IC5V

+5V +6 5V VSUS
V+3VPT TE1
SA3
REGULATOR
+16 5V
IC3652
Y4
SCL SDA TEMP1
BR24L02FJ EEPROM IC IC3651 MM1522XU SENSOR IC Buffer
+5V
Scan IC IC2802 VH IC5V

+5V VSUS +16 5V
RESONANCE BLOCK LOGIC BLOCK DK MOD (IC2107) Y1
Scan IC IC2803 VH IC5V Scan IC IC2804 VH IC5V
PSUS
SENSOR ASSY
MASK BLOCK
+16 5V
Scan IC IC2805 VH IC5V

VH
SOFT D BLOCK
IC5V IC5V VF +16 5V
Scan IC IC2806
IC5V
SA1 Photo Coupler BLOCK Y3
IC5V/VF DC/DC CONV Scan Signal
Y2
5V
SCAN A ASSY (LOW SIDE)
60V
Y MAIN DRIVE ASSY
CN310
J A B C D H E
LVDS ASSY
CN102 CN104
+12V +6V
IC302 +16.5V to 12V
CN306
+7V
IC301 STB3.3 to +7V CN302 (P8) IC306 +12 to +10V CN301 (P5) IC303 +5.1 to +3.3V
CN307
CN305
+3.3V
+2.7V +12V Alarm Detect IC305 +16.5 to +12V
CN311 CN309
CN312 FAN (3)
CN313
CN315
+3.3
CN101
Receive
IC101
CN103
FAN (2)
CN304 (P12)
DD ASSY
50 ADDRESS L ASSY
V+8V
AD2 CN1602
V+3V
AN/P BN/P CN/P DN/P
AD1 CN1601
AD2 CN1802
AN/P BN/P CN/P DN/P
AD1 CN1801
V+3V V+5V
50 ADDRESS S ASSY
CLKN/P
IC1601 LVDS Receiver
V+8V V+5V V+60V
CLKN/P IC1801 LVDS Receiver
V+60V
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
DRIVER IC IC1656
DRIVER C C1655
DRIVER C C1654
DRIVER IC IC1653
DRIVER C C1652
DRIVER C C1651
DRIVER IC IC1855
DRIVER C C1854
DRIVER C C1853
DRIVER IC IC1852
DRIVER C C1851
100
P1
+16 5V +6 5V VSUS
SECONDARY T251
PRIMARY
Swi ching
POWER SUPPLY UNIT
Q253
P2
+16 5V +6 5V
Q252
Switch ng
P7 P6 P5 P4
+60V +16 5V
VSUS CONT
RC101
+390V
Z901
T281
PFC Q203 Q204
Z281
Sw tching
+12V STB3 3V VSUS ADJ PS PD EXT PD RELAY +6 5V 12V +16 5V
D123
+35V +16 5V +12V +6 5V
P11
X SUB DRIVE ASSY

+16 5V +5V VSUS
T301
Q301
Swi ching
P8
PSUS MASK BLOCK X7 T121 Z121

Sw tching
+5 1V
L371
STB5 1V STB3 3V 35V
Q373
Sw tching
P9
X8 D121
NEUTRAL LIVE +60V VF VSUS +16 5V +6 5V
+5V
X6
P12
+6 5V +12V STB3 3V
REGULATOR
102
P10
P3
+16 5V
15V DC DC CONV
+16 5 +5V
X2
+16 5V +5V VSUS
Dr ve Signal MASK BLOCK
X1 Dr ve Signal
RESONANCE BLOCK DK MOD (IC1104)
D24 V+3V EEP

SCL,SDA TEMP1
D11
DRF
LOGIC BLOCK PSUS Dr ve Signal
V+8V REG
Vsus AD RELAY PD TRG B
+12V
RESET BLOCK
VRN +16 5V +5V VSUS
+16 5V
V+3V D
RELAY
VRN DC DC CONV
PSUS
DC DC CONVERTER
V+1V D MODULE D20
AND +12V
VH UV PD YDRIVE PD YRESNC PD YDD CHV PD Vofs ADJ
D19
AXY1137
MASK BLOCK
+5V +60V
PS PWDN SCL SDA XSUSTN PD XDD CNV PD RV Ext P
PSUS X3
DAC
X MAIN DRIVE ASSY
SCAN YSUS
OR
YPR U
ADRPD1
MASK
PD MUTE DRF
AND
STOP SQ
Pulse Width
SQ SD
AND
OR
Note: wire harness

XSUS
MODULE UCOM
M30620FCPGP IC3151
PSIZE
FFC
V+8V
D15
UART SW
V+8V
SUB FILD CONV & XY DRV SEQUENCE PATTERN GEN

LVDS D16 V+8V
PEG239A-K
IC3401
LVDS D17
D18
V+8V
AC SW AC INLET
D12
V+3V D HD, VD, DCLK, DE FlashMemory IC3301 RA, GA, BA Theater

VD HD
H DET
INP_MUTE
DIGITAL ASSY
V+3VACTV
UART
D11
AD2 CN1802
AN/P BN/P CN/P DN/P
AD1 CN1801
V+3V
50 ADDRESS S ASSY
V+60V V+8V
AD2 CN1602
AN/P BN/P CN/P DN/P
AD1 CN1601
V+3V
50 ADDRESS L ASSY
V+8V
CLKN/P
V+5V
CLKN/P IC1601 LVDS Receiver
V+5V
V+60V
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
CLK / LE / HBLK / LBLK R G/B
DRIVER IC IC1855
DRIVER IC IC1854
DRIVER IC IC1853
DRIVER C C1852
DRIVER IC IC1851
DRIVER C C1656
DR VER IC IC1655
DR VER IC IC1654
DRIVER IC IC1653
DRIVER IC IC1652
DRIVER IC IC1651
101
PDP427CMX, PDP507CMX
KEY ASSY
IC2201 Key scan u-COM
COMMSLOT ASSY
CN2001 RS-232C 9p D-sub JA2002 Combination in 6p mini-DIN JA2003 Combination out 6p mini-DIN IC2003 232C Transceiver CN2201 IC2001 IC2002 IC2004 IC2005 IC2006 IC2007
COMMSLOT IF ASSY
CN2301
CN2004
CN2303
CN2302
X2201 3.84MHz
IC2301 SEL
SW CN9011
MAIN ASSY
CN7001 INPUT2 DVI +7V IC7006 7V to 5V CN5002 INPUT1 15p D-sub IC5002 +5V IC5004 Video SW +9V CN5003 ANALOG RGB OUT 15p D-sub IC5007 Buffer +5V IC5008 Buffer +3.3V IC5005 SyncSW +5V IC5901 Video SW +3.3V IC5902 Sync SW +5V IC5905 LPF IC7003 5V to 3.3V IC7001 DVI Receiver
+5V IC5601 Video SW +3.3V IC5603 Sync SW LPF
+5V IC5602 LPF
+3.3V
+5V IC5605 Sync sep
+3.3V IC5604 SW +5V IC5606 Buffer +3.3V IC9504 BUF
IC6701 A/D Converter +3.3V IC5904 SW
LPF
+3.3V IC5001 Buffer IC6301 OE
+5V IC5903 Sync sep
+2.5V IC8002 2.5V to 1.5V +3.3V
CN5001
CN6301
CN6302
CN5301
+12V JA5371 INPUT1 Stereo mini JA5372 INPUT2 Stereo mini JA5373 OUTPUT Stereo mini
CN4005
AV
CN4002
D1
CN4003
D2
CN4004
D3 PS
IC8003 3.3V to 1.5V X8001 X8002
CN4001
VSIF ASSY
IC5308 Audio SW
CN4006
100p Card edge connector
VIDEO Card
Control signal Analog Video signal Sync signal Power Supply
Digital Video signal, CLK, Sync TMDS, LVDS Digital Audio signal Analog Audio signal
102
LED2 ASSY
U2401
Remote Control Receiver CN2401 CN9010 +3.3V IC6501 A/D Converter +3.3V DSP Controll +3.3V +3.3V IC8105 OSD IC8001 Digital signal Processor +12V IC5306 Audio Buffer
SENB ASSY
IC1001
SENC ASSY
IC1101
SEND ASSY
IC1201
D2402 LED D2401 Opt. Sense
+3.3V CN1001
+3.3V CN1101
+3.3V CN1201
TM CN9501 Temp Sensor (SDA, SCL) CN9008
+12V +6V
PV A
CN9003
FA
IC9501 u-COM
X9501 33.33MHz
+7V IC9503 7V to 3.3V +7V
B PM C
+7V IC9502 7V to 5V +3.3V
PN1
+2.5V
PN2
H J E
AD2 F G +12V IC3004 12V to 9V CN3003
+3.3V IC8501 LVDS Transmitter +3.3V IC8101~8104 SDRAM
AD1
AUDIO ASSY
#2, 27
+9V IC3001 Audio Controller +9V +12V IC3002 Audio Amplifier
Audio Control (Mute, SCL, SDA, ALM) L/R Audio Signal
AU
SCL, SDL CN3004

#11, 19
Mute
DC detect ALM
CN3001 Push Terminal SP OUT
103
To OVERALL BLOCK DIAGRAM (2/2)
D9003, ALARM Detect
FAN (1)
CN9004 CN9005 CN9006 CN9007 CN9012
FB
CN8502 CN8501 CN9001
Block Diagram PDP607CMX

AC INLET
P11
60 ADDRESS L ASSY
AD2 AD1
60 ADDRESS S ASSY
AD2 AD1
607 SCAN B ASSY

SCAN
P10
P3
POWER SW
FILTER BLOCK
CN2902
SCAN IC2901
VH
60Y DRIVE ASSY

VH DCDC-CON
Y6
RELAY
PFC BLOCK
CN2903
CN2901
Y5
SCAN IC2903
Y4
SCAN IC2902

Y2
P5 P1 P7
YSUS PD
+16.5V
+16.5V +6.5V VSUS
CN2904
SCAN IC2904
VADR +12V
SCAN IC2905
CN2905
HOT PLATE (PSUS)
Y DK MODULE IC2103 Y DK MODULE IC2151
OVER
&
UNDER VOL DET
SCAN IC2906 PSUS SCAN IC2801 SCAN VH
POWER SUPPLY UNIT
CN2802
SCAN IC2802
Y RESET BLOCK
Y SUS MASK Y SUS -B Y SUS -G
PANEL SENSOR ASSY

LOGIC BLOCK
TE1
V+3V_EEP
CN2803
CN2801
SCAN IC2803
Y1
Y3
Y OFFSET BLOCK PHOTO COUPLER
Y SUS -U Y SUS -D Y PR-U Y OFS
D24
SCL, SDA TEMP1 VH_UV_PD, YDRIVE_PD, YRESNC_PD, YDD_CNV_PD IC5V_UV_PD
PHOTO COUPLER
CN2804
SCAN IC2804
SCAN CONTROL D10
Vofs_ADJ, VYPRST_ADJ
DAC
SCAN IC2805
Y8
SCAN YSUS V+3V_D
STOP_SQ
CN2805
Pulse Width ADR_PD1 OR OR V+3V_D V+3V_D

CN302 (P8)
SCAN IC2806 PSUS YPR-U
607 SCAN A ASSY

AD1 AD2 AD1 AD2
60 ADDRESS L ASSY
60 ADDRESS S ASSY
To OVERALL BLOCK DIAGRAM (1/2)
CN310
A B C D H E FAN(1) FAN(2) FAN(3) F G
CN306
+7V +3.3V
IC301 STB3.3 to +7V
D16
+12V +6V
IC302 +16.5V to 12V
CN304 (P12)
DD ASSY
D17
LVDS
CN305
CN307
+2.7V +12V IC305 +16.5 to +12V
D5 V+3V_D D6
CN311 CN309
ALARM Detect
IC306 +12 to +7.8V
CN301 (P5)
CN315
CN313
CN312
CN102
LVDS ASSY
CN104
V+3V_D YOBI
LED_R LED_B MSEL
+3.3
D12
IC101 Receive CN103
104
CN101
SUB CONVERTER BLOCK
STB 3.3V SERIES REG
+6.5V +12V
+16.5V
RESONANT CONV.1 VOC CONV. BLOCK
DC/DC CVT DC/DC CVT
+6.5V
+3.3V
+12V
P8
P12
VOLTAGE DOUBLER STB 3.3V +12V RELAY
DK BLOCK
DK BLOCK
P4
PS_PD EXT_PD
60 ADDRESS S ASSY
AD2 AD1 AD2 AD1
60 ADDRESS L ASSY
RESONANT CONV.2 VS CONV. BLOCK RESONANT CONV.3 VA CONV. BLOCK
PD_TRIG_B VSUS
+6.5V VADR +12V
P6
P2
+16.5V
X3
60X DRIVE ASSY

X2
D21
HOT PLATE
X5
60 DIGITAL ASSY
+12V
Vsus_ADJ
RELAY, PD_TRG_B, AC_DET
V+3V_D
RELAY KDD
V+1V_D
DC-DC CONVERTER MODULE AXY1137PS_PWDN
AND
DRF_B
DRF
+12V
X DK MODULE
XSUS PD D9
XSUSTN_PD, XDD_CNV_PD XDRIVE_PD SCL, SDA Ext_PD
OVER & UNDER VOL DET
IC1103 X DK MODULE IC1131 X RESET BLOCK
MASK
PD_MUTE XSUS MASK DRF_B
AND
SQ_SD
OR
AND
ADR_PD5
LOGIC
XSUS_U XSUS_D XSUS_B
X1
MODULE UCOM
XSUS
BLOCK
M30620FCPGP IC3151
V+3V_D
XSUS_G PHOTO COUPLER XNR-D
D18
X6
V+3V_D UART SW
SUB-FILD CONV. & XY DRV SEQUENCE PATTERN GEN. PEG122C-K IC3401

LVDS V+3V_D
D19
AD1
D8
AD2
AD1
AD2
60 ADDRESS S ASSY
60 ADDRESS L ASSY
THEATER
HD, VD, DCLK, DE
FLASH MEMORY IC3301
RA, GA, BA
VD HD
H DET V+3V_D
INP_MUTE
V+3VACT
UART
D11
D7
105
Status Power OFF (Indicator OFF) Power ON (Indicator ON) Red Not lit Green Red Green: Lit Green Red Standby Red: Lit Green Power Management Green flashes at intervals of 1000ms
Red flashes at intervals of 500ms for 1 to n times with 2500ms of pause between switching. Green flashes at intervals of 500ms for 1 to n times with 2500ms of pause between switching.
LED Lighting Pattern
Remarks
Red Green Red Green Red Green Red Green Red Green Red Green Red Green 200ms 300ms 300ms 100ms 100ms 100ms 100ms 300ms 300ms 300ms 300ms 300ms 300ms 300ms 300ms 300ms 300ms 300ms 500ms 1000ms 500ms 500ms (1 time) (1 time) 500ms 1000ms 2500ms (n times) (n times) 2500ms
Power-Down
Shutdown
No Backup Copy (Panel) During Main microcomputer rewriting During MD microcomputer rewriting (During MOD) During ASTRA rewriting (During PNL)
Red lit, and green flashes at intervals of 200ms Red flashes at intervals of 300ms Red flashes at intervals of 100ms Red and green flashes at intervals of 100ms
106
Note: The figures 2 to - indicate the number of times the LED flashes when power-down occurs in the corresponding route.
50 DIGITAL ASSY
DRF_B
D15 to D18 50 ADDRESS ASSY AD1
D3501 to D3502
ADR_PD
POWER SUPPLY UNIT
OR
50X DRIVE ASSY X1
D19
XDRIVE_PD XDD_CNV_PD XSUSTN_PD
D3151 to D3162 OR
IC3155
PD MUTE Circuit
D21
EXT_PD
P4
PD
Relay Control
D20 50Y DRIVE ASSY Y1
SCAN_PD SCN5V_PD YDRIVE_PD YDD_CNV_PD YSUSTN_PD
PD_MUTE
PS_PD
Protection Circuit
IC3151
PD_TRG_B
107

LED Flashing Count 2
PD Circuit
Power supply PD
Checkpoint
POWER SUPPLY Unit 50 SCAN A, B Assy 50Y DRIVE Assy
Main Cause
Failure in the POWER SUPPLY Unit SCAN IC is damaged (short-circuiting between VH and GNDH) Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys Failure in the VH power SCAN IC is damaged (short-circuiting between IC5V and GNDH) Disconnection of the scan-bridge (15-pin) connector Failure in the photo coupler Abnormality in the IC5V DC/DC converter Abnormality in the 16.5 V power Abnormality in the VOFS DC/DC converter Abnormality in the VPRST DC/DC converter Abnormality in VC_15V DC/DC converter Abnormality in the DK module Abnormality in the control signal line Short-circuiting of Vadr TCP damaged Connectors disconnected between the DIGITAL and the X DRIVE Assys Abnormality in the 16.5 V power Abnormality in VC_15V power Abnormality in VXNRST power Abnormality in the DK module Abnormality in the control signal line Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy
SCAN PD
50SCAN A, B Assy 4 IC5V PD 50Y DRIVE Assy 5 Y-DRIVE PD 50Y DRIVE Assy
Y DCDC PD
50Y DRIVE Assy
7 8 9 10
Y SUS PD Address PD X-DRIVE PD X DCDC PD
50Y DRIVE Assy 50 ADDRESS Assy 50X DRIVE Assy 50X DRIVE Assy
11
X SUS PD
50X DRIVE Assy
How to distinguish which connector is disconnected

Assy Connector
CN1001 CN1205 CN1204 CN1206 CN2001 CN2204 CN2206 CN2205 CN2601 50 SCAN A, B Assy CN2801 50 ADDRESS Assy CN1602, CN1802 CN1601, CN1801
To which Assy the Connector is Connected

50 DIGITAL Assy POWER SUPPLY Unit (ADR system power) POWER SUPPLY Unit (drive system power) 50 ADDRESS Assy 50 DIGITAL Assy POWER SUPPLY Unit (drive system power) POWER SUPPLY Unit (ADR system power) 50 ADDRESS Assy 50 SCAN A, B Assy 50Y DRIVE Assy 50 DIGITAL Assy 50X DRIVE Assy, 50Y DRIVE Assy
Frequency of LED Flashing

11 (XDRIVE) 12 (X-SUS) 8 (ADR) 3 (SCAN) 3 (SCAN) 8 (ADR) 4 (SCN-5V) 4 (SCN-5V) 8 (ADRS) 8 (ADRS)
Screen Display
White (left half of the screen) White (right half of the screen)
50X DRIVE Assy
50Y DRIVE Assy
108
DIGITAL ASSY
COMMSLOT ASSY
MAIN ASSY
CN9501
IC3160 MONO MULTI
IC3401 SQ IC
TXD_SQ RXD_SQ CLK_SQ CE_SQ BUSY_SQ
CN2303 VCCDOWN2 Detect CN2302 CN9010 D11
CN1001
IC1001
8 -
IIC Communication Failure Temp. Failure
SENB ASSY
SQ_SD
1
PSIZE
CN1101
COMMSLOT IF ASSY
IC1101
1
CN1201 IC3302 3.3V_RST_I CN3001 CN8502 CN104 CN102 IC3151 MODULE ucom
SENC ASSY
AD2
IC1201
SEND ASSY
IC5304 Expand I/O
IC3304 1.2V_RST_I RST2 IC3303 AND
LVDS ASSY
CN9003
FAN 1
CN313
3 2
SCL SDA
D24
TE1 IC3651 SENSOR
IC9508 EEPROM
IC9501 u-COM CN9004
FAN 2
IC3157 DAC IC3156 EEPROM
0
IC6301 VIDEO SIGNAL OE (IC6)
CN312
CN311
TEMP
2
E_SCL E_SDA
8 ~ 8
FAN 3
CN3151
CN3651
IC3652 EEPROM
CN9007
CN307
SENSOR ASSY
IC6501 A/D Converter
DD ASSY
VIDEO SLOT 1/2 ASSY
VSIF ASSY
IC4002 TENP. SENSOR
IC6701 A/D Converter
8 8
CN9001 CN3004 IC3001 Audio Controller
IC6255 VIDEO SLOT IC1(CVBS)
IC6107 VIDEO SLOT IC1(Y/C) CN4006 CN4004 VCC-DOWN1 Detect
8 @
CN5301 IC5306 Audio Buffer
AU
IC6257 EEPROM SDA VS SCL VS
IC3002 Audio Amplifier
AUDIO ASSY

109

Frequency of LED Flashing Log Indication in Factory Mode
Major Type
Detailed Type
MAIN
SUB
RTRY SQNO BUSY VER-HS EEPROM BACKUP DAC
Checkpoint
CLK_SQ/TXD_SQ, etc. Check if the video sync signal is input to IC3401. BUSY_SQ Check the model number of the DIGITAL Assy and the destination of the SEQIIC communication line of IC3156 IIC communication line of IC3652 IIC communication line of IC3157 Is the output voltage of the DC-DC converter low? The 12 V power is not output. Ambient temperature Abnormality in the panel temperature sensor

IC3151, IC3401 CN3001, IC3401 IC3401 IC3301, IC3401 IC3151, IC3156 IC3151, IC3652 IC3151, IC3157 AXY1137 POWER SUPPLY Unit (AXY1135) AWW1116 (IC3901)
Remarks
SQ_IC communication not established If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync. If BUSY_SQ remains high, a shutdown is generated. The written SQ_PROG is incoherent with data on the DIGITAL Assy. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. Check the pull-up resistor of the IIC control line and the power to the corresponding IC. If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds. Check if V + 12 V is started. If TEMP1 that is read by the module microcomputer is 75C or higher, a shutdown will be generated. Check the connection with the SENSOR Assy. AMP IC in failure Note: Check the connections of the speakers. A wrong usage of speakers by customers, such as extended time of short-circuiting of the speaker outputs or use of speakers with impedance of 6 ohms or less, may have caused a failure in the AMP IC. Failure in communication with the module microcomputer or the defective surrounding circuitry is suspected. Check if the communication line (TXD0/RXD0) is short-circuited or open. Failure in writing in the module microcomputer
Abnormality in the Sequence Processor Failure in IIC communication with the module microcomputer Abnormality in RST2 power decrease High temperature of the panel
Communication error Drive stop SQ-IC Busy Incoherent version (hardware, software) DIGITAL Assy EEPROM PANEL SENSOR EEPROM MD-IIC DAC RST2
TMP_NG
TEMP1
Short-circuiting of the speakers
AMP IC
IC3002
Failure in communication with the module microcomputer Not used
MODULE UCOM BLOCK MODULE UCOM BLOCK AD2 connector Temperature sensor Temperature sensor
IC3151 IC3151
Check if cables are firmly connected. The temperature sensors do not operate properly. Check if the cables from the three temperature sensors are properly connected. Communication with the EEPROM that backs up the latest settings of the main microcomputer failed. Possible causes are disconnection of the IIC line (SCL Pin 6, SDA Pin 5), short-circuit, or defective IC. Communication with the video decoder that is mounted in the video slot failed. Possible causes are disconnection of the IIC line (SCL Pin 37, SDA Pin 36), short-circuit, or defective IC. Communication with the A/D converter failed. Possible causes are disconnection of the IIC line (SCL Pin 119, SDA Pin 118), short-circuit, or defective IC. Communication with the RGB signal switch failed. Possible causes are disconnection of the IIC line (SCL Pin 166, SDA Pin 165), short-circuit, or defective IC. Communication with the EEPROM that is mounted in the video slot failed. Possible causes are disconnection of the IIC line (SCL Pin 6, SDA Pin 5), short-circuit, or defective IC. Communication with the audio control IC failed. Possible causes are disconnection of the IIC line (SCL Pin 18, SDA Pin 17), short-circuit, or defective IC. Communication with the extension I/O failed. Possible causes are disconnection of the IIC line (SCL Pin 22, SDA Pin 23), short-circuit, or defective IC.
MAIN VIDEO SLOT VIDEO SLOT 8 Failure in IIC communication with the main microcomputer MAIN MAIN
Failure in communication with the EEPROM
IC9508
Failure in communication with the VIDEO SLOT IC1 (CVBS) IC6255 Failure in communication with the VIDEO SLOT IC1 (Y/C) IC6107 Failure in communication with the A/D Main (A system) Failure in communication with the A/D Sub (B system) IC6501 IC6701
MAIN
Failure in communication with the IC6
IC6301
VIDEO SLOT
Failure in communication with the VIDEO SLOT EEPROM IC6257
AUDIO MAIN 9 10 11 12 13 14 15 Not used Abnormality in the fan Abnormality in temperature Not used Abnormality in the power supply voltage Not used VCC-DOWN1 detection VCC-DOWN2 detection VIDEO SLOT COMM SLOT
Failure in communication with the AUDIO CONTROL IC Failure in communication with the extention I/O FAN 12 V circuit is in failure 13.5 V and 6.5 V circuits are in failure
IC3001 IC5304 FAN or MAIN Assy or DD Assy
The fan is in failure. First check if a foreign object is caught in the fan. Then check if the FAN cable is properly connected. The temperature of the unit or the ambient temperature may be abnormally high. As it is very difficult to identify the defective part, replacement of the Assy or the power unit is required.
110
Models PDP4280HD PDP5080HD Block Diagrams Quick Reference Basic Service Mode Operation LED Statuses Shut-Down & Power-Down Diagnosis
111
PDP4280HD, PDP5080HD Block Diagram

50 SCAN B ASSY (HIGH SIDE)
VH IC5V Scan Signal Scan IC IC2901 VH IC5V SB1 Scan IC IC2902 VH IC5V
+16 5V
PSUS
50 Y DRIVE ASSY
VH IC5V VSUS +6 5V VSUS +16 5V +5V
Y5
REGULATOR
VADR
Scan IC IC2903 VH IC5V Scan IC IC2904 VH IC5V Scan IC IC2905
Y2 RST-D BLOCK
VF P VYPRST
SUS BLOCK
VF S VKNOFS4 +16 5
Y4
KNOFS4 SOFT-G BLOCK

VSNOFS VKNOFS2 +16 5 VF S
PREST BLOCK
PSUS VH IC5V
VF S VF S
MSK-S
SNOFS KNOFS2 BLOCK Gate Signal
Drive Signal
Scan IC IC2906 SUSOUT
H-MSK
L-MSK
VSUS
+16 5V
+5V
VH IC5V Scan Signal Scan IC IC2801 VH IC5V Scan IC IC2802 VH IC5V

+16 5 VKOFS1 VKOFS3
SUS BLOCK
SUS PreDrive
Drive Signal
Drive Signal
VF U +16 5V
PSUS PSUS
LOGIC BLOCK
VYPRST VSNOFS VKNOFS1 VH
Y1
RESONANCE BLOCK
VSUS
MAIN DC/DC CONV.

VKNOFS2 VKNOFS4 VKNOFS3
50 DIGITAL ASSY
Scan IC IC2803 VH IC5V Scan IC IC2804 VH IC5V Scan IC IC2805 VH IC5V Scan IC IC2806 KNOFS1 KNOFS3 BLOCK
IC5V
+16 5V VF S VF U +16 5V IC5V VF P VSUS +5V VADR

V+ VEEP
D24
Y3
VH IC5V
SUS BLOCK
15V DC/DC CONV. Scan Signal
IC5V/VF DC/DC CONV.
Y7
C 3 56 EEP OM BR2 L04 J
EEP
Photo Coupler BLOCK
+5V VADR
Y6
P LL UP
PULL P
V+ VEEP
365 SENSOR
V 3V D
C 33 2 RES T C ST36 8U
EMP1
SA1
TE1
E SDA E SCL 2 EPROM Ba kup V 3VE P
V+3V EP
R T2 RST
C 3 05 R SET C ST36 8U C N 152 F L SH WR TE C ONC T
E SD
TEMP
RST SQ
MSEL
REQ MD
T D
WE SQ NP MU E
VD
ODE
BU Y RX 1 C K1
T CT
50 SCAN A ASSY (LOW SIDE)
SENSOR ASSY
PD T G B PS PD _ A C DET OR DRF SW DRF B V US ADJ
D22
IC 3151 MODULE UC OM M30620F C SGP
+3V CTV
A D
RST MD
RS 2 PS PD
E PRST
V 3VACTV
S E
DRF B REL Y
PD MUTE B
XDD PD XSUS PD
SC 5 PD SCAN PD YDD PD YSUS PD
SQ
A DRS PD
V+ 2V
D21
+3VA TV
+3VA TV
AND
V+ VACTV
: Wire harness : FFC

C 3601 8V REG BA 0BC 0WF P C 3602 DD - C ONV BD9302F P
PD_MUTE
OR
V+ 2V V+ V D V+ V D
V 3VACTV
E PR T
V 3VE P
D19
NV SUS MU E XDD PD XSUS PD O S D
NV VKNO S4 ADJ VOFS ADJ SCAN PD YDD PD Y S DR PD PSW2 SUS MUTE O S D
D20
50 ADDRESS L ASSY
V+8V
AD1 CN1602
AN P BN P CN P DN/P CLKN/P
AD2 CN1601
V+3V
AD1 CN1802
AN P BN P CN P DN P CLKN/P
AD2 CN1801
V+3V
50 ADDRESS S ASSY
V+5V
VADR
V+8V
V+5V
VADR
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
DRIVER IC
DRIVER C
DRIVER IC
DRIVER C
DRIVER IC
DRIVER IC
DRIVER IC
DRIVER IC
DRIVER C
DRIVER IC
DRIVER C
112
PDP4280HD, PDP5080HD
POWER SUPPLY UNIT
P1
+16 5V +6 5V VSUS
SECONDARY T251
PRIMARY
Switching
Q253
P2
+16 5V +6 5V
Q252
Switching
P7 P6
VSUS CONT
+390V
Z901
RC101 PFC Q203 Q204
+60V +16 5V
T281
Z281
TANSHI
IO6
P5 P4
VSUS ADJ +12V DRF SW B DRF B EXT PD PD TRIG B AC DET M SW DET PS PD
Switching
AC INLET
D123
RELAY +35V +16 5V +12V +6 5V
P11
T301
Q301
Switching
P8
MAIN
M3
+5 1V
+6 5V +12V +16 5V
L371
STB5 1V STB3 3V +35V
Q373
Switching
P9
MAIN
M2
P12
Z152
T121 Z121
Switching
D131 D121
LIVE
US SW STB5 1V +12V STB3 3V
XGA POWER SW ASSY

F101
for Relay Drive P10
RL102
P3
SW2
MAIN
M1
D11
V+3 ACTV RCLK+ R LK RE+ RE RD+ RC RC RB+ RB R + RE MSEL TXD MD P TE C 31 9 UART SW T 7W126F CT
50 X DRIVE ASSY
VADR VPOFS VF VSUS
X7
+16.5V +6.5V VSUS +16.5V +5V
15V DC/DC CONV.

+16.5 VSUS
SUS BLOCK
V 3V D
IC 3001 LVDS REC IEVER BU8255KVT- K

THEATER RA 0 9
REGULATOR
X2
XPRST
+16.5 +16.5V
PSUS
SOFT-D
VSUS
V+3 ACTV
T EATER
RA 0 9
UA TRXD
AND V 3VA TV
+5V
V 3V D
RST V 3V D U RTTX D S IJ AG MS DI
X1
Drive Signal
SUS PreDrive
VF
Gate Signal
+16.5V
C N3301 LASH WRITE C ONC T
V+ V D
SUS BLOCK
IC 3401 SEQUENC E PROC ESSOR. PEG239A- K
D23
C 3157 DAC 1 M62334F P XK FS ADJ VS S ADJ VO S ADJ D
C PU
O F UT1
ET SQ
X 302 102 M X TAL
B SY
SQ
R D SQ
LOGIC BLOCK
Drive Signal
RESONANCE BLOCK
PSUS
+16.5
A D LVDS 0 9
A D LVDS 0 9
A D LVDS 0 9
A D LVDS 0 9
C 3306 F lash ROM
S2
C C 3158 DAC 2 M62339F P XK OFS2 VK OFS VK OFS3 D
DR PD MSK
Drive Signal
VPOFS
OFFSET BLOCK
PSUS
SQ _SD Gen
V+ VACTV
CT
_ 2 ADJ DJ DJ
C 3307 SRAM
VDDLS5
DRS_PD Gen
OFFSET Reg.
V+ VACTV OR
VXKOFS1 VXKOFS2
VSUS
+5V VADR
SUS BLOCK X3
ADDRESS L4 D18
ADDRESS ADDRESS ADDRESS L3 L2 L1 D17 D16 D15
AD1 CN1802
AN P BN P CN P DN P CLKN/P
AD2 CN1801
V+3V
50 ADDRESS S ASSY
50 ADDRESS L ASSY
V+8V
AD1 CN1602
AN P BN P CN P DN/P CLKN/P
AD2 CN1601
V+3V
V+8V
V+5V
VADR
V+5V
VADR
RESONANCE BLOCK
VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
RESONANCE BLOCK
VDDLS6 VADR6
RESONANCE BLOCK
VDDLS5 VADR5
RESONANCE BLOCK
VDDLS4 VADR4
RESONANCE BLOCK
VDDLS3 VADR3
RESONANCE BLOCK
VDDLS2 VADR2
RESONANCE BLOCK
VDDLS1 VADR1
DRIVER IC
DRIVER IC
DRIVER C
DRIVER IC
DRIVER IC
DRIVER IC
DRIVER C
DRIVER IC
DRIVER C
DRIVER IC
DRIVER IC
113
Quick Reference upon Service Visit 1 Notes, PD/SD diagnosis, and methods for various settings
Notes when visiting for service
1. Notes when disassembling/reassembling
1 Rear case
Panel section
PD/SD
When reassembling the rear case, the screws must be tightened in a specific order. Be careful not to tighten them in the wrong order forcibly. For details, see "Rear Case" in "7. DISASSEMBLY".
Item
SQ_LSI Communication with the module IIC DIGITAL-RST2 Panel high temperature Audio/ Short-circuit SP terminal Communication with the Module UCOM Main 3-wire serial communication MTB section Main IIC communication Communication with the Main UCOM FAN Unit high temperature Digital Tuner communication MTB-RST2/RST4 Home Media Gallery Main EEPROM
No. of LEDs flashing Red Blue

Blue 1 Blue 2 Blue 3 Blue 4 Blue 5 Blue 6 Blue 7 Blue 8 Blue 9
LED Display Information

TRAP SW
2 Attaching screws for the HDMI connector

When attaching the HDMI connector after replacing the Main Assy, secure the HDMI connector manually with a screwdriver, but not with an electric screwdriver. If you tighten the screws too tightly with an electric screwdriver, the screw heads may be damaged, in which case the screws cannot be untightened/tightened any more.
Rewriting software
PD (2-15)
SD (1-15) No backup
2. On parts replacement
1 How to discharge before replacing the Assys
A charge of significant voltage remains in the Plasma Panel even after the power is turned off. Safely discharge the panel before replacement of parts, in either manner indicated below: A: Let the panel sit at least for 3 minutes after the power is turned off. B: Turn the Large Signal System off before the power is turned off then, after 1 minute, turn the power off. For details, see "5.6.1 PANEL DRIVE POWER ON/OFF FUNCTION".
Blue 10 This indication does not display all Blue 11 LED patterns. Blue 12 For details, please refer to 5.1.1 LED Blue 13 Blue 14 Blue 15 Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Red 12 Red 15
DISPLAY INFORMATION.
2 On the settings after replacement of the Assys

Some boards need settings made after replacement of the Assys. For details, see "8. EACH SETTING AND ADJUSTMENT".
POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y-SUS ADRS X-DRIVE X-DCDC X-SUS DIG-DCDC UNKNOWN
3. On various settings
1 Setting in Factory mode
After a Mask indication into the panel is performed, be sure to set the Mask setting to "OFF" then exit Factory mode.
How to enter the Factory Mode by Remote control. Turn off the TV Guide feature Set unit to Standby Mode Press and release the DISPLAY Button Wait 4 seconds LEFT Button () UP Button () LEFT Button () - Within 5 seconds RIGHT Button () POWER Button
How to locate several items on the Factory menu

{ [ " } : Item on the Factory menu ] : Key on the remote control unit " : Screen indication
Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)
1. Digital Video Assy: Transfer of backup data
Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], press [ ] seven times, then press [ENTER/SET].) Select {TRANSFER}, using [ ], then hold [ENTER/SET] pressed for at least 5 seconds. After transfer of backup data is completed, {ETC} is automatically selected, and the LED on the front panel returns to normal lighting.
1. Confirmation of accumulated power-on time and power-on count

Select {INFORMATION} then {HOUR METER}. (After entering Factory mode, press [ ] five times.)
2. Confirmation of the Power-down and Shutdown histories

1 Panel system
PD: Select {PANEL FACTORY} then {POWER DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [ ] three times.) SD: Select {PANEL FACTORY} then {SHUT DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [ ] four times.)
2. MAIN Assy: Execution of FINAL SETUP.

Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER/SET]. (After entering Factory mode, press [MUTING] three times, then press [ ] four times.) Select "YES", using [ ]. Then hold [ENTER/SET] pressed for at least 5 seconds. After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER switch of the main unit off.
3. POWER SUPPLY Unit: Clearance of the accumulated power on count and maximum temperature value
Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], press [ ] seven times, press [ENTER/SET], then press [ ] six times.) Press [ ] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected. Clear the maximum temperature value (MAX TEMP) in the same manner.
2 MTB section
Select {INFORMATION} then {MAIN NG}. (After entering Factory mode, press [ ] three times.)
3. How to display the Mask indication

1 Mask indication in the panel side
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [ ] 8 times.) 2. Press [ENTER/SET], then select a Mask indication, using [ ] or [ ].
4. Other Assys: Clearance of the maximum temperature value

Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [ ] seven times, press [ENTER/SET], then press [ ] seven times.) Press [ ] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected.
114
Quick Reference upon Service Visit 2 Mode transition and structure of layers in Service Factory mode
Mode transition in Service Factory mode
Up To shift to another mode, press [MUTING]. To shift to another item in a specific mode, press [i] or [j]. To shift to the next nested layer below for an item with a "(+)" indication, press [ENTER/SET]. To return to the next nested layer above, also press [ENTER/SET]. INITIALIZE mode 1. SIDE MASK LEVEL 2. FINAL SETUP 3. Wide XGA AUTO
Structure of Layers in Service Factory Mode

INFORMATION mode 1. VERSION (1) 2. VERSION (2) 3. VERSION (3) 4. MAIN NG 4-1. CLEAR 5. TEMPERATURE 6. HOUR METER 6-1. CLEAR 7. HDMI SIGNAL INFO 1 8. HDMI SIGNAL INFO 2 9. VDEC SIGNAL INFO 1 10. VDEC SIGNAL INFO 2 11. DTV TUNING STATUS 1 12. DTV TUNING STATUS 2 13. DTV TUNING STATUS 3 14. DTV TV-GUIDE BER 15. DEBUG INFO PANEL FACTORY mode OPTION mode 1. EDID WRITE MODE 2. ANTENNA MODE 3. AFT 4. SYNC DET INITIALIZE mode 1. SIDE MASK LEVEL 1-1. SIDE MASK LEVEL 2. FINAL SETUP 2-1. DATA RESET 3. HMG/HG SERVICE MODE 3-1. MODE SHIFT 4. Wide XGA AUTO The software versions for each microcomputer The Flash memory versions for each device The Flash memory versions for each device The shutdown message ID/event times (Going Clear mode by [ENTER/SET] key) Select Yes by [l] key l pushing and hold [ENTER/SET] key The temperature/FAN rotating status/Room Light Sensor The HOUR METER/P-COUNT information Select Yes by [l] key l pushing and hold [ENTER/SET] key The information of HDMI information files The information of HDMI information files The signal information of VDEC The signal information of VDEC Detail information for DTV Detail information for DTV Detail information for DTV For production line use For factory use Refer to [PANEL FACTORY MODE]
Down INFORMATION mode 1. VERSION (1) 2. VERSION (2), (3) 3. MAIN NG 4. TEMPERATURE 5. HOUR METER 6. HDMI SIGNAL INFO 1 7. HDMI SIGNAL INFO 2 8. VDEC SIGNAL INFO 1 9. VDEC SIGNAL INFO 2 10. DTV TUNING STATUS 1, 2, 3 11. DTV TV-GUIDE BER 12. DEBUG INFO
PANEL FACTORY mode 1. PANEL INFORMATION 2. PANEL WORKS 3. POWER DOWN 4. SHUT DOWN 5. PANEL-1 ADJ 6. PANEL-2 ADJ 7. PANEL FUNCTION 8. ETC. 9. RASTER MASK SETUP 10. PATTEN MASK SETUP 11. COMBI MASK SETUP
OPTION mode 1. EDID WRITE MODE 2. ANTENNA MODE 3. AFT 4. SYNC DET
For factory use For production line use For production line use For technical analysis
For factory use Set to Factory default settings (it should perform after replacing a MAIN Assy) Information for a USB device is displayed For technical analysis

1. PANEL INFORMATION 2. PANEL WORKS 3. POWER DOWN 4. SHUT DOWN 5. PANEL-1 ADJ (+) 1. VOL SUS 2. VOL OFFSET 8. VOL YNOFS4 9. RESET1ST_KSB 10. RESET2ND_KSB 23. YSTL_FMR_HZ 24. SUS FREQ Version indication of the panel Indications of the accumulated power-on time, pulse-meter count, and power-on count of the panel Indication of the Power-down history Indication of the Shutdown history

7. PANEL FUNCTION (+) 1. R-LEVEL 2. G-LEVEL 3. B-LEVEL 4. ADDRESS L1 5. ADDRESS L2 11. ADDRESS U4 12. STK MODE 8. ETC (+) 1. BACKUP DATA 2. DIGITAL EEPROM 3. PD INFO. 4. SD INFO. 5. HR-MTR INFO. 6. PM/B1-B5 7. P COUNT INFO. 8. MAX TEMP. 9. RASTER MASK SETUP (+) 1. MASK OFF 2. RST MASK 01 26. RST MASK 25 10. PATTEN MASK SETUP (+) 1. MASK OFF 2. PTN MASK 01 50. PTN MASK 49 11. COMBI MASK SETUP (+) 1. MASK OFF 2. CMB MASK 01 18. CMB MASK 17
Items for use by engineers
Settings required after replacement of the panel
Modification not required because these items are basically for factory presetting For AM noise prevention (Depending on the mode, brightness of the screen changes.) For confirmation of the result of the setting change, the unit must be turned off then back on again.
For transferring backup data (after replacement of the DIGITAL Assy) To clear data of the digital video For clearance of data for the corresponding items. The clearing method is the same: Select "CLEAR", using [l], then hold [ENTER/SET] pressed for at least 5 seconds. After clearance is completed, {ETC} is automatically selected.
6. PANEL-2 ADJ (+) 1. R-HIGH 2. G-HIGH 3 .B-HIGH 4. R-LOW 5. G-LOW 6. B-LOW 7. ABL
Parameters for the WB adjustment of the panel, which are required during adjustment after panel replacement
For use while Raster Mask (full mask) is displayed. Use [i] or [j] to select the type of mask.
Setting of the power consumption. A setting table is available for each vertical signal.
For use while Pattern Mask is displayed. Use [i] or [j] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2"
For use while Combination Mask is displayed. Use [i] or [j] to select the type of mask.
115
LED Pattern
POWER
ON
STANDBY
SLEEP
State AC OFF or Main power switch OFF Standby power management Power ON (Screen ON)
B R OG B R OG B R OG B Once R 500ms OG B 500ms R Once OG Twice
LED Pattern
Remarks
Power-down
n times
2.5s
Once
Shutdown
Twice
n times
2.5s
Once
The LEDs flash only while the panel is turned on.
No digital adjustment B 200ms data copied for R backup OG In the process of B 100ms rewriting the program R 100ms of the microcomputer OG During factory operation
B R OG B R OG
Trap switch
During DTV Module B 100ms 100ms software downloading R

OG
Downloading of DTV B Module software is R 500ms finished normally. OG Downloading of DTV B Module software is R abnormally finished. OG 500ms Sleep timer
B R OG
500ms
500ms
500ms
500ms
500ms
500ms
500ms
500ms
116

Note: The figures to indicate the number of times the LED flashes when power-down occurs in the corresponding route.
DIGITAL ASSY D15 to D18 ADDRESS ASSY AD1 D3501 to D3502

ADR PD
POWER SUPPLY UNIT
OR
X DRIVE ASSY X1
D19
XDRV PD XDD PD XSUS PD
D3151 to D3155, D3162 OR
D21 IC3155
PD MUTE Circuit
PD MUTE B DRF SW EXT PD
DRF SW
Relay Control
D20
SCAN PD SCN5V PD
Y DRIVE ASSY Y1
YDRV PD YDD PD YSUS PD PS PD
Protection Circuit
IC3151
PD TRG B
117

Red LED Operating Flashing PD Count
Defective Assy
PD Outline
Checkpoint
Remarks
POWER SUPPLY Unit Failure in the POWER SUPPLY Unit 2 POWER X DRIVE Assy VSUS UVP Y DRIVE Assy SCAN Assy X DRIVE Assy VH UVP 3 SCAN Y DRIVE Assy VH DC/DC converter Connectors disconnection detection IC5V UVP Connectors disconnection detection Connectors disconnection detection CN2001,CN2301 CN3506 SCAN IC IC5V DC/DC Y DRIVE Assy Y DRIVE Assy 5 Y-DCDC DIGITAL Assy CN2501,CN2502 CN2001 CN3506 Y MSK BLOCK VNOFS UVP VNOFS DC/DC Vprst UVP 15VDD UVP YPRST Regulator 15VDC/DC Y MSK BLOCK VKOFS1_2 Regulator Y MSK BLOCK VKOFS3 Regulator Y MSK BLOCK VKOFS4 UVP VKOFS4 Regulator 7 Y-SUS Y DRIVE Assy Center electric potential detection PD Y RESONANCE BLOCK Q2320,Q2321,Q2322,Q2323, Q2324,Q2325,Q2330,Q2332, Q2334 D2606,Q2710,Q2711 D2602,Q2604,R2610 Q2572 Q2320,Q2321,Q2322,Q2323, Q2324,Q2325,Q2330,Q2332, Q2334 Q2705,Q2702 Q2320,Q2321,Q2322,Q2323, Q2324,Q2325,Q2330,Q2332, Q2334 Q2706,Q2703 Q2320,Q2321,Q2322,Q2323, Q2324,Q2325,Q2330,Q2332, Q2334 Q2707,Q2704 Q2106,Q2107,Q2108,Q2110,Q2112, D2104,D2105,D2108,D2109 IC1651 to IC1656, IC1851 to IC1855 Q1731,Q1741,Q1751,Q1761,Q1771,Q1781,Q1931,Q1941,Q1951, Q1961,Q1971,(D1731,D1741,D1751,D1761,D1771,D1781,D1931, D1941,D1951,D1961,D1971,R1714 to R1719,R1914 to R1918) C1711,C1911,(R1714 to R1719,R1914 to R1918,R1735,R1745,R1755, R1765,R1775,R1785,R1935,R1945,R1955,R1965,R1975,D1731,D1741, D1751,D1761,D1771,D1781,D1931,D1941,D1951,D1961,D1971) CN1601, CN1602, CN1801, CN1802 DIGITAL Assy X DRIVE Assy Y DRIVE Assy X DRIVE Assy 9 XDRIVE DIGITAL Assy Connectors disconnection detection Connectors disconnection detection 15VDD UVP 10 X-DCDC X DRIVE Assy VXKOFS1 UVP Connectors disconnection detection CN3501 to CN3504 CN1202,CN1203 CN2302,CN2303,CN2304 CN1001 CN3505 CN1201 X SUS BLOCK 15VDC/DC VXKOFS1 Regulator X OFFSET BLOCK VXKOFS2 Regulator VXKOFS2 UVP 11 X-SUS X DRIVE Assy Center electric potential detection PD X OFFSET BLOCK X RESONANCE BLOCK L1201,R1217 Q1402 Q1403,Q1404,IC1401 Q1301,Q1303 Q1405,Q1406,IC1402 Q1302,Q1304 Q1108,Q1109,Q1110,Q1112, D1106,D1107,D1110,D1111 Vadr is short-circuited (TCP,etc.). Each TCP unit. Between ADR_B and Vadr is short- circuited. Each resonance block unit. ADR_B capacitor is short-circuited. LMSK is short-circuited. LMSK is short-circuited. LMSK is short-circuited. LMSK is short-circuited. Q2554,D2558 IC2601,D2604 Y SUS BLOCK Y SUS BLOCK SCAN IC X SUS BLOCK X SUS BLOCK Q1219,Q1220,Q1221, Q1222,Q1223,Q1224,Q1201 Q2217,Q2218,Q2219, Q2221,Q2222,Q2223 SCAN IC Q1219,Q1220,Q1221, Q1222,Q1223,Q1224,Q1201 Q2217,Q2218,Q2219, Q2221,Q2222,Q2223 VSUS-PSUS and SUSOUTSUSGND are short-circuited. VSUS-SUSOUT and SUSOUTSUSGND are short-circuited. VSUS-PSUS and SUSOUTSUSGND are short-circuited. VSUS-SUSOUT and SUSOUTSUSGND are short-circuited.
DIGITAL Assy SCAN Assy 4 SCN-5V
VKOFS1_2 UVP 6 Y-DCDC Y DRIVE Assy
VKOFS3 UVP
Vadr LVP ADDRESS Assy 8 ADRS
ADDRESS RESONACE BLOCK
UVP: Under Voltage Protect , OVP: Over Voltage Protect
118

Note : The figures to indicate the number of times the LED flashes when shut-down occurs in the corresponding route.
MAIN ASSY
I2C IC5201 HDMI_RX UART 3-wire serial Abnormal notice line Monitor line SCL_MB Others SDA_M
IC6401 BCM7038 IC4801 VDEC IC8404 EEPROM
DIGITAL ASSY
IC8401 EMMA2 ucom
TXD_SQ RXD_SQ CLK_SQ CE_SQ BUSY_SQ STOP_SQ
8
2 >1 SW
15
SCL_MA SDA_M
IC3401 SQ_ASIC
IC3160 MONO MULTI SQ_NON
12
IC6301 BCM3517 IC7001 TV-G slicer
8
TXD_DT RXD_DT
TXD_IC3 RXD_IC3 REQ_IC3
7
IC8001 ARIA
1
PSIZE
12 12
IC7302 POD Interface IC4701 RGB SW
FU3601 12V_FUSE IC3602

3.3V_DDCON
12 8
IC6001 MPX U6101 AD-FE IC4601 AV SW
12
IC3151
IC6903 EEPROM U6001 A-FE IC5001 ADC
1
MODEL SCL_AV SDA_AV TXD_MD RXD_MD REQ_MD
MODULE ucom
IC3302 RST2
3.3V_RST_IC
5V 3.3V Converter
3 6
M1 D11
IC3303 AND
8 TANSHI ASSY
IO3 IC9101 MSP M8
SCL_AV5 SDA_AV5
8 5
SCL SDA A_NG_B V+3_3V_D4 USB Power OVP Block E_SCL E_SDA
IC3157 DAC1 IC3158 DAC2 IC3156 EEPROM
IC9201 D-Amp
1 2
5
OTW ANT_POW_DE
IC8301 IF ucom
IO4 M6
TXD_IF RXD_IF CLK_IF BUSY_IF CE_IF REQ_IF
13
RST2
EMG_USB IC8406 AND-Gate IC4403 3chDC-
TEMP
D24
TE1
13
TH9091 Temp. sensor
EMG_DDC IC8406 AND-Gate IC3652 EEPROM IC3651 SENSOR V+5_1V
11
TEMP2
RST4
10
FAN M4 FAN NG
V+12V
V+6_5V
SENSOR ASSY
119
Scan IC Troubleshooting Blue Glue Removal IC Removal
120
SERVICE KNOWHOW
Date: MODEL No. See to following page Sep.14, 2004 MODEL No. No.: SKD04003 ( 1/3 )
SUBJECT
How to remove the coating of SCAN IC.
[ Required equipment ]
tweezers ( Curved Tip Tweezers are better than stright ones. ) cutting pliers
[ Procedure ]
1. Peel the coating a little at the place of lower left corner of SCAN IC which has rather more coating. (Please be careful not to damage the pattern.)
2. Make a notch at the peeled coating.
PIONEER CORPORATION Memo: K.MATSUMURA ,MANAGER DP Technical Support Group Service Support Division SY61
Classify:
122
( 2/3)
3. Pick up the peeled coating by tweezers, and wind them around the point of the tweezers while rotating tweezers.
4. Peel off the coating while rotating tweezers along the SCAN IC.
5. All the coating around SCAN IC is peeled off, the work is end. If you rotate tweezers as close as SCAN IC, the work goes well.
123
How to replace the SCAN ICs
There are two possiblities: - with a nozzle type soldering station - with the CHIPQUICK SMD1 removal kit With nozzle type desoldering station
Work ESD safe

3
Mount the right type of nozzle
Add solder to all pins of the defective SCAN IC
Heat up all pins with the nozzle.When solder reflows remove IC with pick up tool
Remove IC and clean PCB. Check PCB for damaged patterns and short-circuits.
Once the IC is positioned, tip it diagonal so it cannot move anymore

(Solder two opposite corners)
Solder all pins and check very carefully for dry joints or short circuits
124
With Chipquick
Another way to remove SMDs is with a special solder made by Chip Quik.The solder is an alloy of tin, lead, indium, and bismuth. Bismuth has a very low thermal conductivity. If it is mixed with tin, the melting point is reduced to 65C. and so it becomes difficult to damage the PCB . Another advantage is that there is no additional desolder equipment required. It can be ordered with part number SMD1. This package contains chipquick flux , chipquick solder and alcohol pads.
1 2 3
Apply flux to all pins of the defective SCAN IC
Adjust the temperature of the solder iron to +/- 200C and melt CHIPQUICK alloy uniformly on all pins.
Maintain the alloy in molten state and remove the SCAN IC with a pick - up tool.
Move the excess with the solder iron to an unused section of the PCB. Remove after it's cooled down.
Clean site with swab dipped in flux while applying heat.
At room temperature, clean the residue with alcohol pad.
PCB is ready to mount the new SCAN IC.
125
Parts List G3 to G8 Note: This is a basic field use parts list. Always check with Pioneer Parts Department to ensure correct part numbers.
126
3rd generation 43" PLASMA Quick Reference Chart

PDP-433CMX PRO800HD
Power Supply Module (3) New Scan IC S/N Service Panel Assy Digital Video Assy Y Drive Assy X Drive Assy. (ADR)Resonance Assy Sub Address A Assy Sub Address B Assy RGB Assy I/O Assy MR Interface Assy Audio Amp Assy MX Audio Assy
(2) AXY1056 or (7) 59 (7)AXX1064 (2201-15940) (7) must check 5011 (2,3) AWU1069 (3) AWV1941, 80 or 71 (4) AWZ6683 or 6748 (4) AWV1930 or 85 (6) AWZ6682 or 6751 AWZ6692 AWZ6693 AWZ6697 AWZ6744 (after # 4721) AWZ6631 N/A N/A AWZ6644 AXM1040 AWZ6639, 96 AWZ6642 AWZ6633 AWZ6643 AWZ6637 AWZ6695 AWV1906/07** AWZ6634 AMB2712 SMZ80H400FZB ADG1178 AMR3303 AMR3264 AXD1459/66 N/A N/A ARP3123/3127 & 3155 ARD1049, 52/ARB1548
PDP-4300
(7) AXY1059 (0-3480) ALL AWU1069 AWV1971 AWZ6748 AWV1985 AWZ6751 AWZ6692 AWZ6693 AWZ6744 AWZ6631 N/A N/A AWZ6644 AXM1040 AWZ6696 AWZ6642 AWZ6633 AWZ6643 AWZ6637 AWZ6695 AWV1907 AWZ6634 AMB2762 N/A
PRO800HDI
(7) AXY1059
PDP-433PU
(2) AXY1056 or (7) 59 ' (2761-10130) 3811 (2,3) AWU1069 (3) AWV1929, 41, 80 or 71 (4) AWZ6683, 6708 or 49 (4) AWV1930 or 85 (6) AWZ6682 or 6751
'
' must check

ALL AWU1069 AWV2071
' ' ' ' '

AWZ6837 AWZ6801 N/A N/A
' '
N/A N/A AWZ6699* (1637) AWZ6687 N/A N/A AWZ6660 AWZ6655 N/A AWZ6658 AWZ6656 AWZ6657 N/A N/A AMB2725 N/A
FAN Motor Thermal Sensor Assy (MX) LED Assy Control Assy IR Assy (Side/Front) Key Assy Key Connector Assy Video Card Slot Connector Assy Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Display Stand Remote Control System Cable (PDP-R03U) Power Cord (PDP-R03U) Service Manual Owner's Manual
' ' ' ' ' ' ' '

AWV2064
'
'
AMR3303 N/A AXD1466 N/A N/A ARP3155/62*** ARB1551
AMB2809 N/A ADG1208
' '
' '
AXD1459 N/A N/A ARP3186 ARB1560
PDK-TS01 RRMCG1679CESA QCNW-6117CEZZ QACCDA007WJPZ ARP3111 & 3143 TINS-7552CEZZ
(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced. (3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP. (4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust. (5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both. (6) See bulletin SI-D03033. Improved caps and added insulator.
(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial # indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board. ** AWV1907 for PRO & 4300. Will need Torx Driver #T10H to remove from PRO. ***ARP3162 has AWV1907 schematic.
127
3rd generation 50" PLASMA Quick Reference Chart

PDP-503CMX PRO1000HD
Power Supply Module (3) New Scan IC S/N Service Panel Assy Digital Video Assy Y Drive Assy X Drive Assy. (ADR)Resonance Assy Sub Address A Assy Sub Address B Assy V Mid Clamp Assy RGB Assy I/O Assy MR Interface Assy Audio Amp Assy MX Audio Assy
(1,2) AXY1053, 55 or 59 (7)AXX1064 (8541-35690) (7) must check 9991 (2,3) AWU1068 (8) AWU1110 (3) AWV1903 or 70,79 (4) AWZ6645 or 6745 (4) AWV1901 or 84 (5, 6) AWZ6630, 91 or 6750 (5) AWZ6646 or 89 (5) AWZ6647 or 90 (1) AWV1934 AWZ6632 AWZ6744 (after # 10891) AWZ6631 N/A N/A AWZ6644 AXM1040 AWZ6636, 6706 AWZ6635, 6705 AWZ6642 AWZ6633 AWZ6643 AWZ6637 AWZ6638, 6695 AWZ6639, 96 AWV1906, 07** AWZ6634 AMB2698 ADG1178, 1208 AMR3266, 3304 AMR3264, N/A AXD1459, 66 N/A N/A ARP3093/3101 & 3150 ARD1042, 52/ARB1544
PRO1000HDI
AXY1059 (7) AXX1064, must check ALL AWU1068 (8) AWU1110 AWV2072 AWV6745 AWV1984 AWZ6750 AWZ6689 AWZ6690 N/A AWZ6744
PDP-503PU
(1,2) AXY1053, 55 or 59 (7) AXX1064 (2431-12680) 3051 (2,3,9) AWU1068 (8,9) AWU1110 (3) AWV1903 or 70,79 (9)AWV2029 (4) AWZ6645, 6707 OR 46 (4) AWV1901 or 84 (6) AWZ6691or 6750 AWZ6689 AWZ6690 (1) AWV1934 N/A N/A AWZ6699* (1621) AWZ6687 N/A N/A N/A N/A AWZ6655 N/A AWZ6658 AWZ6656 AWZ6657 AWZ6660 N/A N/A AMB2722 ADG1178, 1208 AMR3304 PDK-TS01 RRMCG1679CESA QCNW-6117CEZZ QACCDA007WJPZ ARP3107 & 3141 TINS-7552CEZZ
'
N/A N/A
FAN Motor SP Out R Assy SP Out L Assy (MX) LED Assy Control Assy IR Assy (Side/Front) Key Assy Key Connector Assy Thermal Sensor Assy Video Card Slot Connector Assy Front Case Assy AC cord Protect Panel Assy Display Stand Remote Control System Cable (PDP-R03U) Power Cord (PDP-R03U) Service Manual Owner's Manual
' '
AWZ6706 AWZ6705
AWZ6695 AWZ6696 AWV2064
' ' ' '
'
AMB2805 ADG1208 AMR3304 N/A AXD1459 N/A N/A ARP3150/87 ARB1560
(1) See bulletin SI-D02012. Vmid moved to supply. If replacing AXY1053 with AXY1055 or 59, use exsisting Vmid. (2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced. (3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP. (4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust. (5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both. (6) See bulletin SI-D03033. Improved caps and added insulator.
(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial # indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
(8) See bulletin SP-D04014. Must adjust Vofs when using AWU1110. (9) If 1st number of serial is 2, special panel used. If replacing panel, also replace digital video. * See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board. ** Will need Torx Driver #T10H to remove. ARP3162 has AWV1907 schematic.
128
4th generation 2 piece PLASMA Quick Reference Chart
PRO504PU
PDP504PU D D D D D D D D D D D D D D AMB2763 D D AMR3385 AXD1478 D D ARE1367
PRO434PU
PDP434PU D D D D D D D D D D D D D D AMB2779 D D AMR3383 AXD1478 D D ARE1367
Service Panel Assy Scan IC Power Supply Module Digital Video Assy Y Drive Assy X Drive Assy. Panel IF Assy. Audio Amp Assy Panel Sensor Assy. Panel LED Assy Panel Key Assy Key Control Assy Panel IR Assy HD SP Terminal Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Remote Control
AWU1080, 1108 (1) AN16003A AXY1068 AWV2018, 70 or AWV2110 AWV2035, 68 AWV2144, 47 AWZ6808 AWZ6768 AWZ6834 AWZ6795 AWZ6787 AWZ6788 AWZ6789 AWZ6790 AWZ6792 AMB2804 SMZ80H400FZB ADG1215 AMR3348 AXD1484
AWU1079, 1109 (1) SN755864APZP D D AWV2022, 66 AWZ6794, 6840 D D D D D D D D AMB2783 D D AMR3345 AXD1484 D ARP3174 ARB1556
System Cable (white/black) ADF1021 or 7, 9 Service Manual Owner's Manual ARP3176 ARB1556
(1) Adjustment varies depending on digital video. SI pending.
129
4th generation 43" PLASMA Quick Reference Chart
PDP434CMX
PDP4304 PDP4314
PRO810HD
PRO810HD/1 AWU1115 SN755866PZP
PDP-434CMX/1
PDP4304/1 PDP4314/1
Service Panel Assy Scan IC Power Supply Module Digital Video Assy Y Drive Assy X Drive Assy. AV I/O Assy Audio Amp Assy RGB Assy
FAN Motor Panel Sensor Assy. LED OPT Assy Side/Front Key Assy Key Control Assy IR Receive Assy Comm Slot Assy Comm Slot I/F Video Card Video Slot I/F Assy Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Frame L Frame R Frame U Frame D Display Stand Remote Control Service Manual Owner's Manual
AWU1094 AWU1109 SN755864APZP AXY1083 AWV2100 or 84*** AWV2022, 66 AWZ6840 AWZ6894 AWZ6848 AWZ6960 AXM1044 AWZ6795 AWZ6957 AWZ6852 AWZ6853 AWZ6855 AWZ6849 AWZ6850 AWV2097* AWV2098* AWZ6851 AMB2790
AWU1109
' ' ' ' ' '

AWZ6962
' ' ' ' ' '

AWZ6894
' ' ' ' ' '

AWZ6967 AWZ6971
' '
AWV2100
'
AWV2169 AWV2078 AWZ6865
' '
AWZ6967 AWZ6971
'
AWZ6961
' '
AWZ6966 AWZ6970 AWZ6969
' ' ' ' '

AWZ6852 AWZ6965
' '
AWZ6993
'
AWZ6992
'
AWZ6993
'
AWZ6872
' '
AWZ6957
' '
AWZ6966 AWZ6970 AWZ6969
'
AWZ6968 AWZ6964 AWV2159**
'
AWZ6963
'
AWV2158**
' ' ' ' ' ' ' ' ' ' ' ' ' ' ' '
N/A
'
AWZ6981
'
AWZ6849 AWZ6980 AWV2097* AWV2098*
'
AWZ6968 AWZ6964 AWV2159**
'
AMB2846 AMB2847
'
AMB2845
'
AMB2790
'
AMB2846 AMB2847
' '
AMR3345 N/A N/A N/A N/A AMR3264 AXD1486 ARP3198 ARD1055
' ' '

N/A N/A N/A N/A N/A AXD1496 AXD1497 ARP3221 ARE1386
' ' '

ANB1876 ANB1877 ANB1875 ANB1876 N/A AXD1496 ARP3219 ARE1385
' ' '

N/A N/A N/A N/A AMR3264 AXD1486 ARP3241 ARD1055
' ' '

'
ARP3248 ARE1385
*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)
**Will need Torx Driver #T10H to remove ***For panels with narrow margin.
130
4th generation 50" PLASMA Quick Reference Chart

PDP-5004 PDP-5014 PDP-504CMX/1 PDP-5004/1 PDP505CMX PDP-5014/1
PDP-504CMX
PRO1010HD PRO1010HD/1
Service Panel Assy Scan IC Power Supply Module Digital Video Assy Y Drive Assy X Drive Assy. AV I/O Assy Audio Amp Assy RGB Assy
FAN Motor Panel Sensor Assy. LED OPT Assy Side/Front Key Assy Key Control Assy IR Receive Assy Comm Slot Assy Comm Slot I/F Video Card Video Slot I/F Assy Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Frame L Frame R Frame U Frame D Display Stand Remote Control Service Manual Owner's Manual
AWU1095 AWU1108 AN16003A AXY1083,1106 AWV2100 or 84*** AWV2035, 68 AWV2144, 47 AWZ6808 AWZ6847 AWZ6848 AWZ6883 AWZ6960 AXM1044 AWZ6795 AWZ6854 AWZ6852 AWZ6853 AWZ6855 AWZ6849 AWZ6850 AWV2097* AWV2098* AWZ6851 AMB2788 SMZ80H400FZB ADG1215 AMR3348 N/A N/A N/A N/A AMR3264 AXD1486 ARP3191 ARD1055
AWU1108
D D D D D D
AWZ6962
AWU1114 AN16021AA
D D
AWV2100 AWV2144 AWV2147 AWZ6959 AWZ6967 AWZ6971
D
AWV2169 AWV2082 AWZ6877
D AWU1097 D D D AWV2248 D D
AWZ6847 AWW1062
D D D D D D
AWZ6967 AWZ6971
D D
AWZ6993
D
AWZ6961
D D D D D
AWZ6852 AWZ6965
D
AWZ6992 AWW1064
D
AWZ6993
D D
AWZ6966 AWZ6970 AWZ6969
D
AWZ6872
D D
AWZ6957
D
AWZ6968 AWZ6964 AWV2159**
D
AWZ6963
D
AWV2158**
D D D D D D D D D D D D D D D D
N/A
D D D
AWZ6970 AWZ6969
D
AWZ6981 AWZ6989 AWZ6849 AWZ6980 AWV2097* AWV2098*
D
AWZ6968 AWZ6964 AWV2159**
D
AMB2843 AMB2844
D
AMB2842
D
AMB2788 AMB2878
D
AMB2843 AMB2844
D D D
D D D
ANB1872 ANB1873 ANB1871 ANB1874 N/A AXD1496 ARP3219 ARE1385
D D D
N/A N/A N/A N/A N/A AMR3264 AXD1486 ARP3241 ARP3305 ARD1055 ARD1059
D D D
D
ARP3248 ARE1385
*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)
**Will need Torx Driver #T10H to remove ***For panels with narrow margin.
131
5th generation PLASMA Quick Reference Chart
PDP4350SX
Start of serial #
PDP5050SX
PRO505PU
PDP505PU
xxSS xxPM
PRO435PU
PDP435PU
Service Panel Assy Power Supply Module Digital Video Assy Scan IC Y Drive Assy X Drive Assy. Panel IF Assy. Audio Amp Assy TUNER BOARD ASSY MAIN BOARD ASSY AV BOARD ASSY MR POWER SUPPLY UNIT
Front Case Assy AC cord Remote Control System Cable (white/black) Service Manual Owner's Manual
* Lead-free solder.
AWU1126
AWU1131
AWU1097 AXY1085, 1107* AWV2074, 2180 or 2235** AN16021AA AWV2082 AWZ6877 AWZ6841 AWZ6863 N/A N/A N/A N/A
D D D D D D D D
N/A N/A N/A N/A
D D D D
AWV2198 D *** AWW1003 D ***
AWU1096
D D D D D D D D
N/A N/A N/A N/A
E E
SN755866PZP AWV2179 AWZ6991 N/A
E
AWV2181
D D
SN755866PZP AWV2078 AWZ6865
E E E
N/A AWW1005 AWE1303 AWV2183 AWW1007 AXY1091
D D
N/A N/A N/A N/A
D D
N/A N/A N/A N/A
E E E E E
AMB2859
AMB2860
AMB2836 ADG1215 AXD1490 ADF1027, 9 or 1 ARP3214 ARE1561
D D
AXD1489
D D
AMB2835
D D
AXD1489
E E
N/A
E
AXD1502 N/A ARP3261 ARE1394
D
AXD1490
D D & 3264 D & 3258
D
ARP3211 ARE1561
D D
& 3257, 63 ARE1379
E E
ARE1379
** Buzz reduced (must adjust 50"). May update with PC.
132
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV PDP42A3HD PRO1410HD PDP4214HD PDP6100HD PDP614MX PDP424MV
Part description
Latest Part #
Old part #
Remarks
PLASMA POWER PANEL SUPPLY ASSY
PDP Module Power Unit Power SMPS Digital video assy
9S900116 9S900064 PDP-NP42H5MF01PA 3S110165 3S110211 01403-0120 9S899843 (05C-33) 9S899844 (05C-34)
9S900077, 3S361002 3S342013 X 3S110164, 161 X 9S899731 (05D-27) 9S899791 (05C-27) 9S899792 (05C-28) 9S899793 (05D-28) 9S899847 (03J-06) X X X 937J8M01 937J9M01 and M02 X X X X X
X X
X X
PANEL DIGITAL ASSY
X X X X
X X X X
X X X X X
See service manual pg 12-6 for additional replacement target versions.
VIDEO PROCESSING ASSY
Digital Board Digital Assy (Ucom& Video) DTT Analog Assy Main PWB Assy
X,Y
High Voltage Board Common Connection Board Common PKG Scanning PKG Scan Relay Board (Up) Scan Relay Board (Down) Scanning relay PKG(Lower) Scanning relay PKG(Upper)
9S899878 (03K-06) 9S890002 (17C-08) 010-2741 010-2640 937J8M03 937J9M03 937P9M01 937M2M03 9S899891 (Ver 03B) 9S899523 9S899919 (Ver 02A) 9S899669 9S899869 9S899659 (Ver 02A) 9S899897 (Ver 02A) 9S899862 (Ver 02C) 9S899898 (Ver 02A) 9S899863 (Ver 02C) 9S899850 9S899855 (Ver 02A) 9S899866 (Ver 02B) 9S899849 9S899854 (Ver 02A) 9S899865 (Ver 02B)
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Upper and lower board versions must match. Upper and lower board versions must match. X Up and down board versions must match.
937M2M02
9S899282 9S899790
SCAN MODULES
9S899661 9S899355 (Ver 01C) 9S899531 (Ver 01D) 9S899660 9S899351 (Ver 01C) 9S899528 (Ver 01D)
133
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV PDP42A3HD PRO1410HD PDP4214HD PDP6100HD PDP614MX PDP424MV
Part description
Latest Part #
Old part #
Remarks
PROTECT PANEL ASSY
Data Relay Board (Left Down) Data Relay Board (Right Down) Data Relay Board (Left Up) Data Relay Board (Right Up) Signal relay PKG (lower center) Signal relay PKG (lower left) Signal relay PKG (lower right) Signal relay PKG (upper center) Signal relay PKG (upper left) Signal relay PKG (upper right) Signal relay PKG (left) Signal relay PKG (right) PDP Optical Filter Filter Fan Audio PWB Assy
9S899895 (Ver 02A) 9S899896 (Ver 02A) 9S899893 (Ver 02A) 9S899894 (Ver 02A) 9S899762 9S899586 9S899589 9S899760 9S899583 9S899761 9S899524 9S899525 05100-0020 29KS0271 29KS0121 10511-07-001 3S170014 3S170015 937J8SH3 937J9SH3 937J9SH4 937F0SH4 220-2050 220-2040 937J8SA1 937J9SA1 937J9SA4 937F0SA3 937J8SB1 937J9SB3 937J9SB4 937F0SB3 937J8SD1 937J9SD3 937J9SD4 937F0SD3 220-2060 937J8SC1 937J9SC2 937J9SC4 937F0SC3 150-2040
ADDRESS MODULES
X X X X 9S899587
X X X X X X X X X X X X X X X X X X X X X X X X
9S899584 9S899585
X 29KS0171 X
X X X X X X X X X X X X X Left & Middle (from rear) Right (from rear) X X X
937J8SH1 937J9SH1 937F7SH2 X X X X
Sub AV & AMP Assy Sub Key Assy 232C PWB Assy
X X X 937F0SA2 X 937J9SB1 X 937F0SB2 X 937J9SD1 X 937F0SD2 X 937J9SC1 X 937F0SC2 X X X X X X X X X X X
CTL PWB Assy
LED PWB Assy
Control IR & LED Assy Main AC switch Assy
Power Sw Assy
134
PDP425CMX Quick Reference Chart
PDP-425CMX
Service Panel Assy Scan IC Power Supply Module MD Digital Assy Y Drive Assy X Drive Assy. Main Assy. Audio Assy Address Assy Sus Clamp 1 Sus Clamp 2
FAN Motor Temp Sensor 1 Temp Sensor 2 Temp Sensor 3 LED Assy Key Assy Comm Slot Assy Comm Slot I/F Video Card Video Slot I/F Assy Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Frame L Frame R Frame U Frame D Display Stand Remote Control Cleaning cloth Extension Cable Extension Cable Service Manual Owner's Manual
AWU1160 SN755870PZT AXY1127 AWV2254 AWV2251 AWW1067 AWW1100 AWW1105 AWV2253 AWV2250 AWV2205 AXM1054 AWW1102 AWW1103 AWW1104 AWW1109 AWW1108 AWW1106 AWW1107 AWV2097 (PDA5003) AWV2098 (PDA5004) AWW1101 AMB2885 SMZ80H400FTC ADG1215 AMR3510 N/A N/A N/A N/A AMR3545 AXD1528 AED1285 GGD1469 GGP1075 ARP3340 ARD1070
135
6th generation PLASMA Quick Reference Chart

PRO506PU PDP506PU PRO436PU AWU1135 PDP436PU
Service Panel Assy Power Supply Module Digital Video Assy Y Drive Assy X Drive Assy. HD Audio Assy
HD LED Assy HD IR Assy Scan IC Front Case Assy Hex Hole Bolt AC cord Protect Panel Assy Remote Control System Cable (white/black) Service Manual Owner's Manual
AWU1134 AXY1112, AXY1129 AWW1028 AWV2258 AWW1075 AWV2203 AWW1029 AWW1030 AN16025A AMB2857 SMZ80H400FZB ADG1215 N/A AXD1508 ADF1027, 9 or 1 ARP3267 ARB1567 ARE1399 AXD1507 AMB2861
AWV2256 AWW1074
SN755870PZT AMB2871 AMB2855
AXD1508
AXD1507
ARP3271 ARB1567 ARE1399
MEDIA RECEIVER Power Supply Unit MR DTB Assy MR Main Assy Front Assy LED Assy Service Manual
PROR06U AXY1113 AWE1305 AWV2223 AWW1044 AWW1045 ARP3279
PDPR06U
AWV2225 AWW1046
136
INTERFACE ASSY SUS CLAMP 1 Assy SUS CLAMP 2 Assy
Service Panel Assy Power Supply Module Digital Assy Y Drive Assy Y Sub Drive X Drive Assy. X Sub Drive
PDP4216HD AWU1208 AXY1153 AWW1138 AWV2400 AWW1196 AWV2373 AWW1022 AWW1023 AWW1140 A3404 20010-1320
PDP5016HD AWU1233 AXY1153 AWW1139 AWW1145 AWW1146 AWW1143 AWW1144 AWV2373 AWW1140 A3404 20010-1320
Sensor Assy Service Manual Owner's Manual Front Case Assy Hex Hole Bolt AC cord G-LINK cable Simple Remote Remote Control Service Panel Assy
01300-0390 VDX1010 01400-0850 AWU1208
01300-0390
01400-0850 AWU1233
137
7th Generation Plasma Quick Reference Chart

THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK THE SERVICE MANUAL FOR PARTS NOT LISTED HERE. PDP-4270HD PDP-4271HD AXY1149 AXY1150 AXY1153 N/A N/A SN755870KPZT-P SN755866PZP (1) AWW1195 AWW1196 N/A AWV2400 AWV2371 (1) N/A AWW1138 AWW1193 (1) AWU1208 AWU1225 (1) AWV2312 AWW1185 AWW1156 AWW1136 N/A AWW1133 AWW1154 AWW1157 N/A AWW1140 AXM1058 AMW1010 AMW1011 AXD1536 AXD1539 (simple) PRO-940HD AXY1153 N/A N/A PDP-5070PU PDP-5071PU AXY1149 AXY1150 AXY1153 N/A N/A PRO-507PU AXY1153 N/A N/A PDP-6070PU PDP-6071PU AXY1139 AWW1186 AWW1187 PRO-607PU AXY1139 AWW1186 AWW1187 N/A AWV2366 N/A AWV2367 N/A AWW1190 AWU1228 AWV2312 AWW1131 AWW1156 N/A AWW1137 AWW1133 AWW1154 AWW1157 N/A AWW1191 AXM1058 N/A N/A AXD1536 AWV2366 N/A AWV2367 N/A AWW1190 AWU1229 AWV2309 AWW1131 AWW1153 N/A AWW1137 AWW1133 AWW1158 AWW1155 AWV2311 AWW1191 AXM1058 N/A N/A AXD1531 N/A N/A AWW1116 AXM1055 (2 center) AXM1056 (2 side) N/A N/A AXD1535 AWV2293 N/A AWV2294 N/A AWW1115 AWU1198 AWV2292 AWW1118 (pre audio) AWW1117 (power amp) N/A AWW1121 AWW1123 AWW1124 PRO-FHD1 AXY1148 AWW1229 AWW1230
POWER SUPPLY SCAN A ASS'Y SCAN B ASS'Y SCAN IC X DRIVE ASS'Y 50X SUB DRIVE Y DRIVE 50Y SUB DRIVE DIGITAL ASS'Y SERVICE PANEL ASS'Y MAIN ASSY (US BB) AUDIO ASS'Y INPUT ASSY (TANSHI) LED IR ASS'Y IR ASS'Y SIDE KEY ASS'Y POD ASSY (U) SIDE BLOCK (U BB) HN MODULE ASSY PANEL SENSOR FAN SPEAKER ASSY L SPEAKER ASSY R REMOTE
SN755870KPZT-P ALL MODELS AWW1195 AWW1196 N/A AWV2400 N/A AWW1138 AWU1209 AWV2309 AWW1185 AWW1153 AWW1136 N/A AWW1133 AWW1158 AWW1155 AWV2311 AWW1140 AXM1058 AMW1010 AMW1011 AWW1143 AWW1144 AWW1145 AWW1146 AWW1139 AWU1212 AWU1233 AWV2312 AWW1131 AWW1156 AWW1136 N/A AWW1133 AWW1154 AWW1157 N/A AWW1140 AXM1058 N/A N/A AXD1536 AXD1539 (simple) AWW1143 AWW1144 AWW1145 AWW1146 AWW1139 AWU1227 AWV2309 AWW1131 AWW1153 AWW1136 N/A AWW1133 AWW1158 AWW1155 AWV2311 AWW1140 AXM1058 N/A N/A AXD1531
(1) SPD07001. If first number of serial number is a 5 (FJPM5XXXXXEF), use these parts.
7th generation Plasma Quick Reference Chart

PRO1140HD PDP5071PU PDP4271PU AWU1208
Service Panel Assy Power Supply Module Digital Assy Y Drive Assy Y Sub Drive X Drive Assy. X Sub Drive Audio Assy LED IR Assy SIDE KEY Assy Scan IC Side Block Tanshi Assy POD Assy Main Assy HN Module Assy Sensor Assy Fan Motor Service Manual Owner's Manual Front Case Assy Hex Hole Bolt AC cord G-LINK cable Simple Remote Remote Control
AWU1212 AXY1135 AWW1139 AWW1145 AWW1146 AWW1143 AWW1144 AWW1131 AWW1136 AWW1133 SN755870KPZT-P AWW1157 AWW1156 AWW1154 AWV2309 AWV2311 AWW1140 AXM1058 ARP3354 ARP3354 ARE1426 AMB2917 SMZ80H400FZB ADG1215 VDX1010 AXD1539 AXD1536 AWV2312 NA
AWW1138 AWV2334 NA AWW1067 NA AWW1185
NA
ARP3356 ARE1422 AMB2912
139
PROFHD 1 Quick Reference Chart

PROFHD1
Service Panel Assy Power Supply Module FHD Main Assy FHD Digital Assy FHD Y Drive Assy FHD X Drive Assy. FHD Scan A Assy FHD Scan B Assy FHD Power Amp Assy FHD Pre Audio Assy Fan Connect Assy LED Assy IR Assy KEY Assy KEY Control Assy Service Manual Owner's Manual Front Case Assy Hex Hole Bolt AC cord Remote Control * New panel
AWU1198 AXY1134 AWV2292 AWW1115 AWV2294 AWV2293 AWW1129, 1229* AWW1130, 1230* AWW1117 AWW1118 AWW1122 AWW1121 AWW1123 AWW1124 AWW1125 ARP3390, 3344 ARE1425 AMB2910 SMZ80H400FZB ADG1215 AXD1534
140
8th Generation PLASMA Quick Reference Chart

THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK SERVICE MANUALS AND IF THERE IS ANY DOUBT ABOUT THE PART NUMBER PLEASE CALL THE TECHNICAL ASSISTANCE LINE TO DETERMINE THE CORRECT PART NUMBER.
PDP4280HD
SERVICE PANEL ASS'Y POWER SUPPLY SCAN IC X DRIVE ASS'Y Y DRIVE DIGITAL ASS'Y MAIN ASS'Y INPUT ASS'Y (TANSHI) LED ASS'Y IR ASS'Y / RLS SIDE KEY ASS'Y POD ASS'Y (U) SIDE IO ASS'Y HN MODULE ASS'Y PANEL SENSOR FAN POWER SWITCH SPEAKER ASS'Y L SPEAKER ASS'Y R FRONT PANEL REMOTE
PRO-950HD AWU1276 AXY1157
PDP5080HD AWU1277 AXY1157
PRO1150HD AWU1277 AXY1157
PDP5010FD AWU1272 AXY1168 AN16174A AWV2510 AWV2511 AWW1316 AWV2457 AWW1334 AWW1291 AWW1289 AWW1292 AWW1275 AWV1295 AWW1274 NA AWW1309 AXM1058 AXM1064 AWW1293 NA NA AMB3001 AXD1550
PRO110FD AWU1273 AXY1168 AN16174A AWV2510 AWV2511 AWW1316 AWV2458 AWW1335 AWW1291 AWW1289 AWW1292 AWW1275 AWV1295 AWW1285 AWV2497 AWW1309 AXM1058 AXM1064 AWW1293 NA NA AMB3002 AXD1549
PDP6010FD AWU1274 AXY1169
PRO150FD AWU1275 AXY1169
AWU1276 AXY1157
SN755875PZT-P SN755875PZT-P SN755875PZT-P SN755875PZT-P AWV2452 AWW1262 AWW1271 AWV2455 AWW1273 AWW1276 AWW1277 AWW1275 AWW1295 AWW1274 NA AWW1272 AXM1058 AWW1261 AMW1012 AMW1013 AMB3015 AXD1550 AWV2452 AWW1262 AWW1271 AWV2456 AWW1284 AWW1276 AWW1277 AWW1275 AWW1295 AWW1285 AWV2497 AWW1272 AXM1058 AWW1261 AMW1012 AMW1013 AMB3019 AXD1549 AWV2447 AWW1260 AWW1270 AWV2455 AWW1279 AWW1280 AWW1281 AWW1275 AWW1295 AWW1274 NA AWW1272 AXM1058 AWW1261 NA NA AMB3028 AXD1550 AWV2447 AWW1260 AWW1270 AWV2456 AWW1287 AWW1280 AWW1281 AWW1275 AWW1295 AWW1285 AWV2497 AWW1272 AXM1058 AWW1261 NA NA AMB3029 AXD1549
SN755871PZT-P SN755871PZT-P AWV2505 AWV2506 AWW1308 AWV2457 AWW1334 AWW1276 AWW1289 AWW1292 AWW1275 AWV1295 AWW1274 NA AWW1309 AXM1058 AXM1063 AWW1293 NA NA AMB3035 AXD1550 AWV2505 AWV2506 AWW1308 AWV2458 AWW1335 AWW1276 AWW1289 AWW1292 AWW1275 AWV1295 AWW1285 AWV2497 AWW1309 AXM1058 AXM1063 AWW1293 NA NA AMB3036 AXD1549
141
Revised 8/17/07 blp
142

PIONEER Field Service Guide 07 Rev1 2

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PIONEER Field Service Guide 07 Rev1 2

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Plasma Field Service Guide 2007

Generations 3 to 8 Quick Reference Troubleshooting Guide Version 1.2

Recommended preparations for Plasma service Scheduling

Performing service call

SERVICE INFORMATION POLICY GUIDE

No: SI-PG06003-A Date: June 26, 2006

Warranty Claim Example:

HOURMETER SET NOW DATA : 00853 H SET DATA : 0000 H

INFORMATION HOUR METER

PDP436PU, PDP506PU, PRO436PU, PRO506PU

PLASMA BREAKDOWN MODELS LIST

PLASMA BREAKDOWN MODELS LIST

Industrial Models Size 61" 42" PDP614MX PDP424MV Model #

RED (LED BLINKS) Panel LED only..Not Media Receiver

GREEN or BLUE (LED BLINKS) Panel LED Only....Not Media Receiver

** Fan Abnormality ** Module Microcomputer ** Wide Microcomputer ** RGB-IIC Communication ** Audio

Pioneer plasma reference 3rd to 5th generation

PDP display Media receiver w/o media kit receiver

*RS232 change only. Disables remote. 1) 2) 3) 4) 5)

**Only media receiver has trap.

Power Supply Upgrade

Trap Switch Reset Procedure G-4, G-5, G-6, G-7, G-8

REMOTE CONTROL UNIT (AXD1486).

Add button for test mode

Remote Control Keys

PDP service remote control

Generation 4 to 8 New Test Remote GGF1589

Models PDP433PU PDP503PU

Block Diagrams Shut-Down & Power-Down Diagnosis

ADR CONNECT A ASSY AA1

ADR CONNECT B ASSY AB1

Q6706 Q6711 VADR Gen

ADR RESONANCE ASSY

SUB ADDRESS A ASSY SAA1

SCAN (A) ASSY (UPPER)

SENSOR ASSY Y DRIVE ASSY

DIGITAL VIDEO ASSY

V OFS VCC VH V IC5V

DC/DC Conv Block

SCAN (B) ASSY (LOWER)

PSUS V IC5V Photo Coupler Block

D17 D12 D13

FRONT KEY ASSY FRONT KEY CONN ASSY

SUB ADDRESS B SAB1 ASSY

ADR RESONANCE ASSY

ADR CONNECT D ASSY

ADR CONNECT C ASSY

ADR CONNECT C ASSY AC1

ADR CONNECT D ASSY AD1

SW POWER SUPPLY MODULE SW POWER SUPPLY Block

V MID CLAMP Block

VSUS CONT M114 POWER (RELAY)

AUDIO AMP ASSY

IC3200 Pulse Module

Scal ing Gamma

I2C Interface Copy Guard Release

IC4204 (Sil861) TMDS Receiver

+5V VSUS +15V VCP

LED ASSY TRAP SW

System Cable Connector

ADR CONNECT B ASSY

ADR CONNECT A ASSY

X CONNECTOR (B) ASSY

Fan Abnormality Module Microcomputer Wide Microcomputer RGB-IIC Communication ** Audio