Cummins 4196 Gris

Universal 2-Pocket JetScan
Figure 1 -- Cabinet Assembly
Page 9-4
Form Number 022-7260-00
Draft 2/07

Parts listing for Cabinet Assembly
Item
1
2
3
4
5
*
*
*
*
*
*
Draft 2/07
Part Number
White
409-0208-00
409-0282-00
409-0206-00
406-0548-00
409-0290-05
610-0070-00
402-0174-00
409-0207-00
406-0548-00
409-0209-00
409-0282-00
155-0076-00
Part Number
Gray
409-0208-20
409-0282-00
409-0206-20
406-0548-00
409-0290-25
610-0070-00
402-0174-00
409-0207-20
406-0548-00
409-0209-20
409-0282-00
155-0076-00
409-0292-00
402-0102-00
409-0205-21
406-0536-00
409-0292-00
402-0102-00
409-0205-21
406-0536-00
Description
Qty
Left Hand Pivot Cover (white)

Screw, #6-32 x 3/8, phil fh undercut
Left Hand Stationary Cover
Screw, #4-40 x 3/8 Phil Washer Hd
Feeder Capacity Extension
Nut, #6-32 Elastic Stop
Screw, Plastic Feeder Mounting
Right Hand Stationary Cover
Screw, #4-40 x 3/8 phil washer hd
Right Hand Pivot Cover
Screw, #6-32 x 3/8 phil fh undercut
Power Cord, 4198 4199
Power Cord
Machine Dust Cover
Flash Card Sleeve
Rear Cover
Screw, #6-32 x 3/8 phil truss hd
* Not shown
1
5
1
5
1
2
2
1
5
1
5
1
1
1
1
1
2
Page 9-5
4
5
6
3
2
1
Figure 2 -- Plastic Adjusting Guide Assembly (409-0290-25) 4196, 4197, 4199, 4198
Item
1
2
3
4
5
6
7
8
9
Page 9-6
Part Number
409-0378-00
409-0377-00
402-0167-20
406-0362-00
402-0173-00
402-0171-00
406-0929-00
402-0232-00
402-0286-00
Description
Plastic Edge Guide, right hand
Plastic Edge Guide, left hand
Plastic Feeder Guide Plate
Washer, spring wave
Plastic 16T, 32 P gear
Plastic Gear Rack
Plastic Rear Cover
Screw, #4 x Type B Flat Hd
Plastic Pivot Support
Qty
1
1
1
1
1
2
1
3
1
Draft 2/07
25
42
20 3 30
15
28 32
6
8
24
33
16
8
6
17
40
26
23
1 27
Figure 6 -- Pivot Assembly (409-0357-01) Front
Page 9-10
Draft 2/07

Parts listing for figure 7 -- Pivot Assembly Front (409-0357-01)
Item
1
3
6
8
15
16
20
23
Part Number
250-1900-00
406-0156-00
406-0666-00
409-0133-00
409-0376-00
409-0187-01
409-0187-00
409-0199-01
409-0053-00
750-0096-00
409-0188-01
409-0188-00
409-0200-01
409-0053-00
750-0131-00
409-0198-00
409-0215-21
24
409-0216-21
25
409-0356-21
409-0285-21
17
26
27
28
30
32
33
40
409-0194-00
409-0193-00
409-0195-00
409-0287-00
409-0310-00
409-0302-01
270-0831-00
409-0301-01
750-0098-00
406-0664-20
Description
E-ring, Truarc
Screw, 6-32 x 3/8 phil ph int sems
Bearing, stacker
Bushing, snap-in .75 dia.
Shaft, AL RDP stacker *
Plate, pivot LH W/latch
Left Hand Pivot Plate
Left Hand Roller Latch Assembly
Roller, latch spring
Nut, #6-32 x Hex Keps (3/64 thk)
Plate, pivot RH W/latch
Right Hand Pivot Plate
Right Hand Roller Latch Assembly
Roller, latch spring
Acorn Nut, #4-40 (nylon)
Spacer, display
Tray Assembly, bottom stacker (4096, 4098) (Refer
to Fig. 24 for parts breakdown.)
Top Pocket Stacker Assembly (Refer to Fig. 23 for
parts breakdown.)
Touch Screen Assembly (4196, 4197, 4198, 4199)
Touch Screen Display Assembly (4096, 4097)
The following three items are for the adjustable
display and are not shown.
Left Hand Upper Bracket
Right Hand Upper Bracket
Top Bracket
Screw, 6-32 x phil fh undcut
Pin, pivot
Solenoid Assembly, rotary
Washer, plain, .156 x .375 x .050
Cable Assembly, solenoid
Nut, 8-32 keps
Blade, stacker
Qty
3
16
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
2
1
2
4
* Kit 409-0376-01 includes: shaft 409-0376-00, pin 406-0591-00, blade 406-0664-20 (2), nylon
washer 409-0314-00 (4) in a bag 122-1724-00.
Draft 2/07
Page 9-11
25
9
9 12
9 12
16
17
Figure 7 -- Pivot Assembly Top (409-0357-01)
Page 9-12
Draft 2/07

Parts listing for Pivot Assembly Top
Item
9
12
16
17
25
Draft 2/07
Part Number
409-0154-00
409-0178-00
409-0187-01
406-0154-00
409-0053-00
409-0187-00
409-0199-01
750-0131-00
409-0188-01
406-0154-00
409-0053-00
409-0188-00
409-0200-01
750-0131-00
409-0356-21
409-0285-01
Description
Washer, Flat, plastic, .171 x .375 x .062
Nut, 8-32 elastic stop
Plate, pivot LH W/latch
Screw, 4-40 x 3/8 phil ph int sems
Spring, extension
Plate, rotary sol pivot, LH
Latch Assembly, RH roller
Nut, 4-40 nylon acorn cap
Plate, pivot RH W/latch
Screw, 4-40 x x3/8 phil ph int sems
Spring, extension
Plate, rotary sol pivot, RH
Latch Assembly, RH roller
Nut, 4-40 nylon acorn cap
Touch Screen Assembly (gray-- Fig. 28)
Touch Screen Assembly (white -- Fig. 27)
Qty
4
2
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
Ref.
Page 9-13
20 3 30
7
37
36 1
29
13
22
10
2
18
3 4
31
29
14
21
11
26
41
15
1 27
Figure 8 -- Pivot Assembly Rear (409-0357-01)
Page 9-14
Draft 2/07

Parts listing for Pivot Assembly Rear 4196, 4197, 4198, 4199
Item
1
2
3
4
5
7
10
11
13
14
15
18
20
21
22
26
27
29
30
31
36
37
41
Draft 2/07
Part Number
250-1900-00
406-0153-00
406-0156-00
406-0360-00
406-0379-00
406-0045-00
409-0176-00
409-0177-01
409-0182-01
409-0185-00
409-0376-00
409-0189-01
409-0198-00
409-0210-01
409-0210-02
409-0287-00
409-0310-00
750-0152-00
270-0831-00
750-0096-00
282-0864-00
409-0321-00
409-0314-00
Description
E-ring, Truarc
Screw, 4-40 x phl ph int sems
Screw, 6-32 x 3/8 phl ph int sems
Washer, plane, .156 x .312 x .050
Screw, 4-40 x phl fh undcut
Bearing, ball
Spacer, 5/16 dia.
Plate Assembly, bot. follower (Fig. 22)
Plate Assembly, top follower
Shaft, linear sol. diverter
Shaft, AL RDP stacker
Coupling Assembly, Lin Sol.
Spacer, display
Motor Assembly, stacker, lower
Motor Assembly, stacker, upper
Screw, 6-32 x phil fh undcut
Pin, pivot
Nut, 4-40 keps
Washer, plain, .156 x .375 x .050
Nut, 6-32 keps
Washer, plane, .187 x .375 x .047
Bumper, .780 OD x .200 thk RDP
Washer, nylon, .328 x .468 x .031
Qty
3
1
16
14
1
1
2
1
1
1
2
1
2
1
1
2
2
4
2
2
1
2
4
Page 9-15
Figure 9 -- Pivot Assembly Rear (409-0261-01)

4096, 4098
Page 9-16
Draft 2/07

Parts listing for Pivot Assembly Rear
Item
1
2
3
4
5
6
7
8
Not shown
Draft 2/07
Part Number
409-0182-01
409-0185-00
409-0045-00
250-1900-00
282-0864-00
409-0177-01
409-0189-01
409-0321-00
409-0325-00
Description
Top Follower Plate Assembly (Fig. 21)
Diverter, rotary solenoid
Bearing Diverter Shaft Ball
E-ring, shaft 3/16 dia.
Washer, .187 x .375 x .047
Bottom Follower Plate Assembly (Fig. 22)
Coupling Assembly, solenoid
Bumper
Spiral Cable Wrap 4.75 x in.
Qty
1
1
2
2
2
1
2
2
1
Page 9-17
26 30 24 29 28 27 37
14
25
31
21
33
16 13
38
15 39 24 2 37
20
23 6 4
34
11 3 23 6 4 8
32
16
19
35
5 7 40 36 10
7
1
Figure 10 Side Plate Assembly Top 1
Page 9-18
Draft 2/07

Parts listing for Side Plate Assembly Top 1
Item
1
2
3
4
5
6
7
8
9
Part Number
409-0362-04
409-0362-03
409-0389-01
409-0362-01
272-0142-00
230-0231-00
272-0677-00
406-0082-00
378-0486-00
406-0154-00
406-0310-00
406-0928-01
406-0705-01
10
11
13
14
15
16
19
20
21
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
406-0383-00
406-0085-00
406-0156-00
406-0425-01
406-0430-00
406-0360-00
406-0459-00
406-0806-00
406-0715-20
406-0526-00
406-0517-00
402-0174-00
406-0572-00
406-0573-00
406-0593-00
406-0594-00
406-0595-00
406-0623-21
406-0819-01
406-0819-04
406-0566-01
409-0316-00
900-0226-00
406-0150-00
022-1727-00
406-0722-00
406-0431-00
406-0025-00
Draft 2/07
Description
Side plate, top RDPU assembly (4199)
Nut, #5-40 std hex
Washer, bearing spacer, 1/4" id
Screw, #5-40 x 3/8 shcs
Plate, encoder mtg.
Washer, lock #5
Screw, #4-40 x 3/8" PHMS
Washer, shim, .256 ID x.372 OD
Head assembly, upr read cntr x (4198, 4199)
Fig. 31
Head assembly, upr read cntr x (4196, 4197)
Fig. 30
Cover, encoder dust
Bearing, flange 1/4" id
Screw, #6-32 x 3/8" phms
Feeder Assembly (Fig. 32)
Stud, feeder plt mount
Washer, flat ss 5/32" id
O-ring, encoder shaft
O-ring, #139 brown viton
Cover, feeder-universal
Washer, flat .131 id - ss
Washer, .252id x .030
Screw, plastic feeder mtg
Stud, feeder plate mtg.
Nut, #5-40 std hex 1/4 lg
Washer, flat
Nut, locator-plastic
Spacer, feed shaft
Plate Assembly ext feeder
Plate, univ. Transport (4198) (Fig. 28)
Plate, univ. Transport (4199, 4196) (Fig. 28)
Shaft assembly, feed roll
Shaft, Encoder, dual pocket
E-ring, Truarc
Grease, conductive
Retainer, upper read head
Washer, nylon shoulder
Encoder
Qty
1
1
1
1
2
4
4
2
4
3
1
1
1
1
6
4
1
2
8
2
4
1
4
4
1
2
2
2
2
2
1
1
1
1
1
1
4
AR
2
2
2
Page 9-19
44
42
46
42 43 55
45
59 58
57 41
65 66
63 47 60 62 61 59 58
77
68
64
76
72
67
74
75
Page 9-20
Draft 2/07

Item
41
42
43
44
45
46
47
58
59
60
61
62
63
64
65
66
67
68
68
72
74
75
76
77
Draft 2/07
Part Number
272-0193-00
272-0193-00
406-0432-00
406-0773-01
406-0418-00
406-0765-00
406-0729-00
750-0152-00
250-0640-00
406-0727-00
406-0659-00
406-0797-00
406-0802-00
406-0718-00
406-0738-00
406-0153-00
406-0726-00
016-0148-01
016-0537-01
406-0183-00
620-0497-00
406-0740-00
015-0010-00
015-0022-00
Description
Screw, #6-32 x 1/2" shcs
Screw, #6-32 x 1/2" shcs
Washer, spec., flat plastic
Shaft assembly, univ drum roll
Spring, compression
Bracket, upper rd hd adjustable
Washer, wave
Nut, keps #4-40
Washer, flat #4
Lamp, cold cathode fluorescent
Cap, color bulb end
Seal, foam bulb (univ.)
Mask, color read head
Cover, PCB inverter
Standoff, hex m/f type
Cover, PCB inverter
PC Board, dual/tri ccfl driver (4196, 4199)
PC Board, ccfl driver (4198)
Screw, #4-40 x 9/16 FHMS
Stand Off, 5/16" oal x #4-40
Cover, encoder dust *rework*
Switch, AC power
Line filter
Qty
4
4
2
1
2
2
1
4
4
2
2
2
1
1
6
6
1
1
1
1
1
1
1
1
Page 9-21
42
26
30
24
29
15
28
27
2
42
39
55
24
43
11 17 18 51 22
73
53
11 17 18 52 12
56 22
11 17 18 54 12
50 12
70
69
62 61 59 58
65 66
49
16 57 41
16 13
23 6 4
Page 9-22
Draft 2/07

Item
2
11
12
13
16
17
18
22
23
24
26
27
28
30
42
43
49
50
51
52
53
54
55
56
57
58
59
61
62
65
66
68
68
70
72
74
75
Draft 2/07
Part Number
272-0142-00
406-0085-00
406-0098-00
406-0156-00
406-0360-00
406-0362-00
406-0433-00
406-0494-00
406-0526-00
406-0517-00
406-0572-00
406-0573-00
406-0593-00
406-0595-00
272-0193-00
406-0432-00
409-0374-00
406-0314-00
406-0490-00
406-0490-10
406-0493-00
406-0065-00
250-0646-00
409-0129-00
272-0120-00
750-0152-00
250-0640-00
406-0659-00
406-0797-00
406-0738-00
406-0153-00
016-0148-01
016-0537-01
016-0405-01
406-0183-00
620-0497-00
406-0740-00
Description
Nut, #5-40 std hex
Screw, #8-32x3/16" SHSS-flat pt
Washer, flat ss 5/32" id
Washer, spring wave .250 id
Spacer, plastic .25 id-idler
Screw, #6-32x1/8 brass tip set
Washer, flat .131 id - ss
Washer, .252id x .030
Stud, feeder plate mtg.
Nut, #5-40 std hex 1/4 lg
Washer, flat
Spacer, feed shaft
Screw, #6-32 x 1/2" SHCS (Fig. 11)
Washer, spec., flat plastic (Fig. 11)
Belt, timing .080p/220t (Fig. 11)
Pulley, feeder drive (Fig. 11)
Pulley, time 3mm p x18t (Fig. 11)
Pulley, time 3mmp/18t/6mm (Fig. 11)
Belt, time 3mmpx50tx6mm (Fig. 11)
Pulley, timing .080 p x 56t (Fig. 11)
Washer, flat #5 (Fig. 11)
Gear, spur (Fig. 11)
Washer, lock #6 (Fig. 11)
Nut, keps #4-40 (Fig. 11)
Washer, flat #4 (Fig. 11)
Cap, color bulb end (Fig. 11)
Seal, foam bulb (univ.) (Fig. 11)
Standoff, hex m/f type (Fig. 11)
Screw, #4-40 x 1/4" phms (Fig. 11)
PC Board, dual/tri ccfl driver (4196, 4197, 4199)
PC Board, ccfl driver (4198)
Board, lamp, univ.
Screw, #4-40 x 9/16 FHMS
Stand Off, 5/16" oal x #4-40
Cover, encoder dust *rework*
Qty
2
6
5
4
8
4
4
2
4
4
2
2
2
2
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
1
1
1
1
Page 9-23
Figure 13 Side Plate Assembly 4
Page 9-24
Draft 2/07

Parts listing for Side Plate Assembly 4
Item
1
2
3
4
5
6
7
8
9
10
11
12
Draft 2/07
Part Number
300-1256-00
409-0173-01
409-0057-01
406-0116-00
409-0179-00
406-0156-00
406-0360-00
409-0299-01
409-0347-01
409-0347-00
409-0344-01
406-0158-00
406-0373-00
406-0633-00
016-0240-01
016-0241-01
406-0156-00
406-0360-00
409-0346-00
409-0264-00
409-0163-00
409-0166-00
409-0167-00
409-0168-00
409-0171-01
409-0057-01
406-0116-00
406-0819-04
272-0143-00
272-0120-00
406-0360-00
406-0806-00
Description
Grommet, 7/16 ID rubber (4196, 7, 8, 9)
Plate, lower fixed transport (4196,7,8,9)
Sensor Assembly flow control (4196,7,8,9)
Nut, special 2-56 hex
Strip, wear 2- inch (4196,7,8,9)
Screw, #6-32 x 3/8 phil pn hd
Washer, .156 x .312 x .050
Transformer Assembly (superseded by 409-0344-01)
Door Assembly, bottom (Fig. 34)
Bottom Door (Fig. 34) (4196,7,8,9)
Transformer Assembly (Fig. 34) (4196,7,8,9)
Screw, #8-32 x 3/8 phil ph int sems
Washer, plain .191-id, .050 in.
Push Rivet Foot
Power Supply Assembly (4196,7,8,9)
Motor Driver Board Assembly (4196,7,8,9)
Screw, #6-32 x 3/8
Washer, plain, .156 id
Cover Power Supply (4196,7,8,9) (Fig .34a)
Strip, wear, 7-1/4-inches long (4196,7,8,9)
Bottom, front shield (4196,7,8,9)
Shaft, transport w/o encoder (4196,7,8,9)
Shaft, transport with encoder (4196,7,8,9)
Shaft, transport w/o encoder (short) (4196,7,8,9)
Plate, upper fixed transport (4196,7,8,9)
Sensor Assembly, flow control (4196,7,8,9)
Nut, special 2-56 hex
Transport Assembly (4199, 4196)
Screw, #6-32 x skt hd cap
Washer, #6 split
Washer, .156
O-ring (Fig. 16)
Qty
1
1
1
2
2
6
6
1
1
1
4
4
4
1
1
8
8
1
1
1
2
1
1
1
1
2
1
4
4
4
Page 9-25

Item
1
2
3
4
5
6
7
Not shown
Page 9-26
Part Number
406-0729-00
406-0797-00
406-0659-00
750-0152-00
406-0726-00
016-0148-01
406-0738-00
406-0153-00
406-0718-00
406-0802-00
Description
Washer Wave (4196, 4197, 4198, 4199)
Foam Bulb Seal (4196, 4197, 4198, 4199)
Color Bulb End Cap (4196, 4197, 4198, 4199)
Nut, #4-40 hex keps
Backing, PCB Inverter (4196, 4197, 4198, 4199)
CCFL Driver PCB Assembly (4196, 4197, 4199)
Standoff, #4-40 x .55Lg Hex M/F Type
Screw, #4-4- x Phil Ph Hd
Cover, PCB Inverter (4196, 4197, 4198, 4199)
Mask, Color Read Head (4196, 4197, 4198, 4199)
Qty
1
1
1
1
1
1
4
4
1
1
Draft 2/07

Item
1
2
3
4
5
5
Draft 2/07
Part Number
406-0566-00
406-0675-00
406-0676-00
250-5038-00
406-0623-01
406-0623-21
406-0418-00
406-0722-00
406-0705-01
406-0928-01
Description
Feeder Shaft (4196, 4197, 4198, 4199)
Feed Roll (4196, 4197, 4198, 4199)
Feed Roll Insert (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 Cup Pt. Set
Feeder Plate Assembly (white)
Feeder Plate Assembly (gray)
Compression Spring (4196, 4197, 4198, 4199)
Spring Retainer (4196, 4197, 4198, 4199)
Upper Read Head Assembly (4196, 4197)(Fig. 30)
Upper Read Head Assembly (4198, 4199)(Fig. 31)
Qty
1
2
2
2
1
1
2
2
1
1
Page 9-27
Page 9-28
Draft 2/07

Item
1
2
3
4
Part Number
409-0316-00
409-0581-00
406-0438-00
250-5038-00
406-0773-01
406-0425-01
6
7
406-0443-00
406-0439-00
406-0440-00
250-5038-00
406-0806-00
406-0459-00
8
9
Draft 2/07
Description
Encoder Shaft (4196, 4198, 4199)
Drum Roller Shaft (4196, 4197, 4198, 4199)
Drive Roller (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 Cup Pt. Set
Drum Roll Shaft Assembly (4196, 4197,
4198, 4199)
Feeder Assembly (4196, 4197, 4198, 4199)
(Note: Do not order this part. Refer to Fig.
32 for parts breakdown.)
Pulley (4196, 4197, 4198, 4199)
Center Roller (4196, 4197, 4198, 4199)
Drive Tire (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 cup pt. set
O-Ring, brown viton
O-Ring, encoder shaft
Qty
1
1
2
2
1
1
4
1
1
1
4
2
Page 9-29
Page 9-30
Draft 2/07

Item No.
1
2
3
4
Part Number
406-0156-00
406-0360-00
406-0572-00
406-0516-00
406-0595-00
406-0517-00
406-0594-00
406-0593-00
406-0573-00
022-1727-00
406-0493-00
5
6
7
272-0677-00
378-0486-00
406-0526-00
409-0041-00
409-0042-00
409-0267-00
409-0266-00
409-0132-04
10
406-0156-00
406-0360-00
409-0132-03
406-0156-00
406-0360-00
Draft 2/07
Description
Washer, .156 x .312 x .050
Stud, feeder plate mounting (front)
Washer, .129 x .312 x .015
Spacer, feed shaft
Washer, .252 x .312 x .030
Nut, Locater
Washer, .129 x .250 x .031
Nut, #5-40 Hex (Spec)
Grease, conductive
Belt, 3MMp/50T x 6 MM (HTD)
(4196,4197,4198,4199)
Screw, #5-40 x 3/8 Skt Head Cap
Washer, #5 split lock
Washer, .131 x 355 x 060
Belt, .080P/165 grooves timing (4095)
Belt, .080P/203 grooves timing (4095)
Belt, .080P/83 grooves timing
(4196,4197,4198,4199)
Belt, .080P/120 grooves timing
(4196,4197,4198,4199)
Motor Assembly, lower drive
(4196,4197,4198,4199)
Washer, .156 x .312 x .050
Motor Assembly, upper drive
(4196,4197,4198,4199)
Washer, .156 x .312 x .050
Qty
14
14
2
6
2
6
2
2
2
A/R
1
8
8
8
3
1
2
1
1
4
4
1
4
4
Page 9-31
Page 9-32
Draft 2/07

Item No.
1
Part Number
409-0344-01
406-0158-00
406-0373-00
016-0241-01
406-0156-00
406-0360-00
409-0348-01
409-0349-00
016-0240-01
406-0156-00
406-0360-00
620-0658-00
409-0346-00
6
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
406-0153-00
620-0658-00
406-0156-00
409-0165-00
620-0658-00
406-0156-00
409-0315-00
409-0293-01
409-0293-02
409-0325-01
015-0041-00
409-0350-01
409-0351-01
Draft 2/07
Description
Transformer Assembly
(4196,4197,4198,4199)
Screw, #8-32 x 3/8 phil ph int sems
Washer, plain .191 id .050W
Motor Driver Board (4196,4197,4198,4199)
Screw, #6-32 x 3/8 phil hd int sems
Washer, plain .156 id
Fan Assembly, universal
(4196,4197,4198,4199)
Screw, #6-32 x 7/8 phil pn int sems
Power Supply P.C. Board
Screw, #6-32 x 3/8 phil hd int sems
Washer, plain .156 I.D.
Standoff, hex, male/female
Cover, power supply
(4196,4197,4198,4199)
Screw, #4-40 x Phil Int Sems
Stand Off, hex male/female
Screw, #6-32 x 3/8 pan hd sems
Tie Bar
Standoff, hex x 1 in. lg. male/female
Screw, #6-32 x 3/8 phil ph int sem
Cable Wrap for all cables. 6 x
Cable Wrap, 22 x 3/8
Cable Wrap, 10 x 3/8
Cable Wrap, 12 x for solenoid cable
Suppression Core for Drive Motors
Cable, power, RDPU
Cable, switch, RDPU
Qty
1
4
4
1
3
3
1
4
1
5
4
5
1
2
3
3
6
4
4
1
1
1
1
2
1
1
Page 9-33
Page 9-34
Draft 2/07

Item No.
1
2
3
4
5
6
Part Number
406-0727-00
406-0738-00
406-0721-00
406-0153-00
016-0149-01
406-0659-00
750-0152-00
250-0640-00
406-0765-00
Not shown
750-0152-00
250-0640-00
406-0797-00
Draft 2/07
Description
Bulb, fluorescent (4196,4197,4198,4199)
Standoff, #4-40 x .55 Lg. Hex. M/F Type
Cover, PCB Lead
Screw, #4-40 x Phil. Ph. Hd
PCB Assembly, CCFL Return (4161)
Color Bulb End Cap
Nut, #4-40 hex caps
Washer, plain
Bracket, adjustable, upper read head
(4196,4197,4198,4199)
Nut, #4-40 hex keps
Washer, #4
Foam Bulb Seal
Qty
2
2
1
2
1
1
1
1
2
2
2
1
Page 9-35
Page 9-36
Draft 2/07

Item No.
1
2
3
Part Number
406-0362-00
406-0433-00
406-0490-10
406-0490-00
5
6
7
8
9
10
11
12
406-0494-00
406-0314-00
406-0098-00
409-0129-00
406-0065-00
406-0098-00
230-0231-00
409-0128-00
409-0039-00
406-0064-00
406-0098-00
409-0090-00
Not shown
406-0098-00
409-0040-00
406-0098-00
406-0085-00
230-0231-00
402-0012-00
Not shown
406-0494-00
13
14
Draft 2/07
Description
Washer, wave spring
Spacer, plastic, ID, .127
Pulley, 3MMP/18T x 6MM (HTD w/hub) (4196,
4197, 4198, 4199)
Pulley, 3MMp/18T x 6MM (HTD) (4196, 4197,
4198, 4199)
Screw, #6-32 x 1/8 set (brass tip)
Pulley, .080P/80T (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 set
Gear, 108 teeth (48 pitch) spur (4196, 4197, 4198,
4199)
Pulley, .080P/56T (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 set
Washer, bearing spacer
Gear, 100 teeth (48 pitch) spur (4196, 4197,
4198, 4199)
Spacer
Pulley, .080P/32T timing (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 set
Pulley, .080P/32T I flange timing (4196, 4197,
4198, 4199)
Screw, #8-32 x 3/16 set
Pulley, .080P/60T timing (4196, 4197, 4198, 4199)
Screw, #8-32 x 3/16 set
Bearing, transport
Washer, bearing spacer
Pulley, .080P/24T timing (motor) (4196, 4197,
4198, 4199)
Screw, #6-32 x 1/8 set (brass tip)
Qty
7
7
3
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
14
9
3
3
Page 9-37
10
10
Figure 21 -- Top Follower (409-0182-01)

4196, 4197, 4199, 4091, 4098
Item No.
1
2
3
4
6
6
7
Part Number
351-0042-00
406-0116-00
406-0515-00
409-0058-01
409-0086-00
409-0182-00
409-0062-01
8
9
10
406-0106-02
409-0062-00
409-0193-00
409-0194-00
750-0096-00
Page 9-38
Description
Washer, #2 flat (brass)
Hex Nut, #2-56 x 3/16 thk
Screw, #2-56 x 3/16 long, pan hd int sems
Housing Reflector Assembly
Spacer, plastic
Plate, top follower
Spring Assembly (include the following 2
parts)
Bearing Assembly
Spring
Bracket, display, right side
Bracket, display, left side
Nut, #6-32 hex keps
Qty
2
2
2
1
4
1
3
2
1
1
1
2
Draft 2/07
Figure 22 -- Bottom Follower (409-0177-01)

Item
1
2
3
4
5
6
7
8
Draft 2/07
Part Number
406-0106-02
409-0170-00
406-0116-00
409-0086-00
409-0058-01
406-0515-00
351-0042-00
409-0177-00
Description
Bearing Assembly
Spring
Hex Nut, #2-56 x 3/16 thk
Spacer, plastic
Housing Reflector Assembly
Screw, #2-56 x 3/16 long, pan hd int sems
Washer, #2 flat (brass)
Bottom Follower Plate
Qty
6
3
6
4
1
2
2
1
Page 9-39
Figure 23 -- Tray Assembly, Top Pocket Stacker (409-0216-21)

Item
1
2
3
4
5
6
7
8
Page 9-40
Part Number
409-0216-21
016-0173-01
406-0380-00
406-0545-00
406-0549-01
406-0670-00
406-0672-00
409-0216-20
406-0148-00
Description
Top Stacker Tray Assembly
Stacker Sensor PC Board Assembly
Reflective Surface Label
Static Clip
Wire Assembly, static
Dust Shield
Stacker Sensor Filter
Tray, stacker top
Clip, low profile wire
Qty
1
1
1
2
1
1
1
1
2
Draft 2/07
A
3
Figure 24 -- Tray Assembly, Bottom Pocket Stacker (409-0215-21)

Item
1
2
3
4
5
6
7
8
Draft 2/07
Part Number
409-0215-21
016-0173-01
406-0380-00
406-0545-00
406-0549-01
406-0670-00
406-0672-00
409-0215-20
406-0148-00
Description
Tray Assembly, Bottom Stacker
Stacker Sensor PC Board Assembly
Reflective Surface Label
Static Clip
Wire Assembly, static
Dust Shield
Stacker Sensor Filter
Bottom Stacker Tray
Clip, Low Profile Wire
Qty
1
1
1
2
1
1
1
1
2
Page 9-41
Figure 25 -- Transport Assembly (earlier) (406-0704-04)
Page 9-42
Draft 2/07

Parts listing for Transport Assembly (406-0704-04)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Draft 2/07
Part Number
016-0192-01
406-0150-00
402-0220-01
406-0389-01
406-0754-00
406-0739-00
016-0253-01
406-0561-00
406-0150-00
402-0198-00
402-0199-01
282-0662-00
402-0199-00
406-0650-00
406-0704-00
406-0668-00
402-0215-00
406-0154-00
402-0202-00
406-0769-01
250-0640-00
402-0216-00
402-0769-02
250-0640-00
402-0216-00
402-0205-00
402-0214-00
016-0145-01
406-0723-00
406-0724-00
406-0725-00
406-0657-00
Description
UV Sensor PC Board
Screw, #2-56 x Phil Pn Int Sems
UV, Bulb Replacement Kit (service part)
Cable Assembly, UV/Color
Standoff, #2-56 x .55 Lg. Hex M/F
Standoff, #2-56 x .95 Lg. Hex M/F
Magnetic Sensor PC Board
Spring, multi-head
Screw, #2-56 x Phil Pn Int Sems
Spacer, pressure spring
Bearing Assembly
402-0199-01 Bearing Assembly consists of
the following parts:
Ball Bearing
Bearing Mounting Stud
Tire
Transport, Universal Plate
Sensor, Currency Thread
Cable, Thread Sensor
Screw, #4-40 x 3/8 phil int sems
Spring, dual magnetic compression
Sensor Assembly, dual magnetics
Washer, #4
Screw, #4-40 x 3/8 nylock hd cap
Sensor Assembly, Dual Magnetics
Washer, #4
Screw, #4-40 x 3/8 Nylock Hd Cap
Shield, Dual Magnetic Sensor
Screw, #2 x 3/16 Phil Type B
Color Sensor P.C. Board
Filter, Color & Infra Red
Filter, Color & Infra Blue
Filter, Color & Infra Green
Seal, Foam, Color Sensor
Qty
1
2
1
1
2
2
1
4
8
8
4
4
4
4
1
1
1
2
1
1
2
1
1
2
1
1
2
1
13
13
13
1
Page 9-43
Figure 26 -- Transport Assembly (406-0704-04) continued

Item
14
15
Page 9-44
Part Number
406-0648-00
402-0045-00
402-0036-00
Description
Glass, Color Read Head
UV Window
Screw, #0-80 x 3/16 Flat
Qty
1
1
2
Draft 2/07
15
9
6
1
5
10
5
7
13
12
14
11
2
2
Figure 27 Touch Screen Assembly

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Draft 2/07
Part Number
Gray
409-0356-21
016-0261-01
406-0156-00
406-0360-00
409-0065-00
409-0066-02
409-0164-00
409-0195-00
409-0196-00
409-0356-20
409-0202-20
409-0214-00
409-0222-00
409-0287-00
409-0288-00
600-0913-00
Part Number
White
409-0285-01
016-0261-01
406-0156-00
406-0360-00
409-0065-00
409-0066-02
409-0164-00
409-0195-00
409-0196-00
409-0201-00
409-0202-00
409-0214-00
409-0222-00
409-0287-00
409-0288-00
600-0913-00
Description
Housing Display Assembly, RDP
Board Assembly, Display
Screw, #6-32 X 3/8" Phms
Washer, Flat ss 5/32" ID
Display, with headers
Cable, Display-R/D Pocket
Gasket, Front Panel
Bracket, Top Display
Block, #1 Display Board
Housing, Touch Screen
Cover, Rear Touch Screen
Clamp, Rear Display
Standoff, Hex Male-Female
Screw, #6-32x1\4" FHMS
Screw, #6-32 X 3\4 Phil
Screen, Large Touch
Qty
1
1
7
7
1
1
1
1
4
1
1
1
4
4
8
1
Page 9-45
16 15 17 18
19 20
14 15 17 18
2 3 4 5
22 23
17
11
10
2 3 4 5
12
13 5
2 3 4 5
21
30
26 27
8 5
2 3 4 5
24 25
Figure 28 -- Transport Assembly (406-0819-04, 406-0819-01)

4196, 4198, 4199
Page 9-46
Draft 2/07
Parts listing for Transport Assembly (406-0819-01, 406-0819-04)

Item
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
22
23
24
24
26
27
28
29
30
Draft 2/07
Part Number
406-0819-04
406-0819-01
402-0199-01
402-0198-00
406-0561-00
406-0150-00
406-0739-00
406-0754-00
016-0192-01
406-0723-00
406-0724-00
406-0725-00
406-0657-00
016-0454-01
402-0202-00
406-0769-01
402-0197-00
406-0769-01
250-0640-00
402-0216-00
402-0205-00
402-0214-00
016-0253-01
406-0668-00
402-0195-00
406-0154-00
402-0045-00
402-0065-00
406-0648-00
022-1720-00
406-0389-01
402-0215-01
402-0046-00
Description
Plate Assembly Transport Univ. (4196,
4199)
Plate Assembly Transport Univ. (4198)
Tire/Bearing/Pin Assembly
Spacer, Pressure Spring
Spring, Multi-Head
Screw, #2-56 X 1/4" phms
Standoff, Hex 2-56 X .95
Standoff, 2-56 .55 Lg
Board, UV/thread
Filter Color & Infra Blue
Filter Color & Infra Green
Seal, Foam CLR Sensor
PCB, Color
Spring, Dual Mag
Sensor Assembly, Mag (4196, 4199)
Plug, dual mag sensor (4198)
Sensor Assembly, Dual Magnetics
Washer, #4
Screw, #4-40 X 3/8 shcs, nylok
Shield, Dual Magnetic
Screw, #2 X 3/16 Type B
Board, Sensor Interface
Sensor, currency thread
Plug, thread sensor (4198)
Screw, #4-40 X 3/8" PHMS
Window, UV (4196, 4199)
Plug, UV window (4198)
Glass, color read head
Adhesive, GE RTV6808
Cable Assembly, UV/color
Cable Assembly, thread sensor
Seal, UV PCB
Qty
1
1
4
8
4
22
2
2
1
13
13
13
1
1
2
1
1
1
4
2
1
2
1
1
1
2
1
1
1
AR
1
1
1
Page 9-47
12
11
10
4
3
19 20
13
14 5
18
16 5
17
23 24
15
21 22
Figure 29 -- Transport Assembly (406-0880-04)
Page 9-48
Draft 2/07

Parts listing for Transport Assembly (406-0880-04) 4197
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Draft 2/07
Part Number
406-0880-04
402-0199-01
402-0198-00
406-0561-00
406-0150-00
406-0739-00
406-0754-00
402-0046-00
016-0192-01
406-0723-00
406-0724-00
406-0725-00
406-0657-00
016-0454-01
406-0754-00
416-0037-01
406-0882-01
406-0882-02
406-0668-00
406-0154-00
402-0045-00
Not used
406-0648-00
022-1720-00
406-0889-01
406-0389-01
402-0215-01
Description
Plate Assembly, Transport Univ. (4197)
Tire/Bearing/Pin Assembly
Spacer, Pressure Spring
Spring, Multi-Head
Standoff, Hex 2-56 X .95
Standoff, 2-56 .55 Lg
Seal, UV PCB
Board, UV/thread
Filter Color & Infra Blue
Filter Color & Infra Green
Seal, Foam CLR Sensor
PCB, Color
Standoff, #2-56 x .55 lg (hex m/f type)
PCB, Magnetic sensor com
Mag Array Assembly, 2 X 8, left
Mag Array Assembly, 2 X 8, right
Sensor, currency thread
Screw, #4-40 X 3/8" PHMS
Window, UV
Screw, #0-80 x 3/16 fh
Glass, color read head
Adhesive, GE RTV6808
Cable Assembly, 2 X 8 mag sensor
Cable Assembly, UV/color
Cable Assembly, thread sensor
Qty
1
4
8
4
22
2
2
1
1
13
13
13
1
1
2
1
1
1
1
2
1
2
1
AR
1
1
1
Page 9-49
16 11
19
14 12
13
15 11
8 17
10 12
8 17
7
7
20
18
18
2 4
3
4 5
2 4
Figure 30 -- Upper Read Head Assembly (406-0705-01)
Page 9-50
Draft 2/07

Parts listing for Upper Read Head Assembly (406-0705-01) 4196, 4197
Item
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
Draft 2/07
Part Number
406-0705-01
406-0705-02
406-0655-00
406-0762-00
022-1720-00
406-0408-00
402-0036-00
406-0767-00
406-0719-00
016-0146-01
406-0150-00
022-1823-00
406-0196-00
016-0252-01
406-0779-00
406-0807-00
406-0798-00
406-0793-00
406-0515-00
406-0184-00
Description
Head Assembly, clr upr
Head Assembly, upper (mach)
Glass, lens array
Mask, upper sensor univer
Adhesive, clear RTV, GE6708
Shield, upper dust
Screw, #0-80 x 3/16" fhms
Filter, neutral density
Lens array, loc. sensor
PCB, x-size
RTV, GE160 white self lvl
Read Head Dust Shield
PCB Assembly, upr read head
Cover, un.scraper (formed)
Cover, univ upr rd hd
Tape, ptfe coat fiberglass
Latch, offset (universal)
Screw, #2 x 1/4 phms-type b
Qty
1
1
2
1
AR
1
1
2
2
1
3
AR
1
1
1
1
AR
2
2
4
Page 9-51
10
7
15
13 11
17
7
19
11 13
3 18
15
10
1 3
16
23
22
2 20
14
20 2
Figure 31 -- Upper Read Head Assembly (406-0928-01)
Page 9-52
Draft 2/07

Parts listing for Upper Read Head Assembly (406-0928-01) 4198, 4199
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Draft 2/07
Part Number
406-0928-01
016-0252-01
022-1720-00
022-1823-00
022-1913-00
402-0036-00
406-0150-00
406-0184-00
406-0196-00
406-0515-00
406-0793-00
406-0798-00
406-0807-00
406-0924-00
406-0925-00
406-0926-00
406-0927-00
406-0944-01
406-0953-01
406-0970-00
406-0986-00
406-0987-00
406-0991-00
409-0394-00
Description
Head Assembly, upper read, center X
PCB Assembly, upper read head
RTV, GE6708 clear adhesive
RTV, GE160 white self level
RTV, GE162 silicone
Screw, #0-80 X 3/16" fhms
Screw, #2 X 1/4 phms-Type B
Read Head Dust Shield
Latch, Offset
Tape, PTFE coat fiberglass
Cover, Universal Upper Read Head
Lens Array, location sensor
Mask, upper sensor
Filter, neutral density
Cover, scraper
Head Assembly, upper read mach
Assembly, X/HTC sensor X
Shield, center X PCB dust
Glass, lens array optical
Glass Shield, upper read head
Tape, cl cell, dbl sided
Pin, spring
Qty
1
1
AR
AR
AR
1
4
4
1
2
2
AR
1
2
1
2
1
1
1
1
2
1
AR
4
Page 9-53
Page 9-54

9
2PL
15 11
14
8
2PL
18 19 23
10
22
Apply #022-0758-00 (Blue

Loctite #242) to item 6 (screw)
21
1
4PL
12
3
4PL
16
17
13
2PL
2 5
7
2PL
30
33
32
31
30
25
24
29
28
27
26
25
Figure 32 -- Feeder Assembly (406-0425-01)
Draft 2/07

Parts listing for Feeder Assembly (406-0425-01) 4196, 4197, 4198, 4199
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
32
33
Draft 2/07
Part Number
406-0425-01
900-0226-00
213-4963-00
230-0231-00
270-0831-00
378-0486-00
402-0277-00
406-0085-00
406-0150-00
406-0220-00
406-0259-01
406-0259-00
406-0262-00
406-0308-00
406-0310-00
406-0347-00
406-0362-00
406-0414-00
406-0420-00
406-0425-00
406-0445-00
406-0494-00
406-0524-00
406-0788-00
406-0799-00
406-0870-00
406-0843-01
406-0843-00
406-0865-00
406-0867-01
406-0869-00
406-0842-01
406-0842-00
406-0427-00
406-0864-00
Description
Feeder Assembly
E-ring, ext-1/4" shaft
Screw, 5-40 X 1/2 rd hd
Washer, brg spacer,1/4" id
Washer, flat #6
Washer, lock #5
Screw, machine, #6-32x1" truss hd
Screw, #2-56 X 1/4" Ph
Spring, rocker arm
Arm Assembly, ratchet (includes the following two parts):
.Arm, ratchet
.Clutch, bearing
Bumper, friction, 7/16
Shim, .256 id x.372 od
Roll, double retard
Washer, spring wave .25 OD
Spring, leaf (adj. dial)
Bracket, retard roller
Bracket, feeder mtg
Screw, adj. (retard roll)
Screw, set, #6-32x1/8, brass tip
Spring, pressure roller
Spacer, ratchet arm
Dial, retard rolls
Shaft, support
Picker Roll Bracket Assembly
.Bracket, picker roller
.Pin, picker roller
.Picker Roll Assembly
Shaft, retard roller
Pressure Bracket Assembly (includes parts 28-30)
.Bracket, pressure roller
.Roller, pressure
.Pin, pressure roller
Qty
1
4
1
4
1
1
1
2
2
2
1
1
1
1
18
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 9-55
15
14
16
6 4
8
3 5
10
14
15
11
7
Figure 33 -- Door Assembly (409-0172-01) (earlier)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Page 9-56
Part Number
409-0172-01
016-0240-01
016-0241-01
406-0156-00
406-0158-00
406-0360-00
406-0373-00
406-0633-00
409-0172-00
409-0299-01
409-0304-00
406-0153-00
620-0658-00
016-0277-01
409-0320-00
409-0319-00
409-0322-01
Description
Door Assembly, bottom
Power Supply Assembly
Motor Drive Board Assembly
Screw, #6-32x3/8 ph int sems
Washer, plain, .156 ID .050 thk
Foot, push rivet
Door, bottom drop
Cover, power supply
Screw, #4-40x1/4 phil ph int sems
Standoff, hex male/female 6-32
Fuse Board Assembly
Cable Assembly, PS 2-pin
Cable Assembly, PS 5-pin
Cover, fuse bd assembly
Qty
1
1
1
12
4
8
4
4
1
1
1
2
4
1
1
1
1
Draft 2/07
6 4
13
12
8
3 5
10
11
14
Figure 34 -- Door Assembly (406-0347-01)

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Draft 2/07
Part Number
409-0347-01
016-0240-01
016-0241-01
406-0156-00
406-0158-00
406-0360-00
406-0373-00
406-0633-00
409-0347-00
409-0344-01
409-0346-00
406-0153-00
409-0348-01
409-0349-00
620-0658-00
Description
Door Assembly, bottom (4196, 4197, 4198, 4199)
Power Supply Assembly
Motor Drive board Assembly
Foot, push rivet
Door, bottom drop
Cover, power supply
Fan Assembly
Standoff, hex male/female 6-32
Qty
1
1
1
12
4
8
4
4
1
1
1
2
1
4
4
Page 9-57

Cummins 4196 Gris

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Cummins 4196 Gris

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Available Formats

Universal 2-Pocket JetScan

Figure 1 -- Cabinet Assembly

Form Number 022-7260-00

Universal 2-Pocket JetScan

Left Hand Pivot Cover (white)

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 6 -- Pivot Assembly (409-0357-01) Front

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 7 -- Pivot Assembly Top (409-0357-01)

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 8 -- Pivot Assembly Rear (409-0357-01)

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 9 -- Pivot Assembly Rear (409-0261-01)

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 10 Side Plate Assembly Top 1

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 11 Side Plate Assembly Top 2

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 12 Side Plate Assembly Top 3

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 13 Side Plate Assembly 4

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 14 Side Plate Assembly 5

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 15 Side Plate Assembly 6

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 16 Side Plate Assembly 7

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00

Universal 2-Pocket JetScan

Figure 17 Side Plate Assembly 8

Form Number 022-7260-00

Universal 2-Pocket JetScan

Form Number 022-7260-00