ATMOSPHERIC PRESSURE

SENSOR P203

P306
1539693
NOTE X
A
B

JECTOR TURBO OUTLET(BOOST) PRESSURE

LINDER #6 SENSOR(INTAKE MANIFOLD AIR) P200

FUEL INTAKE MANIFOLD AIR TEMPERATURE

PRESSURE
SENSOR SENSOR P103
A-S3
946725
V+ ANALOG
RETURN
SIGNAL

A-S2

A-S1

INLET AIR INJECTION ACTUATION FUEL HARNESS

HEATER RELAY P501 PRESSURE SENSOR J204 INTERFACE P93

A-S5 A-S4
ENGINE OIL PRESSURE
 A-S5 A-S4
ENGINE OIL PRESSURE
SENSOR P201

INJECTOR HARNESS
INTERFACE P300
A-S6 A-S7 A-S8

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P400/J400

G CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202

ELECTRONIC
CONTROL MODULE P2
NS (NOTE B)

1
2 INLET AIR SHUTOFF
SOLENOID RELAY
INLET AIR SHUTOFF (NOTE V)
SOLENOID (NOTE V)

P142/J142
AUXILIARY
1 SIGNAL
TEMPERATURE
2 RETURN
SENSOR
145-7028

P800/J800
A +8V COOLANT LEVEL
C SIGNAL SENSOR
RETURN OFF ENGINE
B
165-6634/239-9957

P220/J220
A +5V AUXILIARY (+) BATTERY
C SIGNAL PRESSURE
SENSOR (+) BATTERY SWITCHED
B RETURN
161-9932
STARTING CIRCUIT

J403/P403 (-) BATTERY / SENSOR RETURN

C SIG THROTTLE DESIRED
POSITION SPEED SENSOR / ACTUATOR SUPPLY
A + BAT. SENSOR 1 CONTROL
B - BAT. (pwm) SIGNAL PLUS TO ECM
(NOTE W)
SIGNAL MINUS TO ECM

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM
COLOR
ETHER DATA LINK PLUS ABBREVIATIONS
ETHER START VALVE 1 START DATA LINK MINUS RD RED
ETHER BATTERY(-) 2 VALVE
1 START (NOTE V) WH WHITE
2 VALVE OR ORANGE
ALTERNATE ETHER VALVE WIRING ABBREVIATIONS
(NOTE V)
YL YELLOW
ALT ALTERNATOR
ATA AMERICAN TRUCKING ASSOCIATION PK PINK
CB CIRCUIT BREAKER BK BLACK
CIS CUSTOMER IGNITION SWITCH GY GRAY
DIG DIGITAL
ECM ELECTRONIC CONTROL MODULE PU PURPLE
STARTING AID OVERRIDE SW N/C NO CONNECTION BR BROWN
PWM PULSE WIDTH MODULATION
GN GREEN
SM STARTING MOTOR
SMMS START MOTOR MAG SWITCH BU BLUE
MAINTENANCE DUE RESET SW
 SM STARTING MOTOR
SMMS START MOTOR MAG SWITCH BU BLUE
MAINTENANCE DUE RESET SW

TORQUE LIMIT SW
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
REMOTE SHUTDOWN SW (NOTE K)
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
INTERMEDIATE ENGINE SPEED SW NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
OVERSPEED VERIFY SW WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
PTO INTERRUPT SW
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
PTO ENABLE SW REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES

WITHOUT CATERPILLAR ENGINEERING APPROVAL
PTO RAMP
UP/DOWN SWITCH UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
MAINTENANCE
CB DUE LAMP ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
1A ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

CB DIAGNOSTIC LAMP

1A

CB WARNING LAMP

1A
THIS SCHEMATIC IS FOR THE C9 INDUSTRIAL ENGINE (S/N JSC, MBD)

IDENT HARNESS CHG

FOR: C9 ACERT
A 235-8202 04 (EXTERNAL) ENGINE MASTER HARNESS
C 215-3249 03 (INTERNAL) INJECTOR HARNESS
A + BAT. M 263-7731 00 FUEL HARNESS (CUSTOMER INSTALLED REMOTE FILTER)
B - BAT.
C M 257-7274 00 FUEL HARNESS (RIGHT SIDE FILTER)
MAX LENGTH 30 METERS
D CAT DATA LINK + N 227-3812 01 FUEL HARNESS (LEFT FRONT FILTER)
E CAT DATA LINK -
F
G
H
J

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN
 P300 J300
1726062 1917823
T858-A86 GY-18-XLPE 1 T951-C54 YL-16
T858-A85 GY-18-XLPE 2 T952-C55 BR-16
T859-A88 WH-18-XLPE 3 T953-C56 BU-16
T859-A87 WH-18-XLPE 4 T954-C57 GY-16
T860-A90 OR-18-XLPE 5 T955-C58 GN-16
T860-A89 OR-18-XLPE 6 T956-C63 GY-16
7
8
9 HARNESS
10 215-3249
11
12
T962-A28 WH-18-XLPE 13 T962-C64 WH-16
T961-A29 GN-18-XLPE 14 T961-C65 GN-16
T960-A19 BU-18-XLPE 15 T960-C66 BU-16
T959-A18 BR-18-XLPE 16 T959-C67 BR-16
T958-A17 YL-18-XLPE 17 T958-C68 YL-16
T957-A16 PU-18-XLPE 18 T957-C69 PU-16
P301 P302 P303 P304 P305 P306
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539
994-A10 GY-18 NOTE X NOTE X NOTE X NOTE X NOTE X NOTE
CONNECTOR

A
B

A
B

A
B

A
B

A
B

A
B
995-A12 BU-18
A751-A13 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
E963-A27 BK-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18 J93
P93 J93 1552269
1552264 3E3388 3E3388 NOTE: WIRE G828-M5 IS WHITE
NOT 1
A751-A13 YL-18 1 F421-N4 YL-18 USED & WIRE G829-M6 IS GREEN IN
FUEL 2 THE 2577274 HARNESS FUEL
G833-A46 PK-18 2 G833-N5 PK-18 PRESSURE
1552269 PRESSURE 3
A-S5 T725-A32 WH-18 3 T725-N6 WH-18 J209 SENSOR J209 SENSOR
G826-A1 BR-18 G826-A38 BR-18 NOT 4 3E3370 1946725
N707-A31 PU-18 4 N707-N7 PU-18 USED 3E3370 1946725
G826-A35 BR-18 G826-A35 BR-18 5 G828-N1 WH-18 A OR-18 V+ ANALOG 5 G828-M5 PU-18 A OR-18 V+ ANALOG
G827-A36 BU-18 6 G829-N2 GR-18 B YL-18 RETURN 6 G829-M6 YL-18 B YL-18 RETURN
A-S4
G827-A2 BU-18 G827-A43 BU-18 C991-A33 PK-18 7 C991-N3 PK-18 C GN-18 SIGNAL 7 C991-M7 PK-18 C GN-18 SIGNAL
G827-A36 BU-18 8 FUEL HARNESS 8 ALTERNATE FUEL HARNESS
994-A10 GY-18
G828-A95 WH-18 995-A12 BU-18 P400 J400
A-S2
G828-A92 WH-18 G828-A40 WH-18 A751-A13 YL-18 1552269 3E3364
G828-A39 WH-18 C967-A15 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
C987-A99 RD-18 G857-A30 YL-18 2 (TC)PROBE CONNECTOR
G829-A94 GN-18 C991-A33 PK-18
A-S3
G829-A93 GN-18 G829-A42 GN-18 E963-A27 BK-18 P401
G829-A41 GN-18 E964-A26 WH-18 1003320 ENGINE COOLANT TEMPERATURE
E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE SENSOR P100
G833-A46 PK-18 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP)
A-S1
G833-A47 PK-18 G833-A44 PK-18 G826-A35 BR-18
G833-A45 PK-18 G826-A38 BR-18 P402 (236-6221)
G827-A36 BU-18 1112416
G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
G849-A96 BR-18 G828-A40 WH-18
G850-A98 BU-18 G828-A95 WH-18 P100
G854-A92 PK-18 G829-A41 GN-18 1552269
G855-A91 PU-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
TEMPERATURE SENSOR
G856-A22 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN (197-8392)
G857-A30 YL-18 G833-A44 PK-18
N707-A31 PU-18 G833-A46 PK-18 P103
R746-A20 PK-18 G833-A45 PK-18 1552269
R747-A6 GY-18 G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
T725-A32 WH-18 G850-A98 BU-18 G833-A45 PK-18 2 RETURN (197-8391)
G854-A92 PK-18
T957-A16 PU-18-XLPE G855-A91 PU-18
P200
T958-A17 YL-18-XLPE G856-A22 WH-18 1552267
T959-A18 BR-18-XLPE G857-A30 YL-18 G828-A39 WH-18 A V+ ANALOG TURBO OUTLET(BOOST) PRESSURE
T960-A19 BU-18-XLPE N707-A31 PU-18 G829-A41 GN-18 B RETURN SENSOR(INTAKE MANIFOLD AIR)
T961-A29 GN-18-XLPE R746-A20 PK-18 R746-A20 PK-18 C SIGNAL (210-1747)
T962-A28 WH-18-XLPE R747-A6 GY-18
T725-A32 WH-18
P201
T860-A90 OR-18-XLPE 1552267
A-S6 G826-A38 BR-18 A V+ ANALOG ENGINE OIL INJECTOR ACTUATION
T860-A89 OR-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR ENG
 T961-A29 GN-18-XLPE R746-A20 PK-18 R746-A20 PK-18 C SIGNAL (210-1747)
T962-A28 WH-18-XLPE R747-A6 GY-18
T725-A32 WH-18
P201
T860-A90 OR-18-XLPE 1552267
A-S6 G826-A38 BR-18 A V+ ANALOG ENGINE OIL INJECTOR ACTUATION
T860-A89 OR-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR ENG
T860-A34 OR-18-XLPE (197-8394)
PRESSURE CONTROL
994-A10 GY-18 C SIGNAL
A-S7 VALVE(IAPCV) P500 SENS
T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE
T859-A88 WH-18-XLPE P203
A-S8 1552267
T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE G828-A40 WH-18 A V+ ANALOG ATMOSPHERIC
T858-A86 GY-18-XLPE G829-A42 GN-18 B RETURN PRESSURE SENSOR
R747-A6 GY-18 C SIGNAL (197-8393)

J204
3E3370 PRIMARY ENGINE SPEED/TIMING
G828-A95 WH-18 A OR-18 V+ ANALOG INJECTION ACTUATION SENSOR(TOP) P401
G829-A94 GN-18 B YL-18 RETURN PRESSURE SENSOR
G849-A96 BR-18 C GN-18 SIGNAL (236-6220)

P500
1552269
G854-A92 PK-18 1 INJECTION ACTUATION
G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)

P501 J501
1552269 3E3364
C987-A99 RD-18 1 BK-18
G850-A98 BU-18 2 BK-18 INLET AIR
HEATER
OR-2
INLET AIR
HEATER RELAY

SECONDARY ENGINE SPEED/TIMING

SENSOR(BOTTOM) P402

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE

BATTERY
BATTERY
NOTE D DISCONNECT
SWITCH
MINATION
120
ISTOR
4-2540) J63
TE B&C) ENGINE SERVICE OPTIONAL
TOOL CONNECTOR WIRING
A B C BATTERY
8T8736
P154 120/YL A (+)BATTERY
1297163

1740502 229/BK B (-)BATTERY

A234/BK C J1939 SHIELD 1297163 1297164
893/PK D CAT DATA LINK(+) 1
892/WH E CAT DATA LINK(-) NOTE D
1

K990/GN F J1939(-)
1297164

K900/YL G J1939(+) BATTERY(-)

H G S
ETHER START VALVE RELAY
J
MTR BAT.

ETHER START
STARTING ST B VALVE RELAY
229/BK(63) ON E
MOTOR NOTE D S (NOTE V) S
NOTE D 1
229/BK(61) C
OFF 2 V
229/BK(65)
(
R
ELECTRONICS START RELAY
GROUND STUD (SMMS)
KEYSTART
NOTE A SWITCH
120/YL 120/YL P515
A234/BK A234/BK ALTERNATOR 1552269
K900/YL K900/YL BK-18 1
K990/GN K990/GN BK-18 2
892/WH 892/WH
893/PK 893/PK

M909/GN MAINTEN
T936/GN
G971/BR
G969/YL
14 AWG
 M909/GN MAINTEN
T936/GN
G971/BR
G969/YL
+BAT. (UNSWITCHED) 14 AWG
167/OR J61
P61 +BAT. (UNSWITCHED) 14 AWG
A274/BK 9X1343
150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG
A307/GY
G488/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
F426/BU T936/GN 3 NOT USED SOLENOID COMMON REMOTE
F424/YL G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR
T993/BR 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
M904/OR 893/PK 7 CAT DATA LINK + DIG SNSR RETURN
E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN OVER
F716/WH F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
381/PU 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
G955/GN T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW P
H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
M910/OR E798/PK 21 NOT USED
G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW
387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
150/OR(48) F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP
SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW
C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG
381/PU 29 PTO ENABLE SW CAT DATA LINK -
G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK +
150/OR(52) 31 +BAT. (UNSWITCHED)
150/OR(53) 32 +BAT. (UNSWITCHED)
G469/BU 33 AUXILIARY PRESS. SNSR
H407/YL 34 NOT USED
H406/GY 35 NOT USED
E452/WH 36 COOLANT LEVEL SNSR
H405/BU 37 NOT USED
M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD
G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA -

(153-2707)
(NOTES B & E) C B A

C B A B A C

120
(165-0200)
TERMINATION
DEVICE MAX LENGTH 1 METER
RESISTOR
(NOTE B)
(174-3016)
(NOTE B & C)
ol wiring P2
2274002
1
2
1 3
2 4
INLET AIR HEATER 5 C987-A99 RD-18
LET AIR SHUTOFF INLET AIR SHUTOFF 6
LENOID (NOTE V) SOLENOID RELAY 7
(NOTE V) 8
9
IAPCV RETURN 10 G855-A91 PU-18
11
5V COOLANT 12
IGNAL LEVEL EMGINE COOLANT TEMPERATURE 13 995-A12 BU-18
ETURN SENSOR 14
TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR) 15 R746-A20 PK-18
16
PRESSURE SENSOR COMMON 17 G829-A93 GN-18
3E3382 1552264
18
1 REMOTE STOP 19
2 -BAT IAPCV 20 G854-A92 PK-18
3 REMOTE START 21
269E4604 4 REMOTE RUN 22
5 +BAT 23
267E4207 CB2 15A 6 24
NOTE D
PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18
TIMING CALIBRATION PROBE + 26 G856-A22 WH-18
27
NG RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18
BATTERY 29
DIAGNOSTIC
YL 266E793 ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18
31
756E168 CB1 15A
1275485 1275486 32
1 33
34 G82
PRIMARY ENGINE SPEED TIMING SENSOR E964-A26 WH-18
266E957

35
TIMING CALIBRATION PROBE - 36 G857-A30 YL-18
UP G S
37 G82
38
R MTR BAT.
+ DN 39
SPEED NOTE D FUEL PRESSURE 40 C991-A33 PK-18
C OFF
RAISE/LOWER STARTING 41 G828
SWITCH S ON
HOURMETER ST MOTOR 42
START B
RELAY 43
(SMMS) START/STOP 44
KEY SWITCH 45 G829-
1
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18
1275486 1275485 SECONDARY ENGINE SPEED/TIMING E965-A48 BU-18
1552269 47
BK-18 1 48
BK-18 2 49 G833
50
ENGINE STOP SWITCH 51
CONTROL PANEL 52
53
ANALOG RETURN 54 G827-A2 BU-18
Alternator Breaker (RH) +Battery In
55
Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18
Alternator (LH) -Battery ATMOSPHERIC PRESSURE 57 R747-A6 GY-18
58
Alternator (LH) +Battery
59
Alternator (LH) -Battery 60
Alternator (LH) -Battery 61
FUEL TEMPERATURE 62 A751-A13 YL-18
Alternator (LH) +Battery 63
Alernatror (LH) +Battery 64
DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18
Alternator Breaker (LH) +Battery In
66
Alternator Breaker (LH) +Battery Out 67
Circuit Breaker 2 Battery 68
69
Circuit Breaker 2 Load
70
Raise/Lower Switch Common 71
Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18
73
Raise/Lower Switch Up 74 T860-A8
 69
Circuit Breaker 2 Load
70
Raise/Lower Switch Common 71
Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18
73
Raise/Lower Switch Up 74 T860-A8
Hourmeter +Battery 75 T860-A
Hourmeter -Battery 76
T859-A37
77
Warning Lamp + Red+ 78
Warning Lamp - Red- AIR INLET HEATER RETURN 79 G850-A98 BU-18 T858-A23
ANALOG POWER +5V 80 G826-A1 BR-18
Diagnostic Lamp + Yellow+
81
Diagnostic Lamp - Yellow- 82
Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
84
2 12 Pin Connector J94 INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18
6 6 Pin Connector J95 86
87
88
89
90
91
92
NE COOLANT
MPERATURE VOLTMETER TACHOMETER
OPTIONAL CONTROL PANEL 93
207-2823 207-2822 207-2825 94
95
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
96
97
GAUGE V+

GAUGE V+

GAUGE V+
98
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B
INJECTOR 5&6 HS 99 T860-A34 OR-18-XLPE
100
101
102
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C4 G-C5 G-C6 103

BU-18
GN-18
WH-18
BU-18
T858-A23 GY-18-XLPE
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

1552273 1552273 1552273 INJECTOR 1&2 HS 104

INJECTOR 5 LS 105 T962-A28 WH-18-XLPE
N782-G30 INJECTOR 3 LS 106 T959-A18 BR-18-XLPE
N783-G31
N784-G32
N785-G33
N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29

INJECTOR 6 LS 107 T961-A29 GN-18-XLPE

INJECTOR 4 LS 108 T960-A19 BU-18-XLPE
109
110
111
G-S13 112
N782-G25 BU-18 N782-G30 BU-18
113
10 G-S14 114
N783-G26 GN-18 N783-G31 GN-18
INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE
G-S11 G-S15 120-C35 YL-16 120-C21 YL-16 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE
N784-G27 WH-18 N784-G32 WH-18
MAINTENANCE 117
G-S12 G-S16 WARNING LAMP DIAGNOSTIC LAMP DUE LAMP
N785-G28 BU-18 N785-G33 BU-18 INJECTOR 2 LS 118 T958-A17 YL-18-XLPE
7N5876 7N5876 7N5876
119
1 1 1 1 1 1
120

P1
1607689
1
229-C50 BK-16 120-C34 YL-16 120-C34 YL-16
ANALOG SENSOR POWER (+5V) 2 125/OR
F420-C8 GN-16 F420-C8 GN-16
101-C39 RD-14 F404-C9 RD-16 F404-C9 RD-16 ANALOG SENSOR RETURN 3 T993/BR
14 391-C33 PK-14 F424-C41 YL-16 120-C36 YL-16 DIGITAL SENSOR POWER (+8V) 4 167/OR
F404-C9 RD-16 120-C36 YL-16 F424-C41 YL-16 DIGITAL SENSOR RETURN 5 A274/BK TERMINATION
F420-C8 GN-16 MAINTENANCE DUE RESET SWITCH 6 F426/BU 1
RESISTOR
120-C45 YL-14 TORQUE LIMIT SWITCH 7 M909/GN (134-2540)
229-C50 BK-16 CAT DATA LINK (+) 8 893/PK
F424-C41 YL-16 (NOTE B&C)
CAT DATA LINK (-) 9 892/WH
ETHER START VALVE RELAY 10 382/PK
KEYSWITCH INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR
3E0156
120-C36 YL-16 12
R 13
120-C45 YL-14 1

14
C OFF AUXILIARY PRESSURE SENSOR 15 G469/BU
S ON AUXILIARY TEMPERATURE SENSOR 16 G488/GN
391-C33 PK-14 1

ST
1
B 17
101-C39 RD-14 18
150-C38 OR-14

19
20
21
START AID OVERRIDE SWITCH 22 M910/OR
NOT USED 23 H407/YL 229/BK(63)
24 229/BK(61)
25 229/BK(65)
26
27
DIAGNOSTIC LAMP 28 F404/RD
WARNING LAMP 29 F420/GN
MAINTENANCE DUE LAMP 30 F424/YL 120/YL
NOT USED 31 T936/GN A234/BK
32 K900/YL
33 K990/GN
J1939 DATA (-) 34 K990/GN 892/WH
NOT USED 35 SPARE 1 893/PK
36
37
38
39
NOT USED 40 H406/GY
 36
37
38
39
NOT USED 40 H406/GY
PTO INTERRUPT SWITCH 41 M904/OR
J1939 SHIELD 42 A234/BK
43
J63 REMOTE SHUTDOWN 44 F716/WH
ENGINE SERVICE INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH
TOOL CONNECTOR 46
9W1951 NOT USED 47 H405/BU
3 BK 120-C19 YL-14 A (+)BATTERY +BATTERY (UNSWITCHED) 48 150/OR(48)
229-C28 BK-14 B (-)BATTERY COOLANT LEVEL SENSOR 49 E452/WH
A234-C23 BK C J1939 SHIELD J1939 DATA (+) 50 K900/YL
YL 893-C12 GN-16 D CAT DATA LINK(+) 51
892-C11 BR-16 E CAT DATA LINK(-) 52
+BATTERY (UNSWITCHED) 150/OR(52)
K990-C25 GN F J1939(-)
+BATTERY (UNSWITCHED) 53 150/OR(53)
5 GN K900-C27 YL G J1939(+)

391-C55 PK-14
75% OVERSPEED VERIFY SWITCH 54 387/PK
H
J
55
YL-14 PTO ENABLE SWITCH 56 381/PU
57
PTO RAMP UP/SET SWITCH 58 G955/GN
NOT USED 59 E798/PK
PTO RAMP DOWN / RESUME SWITCH 60 G967/WH
BATTERY (-) 61 229/BK(61)
229-C30 BK-14
2

C-S9 62
391-C56 PK-14
1

BATTERY (-) 63 229/BK(63)

64
391-C31 PK-14

C-C13 BATTERY (-) 65 229/BK(65)

1552269 66
THROTTLE POSITION SENSOR 1 (pwm) A307/GY
391-C56 PK-14 1
SOLENOID COMMON 67 G969/YL
229-C57 BK-14 2
THROTTLE POSITION SENSOR 2 (pwm) 68 C912/GN
DIODE 69
1893158 70
+BATTERY (SWITCHED) 120/YL
ELECTRONIC CONTROL MODULE (ECM)

STOP SWITCH
111-1325
2 1
391-C31 PK-14 1
1
391-C33 PK-14
F716-C5 WH-16
1

4 3

229-C44 BK-14
229-C53 BK-16
MAINTENANCE
CLEAR SWITCH
3N-5716

229-C53 BK-16 1 1

F426-C52 BU-16

HI/LO IDLE
110-7884
229-C29 BK-14 2 1
229-C51 BK-16
1

G967-C4 WH-16
G955-C3 GN-16
229-C50 BK-16
229-C54 BK-14
F424-C41 YL-16
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14

150-C2 OR-14 CIRCUIT BREAKER

6T-3643
150-C1 OR-14
150-C6 OR-14 15A
101-C39 RD-14

150-C38 OR-14
 Optional Start/Stop Control wirin
J61 P61
9X1343 8T9834
150/OR(48) 1 +BAT. (UNSWITCHED) 1
150(48) OR-14
M909/GN 2 2
T936/GN 3 P520 INLET AIR SHUT
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1
892/WH 6 SOLENOID COMMON G969 YL-16 2
893/PK 7 P800
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COO
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEV
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SEN
F426/BU 12
F424/YL 13 P649 J649
125/OR 14 1552252 3E5179
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5
20 +BAT. (UNSWITCHED) 150(48) OR-14 6
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7
382/PK 22 041 BK-16 041 BK-16 8
23 WARNING LAMP F420 GN-16 9
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12
DIAGNOSTIC
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16 YL
G968/WH 28
381/PU 29 PTO ENABLE SW 381 PU-16
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14
G469/BU 33
H407/YL 34
H406/GY 35
E452/WH 36 COOLANT LEVEL SNSR E452 WH-16
H405/BU 37 +
M910/OR 38
G967/WH 39 PTO RAMP DOWN/RESUME SW G967 WH-16 HOURMETER
387/PK 40
041 BK-16

GROUND STUD

Wire Number Code

Code Component Terminal
050 Starter Motor (RH) +Battery
264 Alte
051 Starter Motor (RH) -Battery
265 Alte
052 Starter Motor (RH) Start
351 Alte
056 Start Relay (RH) +Battery Out
352 Alte
150 Starter Motor (LH) +Battery
353 Alte
151 Starter Motor (LH) -Battery
355 Alte
152 Starter Motor (LH) Start
356 Alte
156 Start Relay (LH) +Battery Out
358 Aler
159 Start Relay (LH) +Battery In
364 Alte
163 Engine Stop Switch N.O. In
365 Alte
165 Engine Stop Switch N.O. Out
366 Circ
168 Start/Stop Key Switch S
367 Circ
169 Start/Stop Key Switch B
408 Rais
169 Engine Stop Switch N.C. In
409 Rais
172 Engine Stop Switch N.C. Out
410 Rais
251 Alternator (RH) -Battery
 367 Circ
169 Start/Stop Key Switch B
408 Rais
169 Engine Stop Switch N.C. In
409 Rais
172 Engine Stop Switch N.C. Out
410 Rais
251 Alternator (RH) -Battery
756 Hour
252 Alternator (RH) +Battery
757 Hour
253 Alternator (RH) -Battery
793 Warn
255 Alternator (RH) -Battery
794 Warn
256 Alternator (RH) +Battery
795 Diag
258 Alternator (RH) +Battery
796 Diag
TYPICAL WIRE NUMBER: 050 E 365
957 Star
Right Hand Starter Motor +Battery Connection
C9 Engine 4201 - 4212 12 P
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pi
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.

FUEL ENGINE OIL ENGINE COOLANT

PRESSURE PRESSURE TEMPERATURE
211-0745 207-2824 207-2823

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
GAUGE V+

GAUGE V+

GAUGE V+
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C2 G-C3 G-C

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
1552273 1552273 155

N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24
N782-G5
N783-G6
N784-G7
N785-G8
C-C7 CONTROL MODULE G-C1
1552273 210-4309 1552273
120-C34 YL-16 1 +BATTERY 1
G-S1 G-S5 G-S9
K900-C47 YL 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18
K990-C48 GN 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10
A234-C49 BK 4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18
5 GAUGE V+ 5
G-S3 G-S7 G-S11
229-C50 BK-16 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18
G-S4 G-S8 G-S12
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18

3E3364 1552269
101-V1 RD-14 1
200-V2 BK-14 2 229-C54 BK-14

BATTERY

1297163 1297164
1 101-V1 RD-14

1297163 1297164
1 200-V2 BK-14
BATTERY
s x 24 Inches)

BATTERY
G S
DISCONNECT
SWITCH
MTR BAT.

STARTING 1275485 OPTIONAL

1275486
MOTOR WIRING
1

1
NOTE D 1275486
1275485
101-C10 RD-10

101-C20 RD-10

ALTERNATOR
START RELAY
01

1 1

P515
1552269
BK-18 1 391-C55 PK-14
1
BK-18 2 229-C30 BK-14
ANALOG SENSOR POWER (+5V) 2
ANALOG SENSOR RETURN 3
DIGITAL SENSOR POWER (+8V) 4 DT TEE
1330970 C-C11
DIGITAL SENSOR RETURN 5
 1552269
BK-18 1 391-C55 PK-14

RENR7948-0
1
BK-18 2 229-C30 BK-14

20 Page, (Dimensions : 39 inches

ANALOG SENSOR POWER (+5V) 2
ANALOG SENSOR RETURN 3
DIGITAL SENSOR POWER (+8V) 4 DT TEE
1330970 C-C11
DIGITAL SENSOR RETURN 5
MAINTENANCE CLEAR SWITCH 6 A
F426-C52 BU-16 TERMINATION
TORQUE LIMIT SWITCH 7 C-C8 B
1552267 RESISTOR 1743016
CAT DATA LINK (+) 8 C
893-C12 GN-16
CAT DATA LINK (-) 9 892-C11 BR-16 K900-C47 YL A
ETHER SOLENOID CONTROL 10 K990-C48 GN B C-C2
A234-C49 BK C 1740502
AIR SHUTOFF SOLENOID 11
12 A K900-C26 YL C-S1
13 B K990-C24 GN A234-C22 BK 1 2

A234-C23 BK 120
14 C A234-C22 BK A234-C46 BK 229
AUXILIARY PRESSURE 15 C-S2
A2
AUXILIARY TEMPERATURE 16 K900-C26 YL 1 2

K900-C27 YL 893
17 K900-C42 YL 89
18 C-S3
K9
19 K990-C24 GN 1 2

K990-C25 GN K9
20 K990-C43 GN
21 C-S4
START AID OVERRIDE 22 120-C7 YL-14 1 2

120-C19 YL-14
RETARDER SOLENOID LO/HI SWITCH 23 120-C45 YL-14
24
25 229-C28 BK-14
26 893-C12 GN-16
27 892-C11 BR-16
DIAGNOSTIC LAMP 28 F404-C9 RD-16 A234-C40 BK 120-C7 YL-14
WARNING LAMP 29 F420-C8 GN-16 A234-C37 BK 1 2

A234-C46 BK 120-C45 YL-14

C-S7
MAINTENANCE OVERDUE LAMP 30 F424-C41 YL-16 229-C28 BK-14
RETARDER LAMP 31 K990-C32 GN 892-C11 BR-16
32 K990-C15 GN 1 2

K990-C43 GN 893-C12 GN-16

C-S5
33 K900-C42 YL
J1939 DATA LINK (-) 34 K990-C15 GN K900-C14 YL K990-C43 GN
35 K900-C13 YL 1 2

K900-C42 YL A234-C46 BK
C-S6
36
893-C12 GN-16
37
892-C11 BR-16
38
120-C7 YL-14
39
120-C45 YL-14
RETARDER SOLENOID MED/HI 40
229-C28 BK-14
PTO INTERRUPT 41
J1939 DATA LINK SHIELD 42 A234-C37 BK
43
REMOTE SHUTDOWN 44 F716-C5 WH-16
INTERMEDIATE ENGINE SPEED SWITCH 45
46
47
BATTERY (+) - UNSWITCHED 48 150-C1 OR-14
COOLANT LEVEL SWITCH 49
J1939 DATA LINK (+) 50 K900-C13 YL
51 120-C45 YL-14
BATTERY (+) - UNSWITCHED 52 150-C2 OR-14 150-C1 OR-14
BATTERY (+) - UNSWITCHED 53 150-C6 OR-14 150-C6 OR-14
OVERSPEED VERIFY SWITCH 54 150-C2 OR-14
55 229-C28 BK-14 F404-C9 RD-16
PTO ENABLE SWITCH 56 229-C51 BK-16 120-C45 YL-14 F716-C5 WH-16
57 150-C1 OR-14 F420-C8 GN-16
PTO RAMP UP SWITCH 58 G955-C3 GN-16 F716-C5 WH-16 G955-C3 GN-16
59 150-C6 OR-14 G967-C4 WH-16
PTO RAMP DOWN / RESUME SWITCH 60 G967-C4 WH-16 150-C2 OR-14 F424-C41 YL-16
BATTERY (-) 61 229-C17 BK-14 F404-C9 RD-16 F426-C52 BU-16
62 F420-C8 GN-16 229-C51 BK-16
BATTERY (-) 63 229-C18 BK-14 G955-C3 GN-16 229-C16 BK-14 C-S8 229-C54 BK-14
64 G967-C4 WH-16 229-C18 BK-14 1

229-C57 BK-14
2

BATTERY (-) 65 229-C16 BK-14 F424-C41 YL-16 229-C17 BK-14

THROTTLE POSITION 1 (PWM) 66 F426-C52 BU-16
229-C58 BK-14
SOLENOID COMMON 67 229-C51 BK-16 C-S10
THROTTLE POSITION 2 (PWM) 68 229-C16 BK-14 1 2

229-C30 BK-14
69 229-C18 BK-14 229-C28 BK-14
BATTERY (+) - KEY SWITCH 70
120-C7 YL-14 229-C17 BK-14
229-C59 BK-14
ELECTRONIC CONTROL MODULE 1607689
P1 C-S11
1 2

229-C50 BK-16
J154 229-C29 BK-14
1743016 3E3370 229-C44 BK-14
TERMINATION
A K900-C14 YL
RESISTOR B K990-C32 GN
C A234-C40 BK