LCD Repair

KLV-32W400A/40W400A/46W400A/52W400A
SERVICE MANUAL
RM-GA011
KLV-32W400A/40W400A/46W400A/52W400A
E Model
India Model
Indonesia Model
Middle East Model
Thailand Model
Philippines Model
Saudi Arabia Model
South Africa Model
EX1 CHASSIS
LCD Colour TV
SPECIFICATIONS
KLV-32/40/46/52W400A (GA)
KLV-32/40/46/52W400A (GA)
WARNINGS AND CAUTIONS
SAFETY-RELATED COMPONENT
WARNING
CAUTION
These servicing instructions are for use by qualified service
personnel only.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you
are qualified to do so.
It is essential that all critical parts be replaced only with the part
number specified in the electrical parts list to prevent electric
shock, fire, or other hazard.
NOTE: Do not modify the original design without obtaining
written permission from the manufacturer or you will
void the original parts and labor guarantee.
WARNING!!
An isolation transformer should be used during any service to
avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power
line.
! SAFETY-RELATED COMPONENT
WARNING!!
Replace all components with Sony parts whose part numbers
appear as shown in this manual or in supplements
published by Sony.
USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by
using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must
be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of
electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of
high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within
the module.
6) Disconnect the AC power when replacing the backlight (CCFL)
or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter
circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic
circuit (C-MOS).
KLV-32/40/46/52W400A (GA)
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface for
solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized
knobs, screws, and all other exposed metal parts for AC
leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part
having a return to chassis, must not exceed 0.5 mA (500
microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers instructions to
use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision
245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The limit
indication is 0.75 V, so analog meters must have an accurate
low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated
digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify
that it is at ground by measuring the resistance between it and a
cold-water pipe with an ohmmeter. The reading should be zero
ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the
receptacle and the retaining screw. Try both slots, if necessary,
to locate the hot side on the line; the lamp should light at normal
brilliance if the screw is at ground potential (see Figure B).
To Exposed Metal
Parts on Set
Trouble Light
AC Outlet Box
Ohmmeter
AC
Voltmeter
o
(0.75V)
0.15 F
Cold-water Pipe
Earth Ground
FigureA. Using an AC voltmeter to check AC leakage.
Figure B. Checking for earth ground.
KLV-32/40/46/52W400A (GA)
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
1-1. DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a 0, no error has occurred .
Number of times STANDY LED
(Red) flashes
Monitoring Items
(Screen Display)
Diagnostic Item Description
2 times
3 times
4 times
DC_DET
DC_ALERT1
DC_ALERT2
5 times
6 times
7 times
8 times
10 times
11 times
12 times
DC_ALERT3
BACKLIGHT
TEMPERATURE
AUDIO
DEF
B-ENGINE
HFR
Main power supply voltage error (12V, etc)

Malfunction of 3.3V line (Trident circuit, etc)
Malfunction of 5V line
(Voltage Supply to FE, etc)
Malfunction of power supply for screen
Malfunction of inverter or overcurrent, etc
Abnormal temperature inside unit
Audio circuit error (amplifier, etc.)
Digital FE circuit error
Malfunction of Trident IC or around IC
BH board error
13 times
(No item on screen display)
Malfunction of balancer
1-2. DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT
[ FLASH COUNT ]
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
2 sec.
Note: One flash counts is not self-diagnostic.
STANDBY LED
1-3. STOPPING THE STANDBY FLASH

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED from flashing.
KLV-32/40/46/52W400A (GA)
1-4. SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to
bring up past occurrences of failure for confirmation on the screen:
1-4-1. To Bring Up Screen Test

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
5
( Info/Text reveal ) ( Number button ) * ( Volume )
( TV standby )
* : Note that this differs from entering the service mode (volume +)
[ SELF-DIAGNOSTIC SCREEN DISPLAY ]

TV
DC_DET
DC_ALEAT1
DC_ALERT2
DC_ALERT3
BACKLIGHT
TEMPERATURE
AUDIO
DFE
B-ENGINE
HFR
Error Count Record

Number "0": means that no fault detected.
Number "1": means a fault was detected one time only.
Monitoring Items
For details, refer to "1-1. DIAGNOSTIC TEST INDICATORS"
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen
After you have completed the repairs, clear the result display to 0.
1-5. Quitting Self-diagnostic screen

To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
KLV-32/40/46/52W400A (GA)
TABLE OF CONTENTS
SAFETY CHECK-OUT ............................................. 5
SELF DIAGNOSIS FUNCTION ................................ 6
1. DISASSEMBLY ............................................... 1-1
1-1. KLV-32W400A ...................................................... 1-1
1-1-1. REAR COVER AND STAND ASSY
REMOVAL ...................................................... 1-1
1-1-2. SWITCH UNIT AND SIDE JACK BRACKET
REMOVAL ...................................................... 1-2
1-1-3. UNDER COVER AND VESA FRAME (TOP)
REMOVAL ...................................................... 1-3
1-1-4. BG1G BOARD REMOVAL ........................... 1-4
1-1-5. POWER UNIT REMOVAL ............................ 1-5
1-1-6. SPEAKER AND UNDER BAR REMOVAL . 1-6
1-1-7. LCD PANEL, H3E BOARD AND H4 BOARD
REMOVAL ...................................................... 1-7
1-1-8. WIRING LAYOUT ......................................... 1-8
1-2. KLV-40W400A ...................................................... 1-9
REMOVAL ...................................................... 1-9
1-2-2. AC INLET AND UNDER COVER
REMOVAL .................................................... 1-10
1-2-3. BG1G BOARD AND IP5 BOARD
REMOVAL .................................................... 1-11
1-2-4. FRAME REMOVAL ..................................... 1-12
1-2-5. SPEAKER (L) REMOVAL ........................... 1-13
1-2-6. SPEAKER (R) REMOVAL ........................... 1-13
REMOVAL .................................................... 1-14
1-2-8. WIRING LAYOUT ....................................... 1-15
1-3. KLV-46W400A .................................................... 1-16
REMOVAL .................................................... 1-16
REMOVAL .................................................... 1-17
1-3-3. BG1G BOARD AND IP5 BOARD
REMOVAL .................................................... 1-18
1-3-4. FRAME REMOVAL ..................................... 1-19
1-3-6. SPEAKER (R) REMOVAL ........................... 1-20
1-3-7. LCD PANEL, H3E BOARD AND
H4 BOARD REMOVAL ............................... 1-21
1-3-8. WIRING LAYOUT ....................................... 1-22
1-4. KLV-52W400A .................................................... 1-23
REMOVAL .................................................... 1-23
REMOVAL .................................................... 1-24
1-4-3. D4, D5, G5 AND BG1B BOARDS
REMOVAL .................................................... 1-25
1-4-4. FRAME REMOVAL ..................................... 1-26
1-4-6. SPEAKER (R) ................................................ 1-27
REMOVAL .................................................... 1-28
1-4-8. WIRING LAYOUT ....................................... 1-29
2. DIAGRAMS ..................................................... 2-1

2-1. CIRCUIT BOARDS LOCATION .........................
(1) KLV-32W400A ................................................
(2) KLV-40W400A ................................................
(3) KLV-46W400A ................................................
(4) KLV-52W400A ................................................
2-2. BLOCK DIAGRAM ..............................................
(1) BG1G Board .....................................................
2-1
2-1
2-1
2-1
2-1
2-2
2-2
3. EXPLODED VIEWS ........................................ 3-1

3-1. KLV-32W400A ...................................................... 3-2
3-1-1. REAR COVER AND STAND ASSY ............. 3-2
3-1-2. CHASSIS-1 ...................................................... 3-3
3-1-3. CHASSIS-2 ...................................................... 3-4
3-2. KLV-40W400A ...................................................... 3-5
3-2-2. CHASSIS-1 ...................................................... 3-6
3-2-3. CHASSIS-2 ...................................................... 3-7
3-3. KLV-46W400A ...................................................... 3-8
3-3-2. CHASSIS-1 ...................................................... 3-9
3-3-3. CHASSIS-2 .................................................... 3-10
3-4. KLV-52W400A .................................................... 3-11
3-4-1. REAR COVER AND STAND ASSY ........... 3-11
3-4-2. CHASSIS-1 .................................................... 3-12
3-4-3. CHASSIS-2 .................................................... 3-13
3-5. PACKING MATERIALS .................................... 3-14
3-5-1. KLV-32W400A .............................................. 3-14
3-5-2. KLV-40W400A .............................................. 3-15
3-5-3. KLV-46W400A .............................................. 3-16
3-5-4. KLV-52W400A .............................................. 3-17
KLV-32/40/46/52W400A (GA)
SECTION 1
DISASSEMBLY
1-1. KLV-32W400A
1-1-1. REAR COVER AND STAND ASSY REMOVAL
5 Two screws
(+BV 3X12,
TYPE2, IT-3)
3 Seven screws
(+BVTP2 4X16) 4 One screws
(+PSW M5X8)
3 Three screws
(+BVTP2 4X16)
2 Stand assy
1 Three screws
(+PSW M5X16)
3 Eight screws
(+BVTP2 4X16)
6 Rear cover assy
KLV-32/40/46/52W400A (GA)
1-1
KLV-32W400A
1-1-2. SWITCH UNIT AND SIDE JACK BRACKET REMOVAL
2 Side jack
bracket assy
Claw
1 Switch unit
Claw
KLV-32/40/46/52W400A (GA)
1-2
KLV-32W400A
1-1-3. UNDER COVER AND VESA FRAME (TOP) REMOVAL
4 Two screws
(+PSW M4X8)
5 VESA frame
(TOP)
3 Under cover
2 Two screws
(+BVST 3X8)
1 Power supply
cord
KLV-32/40/46/52W400A (GA)
1-3
KLV-32W400A
1-1-4. BG1G BOARD REMOVAL
3 One screw
(+BVST 3X8)
1 Four screws
(+PSW M3x5)
2 Two screws
(SP 4-4O UNC)
4 B (J) shield
5 Four screws
(+BVST 3X8)
5 Five screws
(+BVST 3X8)
8 BG1G board
6 One screw
(+BVST 3X8)
q; Main bracket assy
9 Two screws
(+BVST 3X8)
7 Harness with connector

(LVDS)
KLV-32/40/46/52W400A (GA)
1-4
KLV-32W400A
1-1-5. POWER UNIT REMOVAL
1 One screw
(+PSW M4X8)
5 Two screws
(+PSW 3SG)
2 VESA frame
(BOTTOM)
5 Two screws
(+PSW 3SG)
3 One screw
(+PSW M4X8)
6 Power unit
4 VESA frame
(BOTTOM)
7 G1 brackt
Claw
KLV-32/40/46/52W400A (GA)
1-5
KLV-32W400A
1-1-6. SPEAKER AND UNDER BAR REMOVAL
3 Loudspeaker
1 Two screw
(+BVTP2 4X16)
2 Under bar
4 Loudspeaker
KLV-32/40/46/52W400A (GA)
1-6
KLV-32W400A
1-1-7. LCD PANEL, H3E BOARD AND H4 BOARD REMOVAL
2 Two screws
(+PSW M4X8)
3 Spine frame (L)assy

5 Three screws
(+PSW M4X8)
1 One screw
(+BVTP2 4X16)
6 Spine frame (R)assy

7 two screws
(+PSW M4X8)
8 Two screws
(+BVTP2 4X16)
7 Two screws
(+PSW M4X8)
9 Vesa frame assy
4 One screw
(+BVTP2 4X16)
q; One screw
(+BVTP 3X12 TYPE2 IT-3)
qa H4 board
Claw
qs Light guide
qd H3E board
qf Claer panel
qh Two screws
(+BVTP2 4X16)
qj LCD panel
qg Illumination module
qk Bezel assy
KLV-32/40/46/52W400A (GA)
1-7
KLV-32W400A
1-1-8. WIRING LAYOUT
SWITCH Unit
CN001
CN4001
CN5501
Inverter
CN4000
CN601
CN8001
CN5500
Power Unit
CN3004
BG1G board
CN2001
CN3003
CN602
Power
cord
CN401
H4 board
Speaker (L)
CN301
H3E board
Illumination
module
Speaker (R)
KLV-32/40/46/52W400A (GA)
1-8
1-2. KLV-40W400A
3 Six screws
(+BVTP2 4X16)
4 Two screws
(+PSW M5X8)
4 Two screws
(+PSW M5X8)
6 Two screws
(+BV 3X12,
TYPE2, IT-3)
3 Five screws
(+BVTP2 4X16)
3 Four screws
(+BVTP2 4X16)
5Two screws
3 Two screws
(+BVTP2 4X16) (+PSW M5X12)
3 Two screws
(+BVTP2 4X16)
1 Three screws
(+PSW M5X12)
2 Stand assy
7 Rear cover assy
8 Switch unit
KLV-32/40/46/52W400A (GA)
1-9
KLV-40W400A
1-2-2. AC INLET AND UNDER COVER REMOVAL
2 Under bar (L)

1 Two screws
(+BVTP2 4X16)
7 Two screws
(+BVST 3X8)
8 AC inlet bracket
5 Two screws
(+KTT 3X10(S TYPE))
3 One screw
(+BVST 3X8)
6 AC inlet
4 Under cover (L2)
KLV-32/40/46/52W400A (GA)
1-10
KLV-40W400A
1-2-3. BG1G BOARD AND IP5 BOARD REMOVAL
3 Two screws
(+BVST 3X8)
4 B(G)shild
7 Four screws
(+BVST 3X8)
8 BG1G board
7 Five screws
(+BVST 3X8)
5 Side jack
bracket assy
2 IP5 board
6 MS cover
9 One screws
(+BVST 3X8)
qa Two screws
(+BVST 3X8)
1 Three screws
(+BVST 3X8)
1 Three screws
(+BVST 3X8)
qa Two screws
(+BVST 3X8)
0 Harness with
connector(LVDS)
qs G5 frame
KLV-32/40/46/52W400A (GA)
1-11
KLV-40W400A
1-2-4. FRAME REMOVAL
3 Two screws (+PSW M5X8)
4 Vesa frame (BTM) assy
1 Two screws
(+PSW M5X8)
2 Vesa frame (TOP)
8 Two screws
(+PSW M5X8)
9 Vesa frame
(TOP)
6 One screw
(+PSW M4X8)
5 Two screws
(+PSW M4X8)
qa Vesa frame (BTM)

assy
qd One screw
(+PSW M4X8)
qs Two screws
(+PSW M4X8)
qf Spine frame assy
7 Spine frame assy
qg Four screws
(+BVTP2 4X16)
qh Bottom frame
assy
KLV-32/40/46/52W400A (GA)
1-12
KLV-40W400A
1-2-5. SPEAKER (L) REMOVAL
1 Loudspeaker
2 Speaker cushion
Both
Both
1-2-6. SPEAKER (R) REMOVAL
1 Loudspeaker
Both
2 Speaker cushion
Both
KLV-32/40/46/52W400A (GA)
1-13
KLV-40W400A
7 LCD panel (40INCH FHD TFT)
1 H3E board
6 Illumination module
2 H4 board
Both
3 One screw
(+BVTP 3X12)
4 Light guide
5 Clear (M) panel

Both
9 Bezel assy (40)
KLV-32/40/46/52W400A (GA)
1-14
KLV-40W400A
SWITCH UNIT
T-CON
CN102
CN6154
CN6151
CN6700
CN6150
INVERTER
CN4001
CN5501
IP5 board
CN4000
CN8001
CN6706
CN5500
CN104
CN6000
CN3004
BG1G board
CN2001
CN3003
AC inlet
CN101
Speaker (R)
Speaker (L)
CN401
H4 board
CN301
H3E board
ILLUMINATION
MODULE
KLV-32/40/46/52W400A (GA)
1-15
1-3. KLV-46W400A
1 Six screws
(+BVTP2 4X16)
2 Two screws
(+PSW M5X8)
4 Two screws
(+BVST 3X8)
5 Two screws
(+BVTP2 3X12)
1 Six screws
(+BVTP2 4X16)
1 Eleven screws
(+BVTP2 4X16)
3 Two screws
(+PSW M5X12)
8 Stand assy (L)
7 Three screws
(+PSW M5X16)
6 Rear cover assy
9 Switch unit
KLV-32/40/46/52W400A (GA)
1-16
KLV-46W400A
2 Under bar (L)
1 Two screws
(+BVTP2 4X16)
7 Two Sscrews
(+BVST 3X8)
8 AC inlet bracket
5 Two screws
(+KTT 3X10)
6 AC inlet
3 One screws
(+BVST 3X8)
4 Under cover (L2)
KLV-32/40/46/52W400A (GA)
1-17
KLV-46W400A
1-3-3. BG1G BOARD AND IP5 BOARD REMOVAL
5 Two screws
(+BVST 3X8)
6 B(G) shield
8 Three screws
(+BVST 3X8)
9 BG1G board
7 Side jack
bracket assy
8 Six screws
(+BVST 3X8)
4 IP5 board
qs Two screws
(+BVST 3X8)
3 Three screws
(+BVST 3X8)
3 Three screws
(+BVST 3X8)
0 One screw
(+BVST 3X8)
qa Harness with
connector (LVDS)
qd G5 frame
1 Two screws
(+PSW M5X8)
2 Center frame
KLV-32/40/46/52W400A (GA)
1-18
KLV-46W400A
1 One screw
(+PSW M5X8)
3 Two screws (+BVST 3X8)

5 Two scxrews (+PSW M5X8)
2 Center frame
qa Five screws
(+PSW M5X8)
4 G5 frame
1 One screw
(+PSW M5X8)
qs Spine frame
assy
9 Five screws
(+PSW M5X8)
0 Spine frame assy (46)
qd Two screws
(+BVTP2 4X16)
qf Bottom frame
assy
KLV-32/40/46/52W400A (GA)
1-19
KLV-46W400A
1 Loudspeaker
2 Speaker cushion
Both
Both
1-3-6. SPEAKER (R) REMOVAL
1 Loudspeaker
Both
2 Speaker cushion
Both
KLV-32/40/46/52W400A (GA)
1-20
KLV-46W400A
1 H3E board
2 H4 board
3 One screw
(+BVTP 3X12)
4 Light guide
Both
5 Clear (M) panel

Both
8 Bezel assy (46)
KLV-32/40/46/52W400A (GA)
1-21
KLV-46W400A
SWITCH UNIT
T-CON
CN1
CN6154
INVERTER
CN6151
CN6700
CN6150
CN4001
CN5501
IP5 board
CN4000
CN8001
CN6706
CN5500
CN125
CN6000
CN3004
BG1G board
AC inlet
CN128
CN2001
Speaker (L)
CN3003
Speaker (R)
CN401
H4 board
CN301
H3E board
ILLUMINATION
MODULE
KLV-32/40/46/52W400A (GA)
1-22
1-4. KLV-52W400A
3 Six screws
(+BVTP2 4X16)
5 Four screws
(+PSW M5X8)
3 Seven screws
(+BVTP2 4X16)
3 Six screws
(+BVTP2 4X16)
6 One screw
(+BVTP 3X12)
4 Two screws
(+PSW M5X16)
1 Four screws
(+PSW M5X16)
2 Stand assy (L)
7 Rear cover assy
8 Switch unit
KLV-32/40/46/52W400A (GA)
1-23
KLV-52W400A
5 Two screws
(+KTT 3X10
(S TYPE))
7 Two screws
(+BVST 3X8)
2 Under bar (L)

1 Two screws (+BVTP2 4X16)
8 AC inlet braket
6 AC inlet
3 One screw
(+BVST 3X8)
4 Under cover (LL)
KLV-32/40/46/52W400A (GA)
1-24
KLV-52W400A
1-4-3. D4, D5, G5 AND BG1B BOARDS REMOVAL
qf Three screws
(+BVST 3X8)
qj G5 board qh Three screws

(+BVST 3X8)
0 Two screws
(+BVST 3X8)
qa B(G) shield
qs Three screws
(+BVST 3X8)
7 Side jack bracket assy
qd BG1G board
qs Six screws
(+BVST 3X8)
ql D4 board
qf Two screws
(+BVST 3X8)
8 One screw
(+BVST 3X8)
9 Harness with
connector (LVDS)
3 Four screws
(+BVST 3X8)
4 D5 board
qg Main bracket
assy
1 Two screws
(+PSW M5X8)
qk Four SCREWS
(+BVST 3X8)
5 Two screws
(+BVST 3X8)
5 D5 frame
2 Center frame
KLV-32/40/46/52W400A (GA)
1-25
KLV-52W400A
5 Two screws
(+PSW M5X8)
1 One screw
(+PSW M5X8)
6 Vesa frame(BTM)
assy
3 Two screws
(+BVST 3X8)
9 Two screws
(+PSW M5X8)
0 Vesa frame (BTM)
assy
2 Center frame
7 Five screws
(+PSW M5X8)
4 G5 frame
1 One screw
(+PSW M5X8)
8 Spine frame
assy
qa Five screws
(+PSW M5X8)
qs Spine frame
ASSY
qd Two screws
(+BVTP2 4X16)
qf Bottomu frame
assy
KLV-32/40/46/52W400A (GA)
1-26
KLV-52W400A
1 Loudspeaker
Both
2 Speaker cushion
Both
1-4-6. SPEAKER (R)

1 Loudspeaker
Both
2 Speaker cushion
Both
KLV-32/40/46/52W400A (GA)
1-27
KLV-52W400A
7 Two screws
(+BVTP2 4X16)
5 Clear (M) panel
1 H3E board
2 H4 board
Both
3 One screw
(+BVTP 3X12)
4 Light guide
Both
9 Bezel assy
KLV-32/40/46/52W400A (GA)
1-28
KLV-52W400A
SWITCH UNIT
T-CON
CN6954
CN07
CN05
D5 board
INVERTER
CN6900
CN6950
CN01
CN6153
CN6100
CN6501 CN6500
CN6705
INVERTER
CN6150
D4 board
G5 board
CN6154
CN4001
CN5501
CN4000
CN6600
CN8001
CN5500
CN6702
CN6706
CN6000
CN6706
CN3004
BG1G board
AC inlet
CN11
CN2001
Speaker (L)
CN3003
Speaker (R)
CN401
H4 board
CN301
H3E board
ILLUMINATION
MODULE
KLV-32/40/46/52W400A (GA)
1-29E
SECTION 2
DIAGRAMS
2-1. CIRCUIT BOARDS LOCATION
(1)
KLV-32W400A
(3)
KLV-46W400A
Switch Unit
Switch unit
IP5 board
Power unit
BG1G board
BG1G board
H4 board
Inverter board
Illumination module
Illumination module
H4 board
H3E board
(2)
H3E board
KLV-40W400A
(4)
KLV-52W400A
D5 board
Switch Unit
Switch Unit
IP5 board
Inverter board
G5 board
BG1G board
D4 board
BG1G board
Inverter board
Illumination module
H4 board
Inverter board
H3E board
Illumination module
H4 board
H3E board
KLV-32/40/46/52W400A (GA)
2-1
2-2. BLOCK DIAGRAM

BG1G Board
PLL $C0
VIF $86
SIO
I2C-EEPROM
Main Micro
HDMI3
Hs/Vs
DDR
256Mbit/32bit/
250MHz
Panel
D-Comp[7:0]
SAA7115A
$42
Chroma Dec/IP
/Scalar
CLK/Hs/Vs
I2S
Backlight
Inverter
Trident SVP-WX
Temp
Sensor
$49
Panel
FHD
A-Tuner
Component2
(S)Video1
Video SW
Video2
CXA2241
$90
Video3
UART-4
DMP IN
Audio out
(Var.)
TMDS
Port I2C-0
BUS
Component1
Monitor out
SW
CXB1444R
8bit Multiplex BUS
RTC
$60
NICAM
MSP3417G
$80
DM Port
EEP
$A0
MB91305
16bit
NOR
Flash
4MByte
Sub Chroma Dec
Audio
for DVI
UART
USB
Host
I2C-TUNER
Analog
Tuner
HDMI1 HDMI2
I2C-TAS
RF
For service
I2C-DEVIC
CVBS
Y/C
CVBS+Y/C
Analog-Component/RGB
Digital-Component
PC-RGB
Audio (Analog)
Audio (Digital)
Audio
for PC
PC
ECS
USB
A-Tuner
(1)
LINE OUT
AudioOUT
CXA3767R
$94
DMP IN
Line OUT
HPOUT
SPOUT
Audio out
Audio SW
AD/DA
DSP
TAS3308
$68
SP OUT
HP OUT
Audio Amp.
TPA3100D2
2ch Speaker
HP
KLV-32/40/46/52W400A (GA)
2-2E
SECTION 3
EXPLODED VIEWS
NOTE:
Items with no part number and no description are

not stocked because they are seldom required for
roution service.
The construction parts of an assembled part are
indicated with a collation number in the remark
colum.
Items marked " * " are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
KLV-32/40/46/52W400A (GA)
3-1
3-1. KLV-32W400A
#1
6
4
REF. No.
1
2
3
4
5
PART No.
2-580-640-01
2-580-629-01
2-580-606-01
! X-2189-293-1
X-2189-409-1
DESCRIPTION
SCREW, +BVTP2 4X16

SCREW, +BVST 3X8
SCREW, +PSW M5X8
REAR COVER (32) ASSY
STAND (M) ASSY
MARK
REF. No.
6
7
#1
PART No.
* 3-106-086-02
2-580-608-01
7-685-648-79
DESCRIPTION
MARK
COVER, ECS
SCREW, +PSW M5X16
SCREW +BVTP 3X12 TYPE2 IT-3
KLV-32/40/46/52W400A (GA)
3-2
KLV-32W400A
3-1-2. CHASSIS-1
51
52
63
53
56
53
53
55
53
53
57
53
58
61
57
54
60
53
63
59
62
63
59
REF. No.
PART No.
DESCRIPTION
51
52
53
54
55
1-480-709-11
1-966-049-11
2-580-629-01
2-580-626-01
A-1512-199-A
SWITCH UNIT
HARNESS WITH CONNECTOR (LVDS)
SCREW, +BVST 3X8
SCREW, SP 4-4O UNC
BG1G COMPL
56
57
58
59
60
X-2318-263-1
2-580-590-01
1-474-099-11
2-674-965-31
! 1-835-127-11
SIDE JACK BRACKET (EX1) ASSY

SCREW , +PSW M3X5
POWER UNIT
SCREW, +PSW 3SG
POWER SUPPLY (WITH CONNECTOR)
(Thailand)
(India)
(E, Saudi arabia, Middle East, Indonesia,
Saudi arabia, Philippines)
! 1-835-280-11
! 1-835-136-11
MARK
REF. No.
61
62
63
PART No.
DESCRIPTION
4-022-115-00
2-580-640-01
2-580-600-01
HOLDER, AC CORD
SCREW, +BVTP2 4X16
SCREW, +PSW M4X8
KLV-32/40/46/52W400A (GA)
MARK
3-3
KLV-32W400A
3-1-3. CHASSIS-2
101
102
103
104
106
109 #1
105
107
111
108
110
112
105
105
105
105
105
REF. No.
PART No.
101
X-2189-289-1
102
1-826-869-11
103 ! 1-802-648-12
104
1-480-680-11
105
2-580-600-01
DESCRIPTION
BEZEL ASSY (32EM)

LOUDSPEAKER (5.5X12.6CM)
LCD PANEL (32INCH FHD TFT)
ILLUMINATION MODULE
SCREW, +PSW M4X8
MARK
REF. No.
PART No.
DESCRIPTION
106
107
108
109
110
2-580-640-01
1-826-869-21
A-1510-351-A
3-290-361-01
A-1510-350-A
SCREW, +BVTP2 4X16

LOUDSPEAKER (5.5X12.6CM)
H4 MOUNT
GUIDE, LIGHT
H3E MOUNT
111
112
3-289-963-01
2-580-640-01
PANEL, CLEAR (32)

SCREW, +BVTP2 4X16
#1
7-685-648-79
KLV-32/40/46/52W400A (GA)
MARK
3-4
3-2. KLV-40W400A
1
151
152
1
#1
151
151
151
153
151
155
154
153
156
REF. No.
PART No.
151
2-580-640-01
152
2-580-606-01
153
2-580-607-01
154 ! X-2189-302-1
155 * 3-106-086-02
DESCRIPTION
SCREW, +BVTP2 4X16

SCREW, +PSW M5X8
SCREW, +PSW M5X12
REAR COVER ASSY (40)
COVER, ECS
MARK
REF. No.
PART No.
DESCRIPTION
156
X-2189-410-1
STAND (ML) ASSY
#1
7-685-648-79
KLV-32/40/46/52W400A (GA)
MARK
3-5
KLV-40W400A
3-2-2. CHASSIS-1
201
202
203
203
211
205
203
207
203
203
203
206
203
203
203
209
204
210
208
203
REF. No.
201
202
203
204
205
PART No.
DESCRIPTION
MARK
1-480-709-11
1-835-275-11
2-580-629-01
2-580-626-01
A-1512-185-A
SWITCH UNIT
SCREW, +BVST 3X8
SCREW, SP 4-4O UNC
BG1G COMPL
REF. No.
PART No.
DESCRIPTION
MARK
206
2-596-649-01
207 ! 1-821-909-11
208
2-580-640-01
209
2-580-590-01
210
A-1511-388-A
+KTT 3X10 (S TYPE)

AC INLET
SCREW, +BVTP2 4X16
SCREW , +PSW M3X5
IP5 COMPL
211
X-2318-263-1
KLV-32/40/46/52W400A (GA)
3-6
KLV-40W400A
3-2-3. CHASSIS-2
251
252
253
255
254
259
#1
258
261
257
256
260
256
262
256
255
REF. No.
PART No.
251
X-2189-299-1
252
1-826-888-11
253 ! 1-802-664-11
254
1-480-680-11
255
2-580-600-01
DESCRIPTION
BEZEL ASSY (EM40)

LOUDSPEAKER
ILLUMINATION MODULE
SCREW, +PSW M4X8
MARK
REF. No.
256
PART No.
DESCRIPTION
256
257
258
259
260
2-580-606-01
1-826-888-21
A-1510-351-A
3-290-361-01
A-1510-350-A
SCREW, +PSW M5X8

LOUDSPEAKER
H4 MOUNT
GUIDE, LIGHT
H3E MOUNT
261
262
3-289-965-01
2-580-640-01
PANEL, CLEAR (40)

SCREW, +BVTP2 4X16
#1
7-685-648-79
KLV-32/40/46/52W400A (GA)
MARK
3-7
3-3. KLV-46W400A
302
303
304
#1
302
302
301
305
306
306
301
307
REF. No.
301
302
303
304
305 !
PART No.
DESCRIPTION
2-580-607-01
2-580-640-01
2-580-606-01
2-580-629-01
X-2189-301-1
SCREW, +PSW M5X12

SCREW, +BVTP2 4X16
SCREW, +PSW M5X8
SCREW, +BVST 3X8
REAR COVER (46) ASSY
MARK
REF. No.
306
307
#1
PART No.
* 3-106-086-02
X-2189-411-1
7-685-648-79
DESCRIPTION
MARK
COVER, ECS
STAND (L) ASSY
KLV-32/40/46/52W400A (GA)
3-8
KLV-46W400A
3-3-2. CHASSIS-1
351
352
356
353
362
354
356
356
356
359
352
356
361
356
360
352
357
355
356
356
352
352
356
358
REF. No.
351
352
353
354
355
352
PART No.
DESCRIPTION
MARK
1-480-709-11
2-580-606-01
A-1512-201-A
1-966-050-11
2-596-649-01
SWITCH UNIT
SCREW, +PSW M5X8
BG1G COMPL
+KTT 3X10 (S TYPE)
REF. No.
356
PART No.
DESCRIPTION
356
357
358
359
360 !
2-580-629-01
A-1511-389-A
2-580-640-01
2-580-590-01
1-821-909-11
SCREW, +BVST 3X8

IP5 COMPL
SCREW, +BVTP2 4X16
SCREW , +PSW M3X5
AC INLET
361
362
2-580-626-01
X-2318-263-1
SCREW, SP 4-4O UNC

KLV-32/40/46/52W400A (GA)
MARK
3-9
KLV-46W400A
3-3-3. CHASSIS-2
401
405
402
403
402
408
#1
407
406
404
REF. No.
401
402
403
404
405 !
PART No.
DESCRIPTION
X-2189-307-1
1-480-680-11
1-826-887-11
1-826-887-21
1-802-663-11
BEZEL ASSY (46EM)

ILLUMINATION MODULE
LOUDSPEAKER
LOUDSPEAKER
MARK
REF. No.
PART No.
DESCRIPTION
406
407
408
A-1510-350-A H3E MOUNT

A-1510-351-A H4 MOUNT
3-290-361-01 GUIDE, LIGHT
#1
7-685-648-79
MARK
KLV-32/40/46/52W400A (GA)
3-10
3-4. KLV-52W400A
451
452
#1
451
453
457
451
453
456
455
453
454
REF. No.
451
452
453
454
455
PART No.
2-580-640-01
2-580-606-01
2-580-607-01
X-2190-786-1
* 3-106-086-02
DESCRIPTION
SCREW, +BVTP2 4X16

SCREW, +PSW M5X8
SCREW, +PSW M5X16
STAND ASSY (LL)
COVER, ECS
MARK
REF. No.
PART No.
DESCRIPTION
456
467
3-284-261-11
2-580-629-01
REAR, COVER (52)

SCREW, +BVST 3X8
#1
7-685-648-79
KLV-32/40/46/52W400A (GA)
MARK
3-11
KLV-52W400A
3-4-2. CHASSIS-1
501
502
503
503
504
503
503 505
513
503
512
506
503
503
507
503
511
503
508
503
503
510
503
503
509
REF. No.
PART No.
DESCRIPTION
MARK
501
1-480-709-11
502
1-966-051-11
503
2-580-629-01
504 ! A-1511-383-A
505
A-1512-203-B
SWITCH UNIT
SCREW, +BVST 3X8
D5 COMPL
BG1G COMPL
506
2-596-649-01
507
2-580-590-01
508 ! A-1511-323-B
509
3-284-269-01
510 ! A-1511-382-A
+KTT 3X10 (S TYPE)

SCREW , +PSW M3X5
G5 COMPL
COVER,UNDER (LL)
D4 COMPL
REF. No.
PART No.
511
2-580-626-01
512 ! 1-821-909-11
513
X-2318-263-1
DESCRIPTION
MARK
SCREW, SP 4-4O UNC

AC INLET
KLV-32/40/46/52W400A (GA)
3-12
KLV-52W400A
3-4-3. CHASSIS-2
551
554
553
552
556
559
558
405
#1
560
561
556
562
555
556
556
557
556
556
REF. No.
PART No.
DESCRIPTION
MARK
551
X-2190-419-1
552
1-480-680-11
553
1-826-887-11
554 ! 1-802-662-11
555
2-580-640-01
BEZEL ASSY (52EM)

ILLUMINATION MODULE
LOUDSPEAKER (3CM, 6.5X15CM)
SCREW, +BVTP2 4X16
556
557
558
559
560
SCREW, +BVST 3X8

SCREW, +BVST 3X8
PANEL, CLEAR (52)
GUIDE, LIGHT
H4 MOUNT
2-580-629-01
2-580-629-01
* 3-284-247-41
3-290-361-01
A-1510-351-A
REF. No.
PART No.
DESCRIPTION
MARK
561
562
A-1510-350-A H3E MOUNT

1-826-887-21 LOUDSPEAKER (3CM, 6.5X15CM)
#1
7-685-648-79
KLV-32/40/46/52W400A (GA)
3-13
3-5. PACKING MATERIALS

3-5-1. KLV-32W400A
603
602
604
601
605 606
607
REF. No.
601 *
602
603 *
604 *
605 !
PART No.
DESCRIPTION
3-295-216-01
3-874-376-01
3-295-215-01
3-295-214-01
3-295-292-12
CUSHION (LOWER)
BAG, PROTECTION
CUSHION (UPPER)
INDIVIDUAL CARTON
MANUAL,INSTRUCTION (E, Indonesia,
India, Middle East, Saudi arabia)
MANUAL,INSTRUCTION
(E, Middle East)
MANUAL,INSTRUCTION
(Indonesia, Saudi arabia)
MANUAL,INSTRUCTION (Indonesia)
MANUAL,INSTRUCTION
(Thailand, South Africa, Philippines)
MANUAL,INSTRUCTION (Thailand)
! 3-295-292-22
! 3-295-292-32
! 3-295-292-42
! 3-299-348-11
! 3-299-348-21
MARK
REF. No.
606
PART No.
* 3-295-308-12
* 3-295-308-22
607
1-480-705-11
DESCRIPTION
MARK
MANUAL,INSTRUCTION
(WALL MOUNT) (E, India, Indonesia
Middle East, Saudi arabia)
MANUAL,INSTRUCTION
(WALL MOUNT) (Thailand, South Africa,
Philippines)
REMOTE COMMANDER (RM-GA011)
KLV-32/40/46/52W400A (GA)
3-14
3-5-2. KLV-40W400A
656
653 654
657
651
652
565
REF. No.
PART No.
651
1-480-705-11
652 ! 1-835-126-11
! 1-835-138-11
! 1-835-165-11
! 1-835-166-11
! 1-835-200-11
! 1-835-281-11
653 ! 3-295-292-12
! 3-295-292-22
! 3-295-292-32
! 3-295-292-42
! 3-299-348-11
! 3-299-348-21
DESCRIPTION
MARK

POWER SUPPLY CORD SET (Thailand)
POWER SUPPLY CORD SET
(Saudi Arabia, Philippines)
(E, Saudi Arabia, Middle East, Indonesia)
(South Africa)
POWER SUPPLY CORD SET (Indonesia)
POWER SUPPLY CORD SET (India)
MANUAL,INSTRUCTION
(E, Indonesia, India, Middle East, Saudi
arabia)
MANUAL,INSTRUCTION (E, Middle East)
MANUAL,INSTRUCTION
(Indonesia, Saudi arabia)
MANUAL,INSTRUCTION
REF. No.
654
PART No.
* 3-295-308-12
DESCRIPTION
MARK
655
* 3-295-296-01
MANUAL,INSTRUCTION
(WALL MOUNT) (E, Indonesia, India,
Middle East, Saudi arabia)
MANUAL,INSTRUCTION
Philippines)
CUSHION (LOWER)
656
657
* 3-295-295-01
* 3-295-294-01
CUSHION (UPPER)
INDIVIDUAL CARTON
* 3-295-308-22
KLV-32/40/46/52W400A (GA)
3-15
3-5-3. KLV-46W400A
706
701
702
703 704
705
708
707
REF. No.
PART No.
701
1-480-705-11
702 ! 1-835-126-11
! 1-835-138-11
! 1-835-165-11
! 1-835-166-11
! 1-835-200-11
! 1-835-281-11
703 ! 3-295-292-12
! 3-295-292-22
! 3-295-292-32
DESCRIPTION
MARK

(South Africa)
POWER SUPPLY CORD SET (Indonesia)
MANUAL,INSTRUCTION
(E, India, Saudi Arabia, Middle East,
Indonesia)
MANUAL,INSTRUCTION
(South Africa, Indonesia)
REF. No.
PART No.
! 3-295-292-42
! 3-299-348-11
DESCRIPTION
MARK
705
* 3-295-300-01
MANUAL,INSTRUCTION
MANUAL,INSTRUCTION
(WALL MOUNT) (E, ID, SA, ME, EA)
MANUAL,INSTRUCTION
Philippines)
CUSHION (LOWER)
706
707
708
* 3-295-299-01
* 2-639-807-01
* 3-295-297-01
CUSHION (UPPER)
JOINT
INDIVIDUAL CARTON
704
! 3-299-348-21
* 3-295-308-12
* 3-295-308-22
KLV-32/40/46/52W400A (GA)
3-16
3-5-4. KLV-52W400A
757
758
759
756
754 755
753
752
760
751
REF. No.
PART No.
751
3-295-390-01
752 * 3-295-392-01
753 S 1-480-705-11
754 ! 3-295-292-12
! 3-295-292-22
! 3-295-292-32
! 3-295-292-42
! 3-299-348-11
755
! 3-299-348-21
* 3-295-308-12
* 3-295-308-22
DESCRIPTION
MARK
TRAY
CUSHION LOWER
MANUAL,INSTRUCTION
(E, India, Saudi Arabia, Middle East,
Indonesia)
MANUAL,INSTRUCTION
(Saudi Arabia, Indonesia)
MANUAL,INSTRUCTION
MANUAL,INSTRUCTION
(WALL MOUNT) (E, India, Saudi Arabia,
Middle Eas, Indonesia)
MANUAL,INSTRUCTION
Philippines)
REF. No.
PART No.
DESCRIPTION
756 ! 1-835-126-11
! 1-835-138-11
! 1-835-165-11
! 1-835-166-11
! 1-835-200-11
757
758
759
760
! 1-835-281-11
3-874-377-01
* 3-295-391-01
* 3-295-389-01
* 2-639-807-01
MARK

(South Africa)
(Indonesia)
BAG, PROTECTION
CUSHION UPPER
INDIVIDUAL CARTON
JOINT
KLV-32/40/46/52W400A (GA)
3-17E
9-888-204-01
Sony EMCS Corporation

Inazawa TEC
English
2008BL08-Data
Made in Japan
2008. 2
KLV-32/40/46/52W400A (GA)
57

LCD Repair

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KLV-32W400A/40W400A/46W400A/52W400A

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

FigureA. Using an AC voltmeter to check AC leakage.

Figure B. Checking for earth ground.

SELF DIAGNOSIS FUNCTION

1-1. DIAGNOSTIC TEST INDICATORS

Diagnostic Item Description

Main power supply voltage error (12V, etc)

(No item on screen display)

1-2. DISPLAY OF STANDBY/TIMER LIGHT FLASH COUNT

Note: One flash counts is not self-diagnostic.

1-3. STOPPING THE STANDBY FLASH

1-4. SELF-DIAGNOSTIC SCREEN DISPLAY

1-4-1. To Bring Up Screen Test

[ SELF-DIAGNOSTIC SCREEN DISPLAY ]

Error Count Record

1-5. Quitting Self-diagnostic screen

2. DIAGRAMS ..................................................... 2-1

3. EXPLODED VIEWS ........................................ 3-1

6 Rear cover assy

7 Harness with connector

3 Spine frame (L)assy

6 Spine frame (R)assy

7 Rear cover assy

2 Under bar (L)

2 Vesa frame (TOP)

0 Two screws (+PSW M5X8)

qa Vesa frame (BTM)

qf Spine frame assy

7 Spine frame assy

1-2-6. SPEAKER (R) REMOVAL

7 LCD panel (40INCH FHD TFT)

5 Clear (M) panel

9 Bezel assy (40)

8 Stand assy (L)

6 Rear cover assy

4 Under cover (L2)

8 Vesa frame (BTM) assy

3 Two screws (+BVST 3X8)

6 Vesa frame (BTM) assy

0 Spine frame assy (46)

1-3-6. SPEAKER (R) REMOVAL

7 LCD panel (46INCH FHD TFT)

5 Clear (M) panel

8 Bezel assy (46)

7 Rear cover assy

2 Under bar (L)

4 Under cover (LL)

qj G5 board qh Three screws

1-4-6. SPEAKER (R)

5 Clear (M) panel

2-2. BLOCK DIAGRAM

8bit Multiplex BUS

Sub Chroma Dec

Items with no part number and no description are

SCREW, +BVTP2 4X16

SIDE JACK BRACKET (EX1) ASSY

BEZEL ASSY (32EM)

SCREW, +BVTP2 4X16

PANEL, CLEAR (32)

SCREW +BVTP 3X12 TYPE2 IT-3

SCREW, +BVTP2 4X16