12

11

12

Real Time Error Codes

33

Code

15
11

43
4
14

32 35
28 8 13
21 2 42
14
44 10 30
38 27 33 36
19
18 41
27
19
15 40
42 20
34
20 10
29 32 23 40
38 45 18
3
17 1 2
37
7
3
48 22 21
23 6
4 5
7 17 13
16
1 8

25
29 36 35 37 46
26 47 39 9
24 30 31

Connectors

Machine
Location
CONN10
1

40 Contacts

CONN20
2
CONN116
1H
CONN117
2 H

13 Contacts

CONN14
5 A
CONN3
7 G
CONN20
1 G
CONN21
4 G
CONN33
10 G

12 Contacts

CONN37
13 G
CONN53
15 D
CONN54
16 D
CONN55
12 D

A-170-9396
H-170-9397
A-170-9396
H-170-9397
A-170-9396
J-167-3536
A-170-9396
J-167-3536
A-170-9396
B-170-9395
A-170-9396
B-170-9395
A-170- 9396
B-170-9395

A-170-9396
D-170-6857,AN-170-6871
A-170-9396
D-170-6857, AN-170-6871
B-170-9395
AE-140-0918

CONN10
6

B-170-9395
C-128-8900
DD-4P-9537
AF-145-0176
F-167-3532
Power Window Control

CONN32
8 B

H-170-9397
Switch Panel

CONN39
2 C
CONN85
1 D
CONN4
8 G

S-111-4841
Radio Tuner
D-170-6857
AN-170-6871
A-170-9396
A-170-9396

CONN6
9 A

A-170-9396
F-167-3532

CONN118
3 H

Connectors

Machine
Location

D-2

CONN8
7 A

F-2

CONN9
6 A

C-12

8888888

A-12
8 Contacts
E-1

CONN17
5 G
CONN18
2 G
CONN34
14 G

F-4

CONN38
11 G
CONN42
18 H
CONN113
9

H-5

CONN15
1 A

C-2

7 Contacts

H-4

CONN5
9 G

F-10

CONN7
8 A
CONN19
3 G

F-10

CONN60
8 D

CONN112
31

Schematic
Location

F-4

D-170-6857, AN-170- 6871

B-170-9395

CONN97
5E

8 Contacts

A-170-9396
Controller
A-170-9396
Controller
C-128-8900
Engine Controller
AF-145-0176
Engine Controller
E-167-3526
Wiper Controller
A-170-9396
A-170-9396

CONN58
11 D

CONN61
9 D

9 Contacts

Harness And/Or
Components

G-10

CONN22
6 G

G-9

CONN31
10 B

6 Contacts
H-9

CONN36
15 G

H-9

CONN43
4

A-6

CONN46
7
CONN78
17 G
CONN114
10 D

C-12
A-11
B-6
F-3
I-3
5 Contacts
I-7

CONN13
4 A
CONN24
1 B
CONN25
2 B
CONN26
3 B
CONN27
4 B
CONN28
5 B

C-2
C-6

Harness And/Or
Components

A-170- 9396
E-167-3526
A-170-9396
E-167-3526
A-170-9396
H-170-9397
A-170-9396
H-170-9397
A-170-9396
J-167-3536
A-170-9396
S-111-4841,Y-116-0103
AF-145-0176
AG-170-6985
B-170-9353
C-128-8900
E-167-3526
Monitor
A-170- 9396
A-170-9396
A-170-9396
F-167-3532
A-170-9396
H-170-9397
A-170-9396
H-170-9397
H-170-9397
Engine Speed Dial
A-170-9396
J-167-3536
A-170-9396
A/C Unit
L-116-0258
12V 5A Converter
A-170-9396
J-167-3536
A-170-9396
B-170-9395
E-167-3526
Wiper Motor
H-170-9397
Start Aid Switch
H-170-9397
Hammer Control Switch
H-170-9397,TT-116-0237
Fine Swing Control Switch
H-170-9397
Seat Heater Switch
H-170-9397
Window Switch

Machine
Location
3

Component
Alarm - Travel

Schematic
Location
B-7

Machine
Location
18D

Component
Relay - Chassis Lamp

Schematic
Location
H-7

Alternator

E-11

1D

Relay - Horn

F-7

Antenna

C-6

6D

Relay - Main

F-8

Battery

H-11, G-11

7D

Relay - Neutral Start

F-7

G-9

18

Relay - Refueling Power

A-3

13D

Block - Terminal

C-5

5D

Breaker - Alt

I-8

15D

Relay - Starter

F-8

11D

Breaker - Main

I-8

4D

Relay - Hydraulic Lock Solenoid

H-7

C-5
F-5
F-5

3 36
16
4

C-12
36

F-1

F-4

31
25

34

26

32
H

35 47
25 24
26
46
22
30
9
29 16 24 31
F
14

12

12
11

30 27

10

28 28
32 29
39
34 23
40
38
3
23 10
E
27 15

37

1 8
9 13
6 4
8
18
G
7 5 21
33
2
11 40 17
7
B
1
15
5

20 43

33

39

C-2

F-5

44

14 35

A-10

C-6

19

33 12

H-3,4

10
11
2 42
41 42

13
20 19

48 38 18
37 17 45

41

22 21

E-3
H-4
G-6
H-6

Machine Harness Connector And Component Locations

5 Contacts

CONN30
7 B
CONN50
16 G
CONN63
2 D

4 Contacts

CONN73
2 E
CONN95
3 E
CONN132
46
CONN136
48
CONN137
4 E
CONN11
11
CONN12
12
CONN40
13
CONN52
1 C
CONN71
14
CONN90
16
CONN106
17

3 Contacts

CONN119
4 H
CONN120
5 H
CONN121
6 H
CONN122
7 H
CONN123
8 H
CONN124
9 H

2 Contacts

CONN125
10 H
CONN140
7 D
CONN16
3 A

A-170-9396
Lower Wiper Motor
D-170- 6857,AN-170-6871
Timer Relay
AE-140-0918
Hydraulic Oil Filter Switch
AE-140-0918,V-121-1044
Suction Line Limit Switch
B-170-9395
SS-132-1845,NN-128-8912
B-170-9395
X-150-6961
AE-140-0918
Hydraulic Oil Filter Switch
F-167-3532
Speaker
F-167-3532
Speaker
W-13B-5127
Y-116-0103

CONN23
18

D-3
D-3

CONN35
12 G

I-1

CONN44
5

E-7

CONN45
19
CONN47
19 G
CONN48
18 G

A-5
A-6

CONN49
38

C-10

CONN51
20 G

B-3

CONN56
13 D
CONN57
14 D

A-5
C-5

CONN62
3 D
CONN64
6 D

C-5
H-3

J-167-3536
Neutral Start Switch
B-170-9395
Coolant Level Switch
B-170-9395
Pump Discharge Press Sensor
A-170-9396
AF-145-0176
Sensor Speed/Timing
AF-145-0176
Sensor Boost Pressure
AF-145-0176
Sensor Atm Pressure
AF-145-0176
Sensor Oil Pressure
AF-145- 0176
Sensor Coolant Temp
AF-145-0176
Sensor Intake Manf Air Temp
AF-145-0176
Sensor Fuel Temp
A-170-9396
B-170-9395
E-167-3526
A/C Photo Sensor

I-1

2 Contacts

F-12

CONN65
21 G
CONN66
19 H
CONN67
5 D
CONN68
10

B-8
D-2
B-11

CONN69
23

B-11

CONN70
3

B-11

CONN72
25

B-11

CONN74
27

B-11

CONN75
28
CONN76
29

B-11
B-11

CONN79
32

G-10

CONN80
33

F-1

CONN81
34

H -170-9397
Seat With Seat Heater
A-170-9396
J-167-3536
E-167-3526
A/C Unit
A-170-9396
L-116-0258
A-170-9396
Hammer Press Switch
A-170-9396
Auxiliary Hydraulic Press
Switch
X-150-6961
P-167-3591
A-170-9396
Hydraulic Lock Solenoid
A-170-9396
Z-145-0551
A-170- 9396
N-132-1857
D-170-6857,AN-170-6871
Timer Relay
D-170- 6857,AN-170-6871
Start Relay
A-170- 9396
H-170-9397
AG-170-6985
Fanspeed Control Solenoid
D-170- 6857,AN-170- 6871
Diode
B-170- 9395
HH -132-1827
B-170- 9395
Travel Alarm
B-170-9395
Auto Lubrication Pump
B-170-9395
Start Aid Solenoid
Z-145-0551
Hammer Control Solenoid
N-132-1857
Fine Swing Solenoid
B-170-9395
Swing Brake Solenoid
B-170-9395
Boom Raise Press Switch
B-170-9395
Implement Press Switch
B-170-9395
Travel Press Switch

Connectors

CONN82
15

CONN83
12 A
CONN84
35
CONN86
36
CONN87
8
CONN88
17 H
CONN89
39
CONN91
1 F

2 Contacts

CONN92
2 F
CONN93
3 F
CONN94
4 F
CONN96
1 E
CONN98
40
CONN99
41
CONN100
42
CONN101
45
CONN102
21
CONN103
22
CONN104
20
CONN105
43

AE-140-0918
Hydraulic Tank Press Switch
A-170-9396
E-167--3526
C-128-8900
Speed Sensor
C-128-8900
NC Clutch Solenoid
A/C Unit
Temp Sensor
C-128-8900
Start Aid Coolant Temp Switch
C-128-8900
Engine Oil Level Switch
B-170-9395
Level Finish Solenoid
B-170-9395
Travel Speed Solenoid
B-170-9395
Trenching Solenoid
B-170-9395
Proportional Reducing Valve
AE-140-0918
Hydraulic Oil Level Switch
B-170-9395
Fuel Level Sensor
U-116-0098
P-167-3591
T-116-0096
P-167-3591
X-150-6961
P-167-3591
P-167-3591
Diode
P-167-3591
Refueling Pump
B-170-9395
G-125-4868
B-170-9395
K-125-4848

Connectors

A-5

CONN115
26

C-5

CONN126
11 H

D-12
E-12
2 Contacts
G-5
E-12
D-12

A-8
A-8
1 Contacts
A-8

CONN134
24

CONN59
13 A
CONN77
4 D

B-4
A-4

CONN107
2 A

A-4

A-2

CONN41
17 D
CONN133
47

CONN135
30

A-5

A-3

CONN129
14 H
CONN130
15 H
CONN131
16 H
CONN139
37

A-9

A-3

CONN127
12 H
CONN128
13 H

Bullet
Terminal

CONN108
9 B
CONN109
3 C
CONN110
10 A

B-3

CONN111
11 A

B-3

CONN138
44

NN-128-8912
Ctwt Removal Control
Solenoid
DD-4P-9537
Injector 1
DD-4P-9537
Injector 2
DD-4P-9537
Injector 3
DD-4P-9537
Injector 4
DD-4P-9537
Injector 5
DD-4P-9537
Injector 6
B-170-9395
X-150-6961
A-170-9396
B-170-9395
B-170-9395
C-128 -8900
B-170-9395
C-128-8900
B-170-9395
C-128-8900
L-116-0258
12V Socket
D-170- 6857,AN-170-6871
lmsp Lamp
E-167-3526
Cigar Lighter
H-l70-9397
Low Idle Switch
J-167-3536
Horn Switch
F-167-3532
M-116-0243
F-167-3532
M-116-0243
B-170-9395
Air Cleaner Switch

Monitor RAM is not normal.

4101

Electric power supply to the controller is too much (43 volts).

4102

Over-current in proportional reducing valve.

4103

Proportional reducing valve circuit is open.

4104

Monitor power supply (digital output) over current.

4105

Over-current in digital output (trenching solenoid).

4106

Over-current in digital output (fine control solenoid).

4107

Over-current in digital output (travel speed change solenoid).

4108

Over-current in digital output (travel alarm).

4109

Spare solenoid 1 (digital output) over current.

410A

Over-current in digital output (swing brake solenoid).

410b

Spare solenoid 2 (digital output) over current.

4201

Engine speed is not normal.

4202

Engine coolant temperature sensor is shorted to body ground.

4203

Hydraulic oil temperature sensor is shorted to body ground.

4204

PWM sensor of pump delivery pressure is shorted to body ground.

4205

Spare PWM sensor 1 is shorted to body ground.

4206

Spare PWM sensor 2 is shorted to body ground.

4207

PWM sensor of pump delivery pressure is open in circuit.

420A

Fuel sensor is shorted to body ground

420B

Fuel sensor is open or shorted to battery voltage.

420C

Electric power supply is to low (below 23 volts).

420D

Electric power supply is to high (above 32 volts).

420E

Engine speed dial is not in one of the 10 specified positions.

A-3

Converter - 12V 5A

H-6

8D

Relay - Timer

E-7

10

3B

Dial - Engine Speed

E-3

10D

Resistor - Backup

H-7

14H

Engine Controller

A-12

9D

Resistor - Main Relay

F-8

11
17 12

4C

Fuse - Block

I-4,5, 6

21

Seat With Seat Heater

F-4

10

Hom

B-2

5A

Sensor - A/C Photo

F-1

11

Lamp - Boom

B-1

1H

Sensor - Aim Pressure

B-11

12

Lamp - Cab

G-1

2H

Sensor - Boost Pressure

B-11

13

Lamp - Chassis

A-2

3H

Sensor - Coolant Temp

B-11

9A

Lamp - Dome

B-6

23

Sensor - Fuel Level

A-5

2A

lighter - Cigar

E-1

4H

Sensor - Fuel Temp

A-11

3A

Meter - Service

F-1

3E

Sender - Hydraulic Oil Temp

A-5

1A

Monitor

F-1

5H

Sensor -Intake Manf Air Temp

B-11

16D

Motor - Lower Washer

I-12

6H

Sensor - Oil Pressure

B-11

1G

Motor - Lower Wiper

I-1

24

Sensor - Pump Discharge Press

B-8

14

Motor - Starter

D-11

25

Sensor - Speed

D-12

4301

Data mismatch 1 between alternator and speed sensor (alternator is abnormal).

17D

Motor - Washer

H-12

7H

Sensor - Speed/Timing

B-11

4302

Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

6A

Motor - Wiper

E-1

Sensor - Temp

G-5

4303

Engine stalls.

15

Power Window Control

C-6

26

Solenoid - Air Cond Comp Clutch

E-12

A201

Monitor communication is not normal.

16

Pump - Auto Lubrication

F-12

22

Solenoid - Ctwt Removal Control

B-10

A202

Monitor takes too much time to respond to controller's signal.

17

Pump - Refueling

A-2

16H

Solenoid - Fan Speed Control

A-10

A203

Communication is abnormal in controller.

2C

Radio

I-3

28

Solenoid - Fine Swing

C-7

A20d

ADEM communication disconnect.

14D

C-7

Relay - A/C

E-7

30

Solenoid - Hammer Control

2D

Relay -Boom Lamp

G-7

3G

Solenoid - Hydraulic Lock

3D

Relay - Cab Lamp

G-7

8H

Solenoid - Injector 1

13

3 20

14
15

16
1

9
8

18 19

3 21

AREA G

I-1
A-11

D-4

15
11

12

9
17

13

14

15

16

10

11

12

13

Engine Control Real Time Error Codes

Code

b101

D-4

D-3

16

AREA H

Wire Description

12

Wire
Number

F-4
H-5
G-6
H-6

5 6

H-1
H-1

12

11

9 10
11

13

13
4

Machine
Location
9H

Solenoid - Injector 2

Schematic
Location
A-11

Machine
Location
29

10H

Solenoid - injector 3

A-11

39

11H

Solenoid - injector 4

A-11

12H

Solenoid - Injector 5

13H

10

G-10
E-7
F-8

Component

Component
Switch - Ctwt Removal

Schematic
Location
B-10

B-8

RD

Bat (+) (Not Application Specific)

A589

OR

Power Window Up

103

RD

Aux Ckt

A590

BU

Power Window Down

105

RD

Key Start Sw

A591

PU

Rear Window Limit SW

B-10

A-11

A-11

A-11

11

A-11
B-3

10

15

16

C-11

BR

Temp Potentiometer Pos 2

GN

Temp Potentiometer Pos 3

114

GN

Warning Horn (Forward)

A526

PK

Electronic Water Valve Actuator

115

PK

Aux Ckt

A527

BU

Electronic Water Valve Actuator

116

BR

Aux Ckt

A541

PU

Flasher To Indicator Lights

118

GY

Aux Ckt

A592

BU

Blend Door Motor (A)

b11d

Turbo out pressure calibration required.

120

YL

Aux Ckt

A593

OR

Blend Door Motor (B)

b11E

Atmospheric pressure open/short to + battery.

124

GN

A/C

A594

WH

Blend Door Position Feedback (+)

b11F

Atmospheric pressure short to ground.

129

BU

Aux Ckt

A595

GN

Blend Door Position Feedback (Signal)

b120

Atmospheric pressure calibration.

135

BU

Aux Ckt

A596

YL

Blend Door Position Feedback (-)

b121

Check programmable parameters.

138

GN

Auto Lube Pump To Payload Mon

C529

GY

Lift Press Sensor (WAS B413)

b122

Timing calibration required.

140

BU

Aux Ckt

C530

BU

Lift Position Sensor (WAS B412)

b123

Hydraulic oil temperature open/short to + battery.

147

PU

Aux Ckt

149

PU

Aux Ckt

607

150

RD

Bat (+)

151

GN

Aux Ckt

152

BU

Aux Ckt

154

RD

Aux Ckt

763

BU

Torque Converter Sw

159

RD

Aux Ckt

786

RD

Engine Speed Cont

160

PU

Aux Ckt

788

YL

Engine Speed (+)

168

RD

Aux Ckt

A701

GY

Injector #1

175

PK

Aux Ckt

A702

PU

Injector #2

176

YL

Aux Ckt

A703

BR

Injector #3

177

RD

Main Brkr

A704

GN

Injector #4

180

GN

Aux Ckt

A705

BU

Injector #5

185

YL

Aux Ckt

A706

GY

Injector #6

189

RD

Aux Ckt

A746

PK

Turbo Outlet Pressure

191

WH

Aux Ckt

A747

GY

Atmospheric Pressure

196

BU

Aux Ckt

A751

YL

After Cooler Temp

Ground Circuits

A755

PK

Throttle Sw #1

Solenoid - Start Aid

F-12

1B

Switch - Panel

F-2

Solenoid - Swing Brake

C-7

9B

Switch - Power Window

D-3

2F

Solenoid - Travel Speed

A-8

8A

Switch - Power Window Limit

3F

Solenoid - Trenching

A-8

41

Switch - Refueling

A-5

33

Speaker

C-5

42

Switch - Refueling Start

A-4

35

Switch - Air Cleaner

E-12

Switch - Refueling Stop

A-4

4G

Switch - Aux Hydraulic Press

H-1

8B

Switch - Seat Heater

D-4

12B

Switch - Backup

E-5

13B

Switch - Speed Change

D-5

34

Switch - Boom Raise Press

C-8

5B

Switch - Start Aid

D-5

36

Switch - Coolant Level

F-12

15H

Switch - Start Aid Coolant Temp

E-12

27

Switch - Hydraulic Tank Press

A-5

2B

Switch - Starter

F-3

I-9

4E

Switch - Suction Line Shutoff Limit

A-6

Switch - Travel Press

C-8

B-6, G-1

37

Switch - Engine Oil Level

D-12

38

7B

Switch - Fine Swing Control

D-4

10A

Switch - Under Window Limit

F-1

6B

Switch - Hammer Control

D-4

4A

Switch - Window Limit

D-1

2G

Switch - Hammer Press

H-1

40

Unit - Air Conditioner

H-5

3C

Switch - Horn

I-1

4F

Valve - Proportional Reducing

A-8

1E

Switch - Hydraulic Oil Level

A-5

7A

Wiper Control

E-1

2E

Switch - Hydraulic Oil Filter

A-5

Area G = Under platform

Area H = Engine top

Lighting Circuits

100-5047
3E-7577

Form Number
SENR2082
RENR1252
RENR3760
SENR3860
RENR1235
RENR3761

Flood Lamps - Front

615

YL

Cab Flood Lamp/Rops

616

BU

200

BK

Main Chassis

A756

BU

Throttle Sw #2

201

BK

Operator Monitor Return

A757

GY

Throttle Sw #3

235

BK

Electronic Pump Ctrl Gnd

A758

BR

Throttle Sw #4

A762

PU

Elec Pump Cont Eng Speed Ground

304

WH

Starter Relay No. 1 Output

A768

BU

Pump Control Valve #1 (+)

306

GN

Starter Relay Coil To Neut Start SW Or

A769

GY

Pump Control Valve #2 (-)

307

OR

Key Start SW To Neutral Start SW Or

A770

PK

Elec Pump Cont Bypass Sw

308

YL

Main Power Relay Coil

A771

PU

Float Sw

310

PU

Start Aid SW To Start Aid Sol

D789

WH

Injector Common 1 & 2

311

WH

Start Aid Sol To Temp SW

D790

OR

Injector Common 3 & 4

315

GN

Start Aid Breaker To Start Aid Relay

D791

YL

Injector Common 5 & 6

320

RD

Horn Relay Coil To Sw

E793

BU

ATA Data Link (-)

321

BR

Backup Alarm Lamp Travel Alarm

E794

YL

ATA Data Link (+)

322

GY

Warning Horn (Forward)

E799

BR

PWM #1 And #2 Return

323

WH

Fuel Pump Power

F700

BU

PWM #1 Out (3.5A)

325

PK

Fuel Pump Relay

F701

BR

PWM #2 Out (3.5A)

329

YL

Fuel Pump To Sw

F702

GN

Throttle (App Specific)

365

YL

Fuel Pump Relay To Sw

F704

OR

Rh Turbine Inlet Exh Temp

386

PK

Air Shutoff Solenoid Enable

F713

OR

Left Turbo Inlet Press

F714

PK

Right Turbo Inlet Press

403

GN

Alternator (R) Term.

F717

YL

Sw 4

412

BU

Operator Monitor Cool Flow

F718

BU

Sw 5

430

BU

Operator Monitor Air Filter

801

PK

Auto Lube Sol Or Motor

439

YL

Lamp Indicator

802

YL

Auto Lube Press. SW

491

PK

Hydraulic Oil Temp Sensor

892

BR

CAT Data Link (-)

495

GN

Fuel Level

893

GN

CAT Data Link (+)

496

WH

Operator Monitor Panel Hyd Oil Level

954

GN

Hammer Sw A

499

GY

Operator Monitor Implement Oil Filter

993

BR

Analog Sensor Common

A499

BU

Operator Monitor Hydraulic Oil Press

994

GY

Oil Pressure (Filtered)

C468

BU

Engine Oil Level

995

BU

Coolant Temperature

E455

BR

Hydraulic Oil Filter

996

GN

Engine Speed/Timing Sensor Power

F400

GY

Low Oil Pressure

997

OR

Analog Sensor Power (+5V)

G438

PK

Autolube Low Level SW (VIMS)

998

BR

Digital Sensor Return

999

WH

Primary Camshaft Speed/Timing

501

GN

Wiper - Front (Low)

K904

GN

Pump Discharge - Signal

506

PU

Washer - Front

K905

RD

508

PU

Radio Speaker - Left

K906

GN

Swing Brake Sol - Signal

509

WH

Radio Speaker - Left (Common)

K907

BU

Swing Brake Sol - +B

511

BR

Radio Speaker - Right

K909

BU

Backup SW - +B

512

GN

Radio Speaker - Right (Common)

K911

PK

E/P Controller - RS485 (+)

521

YL

A/C SW To Refrigerant SW

K912

GN

E/P Controller - RS485 (-)

530

OR

Washer Right

K915

GN

Fine Swing Sw - E/P Controller

535

BU

SW To Wiper SW

K997

BU

(+) V Sensor

575

YL

Wiper - Aux

L908

OR

Controller RS-232C TX

576

PK

Wiper - Aux

L909

BU

Controller RS-232C RX

578

BU

Washer - Aux

L968

OR

Electronic Pump Control Ps Valve (-)

586

BR

Aux Hydraulic - Close

L969

WH

Electronic Pump Control Ps Valve (+)

Wiper Sw To Intermittent Module

L970

GY

Elec Pump Cont To Sw Common Ret

Seat Heater

L971

GN

Elec Pump Cont To Travel Press Sw

A579

OR

Wiper Motor +

L972

BU

Low Idle SW

A580

BR

Wiper Motor -

L973

GN

Fine Swing Cont Relay To Sol Valve

A581

GN

Wiper Motor Raise

L974

GN

Elec Pump Ctrl Boom Raise Press SW

A582

PU

Wiper Motor Stop

L976

GN

Excavator Fuel Pump Switch

A583

YL

Power Window Interlock To Wiper Cont

L977

YL

Trenching Sol

A584

BU

Front Window Limit SW To Wiper Cont

L978

GY

Level Finish Sol

A586

OR

Wiper SW To Wiper Cont

L981

YL

Hydraulic Lock Solenoid Relay

A587

YL

Power Window Cont To Safety Sol Relay

L982

PK

Counterweight Removal Cont Solenoid

A588

GN

Safety Sol Relay To Sol

T920

YL

ADEM II Digital Sensr 5A

AKJ1-UP
ALD1-UP
AKX1-UP
ALL1-UP
AMA1-UP

F-3
I-1
G-1

ALT1-UP
AMD1-UP
AMN1-UP
AMJ1-UP
AYR1-UP

Digital sensor supply short to ground.

Shutdown inputs are incorrect.

b11b

Turbo out pressure open/short to + battery.

b11C

Turbo out pressure short to ground.

b124

Hydraulic oil temperature signal short to ground.

b200

ADEM unknown error.

2
Pin or Socket
Number

Wire, Cable, or Harness

Assembly Identification

Component
Part Number

Single Wire
Connector
C

A
325-PK-14

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Component identifiers (CID) for

Engine Control (MID No. 036) And
Engine/Pump Control (MID No. 105)
CID
Component
0001
Cylinder 1
0002
Cylinder 2
0003
Cylinder 3
0004
Cylinder 4
0005
Cylinder 5
0006
Cylinder 6
0091
Throttle Signal Abnormal
0096
Fuel Level Sensor
0100
Oil Pressure Signal
0110
Coolant Temperature Signal
0167
Alternator Charging Sensor
0168
Electrical System Voltage
0172
Inlet Air Temperature Signal
0174
Fuel Temperature Signal
0190
Engine RPM Signal
0253
Personality Mode
0261
Timing Calibration
0262
Analog Sensor Supply
0267
Shutdown Input Signal
0268
Programmable Parameters
0273
Boost Pressure Signal
0274
Atmospheric Pressure Signal
0374
Swing Brake Solenoid
0376
Travel Alarm
0286
Oil Lamp
0581
Proportional Reducing Valve
0582
Air Filter/Engine Oil Pressure
0583
Boom Raise Solenoid
0586
Invalid Engine Speed
0587
Calibration Data Error/Governor Actuator Signal
0588
Monitor Communications
0597
PWM Sensor
0598
Travel Speed Solenoid
0600
Hydraulic Oil Temperature Signal
0688
VHP Solenoid
0763
Controller Communications
The CID is a diagnostic code that indicates which component is
faulty.
The MID is a diagnostic code that indicates which electronic control

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Electrical Schematic Symbols And Definitions

Pump Discharge - +B

14

E-1

b119
b11A

Receptacle

Plug

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

PK

I-1

Digital sensor supply short to + battery.

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Electrical Schematic Symbols And Definitions

GY

345B Series II Excavator

Electrical System

Analog sensor supply short to ground.

b118

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Boom Flood Lamp

590

16

b117

1
2

1
2

Control Circuits

A537

AREA D

G-6

PK

13

C-11

Analog sensor supply short to + battery.

A525

Engine/Pump Control
Electric Starting Motor: 6V-0890
Engine Control
Starting and Charging

17

Loss of engine rpm signal.

b116

A524

12

C-11

b115

Opr Mon Panel B (+) Switched

32

AA
1

Main Power Rly Output

31

Harness And Wire Electrical Schematic Symbols

A

PU

13 11

E-10

Battery voltage below normal.

OR

17

Battery voltage above normal.

b114

113

b113

112

I-1

12

Coolant temperature short to ground.

A/C Photo Sensor - Sig

10

A-11

Coolant temperature open/short to + battery.

b112

OR

14
2

b111

C538

2
15

Oil pressure calibration required.

Aux Ckt

Oil pressure short to ground.

b110

RD

18 3

Oil pressure open/short to + battery.

b10F

111

A-11

b10E

D-3

Accessory Circuits

Throttle switch inputs are incorrect.

Switch - Lower Wiper

Schematic
Location
4

Cylinder 6 short.

b10d

11B

F-2

C-8

b10C

A-11

Switch - One Touch Low Idle

Cylinder 6 open circuit.

A/C Photo Sensor + Sig

Related Electrical Service Manuals

Cylinder 5 short.

b10b

GN

Basic Machine Circuits

C-8

b10A

C537

Switch - Neutral Start

Cylinder 5 open circuit.

Aux Ckt

4B

C-8

b109

Printed in U.S.A.

2000 Caterpillar
All Rights Reserved

RD

1C

Cylinder 4 short.

110

F-12

C-7

b108

D-3

A-9

Title
Alternator:

Cylinder 4 open circuit.

Switch - Lower Washer

F-12

Cylinder 3 short.

b107

10B

A-11

C-7

b106

Autolube Press

Solenoid - Level Finish

C-7

Cylinder 3 open circuit.

GN

Area F = Around pilot manifold

3

101

Cylinder 2 short.

b105

C532

Area E = Around hydraulic oil tank

A-4

Accessory Circuits (cont'd)

b104

Alt Output (+) Term.

Area D = Around relay panel

F-8

Description

Cylinder 2 open circuit.

RD

Area C = Inside of L.H. console

AREA B

Wire Color

Cylinder 1 short.

b103

109

Area B = Inside of R.H. console

A-10

Wire
Number

b102

C-8

Area A = Inside of Cab

F-5

Description

Description of Problems
Cylinder 1 open circuit.

Switch - Implement Swing Press

Solenoid - Injector 6

Switch - Disconnect

Wire Color

Power Distribution Circuits

1F

12D

I-1
G-10

12

14

4
18

19

13

Schematic
Location

A-3

10

D-4

HARNESS CONNECTOR LOCATION CHART

Harness And/Or
Components

Calibration data error.

3201

Relay - Refueling Stop

RENR3759
June 2000
Connector
No. And
Machine
Location

Governor actuator does not move.

2304

20

AREA C

Schematic
Location

Governor actuator feedback signal deviates.

2303

I-3

Monitoring Circuits

Harness And/Or
Components

Governor actuator feedback signal is not stable.

2302

Converter

Connector
No. And
Machine
Location

Governor actuator feedback sensor circuit is shorted to body ground.

2301

D-5

HARNESS CONNECTOR LOCATION CHART

H-170-9397
Lower Washer Switch
H-170-9397
Lower Wiper Switch

Governor actuator feedback sensor circuit is open or shorted to battery voltage.

2202

A-3

AREA A

CONN29
6 B

Battery voltage is not normal.

2201

Relay - Refueling Start

Schematic Location

Connectors

Air filter is clogged.

1305

19

Connectors

Hydraulic oil temperature is too high.

1304

F-2

Harness And/Or
Components

Engine coolant temperature is too high.

1303

Controller

11

10

Schematic
Location

1302

E-1

10

Harness And/Or
Components

AREA H

F-10

Connector
No. And
Machine
Location

Engine oil pressure is too low.

H-5

Connector
No. And
Machine
Location

Component Location Chart

Schematic
Location

H-5

28

25

34

24 26

22

HARNESS CONNECTOR LOCATION CHART

31

39

16

41

Description of Problems

1301

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

G-1

Failure Mode Identifiers (FMI)

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

The FMI is a diagnostic code that indicates what type of failure has occurred.

E-12
1
1

This indicates that the component has a wire connected to it that is connected to ground.

2
3

5
4

Part No.
3E-6332
4I-5394
6V-2455
102-8017
111-9916
121-1490
121-1491

At room temperature.

Resistor, Sender and Solenoid Specifications

Component Description
Solenoid:
Valve - Start Aid
Sender:
Hydraulic Oil Temp
Resistor:
Engine Speed Pickup
Resistor:
Backup
Solenoid:
Engine Pump Control
Solenoid:
Level Finish
Trenching
Solenoid:
Hydraulic Lock
Swing Brake
Travel Speed

Resistance (Ohms)
6.0
6130 to 7500
110 to 200
52.0 2.6
11.7 1.2
32.0 3.2

Part No.
3E-6425
106-0179

Function

Coolant Temperature (Start Aid)

Implement Pressure

106-0181

32.0 3.2
107-0615

Deactuate

Contact Position

38 3 C

27 C Min.

Normally Closed

(100 5 F)

(80.6 F)

1520 98 kPa

1127 kPa MIN

(224.4 14.21 psi)

(163.5 psi MIN)

2646.00 196.00 kPa

2156.00 196.00 kPa

(383.77 28.43 psi)

(312.70 28.43 psi)

Aux Hydraulic Pressure

490 49 kPa MAX

290 kPa MIN

ATCH HammerPressure

(71 7 psi MAX)

(42 psi MIN)

Travel Pressure
106-0180

Off Machine Switch Specification

Actuate

Boom RaisePressure

Hydraulic Tank Pressure

48 14 kPa

24 kPa MIN

(7.0 2.0 psi)

(3.5 psi MIN)

Normally Open
Normally Open
Normally Open
Normally Closed

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

L17

308-YL-18
200-BK-18
NOTE A

GROUND STRAP
7G-1060

AUX CKT
180-GN
BOOM LAMP
149-PU
PWR WINDOW
191-WH-14
LOWER WASHER/WIPER
152-BU
WASHER/WIPER
118-GY
START AID
315-GN-18
E/P CONT
K905-RD
HYD LOCK SW
150-RD-18
HYD LOCK SOL
150-RD-18

30A
15A
10A
10A
15A
15A
5A

124-GN

10A

AUX CKT
CAB LAMP
BACKUP
CIGAR LIGHTER
INSP LAMP
FLOW CONT
FINE SWING
CHASSIS LAMP
LUBRICATOR
12V 5A SOCKET

10A
10A
15A
10A
10A
5A
10A
5A

176-YL
115-PK
185-YL-18
129-BU
196-BU
147-PU-18
147-PU-18
160-PU
140-BU
120-YL

L24

10A
10A

512-GN-18
511-BR-18

SPEAKER (-)
SPEAKER (+)

509-WH-18
508-PU-18
200-BK-18
103-RD-18
113-OR-18
615-YL-18

SPEAKER (-)
SPEAKER (+)
GND
BUCK UP
ACC (+)
ILLUMI (+)

615-YL
615-YL
168-RD-10
159-RD-14
160-PU
112-PU-4
116-BR-14
196-BU
189-RD-14
320-RD-18
154-RD-18
151-GN-18
150-RD-18
114-RD
115-PK
149-PU
140-BU
110-RD-14
177-RD-4
111-RD-14
521-YL-18
147-PU-18
147-PU-18
147-PU-18
147-PU-18
147-PU-18
147-PU-18
147-PU-18
185-YL-18
113-OR-18
124-GN
105-RD
307-OR
315-GN-18
K905-RD
152-BU
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD
191-WH-14
118-GY
129-BU
103-RD
200-BK-18
200-BK-18
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK-18
200-BK-18
200-BK-14
200-BK-14
235-BK-14
200-BK

ATCH
AM/FM RADIO
153-2444
ATCH
AM RADIO
136-4006

ATCH RADIO FOR JAPAN

L51

C
C468-BU-18 1
200-BK-18
2
CONN89

ENG OIL
LEVEL SW
111-4759
STARTER
MOTOR
6V-0890

109-RD-4
403-GN
101-RD-4
304-WH-8
200-BK-4

C468-BU-18
788-YL-18
A762-PU-18

C 304-WH-8
C 101-RD-4
AA
RD-00
EE(NOTE B)
RD-00

GROUND STRAP
128-8886
L42

200-BK-18
893-GN-18
892-BR-18
308-YL
E793-BU-18
E794-YL-18
101-RD-4
304-WH-8
109-RD-4
168-RD-10
386-PK
306-GN
607-PK
322-GY
616-BU

IGN
IN (+BAT)
GND
OUT (+12V)
113-OR-18
113-OR-18
200-BK-18
135-BU-18
A
B
C

CONN40

1
2
4
7
6
8
5
3

1
2
4
7
6
8
5
3

113-OR-18
200-BK-18
135-BU-18

113-OR-18
103-RD-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-18
615-YL-18

110-RD-14
185-YL-18
149-PU
150-RD-18
175-RD-14
160-PU
115-PK
200-BK-18
114-RD
147-PU-18
120-YL
113-OR-18
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6

105-RD
152-BU
147-PU-18
140-BU
103-RD
K905-RD

196-BU
113-OR-18
159-RD-14
124-GN
315-GN-18
129-BU
118-GY
191-WH-14

189-RD-14
151-GN-18
177-RD-14

177-RD-14
320-RD-18
111-RD-14
307-OR
177-RD-14
116-BR-14

177-RD-14

112-PU-14
112-PU-14
112-PU-14
154-RD-18
112-PU-14
112-PU-14

177-RD-10
168-RD-10

12V OUT
GND
GND
24V IN
24V MEMORY
12V MEMORY

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
168-RD-10
154-RD-18
200-BK-18
111-RD-14
116-BR-14
320-RD-18
189-RD-14
147-PU-18
151-GN-18
196-BU
113-OR-18
159-RD-14
307-OR
315-GN-18
129-BU
118-GY
191-WH-14
105-RD
152-BU
140-BU
103-RD
K905-RD
110-RD-14
185-YL-18
149-PU
150-RD-18
160-PU
115-PK
114-RD
200-BK
103-RD
200-BK-18
615-YL
509-WH-18
508-PU-18
511-BR-18
512-GN-18

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
112-PU-4

124-GN
177-RD-4

200-BK
200-BK
615-YL
521-YL-18
124-GN
175-RD-14
175-RD-14
124-GN
124-GN

L53

L19
L3
L54
L53
L18

L18

386-PK

CONN64
306-GN
1
200-BK-18
2

A/C
RELAY
149-5050

304-WH-8

CONN19 L53
A

L21

CONN20

L18

CONN21

CONN22

L11

109-RD-8

L32 L31

L33
CONN63
308-YL
2
200-BK-18
4
K909-BU-18
1
189-RD-14
3

L47

111-RD-14
110-RD-14

IN 1
GND
IN 2
OUT 2

L10 L9

L8

L52

CONN
23

L52
L33

A769-GY-18

L968-OR-18
H

CONN H
24

CONN
26

CONN
25

CONN
27

H H
TT
(NOTE F)

L33

F717-YL-18
F718-BU-18

BACKUP
THRT SW H
110-7884

ATCH START
AID SW
111-4784

ATCH HAMMER
CONT SW
111-4787

L970-GY-18
L1

ATCH SEAT
HEATER SW
111-4783

L4
L25

ATCH
AUTO LUBE
PLUGGING SW
170-6880

954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
439-YL-18
A499-BU-18
C912-GN-18
893-GN-18
892-BR-18

L8

CONN
29
H

CONN
28

H
CONN
30

ATCH POWER
WINDOW SW
111-4789

ATCH LOWER
WASHER SW
111-4786

ATCH LOWER
WIPER SW
111-4785

CONN
106 A
A
B
C

L4
L25

L3
L19

L3
L19

AF

11

L7

F700-BU
E799-BR

TRENCHING SOL
121-1490

F
615-YL
200-BK
CONN111

F
615-YL
200-BK
CONN110

M
M
615-YL
200-BK

4
1

ENG/PUMP CONT
SOL
111-9916

3 WH-18
2 WH-18

306-GN-18

L2

A584-BU-18
200-BK-18
200-BK
200-BK
615-YL

ATCH UNDER
WINDOW LIMIT SW
129-6466
E
E

L7

A/C PHOTO
SENSOR
128-2162

C538-OR-18
C537-GN-18

OPTION SENSOR (PWM)

OPTION SW

K911-PK-18
K997-BU-18
103-RD
K912-GN-18
615-YL
201-BK-18

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
35
36
30
19
20
7
8
5
6
9
10
17
18
25
26
27
28
31
32
33
29
38
40

HYD OIL FILTER INDICATOR

KEY SW START
AIR INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW
HYD TANK INDICATOR
HYD TANK PRESS. SW
ELEC GOV THROTTLE DIAL
CAT DATA LINK (+)
CAT DATA LINK (-)
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (RH JOYSTICK)
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO)
RS485 - (SEMI AUTO)
RS232C (TX)
RS232C (RX)
RS232C (GND)
RS485(+)
RS232C (RX)
DIGITAL OUT (-)

DIGITAL OUT (-)

DIGITAL OUT (-)

MONITOR
151-9385

1
17
16
19
11
39
32
33
5
28
14
38
7
12
8
21
23
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
37
18
34
3
4
27
20
10

RS485+
MAIN
+B
RS485LIGHT
GND
CONN15

403-GN-18

JOY STICK +B OUT

OPTION SENSOR (PWM)
MONITOR +B OUT
IMPLEMENT SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG POWER CHANGE SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
OPTION PRESS SW
OPTION SW
TRAVEL SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
ECM THRT

SERVICE E
METER
6T-7337
CONN107 E
129-BU
200-BK

L6

+ -

CONN
14
E

200-BK-18

CIGAR
LIGHTER
9W-0335

A584-BU-18
590-GY-18
A583-YL-18
501-GN-18
506-PU-18
118-GY
A586-OR-18
530-OR-18

WIPER CUT
INT (3)
RISE.S
LOW
WA+
ACC
INT (6)
WASH
GND
STOP
REV
W. CW
W. CCW

WIPER CONT
155-7042

MOTOR

200-BK
CONN13
WIPER
WINDOW
MOTOR
LIMIT SW
122-9603
124-3974 (NOTE D)
E
E
A584-BU-18
200-BK-18
200-BK
200-BK
200-BK-14

200-BK
200-BK-18
201-BK-18
CAB
L7

D
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
L#

CIRCUIT GROUPING
DESIGNATION

386-PK

1
4
3
2

AE
CONN95

306-GN

IDENT
PART NO.
HARNESS AS.
A
170-9396
B
170-9395
C
128-8900
D
170-6857
E
167-3526
F
167-3532
G
125-4868
H
170-9397
J
167-3536
K
125-4848
L
116-0258
M
116-0243
N
132-1857
P
167-3591
S
111-4841
T
116-0096
U
116-0098
V
121-1044
W
138-5127
Y
116-0103
X
150-6961
Z
145-0551
NN
128-8912
AE
140-0918
AF
145-0176
AN
170-6871
AG
170-6985

499-GY-18

308-YL-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18

A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
C912-GN-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18
235-BK-18
235-BK-18
1
2
3
4
5
6
7
8
9
10
11
12
235-BK-14
CONN3

L2
A

CONN5

L2
L6

L6
L7

L7

OPERATOR STATION
B

AE
200-BK-18
2
496-WH-18
1
CONN96
AE
103-RD
1
499-GY-18
3
E455-BR-18
4
200-BK-18
2
CONN137

HYD OIL
LEVEL SW
111-4760

AE
E455-BR-18
3
103-RD
1
200-BK-18
4
200-BK-18
2
CONN73

+B
SIGNAL
SIGNAL
GROUND

SIGNAL
+B
SIGNAL
GROUND

HYD OIL
FILTER SW
143-8037

YL
BK
HH
325-PK-18

ATCH
REFUELING
LEVEL SW
5C-6108

1
2

B
CONN98

495-GN-18
200-BK-18

X
CONN
49
P

HH

B
325-PK-18
1
2
CONN68

491-PK-18
AE

T AE

K
322-GY
322-GY
200-BK
200-BK

ATCH
BOOM LAMP
153-2521

G
HORN
1R-9548
HORN
1R-9549

322-GY
200-BK

200-BK
200-BK

4
3
2
1

1
2
B
G
CONN104

616-BU
200-BK

LOC
C-2
F-10
C-12
G-9 (NOTE G)
C-5
C-6
B-2
F-4
H-5
B-2
H-6
G-1
C-7
A-3
H-4
A-4
A-4
A-6
H-3
H-3
A-3
C-7
B-10 (NOTE E)
A-5
A-12
G-9 (NOTE H)
A-10

WIRE AS.
SS
132-1845
TT
116-0237
XX
149-5060
HH
132-1827
JJ
167-3478
AB
149-5059
AD
167-3479
AK
167-3477
AP
167-3493

C-10
D-4 (NOTE F)
F-8
A-4
I-8
F-8
I-8
I-8 (NOTE G)
F-8 (NOTE H)

CABLE AS.
AA
128-8884
BB
116-0080
CC
125-4727
EE
128-8898
FF
116-0080
GG
116-0242
VV
150-6967
YY
150-6966
AC
170-6994
AT
170-6995

H-12
H-11
I-9
G-11 (NOTE B)
G-11 (NOTE B)
I-9 (NOTE B)
I-8
I-8
F-8 (NOTE G)
F-8 (NOTE H)

ATCH
BOOM LAMP
153-2521

616-BU
200-BK

G
K
CHASSIS
LAMP
153-2523
153-2521 (NOTE E)

B
CHASSIS

X
200-BK
607-PK

CONN
101

THIS SCHEMATIC IS FOR THE 345B-2 EXCAVATOR.

167-3625 HE03
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.

CONN
99

HYD OIL
FILTER SW
143-8037

HYD OIL
TEMP SENDER
4I-5394

322-GY
200-BK

P
U

CONN
102
DIODE
121-1022

P
CONN
100

ATCH
REFUELING
PUMP SW(NC)
9X-4184

FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC

CONTACT DESIGN CONTROL.
NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED

NOTE C: USE WITH ELECTRIC OPENABLE WINDSHIELD.

CONN
103

NOTE D: NOT NECESSITY FOR ELECTRIC OPENABLE WINDSHIELD.

NOTE E: USE WITH CTWT REMOVAL.

ATCH
REFUELING
PUMP SW(NO)
6T-9442

ATCH
REFUELING
START RELAY
149-5050

NOTE F: NOT USE WITH FINE SWING CONT. SW.

323-WH-14

P
ATCH
REFUELING
STOP RELAY
149-5050

NOTE B: USE WITH COLD WEATHER.

P

P
P

200-BK-18

CONN
136

325-PK-18
200-BK-18
607-PK
200-BK

168-RD-10
200-BK-10

200-BK-18
495-GN-18

FUEL LEVEL
SENSOR
105-9911

322-GY
200-BK

323-WH-14
200-BK-14

HYD TANK
PRESS SW
107-0615

616-BU
1
200-BK
2
CONN105

168-RD-18

AE
200-BK-18
2
A499-BU-18
1
CONN82

B
CONN
139
X

L5

616-BU
200-BK

1
2

168-RD-10
607-PK
322-GY
616-BU
200-BK-18
200-BK-18
325-PK-18

200-BK
200-BK-18
200-BK-10
200-BK-18
200-BK-18

616-BU
322-GY
200-BK-18
200-BK-18
607-PK
325-PK-18
168-RD-10

1
2

ATCH
SUCTION LINE
SHUTOFF LIMIT SW
3E-5181

L2

168-RD-18
168-RD-18
168-RD-14

1
4
3
2

ATCH
CAB LAMP
140-0853

L14

L3

329-YL-18

WH-18
WH-18

M
615-YL
200-BK

A584-BU-18

CONN4

329-YL-18

CONN
94
B
2
1

329-YL-18
168-RD-18

TRAVEL SPEED
SOL
121-1491

CONN
93
B
1
2

AG

200-BK-18
200-BK-18

L28

LEVEL FINISH
SOL
121-1490

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE C)
F
200-BK-18

E/P CONT
157-3191

CONN2

1
2
3
4
5
6
7
8

L4

1
2

CHASSIS

200-BK-18
200-BK-18
200-BK-18
200-BK-18

10

A499-BU-18
496-WH-18
103-RD
499-GY-18
491-PK-18
306-GN
386-PK

L29

200-BK-18

CONN97
1
A499-BU-18
2
496-WH-18
3
103-RD
5
499-GY-18
6
491-PK-18
7
306-GN
8
386-PK
9
4
200-BK-18
11
200-BK-18
12
10
B
AE

L3

L25

L25

2
1

L29

200-BK-18
607-PK
322-GY
616-BU
495-GN-18
168-RD-10

L28

K905-RD
K905-RD
K905-RD-18
K905-RD-18

C538-OR-18
C537-GN-18

152-BU
535-BU

K997-BU-18
K911-PK-18
K912-GN-18
590-GY-18
103-RD
129-BU
403-GN-18
615-YL
L6

L4

200-BK-14
365-YL-18
365-YL-18
L976-GN-18
L976-GN-18

A591-PU-18
200-BK-18

DOME LAMP
096-0721
615-YL
A584-BU-18
200-BK-18
200-BK
200-BK

439-YL-18
L972-BU-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
K907-BU-18
L968-OR-18
L969-WH-18
308-YL

1
2

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
118-GY
506-PU-18
A584-BU-18
A583-YL-18
A586-OR-18
501-GN-18
530-OR-18
200-BK-14

200-BK-14
103-RD
508-PU-18
509-WH-18
511-BR-18
512-GN-18

ATCH SPEAKER(L)
7Y-5505
F

L20

168-RD-18

FAN SPEED
CONT SOL
AG
1
2
CONN146

CONN42
1
2
3
4
5
6
7
8

L26

200-BK-18
200-BK

CONN
131

INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR

SOL 1
SOL 2
SOL 3
SOL 4
SOL 5
SOL 6

L6

103-RD
103-RD
152-BU
129-BU
118-GY
512-GN-18
511-BR-18
509-WH-18
508-PU-18
191-WH-14
191-WH-14
191-WH-14
191-WH-14
191-WH-14
A586-OR-18
501-GN-18
590-GY-18
A590-BU-14
A589-OR-14
615-YL
615-YL
535-BU
530-OR-18
A587-YL-18
506-PU-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

ATCH
TRAVEL ALARM
3E-7738

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

CONN
92
B
1
2

802-YL
C532-GN
G438-PK-18
138-GN
200-BK
E985-BR-18
801-PK
586-BR-18
786-RD-18
791-RD-18
308-YL
307-OR
578-BU
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18
998-BR-18
K909-BU-18
310-PU-18
A588-GN-18
A588-GN-18
575-YL
535-BU
576-PK
954-GN-18

NOTE A

168-RD-18
L976-GN-18

CONN
130

BK
2
BK/PK
1
CONN69

PUMP DISCHARGE
PRESS SENSOR
B CONN90 106-0178
K997-BU-18
A YL-18 +B
K904-GN-18
C BR-18 SIGNAL
200-BK-18
B BK-18 GROUND

CONN
91
B
1
2

ATCH
HAMMER
PRESS SW
106-0181

PLATFORM

L1

L19

325-PK-18
365-YL-18

CONN
129

SENSOR
FUEL TEMP

D791-YL
A706-GY

FUEL TEMP
SENSOR COMMON
+5V

B
200-BK-18
321-BR-18

200-BK-18
200-BK-18

SENSOR
INTAKE MANF
AIR TEMP

200-BK-18
200-BK-18
200-BK-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18
321-BR-18
K997-BU-18
K904-GN-18
A499-BU-18
607-PK
322-GY
616-BU
495-GN-18
168-RD-10
103-RD
496-WH-18
499-GY-18
491-PK-18
306-GN
386-PK
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14

INTAKE MANF AIR TEMP

SENSOR COMMON
+5V

200-BK-14
200-BK-14
103-RD
A587-YL-18
506-PU-18
403-GN-18

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

TRAVEL
PRESS SW
106-0179

A768-BU-18
A769-GY-18

SENSOR
COOLANT TEMP

200-BK-14
200-BK-14
103-RD
103-RD

CAB

L978-GY-18

SENSOR
OIL PRESSURE

COOLANT TEMP
SENSOR COMMON
+5V

ATCH SPEAKER(R)
7Y-5505
CONN12

CONN10

763-BU-18

OIL PRESSURE
SENSOR COMMON
+5V

L35

F
ATCH POWER
WINDOW CONT
117-6305
F
SW. UP
SW. DOWN
NEUTRAL
WIPER
+B
F. LIMIT
GND
R. LIMIT

ATCH POWER
WINDOW LIMIT SW
117-6306 (NOTE C)

L977-YL-18

CONN
128

1
2

1
2

CONN
127

D790-OR
A703-BR

A751-YL
993-BR
997-OR

SENSOR
ATM PRESSURE

CONN
83

A587-YL-18
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
103-RD
191-WH-14
200-BK-14
A590-BU-14
A589-OR-14
A583-YL-18
A584-BU-18
A584-BU-18
A583-YL-18
403-GN-18
506-PU-18
615-YL
129-BU
118-GY
103-RD
200-BK-14
K997-BU-18
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
152-BU
535-BU
530-OR-18

L5

1
2

C967-BU
993-BR
997-OR

ATM PRESSURE
SENSOR COMMON
+5V

D791-YL
A705-BU

994-GY
993-BR
997-OR

SENSOR
BOOST PRESSURE

1
2

A747-GY
993-BR
997-OR

BOOST PRESSURE
SENSOR COMMON
+5V

D790-OR
A704-GN

A746-PK
993-BR
997-OR

SENSOR
SPEED/TIMING

SWING
BRAKE SOL
121-1491

ATCH CWTW
REMOVAL SW
114-0421

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG

1
2

996-GN
998-BR
999-WH

CONN11

F
CONN119
OR
A
BK
B
WH
C
CONN120
GN
C
YL
B
OR
A
CONN121
GN
C
YL
B
OR
A
CONN122
GN
C
YL
B
OR
A
CONN123
WH
C
BK
B
OR
A
CONN124
WH
C
BK
B
OR
A
CONN125
WH
C
BK
B
OR
A

CONN9

L26

6
5
4
3
2
1

8
6
7
4
5
3
2
1
F

ATCH
FINE SWING
SOL
107-7056

B
K906-GN-18 1
200-BK-18
2
CONN76

CONN8

200-BK-14
200-BK-18

147-PU-18
151-GN-18

CONN7

A591-PU-18

ATCH
CTWT REMOVAL
CONT SOL
123-2514

ATCH
HAMMER CONT
SOL
116-3413

Z
586-BR-18
1
200-BK-18
2
CONN74
N
147-PU-18
1
L973-GN-18
2
CONN75

IMPLEMENT
PRESS SW
106-0179

1
2
CONN80
B
L971-GN-18
1
200-BK-18
2
CONN81

NN
(NOTE E)
L982-PK-18
1
200-BK-18
2
CONN115

NN
(NOTE E)

BOOM RAISE
PRESS SW
106-0180

1
2
CONN79
B

NN
(NOTE E)

AF
ENG CONT CONN117

12

B
L974-GN-18
200-BK-18

A771-PU-18
200-BK-18

NOTE A

CONN
126

F700-BU
E799-BR
F713-OR
F702-GN
F704-OR
F714-PK
T920-YL
F701-BR

K906-GN-18
L974-GN-18
200-BK-18
A771-PU-18
200-BK-18
L971-GN-18
200-BK-18

200-BK-18

FAN CONT SOL

SOLENOID COMMON
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE

NOTE A

995-BU
993-BR
997-OR

6
5
4
3
2
1
8
10
12
11
9
7

L45

L43

151-GN-18

ECM GND STRAP

1
29
37
23
20
8
15
9
3
30
36
34
28
22
18
12
6
27
17
5
4
10
11
14
16
21
25
33
35
38
39
40
13
7
32
31
24
2
26
19

996-GN
998-BR
999-WH
A746-PK
A747-GY
994-GY
995-BU
C967-BU
A751-YL
993-BR
997-OR
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
D791-YL
D790-OR
D789-WH

147-PU-18
3
151-GN-18
2
151-GN-18
1
200-BK-18
4
CONN132
NN
(NOTE E)
3
2
1
4

L51

B
C
CONN113

CONN116
5
GND
7
308-YL
6
+B
1
F717-YL-18
ACCEL 15
6
F718-BU-18
DECEL 24
5
C912-GN-18
THROTTLE 37
3
893-GN-18
CAT DATA LINK (+)
9
10
892-BR-18
CAT DATA LINK (-)
3
11
SENSOR COM 29
998-BR-18
4
4
12
ENG OIL PRESS 21
F400-GY-18
2
E793-BU-18
ATA DATA LINK (-)
9
1
E794-YL-18
ATA DATA LINK (+)
8
7
C
B
2
CONN112
USER DEFN SHUTDOWN
8
10
11
12
13
14
16
17
18
19
20
22
23
25
26
27
28
30
31
32
33
34
35
36
38
39
40

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG
BOOST PRESSURE
ATM PRESSURE
OIL PRESSURE
COOLANT TEMP
INTAKE MANF AIR TEMP
FUEL TEMP
SENSOR COMMON
+5V
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
INJECTOR COM 5&6
INJECTOR COM 3&4
INJECTOR COM 1&2

L46

CONN6

ATCH
ANTENNA
106-0036

A589-OR-14
A590-BU-14
A587-YL-18
A583-YL-18
191-WH-14
A584-BU-18
615-YL

SS

L41

A CONN47
1
2

CONN1
L27

L27

200-BK-18

7
6
5
1
2
3
4
8

L42

CONN135

L908-OR-18
L909-BU-18
235-BK-18

FACTORY
ADJ CONN

L20

L35

CONN133

L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18

NOTE A

ATCH FINE
SWING CONT SW
111-4788

L20

200-BK-18

954-GN-18
200-BK-18

Y/G
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18

ATCH
AUTO LUBE
LOW IND
170-6879

CONN142
PK
GN
GN
BK

801-PK
C532-GN
C532-GN
200-BK-18

L9

L10

998-BR-18

L41

ATCH
AUTO LUBE SW
170-6878

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18

499-GY-18

L31

L32

A768-BU-18

L969-WH-18
200-BK-18

L46
L45

S1
2
S2
3
S3
4
S4
5
COM
1
6
THROTTLE
CONN31 POS SW
106-0107
200-BK-18
200-BK-18

L31

K906-GN-18

K907-BU-18
A770-PK-18

L46
L45

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

185-YL-18
185-YL-18

185-YL-18

L33

KEY SW
9G-7641

CONN66
PK
BK
GN
YL
CONN141
E985-BR-18
BR
200-BK-18
BK

E CONN16
SWITCH PANEL
153-2501

L8
L9
L10

BACKUP
EPR VALVE SW
114-0421

L49

C OFF
S ON
B ST

G438-PK-18
200-BK-18
138-GN
802-YL

C532-GN
C532-GN

K909-BU-18

307-OR
307-OR
105-RD

L11

OUT 1
+B

RELAY PANEL

CONN32
H

308-YL
308-YL

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
G438-PK-18
138-GN
802-YL
E985-BR-18
801-PK
C532-GN

ATCH
AUX HYD
PRESS SW
106-0181

152-BU

TIMER RELAY
111-4870

CONN62

W.INT (3)
W. LOW
WASH
W.INT (6)
HYD TK IND
L. BOOM
L. CHASSIS
+B
GND

200-BK-18
308-YL-18

116-BR-14

CONN134

L15

H
200-BK
200-BK
200-BK-18

CONN18

+1

MOTOR

A CONN48
L970-GY-18
1
200-BK-18
2

200-BK-14

+
S

535-BU

590-GY-18
501-GN-18
530-OR-18
A586-OR-18
439-YL-18
786-RD-18
791-RD-18
113-OR-18
200-BK-18

200-BK-18

A
CONN
17

ATCH
SEAT WITH
SEAT HEATER
150-2201

1
2

CONN
144 L4

L4

307-OR

200-BK-14
A499-BU-18
K997-BU-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18
K904-GN-18
495-GN-18
103-RD
496-WH-18
499-GY-18
491-PK-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
321-BR-18
386-PK
306-GN
607-PK
322-GY
616-BU
168-RD-10

954-GN-18
412-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
C468-BU-18
321-BR-18
F400-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
499-GY-18
L971-GN-18
C912-GN-18
893-GN-18
892-BR-18
K997-BU-18
A499-BU-18
235-BK-14

ONE TOUCH
LOW IDLE SW
128-2134

200-BK-18
L972-BU-18

HYD
LOCK SOL
121-1491

WIPER MOTOR
113-3452

A582-PU
A581-GN
A580-BR
A579-OR

L54

1
2
3
4
5
6

L52

CONN108
H

1
3
4
5
6
7
8
9
10
11
2
12

NEUTRAL
START RELAY
149-5050
200-BK-18
200-BK-18
154-RD-18

615-YL
615-YL

535-BU

322-GY

308-YL-18
308-YL
308-YL
308-YL
112-PU-18
112-PU-4
AK (NOTE G)
AP (NOTE H)

615-YL
615-YL
535-BU
191-WH-14
A586-OR-18
501-GN-18
590-GY-18
A589-OR-14
A590-BU-14
530-OR-18

159-RD-14

L981-YL-18
200-BK-18

D789-WH
A702-PU

L44

403-GN
A762-PU-18
788-YL-18
521-YL-18
311-WH-18
C468-BU-18
200-BK-14
200-BK-18

1
2

304-WH-8

L14

HORN RELAY
149-5050

CHASSIS
109-RD-4

200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14

892-BR-18
C468-BU-18
200-BK-18
200-BK-14

L41

D789-WH
A701-GY

521-YL-18
311-WH-18

MOTOR

893-GN-18
892-BR-18

L52
101-RD-4

MTR BAT

L44

ENG SPEED
PICKUP
C
6V-2455
788-YL-18
WH-18
2
A762-PU-18 1
BK-18
CONN84

C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18

L54

L970-GY-18

CONN88

109-RD-4
403-GN-18
304-WH-8
101-RD-4
E793-BU-18
E794-YL-18
788-YL-18
A762-PU-18
521-YL-18
311-WH-18
F400-GY-18
308-YL

L19

L19
L3

CONN
51
A
A588-GN-18
954-GN-18
576-PK
3
535-BU
1
575-YL
4
200-BK-18
2
A
CONN
50 ATCH LOWER

K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

BK
BK

L21

1
2

L20

892-BR-18
893-GN-18
L971-GN-18
954-GN-18
A499-BU-18

C
311-WH-18
200-BK-18

L42

ALTERNATOR
100-5047 (50A)
3E-7577 (75A)
C
B+
C
R ALT
ATCH
E
START AID
C
COOLANT TEMP SW
3E-6425
200-BK-4

1
2
CONN86

109-RD-4
403-GN

521-YL-18
200-BK-18

L53

L21

616-BU

A
B
CONN145

A499-BU-18
K997-BU-18
763-BU-18
L977-YL-18
491-PK-18
499-GY-18
496-WH-18
103-RD
A769-GY-18
A768-BU-18
L978-GY-18
495-GN-18
K904-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18
321-BR-18
138-GN
802-YL
G438-PK-18
E985-BR-18
140-BU
C532-GN
200-BK
310-PU-18
430-BU-18
412-BU-18
311-WH-18
311-WH-18
521-YL-18
F400-GY-18
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
A762-PU-18
788-YL-18
C468-BU-18
403-GN-18

L54

L20

L25

AB

L3

L22

L20
L21

BOOM LAMP RELAY

149-5050
786-RD-18
149-PU-18
149-PU-18
149-PU

320-RD-18
114-RD-18
114-RD-18
114-RD

XX

L20

615-YL-18
535-BU
575-YL
576-PK
200-BK-18
200-BK-18

A/C CLUTCH
SOL
161-3632

200-BK

L34

HORN SW
128-2134

J
CONN
109

200-BK-14
200-BK-14
A587-YL-18
506-PU-18
403-GN-18
103-RD

L22
TEMP SENSOR
128-2163
L34
L36

200-BK-18
200-BK-18

B
200-BK-18
CONN138

CONN
114

L21

PLATFORM

615-YL-18
615-YL-18
578-BU
535-BU

430-BU-18

START RELAY
125-1302

L19

L18

L52

DIODE
121-4871

177-RD-4
200-BK
B

CONN
87

615-YL
168-RD-10
159-RD-14
160-PU
112-PU-4
116-BR-14
196-BU
147-PU-18
189-RD-14
320-RD-18
154-RD-18
151-GN-18
150-RD-18
114-RD
115-PK
149-PU
140-BU
110-RD-14
177-RD-4
111-RD-14
521-YL-18
147-PU-18

ATCH
ANTENNA CABLE
111-4846

615-YL
200-BK-18

112-PU-18

A
CONN
43

615-YL-18
615-YL-18
A589-OR-14
A590-BU-14
191-WH-14
200-BK-18
200-BK-18

AC (NOTE G)
AT (NOTE H)

CONN
53

CAB
LAMP RELAY
149-5050

115-PK

A/C UNIT
130-0250
ATCH
HEATER UNIT
139-7258

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

AIR CLEANER SW
162-6208

168-RD-10

MAIN RELAY
165-4026
(NOTE G) G

L35
L47

120-YL
200-BK

L34

CONN
44
E

L36

A537-PK
200-BK

B
310-PU-18
1
311-WH-18
2
CONN72

ATCH
MAIN RELAY
159-9108
(NOTE H)

L22

615-YL-18
615-YL-18
A537-PK
124-GN
200-BK-18
200-BK-18

138-GN
802-YL
G438-PK-18
E985-BR-18
140-BU
C532-GN
412-BU-18
310-PU-18
311-WH-18
430-BU-18

1
2
3
4
6
5

CONN67
CONN
54

L
CONN
45
A

576-PK
K909-BU-18
310-PU-18
200-BK
801-PK
E985-BR-18

CONN71
ATCH
START AID
SOL
3E-6332

310-PU-18
499-GY-18
A768-BU-18
321-BR-18
200-BK

NOTE A

615-YL
615-YL

200-BK-18

412-BU-18
200-BK-18

308-YL
892-BR-18
893-GN-18
E794-YL-18
E793-BU-18
200-BK-18

ATCH
MAIN RELAY
RESISTOR
163-6616
MAIN RELAY
(NOTE H)
RESISTOR
200-BK-18 102-8017
(NOTE G)
112-PU-18

607-PK

L36

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

COOLANT
LEVEL SW
109-9436

NOTE A

TO RADIO

CONN38

CONN37

307-OR
308-YL
578-BU
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18
998-BR-18
575-YL

1
2
3
4
10
6
12
9
11
7
8
5

ANTENNA
135-BU-18
200-BK-18

CONN36

1
2
3
4
5
6
7
8
12
9
10
11

PRESS SW IN
PRESS SW OUT

CONN
58

CONN
55

160-PU

CONN34

307-OR
105-RD
113-OR-18
124-GN
147-PU-18
315-GN-18
185-YL-18
535-BU
535-BU
586-BR-18
786-RD-18
791-RD-18

1
2
3
4
5
6
7
8
9
10
11
12

L49

791-RD-18
160-PU-18

615-YL-18
615-YL-18
586-BR-18
147-PU-18
200-BK-18
200-BK-18

PRESS SW IN
PRESS SW OUT

A
521-YL-18
E985-BR-18
F400-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
412-BU-18
495-GN-18
496-WH-18
491-PK-18
A769-GY-18

1
2
3
4
5
6
7
8
9
10
11
12

L49

ATCH
12V SOCKET
121-0987

CONN33

1
2
3
4
5
6

AUTO LUBE
PUMP
158-0049
158-0050

1
2
3
4
5
6
7
8
9
10
11
12

D (NOTE G)
AN (NOTE H)
306-GN
607-PK
322-GY
616-BU
386-PK

CONN78

590-GY-18
501-GN-18
A586-OR-18
615-YL-18
138-GN
G438-PK-18

+B
MANUAL IND
MANUAL SW
LEVEL IND
GROUND

C532-GN
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
G438-PK-18
140-BU
A499-BU-18
L971-GN-18

NOTE A

CONN65
B
138-GN
5
802-YL
4
G438-PK-18
3
E985-BR-18
1
200-BK-18
2
6
CONN143
B
140-BU
1
C532-GN
2
B
140-BU
1
C532-GN
2
CONN70

L45

CONN
59

CHASSIS
LAMP RELAY
149-5050

310-PU-18

K997-BU-18
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
138-GN
802-YL
103-RD

YY 101-RD-4
VV 109-RD-4
AB 109-RD-8

A588-GN-18
A587-YL-18

586-BR-18
147-PU-18
L973-GN-18
K915-GN-18
124-GN
A589-OR-14
A590-BU-14
191-WH-14
578-BU
535-BU
535-BU
575-YL
576-PK
G438-PK-18
138-GN
802-YL
E985-BR-18
801-PK
C532-GN
307-OR
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL
307-OR
105-RD
113-OR-18
791-RD-18
786-RD-18
A586-OR-18
501-GN-18
590-GY-18
L972-BU-18
308-YL
530-OR-18
439-YL-18
200-BK

ALL DASHED LINES ARE ATTACHMENTS.

B
L46

310-PU-18
200-BK-18

147-PU-18
L973-GN-18

ENGINE/PUMP CONTROL.

315-GN-18

START AID CIRCUIT.

L43

CONN
46

615-YL-18

200-BK-18
586-BR-18

TURN SIGNAL CIRCUIT.

CONN140
A
B
C
A
B
CONN56
2
1
A
Z
1
2
A
N
CONN57

615-YL-18
615-YL-18
315-GN-18

ENGINE CONTROL CIRCUIT.

150-RD-18

J
CONN
35

2
3
4
5
6
7
8
1

151-GN-18
151-GN-18
147-PU-18

GROUND CIRCUIT.

138-GN
801-PK
140-BU
C532-GN
D (NOTE G)
AN (NOTE H)
JJ 177-RD-4
AK (NOTE G)
AP (NOTE H)
112-PU-4
XX 304-WH-8

HYD LOCK SOL RELAY

149-5050
200-BK-18
151-GN-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
A590-BU-14
A589-OR-14
191-WH-14

HEATER AND AIR CONDITIONER CIRCUIT.

1
2
3
4

K909-BU-18
K909-BU-18

1
2

WIPER/WASHER CIRCUIT.

POS NEG

CONN
41

L24

ATCH 12V5A
CONVERTER
119-1733

BACKUP
RESISTOR
102-8017

439-YL-18

ATCH
POS NEG
BATTERY
3T-5760
(NOTE B)

PANEL LAMP CIRCUIT.

GG (NOTE B)

196-BU
893-GN-18
892-BR-18
E793-BU-18
E794-YL-18
A770-PK-18

F717-YL-18
F718-BU-18
998-BR-18
L968-OR-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18

OPERATOR MONITOR.

FF (NOTE B)
RD-00

CONVERTER
134-1346

6
8
1
7
4
5
3
2

EE (NOTE B)
RD-00

138-GN
801-PK

530-OR-18
802-YL
C532-GN
308-YL
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

STARTING CIRCUIT.
GAUGE CIRCUIT.

BK-00

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L38

L38

RELAY PANEL

177-RD-4
109-RD-4
101-RD-4
177-RD-4
138-GN
801-PK
140-BU
C532-GN
200-BK
200-BK-18
159-RD-14
116-BR-14
160-PU
196-BU
893-GN-18
892-BR-18
E793-BU-18
E794-YL-18
A770-PK-18
K909-BU-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
791-RD-18
115-PK
615-YL
114-RD
786-RD-18
149-PU
616-BU
320-RD-18
607-PK
322-GY
200-BK-18
154-RD-18
307-OR
386-PK
200-BK-18
308-YL-18
K909-BU-18
K909-BU-18
200-BK-18
189-RD-14
111-RD-14
110-RD-14
308-YL
308-YL
308-YL-18
308-YL
112-PU-4
177-RD-4
200-BK
306-GN
200-BK-18
304-WH-8
109-RD-8
308-YL
200-BK-18

1
4
5
2
6
3

POS NEG

200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK
200-BK
200-BK
138-GN
801-PK
140-BU
C532-GN
159-RD-14
116-BR-14
320-RD-18
A770-PK-18
189-RD-14
160-PU
307-OR
149-PU
115-PK
154-RD-18
615-YL
791-RD-18
786-RD-18
111-RD-14
308-YL
110-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
196-BU
K909-BU-18
177-RD-4
112-PU-4
114-RD
177-RD-4
177-RD-4
306-GN
304-WH-8
109-RD-8
109-RD-4
101-RD-4
892-BR-18
607-PK
322-GY
616-BU
386-PK
308-YL
893-GN-18
E794-YL-18
E793-BU-18

124-GN
521-YL-18
615-YL
200-BK
200-BK
175-RD-14

BATTERY POS NEG

3T-5760

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

CC

CONN
60

4
3
12
5
2
1
11
10
8
9
6
7

159-RD-14
116-BR-14
200-BK
A588-GN-18
A770-PK-18
189-RD-14
786-RD-18
320-RD-18
111-RD-14
A587-YL-18
615-YL
791-RD-18
D (NOTE G)
AN (NOTE H)
151-GN-18
196-BU
160-PU
149-PU
154-RD-18
115-PK
114-RD
150-RD-18
110-RD-14
K909-BU-18
307-OR
308-YL
D (NOTE G)
AN (NOTE H)

C538-OR-18
C537-GN-18

BB
RD-00

BK-00

AA
RD-00

9
12
1
2
3
4
5
6
7
8
10
11

5
6
3
2
1
4

CONN
61

151-GN-18
154-RD-18
320-RD-18
200-BK-18
150-RD-18
168-RD-10
110-RD-14
103-RD
159-RD-14
114-RD
105-RD
175-RD-14
113-OR-18
113-OR-18
124-GN
116-BR-14
177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
150-RD-18
150-RD-18
191-WH-14
315-GN-18
152-BU
118-GY
149-PU
K905-RD
189-RD-14
111-RD-14
307-OR
112-PU-14
112-PU-14
129-BU
115-PK
185-YL-18
196-BU
147-PU-18
147-PU-18
160-PU
140-BU
120-YL
112-PU-14
112-PU-14
112-PU-14

140-BU

A
CHASSIS

200-BK
138-GN
801-PK
140-BU
C532-GN
116-BR-14
159-RD-14
160-PU
177-RD-4
112-PU-4
308-YL
110-RD-14
A770-PK-18
189-RD-14
114-RD
320-RD-18
149-PU
786-RD-18
154-RD-18
615-YL
791-RD-18
115-PK
307-OR
111-RD-14
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
151-GN-18

200-BK
C532-GN

FUSE BASE
111-4812

135-BU
200-BK
200-BK
120-YL
120-YL

WASHER
7T-8890
506-PU-18
200-BK-18
MOTOR
A
A

L17
FUSE
5A 139-5345
10A 9W-1442
15A 9W-1441

2
1

L17

200-BK
120-YL

200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK

200-BK-18

PLATFORM

CHASSIS

607-PK-18

MOTOR

200-BK-18
308-YL-18

578-BU

109-RD-4
101-RD-4
177-RD-4
177-RD-4

ATCH RADIO FOR OUTSIDE JAPAN

ATCH
LOWER WASHER
7T-8890

NEUTRAL START
LIMIT SW
111-4799

320-RD-18
200-BK-18

10A
10A
5A
10A
10A
5A

1
2

NOTE A

REFUELING PUMP
168-RD-10
TIMER RELAY
110-RD-14
DOME LAMP
103-RD
HORN
114-RD
KEY SW
105-RD
A/C RELAY
159-RD-14
FAN
175-RD-14
SWITCH PANEL 113-OR-18
RADIO
113-OR-18
A/C /HEATER

J CONN52
A
B
C

154-RD-18
151-GN-18
150-RD-18

L17

L17

200-BK-18
200-BK-18

196-BU

E793-BU-18
E794-YL-18

FOR
INSP LAMP

101-RD-4

109-RD-4

CC

BREAKER 1
AC (NOTE G)
9S-4693
AT (NOTE H)

AD BUS-BAR AD
80A
JJ
YY

80A

1
L15

CONN85
893-GN-18
892-BR-18

ALT BREAKER
9S-4693
VV

GG
(NOTE B)

GND STRAP
132-1805

200-BK-18

C532-GN
C532-GN
200-BK
200-BK-18

140-BU
140-BU
C532-GN

138-GN
138-GN
801-PK
802-YL
G438-PK-18
E985-BR-18
140-BU

L15

2
OPERATOR STATION

L15

D
E
F
G
H
J
C
A
B

RELAY PANEL
DISCONNECT SW.
7N-0718
7N-0719(NOTE B)

506-PU-18
578-BU
A499-BU-18
308-YL
307-OR
A770-PK-18
189-RD-14
114-RD
320-RD-18
149-PU
786-RD-18
154-RD-18
615-YL
791-RD-18
115-PK
110-RD-14
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
147-PU-18
K909-BU-18
196-BU
586-BR-18
147-PU-18
L973-GN-18
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
177-RD-4
103-RD
412-BU-18
L971-GN-18
159-RD-14
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
K997-BU-18
310-PU-18
499-GY-18
A768-BU-18
321-BR-18
521-YL-18
F400-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
495-GN-18
496-WH-18
491-PK-18
A769-GY-18
112-PU-4
160-PU
116-BR-14
168-RD-10
138-GN

3
L16

ET CONN AND ECAP CONN

L15

Y/W

200-BK-18
200-BK-18

9
L15

1
6
2
5
4

10

200-BK-18

11

200-BK-18

12

ATCH
REFUELING
POWER RELAY
165-4026

NOTE G: NOT USE WITH COLD WEATHER FOR JAPAN.

+ -

NOTE H: USE WITH COLD WEATHER FOR JAPAN.

ATCH
REFUELING PUMP
165-1436

E95978