Professional Documents
Culture Documents
Lecture Objectives
After this lecture, you should: n Understand the physics behind a thermosyphon. o Be familiar with the four main types of reboiler arrangements in use, and their advantages and disadvantages. p Be able to perform sizing calculations for a thermosyphon. q Be able to select and design the appropriate reboiler circuit for a given application.
8-2
LECTURE EIGHT
HRW = hgt of water above base (ft) DRW = S.G. of fluid in riser (in this case 1.0) HRT = hgt of aerated water in riser tube (ft) DRT = S.G. of aerated water in riser tube P = diff. pressure between A and B (psi)
8-3 PLANT DESIGN - Daniel R. Lewin Reboiler Circuit Design
= 4.71 psig
8-4
LECTURE EIGHT
8-5
p
8-6
Forced-circulation reboilers
PLANT DESIGN - Daniel R. Lewin
LECTURE EIGHT
q r
8-7
8-8
LECTURE EIGHT
p q
8-9
Forced-circulation Reboiler
Similar to a once-through design, but equipped with a pump to impose circulation.
Advantages: 1. Careful calculation of circuit P is not critical. 2. Can overcome large Ps in the reboiler circuit. Disadvantages: Wastes energy. Main usages: (a) If the reboiler is a furnace, where loss of flow will lead to tube damage, and the higher P needs to be overcome; (b) if a number of distinct heat sources supply the reboiler duty.
8 - 10 PLANT DESIGN - Daniel R. Lewin
Figure 5.6
LECTURE EIGHT
Kettle Reboiler
In this type of thermosyphon reboiler circuit:
n Liquid flows from the column sump to the bottom of the kettles shell. It is partially vaporized. The domed top section of the reboiler separates the vapor and the liquid. The vapor flows back into the tower via the riser. The liquid overflows the baffle, which is set high enough to keep the tubes submerged. This liquid is the bottoms product.
PLANT DESIGN - Daniel R. Lewin
o p
q r
p o
n s
8 - 11
Kettle Reboiler
8 - 12
LECTURE EIGHT
Kettle Reboiler
The level in the tower sump is the sum of the following:
n o p Nozzle exit losses. Liquid feed-line P. The shell-side exchanger pressure drop, including the effect of the baffle height. The vapor-line P, including the vapor outlet nozzle loss.
q z z
Note:
z
8 - 13
Pressure in reboiler is always higher than tower pressure. Thus, increase in duty will lead to an increase in sump level. Sump level is not controlled!
PLANT DESIGN - Daniel R. Lewin
n p o
2
H2
1
H1
pe reboiler P [psi] usually 0.25-0.5 psi pd downcomer P [psi] pd + pr = 0.1-1 psi/100 ft by design pr riser P [psi]
8 - 14 PLANT DESIGN - Daniel R. Lewin Reboiler Circuit Design
LECTURE EIGHT
2
H2
1
H1
H1
2 =
W WL L +WV V
Horizontal Reboilers:
P p = pd + pe + pr
Here H2 = H1 + H3. Thus, the minimum downcomer nozzle elevation is limited to: 288p + 2H3 H1 1 2
8 - 16
LECTURE EIGHT
P p = pd + pe + pr
However, since H1 + H3 = H2 + H 4 :
288p + 2 (H 4 H3 ) + 3H 4 1 2
H1'
H1
The vertical reboiler should be flooded. The maximum elevation of the top tube-sheet should not be higher than the minimum liquid level in the tower, thus at minimum, H1 = H 4 and H3 = H2 and:
P = (1 288 ) H1 ( 1 3 ) 2H2 and H1 =
8 - 17 PLANT DESIGN - Daniel R. Lewin
288p + 2H3 1 2
Reboiler Circuit Design
H1 = 3 + H2 + H 4
The minimum draw-off nozzle elevation is:
288p 2 (H 4 + 3) + 3H 4 1 2
H1
8 - 18
LECTURE EIGHT
8 - 19
8 - 20
10
LECTURE EIGHT
Example Calculation
Downcomer: Liquid: 186,850 lb/hr 1 = 36.7 lb/ft3 Riser: (30% vapor) Liquid: 130,750 lb/hr L = 36.7 lb/ft3 vapor: 56,100 lb/hr V = 1.32 lb/ft3 100 2 = 70 30.7 + 30 1.32
= 4.06 lb/ft3
8 - 21
Example Calculation
Available driving force:
P = (1 288 ) ( 1H1 2H2 ) = (1 288 ) (36.7 16 4.06 13) = 1.86 psi Frictions losses:
p (psi)
p (psi)
8 10 0.19 0.10 0.43 0.39 0.35 1.46
pd
nozzles
8 8
pr
nozzles
pe p
8 - 22
Minimum draw-off nozzle elevation: 288p 32 288 1.46 3 4.06 H1 = = 36.7 4.06 1 2
= 13 ft --- 16 ft in actual design
, 9
11
LECTURE EIGHT
Summary
After reviewing this lecture, you should: n Understand the physics behind a thermosyphon. o Be familiar with the four main types of reboiler arrangements in use, and their advantages and disadvantages. p Be able to perform sizing calculations for a thermosyphon. q Be able to select and design the appropriate reboiler circuit for a given application.
8 - 24
12